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GE 145 SKID - PS - PSX GE 165 SKID - PS - PSX GE 145

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1. 30 03 00 MAGB MOSA REV 1 09 05 CD Set up for operation PW BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators N ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Water cooled systems AIR FILTER Y Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of
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6. not keep central pole thermic protection forcefully pressed to prevent its intervention USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panel s specific manual for details on installation command control and signalling operations Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Carry out the first start up in MANUAL mode Check that the generator s LOCAL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the gener
7. ubed lady 590 10 geq Y PUE 15 ZH09 0S 30 3 gt 0 ES Beg eq OG 484 19 99 Sd 18VO A8 Ha3lNINIS L CINVH 193NNO9 3AOIN3 OYLAWOIZNALOd 140 9 99 AYVS9ATIOO 3 OTI3OILNOd 343 1901 x gt lt 92 92 LO wv LLI e GE 165 PS PSX SKID 9 peeds HH obojeuy AG O 15 AL 09 NOIL9713S AON3nO34 6 O 02 P 431 YOLVOICNI TRIM YOLVOICNI Y NOI19313S LAdNI HAV CE Esquema el ctrico ND CD Stromlaufplan DROOP OvrvSV La Lb 9 0081 00S1 Rf AN U91IMS Q CF Schemas electriques CD Schema elettrico Electric diagram f ZH 09 06 TVNOILdO MOSA REV 0 02 08 49 1 LO CL VL QUOIZEZZIJO NE ens 22095 219 e o oJ IAID uoo oufesip 96910 jap ejelidoud e Ip e IS YSON 21 9 0 5 99 0 8 2002 0L vZ XsWds9 ao c jresouwmmm dyy E 0600 BMG Jeubiseq a10JeubasIg 6 8doorve
8. gt Alternator Wire connection unit Capacitor Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets Shunt D C inductor Welding diode bridge Arc striking resistor Arc striking circuit 110V D C 48V D C diode bridge E P 1 engine protection Engine stop solenoid Acceleration solenoid Fuel level transmitter Oil or water thermostat 40V D C socket Oil pressure switch Fuel warning light Battery charge warning light Oil pressure warning light Fuse Starter key Starter motor Battery Battery charge alternator Battery charge voltage regulator Solenoid valve control PCBT Solenoid valve Remote control switch Remote control and or wire feeder socket Remote control plug Remote control welding regulator E P 2 engine protection Fuel level gauge Ammeter Frequency meter Battery charge trasformer Battery charge PCB Voltage selector switch 48V a c socket Thermal relay Contactor G F I and circuit breaker 42 EEC socket G F I resistor engine protection Solenoid control PCBT Oil lev
9. P P P J AY ACCES FORBIDDEN to non authorizad peaple SYMBOLS AND SAFETY PRECAUTIONS PROHIBITIONS harm for persons Use only with safety clothing ng It is compulsory to use the personal Man protection means given in equip ment Use only with safety clothing is compulsory to use the personal protection means given in equipment Use only with safety protections is a must to use protection means suitable for the different welding works e with only safety material is prohibited to use water to quench fires on the electric machines with inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable 229 It is advisable to use protections suitable for the different welding works Use only with safety protections ws lt is advisable to use protections suitable for the different daily checking works Use only with safety protections is advisable to use all protections while A shifting the machine Use only with safety protections
10. motor Hy FUEL Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin 9030 12 06 03 M20 R HO2 GB MOSA REV 1 02 11 CD Set up for operation COOLING LIQUID N ATTENTION Do not remove the radiator tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully Remove the tap and pour the liquid coolant into the radiator the quantity and composition of the liquid coolant are indicated in the motor operating manual Replace the tap ensuring it is perfectly closed After refilling operations allow the motor to run for a brief time and check the level as it may have di minished due to air bubble
11. Diesel engine Solution Check position Check connections and working of the switch repair or replace Check the load connected and diminish Check on the entire installation cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground Replace Carry out external spark test as indicated in alternator manual Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Regulate speed to its nominal no load value Adjust regulator device as indicated in alternator manual or replace For all generating sets with double regulating system AVR and COMPOUND please set the excitation circuit as instructed on the alternator use and maintenance manual Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Check the load connected and diminish Reduce or rephase load Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Check electrical connections and tighten Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department 12 06 03 M40GB_1500G_GE CD MAINTENANCE REV 0 06 10 H
12. MOSA Technical Data GE 145 PS PSX SKID O MOSA REV 1 10 09 145 PMS PMSX The generating set GE 145 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator Is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data GE 145 PS PMS GENERATOR Power three phase Stand by Power three phase PR P GE 145 PSX PMSX GE 145 P SKID 152 KVA 121 6 kW 400 V 219 4 A 137 kVA 109 6 kW 400 V 197 7 A Power single phase PR P 50 230 V 217 4 A Frequency 90 Hz Cos 0 8 ALTERNATOR Self excited self regulated brushless Type three phase synchronous Insulation class H ENGINE Make Model PERKINS 1106C E66TAG2 Type Cooling system Diesel 4 Stroke water Cylinders Displacement 6 6600 cm Power net Stand by 132 9 kW 180 7 HP Power net PR P 119 5 kW 162 5 HP Speed 1500 rpm Fuel consumption 75 of PR P 24 3 1 h Engine oil capacity 15 51 Starter electric GENERAL SPECIFICATIONS Battery 12V 105Ah Tank capacity 230 Running time 75 of PR P 9 5 h Protection IP 44 Dimensions Lxwxh
13. In these types of generators the voltage precision 15 maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 15 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 static or droop while under static conditions precision is maintained within 1 Therefore for generators at 50Hz the no load frequency can be 52 52 5 Hz while for generators at 60Hz the no load 9 frequency can be 62 5 63Hz AOOO 3 M37GB_1500G a M SA Using the generator MOSA REV 1 09 05 CF In some motors or for special requirements the speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load is
14. TRAVERSA SUPPORTO ALTERNATORE ANTIVIBRANTE SPESSORE 4mm PORTAFUSIBILE STAFFA FISSAGGIO PORTAFUSIBILE TAPPO 1 GAS CONICO SENSORE LIVELLO CARBURANTE L 225 TAPPO SERB CARBUR BAIONETTA TAPPO 1 2 GAS CONICO SERBATOIO CARBURANTE FONDO BASAMENTO BASAMENTO BATTERIA STAFFA FISSAGGIO BATTERIA SUPPORTO BATTERIA GUARNIZIONE ROLL BAR STAFFA SUPP POMPA SCARICO OLIO POMPA SCARICO OLIO TUBO SCARICO OLIO SUPP SCATOLA APPARECCH ELETTR Descr PERKINS ENGINE 1106C E66TAG3 PERKINS ENGINE 1106 E66TAG2 STAMFORD ALTERNATOR ALTERNATOR STAMFORD ALTERNATOR MARELLI ALTERNATOR ALTERNATOR SUPPORT ALTERNATOR SUPPORT ALTERNATOR SUPPORT VIBRATION DAMPER THICKNESS 4mm HOLDER FUSE FUSE HOLDER FIXING BRACKET CAP FUEL LEVEL SENSOR BAYO FITTING TANK CAP CAP FUEL TANK BASE BOTTOM BASE BAT TERY BATTERY BRACKET BATTERY SUPPORT GASKET ROLL BAR BRACKET FOR OIL DISCHARGE PUMP EXHAUST OIL PUMP EXHAUST OIL PIPE SUPPORT ELECTRICAL EQUIPMENT GE 145 PS PSX SKID GE 165 PS PSX SKID GE 145 165 PMS PMSX Note GE 165 GE 145 GE 165 PS PSX GE 165 PMS PMSX GE 145 PS PSX GE 145 PMS PMSX GE 165 PMS PMSX GE 145 PMS PMSX Fino a REV 0 09 08 Del 218 08 15 12 08 Fino a REV 0 09 08 Del 218 08 15 12 08 qm Note GE 165 GE 145 GE 165 PS PSX GE 165 PMS PMSX GE 145 PS PSX GE 145 PMS PMSX GE 165 PMS PMSX GE 145 PMS PMSX Up to REV 0 09 08 Del 218 08 15 12 08 Up to REV 0 09 08 Del 218 0
15. Viale Mazzini 161 20081 Abbiategrasso MI Unita Operative Via Valbrina 17 19 42045 Luzzara RE Viale Europa 59 20090 Cusago MI Italia E CONFORME ALLA NORMA IS IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2008 PER LE SEGUENTI FOR THE FOLLOWING ACTIVITIES EA 18 Progettazione produzione ed assistenza di trattori macchine per agricoltura e manutenzione del verde motosaldatrici e gruppi elettrogeni Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets Riferirsi al Manu vorher applicabilita dei requisiti della norma di riferimento Refer to Quality Manual for of application to reference ys II presente certificato soggetto al rispetto os nee sistemi di gestione per la qualita delle aziende The use and the validity of this certificate shall sa E cede pil e Data emissione Emissione corrente First issue Current issue 30 05 1994 06 03 2012 Data di scadenza Expiring date 05 03 2015 q ICIM S p A Piazza Don Enrico Mapelli 75 20099 Sesto San Giov ACCREDIA The advantages for MOSA clients are Constant quality of products and services at thehigh level which the client expects Continuous efforts to improve the products andtheir performance at competitive conditions Competent support in the solution of problems Information and training in the correct applicatio n
