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R-SERIES (R5, R6, R8) Instructions Manuel - Tec-N

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Contents

1. 01 R5 R6 R8 R0148A TETE DE PIECE 3 16 ALLONGE 3 16 ELONGATED NOSEPIECE 01 R8 R0164A TETE DE PIECE 1 4 ALLONGE 1 4 ELONGATED NOSEPIECE 02 R5 R6 R8 R02 JOINT TORIQUE O RING 03 R5 R6 R8 R03 CANON HEAD 04 R5 R6 R8 R04 JOINT TORIQUE O RING 05 R5 R6 R8 R05 CARTER DE MACHOIRE JAW CASE 06 R5 R6 ROG MACHOIRES 3 PIECES JAWS 3 PARTS 06 R8 068 MACHOIRES 3 PIECES JAWS 3 PARTS 07 R5 R6 RO7A POUSSOIR DE MACHOIRES 2 4 3 2 JAW PUSHER 07 R5 R6 R8 7 POUSSOIR DE MACHOIRES 4 0 4 8 JAW PUSHER 07 R8 RO7C POUSSOIR DE MACHOIRES 4 8 6 4 JAW PUSHER 08 R5 R6 R8 R08 RESSORT POUSSOIR DE MACHOIRES JAW PUSHER SPRING 09 R5 R6 R8 R09 ANNEAU AUTOBLOCANT LOCK RING 10 R5 R6 R8 R10 JOINT TORIQUE O RING 11 R5 R6 R11 UNION DU CARTER JAW HOUSING COUPLER 11 R8 R118 UNION DU CARTER JAW HOUSING COUPLER 12 R5 R6 R12 CONTRE ECROU SET NUT 12 R8 R128 CONTRE ECROU SET NUT 13 R5 R6 R13 JOINT TORIQUE O RING 13 R8 R138 JOINT TORIQUE O RING 14 R5 R6 R14 JOINT TORIQUE TEFLON TEFLON O RING 14 R8 R148 JOINT TORIQUE TEFLON TEFLON O RING 15 R5 R155 POIGNEE HYDRAULIQUE HYDRAULIC SECTION 15 R6 R156 POIGNEE HYDRAULIQUE HYDRAULIC SECTION 15 R8 R158H POIGNEE HYDRAULIQUE HYDRAULIC SECTION 16 R5 R165 JOINT TORIQUE O RING 16 R6 R166 JOINT TORIQUE O RING 16 R8 R168 JOINT TORIQUE O RING 17 R5 R175 JOINT TORIQUE TEFLON TEFLON O RING 17 R6 R176 JOINT TORIQUE TEFLON TEFLON O RING 17 R8 R178 JOINT TORIQUE TEFLON TEFLON O RING 18 R5 R185 PLONGEUR HYDRAULIQUE HYDRAULIC P
2. R8 R30 RECUPERATEUR DE MANDRIN MANDREL COLLECTOR 31 R5 R315 SILENCIEUX SILENCER 31 R6 R8 R31 SILENCIEUX SILENCER 32 R5 R325 COUVERT DU SILENCIEUX SILENCER COVER 32 R6 R8 R32 COUVERT DU SILENCIEUX SILENCER COVER 33 R5 R6 R8 R33 JOINT TORIQUE O RING 34 R5 R6 R8 R34 JOINT D ETANCHEITE GASKET 35 R5 R6 R8 R35 VIS ATETE HEXAGONALE HEX HEAD SCREW 36 R5 R6 R8 R36 RONDELLE D ETANCHEITE BLEED SCREW SEAL 37 R5 R6 R8 R37 VIS DU RESERVOIR D HUILE OIL REFILL SCREW 38 R5 R6 R8 R38 CROCHET HOOK 39 R5 R6 R8 R39 JOINT D ETANCHEITE SEALING GASKET 40 R5 R6 R8 R40 RACCORD POUR L AIR AIR TIE IN 41 R5 R6 R8 R41 ANNEAU D ETANCHEITE SHROUD RING 42 R5 R6 R8 R42 CONDUIT D AIR AIR TUBE 43 R5 R6 R8 R43 ANNEAU PROTECTEUR PROTECTIVE RING 44 R5 R6 R8 R44 GACHETTE TRIGGER 45 R5 R6 R8 R45 BIELLE CONNECTING ROD 46 R5 R6 R8 R46 POUSSOIR DE LA SOUPAPE VALVE PUSHER 47 R5 R6 R8 R47 TIGE DE LABIELLE CONNECTING ROD PIN 48 R5 R6 R8 R48 TIGE DE LA GACHETTE TRIGGER PIN 49 R5 R6 R8 R49 VIS POUR POIGNEE HANDLE SCREW 50 R5 R6 R8 R50 POIGNEE GAUCHE HANDLE LEFT 51 R5 R6 R8 R51 POIGNEE DROITE HANDLE RIGHT 52 R5 R6 R52 JOINT TORIQUE O RING 52 R8 R528 JOINT TORIQUE O RING 53 R5 R535 TIGE DE LA SOUPAPE A AIR AIR VALVE ROD 53 R6 R536 TIGE DE LA SOUPAPE A AIR AIR VALVE ROD 53 R8 R538 TIGE DE LA SOUPAPE A AIR AIR VALVE ROD 54 R5 R6 R54 JOINT TORIQUE O RING 54 R8 R548 JOINT TORIQUE O RING 55 R5 R555 RESSORT DE LA SOUPAPE VALVE SPRING 55 R6 R556 RESSO
