TRAINER 101 - Trainer
Contents
1. Disconnect the battery charger from AC power before connecting or disconnecting to the machine Do not leave the machine unattended during charging Do not charge or store the machine in a sealed container or enclosure Trainer 101 user manual gt gt Do not short circuit the battery battery cables or connector Do not modify the battery charger battery pack cables or machine in any way If the battery bulges noticeably during charging stop charging immedi ately and contact MSS Professional Preventing injuries Ensure that any surface on which the machine is placed can safely hold the weight of the machine Do not point smoke output directly at a person s face or at face height Smoke machines can cause condensation If smoke concentration is high for extended periods floors and surfaces may become slippery Wipe dry as necessary to avoid any danger of slipping Smoke fluid contains food grade glycols in solution but may present health risks if swallowed Do not drink it Store it securely If eye contact occurs rinse with water If fluid is swallowed give water and obtain medical advice The machine is equipped with a sealed gel type lead acid battery that is designed not to leak if punctured or damaged However if the bat tery is damaged emission of harmful gases and minimal leakage of sulfuric acid may occur Sulfuric acid is corrosive and may cause irrita tion of eyes nose and th2. Battery connector 13 Battery connector socket Pressure relief valve 14 Smoke output nozzle Transfer tube connector 15 Batter charger socket These items are referred to using numbers in brackets throughout this manual Overview Contents Safety Information e e eee eee 3 Overview Fei o a ee enr ERE eee diets tas 7 InErodUCElon iei cee tub I DU ied dct bp 9 FeaLUres tionis e re ee be rite eei ee ana 9 Setup information see e e e e e eee 10 Unpacking H omoes tL UL Lips 10 Handling and installation c eee 10 Filling the fluid container 6 ee eee n BITEV 9755975245279759 7274547954 9499197916792021 19 TR 59279719 12 Connecting and disconnecting the battery 12 Battery Chars ers conc cat Uem m ee oo oe 13 Remote control fier rn E eee B Operabi ns soils ened ener Aad a ee ecto 14 Pre operation checks eee ee e 4 Operating the Trainer 101 see eee e e ee 14 Controlling smoke output 20 eceeeec cece ee eeeeeeeeeeeees 14 Battery status esses eene 14 Sleep Mode ana aaa en 15 Checking fluid Lavel eee 15 Service and maintenance a an eenean ernennen ereenn 16 Replacing the battery pack eee e eee 16 Cleaning EE 17 Cleaning the fluid filter sees eee 17 Replacing a fuse eee eee eee ecee eee eceeeececeseseeeneeeeees 17 Troubleshooting eeu 18 Specifications ee Hsc stus sra Dkr 19 Battery Charger uadit ae ken 19 Tralner 01 tase
3. ee 88 x 52x 34 mm 3 5 x 2 0 x 1 4 in DUS T SEE REE 165 g 6 oz Minimum ambient temperature eee ee e e e e o C 32 F Maximum ambient temperature ee ee e ee e e ennenen 40 C 104 F APplOWal Sis ssc ccicesveeesezesavesisedsiacneeeachs UL Canada amp USA CE GS DVE FWGB OR Trainer 101 Physical Dimensions L x W x H 223 x 100 x 210 mm 8 9 x 4 0 x 83 in Dry weight including battery see eee ee 5 6 kg 12 4 lbs ConsLEr CLiOn iiis a eror anne Steel aluminium thermoplastic Performance Warm Up EIME SNR RD 1 second Total output time max output level per battery charge 10 minutes approx Slama by dl Et EP 250 hours Control Instant smoke output push button Output level adjustment Battery charge status indicator LED Installation Orientation hand held Use Any Orientation permanent fixed installation Maximum 30 from horizontal Minimum clearance in front of output nozzle 60 cm 24 inches Minimum clearance around machine esee 10 cm 4 inches Minimum distance from combustible materials 60 cm 24 inches Minimum ambient temperature eee e e e e 5 C 41 F Maximum ambient temperature ee e ee e ee e 45 C 113 F 19 Electrical Power aking sees inmitten ice rs 400 watt Power source Integral 12 Ah sealed lead acid
4. The battery charger supplied with the machine is specifically designed for the machine s battery type Do not use any other device to charge the machine s battery Do not connect the charger to any other device Before you use the charger check that the voltage range indicated on the charger s label matches your local AC power voltage If your AC power voltage is outside the range indicated do not use the charger Contact MSS Professional for assistance f the charger or any cables connected to it are in any way damaged defective wet or show signs of overheating stop using the charger and contact MSS Professional for assistance Disconnect the charger from AC power when not in use Disconnect the charger and do not attempt to operate the machine when refilling the fluid container or servicing the machine The battery charger is not waterproof Do not allow it to get wet Protect it from rain and water projections Do not immerse it in water Safety information gt e D Do not spill fluid over the machine If fluid is spilled make sure that the charger is not connected and clean the machine with a damp cloth If fluid is spilled onto internals or electronic parts contact MSS Profes sional for assistance Ensure that no condensation runs into the machine There are no user serviceable parts inside the battery charger or machine Do not remove covers or attempt to repair a faulty charger or machine Refer a