16. example the TT and TN systems Check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements Connect the electric devices to be powered to the AC sockets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch Z2 is in the OFF position input lever in downward position Start up the electricity generating group positioning the thermal magnetic switch 72 and differential switch to ON input lever in upward position Before powering on the utilities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages are the same t the absence of a load the values for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS POWER The electrical power expressed in kVA on an electricity generating group is the available output power
17. of the PR P Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 above 25 ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting I P D Individual Protection Device Acoustic Noise Level Lwa Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level Lwa of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 4 meters 95 dB A 20 dB A 75 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive 14 12 07 74165 GB CD MOSA MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL The symbols used in this manual are designed to call y
18. Inh code disables the Under Speed shut down Over Speed setting 1700 100 4000 rpm or Inh The EP6 provides one second bypass delay The Inh code gt 4000 r p m disables the Over Speed shut down Number of Teeth of the Flywheel Inh Inh or 1 500 teeth The Inh code disables the reading of the Speed section 3 0 the Over Under Speed alarms and the Crank termination see P 24 Crank OFF Inh Crank Termination setting 100 800 rpm If the speed rises above the setting the EP6 terminates the crank cycle One se conddelay avoids false termination The code Inh inhibits the crank termination Low Oil Pressure Alarm By Pass 6 Range 0 99 secs By Pass Delay to ignore the Oil Pressure input 3 during the engine starting cycle This input requires normally closed contact Automatic Periodic Test Cycle inh Range inh 1 99 days This is the interval time between the automatic periodic tests of the engine The code inh disables the Automatic Periodic Test see section 19 0 Automatic Engine Test Duration 101 Range 1 99 minutes This is the duration of the automatic engine test Generator warm up timing 20 Range inh 1 59 secs or 1 15 mins inh No warm up Active only when P17 inh and the ALARM output is used to drive the contactor Generator cooling timing 3071 Range inh 1 59 secs or 1 15 mins cooling Active only when P28 inh and the ALARM output is used
19. It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1GB INSTALLATION AND ADVICE BEFORE USE GE MS TS p COGN AN MOSA 1 0 06 00 A The installation and the general advice concerning the operations are finalized to the correct use of the ma chine the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you are barefoot or with wet Do not smoke avoid flames sparks or electric tools when fueling clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning sur Slowly unscrew the cooling liquid tap if the liquid must be topped up faces during work operations BOARD The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage Do not fill tank completely the parts on the circuit Wipe up spilled fuel before starting engine Mi 3919 An electric shock can kill CHECKIN Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours or whatever event which may cause serious injuries or death predispose the first aid in accordance a FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas with the ruling labour accident stan
20. M841668478 RIGHT SIDE BAFFLE BRACKET 11 M841652078 PIPE FITTING EXHAUST PIPE 12 M309509005 GASKET 13 M841652050 EXHAUST MUFFLER 14 M741658168 LOWER PANEL FOR AIR INLET BOX 15 M841658215 ENGINE AIR EXHAUST SITE 16 741658303 BULK HEAD THICKNESS 17 M741658020 REAR RIGHT COVER 18 M841652070 EXHAUST PIPE 19 M841658340 SUPPORTING FRAME FOR COMPLETE COVER 20 M841658015 COVER RIGHT 21 M107509005 GASKET 22 M841658003 COVER RIGHT SIDE 23 M841658004 COVER LEFT SIDE 24 M741658025 REAR LEFT COVER 25 M841657032 PLATE LOCKSOCKET 26 M841668480 BAFFLE FIXING BRACKET From REV 1 03 11 Del 90 09 07 09 09 14 12 07 74165 29 19 20 11 A x gt lt 92 a LO GE 165 PS PSX SKID GE 145 165 PMS PMSX 12 16 17 13 6 tre A Tabla de recambios ND CD Ersatzteile LN Pa CO LO CN N lt t E 8 W NY EEE TM Pi ces de rechanges CD Ricambi Spare parts REV 1 03 11 2 991 74 LO CL VL 21 22 23 GE 145 PS PSX SKID GE 165 PS PSX SKID GE 145 165 PMS PMSX CD Ricambi O SEA Spare parts D Ersatzteile CE Tabla de recambios CF Pi ces de rechanges QD REV 1 03 11 Pos Cod Descr Note 1 M309509005 GUARNIZIONE GASKET 2 M841658200 CASSONETTO ASPIRAZIONE ARIA AIR INTAKE BOX 3 M841658458 FIANCATA INTERMEDIA BATTENTE
21. ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge YLA commutator Emergency stop button Engine protection EPS Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN HZ V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector EDC4 connector OFF ON DIAGN selector DIAGNOS
22. THERMAL SWITCH 15A 250V GE 145 PS PSX SKID GE 165 PS PSX SKID GE 145 165 PMS PMSX 14 12 07 74165 991 74 20 2 8 O OA gt Y 0 NN O gt lt gt lt WD 002 a A N 8 m LO LO LO O lt F v m m o Q lt t D 8 25 LL 908 I o O c O gf 5 0 lt 0 lt __ 02 o 0 O TU E N El a GE 145 PS PSX SKID GE 165 PS PSX SKID GE 145 165 PMS PMSX Note Fino a REV 0 09 08 Del 90 09 07 09 09 Da REV 1 03 11 Del 90 09 07 09 09 Fino a REV 0 09 08 Del 90 09 07 09 09 Da REV 1 03 11 Del 90 09 07 09 09 Fino a REV 0 09 08 Del 90 09 07 09 09 Da REV 1 03 11 Del 90 09 07 09 09 Da REV 1 03 11 Del 31 09 24 03 09 Da REV 1 03 11 Del 90 09 07 09 09 Note Up to REV 0 09 08 Del 90 09 07 09 09 From REV 1 03 11 Del 90 09 07 09 09 Up to REV 0 09 08 Del 90 09 07 09 09 From REV 1 03 11 Del 90 09 07 09 09 Up to REV 0 09 08 Del 90 09 07 09 09 From REV 1 03 11 Del 90 09 07 09 09 From REV 1 03 11 Del 31 09 24 03 09 Ricambi CD Ersatzteile O SA Spare parts Tabla de recambios REV 1 03 11 CF de rechanges QD Pos Cod Descr 1 M841658091 CARENATURA SUPERIORE 2 M841168464 STAFFA FERMO FONOASSORBENTE 3 84 1658068 GOCCIOLATOIO 4 M841452069 G
23. air out filling the filter with gasoil 2 Motor stopping device defective Replace 3 Malfunction on electrical power circuit on ge Check and repair nerator control panel 1 1 1 1 The motor does not accelerate Air filter or fuel filter clogged Clean or replace Inconstant speed Malfunction on feed circuit defective pump Ask for intervention of Service Department injector blocked etc Oil level too high Eliminate excess oil Motor speed regulator defective Ask for intervention of Service Department Black smoke Arr filter clogged Clean or replace Overload Check the load connected and diminish Injectors defective Injection pump requires Ask for intervention of Service Department calibration White smoke Oil level too high Eliminate excess oil Motor cold or in prolonged operation with little Insert load only with motor sufficiently hot or no load Segments and or cylinders worn out Ask for intervention of Service Department Too little power provided by filter clogged Clean or replace motor Insufficient fuel distribution impurities or water Check the feed circuit clean and refill once in feed circuit again Injectors dirty or defective Ask for intervention of Service Department Low oil pressure Oil level insufficient Reset level Check for leaks Air filter clogged Replace filter Oil pump defective Ask for intervention of Service Department Alarm malfunction Check the sensor and electrical ci
24. it disappears B Push the pushbutton F1 the display will show the first programmable parameter P O C Push the pushbutton F1 the display will indi cate the value of the parameter 1 D Push the pushbutton UP DOWN to select a parameter Push F1 to display the setting E The display returns to menu mode if you have not used the pushbuttons for 2 minutes The list of the parameters follows means mi nutes and means seconds Some parameters may differ according to the programming done by the genset manufacturer 12 10 05 M39GB REV 0 10 05 Display P 0 P 1 P 2 P 3 P 4 P 5 P 6 P 7 P 8 P 9 P 10 P 11 P 12 OFF P 13 P 14 P 15 P 16 68 PROTECTIONS EP6 ENGINE PROTECTION Parameter Default Remote Start Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous REMOTE START command to initiate the auto matic engine start see section 7 0 and P20 in this section Remote Stop Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous absence of the REMOTE START command to initiate the stop cycle see section 7 0 and P 20 in this section Crank Timing Output 10 5 Range 1 20 seconds Maximum insertion time of the Starter Motor Engine Running Trigger Input 1 8 0 Range 3V 24V inh If the voltage of the Charger Alternator ri
