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E600 Series UPS User Manual E600 Series UPS User Manual

1. Control module at EPO switch Keeseren MN D 7 2 oe Gli i ei Ei Lk gt Ch Lk Ki Ki Ki Ki eem SS CH 228828 SS Ei 6 E UPS modules i CH GE O Ei a Ch gt D 8S3 gt amp amp gt amp Ki Ki Ki Ki emm gt Er Output breaker F e E Maintenance bypass breaker e e Le Battery breaker LA SE Ki eleieieieieislesleie Power cable terminals cover removed Gland plate Tf cable entry point Figure 4 E633100 internal layout front 15 Dale Power Solutions Ltd DALE POWER SOLUTIONS E600 3 phase to 3 phase Internal layout rear doors open EN SS VERK VER 4 HE z WS J K a 5 EN
2. Da i D 22 o SEE e Dr D 8S2 amp gt amp Ke e Ki e 288282 ir o amp UPS modules Cl C ei Hp Z CH O gzz ei e ol BSS Je e C Control module 3 eG f EPO switch LI Ca ne H feele go or Si amp Output breaker Pen D Maintenance EE bypass breaker bru ourruT NANIANBIPASS E e e IC D O 88888 ei e
3. E Ei ei UPS modules CH D 822322 Ei ei amp gt D 88888 Figure 7 E633200 internal layout front 18 Dale Power Solutions Ltd E600 3 phase to 3 phase POWER SOLUTIONS Internal layout rear doors open UPS modules Control module Power cable terminals Power cable terminals Paralleling connectors UPS modules Figure 8 E633200 internal layout rear 19 Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Ey UPS module layout LEDS and controls On Line UPS
4. K Input Battery Output 71 gei Figure 13 E633100 cable connections BAT BATN BAT Vin A Vin B Vin C GND Input d J Lutte Battery Figure 14 E633200 right hand side cable connections 23 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase BPS C BPS B BPS A Vin N Wout Vout B Vout A Vout N LS Split bypass input optional Input neutral d Luc Output Figure 15 E663300 left hand side cable connections 9 Wire input output and battery cables to the terminals see Figure 13 for the E633100 and Figure 14 and Figure 15 for the E633200 10 E633200 only If your UPS is configured for split bypass operation a Check that the split bypass links have been removed Figure 16 If operating in split bypass mode ensure these links have been removed Figure 16 Split bypass links 24 Dale Power
5. Figure 9 UPS module front panel Mains breaker Bypass breaker BYPASS Figure 10 UPS module rear panel 20 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Control module layout Power Switch Mimic and controls EPO Power Switch Figure 11 Control module front panel Hotswap Dry contact RS485 comms RS232 Intelligent slot dry SNMP connector relay signals interface interface contacts card card slot NC RS485 RS232 RS485 OPTION 07S LN39ITISLNI 107S dWNS Connection to front door LCD panel Figure 12 Control module rear panel 21 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Wiring the UPS 22 Before connecting the UPS read the siting considerations above and check you have selected breakers and cables with the correct ratings WARNING BEFORE ATTEMPTING TO WIRE THE UPS ENSURE ALL BREAKERS ARE IN THE OFF POSITION AND WHERE POSSIBLE LOCKED OFF VERIFY THAT THE UPS IS TOTALLY ISOLATED FROM ITS EXTERNAL POWER SOURCE Caution DO NOT mix batteries from different manufacturers or mix different types of batteries DO NOT use old and new batteries together Caution Ensure correct phase rotation in the 3 phase wiring
6. 68 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS XXXX XDXX 8 9 A B C D F Parallel overload 4 5 7 C D F DC component over limit 2 3 7 AJB F Bypass over current 1 3 5 7 9 D F Feedback protection XXXX XXDX 8 9 A B C D F Bus voltage abnormal 4 5 7 C D F 2 7 AJB F 1 3 5 7 9 D F XXXX XXXD 8 9 AIB C D F 4 5 7 C D F 2 7 A B F 1 3 5 7 9 D F EE Internal monitor Ex 8 9 AIB C D F Generator connected 4 5 7 CiD F Shutdown due to low battery 2 7 A F Time to turn on 1 3 5 7 9 D F Time to turn off xE 8 9 A IB C D E F Timing self test start 4 51 6 7 C D E F Anti lightning active signal from monitoring board IO 2 3 6 7 AJB E F Battery monitoring system connected 1 3 5 7 9 B D F System unregistered FF Monitoring Fx 8 9 A B C D E F Battery fault 4 5 7 C D F Battery over temperature 2 3 7 A F Battery overvoltage 1 5 7 9 B D F Battery undervoltage 69 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase 8 9 A B C D E F External fire alarm from monitoring board IO 41516 7 C D E F External smog ala
7. cccccccceeeeeeeeeeeeeeeeeeaeeeeeeeeeeeeeeeeaeeeeeeeeesaaaaneneeeeeees 10 Redundant control power Supply board rrrrrvrnnrrrnnnnrrnnrvvnnnrrnnnnnrrrnrernnnnrnnnnsrrennnnrrnnnssnnnne 10 Multi unit operation EEEE AEEEEEEEEEEESREEEEEEEEEE REEE Eterne Een 10 Parallel redundant operation ccccccceceececeeeeeeeeeeeeeeeeaaaeaeeeeeeeeesseaaaeeeeeeeeeesaaaneneeeeeees 10 Instalati EE 11 Siting considerations EE 11 Temporary Stora essens 11 MN IPO considerations serere sern ern bese tectaanstaeadGeuabastgsecst 11 Units in parallel 12 GEET 2 222 252 EEE 13 Operation from a generator nist cclciceptivetstoreacatacielitomiuadipatigtanddastitelareiniudaayaivetabmisenaabaliend 13 SE E 13 Unpacking the UPS Limsmsmsmsvepu emit cdetcbietdetsnaneaasduconsestenepiandentaencdehehdeniagands sd een 14 E633100 1 4 m cabinet E 14 Front side and rear views 14 Internal layout front door Open esros io ae EEEa ENEKE NA EEA ESRAR 15 Internal layout rear doors OPOM ccccceeeesccceeeecceeeeeeeceeeseeeceeeeeeeanenssececeeneeaneeeneeaeeeeseeeeeeeneeceeeeteaes 16 E633200 2 m CABIN EE 17 Front Side and TEE 17 Internal layout front door Open esisiini aaas ai AREA ENSE KANS A 18 duet Ce Ce EE 19 E Gene E 20 Control module wot csisscssucsiccesccavevanadencess cus vanededbdecndvenesiauas duene 21 Wiring the UPS E 22 Wiring units EE 25 Operation NG ouubunubakucmasbutcancusscvasantumcancuehescncututcancusinanentns 29 Working mo
8. Dale Power Solutions E63300 Series UPS 7 Atthe front of the cabinet switch on all output breakers After a few seconds the Mains and Inverter LEDs are illuminated and the Bypass LED goes out see Figure 18 on page 34 on the control module Note If switching on into a transformer load ensure the UPS is initially working in bypass mode before switching to online mode In this state your unit is working correctly and is capable of delivering power to the load There is no need to alter any settings Commissioning test procedure Perform this test once the unit is operating normally 1 Switch off the mains to simulate a utility failure The rectifier should turn off and the battery should feed the inverter without interruption The battery inverter and output indictors should be on 2 Switch on the mains to simulate utility recovery the rectifier should restart automatically after 10 s and supply the load Switching off the UPS A Caution All power to the load will be removed when you follow this procedure To switch off the UPS 1 Switch off the battery breaker according to the manufacturer s instructions 2 Switch off the mains and bypass breakers located on the rear of each module 3 Switch off the mains supply to the UPS and lock it out 4 If the UPS has a separate bypass mains supply switch it off and lock it out 32 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS
9. Pe Bb To connect the UPS to your system 1 Check the external battery as follows a Ensure that the number of 12 V blocks in each string positive and negative is equal and matches the number specified in your order b Measure the battery voltage in each string which should be approximately Number of batteries Voltage Vd c 16 192 17 204 18 216 19 228 20 240 2 Open the front door of the UPS cabinet and ensure that all output breakers are switched off Open the rear doors of the UPS cabinet and ensure that all module breakers are off Remove the protective cover of the input output and battery terminals and remove the cable gland plate at the bottom of the cabinet 5 Ifthe unit is part of a parallel system fit the parallel cables before the main power cables Note There isn t room through the gland plate opening for the parallel cable D type connectors once the power cables are in place Feed all cables through the gland plate up to the terminal blocks Fit ring crimps to the ends of all power cables Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Ey 8 Wire the input and output earth cables to the PE protective earth terminal Ensure that both connections are made see Figure 13 for the E633100 and Figure 14 for the E633200 olololololeloelolelolel 2 Vin N Vin A Vin B Vin C BAT BATN BAT Vout C Vout B Vout A Vout N QIOIOQIOIOIIOQIQ
10. Transferring the load to an EMBS Transferring to an emergency backup supply EMBS is only possible if an external maintenance bypass breaker has been wired into the system To transfer to an EMBS while maintaining the load 1 2 A St St en o Unlock and open the front door of the UPS cabinet On the control module press the INV OFF button see Figure 18 below to put the unit into static bypass Switch on the external maintenance bypass breaker Switch off the UPS and battery as described above The UPS is now off Perform the required maintenance work on the UPS After the maintenance work is complete switch on the UPS as described above Switch off the external maintenance bypass breaker The inverter should start automatically 33 d fh Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Control panels and indicators Your UPS has the following control panels Control module panel Door mounted control panel Individual UPS module controls Control module panel The following control panel is mounted on the control module To access this panel open the 34 front door The controls Figure 18 allow you to change and or view the status of the UPS e INV ON Bypass Fault Fr Alarm reset C C Mute Mains Inverter Output i INV OFF Figure 18 LED indicators and inverter operator keys The following table desc
11. Model E633100 E633200 Battery location Internal or external E633100 100 KVA E633200 200 KVA Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS System block diagram The UPS is connected between the mains a c input source and the critical load to provide uninterruptible power free from disturbances on the mains supply such as voltage and frequency variations This is achieved using high frequency double conversion pulse width modulation PWM and full digital signal processing DSP control As shown in Figure 1 input mains is converted to d c which in turn feeds a d c d c battery charger and an inverter The inverter then converts the battery voltage to a clean a c source output independent of the input The battery powers the load through the inverter in case of an input mains power failure If the inverter is unable to supply power for any reason the load is supplied via the bypass circuit which includes the bypass input breaker and the static transfer switch STS If maintenance or repair is necessary the UPS can supply the load via the internal and manually controlled maintenance bypass breaker With the exception of the maintenance bypass breakers internal and external all the breakers shown are closed during normal UPS operation External bypass recommended UPS Bypass Manual supply maintenance Output KERSCH i breaker me Mains
