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1. Modelli UE001 UE018 Modelli UEO25 UE130 Key A supply water inlet B drain water outlet C bottom tank drain water outlet models UE025 ED to UE130 only 40 Ta lt _ ng Ps Fig 2 b Hydraulic interfaces dimensions Interfaces dimensions E drain fill dimensions 0 001 a UEO18 mm inc D 72 6 28 6 el 4 D 1254 494 e E i E 52 6 20 7 Il 107 5 42 3 ley P M Interfaces dimensions O F steam outlet and condensed drain E dimensions UE001 a UEO18 a mm inc A TE O F 126 7 5 T F 224 8 82 a G 137 9 5 43 e 21 7 0 85 2 Interfaces dimensions drain fill dimensions UE025 a UE045 a UEO9O a mm inc UE045 0 065 UE130 40 1 58 72 2 83 60 2 36 10 2 0 4 4 85 L 1232 4 85 Num U 231 2 9 10 c dl 49 1 1 93 y Interfaces dimensions steam outlet and condensed drai dimen 0 025 UE045 a UEO9O a n mm UEO45 UEO65 UE130 inc 1 AU M 172 67 7 223 7 88 1 I 8 2 15 302 11 9 302 11 9 181 71 3 181 71 3 N f Q A DI V Z lt N 100 39 4 Y 55 21 7 61 24 0 641 25 3 2 R 4 ra _
2. technical specifications UEX models UE001 UE003 UE003 UE005 UE005 UE008 UE009 UEO10 UEO15 UEO18 UEO25 UEO35 UEO45 UEO65 UE090 UE130 steam connection 230V 22 30 0 9 1 2 30 1 2 1x40 1x1 6 2 40 D 2x1 6 dia mm in 400 V 22 30 0 9 1 2 30 1 2 1x40 1x1 6 2x40 2x40 4x40 9 2x1 6 2x1 6 2x1 6 v outlet pressure limits Pa 0 1500 0 0 218 0 1300 0 0 188 0 1350 0 0 196 0 2000 0 0 290 PSI supply water connection 3 4 temperature limits C F 1 to 40 33 8 to 104 pressure limits MPa 0 1 to 0 8 1 to 8 bar hardness limits CfH 40 instant flow rate l min 0 6 1 1 5 85 7 for UE045 A 230 7 14 conductivity range uS cm 75 to 1250 drain water connection dia mm in 40 1 6 typical temperature C F lt 100 212 instant flow rate l min 7 225 45 environmental conditions ambient operating temp 1 to 40 33 8 to 104 C F ambient operating humidity 10 to 60 storage temperature C F 10 to 70 14 to 158 storage humidity 96 rH 5to 95 index of protection IP20 electronic controller controller a Sob cdd auxiliary voltage frequency 24 50 60 V H
3. key TB terminal block contactor F1 F2 primary fuses fuse protection drain pump Se F4 secondary fuses 8 TR transformer MS manual switch FV1 FV2 fill valve DP1 DP2 drain pump LS1 LS2 high level electrodes CS conductimeter TAMI external TAM TAM2 3 E d i y z 2 S a Soe Lo Hil O Es 8 z E lt o SL 3p 5 2 z SusssssasleslezPA E eje 23248 8 5 2 li Ste BC E gt 8 53 F remote ON EXTERNAL SIGNAL paso Oe 215 1 0 7 44 POWER SUPPLY CAREL 13 GENERAL FEATURES AND MODELS 13 1 humiSteam models and electrical specifications The following table lists the electrical data relating to the power supply of the various models and the specifications of each Note that some models may be powered at different voltages obviously with different U power input and steam production n power supply rated specifications e model steam power code voltage current TAM configuration cable line fuses A wiring diagram production kW V type mm type Fig kg h UEOO1 1 5 1 1 D 200 4 9 13 a 100 1 5 10 A fast blow PA UEOO3 3 2 2 D 230 1
4. From the main screen press 8 3 Operating options e PRG to access the main menu DOWN to select the installer menu Operating options 1 2 D ENTER ENTER parameter range default iS UP or DOWN to enter the password 77 a ot PrN A la e ENTER to confirm and access the installer menu important the options for this parameter nose i depend on the type of control selected P Installer menu screens E Dm Li Regulation type Tem 2 Probe configuration 96 signal 3 Operating options cylinder lifetime warning YES NO YES 4 Drain options cylinder lifetime limit 0 to 4000 3000 hours 5 Water conductivity alarm relay logic NO NC INO 6 Supervisor pulsed alarm relay YES NO INO To navigate inside the screens Operating options 2 2 UP or DOWN to change the value within the options range ENTER to confirm and move the cursor to the next value parameter range default UM description ESC to return to the installer menu Delay before 0 to 120 10 s used to delay the stop in power OFF at set production when there point is no steam request Dehumi dif YES NO NO 8 1 Type of control control Dehumidif offset 2 0 100 0 10 0 rH Setting type of control type of signal unit of measure and in the Dehumi di 20 199 5 0 rH models with two cylinders choice between parallel sequence or series hysteresis sequence Disable complete YES N
5. na z z 5 a S 9 a L 1 OE i 3 2 2 155 as 3 3 3 3 gt 2 _ gt O gt LO gt 2 2 2 N a A N 00 hn TD n gt 00000000 gt gt gt eoo els e o N N TN N TS 8 se N N Sasssasssjssies lasla 8 o 6 0 9 0 0 9 2 2 2 9 1 SS oo Gz Gz Gz oo ofa 2 oo jc 5 gt X lt 6 5 GI e Togo gt gt t no Q lo X lt S z 3 2 u zx Eg Lo LU o asa A A Es a O n 9 5 lt 2 lt 9 EG xn wee e 1 TT Ome i c Attention for TAM configurations and connections see par 13 1 43 UEX PLUS 030220621 rel 1 4 04 08 2009 installer TAM 2 TAM 1 LS LS DP 2 DP 1 2 6 Diagram of three phase models UE090 to UE130 CAREL Y S 1 9 O Solto UEX PLUS 030220621 rel 1 4 04 08 2009 K2 de 2 9 Attention for TAM configurations and connections see par 13 1