25. mm 3000x1200x1800 3400x1200x1800 2600x1200x1800 Weight 2130 Kg 2060 Kg 2200 Kg 2130 Kg 1770 Kg Measured acoustic power LWA pressure LpA 96 dB A 70 dB A 7 m 93 dB A 68 dB A 7 Guaranteed acoustic power LWA pressure LpA 97 dB A 71 dB A 7 m 94 dB A 69 dB A 7 m Dimensions and weight are inclusive of all parts OUTPUT Declared power according to ISO 8528 1 temperature 25 30 relative humidity altitude 100 above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PR P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the PR P admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 above 25 ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting I P D Individual Protection Device Acoustic Noise Level Lwa Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of me
26. remove the protective cover Do not discon nect the grounding connection Any interruption of the grounding connection can create an electric shock hazard Before making external connections always ground the PANEL first by connecting the control panel to ground 9 0 Automatic periodic TEST The EP6 does not use a clock to count the program med days P 26 setting section 6 0 The maximum error and drift of the counter is 0 5 The user may experiment with shifting the periodic tests To avoid error accumulation and in case your unit is programmed to allow Automatic Periodic Test we recommend the following procedures disconnect the power supply of the EP6 consult your genset supplier wait for the desired start time external clock re ference apply the power supply to the EP6 consult your genset supplier select the AUTO operating mode The EP6 will start the engine after the programmed number of days and the engine will run for the pro grammed time To determine how the Automatic Periodic Test is programmed enter the Reading Mode section 6 0 parameter P 26 and P 27 IMPORTANT NOTES If the supply battery voltage is removed the EP6 loses the counts and timings If the sup ply restores the EP6 starts to count the according to the programmed parameters P 26 and P 27 It is important to synchronize the power on sequence with the desired Automatic Periodic Test 10 0 FRO
27. 20 M1240070 21 M841167004 22 M259107241 23 M841167065 24 M746507270 25 M344027270 26 M305907270 27 M105111510 28 M307017240 29 M155307107 D Ersatzteile Tabla de recambios CF de rechanges QD Descr INTERR MAGNETOTERMICO 125A INTERR MAGNET 400V 63A GUIDA PER MORSETTIERA INT MAGNET 4P 16A INT MAGNET 4P 32A COPERCHIO PER PRESA EAS FRUTTO PRESA CONNETTORE CUSTODIA PER PRESA EAS AVVISATORE ACUSTICO PULSANTE STOP D EMERGENZA PIASTRA DI CHIUSURA CONTATTO CORNICE FISS PANNELLO GOMMA PANNELLO IN GOMMA PIASTRA APPARECCH ELETTRICHE COPERCH CHIUS FORO SCALDIGLIA PRESA PIASTRINA MORSETTO 70 SCATOLA APPARECCH ELETTRICHE PRESA SCHUKO 16A 230V 2P T PANNELLO PORTA PRESE PRESA CEE 400V 125A 3P N T PRESA CEE 63A 400V 3P N T PRESA CEE 16A 400V 3P N T PRESA CEE 380V TRIFASE PRESA 220V 16A DISGIUNTORE TERMICO 15A 250V Descr CIRCUIT BREAKER 125A CIRCUIT BREAKER 400V 63A TERMINAL GUIDE CIRCUIT BREAKER 4P 16A CIRCUIT BREAKER 4P 32A BLIND PLATE EAS SOCKET SOCKET EAS BOX EAS SOCKET ACOUSTIC ALARM SYSTEM EMERGENCY PUSH BUTTON STOP PLATE LOCKSOCKET CONTACT RUBBER FIXING FRAME RUBBER COVER PLATE ELECTRICAL EQUIPMENT COVER SOCKET SMALL PLATE TERMINAL 70mmq ELECTRIC BOX SOCKET SCHUKO 16A 230V 2P T SOCKETS HOLDER FRONT PANEL EEC SOCKET 400V 125A 3P N T EEC SOCKET 63A 400V 3P N T EEC SOCKET 16A 400V 3P N T EEC SOCKET THREE PHASE 380V EEC SOCKET 16 220V 2P T
28. 39 Q x gt lt 92 LO LLI e GE 165 PS PSX SKID GE 145 165 PMS PMSX O 6 VOL IAOEC Vce A00V VE9 A00v VSCV AO0T I I E Esquema el ctrico QD CD Stromlaufplan ich ich OE o CF Schemas electriques CD Schema elettrico Electric diagram MOSA REV 1 03 11 Schema elettrico D Stromlaufplan GE 145 PS PSX SKID M SEA Electric diagram CE Esquema el ctrico GE 165 PS PSX SKID REV 1 03 11 Schemas electriques 0 GE 145 165 PMS PMSX GO ATTENZIONE Scollegare ponticello per disabilitare G F I ATTENTION To disable G F I disconnect jumper ATTENZIONE Per GE 55 GE 65 da pag 4 ATTENTION From page 4 for GE 55 GE 65 G F l RELAY ISOMETER RG SG IH NG ERIS OL lt 1716151 131211 ISOMETER DOSSENA Aggiornato disegno con nuovo rel differenziale T5 30 03 2010 B F M Esp Modifica Data Appr Mod on be E Da Pag Denominazione Progetto n din From Denomination Project Electrical diagram for G F I Relay or Isometer Alla Pag Macchina Disegnatore Data To Page Machine Designer Date cen 16 10 2006 84116 5 025 14 12 07 74165 IF S9LvZ LO CL VL GUOIZeZziJojne ens 22195 1219 O ID OJ IAIp uoo
29. 8 1 A Power three phase PR P 150 kVA 120 kW 400 V 216 5 A Power single phase PR P 55 230 V 239 1 A Frequency 50 Hz Cos y 0 8 ALTERNATOR Self excited self regulated brushless Type three phase synchronous Insulation class H ENGINE Make Model PERKINS 1106C E66TAG3 Type Cooling system Diese 4 5 water Cylinders Displacement 6 6600 Power net Stand by 143 9 kW 195 7 HP Power net PR P 129 5 kW 176 1 HP Speed 1500 rpm Fuel consumption 75 of PR P 25 8 1 Engine oil capacity 15 51 Starter electric GENERAL SPECIFICATIONS Battery 12V 105Ah Tank capacity 230 Running time 75 of PR P 9h Protection IP 44 Dimensions Lxwxh mm 3000x1200x1800 3400x1200x1800 2600x1200x1800 Weight 2160 Kg 2230 Kg 1800 Kg Measured acoustic power LWA pressure LpA 96 dB A 71 dB A 7 m 94 69 dB A 7 m Guaranteed acoustic power LWA pressure LpA 97 dB A 72 7 m 94 69 dB A 7 Dimensions and weight are inclusive of all parts OUTPUT Declared power according to ISO 8528 1 temperature 25 30 relative humidity altitude 100 above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PR P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80
30. 8 15 12 08 qm 14 12 07 74165 Ricambi gt Ersatzteile GE 145 PS PSX SKID M SA Spare parts CE Tabla de recambios 165 PS PSX SKID REV 1 03 11 CF Pi ces de rechanges QD GE 145 165 PMS PMSX 1 4 2 SR SR SR 32 33 34 S __ u PI Es e E Sie 27 36 35 l SR SR m 31 38 3 SR Marelli version 41 Kit REVR5 SR Marelli version 39 40 SR Stamford version 42 Kit REVR4 SR Stamford version I g 1 20 2423 22 20 19 14 12 07 74165 GE 145 PS PSX SKID GE 165 PS PSX SKID GE 145 165 PMS PMSX CD Ricambi O SEA Spare parts D Ersatzteile CE Tabla de recambios CF Pi ces de rechanges QD REV 1 03 11 Pos Cod Descr Note 1 MJK0029770 UNITA CONTR MOTORE EP6 ENGINE CONTROL UNIT EP6 M841657305 AMPEROMETRO 250A 5A 5lIn 72X72 AMMETER 3 840760094 MG4 KIT TERMO MANOMETRO MG4 KIT SR 4 305717315 COMMUTATORE 5 325507027 COPERCHIETTO RELE DIFFERENZ RELAY COVER 6 M102042740 CAPPUCCIO CAP 7 744507057 CHIAVE SERRATURA QUADRO ELETT ELECTRICAL BOARD KEY 9 306418310 GUARNIZIONE PROTECTION GASKET qm 10 M309509005 GUARNIZIONE GASKET qm 11 M841657306 TRASFORMATORE AMPEROM 250A 5A TRANSFORMER 12 841657010 SCATOLA ELETTRICA ELECTRICAL BOX 13 102013290 COMMUTATORE COMMUTATOR 14 M 44508103 CERNIERA X COPERCHIO FRONTALE LATCH x FR
31. 9 08 391009 VIHOIN3IN V 3138 ddl31S WHO 3IVNVO 33I233SNI NO Id 3NOIZISOd VTINS 343559 HILIMSAIO 111111 J3YOLIATOIY OISOVLLAS CD Schema elettr Electr REV 0 02 08 MOSA MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only lt gt The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is recom mended to indicate O MIDA Europa 59 20090 CUSAGO MI ITALY Tel 139 02 90352 1 fax 39 02 90390466 1 serial number cum TS 0000 GE 2 model of welder and or generating set 4 n position En quantity 3 n table 5 O TWOLARICANBI SPARE PARTS PIECES DE RECHANGE ERSATZTEILE au T EA 3 19 13 18 17 16 20 21 22 o 21 22 23 ABBREVIATIONS AND 5 5 EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 14 12 986Q16M31 22 03 00 R1GB GE 145 PS PSX SKID GE 165 PS PSX SKID GE 145 165 PMS PMSX Tab
32. ATION AND ADVICE 1 06 07 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature GASOLINE ENGINES Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES t Use in open space air swept or vent exhaust gases far from the work area t Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE t At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE N ATTENTION For a safer use from the operator DO NOT fit the machine in locations with high risk E re gt of flood POSITION 4 Please do not use the machine in weather Place the machine on a level surface at a distance of at 0 9 conditions which are beyond IP protection least 1 5 m from buildings or other plants shown both in the data plate and on page named technical data in this same manual Maximum leaning of the machine in case of dislevel 10 A 20 max 10 26 11 99 M2 6GB MOSA REV 1 05 08 CD Installazione Installation CF Installation D gt Luftzirkulation Instalac