12. 2 Y CS e eg SS a a a oo UPS modules Figure 5 E633100 internal layout rear 16 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS E633200 2 m cabinet Front side and rear views Figure 6 E633200 front side and rear views 17 D Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Internal layout front door open
13. 5 7 9 B D F 64 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS XXXX XAXX 8 9 A B C D F 4 5 7 C D F 2 3 7 AJB F 1 3 5 7 9 D F XXXX XXAX 8 9 A B C D F 4 5 7 C D F 2 7 A B F 1 3 5 7 9 D F XXXX XXXA 8 9 A B C D F 4 5 7 C D F 2 7 AJIB F 1 3 5 7 9 D F BBBB BBBB Inverter state BXXX XXXX 8 9 A B C D F Internal bypass switch closed 4 5 7 CID F Internal output switch closed 2 7 A F Manual bypass switch closed 1 3 5 7 9 D F External bypass switch closed XBXX XXXX 8 9 A IB C D E F External output switch closed 4 5167 C i D E F 00 shutdown 01 Inverter starting 2 3 6 7 AIR E F 10 Inverter on but no output 11 Normal output 1 3 5 7 9 B D F Output from inverter XXBX XXXX 8 9 A IB C D E F Output via bypass 4 5 7 CID F Cue Interval transfer 2 3 7 A F Cue turn off system failure 1 5 7 9 B D F Cue turn off parallel overloaded 65 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase XXXB XXXX 8 9 A IB C D F Emergency power off 4 15 7 CiD F Inverter overloaded 2 3 AIB F Change master 1 3 5 7 9 D F Transfer tim
14. DR REGER Inverter STS breakers supply a o NN ONE Output breaker Battery breaker Battery Figure 1 Single unit block diagram An external bypass breaker enables a UPS to be replaced without interrupting the load and is recommended in most installations Split bypass input Figure 1 shows the UPS in what is known as the split bypass configuration E633200 only in which a separate input supply the bypass supply feeds the internal bypass circuits instead of the mains supply In this configuration the link dotted line between mains and bypass supply is removed Static transfer switch The static transfer switch STS is an electronic power switch During normal operation the load is supplied via the inverter however in the event of a UPS overload or inverter failure the STS transfers the load automatically to the bypass circuit To provide a clean no break load transfer between the inverter output and bypass line the inverter output is synchronized to the bypass supply during normal operating conditions DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Battery temperature compensation Using optional external battery temperature sensors the UPS is capable of optimising the battery charger output to enhance battery life and performance This is a non standard feature that must be purchased separately Contact your distributor for details Redundant control power supp
15. Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS b Wire the split bypass input to BPS A BPS B and BPS C inputs shown in Figure 15 WARNING A CHECK THAT ALL CABLES ARE WIRED TO THE CORRECT TERMINALS DO NOT REVERSE THE INPUT LIVE AND NEUTRAL CONNECTIONS OR THE POLARITY OF ANY OF THE BATTERY CABLES 11 Route cables to ensure they do not impede UPS module airflow and secure all cables with cable ties where tie points are provided 12 Replace the cable gland plate at the bottom of the cabinet 13 If your unit has an SNMP card fitted or you plan to use the RS232 port or other standard signals see Appendix 1 Signals options on page 54 14 Close and lock the rear doors 15 At the front of the cabinet slide in and secure each module using the screws provided The number of available slots should match the number of modules provided with your order Note The top right hand fastening screw is part of an interlock and must be fitted before the UPS module will power on Caution Modules are heavy Always use two people to lift them Note On the E633200 before fitting the top module unplug the cable to the door display panel Remember to refit the cable once the module is in place 16 Close and lock the front door Wiring units in parallel You can operate 2 3 or 4 units in parallel WARNING A BEFORE ATTEMPTING TO WIRE THE UNITS ENSURE ALL BREAKERS ARE IN THE OFF POSITION Caution Each unit requires it
16. The CAN bus communication fails 30 Parallel system load sharing fault If any unit in a parallel system has an unbalance load share that exceeds 30 this warning will occur 31 Bypass site wiring fault Wrong phase rotation on the bypass side 32 System not synchronized to bypass System cannot synchronize to bypass Bypass Mode may not be available 33 Bypass unable to trace Bypass is unable to trace 34 Bypass not available The frequency or voltage is out of acceptable range for bypass This message occurs when the UPS is online and indicates that the bypass mode may not be available if required 35 IGBT over current IGBT current is over limit 50 Dale Power Solutions Ltd E600 3 phase to 3 phase DALE POWER SOLUTIONS mg No Display message Description 36 Parallel cable connection error If a unit is set as parallel mode but parallel cable is not connected correctly this warning will occur 37 Parallel relay fault Relay of parallel circuit must be turned on when the system are in parallel and the inverter is on If the relay of parallel circuit cannot be turned on correctly this unit should be shut down include inverter and bypass This fault cannot be cleared until this unit is completely powered off 38 LBS not sync Two parallel systems are not in synchronization 39 Initialization fault When the procedure of initialization is wrong this warning will occur 40 Inverter is inval
17. certain load types d Caution When using the UPS for the first time charge the batteries for at least 8 hours as they may have lost charge during the time between production and installation Caution If the UPS input power is provided by a generator it is important to apply the load gradually 30 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS To switch on the UPS 1 2 3 Open the cabinet s front and rear doors Ensure all UPS breakers are switched off Switch on the battery breaker WARNING BE VERY CAREFUL TO AVOID ELECTRIC SHOCK THE OUTPUT TERMINALS IN THE REAR OF THE CABINET ARE LIVE ONCE THE BATTERY BREAKER IS ON At the front of the cabinet ensure the control module is switched on Power Switch Switch on the mains supply to the UPS At the rear of the cabinet switch on the input and bypass breakers of all the UPS modules You should hear the fans start up immediately Mains breakers Bypass breakers Note It can take up to 30 seconds before the inverters become fully operational 31 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase The LCD panel on the front door should begin to work The model number and working mode is initially displayed After a few seconds this changes to system information E600 100kVA 16 12 2013 ID 01 On Line 3 27
18. in the system Switch type normally open E Remote EPO switch EPO UPS1 EPO Hav EPO UPS2 UPS3 EPO UPS4 Figure 25 An N 1 parallel system with remote EPO switch 59 d fh POWER SOLUTIONS Ty Appendix 3 Specifications Electrical Model Capacity cabinet Dale Power Solutions Ltd E600 3 phase to 3 phase E633100 E633200 10 to 100 KVA 10 to 200 KVA Capacity modules E63310H 10 KVA 9 kW E63315H 15 KVA 13 5 kW E63320H 20 KVA 18 kW Input Input type 3 phase 4 wire L1 L2 L3 N and E Rated voltage 380 400 415 V a c Voltage range 208 to 478 V a c Frequency range 40 0 5 Hz to 70 0 5 Hz Power factor 20 99 THDI lt 3 100 non linear load Bypass voltage range Battery Number of 12 V batteries Vmax 15 optional 5 10 25 Vmin 745 optional 20 30 Frequency protection range 10 32 34 36 38 or 40 in series Battery type VRLA Charge current A Cabinet 30 60 Modules Output current A 380 V 145 194 full load 400 V 139 186 415 V 133 178 Breaker fuse A 250 Output type 3 phase 4 wire L1 L2 L3 N and E Rated voltage 380 400 415 V a c Power factor 0 9 Voltage regulation t2 Frequency Utility mode 1 2 4 4 and 10 of rated frequency Battery mode
19. load exceeds its limit there is a warming 17 Battery charge deactivated The charger has been deactivated 18 Positive battery boost Either constant voltage boost charge mode or constant charging current boost charge mode 19 Positive battery float charging 20 Negative battery boost charging 21 Negative battery float charging 22 leede lien The internal bypass breaker is opened manually 23 Int bypass switch closed The internal bypass breaker is closed manually Int output switch opened The internal output breaker is opened manually 25 Int output switch closed The internal output breaker is closed manually 26 Ext bypass switch opened The external bypass breaker parallel system is opened et Ext bypass switch closed The external bypass breaker parallel system is closed 28 Ext output switch opened The external output breaker parallel system is opened 29 Ext output switch closed The external output breaker parallel system is closed 30 Coming to interval transfer Allows transfer to bypass or inverter with 3 4 cycle break Use of this command will drop load 31 Coming to over load due to When the inverter is turned off manually the load will exceed inverter off the power capacity 32 Coming to interval transfer When the inverter is turned off manually the load will due to inverter off exceed the power capacity 33 Inverter invalid due to over The load exceeds the capability of the single or parallel load modules 34 Inverter master It indica
