User Manual RS232 Transponder Reader
Contents
1. E for the reader Information depends on the command includes none one or more ASCII signs 0 F 1 The reader is pre assigned with 0 when delivered 5 2 4 End of Package The end of package includes an end sign one sign and a checksum four signs end of package End end sign ASCII sign no 13 hexadecimal 0D 37 38 Checksum 1 highbyte XOR logic of all data package header message and end sign ASCII 0 F Checksum 2 lowbyte XOR logic of all data package header message and end sign ASCII 0 F Checksum 3 highbyte addition of all data package header message and end sign ASCII 0 F Checksum 4 lowbyte addition of all data package header message and end sign ASCII 0 F 5 3 Commands of Protocol 5 3 1 Commands Terminal to Reader change parameter Tens EE Rep 19 the carrier removed command re en rr set tuning 5 3 2 Commands Reader to Terminal p response during parameter setting response to read parameters response after heartbeat response after software or hardware reset failure message feedback at locking of one page acknowledgement when setting the tuning P acknowledgement when interrogating the tuning TS acknowledgement of the version query D A carrier removed from equipment I O port presence sensor Vv 39 40 52. FFFF reader ID e oeme Meaning of the reader ID Every reader has an unique 16 bit reader ID after installation Every ID is only used once 1 Because of compatibility to separated systems the heartbeat is also allowed with the address F 51 52 5 3 10 Reset of Separate Devices The command carries out a hard and software reset in the reader command n command 0 E source address 5 3 11 External Input had been changed If the reader s parameter watchport is activated 01 the reader will report to the terminal that the signal from the external input for example floating contact was opened had been changed 0 SE lt 5 ee G If the terminal does not send an acknowledge the message will be repeated value 6 RS232 maxrepeat in the defined time frame value 5 RS232 delay time 5 3 12 Failure Codes The failure codes have following meanings Failure Name Description Code none without failure automatic reading is not possible 2 ex fail read or write initiated from the terminal respectively other actions cannot be carried 1 2 out data transfer to the tag not possible no tag or antenna installed invalid parameter or command 6 unknown unknown failure 7 fonts is deve
3. Name and signature 15 16 3 PRODUCT DESCRIPTION 3 1 Indicating and Operating Elements Input Antenna Output Output LED Input LED E a Tuning LED Tuning gt Antenna LED Tuning button Read LED Read Read button Status LEDs Test LED Test SKK Test mode button Write LED Write Write button N N 7 A HERMOS www hermos com FCCID NSGTSG E Ser Nr TL 6 00 FFFF gt Typ TLG RS232 Made in Germany Power LED RXT TXT 4 RS232 Power RXT LED TXT LED 3 2 Inside View Plug for antenna External input Assembly hole External output Assembly hole Tuning LEDs HF module f Read LED Reset button Prog port Tuning button RS232 interface 9 contacts Sub D Power LED z female plug LC LC Assembly hole a gt Assembly hole RS232 interface Assembly hole T Power connector 17 18 3 3 Description Power LED If the device is connected to a power supply the LED is illuminated green and the reader is ready for use HF module The HF module is the analog part of the device It triggers the antenna and transmits the received data to the controller Six tuning LEDs The six tuning LEDs show the swit
4. a 0 E source address Structure of Co to Cs hex value bin value meaning 57 58 5 3 16 Interrogate Version With this function the program ID can be queried The program ID consists of 8 signs which are stored in ASCII code package header command V target address 0 E y command 0 E source address en 00 FF 1 ASCII er 00 FF 2 ASCII 00 FF 3 ASCII gt gt 00 FF 7 ASCII el 00 FF 4 ASCII 5 4 Examples for Packages mR R T egat Ca a ia ae fr sn message a fen FT res ohecksam KOR ne 34 en checksum XOR Calculation for the XOR checksum 53 XOR 30 XOR 32 XOR 48 XOR 30 XOR 0D 24 amp 2 4 Calculation for the addition checksum 53 30 32 48 30 0D 13A Only low significant byte will be used gt 3A gt 3 A 59 60 Other example S02r0 1E64 read confirmation reader0 confirmation on floating contact at the external input was opened S02N0 2240 reset reader0 6 6 SERVICE AND ERROR HANDLING 6 1 General The transponder reader and its components must be serviced by the manufacturer only If errors occur follow the instructions in this section Do not carry out any error eliminating measures other than the ones described in this section If you are uncertain about errors and their handl
5. if not the LED is not illuminated RXT and TXT LED When data are transmitted via the RS232 interface the corresponding transmit or receive LED is illuminated TXT LED transmit Data are transmitted from the reader to the terminal RT RXT LED receive Data from the terminal are received in the reader RT Test LED The test mode is used to check the most important reader features reading or writing which are operated by pushing the corresponding key in test mode To switch the reader to test mode press the test key for longer than 5 seconds The test LED is flashing when the reader is in test mode Push the test key again to leave the mode Read and Write LED If the test mode is activated you can make the reader read or write polling permanently by pressing the read or write key This state is indicated by a LED next to Read or Write By pressing the key that is not activated currently the device changes its state from Read to Write and vice versa If you press the key that is already activated this exits polling mode and the Read or Write LED goes out If the reader is in one of these two states the status LEDs display whether the process was successful green OK or not red ERROR 19 If the reader attempts to write and both LED s the green OK LED and the red ERROR LED are on the reader would be able to write but the transponder is locked External Output LED Normal