5. until an audible click is heard The connector is now locked Connecting the battery Trainer 101 user manual See illustration below To disconnect the battery pull the locking tab on the cable connector outwards C twist the connector a few degrees counterclockwise D and pull the connector out of the socket E Disconnecting the battery Battery charger The Trainer 101 is supplied with a smart battery charger that automatical ly adjusts to accept 100 240 V 50 60 Hz nominal AC power and adjusts the charging current to match the battery s state of charge It takes 10 12 hours to fully charge a discharged battery To charge the battery 1 2 au pw Connect the battery charger to power Connect the output cable from the charger to the coaxial socket 13 on the front of the battery Check that the LED on the charger lights red to indicate charging When the LED on the charger lights green the battery is fully charged Disconnect the charger from the battery Disconnect the charger from power If the LED on the battery charger lights red permanently the battery may be too old and in need of replacement there may be a short circuit in the battery or charger output cables Connecting a remote control An XLR connector 12 is provided to make the Trainer 101 ready for remote control Contact MSS Professional if you wish to hear more about external control possibilities Setup informat
6. ds eese cee E hu eer ces cede duet seus duat RR EIRP HEREIN 19 Warranty eee e e ee 20 Trainer 101 user manual Introduction The Trainer 101 from MSS Professional is a compact and powerful hand held smoke generator for simulation training and commercial applica tions Power is supplied by an integrated sealed battery giving total freedom of movement to the operator Smoke is produced within one second of pressing the start button and smoke output can be varied from a light haze to a dense white smoke Details of the full range of MSS Professional products are available on the MSS Professional website at http www training smoke com Features The Trainer 101 features Integrated battery and compact design for hand held operation and operator mobility Dense white smoke at the touch of a button One second warm up time Variable smoke output level Fail safe thermal cut out protection Advanced microprocessor control On board quick refillable fluid container Water resistant rugged design Microprocessor controlled battery charger supplied Battery charge socket on front panel for easy access Introduction Setup information DANGER Do not try to set up the Trainer 101 until you have read and observed all the precautions listed in Safety information on page 3 Unpacking The Trainer 101 is supplied with a battery pack 11 and smart battery charger The Trainer 101 is supplied with the smok
7. gel type battery Input voltage snor ar arms 12 VDC Primary fuses Two automotive blade type FKS 25 A 32 V Smoke fluid system Approved fluid type MSS Professional Trainer Fluid Medium On board fluid capacity 0 25 liter 0 53 US pint 0 44 imperial pint Fluid consumption at max continuous output 10 ml per minute Maximum operating time at full output Approx 25 minutes Heat exchanger temperature control Microprocessor Connections External control input eese 3 pin locking XLR Battery charger inputan ie erone eaan a Eae e an a Coaxial Integral battery pack Neutrik Speakon NLAFX Included items Smart battery charger Microprocessor controlled 12 Ah sealed gel lead acid type battery in pack Warranty There is a 2 years warranty on this product EXCEPT for the battery and vaporizer for which there is NO warranty Accessories MSS Professional Trainer Fluid Medium 2 5 liter 5 3 US pint 4 4 Imp pint container P N 97121223 9 5 liter 2 5 US gallon 2 1 Imp gallon container P N 97121224 25 liter 6 6 US gallon 5 5 Imp gallon container P N 97121225 Spare battery pack sn ee ka P N 92622022 Ordering information MSS Professional Trainer IO eee ee eee eee P N 92256000 Specifications subject to change withou
8. maintenance 17 Troubleshooting Problem No smoke output when machine is fired using start button battery status LED is lit Probable cause s Suggested remedy Refill fluid container with MSS Professional Training Fluid Medium Low fluid level Battery flat indicated by permanently lit battery status LED Recharge battery Prime pump by briefly operating machine at full output level Airlock in pump Wrong type of fluid used Machine may be damaged Consult MSS Professional Consult MSS Professional dealer Particles in fluid have caused blockage in machine Consult MSS Professional dealer Malfunction No smoke output when machine is fired using start button battery status LED is not lit Check that Neutrik battery connector above fluid container is fully inserted and locked Battery not correctly connected Consult MSS Professional dealer Malfunction Smoke disperses too quickly Consult MSS Professional dealer Wrong type of fluid used Battery charger LED lights red permanently Battery too old Replace battery Consult MSS Professional dealer Battery or charger output cables short circuited Trainer 101 user manual Specifications Model MPP 15 Input VOLE GO coc iranere anne 100 240 V AC nominal 50 60 Hz OULDUE oll e 1 Pm 12 VDC 1000 mA Display E Charging status indicator LED Dimensions L x W x H