20. screws that hold it in place The module will start operating soon after fitting the top right hand screw Ensure that its fans are running and that it is providing power At normal room ambient temperature the fans will operate continuously for 20 000 to 40 000 hours Increased ambient temperatures will shorten this lifetime Periodically ensure that air is blowing out of the rear of the unit Battery We recommend the use of sealed lead acid maintenance free batteries Battery life depends on the ambient temperature and the number of discharge charge cycles Battery life is shortened with high ambient temperature and deep discharges To maximise the life of your batteries maintain them as follows Maintain the ambient temperature in the range 15 to 25 C Avoid discharge currents of less than 10 of full load current Do not operate the UPS in battery mode continuously for more than the specified autonomy hold up time Charge the battery for at least 12 hours every 3 months if it has not been used If the ambient temperature is higher than 25 C charge the battery every 2 months Maintain external batteries at least once a year If the backup time has significantly reduced or a battery fault is displayed on the LCD screen contact your distributor to find out if the batteries need replacing WARNING A DON T SHORT CIRCUIT THE BATTERY AS IT CAN CAUSE A FIRE 44 DON T OPEN THE BATTERY AS THE ELECTROLYTE INSIDE IS HARMFU
21. units in a parallel configuration 1 default 2 3 4 Internal Module Amount Set the number of modules fitted into the cabinet Single Battery Voltage V Set the voltage of the battery blocks 2 4 6 12 default Battery Number Set the number of batteries on a string 2x16 2x17 2x18 2x19 2x20 Battery Group Set the number of battery strings in a group 1 2 3 4 5 6 7 8 Single Battery Capability Battery capacity Ah range 7 to 2000 Boost upper limit Volt Set the upper limit voltage in boost mode 2 27 V cell default range 2 20 to 2 40 Float base Volt Set the float mode voltage 2 27 V cell default range 2 20 to 2 29 Battery Protect Volt Set the end of discharge voltage 1 65 V cell default range 1 20 to 1 90 Boost Charge Boost Last Time Max charge current Boost charges the batteries at the end of a recharge Enable default Disable use for VRLA batteries Set the boost charge time Set to 10 of the battery Ah capacity rating in amperes __ A 1 to 30 A in 1 A steps Dale Power Solutions Ltd DA LE E600 3 phase to 3 phase POWER SOLUTIONS K UPS module LCD panel You can display information about each UPS module using its LCD panel and you can also switch each UPS module on and off On Line UPS N Io CN Off on Figure 20 UPS module LCD panel The following table describes the operation of the LED
22. 0 3 phase to 3 phase POWER SOLUTIONS Installation Siting considerations Before unpacking and installing the unit consider the following DO NOT expose the UPS to high temperatures water ingress flammable or corrosive gas dust direct sunlight or explosives Optional air filters are available for operation in dusty environments Ensure the room in which the UPS is located is maintained at a temperature of between 0 and 40 C for full load operation Above 40 C derate the load by 2 4 for each 1 C rise in temperature up to a maximum of 50 C Locate the UPS indoors on a level surface as close as possible to the equipment it will be powering to minimise cable voltage drops If required allow enough spare cable to move the UPS after installation Maintain a gap from walls or other equipment of at least 100 cm at the front of the cabinet and 80 cm at the rear Ensure you can open the cabinet s front and rear doors to access the inside of the cabinet If operating 2 m cabinets in parallel see Wiring units in parallel on page 25 before siting the cabinets because you will need to access a pcb behind the right hand side panel viewed from the front of the cabinet Ensure the ventilation holes slots at the front and rear of the units are not obstructed For improved product reliability ensure cool air is available at the front of the unit Battery location We recommend you site batteries in a separate room to maintain the optimum working t
23. 0 Hz 60 Hz 10 Switch time Between normal mode and 0 ms battery mode Between inverter and bypass 0 ms Parallel operation Parallel equal current 1 1 lt 8 N 1 lt 10 DALE POWER SOLUTIONS Ty Safety and EMC Safety Dale Power Solutions Ltd E600 3 phase to 3 phase CE EN IEC 62040 2 EN IEC 62040 1 1 Isolation resistance gt 2 MO 500 V d c Isolation voltage 2 820 V d c lt 3 5 mA 1 min EMI IEC 62040 2 C3 gt 16A EMS IEC61000 4 2 ESD IEC61000 4 3 RS IEC61000 4 4 EFT IEC61000 4 5 Surge Surge IEC60664 1 level IV Reliability MTBF Inverter 50 000 hrs Single module 250 000 hrs 1 1 expandable modules 400 000 hrs Single module lt 30 min Remote signalling Dry contact Communication RS232 RS485 2 x Intelligent slots Mechanical Safety and EMC Dimensions mm Cabinet 600 x 840 x 1400 600 x 1100 x 2000 wx d xh Modules 443 x 580 x 131 Weight kg Cabinet 170 270 Modules 26 10 kVA 30 15 kVA 31 20 kVA Relative humidity 0 RH to 95 RH non condensing Colour Black Display LCD and LED Ingress protection IP20 Vibration ISTA International Safe Transmission Association 1B Transport ISTA 1B 62 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Operating Environment Temperature 0
24. 1 to 99 minutes Timing of ON OFF Disable default Everyday Turn ON time Weekly Turn ON day Mon Tues Wed Thurs Fri Sat Sun Turn ON time ___ __ Turn ON day Mon Tues Wed Thurs Fri Sat Sun Turn ON time ___ __ _ Turn OFF time hh mm Work Mode Single default stand alone UPS in online mode ECO single UPS only UPS in off line high efficiency mode Master sets UPS as master in a master slave system Slave sets UPS as a slave in a master slave system Parallel System Voltage Level 220V 230V 240 V default System Frequency Level 50 Hz default 60 Hz Auto Turn on Allows the UPS to auto restart when the mains is re applied after a 100 battery discharge following a mains failure Enable default Disable Bypass frequency range 1 2 3 4 5 default Bypass Volt Upper Limit 5 10 15 default Bypass Volt Lower Limit 20 30 45 default 39 DALE POWER SOLUTIONS Es 40 Dale Power Solutions Ltd E600 3 phase to 3 phase O P Volt Regulation Allows you to fine adjust the inverter output 5 4 5 4 3 5 3 2 5 2 1 5 1 0 5 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 Parallel ID Set the UPS identity in a parallel configuration 1 default 2 3 4 UPS Output Switches off the output from the UPS Float Volt Revise Float voltage adjustment based on temperature probe Parallel Amount Set the number of
25. 50 Hz 60 Hz 0 2 Crest factor 23 1 l Charging current can be set according to the installed battery capacity 60 Dale Power Solutions Ltd E600 3 phase to 3 phase DALE POWER SOLUTIONS heia Voltage distortion THD lt 2 with 100 linear load lt 5 with 100 non linear load Waveform Sine wave DC component lt 500 mV d c Voltage precision Output balanceable 1 0 Output non balanceable 3 0 Overload AC mode Battery mode 110 60 min 125 10 min 150 1 min 110 10 min 125 1 min 150 1s Bypass mode Breaker 10 KVA 20 A 15 KVA 32 A 20 KVA 40 A Bypass and ECO voltage range Adjustable via the LCD panel using bypass volt upper limit and bypass volt lower limit Efficiency online mode 10 kVA and 15 kVA module 92 20 kVA module 95 Power loss online mode lt 3 Power loss ECO mode lt 2 Dynamic respond 5 0 20ms Voltage range 380 V 400 V 415 V 208 266 304 5 V a c to 399 418 437 475 5 V a c 220 280 320 5 V a c to 420 440 460 5 V a c 228 290 332 5 V a c to 436 457 477 5 V a c Frequency range Overload capability 50 Hz 60 Hz 10 125 to 170 for 10 min Voltage range 380 V 400 V 415 V Frequency range 304 5 V a c to 399 418 5 V a c 320 5 V a c to 420 440 5 V a c 332 5 V a c to 436 457 5 V a c 5
26. 8 Change SETS E 38 UPS mod le LOD Panel E 41 UE 44 Module replacement with UPS online ccceeeeeeeeeeeeeeeeeeeeeseeeeeseeeeeeeeseeeeeeeseeeeeeeeeeeees 44 FNs 44 TE RR RE RR EE EE Tene eee ere 44 BEN AE EE 45 VIE Te Ee 45 FEE TN red 45 FUNCTION check 45 Display Messagesuuungesmsnsanm niamnge Jeunesse 46 UPS module code numbers and messages ssssseeesessseretttrtrttssetttttrrnrttsstrrnrtrnnrnnnneeeet 46 UPS module alarm Information 46 Cabinet dis play messages boaieeadas rerandienunbidagneeadnaadas ireidlonareadagaeuaiets 47 KEE 49 Troubleshooting issis a a aeaaee eaaa eaa aaa Eaa caguantuaweaauevesduaisaauend 52 Black Start ee TE 52 Frequently asked ouesions 52 Appendix 1 Signals options TT 54 RS232 serial POM eciccsnisscisessatneneenonsindentnantiencesiedentnannianteacnenssensbedesshounssencnedecsncusnssensuedsoen 54 SNMP card with environmental monitor rrrrrnnornnononnnrnnnnnrnrrnnnnnnnnnnnnrnrnnnnnrnnnnnnnnnnnnnn annen 55 Relay card monitoring and Control 56 Dale Power Solutions Ltd DA LE E600 3 phase to 3 phase POWER SOLUTIONS Dry contact relay signals E 57 EET 9 150 i i i ainsi cl hae aidan ed 58 Appendix 2 Parallel Operation s csccsicseccccccsssenaccsscveccseosseedsnsveaceesessndssesesessecscoeseneceeeresesscesensss 59 Remote emergency power off EPO ENNEN 59 Appendix 3 Specifications vyuummmisesnmmninj mini jvviddniej idjenps nananana annann 60 See EE 60 Mechanical ccicistsiaieeatacascce
27. AN bus connectors and secure them in place using their captive screw locks 26 UPS 1 UPS 2 UPS 3 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS 4 Access the parallel board of each cabinet as shown below 7 mort ie 3026 0047 Rev 001 a 2012 05 15 5 2 m cabinet 1 4 m cabinet Remove the right hand side panel Remove the PDU as viewed from the front of the cabinet baffle On each parallel board remove the appropriate jumpers to suit you configuration using the information in the following table Cabinet size 2 units in parallel 3 or 4 units in parallel 1 4m J21 J22 J23 J24 J21 J22 J23 J24 J25 J26 2m J25 J26 J25 J26 J27 Replace the parallel board access cover either side panel or PDU baffle Optional connection You can control and monitor all units using the RS232 port on one UPS To do this connect the RS485 socket of one unit to the RS485 socket of the next unit and so on until all units are connected in a daisy chain as shown below Note Do not connect the units in a loop 27 D Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phas