6. 1 Power LED Not Illuminated 1 2 Check the power supply and the connection cables Remove the housing lid as described on page 28 and check if the second power LED inside the reader is illuminated see illustration on page 17 If it is on the outside power LED is defect Contact the manufacturer If neither the outside LED nor the inside LED is illuminated disconnect the device from the power supply and carefully remove the fuse see illustration page 17 Test the fuse If it is faulty replace it by a fuse specified by the manufacturer If the above measures do not solve the problem leave the reader disconnected and contact the manufacturer 6 4 2 Error LED Illuminated in Test Mode 1 Press the tuning button 4 Ifthe tuning LED is not illuminated the transponder is not within the reading writing range of the antenna Install the antenna closer to the transponder see individual antenna ranges page 69 If this does not solve the problem contact the manufacturer 2 Ifthe tuning LED blinks Check if the antenna is located too near to a strong metallic surrounding Relocate the antenna with more distance Check if the antenna and the antenna cable are connected correctly Use another antenna cable if available If these measures do not solve the problem contact the manufacturer 6 5 Reader Does Not Respond or Transmit or Cannot be Controlled by the Host 1 Check if the interface connection cable is undamage
7. This page is locked forever 5 3 14 Set Tuning of the TIRIS RF Module The terminal delivers the reader the parameter of the capacitors 0 to C for the calibration of the antenna A bit is reserved for each capacitor which shows its circuit state e 0 for not connected e for connected Bit 2 here stands for the capacitor Co ommend Or a target address 0 E AN 55 Parameter structure from Co to Cs also valid for 3 15 3F 0011 1111 all capacitors are set 0100 0000 triggering of the automatic calibration For the calibration of the antenna exclusively parameter 40 automatic calibration should be used as in this case the antenna sends and receives optimally that means with maximal range For special cases for example reading and writing range shall be reduced it can be necessary that the efficiency of the antenna has to be reduced by connecting or disconnecting single capacitors But this should be carried out only by qualified staff If no reasonable calibration is found the failure Invalid will be sent instead of the confirmation and all jumpers will be set 5 3 15 Query the Calibration of the TIRIS RF Module The currently set capacitors can be queried with this function The answer contains the currently set capacitors in hexadecimal format The structure corresponds to the one in 5 3 14 forma HH package header j command
8. ge nunnaensienenendleesse nn 37 5 3 Commands of 0 060 38 5 3 1 Commands Terminal to Reader sese 38 5 3 2 Commands Reader to Terminal sss eee eee 39 5 3 3 Hardw re Reset u a eek 40 5 3 4 External Input Triggers Reading of the Tag 40 5 3 5 Terminal Triggers Reading of the Tag 43 52326 WEITE ee he ER 45 5327 Parameter T T kein 46 5 3 8 Query of the Current Parameters 48 2530 xHeartbe t 2 are T 5 5 3 10 Reset of Separate 6 1083 52 5 3 11 External Input had been changed 52 3 3 12 Failure Codes u leisten 53 5 3 13 Locking of the TT 54 5 3 14 Set Tuning of the TIRIS RF Module 55 5 3 15 Query the Calibration of the TIRIS RF Module 56 5 3 16 Interrogate Version 58 5 4 Examples for Packages sese 59 6 SERVICE AND ERROR HANDLING 61 6 1 General En ee 61 6 2 Qualified Error Handling Personnel 2 rn 61 6 3 Safety Instructions u ensessnnesenssnnnsssrn es 62 6 4 Errors Indicated by the LEDs 62 6 4 1 Power LED Not Illuminated 62 6 4 2 Error LED Illuminated in Test Mode 63 6 5 Reader Does Not Respond or Transmi
9. glass transponder read only read write multipage If you use a multipage transponder this diagram is valid for page 1 of the multipage transponder only Antenna BROOKS frame antenna up to 1000mm 39 3 lead s o oO L L so K 400 mm 16 S 2 A gt Q Transponder parallel to antenna Transponder 90 to antenna 75 9 1 2 3 Writing Range Frame Antenna Transponder 32 mm 1 4 multipage glass transponder Antenna BROOKS frame antenna up to 1000mm 39 3 lead Transponder parallel to antenna Transponder 90 to antenna 76 9 2 Plugs Type Female power plug straight Female power plug angled Shielded male plug straight RS232 Cable plug ext sensor metal Cable plug ext output metal 9 3 Cables Type Serial cable cable length 1000 mm 39 3 Power supply cable cable length 1000 mm 39 3 Part No KBV GK KBV WK KSRS GM KS SENS1 KS LED1 Part No RSK9 10 KBV24 10 Picture ikal 77 78 9 4 Power Supply Type Power supply 1 5A IN 110 230V OUT 24VDC Part No SVG1 5 Picture me
10. isnt seized O 01 and checksum failure C ne Recke Zacher Page anor be winn S E invalid parameter or command no ackn the message which has to be confirmed has been sent maximally rs232 maxrepeat and has not been confirmed by the terminal within the defined time frame see parameter 5 53 54 ea 8548 header gt command 0 B failure code package end because the device is still busy or because a message has not been confirmed by the previous read up to now 5 3 13 Locking of the Tag The terminal hands over the reader its address and the page number which shall be locked package header SS mma TS mee ET page 0 17 If the page of the transponder could not be locked the writing action will be repeated in a defined time frame parameter 3 r w delaytime parameter 4 r w maxrepeat If the page still could not be locked a failure message NoTag 4 is sent to the terminal Ifthe page was already locked the successful feedback follows just like at the first locking If the sensor check is activated the circuit state of the floating contact connected to the external input is checked before a lock process triggered by the terminal If it is not connected the error message NOTAG is sent otherwise the lock process is started Attention A locked page can not be unlocked
11. replacement parts are required use the replacement parts specified by the manufacturer only Unauthorized substitutions may result in fire electric shock or other hazards K gt KKK K All antenna resonant circuit components carry high voltage The installer is responsible for installing the device to comply with FCC requirements of human exposure to radio frequency To prevent fire shock hazard or annoying interference use recommended accessories only When removing the housing lid note that the housing lid is connected to the case with a cable Remove the lid carefully to prevent damage do not pull it Do not operate the device when the housing lid is removed Do NOT operate this device without a proper antenna attached Proper antennas are antennas supplied by the manufacturer and listed in section Accessories Never locate the antenna so that it is very close to or touching parts of the body while transmitting 2 3 ESD Instructions y Static electricity can harm electronic components inside the device All persons who install or maintain the device must be trained in ESD protection ESD protection measures must be observed when opening the device Before removing or inserting components disconnect the power supply To prevent electrostatic damage static electricity must be discharged from the body and tools before touching components inside the device Touch electro sensit
