Digital-Analog Converter Module User`s Manual (Hardware)
Contents
1. White Yellow rtr X Terminal resistor A6CON TR11 Ver 1 10 Compatible CC Link dedicated cable FANC 110SBH CS 110 FA CBL200PSBH e On this unit use the Ver 1 10 compatible CC Link dedicated cable FANC 110SBH CS 110 FA CBL200PSBH You cannot use the Ver 1 10 compatible CC Link dedicated cables of other than the above types CC Link dedicated cables and CC Link dedicated high performance cables e The shield cable of the CC Link dedicated cable should be connected to SLD in each module and both ends should be grounded through FG 6 Wiring 6 1 Wiring precautions To obtain maximum performance from the functions of AJ6E5VBTCU 68DAVN and improve the system reliability an external wiring with high durability against noise is required The precautions when performing external wiring are as follows 1 Use separate cables for the AC and AJ65VBTCU 68DAVN external input signals in order not to be affected by the AC side surge or conductivity 2 Do not bundle or place with load carrying wires other than the main circuit line high voltage line or PLC Noises surges or conductivity may affect the system 3 Place a one point grounding on the PLC side for the shielded line or shielded cable 6 2 Module connection example Motor drive unit or like Q o lt 5 2 SOR IIT UTR 12. Motor drive i unit or like 120 181 CONS T UN 5 ES to 2 T lhMo GND 1 Use a two core twist shielded line for the wiring 2 If noise or ripples occur in the external wiring connect a 0 1 to 0 47uF capacitor 25V or higher voltage resistant product to the input terminals of the external device e Do not insert the one touch connector plug for I O of the one touch connector type connector type compact remote I O unit into the one touch connector for analog I O accidentally Doing so can cause the module to be damaged 7 How to Wire the One Touch Connector Plug This section describes the way to wire the one touch connector plug Refer to the AJ65VBTCU 68DAVN Digital Analog User s Manual for more information on the types and specifications of the one touch connector plugs which conform to the AJ6E5VBTCU 68DAVN 1 Cable termination work Do the following work on the cable terminations of the communication that are inserted into the one touch connector plugs Communication Cable Termination Work 1 Cut the outer insulation layer 2 Separate the shield and drain wire and cut the shield PRSE IESS RR Drain wire Shield wire 3 Cut the aluminum tape and intervening cord 4 Straighten out the drain wire and twist it from the root 3cm seven or more times DA Blue White DG Yellow Drain wire 1 Cut the outer insulation layer 2 Cut the ends of shie
3. AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 1 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France TEL 33 1 5568 5568 Circuit Breaker Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel Hong Kong China Taiwan Korea Singapore Thailand Indonesia India Australia Mitsubishi Electric Automation Hong Kong Ltd 10th Floor Manulife Tower 169 Electric Road North Point Hong Kong Tel 852 2887 8870 Mitsubishi Electric Automation Shanghai Ltd 4 F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2460 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industr
4. the plug for the connector is sold separately lt Sold separately gt Online connector for communication AGCON LJ5P Online connector for power supply AGCON PWJ5P One touch Communication line Ver 1 10 compatible CC Link dedicated cable connector for 0 5mm AWG 20 22 2 to 3 0 shielded wire communication 0 5mm AW G 20 One touch 7 connector for 0 66 to 0 98 mm AWG 18 2 2 to 3 0 power Wire diameter 0 16 mm or more Noise durability Applicable wire size supply FG 1 0 to 1 4 A amp CON P214 1 4 to 2 0 A6CON P220 us Applicable cable 0 14 to 0 2 mm analog VO 1 0 to 1 4 A amp CON P514 1 4 to 2 0 AGCON P520 Applicable cable 0 3 to 0 5 mm 4 poete DTE Currentconsumptiond 15A SSS ESS 0 15A Weight 0 16kg D A conversion values are fluctuated by self heating within approx 30 minutes after power is turned ON 3 Names and Setting of Parts The name of each part in the AJE5VBTCU 68DAVN is shown Pin layout and signals name gt TO G ACD 10 lt ON QIAN a a a mfe 2 LV oB A zmzov MITSUBISHI CC1ink YA A module view from t