6. cylinder status Of f stop steam production no request or signalling of an alarm Softstart starting steam production Operating steady operation steam production Low Prod low production Washi ng cylinder washing in progress Activity of the cylinder Cyl Off stop steam production no request or signalling of an alarm Fill fill valve operating Evaporati on steam production operating Drai n drain pump operating Stop by Al steam production stopped by an alarm nact Drai n total drain for inactivity Pre cl ean new cylinder washing in progress M Emptyi ng manual drain e F Wat er fill water check from lack of water cylinder alarm Period Fl Periodical drain for dilution 23 UEX PLUS 030220621 rel 1 4 04 08 2009 installer service 6 8 Main menu To access press PRG from the main screen Buttons UP and DOWN navigation inside the sub menus screens and range of values and settings ENTER confirm and save the changes made ESC to go back pressed repeatedly returns to the Main screen 1 A User pi Alarm thresholds System Clock Enable Scheduler Define time zone Weekly scheduler 7v Scheduled setp 4 Regulation type Probes config Operating options y gt Drainage options 7v gt gt Water conductivity gt bselect
7. Fit the humidifier on the wall using the support bracket and the screw kit supplied for the dimensions in mm see Fig 1 0 Assembly instructions 1 unscrew the wall bracket from the humidifier bracket 2 fasten the wall bracket see Fig 1 e checking horizontal position with a spirit level if installed on a masonry wall the plastic anchor plugs dia 8 mm 0 31 and screws dia 5 mm x L 50 mm 0 19 x L 1 97 supplied can be used 3 hang the appliance to the bracket using the slot on the top edge of the rear of the appliance UEX PLUS 030220621 rel 1 4 04 08 2009 CAREL 4 secure the appliance to the wall through the hole in the centre on 1 6 Removing the front cover the rear of the unit For the weights and dimensions see Figs 1 10 16 Models UE001 to UEO18 Wall mounting Models UE001 to UE130 installer n bracket Fig 1 1 1 turn oval shaped label with the Carel logo revealing the head of the earth screw below 2 remove the screw using a screwdriver Fig 1 e 3 hold the cover by the sides and lift it around 20 mm 0 79 releasing it from the protruding edges of the humidifier Spacing of the holes on the wall 4 remove the cover by moving it forwards Models UE001 to UE018 5 remove the protective film X Models UE025 to UE130 T Ti distan
8. xx NYL CN 00 f o YIMOd un 3 NEU 3 x c E B D X E ui S O p L N Aa d O E nN uy lt D ud ec ER 6 e vel da S gt T l 0 ngs Ov 5 YA O CE E EC SO esc up 2 ET 5 2 Y Luar SS IONI da D gt i N HT S gt oF WY Bi gt 2907 dq Ol GerirreSekuve us ON _ Fre den B wl By Ocf OZr Pon o N uz ozr 5 4 E TT eSWHGI AVTIH Da SIN dla NnH3a E N zari VSN SI T gt EA OL SIN a tg v3 lt gt EIN d KEIN i cc LN un EMAS e 9 NI u gro lt yl c3 T V Fo dE A J gt NVI L M TIN c SIN SI TWNOIS SLNN 3AVIS HOS Do zn SIN Len JO pee Y Va O LINN 331108 YOLNGIYLSIG Z HOA YOLYTILNJA OL ES VAN dol 440 NO ies Kx Fes Z LP al SI SI Zza ASI gt 224 sesti Zyf yomu Kiosiniadns SZW TS ano un x Bm AO 11 sosuas aqosd N PFT ns zw vwo Na MER ER ZWN EZIN d GI As SS ZZN d GI ano FO 10 jonuo aqoud a mM E d v c O 6 i e N Attention for TAM configurations and connections see pa
9. SDPOEM0022 30 1 2 18 39 7 1 1 1 1 1 1 1 1 SDPOEM0000 30 1 67 18 397 1 1 1 1 1 1 1 1 2 2 4 4 with 30mm 1 6 hole Tab 13 d 1 the humidifier is connected to just one distributor 2 the humidifier is connected to two distributors using the Y kit UEKY000000 2 the humidifier is fitted with two outlets and can be connected to two distributors 4 the humidifier is fitted with two outlets and can be connected to up to four distributors using two Y kits use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets 13 5 Models of linear distributors UEX models code x x x x x x x x x lt x x x x x e in co C n co in in mn in oO o o o e ce N an SE O OV t t t t t t t t t t t t t m gt gt gt gt D D gt gt gt gt D steam outlet dia 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 4x40 mm in 0 97 0 9 127 127 127 1 25 1 27 1 6 1 67 1 67 2 1 6 2x1 6 2 1 6 capacity 1 15 3 5 8 9 10 15 18 25 35 45 65 90 130 kg h Ib h 2 2 3 3 6 6 11 176 098 022 33 397 551 772 992 143 3 198 4 286 6 CAREL DP linear distributors code steam inlet max capacity length dia kg h Ib h mm in mm in DP035D22R0 22 0 9 4 8 8 332 13 1 E i DP045D22R0 22 09 6 13 2 438 1
10. 5 LO gt gt w C 3 5 DE gt 00000000 gt gt O o TN N S Qc o 222922892 25 ss 88 886 ajojejojajajola ajajaja AID lt Fon E 25 N B amp x E E g Flo gt 5 s 5 z TE g 9 u 698 El amp ca E z 2 i x EXTERNAL SIGNAL Qua m 7 Qm em 7 Attention for TAM configurations and connections see par 13 1 UEX PLUS 030220621 rel 1 4 04 08 2009 42 terminal block contactor primary fuses fuse protection drain pump secondary fuses transformer manual switch fill valve drain pump high level electrodes conductimeter external TAM CAREL 12 5 Diagram of three phase models UEO25 to 0 065 400 V key TB terminal block K contactor pe a F1 F2 primary fuses id a F3 fuse protection drain pump D F4 secondary fuses TR transformer 19 MS manual switch ca FV fill valve 555525255555 2 gt RLL EP ES high level electrodes HEEE une gt TAM external TAM LEI 2 mM 4