12. 21 2000 RIV2 2 0 12 04 2000 RIV2 2 1 Some modifications for the firmware upgrade mode 03 06 2001 RIV2 3 0 First version with membrane keyboard 04 04 2001 RIV2 4 0 Some modifications for the firmware upgrade mode After reset the reader performs a keyboard test this takes some time 06 05 2001 RIV2 5 0 The capability to write to page 1 is enabled as default behavior 06 22 2001 RIV2 5 1 Tuning button is enabled in every mode 09 04 2001 RIV2 6 0 On software reset no keyboard test will be performed While the hardware reset is performing the keyboard test the Input LED indicates the reader protocol 09 17 2001 RIV2 6 1 No protocol changes 10 25 2001 RIV2 6 2 Increased reading and writing ranges 06 05 2002 RIV2 7 0 Tag can be read and written in normal mode 8 bytes data and 2 bytes checksum per page or in free mode 10 bytes data without checksum per page 6 9 Customer Service BROOKS Automation Germany GmbH RFID Division Gartenstra e 19 D 95490 Mistelgau Tel Germany 49 9279 991 910 Fax 49 9279 991 900 E mail rfid support brooks com 24 hour technical support hotline Brooks 1 978 262 2900 65 66 7 DEINSTALLATION AND STORAGE 7 1 Deinstallation Disconnect the power supply Disconnect all cables Loosen and remove the mounting screws gt O N gt Remove the reader from its installation surface 7 2 Storage Store the reader
13. 3 3 Hardware Reset If the power at the device had been turned on hardware reset the terminal will be informed about it 5 3 4 External Input Triggers Reading of the Tag The reading is automatically triggered by a sensor respectively floating contact connected to the external input Depending on the readmode configuration parameter 1 readmode the reader will read the following pages readmode page 0 sequential read for different pages parameter 2 readpage readmode tag 1 read a tag until the end sign E end sign or F empty in IDbit0 3 readmode whole 2 read the whole tag all pages O gt ern gt gt gt H SF ID bit 24 27 TF ID bit 20 23 HH rr F ID bit 8 11 rer ras Ia E ete a H ee HS 41 42 Reading more pages readmode tag or whole protocol will be repeated The end sign includes the command R and the source address 0 E No acknowledge from the terminal information will be repeated with following parameters parameter 5 RS232 delay time parameter 6 RS232 maxrepeat Reading not possible repeated read time frame parameter 3 r w delay time parameter 4 r w maxrepeat Reading not possib
14. 82 Konformit tserkl rung gem dem Gesetz ber Funkanlagen und Telekommunikationsendeinrichtungen FTEG und der Richtlinie 1999 5 EG R amp TTE Declaration of Conformity in accordance with the Radio and Telecommunications Terminal Equipment Act FTEG and Directive 1999 5 FC R amp TTE Directive Hersteller Verantwortliche Person BROOKS Automation Manufacturer responsible person Germany GmbH Herr Dittrich erkl rt dass das Produkt TLG RS232 declares that the product Type ggf Anlagenkonfiguration mit Angabe der Module Type if applicable configuration including the modules 13 14 M Telekommunikations Tk end Funkanlage einrichtung Telecommunications terminal Radio equipment equipment Verwendungszweck Identification system Intended purpose Ger teklasse Equipment class 2 bei bestimmungsgem er Verwendung den grundlegenden Anforderungen des 3 und den brigen einschl gigen Bestimmungen des FTEG Artikel 3 der R amp TTE entspricht complies with the essential requirements of 3 and the other relevant provisions ofthe FTEG Article 3 of the R amp TTE Directive when used for its intended purpose Gesundheit und Sicherheit gem 3 1 1 Artikel 3 1 a Health and safety requirements pursuant to 3 1 1 Article 3 1 a angewendete harmonisierte Normen EN 60950 Harmonized standards applied Einhaltung der grundlegenden BMPT Decree No 306 97 Anforderungen auf an
15. EEE es ee ee L BROOKS AUTOMATION Input Antenna Output ne Serial ASC I1 1D040022 Rev 09 2004 Printed in Germany Subject to modifications 2004 BROOKS Automation Germany GmbH RFID Division Gartenstrasse 19 D 95490 Mistelgau Germany Tel 49 9279 991 910 Fax 49 9279 991 900 E mail rfid support brooks com TABLE OF CONTENTS 1 INTRODUCTION 6 1 1 7 Aboutthis Device eek 6 1 2 About this Manual essen kn 7 2 SAFETY INSTRUCTIONS 8 2 1 Symbols and Types Used in this Manual 9 2 2 General Safety Instructions uuessssssssseeseenennnnnenneeeen ne 10 2 3 vESD Tnstr cti nsz teren une 1 2A Propet Usero e E EEE R 11 2 5 Qualified Personnel esaat 28 88 ea 12 2 6 Declaration of Conformity sese esse eee 12 2 6 1 USA Federal Communications Commission FCC 12 2 6 2 Europe CE Conformity sese eee eee eee ee 13 3 PRODUCT DESCRIPTION 16 3 1 Indicating and Operating Elements en 16 3 2 Inside View se lea ernennen 17 3 3 Description er Br Bleib insbes 18 3 4 Labeling Information 20 3 9 Technical Data nannten 20 3 5 1 Transponder Reader sss 20 3 5 2 Power Supply and Current Input 21 3 9 3 Antenna Cable u a ee 22 3 6 Contents of D
16. ader is designed to be operated by specially trained personnel only If you have doubts about the qualification required contact the manufacturer Operating the device without special skills can result in damage to the reader and or connected devices 5 2 Structure of Communication Protocol General remarks e The communication will be done with ASCII packages e ach reader represents a transponder reader with RS232 interface to which an address from 0 to E can be assigned When the reader is delivered the address is 0 e After each command to the reader a defined response is sent We recommend to wait for this response before sending a new command 5 2 1 Package Contents Each package includes a package header three signs a message two or more signs and the end of package five signs 5 2 2 Package Header The header includes the start sign one sign and the package length two signs package header length length 2 start start sign ASCII sign S length 1 highbyte package length hexadecimal ASCII sign 0 F length 2 lowbyte package length hexadecimal ASCII sign UE The message length describes the number of character of a message 5 2 3 Message Structure The message includes a command a target address and a source address as well as information message Command ASCII sign refer to the Command chapter Address target source address ASCII sign 0