5. Test TEST ON made The OFFSET GAIN CHL LEDs lit change every time the SELECT SET switch is moved to SELECT or re The switch to be used for making the offset gain settings during test mode 4 UP DOWN Used to adjust the offset value and gain value of the channel specified by the switch SELECT SET switch The switch to be used for selecting the mode among Ver remote device station Ver L compatible slave station Normal mode Test mode AJ65VBTCU 68DAVN Mode select Ver 1 remote device station 0 Norma anode i Ver 1 compatible slave station T aie Senn 2 actory set 3 Normal mode 4 Test mode User range setting 1 5 Test mode User range setting 2 6 to 7 Use prohibited to 0 Ver 2 remote device station Ver 2 compatible slave station appearance Set Valg Setting switches atn Transmission 156kbps speed setting 1 OFF OFF 625kbps ue 2 5Mbps 5 E 4 ON OFF OFF 10Mbps SM Always set the transmission speed within the above range ea The switches are all factory set to OFF z Making any other setting than the above will result in an error flickering the L ERR LED Confirm the transmission speed setting switch numbers on the seal located on the side face of the connector for analog 1 0 Use the switches in STATION NO 10 20 and 40 to set the tens of the station number Use the switches in STATION NO 1 2 4 and 8 to set t
6. to the end user DESIGN PRECAUTIONS Configure a safety circuit so that the safety of the overall system is maintained even when an external power error of PLC error occurs Accident may occur due to output error or malfunctioning 1 The status of analog output changes depending on the setting of various functions that control the analog output Take sufficient caution when setting for those functions For details of analog output status refer to Section 3 4 1 Combinations of functions in each part in the User s Manual 2 Normal output may not be obtained due to malfunctions of output elements or the internal circuits Configure a circuit to monitor signals which may lead to a serious accident A 1 DESIGN PRECAUTIONS NCAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 9inch or more from each other Not doing so could result in noise that would cause erroneous operation At power ON OFF voltage or current may instantaneously be output from the output terminal of this module In such case wait until the analog output becomes stable to start controlling the external device INSTALLATION PRECAUTIONS NCAUTION Use each module in an environment as specified in the general specification in the detailed manual Using the PLC outside the range of the general specifications may res
7. 12V Number of analog output 8 channels module points i Remote device station CC Link station type Ver 1 remote device station Ver 2 remote device station When Ver 1 remote device station Ver 1 compatible slave station is set Number of occupied 3 stations RX RY 32 points each RWr RWw 12 points each stations When Ver 2 remote device station Ver 2 compatible slave station is set 1 station RX RY 32 points each RWr RWw 16 points each Communication cable Ver 1 10 compatible CC Link dedicated cable FANC 110SBH FA CBL200PSBH CS 110 AJ65VBTCU 68DAVN Specific isolated Isolation ds Insulation area method voltage resistance Across communication Tu system terminals D 5M or higher Isolation specifications and all analog input 500V AC for measured with terminals iminite 500V DC Across power supply insulation system terminals Transformer resistance tester and all analog input isolation terminals Between channels Not isolated By noise simulator of 500Vp p noise voltage 1us noise width and 25 to 60Hz noise frequenc One touch connector for communication Transmission circuit 5 pins pressure welding type the plug for the connector is sold separately One touch connector for power supply and FG Unit power supply and FG 5 pins pressure welding type the plug for the connector is sold External wiring system separately One touch connector for analog I O 4 pins pressure welding type
8. MITSUBISHI Digital Analog Converter Module User s Manual Hardware AJ65VBTCU 68DAVN Thank you for buying the Mitsubishi general purpose programmable logic controller MELSEC Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ65V 68DAN U HW MODEL CODE 13 20 IB NA 0800252 C 0612 MEE 2003 MITSUBISHI ELECTRIC CORPORATION e SAFETY PRECAUTIONS e Always read before starting use When using this equipment thoroughly read this manual Also pay careful attention to safety and handle the module properly These precautions apply only to this equipment Refer to the user s manual of the CPU module to use for a description of the PLC system safety precautions These Safety Precautions classify the safety precautions into two categories DANGER and CAUTION l Procedures which may lead to a dangerous condition and lt gt DANGER cause death or serious injury if not carried out properly Procedures which may lead to a dangerous condition and NCAUTION cause superficial to medium injury or physical damage only if not carried out properly Depending on circumstances procedures indicated by NCAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it