11. model SDPOEM0000 hole made manually up to 30 mm 1 2 in diameter model SDPOEMOO 2 diameter of the hole 12 mm 0 57 model SDPOEM0022 diameter of the hole 22 mm 0 9 D drilling template XE de Note if steam hoses with an inside diameter of 30 mm 1 27 are used remove the 22 mm 0 9 steam inlet section 3 2 CAREL linear distributors for air ducts DP DRO Install away from obstacles curves branches changes in cross section grills filters fans Minimum distance between the distributor and the obstacle 1 1 5 m 3 3 4 9 ft Increase the distance if the air speed increases in the duct e the relative humidity of the air increases before and after humidification e the turbulence decreases See page 42 for installation examples Assembly instructions see Fig 3 b e make a series of holes on the wall according to the distributor drilling template included in the packaging with the distributor e fasten the flange using 4 screws L shaped mounting support where featured flange gasket steam inlet ZIA condensate drain B length depending on the model of distributor see par 10 5 page 42 angle around 2 for draining the condensate diameter of the hole on the wall ZY Dimensions in mm in 1 2 3 4 5 screw diameter see the instruction sheet supplied with the distributor 6 8 CAREL linear distributors DP D22RO DP D30
12. 2 3 4 5 Modbus 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 R W R W R W W W R W 29 29 29 20 R W R W R W R W R W R W R W R W R W R W R W warnings for pre exhaustion and complete exhaustion 1 enabled 0 disabled cylinders in parallel or series 0 parallel 1 2 series cylinder 1 reset of the hour counter cylinder 2 reset of the hour counter alarms reset cylinder 1 manual drain 1 2 on 0 off cylinder 2 manual drain 1 on O off cylinder 1 cleaning cycle 1 on 0 off cylinder 2 cleaning cycle 1 2 on 0 off integer variables Modbus REGISTERS high part sw version low part sw version day sw version month sw version year sw version sw release type sw release number humidifier status 0 duty 1 alarm s present 2 disabled via network 3 disabled by timer 4 disabled by remote on off 5 disabled by keyboard 6 manual control 7 no demand conductivity reading manual force conductivity value cylinder 1 working phase 0 active 1 softstart 2 start 3 production at steady state 4 reduced production 5 production delayed stop 6 full flush cylinder 1 status 0 no production 1 start of evaporation cycle 2 water fill 3 steam production in progress 4 wate
13. Current prod 70 PO 50 Current prod 35 PO 80 Current prod 50 up to 20 Slave units Connection between UEX Master and Slave UEY for the connect using cable shielded UEX Master SIGNAL GND UEY Slave 1 UEX PLUS 030220621 rel 1 4 04 08 2009 ge O N installer CAREL 6 STARTING AND USER INTERFACE Before starting the humidifier check Ber O water connections Fig 2 a page 10 In the event of water leaks do not start the humidifier before having resolved the problem steam distribution Fig 3 d page 13 electrical connections chap 4 6 1 Startin 1 255 2 if the cylinder is new run a pre wash cycle the cylinder is filled and emptied three times cleaning the inside walls from impurities see menu maintanance gt change cylinder gt flush new cylinder 6 2 Stoppin 1 empty the water in the cylinder to avoid stagnation see manual drain on SET screens 6 3 First start up setting the language Select language 1 English 2 Italiano 3 Deutsch 4 Francais 5 Espani ol Press UP to select the number corresponding to the desired language and then ENTER to confirm This screen remains displayed for 60 seconds Subsequently the following screen will be displayed Show language mask to unit start up Yes no YES the screen for choosing ch
14. Remote connection of the terminal up to max 50m humiSteam 00000000 20 00 OOO 115 Fig 5 1 telephone cable to 50 m distance 2 filters code 0907858AXX to be applied to the ends of the telephone cable 3 remote display terminal Remote connection of the terminal up to 200m humiSteam 0000000 5 Fig 5 b telephone cable up to 0 8 m distance CAREL TCONN6J000 board pin strip J14 and J15 in position 1 2 power supply available on the telephone connectors A Band C and screw SC 4 WG20 22 shielded cable with 3 twisted pairs to move the display terminal up to 200 m away Connection to the TCONN6J00 board terminal SC function 0 EARTH shield 1 VRL 2 GND 3 RX TX 4 RX TX 5 GND 6 VRL 5 remote display terminal 5 2 GSM network connection send SMS The humidifier can be configured to send SMS message for alarms and malfunctions see menu installer supervisor GSM protocol humiSteam Fig 5 c inside humidifier electrical compartment Key 1 electronic board PCOIOOMDMO to be connected to connector J19 on the hum
15. Ss N a E 100 39 4 zd ei N E E Epor EN modells 230 Vac only 11 UEX PLUS 030220621 rel 1 4 04 08 2009 CAREL 2 1 Supply water Only use mains water with pressure between 0 1 and 0 8 MPa 14 5 and 116 PSI temperature between 1 and 40 C 33 8 and104 F and an instant flow rate no lower than the rated flow of the fill solenoid valve the connection is G3 4M see par Technical specifications page 41 EE range hardness 10 to 40 F h equal to 400 ppm of CaCO conductivity 9 75 to 1250 uS cm Un noorganic compounds E supply water unit of normal water water with low characteristics measure salt content min max min max Hydrogen ions pH 7 8 5 7 8 5 Specific conductivity at uS cm 350 1250 79 300 20 C On 20 Total dissolved solids c mg l 0 7 e e Dry residue at 180 C Riso mg l C Total hardness mg l CaCO 1009 400 50 150 Temporary hardness mg l 609 300 30 100 Iron Manganese mg lFe Mn 0 2 0 2 Chlorides ppm Cl 30 20 Silica mg l SiO 20 20 Residual chlorine mg l Cl 0 2 0 2 Calcium sulphate mg l CaSO 100 60 Metallic impurities mg l 0 0 0 0 Solvents thinners mg l 0 0 0 0 detergents lubricants Tab 3 a M values depend on the specific conductivity in general TOS 0 93 OR 20 ec Rigo 20