9. the product warranty If no smoke is produced when the start button is pressed stop using the machine immediately and check the fluid level Operation Service and maintenance DANGER Do not try to service the Trainer 101 until you have read and observed all the precautions listed in Safety information on page 3 Any service not described in this section must be carried out by a service technician authorized by MSS Professional Please refer to MSS Profes sional for assistance with obtaining service Replacing the battery pack To remove a battery pack 1 Place the Trainer 101 on a strong stable flat surface 2 Disconnect the battery connector 6 from its socket 13 on the con nections panel and remove the fluid transfer tube 5 from the fluid container lid 3 See illustration on right Remove the two thumbscrews from the sides of the battery pack at the back of the machine If the thumbscrews are stiff press down on the machine s handle to release the pressure on the screws 4 Grasp the handle and hinge the back of the Trainer 101 up slightly at the same time as you pull it towards the back of the battery to release it Lift the Trainer 101 clear leaving the battery Battery release pack standing on the surface thumbscrews To install a battery pack place it on a strong stable flat surface and fol low the above procedure in reverse Press down firmly on the handle if necessary to ease replaceme
10. Cae Trainer ww USER MANUAL TRAINER 101 Dimensions All dimensions are in millimeters 223 gt 2006 MSS Professional A S All rights reserved No part of this manual may be reproduced in any form or by any means without permission in writing from MSS Professional A S Denmark Information subject to change without notice MSS Professional and all affiliated companies disclaim liability for any injury damage direct or indirect loss consequential or economic loss or any other loss occasioned by the use of inability to use or reliance on the information contained in this document P N 35000179B MSS 51310A Safety information The following symbols are used to identify important safety information in this manual AAAAA Danger Risk of Danger Risk of Danger Risk of Danger Risk of Caution ini i Corrosive sub personal injury electric shock fire fire or burns stance Risk of chemical burns DANGER This product is not for household use Read this manual before operating the machine follow the safety precautions listed below and observe all warnings in this manual and printed on the machine Use this machine only as described in this manual and in accordance with local laws and regulations If you have questions about how to operate the machine safely please contact MSS Professional on 44 1604 839 000 or 45 87 400 000 Preventing electric shocks
11. e fluid container empty to avoid spillage during shipment The container must be filled before using for the first time Handling and installation The Trainer 101 may be either hand held by an operator or placed on a surface in a static installation If placing on a surface ensure that the machine is secure and that the surface can safely hold the weight of the machine The fluid suction tube in the bottom of the fluid container must be im mersed in smoke fluid during operation Provided that this requirement is respected the machine may be oriented as follows During hand held use the machine may be temporarily held at any angle n static installations the machine may be permanently installed at any angle up to 30 from horizontal Provide a minimum clearance of 10 cm 4 inches around the machine and ensure free and unobstructed air flow to and around the machine Keep the smoke machine at least 60 cm 24 inches away from combustible and heat sensitive materials Do not point output directly at a person s face or at face height Do not expose the machine to vibration Trainer 101 user manual Filling the fluidcontainer DANGER A smoke machine can run safely only on the specific smoke fluid or fluids it is designed for Use ONLY MSS Professional Trainer Fluid Medium in the Trainer 101 NEVER operate the machine with any other type of fluid or toxic gas may be produced You will probably also cause damage to the mach