17. and its components in a clean and dry environment with the power supply disconnected Make sure the contacts remain clean Observe the necessary storage conditions for technical data see page 20 8 TRANSPORTATION AND DISPOSAL 8 1 Transportation For transportation purposes such as mailing use a firm cardboard box Use adequate padding material to protect the device on all sides 8 2 Disposal The transponder reader and its components consist of different materials Dispose of these materials separately in accordance with the relevant legislation in your country Do not throw them away with everyday household trash Separate the interior electronic components from the case Dispose of The case as plastic trash The electronic components antennas and cables as electronic trash 67 68 9 ACCESSORIES 9 1 Antennas Special antenna types are available on request 9 1 1 Available Types Type Part No Micro antenna xx cable length ANT 1Mxx Mini antenna xx cable length ANT 1Kxx Rod antenna xx cable length ANT 1Sxx Frame antenna xx cable length ANT IRxx xx cable length 05 gt 500 mm 19 10 gt 1000 mm 39 7 20 gt 2000 mm 78 4 30 gt 3000mm 118 0 and so on Picture 9 1 2 Reading and writing Ranges 9 1 2 1 Reading Range Rod Antenna Transponder 32 mm 1 4 glass transponder read only read write multipage If you use a multipage trans
18. ch status of the adjustment relays RS232 interface The data are passed down serially to one of the two RS232 interfaces 9 contact Sub D female plug with the different protocols Baud rates of 300 Bd up to 115 2 kBd are possible Tuning pushbutton The reader starts an automatic antenna tuning Read LED The read LED is illuminated green for a short while if the device tries to read or write Programming port The programming port is scheduled for service purposes External output The external output usually a LED shows the switch status of the device software dependent External input A sensor such as an optical sensor can be connected to the external input Fuse TRS housing 500 mA 1 low breaking Tuning LED The antenna s efficiency is optimized by pushing the automatic calibration key The LED is illuminated during the calibration process and subsequently goes out when tuning is successful If a fault occurs the LED remains on until the next calibration process is successful Possible faults could be caused by a defect antenna or a strong metallic surrounding at the antenna Antenna LED If the antenna sends HF signals to load a transponder or send data for example the LED is activated for this period Input LED The input LED indicates that the external sensor was initiated or that an external potential free contact was actuated Output LED If the external output is set the LED is on
19. d and correctly connected to both reader and host Check the status as indicated by the LEDs see section 0 Download the test software from the Internet www carmas com gt Products Follow the instructions If these measures do not solve the problem contact the manufacturer 6 6 Reset In the case of software errors a power reset can be carried out by stopping and restarting the power supply After the reset the reader implements a self test The self test can continue up to five seconds As the first step in these self tests all LEDs of the membrane keyboard light up In the second step the reader displays the key states of the membrane keyboard If a LED is illuminated the button specified is active The output LED signalizes the SECS2 protocol If the test was successful all LEDs except the power LED are extinguished 63 64 6 7 Power Cut After apower cut the reader carries out a reset with self test The self test can continue for up to five seconds In the first step of these self tests all LEDs of the membrane keyboard are illuminated In the second step the reader displays the key states of the membrane keyboard If a LED is on the specified button is active The output LED signalizes the SECS2 protocol If the test was successful all LEDs except for the power LED are extinguished 6 8 Software Releases Release Date 10 27 2000 RIV2 1 0 First version without membrane keyboard 11
20. dere Art und Weise hierzu verwendete Standards Spezifikationen Other means of proving conformity with the essential requirements standards specifications used Schutzanforderungen in Bezug auf die elektromagnetische Vertr glichkeit 3 1 2 Artikel 3 b Protection requirements concerning electromagnetic compatibility 3 1 2 Article 3 1 b angewendete harmonisierte Normen ETS 300 683 Harmonized standards applied Einhaltung der grundlegenden Anforderungen auf andere Art und Weise hierzu verwendete Standards Spezifikationen Other means of proving conformity with the essential requirements standards specifications used Ma nahmen zur effizienten Nutzung des Funkfrequenzspektrums Measures for the efficient use of the radio frequency spectrum Luftschnittstelle bei Funkanlagen gem 3 2 Artikel 3 2 Air interface of the radio systems pursuant to 3 2 Article 3 2 Angewendete harmonisierte Normen Harmonized standards applied Einhaltung der grundlegenden I ETS 300 330 Anforderungen auf andere Art und Weise hierzu verwendete Standards Schnittstellenbeschreibungen Other means of proving conformity with the essential requirements standards interface specifications used BROOKS Automation Germany GmbH Gartenstr 19 D 95490 Mistelgau Germany Phone 49 9279 991 910 FEW j Fax 49 9279 991 900 Lo Nell Mistelgau 15 09 2004 Gerald Dittrich Place and date of issue