16. When these thresholds are exceeded an alarm is activated after a set delay Independent control with relative humidity probe and outlet humidity limit Figs 14 2 and 14 3 See control with main probe combined with a limit probe installed in the air duct downstream of the humidifier This type of control is used to reduce steam production if the relative humidity downstream of the humidifier is within the proportional band of the limit probe Steam production is stopped if the relative humidity downstream of the humidifier reaches the limit set point rH2 Limite di produzione 96 Production limit 96 Banda proporzionale Proportional Band Pmax Pmin Sonda in mandata 96 rH2 Banda Proporzionale Proportional Band Produzione di vapore ON Production of steam Limit probe rH2 rH L set point Fig 14 1 Proportional control Banda Proporzionale Proportional Band ST Dehum diff Dehum offs gt attivata activated ____ Fig 14 3 Control with limit probe DEUMIDIFICAZIONE DEHUMIDIFICATION OFF ON disattivata deactivated _____ _ Fig 14 2 Control with main probe 53 UEX PLUS 030220621 rel 1 4 04 08 2009 installer installer Independent control with temperature probe See the paragraph on Independent control with relative humidity probe The unit of measure in this case is C F 14 3
17. and 28 to a remote contact e g switch timer Fig 4 d UEX PLUS 030220621 rel 1 4 04 08 2009 installer HUMIDISTAT ON OFF action connect outputs M7 1 and M7 2 to a humidistat jumper outputs 2 and M2 8 092090000 MER Fig 4 e HUMIDISTAT and REMOTE CONTACT ON OFF action e connect outputs M7 1 and M7 2 to a humidistat connect outputs M2 7 and M2 8 to a remote contact e g switch timer Fig 4 f 2 Enable and control the steam production using PROPORTIONAL EXTERNAL CONTROLLER e jumper outputs M2 7 and M2 8 or connect to a remote contact e connect outputs M2 1 and M2 2 to an external controller The humidifier can be programmed to receive one of the following signals Voltage 0 to 1 Vdc 0 to 10 Vdc 2 to 10V Current 0 to 20 mA 4 to 20 mA Potentiometric 135 1000 ohm 0 135 ohm Fig 4 9 PROPORTIONAL EXTERNAL CONTROLLER WITH CAREL LIMIT PROBE jumper outputs M2 7 M2 8 or connect to a remote contact connect outputs M2 1 and M2 2 to an external controller e connect the limit probe to terminals M2 3 M2 5 and M2 6 The humidifier can be programmed to receive one of the following signals Voltage O to 1 Vdc to 10 Vdc 2 to 10V Current 20 MA 4 to 20 MA Potentiometric 135 1000 ohm 0 135 ohm UEX PLUS 030220621 rel 1 4 04 08 2009 CAREL Fig 4 h The reference zero of the external controller must be con
18. mM as efefo c0 t O r 0 NTC A TN TN NO IONTAIN N NN CN CN CN CN N N Ww PERE RARA 5 5 gt gt 00 12 2 2 00 OO NOOO Sa gt 2 E soo ELZ 9 6 gt gt 9 ogo a p 2 no 0 gt m sq 5 E E 3 3 S 3 TE 235 8 LC a E E z i NC 0 a a lt d LL 5 LD AN Hi N jai Y Y 3 jj Sx 3 lt 35 841 gt z 2 GE 2 A NI o 5 oH ele ee B a ee O2 awn LF mmm e kE Attention for TAM configurations and connections see par 13 1 4 UEX PLUS 030220021 rel 1 4 04 08 2009 installer 12 4 Diagram of three phase models UE025 to UE045 230 V CAREL K gt a F1 F2 gt F3 F4 TR MS o OLLK RRA FV LEEA 32 DP N zm is DI Eu lA 22 LE 3 gt Satana natat a eta a ata OOOO OOOO 52525555504 I I LOROS OOO 52525255555 5550 un n4 a lt E a FRE TRESE Q e lt
19. parameter type of time band Monday P1 P4 Tuesday P1 P4 Wednesday P1 P4 Thursday Pl P4 Friday 1 4 Saturday P1 P4 Sunday P1 P4 7 6 Scheduled set points Note this screen is visible if variable set point has been enabled see the enable scheduler screen Set different levels of set points throughout the day 24h parameter ED A hours rH 21 00 00 Li 00 00 0 0 23 00 00 QU 24 00 00 070 Parameters Z1 to Z4 can be used to configure up to four different temperature set points at different times of a day parameters Z1 Z2 Z3 74 E 122 86 24h 71 Z2 23 24 Fig 7 b By setting the daily and variable set point time bands steam production can be programmed according to the needs of the utility Note e during the OFF time band the humidifier is NOT actually off but rather steam production is temporarily disabled even when setting manually the daily time bands have priority over the variable set point bands For example setting P4 each Monday humidifier off parameters Z1 Z2 Z3 Z4 different set point values will not be observed as the humidifier is not programmed to operate on that day UEX PLUS 030220621 rel 1 4 04 08 2009 installer T N CAREL 8 INSTALLER MENU
20. see Wall mounting UEOO1 to UEOO8 UE009 to UEO18 below Models UEO25 to UEO130 can stand on the floor dimensions A 365 14 4 365 144 to ensure correct steam distribution position the humidifier near the mm in B 275 10 8 275 10 8 point of steam distribution M 620 24 4 712 28 0 make sure the humidifier is level allowing the minimum clearances gt weights kg packaged 16 35 3 20 44 0 see Fig 1 d for maintenance operations 4 Ib empty 13 5 298 17 37 5 lt installed 119 41 9 27 595 A Important during operation the metal casing heats up and the Models UEO25 to UE065 rear part resting against the wall may reach temperatures in excess of 60 C 140 F Distances from walls Models UE001 to UEO18 Models UEO25 to UE130 v gt gt 200 P 7 9 Fig 1 b UEOO1 UE009to UEO25to UEO045 to E Tis 200 Ee UEO08 UE018 UE045 UEO65 os 700 as dimensions A 365 144 365 144 545 21 5 635 25 0 e 4 mm 275 108 275 10 8 375 148 465 18 3 0 C 620 244 712 28 0 815 32 0 m 35 0 weights packaged 16 35 3 20 44 0 39 86 0 1 112 4 Fig 1 d kg Ib empty 135 298 17 37 5 34 749 a 97 0 installed 19 41 9 27 59 5 160 5 133 4 94 207 2 Models UE090 to UEO130 1 5 Wall mountin