12. ine that is not covered by the product warranty Important Important Keep smoke fluid and all components in the fluid system free of dust dirt fluff and any form of contamination Do not shake the fluid container or machine as this will create air bub bles in the fluid Excessive bubbles impair performance and may cause damage to the vaporizer that is not covered by the product warranty If fluid level is low fill the fluid container 9 1 Power off and disconnect the battery charger if connected 2 Remove the fluid transfer tube 5 from the transfer tube connector 8 in the fluid con tainer cap by pushing down on the release collar see illustration until the tube pops up from the connector 3 Remove the cap from the fluid container together with the fluid suction and pressure relief tubes 4 Fill the container with MSS Professional Trainer Fluid Medium only DO NOT use any other type of fluid Releasing the fluid transfer tube 5 Check that fluid container suction tube and suction tube filter are totally free of dirt fluff and other small particles Even small impuri ties will clog the machine and make service or repair necessary 6 Replace the cap tightly ensuring that the suction tube reaches the bottom of the container 7 Push the metal connector on the end of the fluid transfer tube into the transfer tube connector 8 in the fluid container cap There should be an audible click when the con
13. ion Operation DANGER Do not try to operate the Trainer 101 until you have read and observed all the precautions listed in Safety information on page 3 and read Setup information on page 10 IMPORTANT Do not allow the Trainer 101 to run out of fluid as this may cause serious damage to the product that is not covered by the warranty Before operating check that the battery is securely attached sufficiently charged and correctly connected the fluid container contains enough fluid see Checking fluid level on page 15 the Trainer 101 is correctly and safely installed if it is in a static installation Operating the Trainer 101 To operate the Trainer 101 first connect the battery to the machine see Connecting and disconnecting the battery on page 12 As soon as the battery connector is inserted in its socket and locked battery power is supplied to the machine and the machine is ready for operation Controlling smoke output To produce smoke push the start button 1 on the carrying handle 2 Full smoke output is available after approximately 1 second warm up time Smoke output continues for several seconds after the start button is released To vary the quantity of smoke produced turn the smoke output level adjust er 3 clockwise to increase output and counterclockwise to reduce output Trainer 101 user manual Battery status The yellow LED 4 on the top of the Trainer 101 indicate
14. nector snaps correctly into place Check that the tube is held firmly 8 When using the machine for the first time or after refilling prime the pump by briefly operating the machine at full output level Setlapr avoctiurtion n Battery Important Charge the battery fully and then disconnect the charger and battery connector before storing the machine If a battery is stored in a discharged state its capacity to hold a charge will be sig nificantly reduced within two weeks The Trainer 101 is supplied with a 12 Ah capacity sealed gel type leadacid battery 11 The battery is supplied fully charged A completely dis charged battery takes 10 12 hours to charge A fully charged battery can generate more than 100 smoke emissions in 4 5 second bursts One full charge gives a total of approximately 10 minutes of full smoke produc tion When charged and used correctly the battery will hold its charge for several years and or several hundred discharge charge cycles Having a fully charged spare battery available can help avoid delays Spare batteries are available from MSS Professional P N 92622022 Connecting and disconnecting the battery The battery connects to the machine via a Neutrik NL4FX high current locking connector See illustration below To connect the battery line up the lug on the con nector with the cutout in the socket push the connector into the socket A and twist the connector a few degrees clockwise B
15. nt of the thumbscrews Insert the thumb screws squarely taking care not to cross thread them Trainer 101 user manual Replacing a fuse DANGER Do not attempt to bypass a fuse or replace a fuse with one of a different type and or rating If a new fuse blows shortly after it is installed stop using the machine and contact MSS Professional for assistance If the machine is apparently dead although the battery is not flat a fuse may have blown To replace a fuse 1 Disconnect the battery charger 2 Remove the battery pack as described above 3 See illustration on right Two 25 A 32 V automotive bladetype fuses are located on top of the battery pack Replace with fuses of the same type and rating only 4 Replace the battery pack described above Cleaning Wipe the Trainer 101 clean with a damp cloth periodically Do not use solvents If any dirt dust fluff or other particles are present in the smoke fluid stop using the machine immediately and clean the fluid container fluid filter and any contaminated tubes by rinsing in clean water Cleaning the fluid filter A metal filter is threaded onto the end of the fluid suction tube in the fluid container Periodically or if any particles have got into the smoke fluid unscrew the cap from the fluid container unscrew the filter from the end of the tube and clean the filter by blowing through with com pressed air and or rinsing in clean water Service and