33. CENTRAL WING DOOR 4 M841658460 FILO ARMONICO HARMONIC WIRE 5 M841658461 LISTELLO FERMO FIANCATA PANELIST FOR SIDE COVER 6 M842258163 CHIUSURA A CRICCHETTO JACK GEAR LOCK 7 105111450 MORSETTO TERMINAL 8 M102302280 GUARNIZIONE L MT 1 GASKET L MT 1 9 M841658145 DEFLETTORE CASSONETTO ASPIRAZIONE INTAKE BOX DEFLECTOR 10 M841658202 CASSONETTO ASPIRAZIONE ALTERNATORE ALTERNATOR INTAKE BOX 11 M841658080 CARENATURA ANTERIORE FRONT COVER Fino a Up to REV 0 09 08 Del 149 10 08 11 10 11 M841668080 CARENATURA ANTERIORE FRONT COVER Da From REV 1 03 11 Del 149 10 08 11 10 12 M741167032 PIASTRA DI CHIUSURA PLATE LOCKSOCKET 13 M6033050 GOLFARE M36 UNI2947 UP EAVING RING 14 M841659357 TIRANTE IN GOMMA TIE ROD 15 M841659358 ANELLO DOPPIO DOUBLE RING 16 M841658361 GHIERA PER COPERCHIO ERMETICO FLANGE FOR AIR TIGHT SEALED COVER 17 M841658360 COPERCHIO ERMETIC COVER 18 M1018130 ANELLO OR OR RING 19 M840952053 COPERCHIETTO PARAPIOGGIA WATER CAP 20 M841652068 FLANGIA PER TUBO SCARICO EXHAUST PIPE FLANGE 21 M841652058 PROTEZIONE TERMICA THERMOPROTECTION 22 M841658428 FIANCATA INTERMEDIA MIDDLE COVER 23 M744508136 MANIGLIA A PULSANTE HANDLE 24 M841658426 FIANCATA LATO STRUMENTI COVER COMMANDS SIDE 25 M841168089 SCHERMO PER PORTELLA GLASS COVER 26 M744508090 SQUADR FISS SCHERMO PORTELLA FIXING BRACKET DOOR SCREEN 27 744508140 CERNIERA PER FIANCATA LATCH 28 741658035 CARENATU
34. E D 7 D8 25 05 01 M39GB PROTECTIONS EP6 user manual 1 0 Introduction M39 12 2 0 Operating Mode selection M39 12 2 1 AUTO operating mode M39 12 2 2 MANUAL operating mode M39 12 2 3 OFF operating mode M39 12 3 0 DISPLAY features M39 12 4 0 ALARM messages M39 12 1 4 1 Operating Messages M39 12 1 5 0 LEDs for visual indication M39 12 1 5 1 LEDs and Display Test M39 12 1 6 0 Parameters and Settings M39 12 1 7 0 Remote Start M39 12 4 8 0 Safety M39 12 4 9 0 Automatic Periodic Test M39 12 4 10 0 Front Panel Description M39 12 4 11 0 Dimensions and Rear View M39 12 4 1 0 INTRODUCTION The EP6 features Engine and Generating Set control and monitoring The EP6 provides visual indication by means of LEDs solid state lamps and a Display see section 10 0 It features OFF MAN and AUTO operating modes The display gives Messages for alarms and Measurement indications 2 0 OPERATING MODE selection The EP6 features AUTO section 2 1 MANUAL section 2 2 and OFF section 2 3 operating mo des When the power supply is switched on the EP6 behaves as follow A if the KEY SWITCH is in the OFF position the EP6 enters the OFF operating mode if the KEY SWITCH is in the ON position the EP6 enters the AUTO operating mode That is if the EP6 was in AUTO prior to the supply removal If not the EP6 enters the MANUAL operating mode 2 1 AUTO operating mode To enter the AUTO operating mode use the following instructi
35. GE 145 SKID PS PSX GE 165 SKID PS PSX GE 145 165 PMS PMSX 0311 741659003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOGS DS GE 145 PS PSX MOS DESCRIPTION OF THE MACHINE GE 165 PS PSX MOSA REV 3 10 09 CF GE 145 165 PMS PMSX Main Characteristics of the unit e Three phase electric power max 121 6 kW 145 132 kW GE 165 400 V 50 Hz e Perkins Diesel engine 1106C E66TAG2 145 1106C E66TAG3 165 e Brushless synchronous alternator e Tank of 2301 with autonomy of 9 5h GE 145 9 h GE 165 e Dimensions weight GE 145 3000x1200x1800 2130Kg PS PMS 3400x1200x1800 2200Kg PSX PMSX e Dimensions weight GE 165 3000x1200x1800 2160Kg PS PMS 3400x1200x1800 2230Kg PSX PMSX e Noise level at 7m GE 145 70dB A PS 68dB A PSX e Noise level at 7m GE 165 71dB A PS 68dB A PSX e Prepared for automatic start unit e Prepared for remote start stop The unit is composed by a base a tank an engine alternator unit fixed on the base by 4 elastic dampers FILTER lt _ gt lt gt FOR EAS OF REMOTE ST MUFFLER BATTERY a roll bar with hook for an easy and sure lifting a base complete with doors for a quick access to the engine to the air filter and to the battery The set is also equipped with a electrical board where there ares mounted protections and measuring instruments which are protected by a same sized co
36. NT PANEL 4 digits DISPLAY UP DOWN Engine Control Button Ideograms a L FUEL ALAr RPM Green LED gt engine on Button Button F1 AUTO AUTO Yellow Button Led ENTER Button Key Button OFF ON START The use of these buttons is reserved only to the manufacturer of the generating set T nmm 11 0 DIMENSIONS U 45mm ALA FUEL Rear view Recommended hole dimensions 91mm 0 5 x 91mm 0 5 Front view SIDE VIEW Cables outlet 12 10 05 M39GB Marea D M SA Troubleshooting Diesel engine REV 3 07 06 Solution The motor does not start up Start up switch 16 where it is assembled in 1 Check position incorrect position Emergency button L5 pressed Unblock Preheating where it is assembled Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair Engine control unit or starting key faulty Replace Battery low Recharge or replace Check the battery charge circuit on motor and automatic panel Battery cable terminals loose or corroded Tighten and clean Replace if corroded Start up motor defective Repair or replace No fuel or air in feed circuit Refill tank un aerate the circuit Malfunction on feed circuit defective pump Ask for intervention of Service Department injector blocked etc 0 Air filter or fuel filter clogged Clean or replace 1 Air in the gasoil filter Take the
37. ON ON 1 TEST AUTOMATIC TEST cycle to keep the generating set constantly operative 2 Check all levels engine oil level battery electrolyte necessary top it up t Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 M43GB STORAGE REV 0 06 07 In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine t Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine lt will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page 25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain com pression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubric
38. ONT COVER 19 841657325 INT MAGNETOTERM SCAT 250A CIRCUIT BREAKER SWITCH BOX 20 641167036 STAFFA SUPPORTO INTERR MAGN BRACKET MAGNETO SWITCH 21 84165 020 GR CAVI MOTORE ENGINE CABLES GR 22 107509045 PORTAFUSIBILE HOLDER FUSE 23 M1240040 MORSETTIERA TERMINAL BOARD 24 1241010 PIASTRINA SMALL PLATE 25 M1243020 GUIDA PER MORSETTIERA TERMINAL GUIDE 26 M317619199 RELE 12V 70A RELAY 12V 70A 27 306479199 RELE AVV ELETTRICO RELAY ELECTRIC START 28 107509005 GUARNIZIONE GASKET qm 29 1302500 SEGNALATORE RETT 12V DC ROSSO RECTANGULAR WARNING LAMP 30 841167020 PANNELLO FRONTALE FRONT PANEL 31 325507210 INDICATORE LIVELLO CARBURANTE FUEL LEVEL GAUGE 32 842252252 SENSORE SENSOR SR montato sul motore 33 840762253 RIDUZIONE REDUCTION SR montato sul motore 34 842252245 SENSORE TEMP TEMPERATURE SENSOR SR montato sul motore 35 744527192 INDICATORE TEMPERATURA ACQUA WATER TEMPERATURE INDICATOR 36 744527190 INDICATORE PRESSIONE OLIO OIL PRESSURE INDICATOR 37 841189708 REGOL VOLT POTENTIOMETER Manca SR MARELLI version 38 841169708 POTENZIOMETRO REGOL RPM Manca la descrizione SR MARELLI version 39 841659708 POTENZIOMETRO REGOL RPM Manca la descrizione SR STAMFORD version 40 842259708 POTENZIOMETRO REGOL VOLT Manca la descrizione SR STAMFORD version 41 841180159 REVR5 KIT REGOL VOLT RPM Hz Manca la descrizi
39. RA POSTERIORE REAR COVER 29 M841668125 COPERCHIO MANUT ALTERN COVER DalFrom REV 1 03 11 Del 149 10 08 11 10 14 12 07 74165 930357219 930359913 930357227 930357231 93035C060 930350000 INTERRUTTORE 2P 16A SCATOLA COMPLETA LAMPADA 24V PORTALAMPADA SPIA ROSSA GR CAVI TCM TCM35 COMPLETO TCM35 930350000 INTERRUPTER 2P 16 CASE COMPL WARNING LIGHT 24V WARNING LIGHT HOLDER TCM CABLE KIT COMPLETE TCM35 16 06 03 KD
40. RENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that is higher than the nominal current or the set current it intervenes L AB adt Md Abou tx by cutting off power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities connected t Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole T3 OFF