21. 1 Oa 59 3 2 g EHI E pes 5 i A o o OVO L1 L2 L3 210 010 99 Attention for TAM configurations and connections see par 13 1 UEX PLUS 030220621 rel 1 4 04 08 2009 40 o 24 md CAREL 12 3 Diagram of three phase models UEOO3 to 0 018 400 V key TB terminal block K contactor F1 F2 primary fuses F3 fuse protection drain pump FA secondary fuses 4 TR transformer TE t MS manual switch we FV fill valve DP drain pump E o LS high level electrodes CS conductimeter TAM external SNK SSI DOS A A A A A E YA EISEN STEAM BOILER UNIT 2 PX XX XO XX XX LR x St 2 E A Z lt a lt o NT Cc 37 NI B Y Y 22222 2 N gt 9 Z co E gt LO gt gt 5 7
22. 39 12 2 Diagram of three phase models UE003 to UEO18 230 V 40 12 3 Diagram of three phase models UE003 to UEO18 400 V 41 12 4 Diagram of three phase models UEO25 to UEO45 230 V 42 12 5 Diagram of three phase models UEO25 to 0 065 400 V 43 12 6 Diagram of three phase models 0 090 to UE130 44 13 GENERAL FEATURES AND MODELS 45 13 1 humiSteam models and electrical specifications 45 13 2 Technical specifications annii 46 133 Model of stean NOSES sicacavccssvcnssavicseessiesvesiveieneseresucessveavokeseseasavendovensoate 46 13 4 Models of concentrated jet steam lt 47 13 5 Models of linear distributors 47 13 6 CONTROLLING THE BOARD VIA NETWORK 49 14 TECHNICAL APPENDIX 53 14 1 Operating principle aaan E 53 142 CORIO 93 14 3 Operation with two cylinders only UEO9O UE130 54 14 4 Supply water conductivity ttt 54 145 AUCOmatie NN tei 54 14 6 Automatic insufficient supply water 55 14 7 Cylinder exhaustion and cylinder pre exhaustion alarms 55 UEX PLUS 030220621 rel 1 4 04 08 2009 CAREL 1 INTRODUCTION AND ASSEMBLY 1 1 humiSteam x plus UEX UEO90 UE130 u dimensions 1150 45 3 1150 45 3 Range of isothermal immersed electrode
23. Com speed Protocol type Enabte On Off from supervisor 24 pil Systeminformation Load configuration Normal Values Restore default parameters humidifier type System information w gt Manual procedure Bios only reading Boot only reading Ver only reading Language Show language mask to unit start up Manual proced Cyl 1 ly i Change cylinder Manual procedure Power contactor Fill valve Drain pump Alarm Dehumi di f Manual proced Cyl versions Manual procedure Power contactor Fill valve Drain pump Change cylinder 1 only y AMOS Ly y Empty cylinder Reset cylinder lifetime counter Last replace only reading Flush new cylinder Change cylinder 2 only 2 cyl versions Empty cylinder Reset cylinder lifetime counter Last replace only reading Flush new cylinder Alarm history Alarm only reading Time only reading Date only reading CAREL 7 USER MENU From the main screen press e PRG to access the main menu e ENTER to select and access the menu user User menu screens 1 Alarm thresholds System clock Enable scheduler Define ti me zones Weekly scheduler Scheduled setpoint GW RY 7 1 Alarm thresholds parameter par name range default UOM Main probe alarm High alarm Oto 100 0 100 0 thresholds Low alarm O to 100 0 0 0 Limit probe
24. PLUS 030220621 rel 1 4 04 08 2009 U T N Table of water circuit electrical and electronic spare parts UE025 to CAREL 065 description spare part code position fig UEO25 UEO35 UE045 UEO65 230 V 400 V 230V 400 V 400 V 230V Water circuit Drain pump hose UEKDHOOO00 7 8 C Manifold UEKCOLLOOO 6 8 C Drain pump kit 5 0000 5 8 C Internal tubing kit UEKT10000L UEKT1000XL 3 8 a e 8 Kit double check valve FWHDCV0000 Conductivity meter kit 00000 4 Fill solenoid valve kit KITVC10058 KITVC10070 2 8 C Drain circuit UEKDC00000 UEKDC10000 1 eu Electrical and electronics Display terminal HCTIEXWOOO 18 8 b TAM current transformer UEKTAMOOOO 9 8 b e 8 d Contactor URKCONT300 UEKCONT200 URKCONT300 URKCONT400 URKCONT300 10 Power transformer 230 400 24V UEKTR10000 11 8 b e 8 d Electronic controller HCZXxxxvi0 14 8 b e 8 d Fuse carrier URKFH20000 13 8 b e 8 d Pump control relay UEKRD00000 12 F1 F2 230 to 400 Vac power fuses UEKFUSE300 UEKFUSE100 UEKFUSE300 UEKFUSE100 UEKFUSE100 UEKFUSE300 UEKFUSE100 see electrical diagram F3 Pump fuse URKFUSE300 see electrical diagram F4 Transformer secondary fuse URKFUSE500 see electrical diagram Connection cable between 590 002 terminal and electronic controller Tab 11 d To make an
25. UEX PLUS 030220621 rel 1 4 04 08 2009 36 CAREL CAREL insert the new cylinder make sure that the model and the power supply of the new cylinder correspond to the rated data 8 fasten the cylinder 9 reconnect the electrical cables to the cylinder 10 replace the front cover 11 switch on the humidifier 12 reset cylinder operating hour counter see maintenance menu 13 Activate the wash new cylinder procedure see maintenance menu 11 5 Mechanically draining the water in the cylinder Drain due to gravity without activating the humidifier recommended if humidifier decommissioned to empty the cylinder without switching the humidifier on Mechanical drain make sure that the humidifier is not powered remove the cover see page XX e activate the mechanical device under the cylinder see the figure below Models UEO25 to UE130 Models UE001 to UEO18 Fig 11 9 Periodical checks After one hour of operation check for any significant water leaks Every 15 days or no more than 300 operating hours check operation the absence of significant water leaks the general conditions of the casing Check that during operation there are no arcs or sparks between the electrodes Every 3 months or no more than 1000 operating hours disposable cylinders check operation the absence of significant water leaks and if necessary replace the cylinder openable cylinders i