16. ny service not described in this manual to MSS Professional Do not operate the charger or machine if any parts are damaged de fective or missing Preventing burns and fire The smoke expelled from the output nozzle is hot enough to cause burns and very hot droplets of fluid occasionally escape from the noz zle area Keep people and objects at least 60 cm 24 inches away from the nozzle 14 Do not touch the smoke output nozzle area 14 during use and for at least one hour after use it may stay hot for some time after the ma chine has been used Provide a minimum clearance of 10 cm 4 inches around the machine and ensure free and unobstructed air flow to and around the machine Keep the smoke machine at least 60 cm 24 inches away from com bustible and heat sensitive materials Do not attempt to bypass thermostatic switches or fuses Replace fuses only with ones of the specified type and rating FKS 25 A 32 V Use the machine only with MSS Professional Trainer Fluid Medium Do not operate the machine if the ambient temperature Ta is below 5 C 41 F or above 45 C 113 F Do not operate the machine if the relative air humidity exceeds 80 Do not recycle dense smoke into the machine Explosive gases can be produced if the machine s battery is over charged Only charge the battery in a well ventilated area and avoid open flames sparks and other sources of ignition during charging
17. roat Contact with eyes or skin may cause irri tation or chemical burns Flush any contacted areas with large amounts of water for at least 15 minutes Remove contaminated clothing and obtain medical attention if necessary Do not place the battery near a source of heat or attempt to burn it as it may explode Do not attempt to dismantle the battery Preventing breathing problems A smoke machine can operate safely only with the exact type of smoke fluid it was designed for Use the machine only with MSS Professional Trainer Fluid Medium or you may cause the release of toxic gases presenting a severe health hazard You will also probably damage the machine Safety information Disposing of this product MSS Professional products are supplied in compliance with Directive 2002 96 EC of the European Parliament and of the Council of the European Union on WEEE Waste Electrical and Electronic Equipment as amended by Directive 2003 108 EC where applicable Help preserve the environment Ensure that this product is recy cled at the end of its life Your supplier can give details of local arrangements for the disposal of MSS Professional products Trainer 101 user manual Overview CON AU B W N Start button 9 Fluid container Carrying handle 10 Battery pack release thumbscrew Smoke output level adjuster 11 Battery pack Battery status LED 12 External control connector Fluid transfer tube XLR
18. s the state of charge of the battery LED flashes slowly battery capacity 15 100 machine fully operational LED flashes fast battery capacity below 15 Charge or change battery LED lights permanently battery flat or vaporizer damaged LED does not light although battery is connected machine in sleep mode Sleep mode If smoke output is not activated for approximately 40 seconds the Train er 101 enters sleep mode in order to preserve battery charge The Trainer 101 can remain In sleep mode for approximately 250 hours with a fully charged battery The Trainer 101 returns from sleep mode to operational mode as soon as the machine is fired by a press on the start button Checking fluid level Important Check the fluid level regularly and fill as necessary Repeatedly attempting to operate the machine without fluid may cause damage that is not covered by the product warranty Check the fluid level in the translucent fluid container 9 regularly Refill with smoke fluid as soon as there is a risk that the end of the suction tube in the bottom of the fluid container may not be completely im mersed in smoke fluid If the fluid level is too low fluid flow to the vaporizer will be insufficient and a safety cutout will cut power to the vaporizer The cutout protects the vaporizer under normal conditions but repeatedly trying to operate the machine with insufficient fluid will eventually cause damage that is not covered by
19. t notice Trainer 101 user manual Trainer 101 user manual 23 Trainer 101 user manual Trainer 101 user manual 21 Supplier MSS Professional A S MSS Professional Ltd Agerhatten 25 Rectory Court High Street 5220 Odense S Kislingbury Denmark Northampton Tlf 45 72 17 0011 Northamptonshire Fax 45 86 17 00 55 NN7 4AG www training smoke com England Tel 44 01604 839000 Fax 44 01604 832666
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