28. DALE Dale Power Solutions Ltd User Manual E600 3 phase to 3 phase 10 200 kVA Dale Power Solutions Ltd Salter Road Eastfield Industrial Estate Scarborough North Yorkshire YO11 3DU UK info dalepowersolutions com www dalepowersolutions com 44 0 1723 583511 55264FU18 Rev 1 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Dale Power Solutions Ltd own the copyright to this document which may not be copied reproduced or disclosed to a third party without written permission Dale Power Solutions Ltd reserves the right to make changes in specification without notice or liability All information is subject to Dale Power Solutions Ltd s own data and is considered accurate at time of publishing Dale Power Solutions Ltd E600 3 phase to 3 phase DALE POWER SOLUTIONS KN Contents Eg EE 6 VMS ene 6 Conformity and standards uuugasuanagentmineeisinumirnisn vnedvnnierdednbikdvinnknsn 7 Energy conservation and environmental protection nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 7 Product GESCIIPUION iiescescccesccnesssecrsteeessisedebesencienacdeatensscninevosdssssatenecdastensiavenaveccostenadsnanenscoeetets 8 Appltcatons ee eee 8 maces te 8 System block e 2 EE 9 Split bypass Input 9 Static transfer Switch ccecececcee cece cece cece ee ce cece eee caaaaeceee eee cecaaeaeeeeeeesesecaaeaeeeeeeesececaeeeeeeeeesecseneeeees 9 Battery temperature COMPENSATION
29. ED flashing 43 Inverter on invalid 44 Module Screws Unlocked Cabinet display messages No Display message Description i Initializing The DSP and MCU are in Initializing 2 Standby 3 Non output The UPS does not provide power to the load equipment 4 On bypass Inverter output is turned off and the load connected at the inverter output receives power from utility line via STS 5 On line Inverter output power is the primary energy source to load 47 DALE POWER SOLUTIONS Ko Dale Power Solutions Ltd E600 3 phase to 3 phase No Display message Description 6 EPO activated Emergency power off switch has been activated 7 Automatic self test The UPS has started pre programmed battery test 8 Inverter soft starting 9 System fault detected The system has detected an internal error 10 MBS status Status of maintenance bypass 11 EPO status Status of EPO emergency power off 12 Int input switch closed The internal input breaker is closed manually 13 Int input switch opened The internal input breaker is opened manually 14 Rectifier deactivated The rectifier has been deactivated 15 Rectifier activated The rectifier has been activated 16 Rectifier current limit When the input voltage is between 208 V and 305 V the output of the UPS will not be interrupted but it will be current limited for example to reduce charge current When the
30. L TO SKIN AND EYES Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Battery change Caution We strongly recommend you switch off the whole UPS when you need to change a battery group Visual check Ensure there is adequate ventilation to maintain the UPS at the correct temperature UPS status check Check the following Ensure there are no faults or alarms indicated m If the UPS is working in bypass mode investigate the cause If the UPS is working in battery mode make sure it is normal if not investigate Function check Perform the following function checking every 6 months 1 On the control module press the INV OFF button to ensure the buzzer indicators and LCD are operating normally 2 On the control module press the INV ON button Check the indicators LCD and UPS inverter and ensure they are working normally 3 When the UPS is working in online mode perform a battery test 45 DALE POWER SOLUTIONS Display messages UPS module code numbers and messages Dale Power Solutions Ltd E600 3 phase to 3 phase Code Content displayed 1 Initialized unlit unlit unlit unlit 2 Standby mode unlit unlit x unlit 3 No output unlit unlit x unlit 4 Bypass mode unlit lit x unlit 5 Utility mode unlit unlit x lit 6 Battery mode unlit unlit lit unlit 7 Battery self diagnostics unlit unlit lit unlit 8 Inverter is starting up unlit x x unlit 9 EC
31. N Output Switch ON ByPass Switch Invalid Manu ByPass Switch OFF Inside Temperature C 30 Command information lt 4 Command Setting Record Version P Battery Test Buzzer Set Mute Default Set 37 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Setting information This tab comprises several pages of settings that can be altered see Change settings below for a list of all the settings and their ranges lt Command Setting Record Version E Language Change Password Date Setting 2013 12 11 08 30 00 BackLight Delay 10min Contrast 20 Self Test Date STA 18 36 For 60min Timing of ON OFF ON Mon 08 48 Back OFF Sun 17 25 Next Recorded events list This page shows up to 120 of the most recently recorded events normal operation and fault information For detailed information about a record scroll to it and press Ent d Command Setting Record Version gt 0001 02 28 13 22 19 No Battery 0002 02 28 13 22 19 No Battery 0003 02 28 13 21 11 Change Master 0004 02 28 13 21 55 System Not Synchro 0005 02 28 13 21 55 On ByPass 0006 02 28 13 21 39 Ext output Swit Back Next Version information d Command Setting Record Version gt SYS Version V02x10 LCD Version 701x02F Change settings At the time of installation your installer will alter the settings to meet your order requirements howeve
32. O mode unlit x x x 10 EPO mode lit unlit x unlit 11 Maintenance bypass mode unlit unlit unlit unlit 12 Fault mode lit x x x UPS module alarm information 46 Note x indicates that the LED state is determined by other conditions No UPS alarm warning Buzzer LED 1 Rectifier fault Continuous beep Fault LED lit Inverter fault including inverter Continuous beep Fault LED lit bridge is shorted 3 Inverter thyristor short Continuous beep Fault LED lit 4 Inverter thyristor broken Continuous beep Fault LED lit 5 Bypass thyristor short Continuous beep Fault LED lit 6 Bypass thyristor broken Continuous beep Fault LED lit 7 Fuse broken Continuous beep Fault LED lit 8 Parallel relay fault Continuous beep Fault LED lit 9 Fan fault Continuous beep Fault LED lit 10 Fan power fault Continuous beep Fault LED lit 11 Auxiliary power fault Continuous beep Fault LED lit 12 Initialization fault Continuous beep Fault LED lit 13 P battery charger fault Continuous beep Fault LED lit 14 N battery charger fault Continuous beep Fault LED lit 15 DC bus over voltage Continuous beep Fault LED lit 16 DC bus below voltage Continuous beep Fault LED lit Dale Power Solutions Ltd E600 3 phase to 3 phase DALE POWER SOLUTIONS vm No UPS alarm warning Buzzer LED 17 DC bus unbalance Continuous bee
33. R SOLUTIONS To connect to the relay card 1 Unlock and open the rear doors 2 On the control module rear panel unscrew the card in the Intelligent Slot and slide it out completely or sufficiently to access the terminal block 3 Using the information in the tables above wire your signal cables to the terminal block Figure 23 4 Refit the card and secure it in place with the cover plate Dry contact relay signals The dry contact relay signals are located on the control module rear panel see Figure 12 on page 21 which is accessible via the cabinet rear doors To wire to the sockets you will need Wieland Electric plugs part number 25 340 0753 0 K aN gre MAG ek Sp K 72 C amp y 84 mo Cy Ve Se a Figure 24 Dry contact relay sockets 57 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Connections 12V Provides a 12 V 100 mA isolated supply on each connector row FIRE Fire alarm input signal SMOG Smog alarm input signal SURGE Surge alarm output signal NC No connection BP_C Anti backfeed relay common BP_S Anti backfeed relay normally open To prevent the input being energised by backfeeding in the event of an internal failure connect this signal to an external circuit breaker trip GEN Generator signal input BAT_T Over temperature switch on battery Feed 12 V via the switch when the battery temperature is ex
34. TIONS SNMP card with environmental monitor If your unit is fitted with the optional SNMP card located in the SNMP Slot on the control module rear panel Figure 12 on page 21 connect it to your computer with a network cable You can also connect a modem and environment controls as shown in Figure 22 For instructions on how to operate the SNMP card refer to the documentation on the supplied CD UPS Sv SE ei KA Fa us Smoke Sensor 3 Wireless Security Sensor Figure 22 A topology using network modem and environmental functions The SNMP card supports the MEGAtec protocol allowing you to remotely monitor and manage your UPS system NetAgent Il 3 Ports supports the Modem Dial in PPP function to enable remote control via the Internet when your network is unavailable In addition to the features of a standard NetAgent Mini NetAgent II has the option to add NetFeelerLite to detect temperature humidity smoke and security sensors thus making NetAgent II a versatile management tool NetAgent II also supports multiple languages and is setup for web based auto detection of language 55 DALE POWER SOLUTIONS T Relay card monitoring and control Dale Power Solutions Ltd E600 3 phase to 3 phase E63300 series units are fitted with a relay card located in the Intelligent Slot see Figure 4 on page 15 you have access to monitoring and control functionality via a set of dry contacts and a single opto coupled
35. ading per phase OO s OO s OG It It It J I KW J I KW J I KW LI C 1 I C 1 BR C 1 we VA we Let V VA m J 1 o 3 1m L J 1 LOAD LOAD LOAD 42 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Eee Total loading Internal and ambient temperature IC 3 C ke KVA IJ LOAD TEMP Module ID and status code Alarm code Ir LI Module ID C A When the UPS module charger is on its status is show on the input screens for example Equalised Floating an fu je TT 3393 Lenn LECON LI 20 00 o LI 20 00 o INPUT INPUT 43 DALE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Maintenance Module replacement with UPS online Modules can be replaced on a UPS that is operating online The control system detects the removal and insertion of modules automatically d Caution Modules are heavy Always use two people to lift them To replace a module with the UPS online 1 2 Fan Open the cabinet front door On the module to be replaced remove the four screws that hold it in place The top right hand screw operates an interlock that turns off the module Wait until the module displays cod 44 and then remove the module On the replacement module ensure the output and bypass breakers on its rear are in the ON position Slide in the replacement module and refit the four