26. connection of the probe Automatic active Stop Main probe fault disconnected connected and the setting of the parameters production or offline alarm probe type and signal type Alarm E4 Limit probe limit probe not check the connection of the probe Automatic not Stop Limit probe fault or disconnected connected and the setting of the parameters active production offline alarm probe type and signal type Warning EA Foam alarm excessive foam in 1 flush the water supply lines Manual not signal only Foam the cylinder when 12 clean the cylinder make sure a active Cylinder 1 2 boiling softener is not used if so use another source of water or reduce the softening Warning CP Cylinder being signal that the perform maintenance and or replace Manual not signal only Pre exhaustion depleted cylinder life is ending the cylinder active cylinder 1 2 Alarm EU Cylinder full signal that the with the unit off Manual active Stop Cylinder 1 2 full cylinder is full with 1 check for any leaks from the fill production the unit off solenoid valve or the condensate return from the hose check that the level sensors are clean Warning CL Cylinder depleted cylinder depleted perform maintenance and or replace Manual active Stop Exhaustion cylinder signal the cylinder production 142 Warning CY Maintenance cylinder good perform maintenance and or replace Manual not signal only Cylinder 1 2 recommended operating hour limit Ithe cylinder reset counte
27. humidifiers with liquid crystal mm in B 465 183 465 183 display for the control and distribution of steam 890 350 890 35 0 D Models available identihable from the code shown on the product pm g Ar A E L e UE001 UEOO3 UE005 UE008 UE009 UEO10 UEO15 UEO18 steam installed 130 286 6 170 3748 e production capacity up to 18 kg h 39 7 lb h water connections under the base of the humidifier e UEO25 UEO35 UE045 UEO65 steam production capacity from 25 to 65 kg h 55 1 to 144 3 Ib h water connections on the side of the humidifier e UE090 UE130 steam production capacity from 90 to 130 kg h 198 4 to 286 6 Ib h water connections on the side of the humidifier in operating conditions 230 Vac model 1 3 Opening the packaging ET make sure the humidifier is intact upon delivery and immediately notify the transporter in writing of any damage that may be due to careless or improper transport O move the humidifier to the site of installation before removing from the packaging grasping the neck only from underneath the base open the cardboard box remove the protective material and remove the humidifier keeping it vertical at all times 1 2 Dimensions and weights Models UE001 to UE018 1 4 Positioning the unit is designed to be mounted on a wall that is strong enough to Fig 1 a support the weight in normal operating conditions
28. personnel From the main screen press e PRG to access the main menu DOWN to select the maintenance menu ENTER ENTER UP or DOWN to enter the password 77 ENTER to confirm and access the maintenance menu Maintenance menu screens 1 Reset configurations 2 System info J Manual procedure 4 Change cylinder 5 Alarm 100 9 1 Reset configurations Functions save the set configuration recall the saved configuration display the type of humidifier e install the default parameters for the model of humidifier displayed parameter range UOM save configurationsi YES NO recall configurationsi YES NO humidifier type Kg h kg h V ph install default values YES NO 9 2 System info Functions display the code and version of the application installed e change the language e display the select language screen when the humidifier is started parameter display range Bi 05 read only Boot read only Code read only Version read only Language Italian English German French Spanish show language mask to unit start YES NO up UEX PLUS 030220621 rel 1 4 04 08 2009 28 9 3 Manual procedure These procedures used to manually test the main functions and operations of the humidifier closing of the contactor contactors opening of the water fill valve valves activation of the drai
29. see par bottom tank of the humidifier this can run into the drain Technical specifications page 41 compatible CAREL hose funnel code FWH3415000 On models UE025 to UE130 connect the hose with the non return valve supplied code FWHDCVO000 Important when installation is completed flush the supply hose to prevent the water inside the humidifier from coming into for around 30 minutes by piping water directly into the drain contact with the mains water without sending it into the humidifier This will eliminate any scale or O 3 install a mechanical filter to trap any solid impurities to be processing residues that may block the drain pump and cause foam connected downstream of the tap when boiling 4 connecta section of non conductive pipe or hose for draining resistant to temperatures of 100 C 212 F and with a minimum inside diameter of 40 mm 1 6 O 5 prepare a funnel to interrupt continuity in the drain line UEX PLUS 030220621 rel 1 4 04 08 2009 10 CAREL Fittings provided for the water connections