41. RTING AND USE DIESEL ENGINES MOSA Do not alter the primary conditions of regulation and do not touch the sealed parts ENGINES WITH MANUAL RECOIL Y 1 0 06 99 Check daily reduced speed for some minutes Accelerate the engine at max set lever on maximum position and 3 el then take up load Hold the starting handle firmly Pull the rope hard and fast Pull it all the way out Use two hands if necessary Then returning it slowly ENGINES WITH ACCELERATOR LEVER Make sure that the accelerator lever or the switch 16 is at its minimum setting OFF Insert the electric protection device SS sor D Z2 N2 lever towards above where mounted check the isolation monitor A3 see page M37 Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts and or the push button 32 models without key leaving it as soon as the engine starts NB for safety reason the key must be kept by qualified personel Once the engine has started leave it running at a ENGINES WITHOUT ACCELERATOR LEVER Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 OFF A sn Introduce the key Q1 turn it clockwi se completely leaving as soon as the engine starts NB for safety reason the key must be kept by qualified personel Letthe eng
42. SHA32 ZH09 0G 10 alod uoeulwoueg euorzeululoue Bed eg Idd aye 10162110 Uy ee 20 26 16 oN S3 18VO LOANNOO 3AOIN3 26 16 oN IAYO 3 19 99 S318VO A8 YININIS L OTIHOILNOd 393901 69 LO3NNOO SAOWSH ids OYLAWOIZNALOd 140 29 99 JHVO3TIOO 3 OTI3OILLNOd 343901 GE 145 165 PMSX 1 peeds 2 2 2 O O 5 o c amp e amp pum lie ico iagram M amp 0 u40029 ic d CE Schemas electriques U91IMS Q GV 3 3 CD Schema elettr Electr SANTA ZH 09 06 TVNOILdO MOSA REV 0 09 08 I S9L HZ 20 CV VV ens 22095 1219 e o jeoiunuioo o uoo jap eyeudoud 966 111419 e 15 WSOIN 21 000 5 59 8 20000 2 92eJode XSd 91 dO lt F J esouMWWJ dyu ur eq aubisaq AWLI IIN 09 0600 10 206910 Bed 6 s 11062 1009 gt 0 ES aujo 199014 UIp u
43. TIC push button DIAGNOSTIC indicator Welding selector mode VRD load 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G F I relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch 400V 230V 115V commutator 50 60 Hz switch Cold start advance with temp switch START STOP switch Polarity inverter two way switch Engine protection EP7 AUTOIDLE switch AUTOIDLE PCB A4E2 ECM engine PCB Remote emergency stop connector V A digital instruments and led VRD PCB Water in fuel Battery disconnect switch Inverter Overload led Main IT TN selector NATO socket 12V Diesel pressure switch Remote control PCB Pressure turbo protection Water in fuel sender EDC7 UC31 engine PCB Low water level sender Interface card Limit switch Starter timing card Luquid pouring level float Under voltage coil Low water level warning light Chopper driver PCB 26 07 04 M60GB 991 74 LO CL VL QUOIZEZZIJO NE ens 82095 1219 e o jeoiunuioo O uoo ayuasaud jap eyeudoud e669 ip 11119 e IS WSOIN 21 N a9eJoda7 XSdS9L dO Pp esourwww dilu 6 06002 Bed Jeuiseq
44. UARNIZIONE SCARICO MOTORE 5 741658175 PANNELLO CARENATURA SUPERIORE LATO MOTORE 6 M841652081 TUBO SCARICO COLLEGAMENTO MARMITTA 7 841658479 LAMIERA SINISTRA FISSAGGIO SETTI 7 M841668479 LAMIERA SINISTRA FISSAGGIO 8 M841658474 DEFLETTORE 8 M841668474 DEFLETTORE 9 M841658472 PANNELLO SETTI 10 M841658478 LAMIERA DESTRA FISSAGGIO SETTI 10 M841668478 LAMIERA DESTRA FISSAGGIO SETTI 11 841652078 RACCORDO TUBO SCARICO 12 M309509005 GUARNIZIONE 13 M841652050 SILENZIATORE DI SCARICO 14 M741658168 PANNELLO INFERIORE CASSONE SCARICO 15 M841658215 PARETE SCARICO ARIA MOTORE 16 M741658303 SPESSORE PER PARATIA 17 M741658020 FIANCATA POSTERIORE DX 18 M841652070 TUBO DI SCARICO 19 M841658340 CORNICE SUPPORTO CARENATURA 20 84 1658015 FIANCATA INTERMED DX 21 107509005 GUARNIZIONE 22 M841658003 FIANCATA CARENATURA DX 23 M841658004 FIANCATA CARENATURA SX 24 M741658025 FIANCATA POSTERIORE SX 25 841657032 PIASTRA DI CHIUSURA 26 M841668480 STAFFA FISSAGGIO PORTASETTI Pos Cod Descr 1 M841658091 TOP COVER 2 M841168464 SOUND PROOF MATERIAL BRACKET 3 M841658068 DRIPPER 4 M841452069 GASKET 5 741658175 COVER ENGINE SIDE 6 841652081 EXHAUST PIPE FOR MUFFLER 7 M841658479 LEFT SIDE BAFFLE BRACKET 7 M841668479 LEFT SIDE BAFFLE BRACKET 8 M841658474 BAFFLE DEFLECTOR 8 84 1668474 BAFFLE DEFLECTOR 9 M841658472 PANEL FOR BAFFLES 10 M841658478 RIGHT SIDE BAFFLE BRACKET 10
45. aJys ay uo M2018 exi 3019 29I80N3VNV Ajdde Huy edid jo esas ay eJnoes eui 1 NV LHOdlNI MOSGA lt MOSA CONTROLS LEGENDE REV 1 10 07 CF Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42 Pre heater spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button starting push button Operating mode selector Power on warning light Displ
46. age and the engine will shut down Glow Plugs Choke Control Output 11 5 Range 1 to 99 secs The EP6 energizes the output 11 for the programmed time Output Control 0 The following options are available 0 None 1 Choke Control 2 Glow Plugs Control 3 Choke Control Belt Break Control ON Selection on or OFF The Belt Break alarm is indicated by means of the message Stop Solenoid Timing 2 12 10 05 M39GB P 18 P 19 P 20 P 21 P 22 P 23 P 24 P 25 P 26 P 27 P 28 P 29 P 30 P 31 PROTECTIONS EP6 ENGINE PROTECTION Range 2 99 secs Duration of the Stop cycle Alarm Output Timing 11 inh 59 secs 1 15 mins and cont Time out of the alarm output The code cont disables the time out and the alarm remains energized until the OFF operating mode is selected The inh mode enables the use of the external contactor Temperature Switch n o Selection n o or n c n o the engine shuts down if the contact closes n c the engine shuts down if the contact opens ALARM Control n c Selection n o or n c n o the engine shuts down if the contact closes n c the engine shuts down if the contact opens Remote Start n o Selection n o or n c n o the engine starts if the contact closes n c the engine starts if the contact opens Under Speed setting 1200 Inh or 100 4000 r p m The
47. all on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 2 10 10 02 M 1 1 GB G ce mark EN REV 5 03 11 Any of our product is labelled with CE marking attesting its conformity to appliable directives also the fulfillment of safety requirements of the product itself the list of these directives 15 part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol marking is clearly readable and unerasable and it can be either part of the data plate Europa 59 20090 CUSAGO MI ITALY 1123 13 22 Ve Eiropa 5920000 TY Ro mpre mosat MOEA tel 39 02903521 fax 39 0290390466 Made in http www mosait e mai infoemosait 4 C 1 Ir iOO m 25 7 eL Furthermore on each model it is shown the noise level value the symbol used is the following we ys dB 10 10 02 M1 4 GB The indication is shown in a clear readable and indeleble way on a sticker mares A
48. and use of the products to assure the security ofthe operator and protect the environment Regular inspections by ICIM to confirm that the requirements of the company s quality systemand ISO 9001 are being respected All these advantages are guaranteed by the CER TIFICATE OF QUALITY SYSTEM No 0192 issued by S p A Milano Italy www icim it 10 10 02 M01 GB QUALITY SYSTEM COPYRIGHT NOTES CE MARK TECHNICAL DATA TECHNICAL DATA ENGINE DRIVEN WELDER SYMBOLS AND SAFETY PRECAUTIONS INSTALLATION AND ADVICE BEFORE USE INSTALLATIONS AND ADVICE INSTALLATION PACKING TRANSPORT AND DISPLACEMENTS ASSEMBLY SETTING UP THE UNIT DIESEL ENGINE ENGINE STARTING AND USE DIESEL ENGINE STOPPING THE ENGINE DIESEL ENGINE SETTING UP THE UNIT GASOLINE ENGINE STARTING THE ENGINE GASOLINE ENGINE STOPPING THE ENGINE GASOLINE ENGINE CONTROLS LEGEND CONTROLS USE AS A WELDER USE AS AN ENGINE STARTER USE AS A BATTERY CHARGE USE AS A GENERATOR USE OF THE REMOTE CONTROL USE OF THE ENGINE PROTECTION TROUBLE SHOOTING MAINTENANCE STORAGE CAST OFF DIMENSIONS RECOMMENDED ELECTRODES ELECTRICAL SYSTEM LEGENDE ELECTRICAL SYSTEM SPARE PARTS LIST SPARE PARTS ACCESSORIES 11 01 01 M1 GB MOSA MOSA 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal
49. ant to re charge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place In case of necessity for first aid and of fire prevention see page 2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place AO 04 06 07 M45GB zx Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off invol ve the manipulation of fluids potentially dangerous such as lubricating oil and battery electro
50. as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine GB Copyright CE We advise you to pay attention to the pages concerning the security see page M1 1 MOSA O All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS_ TS_ EAS 10 10 02 M1 01 GB INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To th
51. asurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level Lwa of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 4 meters 95 dB A 20 dB A 75 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive 14 12 07 74165 GB 1 technical Data GE 165 PS PSX SKID MOSA REV 3 10 09 CF GE 165 PMS PMSX The generating set 165 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator Is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data GE 165 PS PMS GE 165 PSX PMSX GE 165 P SKID GENERATOR Power three phase Stand by 165 kVA 132 kW 400 V 23