36. and inverter shut down 3 Inverter over temperature The temperature of the inverter heat sink is too high to keep inverter running 4 Rectifier over current Rectifier failure due to over current 5 Input thyristor failure Failure of input thyristor 6 Battery discharge thyristor failure Failure of battery discharge thyristor 7 Battery charge thyristor failure Failure of battery charge thyristor 8 Fan fault At least one of the cooling fans fails Rectifier and inverter and charger shut down 9 DC Bus over voltage Rectifier inverter and battery converter are shut down due to high DC bus voltage 10 DC Bus under voltage Rectifier inverter and battery converter are shut down due to low DC bus voltage 11 DC bus unbalance If the difference between positive DC bus and negative DC bus exceeds 30V this warning shall occur 49 DALE POWER SOLUTIONS T Dale Power Solutions Ltd E600 3 phase to 3 phase NO Display message Description 12 Soft start fault Rectifier could not be started due to low DC bus voltage 13 Input neutral line missing If Input Neutral line is missing or disconnected while the UPS is in operation the UPS will generate Neutral line failure alarm and go into Battery mode 14 Battery reverse The polarity of the battery is reversed 15 No battery Battery is disconnected 16 Positive battery charger fault The positive battery Charger is fault The charger w
37. anently connected to the mains neutral line Do not use an MCB or any other type of switch in this line Cable sizes Use the following sizes of cables to connect the UPS between mains power batteries and the load UPS rating AC input output DC input Ground Busbar bolt sizes kVA mm mm mm 100 50 70 35 Power connections M12 Earth connections M5 10 200 95 240 75 M6 and M8 1 All power and earth connections are made to bolts Caution Size the ground earth conductor for the a c supply fault rating cable lengths and type of protection External bypass and battery breakers are specified at the time of purchase WARNING FAILURE TO ADEQUATELY EARTH THE EQUIPMENT MAY RESULT IN ELECTRIC SHOCK AND FIRE 13 DALE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Unpacking the UPS To unpack the UPS 1 2 7 Cut off the shrink wrapping carefully from around the unit Cut the straps securing the unit to the pallet and remove the corner protection strips disposing of them correctly Remove and retain the documentation CD and leads from inside the door of the UPS Dispose of packets of desiccant correctly Using a forklift truck or similar move the UPS off the pallet WARNING A TAKE CARE WHEN MOVING THE UPS OFF THE PALLET IT WEIGHTS IN EXCESS OF 145 KG AND COULD FALL Check the appearance of the UPS to see if it is damaged If any damage is found do
38. ceeded EPO Emergency power off connect to 12V for complete power off pulse contact GND Common return 0 V for the 12 V supply and relays This is not connected to the chassis BP_O Anti backfeed relay normally closed To prevent the input being energised by backfeeding in the event of an internal failure connect this signal to an external circuit breaker trip Battery temperature sensor A battery temperature sensor is available as an option for E63300 series units When connected the sensor monitors and displays battery cabinet temperature and it controls the UPS to compensate the battery charging voltage The sensor is connected to the MODBUS connector on the UPS see Figure 4 on page 15 For further details ask you distributor for the sensor user manual 58 Dale Power Solutions Ltd E600 3 phase to 3 phase Appendix 2 Parallel operation The following signals are available on each UPS for parallel operation DALE POWER SOLUTIONS Eye m 15 way D type connectors connected as described in Wiring units in parallel on page 25 Remote emergency power off EPO as described below Remote emergency power off EPO In a parallel system the EPO switch on the control module of any unit will turn off the whole system It is also possible to add a remote EPO switch in addition to the front panel switch Wire the switch as shown in Figure 25 Only one 12V connection is required and it can be made to any unit
39. des sasn ea aeee reaa Ea a aE een E E E E a AEE a EE EEEE 29 Online 11 e 29 Battery TEE 29 Auto restart mode 29 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Bypass le EE 29 Split bypass mode E633200 only 30 ECO mode Lule cag dace data deenen 30 Frequency Converter MOde ivccnccvccecenteaucdavenecennteanceetvedevenntenesavieeienteauctaisaeaead SEENEN 30 Before SMET OM EN 30 Switching ERT 30 Commissioning test procedure EEN 32 TEN ek 32 Transferring the load to an EE 33 Control panels and indicators 20 0 ccc ccc ec ccc ccccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 34 Control module panelis mirni skates Negi Nee dactsebaddaesedsdeceeGhdldeaesbdaactisted denesbdddaven 34 Door mounted control PANE sursaut dey sens EERSTEN EEN 35 Navigating the system MON c sccte cc ectecceeseeds he ecedeeeectecadegetenevesaveas dees dennes A 36 Output intormatioM BET 36 Module information EE 36 Battery Information mas finesse gegen buene eks geed Een 37 State Information EE 37 Command information 0cccccceeeeeeeecceceeeeeeeeeceaeaeeeeeeeseceeaaeceeeeeeeseceaaaeceeeeeeeseccecaeeeeeeesesensaceeeeees 37 Setting information rrnnnonnrrnnnonnrrnnnnnnrrnnnennrrnnnennrrnnnennrnnnnennrnnnnensrnensennrnensennrnensennnnensennrresennrnnnsennnn 38 Recorded events let 38 Version information seccericczecctaansterraaczecesainadartancrecevaansach aaa naa aaa a ada aiia aai aa aa A a aaa a 3
40. e Is UPS 1 control module D RS485 RS485 UPS 2 control module RS485 RS485 UPS 3 control module RS485 RS485 8 If required wire a remote emergency power off EPO switch as described on page 59 28 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Operation Working modes The UPS has the following modes of operation Online mode Battery mode Auto restart mode Bypass and split bypass modes ECOmode m Frequency converter mode Each operating mode is described below Online mode This is the default mode of operation in which the load is supplied via the inverter when the a c input and load are within their normal ranges The battery is trickle charged in this mode During fault conditions the UPS automatically switches to either bypass mode or battery mode without interruption of power to the load Battery mode In battery mode the load is supplied from the battery via the inverter the UPS beeps every 3 s and the rectifier and charger are turned off The UPS switches to battery mode when there is no a c input or the a c input is outside its normal range On the front panel the Mains LED if off and the Battery LED is on When the battery reaches a pre set low limit the system gives a low battery voltage alarm signal the LCD provides a low battery alarm and the UPS beeps every second Eventually the UPS shuts down to prevent damage to the batteries Wh
41. e Your UPS is setup to your requirements by the distributor prior to delivery There is normally no reason to change any of the settings E DIE EI Figure 19 Door panel controls The LCD screen is touch sensitive and allows you to monitor All parameters UPS and battery status m Event and alarm logs The following table describes the button functions Button Definition Esc Press to cancel an operation or return to the previous menu level lt Press to go left or scroll up one row gt Press to go right or scroll down one row A Press to scroll up one page y Press to scroll down one page Ent Press to confirm an operation or enter a lower menu level 35 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Navigating the system menu The system menu consists of a series of pages you access via a set of tabs and the front panel keys To display a menu page 1 Press lt or to display the tabs The Output tab is highlighted and the output information is displayed on the screen below the tab as shown in the following sections lt Output Module Input Batt State gt 2 Press lt or gt either the buttons or the onscreen arrows repeatedly to scroll along the tabs Eventually the following set of additional tabs is displayed ad Command Setting Record Version gt Note The val
42. e Inverter LED is off and the Bypass LED is on Split bypass mode E633200 only Split bypass mode operates as described above except that the bypass input is connected to a completely separate a c source ECO mode If specified your UPS may be set to operate in ECO mode instead of online mode In ECO mode the load is supplied via the bypass circuit and not the inverter allowing the UPS to work at higher efficiency The battery is trickle charged in this mode If the a c input is lost or goes beyond its normal range the UPS automatically switches to battery mode however the transfer speed is slower than online mode and may not be suitable for all applications Note Do not use ECO mode for sensitive loads Frequency converter mode The UPS can be programmed to work as a frequency converter to provide either a 50 or 60 HZ a c output voltage In this mode static bypass operation is disabled and the UPS may operate in battery mode Before switch on Before turning on the unit for the first time or after any wiring or battery changes 1 Read the section above on working modes 2 Check all the wiring 3 Check that the rated load does not exceed the rated output of the UPS 4 Ifthe UPS is supplied by a generator check that the generator is correctly rated and wired see Operation from a generator on page 13 Switching on the UPS Note It is important to switch on your UPS as described below as damage may occur when supplying
43. emperature of between 15 C and 25 C As an approximation battery life is halved for every 10K 10 C rise in temperature If siting the UPS above 1 500 m altitude derate the load as shown in Operating Environment on page 63 Temporary storage If you are not installing the equipment immediately ensure it is protected against excessive humidity and or heat sources connect the UPS to a suitable mains supply and turn it on for the time required to Caution Unused batteries must be recharged every 6 months Temporarily recharge the batteries Wiring considerations To ensure a safe installation please follow these instructions and the local electrical code of the area or country in which you are installing the equipment If the UPS is to be supplied from a local transformer ensure the transformer KVA rating is at least 50 greater than the UPS output KVA rating and the output is a 4 wire star configuration Use circuit breakers and cables with the correct rating see the next section Always fit an MCB between the mains supply live lines only and the UPS input see Figure 2 d Caution Do not fit an MCB in the neutral line 11 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Input MCB MCB L1 r Le L2 _ ER L L3 us os N N E E Figure 2 Power cable wiring configuration for a single UPS Because of the high leakage cur