30. spare part code position fig UEO90 UE130 Water circuit Drain pump hose UEKDH00000 li He Manifold UEKCOLLOOO 6 11 Drain pump kit 5 0000 5 11 e Internal tubing kit UEKT100XXL 2 11 e Double check valve kit FWHDCV0000 Conductivity meter kit 00000 4 11 e Fill solenoid valve kit KITVC10140 2 11 e Drain circuit UEKDC20000 1 11 e Electrical and electronics Display terminal HCTTEXW000 18 ILE TAM current transformer 0000 11 URKCONT300 114 Power transformer UEKTR20000 11 12 Electronic controller HCZXxxxvid 14 La Fuse carrier URKFH20000 13 114 Pump control relay UEKDTOOOOO 12 F1 F2 power fuses UEKFUSE300 see electrical diagram F3 Pump fuse URKFUSE300 see electrical diagram F4 Transformer secondary fuse UEKFUSE400 see electrical diagram Connection cable between terminal and electronic controller 590 002 Tab 11 To make an order specify the complete product code and the serial number of your humidifer 2 2 board version A basic version up to UE65 B with espantion board for UE90 130 XX kg h 01 130 v voltage i O single packing 1 multiple packing Table of spare parts for standard and special cylinders UE090 to UE130 Description UEO90 UE130 STANDARD disposable cylinders 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLOTACOOH2 BLOT5COOHO SPECIAL disposable cylinders 400 V 3ph cylinder conductivity 75 to 350 uS cm BLOTABOOH2 BLOT5BOOHO SPECIAL openabl
31. steam just above the water This situation must be resolved as it may cause water to be released together with the steam For this purpose two electrodes are fitted on the top of the cylinder When these electrodes detect the presence of foam the humidifier activates a series of repeated drain cycles If the situation persists the complete washing of the cylinder is activated The complete washing of the cylinder can be disabled so as to guarantee steam production even if reduced in applications where continuity of service is required installer menu drain options disable complete emptying for foam Drain due to inactivity In humidifier does not operate for an extended time it remains on but does not produce steam the water in the cylinder is drained automatically to avoid stagnation and hygiene risks To disable the periodical drain due to inactivity installer menu drain options drain after inactivity To set the inactivity time installer menu drain options inactivity days default 3 days Draining due to a significant reduction in the request for production In the event of a significant reduction in the request for steam production the humidifier rather than wait for the level of water and thus the production to decrease due to the effect of the production itself performs a drain cycle The reduction in the request for steam production is considered significant if the current is 3396 higher than that re
32. steam production disabled by keyboard see SET mask Manual Proc humidiferfuctionsmanaged manually maintenance menu gt manual procedure 6 7 SET screen Used to set the main values for the humidifier To access press ENTER from the Main screen to move from one value to the next press UP next or DOWN previous and ENTER to confirm Press ESC repeatedly to return to the Main screen No request humidifer on without steam production request UN T datus Wen a Set point 0 to 100 50 rH TE DI Humi di fi er AUTO OFF AUTO gt Total hours value h Un Max prod 20 to 100 100 Cylinder 1 Prop band 2 to 19 9 5 rH mm Operating hours value h Lim probe set 0 to 100 80 rH Cylinder 2 Prop band 2 to 19 9 5 rH Operating hours value n visible only if the limit probe is enabled Time bands active YES NO Current Manual drain Info cylinder 1 display UOM cud ds eur on press UP and DOWN together for 5 seconds Status 9 same procedure be repeated to stop the drain cycle Activity cylinder activty Current value A Power contactor YES NO Fill valve YES NO Drain pump YES NO Info cylinder 2 display UOM Cyl prod value kg h Status Activity activity of the cylinder D Current value A DI Power contactor YES NO gt Fill valve YES NO D Drain pump YES NO
33. the front cover ofthe humidifier make sure the following are included me Models UEO25 to UE130 installer O kit of screws with plugs for O kit code 98C565P009 of wall mounting connectors for the electronic board Fig 1 1 slip the cover covers onto the frame keeping it them slightly raised and tilted until it rests on the rear edges 2 tighten the screws on the top of the humidifier using a screwdriver u models UE025 to UE130 only models UE025 to UE130 only M Important models JE025 to UE130 open the electrica angular plastic hose drain code FWHDCVOODO mone compartment on the humidifier using the lock with slot water connection return valve with connection pipe gt UN 9 UEX PLUS 030220021 rel 1 4 04 08 2009 installer CAREL 2 WATER CONNECTIONS Ap Important before proceeding disconnect the power supply Models UE001 to UEO18 Models UEO25 to UE130 cud lt a Fig 2 a Water connections me O 1 install a manual valve upstream of the installation to be able O 6 connect a drain trap to prevent the return of bad odours to cut off the water supply minimum inside diameter 40 mm 1 6 O 2 connect the humidifier to the water supply On models O 7 in models UEO25 to UE130 connect a drain hose from the UEOO1 to UE0018 use a hose with 3 4 G fittings