21. described in section 4 6 4 5 Installing the Antenna When installing the antenna consider the required reading and writing ranges see section Accessories page 68 The reader can be used properly only if the transponder is located within the individual reading writing range of the antenna 4 5 1 Positioning Reliable reading and writing depends on the range and position of the transponder to the antenna Transponder parallel to the axis of the antenna Transponder is out of range 29 30 Parallel Perpendicular Perpendicular frame antenna The illustration shows the optimal position of the transponder if it is positioned parallel to the axis of the antenna The illustration shows the optimal position of the transponder if it is perpendicular to the axis of the antenna The illustration shows the optimal position of the transponder if it is perpendicular to the axis of the frame antenna 4 5 2 Available Antenna Types ane Antenna ZZ Transponder N gt Transponder Antenna Transponder Antenna For the antennas that are available see chapter Accessories page 68 4 5 3 Dimensions for Planning 4 5 3 1 Rod Antenna al Length of antenna cylinder 125mm AT a2 Complete mounting dimensions 150mm 5 10 cable with 90 angle bl Diameter of antenna cylinder 23 0mm 10 4 5 3 2 Mini Ante
22. elivery sees eee 23 3 7 Warranty and Liability sese 23 4 INSTALLATION 24 4 1 Installation Environment 24 4 2 Qualified Installation Personnel esse 25 43 Bro lt T 25 4 3 1 Disposal of Packing Material 25 4 4 Mounting the Transponder Reader sss sese 25 4 4 1 Dimensions for Planning sese eee eee ee 26 4 4 2 Standard Housing Using Enclosed Assembly Material Recommended aa zc eyer nir oeei p OT este 26 4 4 3 Housing without Mounts sees eee eee 27 4 5 Installing the Antenna 29 45 1 POSttHIOMIN 29 4 5 2 Available Antenna 063 30 4 5 3 Dimensions for Planning 3 4 6 Connecting the Transponder Reader 33 AGT Antenna oeiee renl oi aE E EE EE AE a EE a 33 ALT Power Connection ernannt 33 4 8 Terminal Connection eee eee 34 K Starting Up u 35 4 9 1 Required Operating 00 01 0 5 35 4 9 2 Tuning u nnausenennsssubeshiinnlansiinsin ain 35 5 OPERATION 36 Sl Opet ting Personnel n nase ner ek 36 5 2 Structure of Communication Protocol 36 52 1 Package Contents merse 36 5 2 2 Package Header nssannsnnsssranten 36 9 2 3 41Message Str cturer anne nat 37 3 2 4 End of Pack
23. in the immediate vicinity of electrical units such as medical units monitors telephones televisions and energy saver lamps magnetic data carriers or metallic objects This could result in reduced reading writing ranges Never use the device in potentially explosive areas such as paint shops Do not position the device in a location where it can suffer from vibration or shock When the device is installed the installation location must be adequately illuminated Do not install the device during periods of lightning Ensure the installation location complies with FCC requirements for human exposure to radio frequency When determining the assembly location consider the length of the antenna cable that will be used and the reading and writing range See section Accessories Antennas for further information 4 2 Qualified Installation Personnel The installation shall be carried out by specially trained personnel only If you are uncertain about the qualification contact the manufacturer A Operating the device without special skills can result in damage to the reader and or connected devices 4 3 Unpacking This device and its accessories were packed under clean room conditions To preserve these conditions the device must be unpacked under clean room conditions 4 3 1 Disposal of Packing Material The packing material consists of cardboard and film Dispose of these materials separately in acco
24. ing contact the manufacturer see the contact information on page 65 of this manual Have the serial number of the transponder reader ready as shown on the label see page 20 when contacting the manufacturer 6 2 Qualified Error Handling Personnel Error handling shall be carried out by specially trained personnel only If you are uncertain about the qualifications that are required contact the manufacturer AN Error handling the device without the special skills required N and unqualified interference with the device can result in personal injury and damage to the reader and or connected devices 62 6 3 Safety Instructions A A AN All antenna resonant circuit components carry high voltages When replacement parts are required use replacement parts specified by the manufacturer only Unauthorized substitutions may result in fire electric shock or other hazards Static electricity can harm electronic components inside the device ESD protection measures must be observed when opening the device see page 11 When removing the housing lid note that the housing lid is connected to the case with a cable Remove the lid carefully to prevent damage do not pull it Do not operate the device when the housing lid is removed Do not short circuit the fuse This may result in fire or damage to the device When changing fuses use fuses specified by the manufacturer only 6 4 Errors Indicated by the LEDs 6 4
25. ive components carefully at their edges only 2 4 Proper Use This product was developed for reading and writing the TIRIS transponder only Any other use of this device would constitute abuse 11 12 and would render the user s authority to install and operate the device invalid This product is designed to be mounted and operated in an industrial environment as a built in device only It is not designed to be used as a stand alone or a portable device or in a non industrial environment such as a household vehicle or open air environment 2 5 Qualified Personnel This manual is designed for specially trained personnel only This device must be installed and maintained by the manufacturer or its specially trained representatives Intervention or error handling not expressively approved in this manual must be carried out by the manufacturer s personnel only If you are unsure about the qualifications that are actually required contact the manufacturer VS Unqualified interventions may result in personal injury or damage to the device 2 6 Declaration of Conformity 2 6 1 USA Federal Communications Commission FCC This device complies with Part 15 ofthe FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation This equipmen