52. ator s front panel will be disabled and will no longer supply any information 12 06 03 M37GB_1500G_GE CD LI Es A G tem 35 REMOTE CONTROL OMOSA 1 0 03 06 3 The selector LOCAL START REMOTE START 16 of the generating set must be switched on LOCALSTART Put the selector switch board N7 on ON The coupling of the TCM 35 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate X1 and or rear plate with a multiple connector N B The remote control TCM 35 can be used only with machines equipped with control and protection device EP6 07 For use of TCM 35 see page 21 start and stop of this manual TELECOMANDO REMOTE CONTROL 06 02 03 M38 GB CD s protections EARTH LEAKAGE RELAY AA 28180 REV 2 05 10 The setting modifications of executed by qua lified personnel In case contact After Sales Support Before using the machine check the ON warning lamp lighting The relay allows to select the tripping current value so as to keep values of contact voltage of the limits indicated by the electrical security norms These adjustments allow to perform a tripping selecticity or either current or delay when more relays are located along the same line in protection of the different starting signals EXCLUDING THE G F I itis possible to put off su
53. ave qualified personnel do maintenance troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING e Use suitable tools and clothes PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as main tenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the main tenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not de livered as standard eq
54. ay Wire connection unit Selector Setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 11 PTO HI Engine control unit EP2 E A S connector Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser 1 Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump Engine control unit EP7 48V A C socket Welding scale switch Preheating indicator Y A switch Start Local Remote selector AUTOIDLE switch A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit EPS CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine co
55. bed euoizeuiuoue Deq eq 100 159 4 G NI 215 da 453 _ OAE pm GE 165 PMSX PS PSX SKID gt lt 92 gt lt LO wv LLI e BERG C CE Esquema el ctrico ND Cp Stromlaufplan LIM 8313IAAOSI HO QE x c o 0 8 E A a 3 S eo UU UC a dao Schemas electriques CD Schema elettrico Electric diagram MOSA REV 0 02 08 59 20 21 11 ens 22195 1219 e o uoo OUBasip jap eyarido d 1 tuwa e IS WSOIN 21 g LZO S 9LLV8 900201 9 N xsr 59 39 E y esour WwWWJ dnu Bed Jeufiseq SUYIN AWLI IIN 5 06002 eJojeufesiq MER jo uoneuiuouaq E wol4 ES LO u fed euoizeululoue Beg eq LW INEXOEZ GX 1007 syexoos uosa ze 59 61 68 39 y 59 0 G11 58 99 39 X ve 69 39 u 39 AD 41 390 84849 9939 4 4 4 4 2 x 2 E EE 49 AD 35 390 SH 39 98 590 99
56. dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession GE MS TS EAS INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where itis prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will f
57. dards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the lungs hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved r gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated Carbonate anhydride or carbon dioxyde powder foam nebulized water Not to be used Avoid the use of water jets Other indications Cover eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire Particular protection Wear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric contacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH Ex PLOSIVE ATMOSPHERE 10 06 00 M2 51 CD MOS INSTALL
58. el transmitter Engine stop push button T C 1 Engine start push buttonT C 1 24V c a socket Thermal magnetic circuit breaker S C R protection unit Remote control socket Remote control plug Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 1 min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button
59. electricity generating groups equipped with monophase sockets use these sockets for connecting the loads other cases always use the phase and Neutral ELECTRIC PROTECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch 72 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model In models with adjustable operating current do not modify the settings since doing so can compromise the installation s protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 so that each variation of 10 roughly corresponds to a variation of 5 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current 12 06 03 M37GB 1500G GE M SA Using the generator MOSA REV 1 09 05 CF DIFFE
60. esented in the USA by AFNOR Certification CISQ 005 Holding GmbH and NSAI Inc The list of IQNet partners is valid at the time of issue of this certificate Updated information is available under www iqnet certification com Gianrenzo Prati 1 ISO 9001 2008 Cert 0192 UNI EN ISO 9001 2008 MOSA has certified its quality system according to UNI EN ISO 9001 2008 to ensure a constant highquality of its products This certification covers thedesign production and servicing of engine dri venwelders and generating sets The certifying institute ICIM which is a member ofthe International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office andplant in Cusago MI Italy This certification is not a point of arrival but a pledgeon the part of the entire company to maintain a levelof quality of both its products and services whichwill continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Manual of Quality M 01 REV 4 03 12 ICIM www CERTIFICATO n 0192 6 CERTIFICATE No SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER LA QUALITA DI WE HEREBY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede Unita Operativa
61. hur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB CD Es GS maintenance _ 100905 N ATTENTION Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode m Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY MONTH AND OR AFTER INTERVENTI
62. i n QD GE 145 PS PSX GE 165 PS PSX GE 145 165 PMS PMSX 13 12 07 84165 Dimensioni CD Abmessungen GE 145 SKID M SA Dimensions Dimensiones GE 165 SKID REV 1 05108 Dimensions 0 1214 DLL 200 4 Worries 016 n 4 fori 1100 14 12 07 74165 49 1 LO CL VL GE 145 PS PMS GE 165 PS PMS LEL CE Dimensiones QD CD Abmessungen 1 79 094 Scl CF Dimensions Dimensions CD Dimensioni MOSA MOSA REV 1 05 08 800 CD Dimensioni Dimensions CF Dimensions CD Abmessungen CE Dimensiones QD 1980 2600 GE 145 PSX PMSX GE 165 PSX PMSX AMAN 14 12 07 74165 CD Dimensioni aL SA Dimensions REV 1 07 08 CF Dimensions 986 0021 187 187 CD Abmessungen CE Dimensiones QD 3400 3000 GE 145 PS PSX PMSX GE 165 PS PSX PMSX VERSIONE SX 3 SX VERSION s z 11525 5 VERSIONE S S VERSION 752 5 14 12 07 74165 1 CD 68 GD UNPACKING REV 1 02104 CF t Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s pack aging and conforms to local rules and regulations When receiving the goods make sure that the product has not suffered damage during the transport that there has not been rough handling or taking away of parts contai
63. ine run for some minutes before drawing the load Open the fuel cock where it is assembled RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual The machines with E P 1 engine protection device D1 use the accelerator lever ONLY IN EMER CENCY when the engine protection does not work In this case turn immediately to our Authorized Assistance Centers 14 06 99 M20 GB 89 621 0 20 80 ay ees sey ay any EIC yue pis nO D A x 1969610 ueuw ND 6482 m aulyoeu PME Jo eu uo pany L o A A A SI 2 pue apisino ue u nja 7 jo uon ay edid ay jo uonoeuuoo Jesus 10 2 7 Jeays 323 1 2272 d pis no ue Bui enjoJ y 101 uonoeuuoo 02 edig dh O c E e O Lo o CD m
64. is purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from
65. isplays the message FAIL Failto start see section 4 07 To clear the alarm turn the KEY SWITCH to OFF 2 3 OFF operating mode This function is obtained by turning the KEY SWITCH to OFF The OFF operating mode clears the fault alarms and shuts down the Display after 5 seconds A blinking dot indicates the presence of the power supply Press one of the pushbuttons to energize the display In OFF operating mode the EP6 allows reading of the parameters see section 6 0 3 0 DISPLAY features EP6 features 4 Digit Display section10 0 to show measurements settings and error messages UP DOWN pushbutton selects one of the fol lowing menus 7 Generator Current measurement UXXX The Voltage of the Generating Set rPM XXXX Speed of the engine HXX X Frequency of the Generator bXX X Battery Voltage Charger Alternator Voltage h XXXX HOUR METER the message h appears for a moment and then the counter will be displayed continuously 5 the symbol X means a numerical field 12 10 05 M39GB PROTECTIONS 4 0 ALARM messages The alarms are displayed by means of messages In case of alarm consult your Generating Set manu facturer To remove the message turn OFF the KEY SWITCH The EP6 may show one of the following 1 FUEL This message indicates Low Fuel in the tank The engine stops if the contacts remain closed for 5 minutes continuously To clear