44. en the a c mains is restored the inverter starts automatically and the UPS reverts to online mode If you turn off the UPS in battery mode it restarts in bypass mode and you must press the INV ON button to start the inverter Auto restart mode Following an extended a c mains failure the battery will become exhausted When the battery reaches the end of discharge EOD voltage the inverter shuts down and no more power is supplied to the load By default the UPS remains shut down after EOD However it can be programmed to automatically restart after a time delay This is normally done by the commissioning engineer Bypass mode In bypass mode the load is supplied directly from the a c mains input and the battery is charged The UPS switches to bypass mode when any of the following conditions occur An output overload the unit beeps twice every second indicating that the load must be reduced to within its normal range as soon as possible Once the overload is removed the inverter re starts after a 5 minute delay If the UPS is overloaded too many times in any one hour it will eventually remain in bypass mode 29 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase The UPS is too hot the UPS reverts to online mode as soon as the unit temperature returns to normal m The UPS fails a serious fault has occurred within the UPS that must be repaired The UPS inverter is turned off In bypass mode th
45. es out XXXX BXXX 8 9 AIB C D F Shutdown due to overload 4 5 7 C D F On bypass due to overload 2 3 AIB F Parallel in bypass 1 3 5 7 9 D F LBS activated XXXX XBXX 8 9 A IB C D F Inverter on standby 4 5 7 CID F 2 3 A B F 1 3 5 7 9 D F XXXX XXBX 8 9 AIB C D F Shutdown due to overload 4 5 7 C D F On bypass due to overload 2 AIB F Parallel in bypass 1 3 5 7 9 D F LBS activated XXXX XXXB 8 9 A IB C D F Inverter on standby 4 5 7 CID F 2 3 A E F 1 5 7 9 D F CCCC CCCC Rectifier alarm CXXX XXXX 8 9 A B C D F Rectifier fault 4 5 7 CID F Rectifier over temperature 2 AJIB F Inverter over temperature 1 3 5 7 g D F Rectifier over current 66 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS XCXX XXXX 8 9 A B C D F Auxiliary power 1 fault 4 5 7 CiD F Auxiliary power 2 fault 2 7 AJB F Input thyristor failure 1 3 5 7 9 D F Discharge thyristor failure XXCX XXXX 8 9 A B C D F Charge thyristor failure 4 5 7 CiD F Fan fault 2 7 A B F Fan power fault 1 3 5 7 9 D F DC bus overvoltage XXXC XXXX 8 9 A IB C D F DC bus undervoltage 4 5 7 CID F DC bus imbalance 2 7 AJB F Mains wiring fault 1 3 5 7 9 D F Soft start failure XXXX CXXX 8 9 A B C D F Input neutral line missing 4 5 7 C D F Battery reversed 2 3 7 AIB F No battery 1 3 5 7 9 D F P batter
46. fire such as direct sunlight or other sources of heat m If the UPS emits smoke turn off immediately the input circuit breaker and battery circuit breaker and contact Dale Power Solutions Ltd WARNING THE SECOND ENVIRONMENT INSTALLATION RESTRICTIONS OR THIS IS A PRODUCT FOR COMMERCIAL AND INDUSTRIAL APPLICATION IN ADDITIONAL MEASURES MAY BE NEEDED TO PREVENT DISTURBANCES AS STATED IN EN62040 2 2006 Warning symbols The safety symbols used in this manual are shown in table below They alert you to important safety information that you need to be aware of when installing operating and maintaining the UPS gt gt Safety Symbol Indication Attention Static discharge sensitive Electric shock gt p P Caution A caution describes a situation in which there is a risk of damage to equipment WARNING A WARNING DESCRIBES A SITUATION IN WHICH THERE IS A RISK OF INJURY OR DEATH TO PERSONNEL Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Conformity and standards This equipment complies with CE directives 73 23 amp 93 68 LV Safety and 89 336 EMC and the following product standards for Uninterruptible Power System UPS m IEC 62040 1 1 General and safety requirements for use in operator access area m IEC 62040 2 EMC requirements Class C3 compliant m JEC 62040 3 Performance requirements and test methods Caution Continued compliance requires installation in acco
47. hase No Problem Causes 6 Inverter not working Inverter not started DALE POWER SOLUTIONS sg Solution Press Inverter ON for 2 seconds 7 UPS module can t transfer to bypass or inverter UPS module incorrectly inserted Pull out the module and re insert The top right hand interlock screw in not tight Tighten the screw UPS module output breaker off Switch on the breaker 8 UPS module fault LED remains on UPS module damaged Replace the module 9 Mains LED flashes Mains voltage our of limits If UPS working in battery mode Check remaining backup time and then rectify mains supply Battery LED flashes but 10 no charging power Battery breaker off Switch on battery breaker Batteries damaged Replace the whole battery group Batteries connection reversed Connect the battery correctly Battery number and capacity set incorrectly Set the correct data 11 Buzzer sounds at 0 5 s intervals LCD displays output overload Output overloaded Reduce the load within rating 12 Long sounds from buzzer LCD displays output short circuit Short circuit on output Remove the short circuit and restart the UPS 13 Red LED on module lit Module not plugged in correctly Pull out the module and then push back in UPS works on bypass 14 only 15 Can t black start the UPS 16 Buzzer sounds continuously and LCD
48. id The inverter on button has been activated 41 Overload The load exceeds the system power capacity 42 Parallel overload The UPS parallel system is confirmed to be overloaded according to the set number 43 DC component over limitation If the DC component of the UPS output rating power is larger than the limitation this warning should occur 44 Bypass over current When the bypass current exceeds the limitation this alarm will occur 45 Feedback protection 46 Ext fire alarm 47 Ext smoke alarm 48 Battery damaged 49 Battery over temperature 50 Model set wrong This UPS is fitted with a voltage free contact closure signal for use with an external automatic disconnect device by others to protect against back feeding voltage into the incoming bypass supply External fire detector has been activated External smoke detector has been activated Battery has been damaged this warning shall occur Battery over temperature this warning shall occur Model setting of the UPS is incorrect S DALE POWER SOLUTIONS Dale Power Solutions Ltd E600 3 phase to 3 phase Troubleshooting Before contacting your distributor try to solve your problem using the following information If you need to contact your distributor make sure you have the model number and serial number of your UPS Black Start procedure Use this procedure to start the UPS from the battery only when the mains supply is abse
49. ill be shut down 17 Negative battery charger fault The negative battery charger is fault The charger will be shut down 18 Battery under voltage The battery voltage is too low and the charger has been deactivated 19 Battery over voltage The battery voltage is too high and the charger has been deactivated 20 Battery under voltage pre warning The UPS is in battery operation and the battery voltage is low Note Runtime is limited in duration 21 Mains freq abnormal Mains frequency is out of limit range and results in rectifier shutdown 22 Mains volt abnormal Mains Voltage exceeds the upper or lower limit and results in rectifier shutdown 23 Inverter fault When inverter has been turned on for a certain time but the output voltage of inverter is still out of the range of Rating voltage 12 5 and 25 inverter fault will occur and the inverter will be shut down and UPS will transfer to bypass This fault cannot be cleared until this unit is completely powered off 24 Inverter IGBT bridge direct conduct If the two IGBTs in the same bridge of inverter are on protection simultaneously inverter should be shut down 25 Inverter thyristor short fault SCR at the inverter side is short circuited 26 Inverter thyristor broken fault SCR at the inverter side is open circuited 27 Bypass thyristor short fault SCR at the bypass side is short circuited 28 Bypass thyristor broken fault SCR at the bypass side is open circuited 29 CAN comm fault
50. indicates rectifier or output fault Mains breaker is open Close the mains breaker UPS working in ECO mode Set the UPS to work in online mode Switch Bypass times out if the UPS has repeatedly switched to bypass due to over current temp more than the bypass switch times Battery breaker is open A battery fuse is open Battery low UPS faulty Increase the time or restart the UPS Close the battery breaker Change the fuse Recharge the battery Consult Dale Power Solutions for repair 53 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Appendix 1 Signals options RS232 serial port E63300 series units are fitted with a standard RS232 serial port which can be used to Monitor the UPS power status Monitor the UPS alarm information Monitor the UPS running parameters Perform a battery test To enable RS232 control 1 Connect the UPS to your computer using the supplied RS232 cable 2 Load the supplied software onto your computer Connections between computer and UPS RS232 ports Computer UPS 6789 RDX 2 PRS 12345 TDX 3 gt RX2 Figure 21 RS232 serial port pin outs GND 5 GND 5 looking at the socket on the UPS RS232 communication data format Parameter Value Baud rate 2400 bps Byte length 8bit End bit 1bit Parity check Null 54 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLU
51. input Connections Description Contact status Additional fault information 1 Mains out of limits closed on 2 Battery low open off 3 Battery low closed on 4 Bypass output closed on 5 Internal failure closed on e Rectifier fault e Inverter fault and shutdown e Over temperature and shutdown e Short circuit and shutdown 6 Inverter output closed on 7 System alarm closed on e Rectifier fault e Inverter fault and shutdown e Over temperature and shutdown e Short circuit and shutdown 8 Relay common GND 9 Remote shutdown V see opto specification below 5 V to 12 Vd c input 10 Remote shutdown 0 V not the same as relay common Relay contact specifications Parameter Value Maximum switched voltage 277 Va c or 30 Vd c Typical switched voltage 5 to 12 Vd c Maximum switched current NO 10 A NC 3A Maximum switched power NO 1400 VA 150 W NC 850 VA 90 W Opto coupler input specifications used for remote shutdown Parameter Reverse voltage Vp Value 5 Vd c Forward input voltage 30 Vd c max 5 to 12 Vd c typ Forward current 25 mA max 16 mA typical Pulse forward current ce 1 A 100 us pulse 100 pps 56 J Pin 1 d000000000 Pin 104 i Figure 23 Relay card connector viewed from connector side Dale Power Solutions Ltd D E600 3 phase to 3 phase POWE