9. e or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties NFor safe use This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire
10. he top TEA 65VBTOU 68DAN a CONC D 2 NC UNIT appearance ON Power supply on OFF Power supply off On Normal operation Flickering 0 1s intervals Output range setting error mode select switch setting error This module is used as the Ver 2 remote device station Ver 2 compatible slave station when the network parameter mode is set to remote network Ver 1 mode 0 5s intervals Average value setting count time error Mode select switch setting is changed after power on Off 24VDC power supply shutoff or watchdog timer error occurred Operation On Indicate that the SELECT SET switch is in the status display SET position LED Flickering 0 1s intervals Mode select switch setting error 0 5s intervals An attempt was made to make setting outside the setting range at the time of offset gain setting Indicates that the SELECT SET switch is in the SELECT or center position On Normal communication Off Communication cutoff time expiration error On_ Indicates that transmission speed setting or station number setting is outside the range Flicker at fixed intervals Indicates that transmission speed setting or station number setting was changed from that at power on Flicker at unfixed intervals Indicates that you forgot fitting the termination resistor or the module or CC Link dedicated cable is affected by noise Off Indicates normal communications Normally OFF mode
11. he units of the station number The switches are all factory set to OFF Always set the station number within the range 1 to 64 Siationm mber You cannot set the same station number to two or more stations Setting any other number than 1 to 64 will result in an error flickering the L senang ERR LED itches Swi Staton Number a ORFS OFF FE 1 L2 or orr orr 4 ore or OFF as ee EEUU Example To set the station number to 32 set the switches as indicated below Station Numbery 4 20 40 8 4 2 1 Confirm the station number setting switch numbers on the seal located on the side face of the connector for analog I O o One touch A one touch connector for connection of the communication line 8 connector for 7 STATION NO 1248 10 20 40 WO BSAA SE When carrying out wiring connect two optional one touch connector plugs for communication communication at top and bottom One touch A one touch connector for connection of the module power supply line and FG connector for When carrying out jumper wiring connect two optional one touch connector power supply plugs for power supply FG at top and bottom and FG 9 One touch connector for analog I O 10 connector for Connect a one touch connector plug when wiring analog I O DIN rail hook U
12. ial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M I D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 SM MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
13. ions for handling the CC Link dedicated cables 7 5 2 Connection of the CC Link dedicated Cables 7 Bee WINO eu inta o btt idus etu c d ncc cesta inns OM A LEES 9 6 1 WINING RETE TTC 9 6 2 Module connection renn 9 7 How to Wire the One Touch Connector Plug 10 8 External Dimension Diagram 12 A 5 About the Manuals The following manuals are also related to this product Order them if necessary Detailed Manual Model code Digital Analog Converter Module type SH 080402E AJ65VBTCU 68DAVN User s Manual 13JR66 Related Manual Model code Module type AJ61BT11 A1SJ61BT11 User s Manual 13J872 Module type AJ61QBT11 A1SJ61QBT11 User s Manual 130873 Module type QJ61BT11N User s Manual 13JR64 Conformation to the EMC Directive and Low Voltage Instruction When complying with EMC Directives and Low Voltage Directives by assembling a Mitsubishi PLC compatible with EMC Directive and Low Voltage Directives into the user product refer to Chapter 3 EMC Directives and Low Voltage Directives in the User s Manual Hardware Section for the CPU module being used The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage in