3. it from rivet tool using wrench included Select the nosepiece that corresponds to the size rivet you are using and screw nosepiece clockwise onto the rivet tool head Meanwhile check the right pusher part 7 before operating Use right size pusher included which can avoid several spines from obstructing in the tube together after pulling down by jaws 1 Attach air line to air supply 2 Turn on the vacuum system by turning the hex nut vacuum adjuster nut part 428 counter clockwise See Figure 1 3 Insert a blind rivet into nosepiece Direct the riveter with rivet to the hole needed to be operated then pull the trigger The stems automatically reverse to the collector and the work is done Caution The rivet will be held in place by the vacuum system If rivet falls out of the nosepiece vacuum is not strong enough To increase volume of vacuum turn the hex nut vacuum adjuster nut counter clockwise See Figure 1 To turn it off turn it clockwise f operating without the nail collector please wear goggles or turn off the vacuum Figure 1 Oiling It is important that the tool be properly lubricated Every 10 000 cycles the tool should be oiled with lubricating oil There may be insufficient oil if the stroke of the tool is too small for proper installation Without proper lubrication the tool will not work properly and parts will wear prematurely 5 7 Keep the tool upright during all operations Connect the too
4. maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained competent personnel Do not dismantle this tool without prior reference to the maintenance and service instructions Always disconnect the airline from the tool inlet before attempting to maintenance and service Do not operate the tool that is directed towards any person or the operator When using the tool the wearing of safety glasses is suggested by the operator and others in the vicinity to protect against rivet stem ejection Only use hydraulic oil approved by the manufacturer Please note Never use brake fluid Air supply reguirements All tools are operated with compressed air in the range of 5 to7 bar 75 to 100 psi We recommend the use of pressure regulators and filtering systems on the main air supply These should be fitted within 3 meters of the tool to ensure maximum tool life and minimum tool maintenance Air supply hoses should have a minimum working pressure rating of 150 of the maximum pressure produced in the system or 10 bar 150 psi whichever is the highest Air hoses should be oil resistant have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged All air hoses must have a minimum bore diameter of 6 4 millimeters 1 4 inch Operation Determine the size rivet that you are going to use To change the nosepiece remove
5. LUNGER 18 R6 R186 PLONGEUR HYDRAULIQUE HYDRAULIC PLUNGER 18 R8 R188H PLONGEUR HYDRAULIQUE HYDRAULIC PLUNGER 19 R5 R6 R8 R19 RESSORT DE RETOUR RETURN SPRING 20 R5 R6 R20 JOINT TORIQUE O RING 20 R8 R208 JOINT TORIQUE O RING 21 R5 R6 R21 TUBE DU VACUUM VACCUM TUBE 21 R8 R218 TUBE DU VACUUM VACCUM TUBE 22 R5 R6 R22 SIEGE DU TUBE DU VACUUM VACCUM TUBE SEAT 22 R8 R228 SIEGE DU TUBE DU VACUUM VACCUM TUBE SEAT 23 R5 R6 R8 R23 JOINT TORIQUE O RING 24 R5 R6 R8 R24 JOINT TORIQUE O RING 25 R5 R255 ENSEMBLE COUVERCLE SCELLANT SEALING LID ASSEMBLY NO DE LISTE MODELES D OUTIL NOUVEAU CODE DESCRIPTION ENGLISH AA TOOL MODELS NEW PART NUMBER FRANCAISE DESCRIPTION 25 R6 R8 R25 ENSEMBLE COUVERCLE SCELLANT SEALING LID ASSEMBLY 26 R5 R265 JOINT TORIQUE O RING 26 R6 R8 R26 JOINT TORIQUE O RING 27 R5 R6 R8 R27 JOINT TORIQUE O RING 28 R5 R6 R28 VIS D AJUSTEMENT DU VACUUM VACUUM ADJUSTER NUT 28 R8 R288 VIS D AJUSTEMENT DU VACUUM VACUUM ADJUSTER NUT 29 R5 R295 AMORTISSEUR DU MANDRIN BREAKNAIL 29 R6 R8 R29 AMORTISSEUR DU MANDRIN BREAKNAIL 30 R5 R305 RECUPERATEUR DE MANDRIN MANDREL COLLECTOR 30 R6