52. ly board The UPS is equipped with two identical and fully redundant control power supply boards Each board is powered by the input a c and battery d c Therefore if one of these sources or even if a board fails the UPS continues to operate normally This feature further enhances the reliability of the system Multi unit operation Up to four E63300 series units can be operated in N X parallel mode to provide additional power or higher reliability In this configuration the load is shared equally between the cabinets Multi unit operation is enabled by Hardware and firmware built into each UPS controlled by software settings Parallel control cables connected in a ring to enhance reliability Dual bus control cables are connected between any two UPS modules of each bus The intelligent paralleling logic provides the user with maximum flexibility For example shutting down or starting up UPS units in a parallel system can be done in any sequence Transfers between Normal and Bypass modes of operation are synchronised and self recovering The total load of a multi unit system can be queried from each unit s LCD display Parallel redundant operation Each UPS in the E63300 series is fitted with a number of UPS modules that work in parallel to provide the total load You can choose to load your UPS such that one of more UPS modules operates in redundant mode thus providing increased resilience 10 Dale Power Solutions Ltd D E60
53. not switch on the UPS and contact your distributor Check the packing list Contact your distributor if any of the accessories are missing E633100 1 4 m cabinet Front side and rear views 14 Figure 3 E633100 front side and rear views Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Internal layout front door open
54. nt or to check the system as part of the commissioning process To start the UPS using the black start switch 1 Unlock and open the front door 2 Turn on the battery breaker The battery will supply the auxiliary power board 3 Press and hold the On button of each UPS module for more than 0 5 s After about 30 seconds the UPS will be ready to supply load current d DW On Line UPS M gt jon oi 4 Turn on the output breaker Frequently asked questions No Problem 1 No LCD display Causes Display cable not plugged in correctly 2 Blue screen LCD LCD not connected On button Solution Unplug the cable to LCD panel and then plug it in again UPS won t start Input breaker is open Close the input breaker UPS module breaker is open Close the mains breaker AC input is out of specification Check that the voltage and frequency are within limits 4 Mains normal but mains LED off and UPS UPS input breakers not on Switch on the mains input breaker operating in battery mode Mains input cable not connected correctly Check the mains input wiring 5 No output from UPS Output breaker is open Close the output breaker UPS disabled at the LCD control panel Enable the UPS using the LCD control panel Output wiring fault Check the output wiring 52 Dale Power Solutions Ltd E600 3 phase to 3 p
55. olation transformers are available for applications where sources do not share the same neutral reference or where the neutral is not available 12 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Earth leakage current The residual earth current introduced by the RFI suppression filter inside the UPS is between 3 5 mA and 1000 mA We recommend that you verify the selectivity of the residual current detector RCD with all other differential devices both upstream of the input distribution board and downstream towards the load Caution To avoid false alarms locate earth leakage monitoring devices upstream of the common neutral point when used in systems with split bypass input or when used in paralleled UPS configurations Alternatively use the device to monitor the combined 4 wire rectifier and split bypass input currents Ensure that an RCD upstream of the UPS has these characteristics Sensitive to d c unidirectional class A pulses m Insensitive to transient current pulses m Average sensitivity adjustable between 0 3 and 1A Such residual current circuit breakers RCCB are identified by the symbols GC As a guide we recommend that the load capacity should be less than 30 of the generator capacity and the generator rating should be 1 5 to 2 times the rating of the UPS depending on the type of generator used Operation from a generator Caution Ensure that the neutral line from the generator is perm
56. p Fault LED lit 18 Soft start failed Continuous beep Fault LED lit 19 Rectifier over temperature Twice per second Fault LED lit 20 Inverter over temperature Twice per second Fault LED lit 21 Input neutral line missing Twice per second Fault LED lit 22 Battery reverse Twice per second Fault LED lit 23 Cable connection error Twice per second Fault LED lit 24 CAN comm fault Twice per second Fault LED lit 25 Parallel load sharing fault Twice per second Fault LED lit 26 Battery over voltage Once per second Fault LED flashing 27 Mains site wiring fault Once per second Fault LED flashing 28 Bypass site wiring fault Once per second Fault LED flashing 29 Output short circuit Once per second Fault LED flashing 30 Rectifier over current Once per second Fault LED flashing 31 Bypass over current Once per second Bypass LED flashing 32 Overload Once per second Inverter or Bypass LED flashing 33 No battery Once per second Battery LED flashing 34 Battery under voltage Once per second Battery LED flashing 35 Battery low pre warning Once per second Battery LED flashing 36 Internal communication error Once per 2 seconds Fault LED flashing 37 DC component over limit Once per 2 seconds Inverter LED flashing 38 Parallel overload Once per 2 seconds Inverter LED flashing 39 Mains volt abnormal Once per 2 seconds Battery LED lit 40 Mains freq abnormal Once per 2 seconds Battery LED lit 41 Bypass not available Bypass LED flashing 42 Bypass unable to trace Bypass L
57. r if you need to make a change use the following procedure To change a system setting 1 Press lt or either the buttons or the onscreen arrows to highlight the Setting tab lt Command Setting Record Version gt 2 Press Ent The first item on the Setting page is highlighted this is usually Language 38 Dale Power Solutions Ltd E600 3 phase to 3 phase DALE POWER SOLUTIONS Ey 3 Either press Ent to change the language settings or press lt or gt to highlight another parameter and then press Ent To scroll to other pages of settings either press the V or A buttons or in the bottom right corner of the screen press Back or Next 4 Depending on the parameter either press lt or gt or use the onscreen arrows or onscreen number keys to change the setting 5 Press Ent to save the new setting or press Esc to cancel the change The changeable parameters and their values are shown in the following table Setting Parameter Description Language Change the display language Change Password Set if required range 0 to 9 6 digits Data setting YYYY MM DD hh mm Backlight Delay Adjust how long the backlight stays on for in minutes Contrast Adjust the display contrast Self Test Date Disable default Monthly Day of month _ Time rr Duration range 1 to 99 minutes Weekly Day Mon Tues Wed Thurs Fri Sat Sun Time __ __ Duration range
58. rdance with the instructions this manual and the use of manufacturer approved accessories only According to IEC62040 this is a low emission class C3 Uninterruptible Power System UPS product In a residential environment this product may nevertheless cause radio interference in which case you may be required to take additional measures Energy conservation and environmental protection With an efficiency of greater than 97 in ECO mode the UPS meets the technical specifications for energy conservation An input power factor of 0 99 results in minimum current contamination of the power grid All the material and components comply with the ROSH standards ensuring that no hazardous waste is produced D Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Product description Applications This UPS series provides reliable 3 phase backup power from a 3 phase source to various types of equipment for example computer centres network management centres auto control systems and telecommunication systems The UPS can be installed and operated as a single unit or it can be operated with other units of the same type in parallel N 1 redundant mode for additional reliability or in parallel capacity mode for increased output rating Product range The following table lists the models available in the E63300 series All models are designed to operate with either an internal or external battery Capacity 100 kVA 200 kVA
59. rent see Earth leakage current below permanently hard wire all the a c cables Fit ring terminal crimps on the ends of all cables see Cable sizes on page 13 Fit a3 pole MCCB with a suitable d c voltage rating and breaking capacity between the battery and the UPS see Figure 2 d Caution The UPS is designed to work with a centre tap battery only Although it may not be absolutely necessary we recommend you fit an MCB between the UPS and the load to protect the output load and cables in the event of a fault see Figure 2 You may also wish to connect the UPS output to your load via a power distribution unit PDU Ensure correct phase rotation in the 3 phase wiring Units in parallel A group of paralleled units behaves as if it was one large UPS To ensure units share the load equally and the system complies with the relevant wiring regulations follow these requirements Use units of the same rating only and connect them to the same bypass source m Reference the bypass and the main input sources to the same neutral potential Ensure that any RCDs residual current devices are appropriately set and located see Earth leakage current below Connect the outputs of all units to a common output bus Ensure the length and specification of power cables including the bypass input cables and UPS output cables of each unit is the same This ensures load sharing when operating in bypass mode Note Optional is