66. la de recambios CF Pieces de rechanges 7 2 y WEY Y 1 E AA MA AA yl FNE w 1054 V2 27 A ES 5 1 4 r 14 12 07 74165 CD Ricambi D Ersatzteile Spare parts Tabla de recambios CF Pi ces de rechanges QD MOSA Pos Cod 1 M841652200 la M841462200 2 M841653100 2 741663100 2b M641453100 26 M741473100 3 M841163101 3a M741663101 3b M841183101 4 M105611550 5 M744502032 6 M209519045 7 84 1657228 8 840951262 9 764409975 10 842252026 11 842251262 12 84 1162020 13 84 1161296 14 84 1651050 15 84 1459150 16 M400409154 17 M841161016 18 M107509005 19 M841651100 20 M740352211 2 M317802310 22 M841162212 23 M841167102 Pos Cod 1 M841652200 la M841462200 2 M841653100 2 741663100 2b M641453100 2C M741473100 3 M841163101 3a M741663101 3b M841183101 4 M105611550 5 M744502032 6 M209519045 7 84 1657228 8 840951262 9 764409975 10 842252026 11 842251262 12 84 1162020 13 84 1161296 14 84 1651050 15 84 1459150 16 M400409154 17 M841161016 18 M107509005 19 M841651100 20 M740352211 21 M317802310 22 M841162212 23 M841167102 Descr MOTORE PERKINS 1106C E66TAG3 MOTORE PERKINS 1106C E66TAG2 ALTERNATORE STAMFORD ALTERNATORE MARELLI ALTERNATORE STAMFORD ALTERNATORE MARELLI TRAVERSA SUPPORTO ALTERNATORE TRAVERSA SUPPORTO ALTERNATORE
67. lyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and infla mable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating cooling liquid from the engine battery NOTE BCS is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization In case of necessity for first aid and fire prevention see page 2 5 IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place A 9 OI 04 06 07 M45GB CD MOS s ELECTRICAL SYSTEM LEGENDE AAA REV 9 06 11 lt X IN lt C A A G ZZ O U Z T O
68. nd following these precautionary measures inthe case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power
69. ned inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Technical Service i iE For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate A e O e CD G TRANSPORT AND DISPLACEMENTS COVERED UNITS AND SKID c pour pec MOSA REV 1 06 10 Transportation must always take place with the engine off electrical cables and starting battery disconnected fuel tank empty Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine
70. ntrol unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 PTO HI Battery voltmeter Remote control socket Button indicating light 20 11 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 PTO HI Water temperature indicator 10 05 01 M30 GB MOGA CD Comandi CD Bedienelemente GE 85 115 SKID PSX 2 Gs Controls Mandos GE 145 165 SKID PS PSX Commandes W W GE 145 165 PMS PMSX VERSIONE STANDARD 6 dais KIT SR STANDARD VERSION SR B3 13 11 06 84116 CD O SA Using the generator MOSA REV 2 06 10 CF It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Access forbidden to area adjacent to electricity generating group for all non authorized personnel The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for
71. ochronal operation POWER FACTOR COS The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power kW and Apparent Power kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power supplied by the alternator The nominal value for the power factor is cos 0 8 for different values comprised between 0 8 and 1 itis important during usage not to exceed the declared active power kW so as to not overload the electricity generating group motor the apparent power kVA will diminish proportionally to the increase of cos q For cos values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recomme
72. one SR MARELLI version 42 841650159 REVR4 KIT REGOL VOLT RPM Hz Manca la descrizione SR STAMFORD version 43 1740557105 SORVEGLIATORE D ISOLAMENTO INSULATING ALARM SR 44 840560160 KIT SORVEGLIATORE D ISOLAMENTO INSULATING ALARM KIT SR 45 740559297 RELE DIFFERENZIALE ELECTRONIC RELAY SR 46 840870165 KIT RELE DIFFERENZIALE ELECTRONIC RELAY KIT SR 14 12 07 74165 CD Ricambi M SA Spare parts D Ersatzteile CE Tabla de recambios GE 145 PS PSX SKID GE 165 PS PSX SKID GE 145 165 PMS PMSX REV 0 03 11 Pi ces de rechanges KIT 6 PRESE SCHUKO 6 SOCKETS SCHUKO KIT ND 17 KIT 6 PRESE 6 SOCKETS KIT SR 12 13 14 12 07 74165 Ricambi M O EA Spare parts REV 0 03 11 Pos Rev Cod 1 M841157325 2 M305019705 3 M1243020 4 1 0117325 5 MKJ0187325 6 M105191570 7 M105191560 8 M105191550 9 M315507215 10 M744507219 11 M841167032 12 M744507237 13 M841167074 14 M841167075 15 M840857009 16 M359257032 17 M107509903 19 M1241010 20 M1240070 21 M841167004 22 M259107241 23 M841167065 24 M746507270 25 M344027270 26 M305907270 27 M105111510 28 M307017240 29 M155307107 Pos Rev Cod 1 M841157325 2 M305019705 3 M1243020 4 1 0117325 5 MKJ0187325 6 M105191570 7 M105191560 8 M105191550 9 M315507215 10 M744507219 11 M841167032 12 M744507237 13 M841167074 14 M841167075 15 M840857009 16 M359257032 17 M107509903 19 M1241010
73. ons A Turn ON the key switch the Display and LEDs illuminate for 1 second B Wait for the end of the LAMP test then push the AUTO pushbutton after the 0000 Pre glow or Sta Start prompt has been displayed Af ter this the yellow Led AUTO will illuminate If the REMOTE START input is not operative the LED will flash If operative the LED illuminates continuously and a start cycle will take place NOTE the EP6 shuts down the display during the crank C In order to cancel the AUTO operating mode push the AUTO pushbutton the yellow Led will turn OFF or turn the KEY SWITCH to OFF EP6 ENGINE PROTECTION Once in AUTO the EP6 waits for a REMOTE START activation see section 7 0 In case of an Automatic Periodic Test A P T the display will show the message tESt 2 2 MANUAL operating mode To start the engine follow the instructions A Turn ON the KEY SWITCH the EP6 illuminates the LEDs and Display B If the display shows the message uuuu the EP6 is counting the PRE GLOW time wait until the message disappears C After the display shows the flashing message StA VOTE turn the Key to START position momentary position with spring loaded return until the engine starts The message in dicates a MANUAL start D To stop the engine turn the KEY SWITCH to OFF NOTE EP6 shows the blinking StA message for 20 seconds After this time if the engine does not start the EP6 d
74. ons bringing material damage to things N IMPORTANT NOTE N ATTENTION These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB CD MOSA MOSA REV 2 06 10 o 00 o STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE lf the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure P b
75. our attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety r gt N B The information contained in the manual can changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS MS_ TS_ SAFETY PRECAUTIONS N DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death N WARNING This heading warns of situations which could result in injury for persons or damage to things N CAUTION To this advice can appear a danger for persons as well as for things for which can appear situati
76. pply so to be able to operate in the control panel BEWARE this operation is allowed only under the responsibility of personnel able to activate different solutions to ensure electrical protection of the system powered by the gen set USE OF THE DER3 0D MODEL MOSA SET UP 1 Manual reset 2 Regulation of intervention time INST instantaneous 3 Regulation of fault current 30 mA 4 Output relay N De The GFI is equipped with 2 tests 1 of which is effected automatically by the instrument 1 manual test trial push button 2 automatic test of the toroid relay connection and of the release coil It is able to work correctly even in presence of harmonic distortion or anyway with very disturbed signals In case the internal temperature goes over the threshold for a good functioning the Fault led will twinkle Its interruption due to a fault of the toroid break of the connection wire or a fault in the internal circuits brings to the automatic intervention of the protection LEGEND D1 D2 D3 Potentiometer for earthing fault current regulation Potentiometer for intervention time regulation Multifunction led for indication of internal electronics fault internal temperature out of range t s centred correctly Led indicating presence of feeding Led indicating intervention of relay Micro switches for setting up of the instrument Trial push button Push button for the manual reset D 2 D 5 D3 EC