6. PLONGEURAL AIR AIR PLUNGER ROD 72 R8 R728 TIGE DU PLONGEURAL AIR AIR PLUNGER ROD 73 R5 R6 R73 SOURDINE DAMPING RING 73 R8 R738 SOURDINE DAMPING RING TA R5 R6 R8 R74 JOINT D ETANCHEITE GASKET 75 R5 R6 R75 PISTON PISTON 75 R8 R758 PISTON PISTON 76 R5 R6 R76 JOINT TORIQUE DU PLONGEUR AIR PLUNGER O RING 76 R8 R768 JOINT TORIQUE DU PLONGEUR AIR PLUNGER O RING 77 R5 R6 R8 R77 ECROU NUT 78 R5 R6 R78 JOINT TORIQUE O RING 78 R8 R788 JOINT TORIQUE O RING 79 R5 R6 R79 COUVERT DU CORPS CYLINDER LID 79 R8 R798 COUVERT DU CORPS CYLINDER LID 80 R5 R805 BASE EN CAOUTCHOUC RUBBER BASE 80 R6 R806 BASE EN CAOUTCHOUC RUBBER BASE 80 R8 R808 BASE EN CAOUTCHOUC RUBBER BASE 81 R5 R6 R8 R81 VIS SCREW 82 R5 R6 R8 R82 SILENCIEUX SILENCER Tec Tec For any guestions feel free to contact us Tec N Tec Inc 8244 Pascal Gagnon Montreal 1 4 Tel 888 832 7777 Fax 888 832 0282 Email pro tec n tec com Please visit our website at www tec n tec com
7. R SERIES R5 R6 R8 Instructions Manuel TECHNICAL CHARACTERISTICS R5 R6 R8 Working range From 2 4mm to 4 0mm All materials and 4 8mm Aluminum From 2 4mm to 4 8mm AII materials From 4 0mm to 6 4mm 0 AII materials From 3 32 to 5 32 All materials and 3 16 Aluminum From 3 32 to 3 16 materials From 5 32 to 1 4 All materials Weight 1 30kg 2 87lbs 1 50kg 3 111bs 1 74kg 3 84lbs Operating air pressure 5 to 7 bar 75 to 105lbs 5 to 7 bar 75 to 105lbs 5 to 7 bar 75 to 105lbs Usable stroke 14mm 0 551 16mm 0 630 18mm 0 709 Dimensions 305mm x 274mm 313mm x 305mm 316mm x 315mm Warranty 6 months 6 months 6 months Safety Instructions This instruction manual must be read by any person installing operating or servicing this tool Never dismantle the tool without first having thoroughly studied the instructions given in this User manual Always use the tool in accordance with the specified safety instructions Direct any queries regarding optimal and safe operation or use of the tool to our compagny The safety instructions must be made clear to all persons involved Never connect the tool to any medium other than compressed air Set the air pressure between 73 and 101 pounds Do not use the tool other than placing break stem rivets The tool must be
8. RT DE LA SOUPAPE VALVE SPRING 55 R8 R558 RESSORT DE LA SOUPAPE VALVE SPRING 56 R5 R6 R8 R56 JOINT TORIQUE O RING 57 R5 R6 R8 R57 BASE DE LA SOUPAPE VALVE BASE 58 R5 R6 R8 R58 JOINT TORIQUE O RING 59 R5 R6 R8 R59 BILLE EN ACIER STEEL BALL 60 R5 R6 R8 R60 RESSORT SCELLANT SEALING SPRING 61 R5 R6 R8 R61 JOINT TORIQUE O RING 62 R5 R6 R8 R62 ECROU SCELLANT SEALING NUT 63 R5 R6 R8 R63 JOINT TORIQUE O RING 64 R5 R6 R8 R64 CONNECTEUR CONNECTOR 65 R5 R6 R8 R65 JOINT TORIQUE O RING NO DE LISTE MODELES D OUTIL NOUVEAU CODE DESCRIPTION ENGLISH NAME TOOL MODELS NEW PART