14. lded wires to make them adequate in length RRR RR e Where possible round the tip that was cut with nippers or like If the section of the cable to be inserted is not round the cable may be caught at any point and not go far enough e Do insulation work as necessary on the area of the shield that will not be inserted into the one touch connector plug 10 2 Checking the plug cover Check whether the plug cover is installed in the plug Plug Caution RES Before inserting the cable do not push the Pig cover plug cover into the plug Once insulation displaced the plug cannot be reused 3 Inserting the cable Lift the back of the plug cover and insert the cable until it makes contact with the plug Insert the signal cables into the one touch connector plug as shown below For communication For power supply FG gt For analog output 321 T LLL Signal name Signal name Signal name _DA Blue t FG t V DB White 24V UNIT DG Yellow 24G UNIT COM NC NC SLD NC e Insert the cables far enough Not doing so can cause an insulation displacement fault e The cable inserted may come out of the cover front At this time pull it back until the cable tip goes back into the plug cover 4 Insulation displacement of plug cover Using pliers or like push the plug cover int
15. o the plug to insulation displace it After insulation displacement make sure that the plug cover is securely installed in the plug as shown below e The plug cover and plug latches may not engage at the time of insulation displacement raising the cover Since the plug cover has not been insulation displaced sufficiently in this state push the cover into the plug until it is installed securely 11 le 8 External Dimension Diagram 41 1 61 AJesvBTCU 68DAVN 1 2 pz ILLELELLEELEEE ON 1 el e m MITSUBISHI CC1ink TA y 115 4 53 ee 31 1 22 67 2 64 3 5 0 65 i CN a LO M LO e CN e N LO r This section should be 14 5mm 0 57inch when an online connector is not installed 12 Unit mm inch Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damag
16. oing so can damage the module and cables due to loose moved or accidentally pulled cables or can cause a malfunction due to a cable connection fault Do not install the control lines together with the communication cables or bring them close to each other Failure to do so may cause malfunctions due to noise When disconnecting the communication and power supply cables from the module do not hold and pull the cable part Disconnect the cables after loosening the screws in the portions connected to the module Pulling the cables connected to the module can damage the module and cables or can cause a malfunction due to a cable connection fault STARTING AND MAINTENANCE PRECAUTIONS NCAUTION Do not touch the pin while the power is on Doing so may cause malfunction Be sure to shut off all phases of the external power supply used by the system before cleaning Not doing so can cause the module to fail or malfunction Never disassemble or modify the module This may cause breakdowns malfunctioning injury and or fire Do not drop the module or give it hard impact since its case is made of resin Doing so can damage the module Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the module to or from the panel Not doing so can cause the module to fail or malfunction Always make sure to touch the grounded metal to discharge the electricity charged in
17. sed to mount the module to the DIN rail After power on do not change the mode select switch setting If you change it midway during operation the setting at power on is valid 4 Loading and Installation 4 1 Precautions when handling The following is an explanation of handling precautions of the module 1 Because the case of the module is made of resin be careful not to drop it or expose it to strong impact 4 2 Installation environment Never install the module in the following environments 1 Locations where the ambient temperature is outside the range of 0 to 55 C 2 Locations where the ambient humidity is outside the range of 10 to 9096 RH 3 Locations where dew condensation takes place due to sudden temperature changes 4 Locations where there are corrosive and or combustible gasses 5 Locations where there is a high level of conductive power such as dust and iron filings oil mist salt and organic solvents 6 Locations exposed to the direct rays of the sun 7 Locations where strong power and magnetic fields are generated 8 Locations where vibration and shock are directly transmitted to the main module 5 Data Link Cable Wiring 5 1 Instructions for handling the CC Link dedicated cables Do not handle the CC Link dedicated cables roughly as described below Doing so can damage the cables e Compact with a sharp object e Twist the cable excessively e Pull the cable hard more than the permitted elas