77. rcuit High temperature Overload Check the load connected and diminish Insufficient ventilation Check the cooling vent and relative transmis sion belts Insufficient coolant liquid Only for water cooled Restore level Check for leaks or breakage in motors the entire cooling circuit pipes couplings etc Water radiator or oil clogged where it is as Clean cooling fins on radiator sembled Water circulating pump defective Only for Ask for intervention of Service Department water cooled motors Injectors defective Injection pump requires Ask for intervention of Service Department calibration Alarm malfunction Check the sensor and electrical circuit 28 01 03 M40I_1500G_GE sarir M SA Troubleshooting REV 4 03 11 Absence of output voltage No load voltage too low or too high Corrected no load voltage too low with load Unstable tension GENERATOR Voltage switch in position 0 Voltage switch faulty Protection tripped due to overload Differential protection device tripped Differential switch differential relay Protection devices defective Alternator not sparked Alternator defective Incorrect motor running speed Voltage regulating device where it is assembled defective or requires calibration Alternator defective Incorrect motor running speed due to overload Load with cos less than 0 8 Alternator defective Contacts malfunctioning Irregular rotation of motor Alternator defective
78. s present in the cooling circuit restore the level with water To replace the liquid coolant follow the operations described in the motor operating manual ATTENTION The engine cooling system is originally filled with coolant type AGIP ANTIFREEZE EXTRA During the engine life it is strongly recommended to use the same coolant type This is because a coolant change would require a careful cleaning of the cooling system which is not an easy job A lack in tacking these precautions would result in the mix of different additives used in different coolants which would originate gelatinous substances capable of obstructing the cooling system Water cooled systems e GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a diffe rential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT di stribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations re quiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 9030 12 06 03 M20 R HO2 GB b MOS ENGINE STA
79. ses above the setting the Starter Motor 15 disconnected Rest Timing 3 Range 3 20 secs Time interval between starting attempts Starting Attempts 3 Range 1 10 This parameter sets the number of attempts in the automatic start cycle Generator UnderVoltage short circuit inh Range 80 400V If the voltage drops under the setting for at least 6 secs or under setting 20 for 1 sec the Under Voltage protection Lo U will shut down the engine Generator Over Voltage 500V Range 110 550V or inh If the Generator voltage rises above the setting for at least 2 seconds the EP6 will energize the over voltage protection Hi U see section 4 0 to stop the engine The inh code inhibits the over voltage Generator Under Frequency Inh inh 1 to 99Hz inh disables the under frequency This protection is delayed by about 6 seconds The EP6 shuts down the engine and the display will show the Lo H message Generator Over Frequency 55 45 Hz to inh inh disables the over frequency This protection is delayed by about 2 seconds The EP6 shuts down the engine and displays Hi H Current Transformer Size The range is 10 5 up to 1000 5 Generator Overload Setting inh Range inh to 1000 AThe EP6 shuts down the engine after a delay of 6 secs and shows the message 205 Generator Failure Alarm selection on or OFF The code on enables the Generator failure alarm The EP6 shows the E04 mess
80. the alarm follow the instructions a turn OFF the key switch and fill the tank b turn ON the key to select the MANUAL or AUTO operating mode 2 To determine the value that caused the failure push the F1 pushbutton 4 1 OPERATING messages EP6 features messages to inform you about the following uuuu Glow plugs timing U Voltage out of range StA Start prompt Starting by key switch rESt Rest timing tESt Automatic Test CAL Calibration ProG Programming StOP Stopping cycle EP6 ENGINE PROTECTION 5 0 LEDs for visual indication The EP6 features two LEDs see section 10 0 to indicate the following conditions ENGINE RUNNING this green led illuminates when the engine 15 running AUTO this yellow LED blinks to indicate a standby mode The EP6 monitors the REMOTE CONTROL and expects a command The LED illuminates con tinuously when the REMOTE START is activated 5 1 LEDs and Display Test A test of the LEDs and DISPLAY is obtained auto matically anytime the key switch is turned ON The LEDs and DISPLAY light up for about 1 second 6 0 Parameters and settings The unit is programmed by the supplier of the Ge nerating Set Contact the Generator manufacturer in order to have the permission to program the mo dule It is possible to read the status of the internal programming at anytime Follow the instructions A Turn the Key in OFF if the display indicates STOP wait until
81. to drive the GEN SET contactor N poles of the alternator Range inh 2 2 pole alternator 4 4 pole alternator Engine shut down delay low fuel S Range inh provides only optical acoustical warning 1 99 min 12 10 05 M39GB PROTECTIONS EP6 ENGINE PROTECTION 7 0 REMOTE START The EP6 features REMOTE START only in AUTO operating mode To operate the REMOTE START follow the instruc tions A Turn the KEY SWITCH to the ON position the Display and LEDs illuminate for 1 sec B Wait until the end of the LEDs test C Push the AUTO pushbutton as soon as possible otherwise after 20 seconds the EP6 enters the STARTING FAILURE the AUTO yellow LED will illuminate as described in the next section 7 1 REMOTE START SWITCH If the REMOTE START input is activated the AUTO yellow LED illuminates continuously and the display will indicate the count down of the internal start delay timer The engine will start after the pro grammed start delay time If the REMOTE START is deactivated the EP6 drives the stop delay time The display will indicate the count down and the AUTO yellow LED will flash The engine will stop after the programmed stop delay time Note start delay time see section 6 0 parameter P 0 Note stop delay time see section 6 0 parameter 1241 8 0 SAFETY High voltage is present inside the EP6 To avoid electric shock hazard operating personnel must not
82. to the reference environmental conditions and nominal values for voltage frequency power factors cos There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page During the use of the electricity generating group NE VER EXCEED the power indications paying careful at tention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING THREEPHASE GENERATORS WITH CONDENSER SETTING SINGLEPHASE In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245 singlephase The precision of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 4 Particularly with resistive loads cos 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 a value which any case 5 halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less than 10 the voltage returns to its nominal value within 0 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R
83. uipment any lifting system The periodic maintenance should be performed accor ding to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours N IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED Every engine and alternator manufacturer has e Do not modify the components if not authorized HOT surface can hurt you maintenance intervals and specific checks for each model it is necessary to consult the specific engine or alternator USER AND MAINTENANCE manual VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 596 sulp
84. ver 14 12 07 7416 CD Quality system A Net THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI Operative Units Via Valbrina 17 19 1 42045 Luzzara RE Viale Europa 59 1 20090 Cusago for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2008 Issued on 2012 03 06 Validity date 2015 03 05 Registration Number T 3722 KNet ZZ lt lt TO Michael Drechsel President of IONET President of CISQ IQNet Partners AENOR Spain AFNOR Certification France AIB Vingotte International Belgium ANCE Mexico APCER Portugal CCC Cyprus CISQ Italy CQC China China CQS Czech Republic Cro Cert Croatia DQS Holding GmbH Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Venezuela ICONTEC Colombia IMNC Mexico INNORPI Tunisia Inspecta Certification Finland IRAM Argentina JQA Japan KFQ Korea MSZT Hungary Nemko AS Norway NSAI Ireland PCBC Poland Quality Austria Austria RR Russia SII Israel SIQ Slovenia SIRIM QAS International Malaysia SQS Switzerland SRAC Romania TEST St Petersburg Russia TSE Turkey YUQS Serbia IQNet is repr

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