NUMBER FRANCAISE DESCRIPTION 66 R5 R665 MANCHON HYDRAULIQUE HYDRAULIC ROD 66 R6 R8 R66 MANCHON HYDRAULIQUE HYDRAULIC ROD 67 R5 R675 JOINT TORIQUE O RING 67 R6 R8 R67 JOINT TORIQUE O RING 68 R5 R685 JOINT TORIQUE TEFLON TEFLON O RING 68 R6 R8 R68 JOINT TORIQUE TEFLON TEFLON O RING 69 R5 R6 R8 R69 CONTRE ECROU SET NUT 70 R5 R705 CORPS DU CYLINDRE A L AIR AIR BODY CYLINDER 70 R6 R706 CORPS DU CYLINDRE A L AIR AIR BODY CYLINDER 70 R8 R708H CORPS DU CYLINDRE A L AIR AIR BODY CYLINDER 71 R5 R6 R8 R71 ECROU DE LA CHAMBRE A L HUILE OIL CHAMBER NUT 72 R5 R725 TIGE DU PLONGEURAL AIR AIR PLUNGER ROD 72 R6 R726 TIGE DU
9. e the head part 3 to expose the jaw case part 5 To remove jaw case from pulling mechanism use 2 wrenches included Jaws will be under slight spring pressure from the jaw pusher part 8 Separate the jaw case from pusher Jaws will be loose Clean jaws with a wire brush Place a small dab of multi purpose lithium grease on the outside of jaws not serrated side Return jaws into jaw case ensuring proper placement of jaws All serrated faces should be touching each other Figure 3 5 6 8 LISTE DES PIECES SCHEMA PARTS LIST AND DIAGRAM NO DE LISTE MODELES D OUTIL NOUVEAU CODE DESCRIPTION ENGLISH IMEN TOOL MODELS NEW PART NUMBER FRANCAISE DESCRIPTION 01 R5 R6 R0124 TETE DE PIECE 3 32 3 32 NOSEPIECE 01 R5 R6 R0132 TETE DE PIECE 1 8 1 8 NOSEPIECE 01 R5 R6 R8 R0140 TETE DE PIECE 5 32 5 32 NOSEPIECE 01 R5 R6 R8 R0148 TETE DE PIECE 3 16 3 16 NOSEPIECE 01 R8 R0164 TETE DE PIECE 1 4 1 4 NOSEPIECE 01 R5 R6 R0124A TETE DE PIECE 3 32 ALLONGE 3 32 ELONGATED NOSEPIECE 01 R5 R6 R0132A TETE DE PIECE 1 8 ALLONGE 1 8 ELONGATED NOSEPIECE 01 R5 R6 R8 R0140A TETE DE PIECE 5 32 ALLONGE 5 32 ELONGATED NOSEPIECE
10. l to the air supply Please note don t press the trigger Unscrew the oil fill screw part 37 from the body using the Allen wrench included Fill the syringe included with hydraulic oil Screw the filled syringe in the oil fill screw hole Then slowly inject the oil into the tool Make sure no air is injected Adeguate oil has been added as soon as resistance is sensed The excess oil will flow back when the syringe is released if more oil is added than necessary Fig 2 Unscrew and remove the syringe from the body Screw the oil fill screw into the hole using the Allen wrench Wipe off any excess oil To test oil level press trigger 2 3 times Insert rivet into nosepiece use the largest diameter rivet that tool accepts Check to see if rivet mandrel can be inserted completely into nosepiece head of rivet must touch nosepiece If rivet cannot be completely inserted into tool too much oil has been added and some must be removed To remove excess oil unscrew oil fill screw approximately turn Once the tool is properly adjusted tighten the oil fill screw firmly with Allen wrench and wipe off any excess oil When the oil fill screw is unscrewed oil will seep from the chamber After the rivet mandrel is full seated into the nosepiece the oil level is then ready for operation Figure 2 Jaw cleaning Every 10 000 cycles the jaws of the tool should be cleaned and oiled Disconnect the air supply To access jaws part 6 remov

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