26. le again tag sends a failure message no tag 4 to the terminal The delay time for the presence sensor is configurable parameter 0 sensor delay An automatic reading is only possible if all messages that have to be confirmed had been confirmed by the previous read or if the waiting period rs232 repeattime is expired after the last sending rs232 maxrepeat If the sensor check is activated the circuit state of the floating contact connected to the external input is checked before a read process triggered by the terminal If it is not connected the error message NOTAG is sent otherwise the read process is started 5 3 5 Terminal Triggers Reading of the Tag The read is initiated by the terminal via command X On the basis of the transfer value you are able to configure whether the whole tag or only a certain page is read 9r ren more pages un end nam or empy nam a rave a a command arenans SE H Pemer HH end 0 E source address ee a er er er er er EEE e oe o er gt KLEE SERIE Eu 43 44 0 F ID bit 16 19 gen gt en ee There is no acknowledge from the terminal In case of read request for more than one page value 98 or 99 the protocol will be repeated For the end sign the reader sends an additional package the message includes the command x and the source address 0 E If
27. ll damages to the device that occur within the warranty period and which are evidently caused by faults of the material or production defects The warranty does not include damages caused by incorrect connection inappropriate handling and non observance of the technical reports 23 24 d INSTALLATION 4 1 Installation Environment gt gt gt gt This device is designed for use in an indoor industrial environment only Installation is only permitted in an environmental indoor climate with a constant temperature of between 0 C and 50 C 32 F and 122 F humidity between 25 and 80 and a maximum temperature of 50 C 122 F Do not install or use this device in or near water Never spill liquids of any kind onto the device Should spillage occur unplug the device and have it checked by a technician Do not install near heat sources such as radiators heat registers stoves or other apparatus including amplifiers that produce heat Do not install the device in a flammable environment Never expose the device to intense changes in temperature otherwise condensation can develop inside the device and cause damages Do not locate the device near overhead power lines or other electric lights or power circuits or where it can encounter such circuits When installing the device take extreme care not to encounter such circuits as they can cause serious injury or death The device should not be used
28. ly a LED is connected to the external output that is only relevant when combined with a read or write action The LED remains until the read operation is complete The LED goes out if the reader receives a confirmation that the page was read or if an error message occurs If the host does not return a confirmation after the page was read the LED remains on until either a new read process is started and successfully completed or until the device is reset 3 4 Labeling Information Federal Communications Commision s HERMOS identification number wow com FCC ID NSGTSG CEO Ser Nr 00 EF6E TS fm T L Made in Germany 3 5 Technical Data 3 5 1 Transponder Reader Operation temperature 0 C to 50 C 32 F to 122 F 25 C to 70 C 13 F to 158 F Permissible humidity 50C 25 80 Stock temperature Max transmitting level in 3m distance 104 dBuV m 50ms Transmitter frequency 134 2 kHz Typ period of charging impulse Max repeat of reading 4 5 Max repeat of programming 1 s Protection mode IP e Housing material ABS ABS UL94 V0 V0 Weight with rod antenna and presence sensor about Te 15 4 Fuse type TR5 500mA 500mA 7 Serial interface RS232 300 Bd 115 2 kBd 3 5 2 Power Supply and Current Input Voltage proof against connecting to the wrong terminal Current with without presence 30 55 sensor starting process excluded Reading writing im
29. nna al Length of antenna cylinder 68mm 27 10 a2 Complete mounting dimensions 85mm 3 4 cable with 90 angle bl Diameter of antenna cylinder 10 0mm s 3 4 INSTALLATION 4 5 3 3 Micro Antenna al Length of antenna cylinder 40mm 17 5 a2 Complete mounting dimensions 60mm 27 5 cable with 90 angle bl Diameter of antenna cylinder 10 0mm 7 5 4 5 3 4 Frame Antenna 32 al Distance between the mounting holes 148mm 57 19 length a2 Length frame antenna 161mm 61 3 a3 Complete mounting dimensions length 210mm 8 3 cable screwing at the side bl Distance between the mounting holes 70mm 2 4 width 02 Width frame antenna 120mm 4 cl Height frame antenna 19mm of aft c2 Complete mounting dimensions height 70mm 2 4 cable screwing at the top 4 6 Connecting the Transponder Reader 4 6 1 Antenna Connect the antenna to the antenna plug see illustration page 17 4 7 Power Connection Built in male plug plastic power supply 4 NC The device can be connected to an interior DC power circuit or to a DC adapter see section Accessories page 78 cables plugs and adapters provided by the manufacturer Note the required voltage see technical data page 21 Use only 33 Once the device is connected to the power supply the p
30. ntended for use by the general population in an uncontrolled environment Installation operation and error handling the device shall be carried out by specially trained personnel only see additional information on pages 12 25 36 and 61 Keep these instructions Store this manual in a place that can be accessed at any time by all persons involved in installing operating and error handling the device Heed all warnings Follow all warnings on and inside the device and operating instructions Install in accordance with the manufacturer s instructions only Only use attachments accessories and connecting cables supplied by the manufacturer All error handling other than the error handling listed in chapter 6 of this manual must be carried out by the manufacturer People with hearing aids should remember that radio signals transmitted by the device might cause a very unpleasant buzzing noise in their hearing aids Do not connect the device to any kind of power supply such as a standard household power supply The device should be connected to a power supply of the type described in these instructions only 10 When you disconnect a cable pull on its conductor and not on the cable itself Keep the connector evenly aligned to avoid bending any connector pins When you connect a cable ensure that the connector pins are positioned correctly 11 Never over bend the antenna cable or expose it to mechanical loads 12 When