60. ribes the operation of the LED indicators LED Colour Description Output green On when the load is being supplied Inverter green On when the UPS is supplying power Flashes when the inverter is overloaded or it is faulty Battery amber On when power is supplied from the battery Flashes if the battery is low disconnected reversed polarity not charging or if the voltage is abnormally high Mains green On when mains is present and within limits Flashes if the mains is outside its normal range Bypass green On when power is supplied via the bypass Flashes when the bypass is not available out of limits overcurrent or the switch or wiring are faulty Fault red On when there is any type of fault Button Definition EPO Emergency Power Off Press to disconnect power from the load The rectifier see Figure 4 inverter static bypass and battery operation are disabled INV ON Press to enable inverter operation INV OFF Press to inhibit inverter operation Alarm reset Press to reset UPS functions once the fault is cleared Mute Press to toggle the buzzer on and off After a fault the buzzer is re enabled Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Door mounted control panel Using the buttons and the menu structure displayed on the LCD panel Figure 19 you can Check the status of the UPS m Check and make changes to the settings Not
61. rm from monitoring board IO 2 3 6 7 AIB E F UPS model wrong 1 3 5 7 9 B D F Time for preventive maintenance 70 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS Notes 71 DALE Dale Power Solutions Ltd Salter Road Eastfield Industrial Estate Scarborough North Yorkshire YO11 3DU UK info dalepowersolutions com www dalepowersolutions com 44 0 1723 583511
62. s LED Description DAN Indicates a fault Maybe lit or flashing depending on the fault o When on alone indicates that the UPS is working in bypass mode The buzzer beeps every 2 minutes When on with the green inverter LED indicates that the UPS working in ECO mode a Indicates that the UPS is in battery mode Flashes under fault conditions me Indicates that the UPS is turned on and the following conditions apply the a c input if present is within limits no overload battery connected The following table describes the buttons functions Button Definition w Press repeatedly to cycle between each screen of information Off Press and hold for more than 0 5 s to switch off the UPS module On Press and hold for more than 0 5 s to switch on the UPS module 41 D Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase The following pictures are examples of the information you will see when you press the 9 button repeatedly Input voltage per phase and the input frequency J _ VAC _ VAC OC Mn Lenn FONN Il J U 00 12 LI 10 08 12 L_ IL l ww INPUT INPUT INPUT Battery voltage AG ve I OQO I IR I IR I I A A LU LU BATTERY BATTERY Output voltage per phase and output frequency Joga Jj Jods LL Ju LL Ju LL Joe OC Mn Lenn FONN rt J U 08 12 LI 10 08 12 L_ IL l ww OUTPUT OUTPUT OUTPUT Lo
63. s own battery bank You cannot use a common battery bank for more than one unit working in parallel mode When operating units in parallel you must not use the built in bypass as it is rated for one unit only If you need a bypass for the parallel system it must be wired as an external item 25 d fh POWER SOLUTIONS Es To connect two or more units in parallel 1 Wire the power cables and optional signals as described above 2 Ifa system bypass is required wire in a separate MCB capable of carrying the total system load current as shown below This is not required if you have only two units working in N 1 mode and the load never exceeds the rating of a single unit Input distribution Dale Power Solutions Ltd E600 3 phase to 3 phase Input AN NN Bypass Input AN Bypass Input mains mains mains mains mains mains supply supply supply supply supply supply Battery Battery Battery breaker breaker breaker a d UPS 1 f Eg UPS 2 at UPS 3 em ey i oh Battery Battery d Battery Output Output Output Distribution panel Y Load Figure 17 Units connected in parallel Bypass NN Wrap around maintenance bypass supply 3 Inthe rear of the cabinet on the left hand side connect the CAN bus labelled Parallel 1 and Parallel 2 in a ring arrangement using the supplied cables as shown below Make sure you wire all C
64. tassiucasacencestacavecadatatvcssataaderccetadeiachdsdabeceuaceincetadunecstaneaecetadatavewscess 62 Appendix 4 Optional equipment vvvvnnnnvnvnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 63 Appendix 5 UPS message tables rrrvvvnvnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 64 I Ko Ne ae 71 DALE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Safety WARNING A THIS EQUIPMENT MUST BE INSTALLED COMMISSIONED AND MAINTAINED BY A QUALIFIED ELECTRICIAN There are dangerous voltages and high temperatures inside the UPS During installation operation and maintenance please abide by local safety instructions regulations and laws Failure to do so may result in injury to personnel or damage to equipment Safety instructions in this manual are supplementary to local safety instructions Dale Power Solutions Ltd does not accept any liability caused as a result of failure to follow safety instructions Please note the following Do not use the UPS for any other purpose than the one for which it was designed Do not exceed the rated load of the UPS m Under no circumstances open the UPS There are high voltages inside that can cause electric shock If the UPS requires internal maintenance or battery replacement contact Dale Power Solutions Ltd Keep the UPS in a dry well ventilated location away from any area or situation in which there is a risk of
65. tes the master inverter 48 Dale Power Solutions Ltd E600 3 phase to 3 phase DALE POWER SOLUTIONS No Display message Description 35 Transfer Times out Latched load transfer to bypass as a result of too many successive transfers within the current hour Automatic reset attempt within the next hour 36 UPS in shutdown due to The load exceeded the power capacity The UPS has been overload shutdown 37 UPS in bypass due to The load exceeded the power capacity The UPS has overload switched to Bypass Mode 38 Parallel in bypass The parallel system has switched to bypass mode 39 LBS activated LBS has been activated 40 Lightning protection Lightning protector has been activated 41 Battery low to UPS off Battery voltage lower than protection point 42 UPS timing on UPS on at certain time 43 UPS timing off UPS off at certain time 44 Timing self test start Start to self test at certain time 45 Stop self test Self test stops 46 Manual off Turn off UPS manually 47 Remote off Turn off UPS remotely 48 Module connected Module is connected 49 Module removed Module is removed Cabinet alarm messages No Display message Description 1 Rectifier fault Rectifier detected faulty Rectifier and inverter and charger shut down 2 Rectifier over temperature The temperature of heat sink is too high to keep the rectifier running Charger
66. to 40 C Storage temperature 25 C to 55 C Relative humidity 0 RH to 95 RH non condensing Altitude lt 1 500 m full power output Decrease the load by 5 for every 500 m increase in altitude up to 5 000 m Appendix 4 Optional equipment The following items are available as options for the UPS SNMP card Battery temperature compensation special order Paralleling cables RS485 cable serial data cable to connect between paralleled units 63 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase Appendix 5 UPS message tables 1 The Inner Code is applied to this series The following format block is Inner Code display on LCD AAAA AAAA BBBB BBBB EEFF CCCC CCCC DDDD DDDD 2 The part of Inner Code means AAAA AAAA Rectifier state AXXX XXXX 8 9 A B C D F Internal input switch closed 4 5 7 CiD F Rectifier on 2 3 7 A C E F Emergency power off 1 5 7 9 D F Rectifier current limit XAXXX XXXX 8 9 A IB C D F Input power work on 4 5 7 C D F Power from input 2 3 7 A F Battery test 1 3 5 7 9 D F Battery charge XXAX XXXX 8 9 A IB C D F P battery boost charge 4 5 7 C D F N battery boost charge 2 3 7 A C E F 1 5 7 9 D F XXXA XXXX 8 9 AIB C D F 4 5 7 C D F 2 3 7 A C E F 1 3 5 7 9 D F XXXX AXXX 8 9 A B C DE F Communication connected 4 5 7 CID F 2 3 7 A C F 1
67. ues shown below are examples only The values in your system are likely to be different Output information lt 4 Output Module Input Batt State P A AB B BC C CA Phase Voltage V 229 2 230 7 231 6 Phase Current A 0 0 0 0 0 0 Frequency 50 0 Active Power kW 0 0 0 0 0 0 Apparent Power kVA 0 0 0 0 0 0 Load Percent 0 0 0 0 0 0 Load Crest Factor 0 0 0 0 0 0 Module information lt 4 Output Module Input Batt State P Module01 Non Output Module02 Non Output Module03 Non Output All modules listed Modulen Non Output Module05 Non Output Module06 Non Output Module07 Non Output Module08 Non Output Module09 Non Output Module10 Non Output 36 Dale Power Solutions Ltd D E600 3 phase to 3 phase POWER SOLUTIONS lt 4 Output Module Input Batt State Module01 A AB B BC C CA Invert Voltage V 220 220 220 Invert Current A 0 0 0 Frequency Hz 50 Module01 details pos Bus Voltage V 390 Neg Bus Voltage V 390 Code 8000 8000 D800 8000 0000 0000 0000 0000 Back Battery information lt 4 Output Module Input Batt State Positive Battery Voltage V 240 0 Negative Battery Voltage V 240 0 Positive Battery Current A 10 0 Negative Battery Current A 10 0 Battery State Charge Battery Temperature C 28 Lasting min 90 State information lt 4 Output Module Input Batt State Input Switch O
68. y charger fault XXXX XCXX 8 9 A B C D F N battery charger fault 4 5 7 C D F Battery undervoltage 2 3 7 A E F Battery overvoltage 1 3 5 7 9 D F Battery low pre warning XXXX XXCX 8 9 A B C D F Mains frequency abnormal 4 5 7 CiD F Mains voltage abnormal 2 3 7 A EJF 1 5 7 9 D F 67 DA LE Dale Power Solutions Ltd POWER SOLUTIONS E600 3 phase to 3 phase XXXX XXXC 8 9 AIB C D F 4 5 7 CID F 2 3 A B F 1 3 5 7 9 D F DDDD DDDD Inverter alarm DXXX XXXX 8 9 A B C D EF Inverter fault 4 5 7 C D F Inverter IGBT bridge shorted 2 3 7 A F Inverter thyristor short 1 5 9 B D F Inverter thyristor failure XD XX XXXX 8 9 A B C D F Bypass thyristor short 4 5 CiD F Bypass Thyristor failure 2 7 A F CAN comm fault 1 3 5 7 9 D F Parallel load sharing fault XXDX XXXX 8 9 A B C D F Bypass wiring fault 4 5 C D F System not in sync with bypass 2 7 A F Bypass unable to trace 1 3 5 7 9 D F Bypass not available XXXD XXXX 8 9 A B C D F IGBT over current 4 5 CID F Fuse failure 2 7 A F Cable connection error 1 3 5 7 9 D F Parallel relay fault XXXX D XXX 8 9 A IB C D F LBS not synchronised 4 5 7 CiD F Initialization fault 2 AJB F Inverter on invalid 1 3 5 7 9 D F Overload

E600 Series UPS User Manual E600 Series UPS User Manual

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