18. struction To conform this product to the EMC Directive and Low Voltage Directive refer to the Section of CC Link Modules in Chapter 3 EMC Directive and Low Voltage Directive of the User s Manual Hardware of the CPU module used A 6 1 Overview This user s manual explains the specifications names and setting of parts wiring and others of Type AJUJ6E5VBTCU 68DAVN digital analog converter module hereafter abbreviated to the AJ65VBTCU 68DAVN which is used as a remote device station of a CC Link system Confirm if the following items are included in the package after unpacking Number of items Digital Analog Converter Module type AJ65VBTCU 68DAVN 2 Specification 2 1 Performance specifications The performance specifications of the AJ65VBTCU 68DAVN are shown below For general specifications refer to detailed manual AJ65SVBTCU 68DAVN Protection class IP1XB Digital input 16 bit signed binary 4096 to 4095 Analog output 10 to 10VDC external load resistance 2 to 1MQ Accurac ii Ambient Ambient Digital Input Value femperatur Resolution 0 to 55 C 25 5 I O characteristics maximum resolution 4000 to 4000 User range accuracy accuracy setting 1 relative to maximum value 10 to 10V of analog output value 0 to 5V 1 to 5V 0 to 4000 User range setting 2 0 to 5V Maximum conversion 1ms channel speed s channe Output short circuit protection Provided Absolute maximum output
19. the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module DISPOSAL PRECAUTIONS NCAUTION When disposing of this product treat it as industrial waste Revisions The manual number is noted at the lower right of the top cover Print Date anual Number Mar 2003 IB NA 0800252 A First printing Jul 2005 NA 0800252 B Partial correction SAFETY PRECAUTIONS Dec 2006 IB NA 0800252 C EDT correction EDT Chapter 8 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2003 MITSUBISHI ELECTRIC CORPORATION 4 CONTENTS pne Il A bets 1 ZS CCIM CAO Maina E nic saat 1 2 1 Performance specifications 1 3 Names setting Of parts icio tuit 3 4 Loading and Installation n habebo ko 6 4 1 Precautions when handling renn 6 4 2 Installation environment 6 S Data Link eade ok e e pri ee e HR REMIT RA RUE 7 5 1 Instruct
20. ticity e Step on the cable e Place an object on the top e Scratch the cable s protective layer 5 2 Connection of the CC Link dedicated cables Connect the CC Link dedicated cable between the AJ65VBTCU 68DAVN and master module as shown below One touch connector plug with termination resistor A6CON TR11 Always fit a non wired con nector to the open connec tor for power supply FG SAA One touch connector plug for power supply FG Online connector for power supply FG supply FG cable wiring diagram Online connector for power supply FG External supply CONC power cable IN E 1FG f i 08 21 2 24V UNIT 2 ti 221 3 24G UNIT O 4 NC Osler rl eine External supply COND power cable OUT 1 A 2 24V UNIT E 3 24G UNIT O5 5 5 NC The power cables cannot be conected with the other remote I O module having the one touch connector for power supply CC Link dedicated cable wiring diagram Terminal Online connector Online connector resistor Master for communication for communication D nn i Blue
21. ult in electric shock fire or malfunction or may damage or degrade the module Securely fix the module to a DIN rail or securely fix it with the CC Link connector type fitting Not doing so can cause a drop or malfunction Do not touch the conducted area of the module Doing so may cause module malfunctioning or breakdowns WIRING PRECAUTIONS NCAUTION Be sure to shut off all phases of the external power supply used by the system before installation or wiring Not doing so can cause the product to be damaged or malfunction Always ground the FG pin to the protective ground conductor Not doing so can cause a malfunction Wire the module correctly after confirming the rated voltage and pin layout of the product Not doing so can cause a fire or failure Do not insert the one touch connector plug for I O of the one touch connector type connector type compact remote I O unit into the one touch connector for analog I O accidentally Doing so can cause the module to be damaged Ensure that no foreign matter such as chips and wire offcuts enter the module Foreign matter can cause a fire failure or malfunction Always fit a non wired one touch connector plug to the open one touch connector for power supply FG Not doing so can cause a failure or malfunction A 2 WIRING PRECAUTIONS NCAUTION When connecting the wires or cables to the module always run them in conduits or clamp them Not d
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