31. ocess is started 5 3 7 Parameter Settings The following parameters can be changed Para Name Description Valid Values meter sensor delay joperation delay for the 01 99 7 10 s lpresence sensor 1 readmode Jreadmode for automatic 007 only one page read triggered by external read O1 read to end sign or empty sign 02 all pages 10 read only one page check sensor first 11 up to end empty sign check sensor first 7 12 all pages check sensor first 99 deactivate sensor 2 readpage page for readmode 00 01 17 4 r w maxrepeatimax number of tries to 01 99 read or write aiting period for a 01 99 108 repeattime konfirmation if no onfirmation has been received the message ill be repeated see RS232 Imax numbers of tries to 00 never ending maxrepeat send data to the terminal RS232 watchport message to the terminal TOU not activated hat the floating contact activated onnected to the external input has been opened reader address DT the reader Default 0 00 Package header om e 47 48 command package end During the waiting period no new actions for example reading or writing can be started 2 If the sensor check is activated first byte is 1 the circuit s
32. ower LED is illuminated see illustration page 16 If it is not illuminated see section 6 for help 4 8 Terminal Connection Built in female plug metal RS232 interface 1 Sub D female plug RS232 interface 2 The serial interface is also carried out with the Sub D female plug 9 contacts a serial connection line switched 1 1 can be used 34 Ext Input Sensor Floating contact Pin Signal 1 GND 2 124 5 x 3 IN npn NY S positive Antenna Sia Pin Signal y 1 Antenna lt N 2 Antenna NE 3 NC Ext Output The ext output Pin Signal is dimensioned Kd for connecting N 1 5V a LED without gt OUT LED resistor 4 9 Starting Up 4 9 1 Required Operating Conditions To operate the reader the following requirements must be met An antenna must be connected correctly to the reader The power supply must be connected The transponder must be located within the individual reading writing range of the antenna 4 9 2 Tuning Before the reader can be operated it must be calibrated so that it can communicate with the transponder Press the Tuning button see illustration page 16 The Tuning LED lights up and goes out again A blinking LED indicates a malfunction See page 62 for details 35 36 5 OPERATION 5 1 Operating Personnel The RS232 Transponder Re
33. ponder this diagram is valid for page 1 of the multipage transponder only Antenna BROOKS rod antenna up to 1000mm 39 lead Transponder parallel to antenna Transponder 90 to antenna 69 70 9 1 2 2 Writing Range Rod Antenna Transponder 32 mm 1 4 multipage glass transponder Antenna BROOKS rod antenna up to 1000mm 39 lead Transponder parallel to antenna POT Sa ER Transponder 90 to antenna 9 1 2 3 Reading Range Mini Antenna Transponder 32 mm 1 4 glass transponder read only read write multipage If you use a multipage transponder this diagram is valid for page 1 of the multipage transponder only Antenna BROOKS mini antenna up to 1000mm 39 3 lead Transponder parallel to antenna Transponder 90 to antenna 7 9 1 2 4 Writing Range Mini Antenna Transponder 32 mm 1 4 multipage glass transponder Antenna BROOKS mini antenna up to 1000mm 39 lead 18 Cx IT r gt Transponder parallel to antenna Transponder 90 to antenna 72 I T R een a multipage transponder this diagram is 1 glass transponder read only read write page of the multipage transponder only i RE 2i A ER Ti TR i II 7 1 5 2 E Si i 9 1 2 7 Reading Range Frame Antenna Transponder 32 mm 11 4
34. pulse Rod antenna without with presence 160 185 sensor Micro antenna without with 140 165 presence sensor 21 3 5 3 Antenna Cable 3 5 3 1 3 5 3 2 Cable of Rod Antenna and Frame Antenna Standard cable Diameter 5 6 mm Bending radius 84 0 mm If the cable is bent only once and then laid fix a bending radius of 33 mm is allowed Material PVC Approvals VDE IEC Highly flexible cable suitable for energy chains Diameter 6mm Bending radius 60 mm Material PVC Approvals VDE IEC UL Cable of Mini Antenna and Micro Antenna Standard cable Diameter 4 1mm Bending radius 41 mm If the cable is bent only once and then laid fix a bending radius of 20 5 mm is allowed Material PVC Approvals VDE IEC UL Highly flexible cable suitable for energy chains Diameter 5 mm Bending radius 50 mm Material PVC Approvals VDE IEC UL Special antennas with other highly flexible cables are available upon request 3 6 Contents of Delivery Number Description 1 RS232 Transponder Reader 1 Mounting set 1 Instruction manual 1 Accompanying letter For available or required accessories e g antennas adapters and cables see section Accessories on page 68 in this manual 3 7 Warranty and Liability The warranty period is 24 months and begins with the moment of delivery of the device as proved by an invoice or other documents The warranty includes the repair of a
35. r dowels 3 Insert four expanding rivets to the two mounts as shown on the image 4 Plug the mounts into the four mounting holes of the device as shown on the picture 5 Screw the device onto the assembly surface 6 Connect the device as described in section Connecting page 33 4 4 3 Housing without Mounts If you intend to install the device without mounts you will have to remove the housing lid 2 Static electricity can harm electronic components 4 inside the device Follow the ESD instructions see page 11 when you open the device RS232 Transponder Reader ASC Il Protocol Release 2 1 27 28 4 4 3 1 4 4 3 2 When removing the housing lid note that the housing lid is connected to the case with a cable Remove lid carefully to prevent damage do not pull it Required Materials and Tools Four cylinder head screws M4 EU UNC 8 32 USA Four dowels in case of wall mounting Appropriate screwdriver Drilling template enclosed Drilling machine with fitting drill 1 2 3 6 7 Assembly Drill four holes using the enclosed drilling template If you are mounting the device on a wall insert four dowels Unscrew the four housing lid screws O F Carefully remove the lid Screw the device onto the assembly surface using the four assembly holes inside the case Screw the housing lid back onto the device Connect the device as
36. rating and error handling the BROOKS RS232 Transponder Reader It consists of eight chapters Introduction Safety Instructions Product Description Installation Operation Service and Error Handling Deinstallation and Storage Transportation and Disposal Accessories 2 SAFETY INSTRUCTIONS This product is manufactured in accordance with state of the art technology and corresponds to recognized safety regulations Nevertheless there are dangers associated with the use of the equipment even for its intended purpose You should therefore read the following safety information carefully and keep it in mind Only install and operate this equipment if it is in perfect condition and with reference to this manual Do not use the equipment if it is damaged 2 1 Symbols and Types Used in this Manual This symbol alerts you to dangerous voltage This symbol alerts you to important instructions This symbol indicates electromagnetic radiation This symbol alerts you to risk of explosion This symbol alerts you to risk of fire This symbol indicates important additional information Electrostatically sensitive components This type represents transmitted data display 10 2 2 General Safety Instructions 1 Read and understand all safety and operating instructions before installing and operating the device This instruction is designed for specially trained personnel This device is NOT i
37. rdance with the relevant legislation in your country 4 4 Mounting the Transponder Reader The mounting surface must be stable non flammable dry and clean If necessary clean it before installing the device 25 26 4 4 1 Dimensions for Planning x a SY Py EN N N Y N Keep space free for plugs Dimensions for straight cable plugs Angled cable plugs decrease space P A 152mm 6 N CLI HP TH T EE 9 i Ph hh if z Fixing holes 4x24 2mm lH G 7 ua i Eo fo FAL fo LAN N m 9 LK space for zy fof fe plugs 4 7 E BLEEP AL 9 29 SISA SA LA J ID LMM ERG 90mm 3 lt B Y 172mm 67 43mm 1 4 4 2 Standard Housing Using Enclosed Assembly Material Recommended 4 4 2 1 Required Materials and Tools oO UU RS232 Connectors for Interface ext input antenna Connector for t output power ext outpu M 75mm 3 Enclosed mounting set containing two mounts four expanding rivets and a drilling template Four cylinder head screws Appropriate screwdriver M4 EU UNC 8 32 USA Four dowels in case of wall mounting Drilling machine with fitting drill INSTALLATION 4 4 4 2 2 Assembly 1 Drill four holes using the enclosed drilling template 2 When mounting the device on a wall insert fou
38. t has been tested and found to comply with the limits for a Class B digital device in accordance with part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception this can be determined by turning the equipment off and on the user is encouraged to try to correct the interference using one or more of the following measures Reposition or relocate the receiving antenna Increase the distance between the equipment and the receiver Connect the equipment to an outlet to a circuit other than the one to which the receiver is connected Consult the dealer or an experienced radio TV technician for assistance FCC ID N5GTSG Compliance with FCC Code of Federal Regulations Part 15 Subpart C Section 15 205 FCC Code of Federal Regulations Part 15 Subpart C Section 15 209 A Changes or modifications not expressly approved by the party responsible for compliance may void the user s authority to operate the equipment 2 6 2 Europe CE Conformity CE 06
39. t or Cannot be Controlled by the Host sse 63 6 6 T 63 6 7 POWER e T een nein ee 64 6 8 Software Releases nahen 64 6 9 Customer e TTT 65 7 DEINSTALLATION AND STORAGE EA Deinstallation Zara a ne as ee 72 SLOTARES Are TTT 8 TRANSPORTATION AND DISPOSAL 8 1 Transportation a netten 8 2 Diposaken eiie Eea linkarena 9 ACCESSORIES Q Antennas 22 20 E EEEE EE RTEA aa 9 1 1 Available Types 9 1 2 Reading and writing Ranges sss 9 2 a h T E 93 6 TT 9 4 Power Supply 1 INTRODUCTION 1 1 About this Device The BROOKS Transponder Reader System is a high frequency identification system that uses FM transmission The basic item is a transponder that works as a forgery proof electronic identity disk The reading unit of the system sends an energy impulse via the antenna The capacitor of the passive battery free transponder is charged by this impulse After that the transponder returns a signal with the stored data The total reading cycle takes less than 100 ms As a sight connection between the transponder and the reader is not absolutely necessary the transponder can also be identified through non metallic material The data received by the transponder reader are transmitted via the serial interface 1 o 1 2 About this Manual This manual contains information about installing ope
40. tate of the floating contact connected to the external input is checked before a read or write process triggered by the terminal If it is not connected the error message NOTAG is sent otherwise the read respectively write process is started d E respectively F in IDBit0 3 of the reading ID 5 3 8 Query of the Current Parameters ommend BE target address 0 E ET package header 01 99 value a g command 1 value number GS 2 value number package end package header g command 0 E source address 0 E source address 4 value number 01 99 value package end 49 50 a g command 5 value number 4 a 6 value number a BE 01 997 value package end package header BT 0 E source address a g command G 0 017 value ern package header g command 0 E source address F value number 00 14 value package end command m end end sign includes the command g and the source address 0 E 5 3 9 Heartbeat This command offers the possibility to find out from the terminal whether the connection to the reader is still activated feckagehade ms C Sf GU Sf mee eT en A ES pekas header WE Penn ade lt 0000
41. the reading fails the reading will be repeated parameter 3 r w delay time parameter 4 r w maxrepeat If it fails again the reader sends a failure message no tag 4 to the terminal If the sensor check is activated the circuit state of the floating contact connected to the external input is checked before a read process triggered by the terminal If it is not connected the error message NOTAG is sent otherwise the read process is started 5 3 6 Write Tag The terminal will send following information to the reader with the corresponding target address page and data Package header 5 omma e m 0 7 ID bit 60 63 por En E fo 0 F ID bit 52 55 Pa ep vrman H BE R gt BE R gt RH HS R gt BE vrman gt ormas gt vrmn gt HS vrmn gt BE vema f gt f vema r gt f Paw fe Oooo GG ee 46 If write tag fails writing will be repeated in the defined time frame parameter 3 r w delay time parameter 4 r w maxrepeat If it fails again the reader sends a failure message no tag 4 to the terminal If the sensor check is activated the circuit state of the floating contact connected to the external input is checked before a write process triggered by the terminal If it is not connected the error message NOTAG is sent otherwise the write pr
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