34. 085 i OR 20 C 2 not less than 200 of the chloride content in mg l CL 9 not less than 300 of the chloride content in mg l CL There is not reliable relationship between hardness and conductivity of the water Important do not treat the water with softeners this may cause the entrainment of foam affecting the operation of the unit do not add disinfectants or anticorrosive compounds to the water as these are potential irritants e the use of well water industrial water or water from cooling circuits and in general any potentially chemically or bacteriologically contaminated water is not recommended 2 2 Drain water e this contains the same substances dissolved in the supply water however in larger quantities it may reach a temperature of 100 C 212 F itis not toxic can be drained into the sewerage system UEX PLUS 030220621 rel 1 4 04 08 2009 17 CAREL 3 STEAM DISTRIBUTION 3 1 CAREL jet distributors SDPOEMOO These can be fitted horizontally or vertically hole facing upwards See page 42 for the models of distributors Assembly instructions see Fig 3 a make a series of holes on the wall according to the distributor drilling template insert the distributor e fasten the flange using 4 screws Fig 3 a steam inlet condensate drain steam outlet the dimensions of the hole vary depending on the models of distributor
35. 2 2 10 V 3 0 20 mA 4 4 20 mA 5 CAREL standard maintenance time out periodical flush period inactivity drain time out conductivity warning threshold conductivity alarm threshold tuning of dilution frequency parameter b8 tuning of dilution duration parameter b9 system timer hour system timer minute 51 UEX PLUS 030220621 rel 1 4 04 08 2009 installer CAREL 27 15 R system timer day 28 16 80000 system timer month 29 7 system timer year 30 158 R system timer week day 31 system timer week day can be edited for updating the sistem timer O 0 monday 1 tuesday 2 wednesday 3 thursday 4 friday 5 saturday 6 sunday 32 system timer hour be edited for updating the sistem timer 33 161 R W system timer minute be edited for updating the sistem timer 7 34 162 system timer day can be edited for updating the sistem timer 35 system timer month can be edited for updating the sistem timer 36 system timer year can be edited for updating the sistem timer 37 1160 80000 cylinder 1 hour counter 38 1160 80000 cylinder 2 hour counter 39 A voltage type v 0 200 12208 2 230 3 400 4 460 5 575 40 humidifier type 52 10 80000 lista modelli umidificatori UEX PLUS 030220621 rel 1 4 04 08 2009 52 CAREL 14 TECHNICAL APPENDIX 14 1 Operating principle Immersed electrode humidifiers manufacture steam by bo
36. 200 230 Vac 3 350 1250 uS cm 2 KITBLCT2A2 KITBLCT2A2 2 2 Electrode kit 400 Vac 3 75 350 uS cm KITBLCTIA2 KITBLCT2B2 KITBLCT2B2 2 2 2 Electrode kit 400 Vac 3 350 750 uS cm KITBLCTIC2 KITBLCT2C2 2 2 X KITBLCT3C2 KITBLCT3C2 2 Electrode kit 400 Vac 3 750 1250 uS cm KITBLCT1D2 KITBLCT2D2 KITBLCT2D2 KITBLCT3D2 KITBLCT3D2 KITBLCT3D2 Filter gasket kit KITBLCTFGO KITBLC2FGO KITBLC2FGO KITBLC3FGO KITBLC3FGO KITBLCSFGO Tab 11 c UEX PLUS 030220621 rel 1 4 04 08 2009 27 CAREL 11 2 Spare parts for models UEO25 to 0 065 Key 1 drain circuit 2 solenoid valve kit 3 internal tubing kit 4 conductivity meter 5 drain pump kit 6 manifold 7 drain pump hose 8 cylinder 9 transformer for measuring the current 10 contactor 11 transformer 12 pump control relay 13 fuse carrier 14 electronic controller 15 power terminals 16 cable clamp 17 switch 18 terminal with liquid crystal display fitted on the cover of the electrical compartment gt UN 2 Y m 33 UEX
37. 25 35 45 65 90 130 kg h Ib h 22 33 66 1 1076 1098 02 G3 397 55 1 772 992 143 3 1984 286 6 CAREL steam hoses code IDmm in 1312360AXX 22 0 9 y y 1312365AXX 30 1 2 y y y y y y 1312367AXX 40 1 67 y y y y y y Tab 13 c UEX PLUS 030220621 rel 1 4 04 08 2009 46 CAREL 13 4 Models of concentrated jet steam distributors UEX models code x x x x x x x x x x x lt x gt lt x e n co e n co n in n oO ce ce ce ce CN eo Y Ne e c O e amp O 199 e e O e O gt LLI LLI LLI Lil LLI LLI LLI LLI LLI LLI LLI LLI LLI LLI i Zj 22 E gt gt gt gt steam outlet dia 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 4 40 mm in 0 9 09 1 27 1 27 1 2 1 2 127 127 1 67 1 67 167 2x1 6 2x1 6 2x1 6 D max capacity 14155 3 5 8 9 10 15 18 25 35 45 65 90 130 19 kg h Ib h 2 2 3 3 6 6 11 176 198 22 33 397 551 10772 992 433 198 4 286 6 UN CAREL distributors jet concentrated code steam inlet dia max capacity mm in kg h Ib h SDPOEM0012 22 0 9 3 6 6 1 1 i
38. 7 2 DPO60D22RO 22 09 9 198 597 23 5 1 1 DP085D22RO 22 09 9 198 835 32 9 1 1 DP035D30R0 304127 Ter 343 13 5 DPO45D30RO 30 12 8 17 6 427 16 8 DP060D30R0 30 1 2 12 26 5 596 23 5 1 1 i i DP085D30R0 301127 18 39 7 850 33 5 1 1 1 1 2 DP105D30RO 30 1 2 18 39 7 048 41 3 n 1 1 1 1 2 DP125D30RO 30 1 2 18 39 7 245 49 x 1 1 1 1 27 E DP085D40RO 40 1 6 25 55 1 834 32 8 i 2 2 77 4 DP105D40R0 40 1 67 35 77 2 1015 40 i 1 1 y 2 4 4 DP125D40RO 40 1 67 45 99 2 022 40 2 1 1 1 2 2 4 DP165D40RO 40 1 6 45 99 2 1636 64 4 E 1 1 2 2 4 DP205D40RO 40 1 6 45 99 2 2025 79 7 x i 1 2 2 2 Tab 13 1 the humidifier is connected to just one distributor 2 the humidifier is connected to two distributors using the Y kit UEKY000000 2 the humidifier is fitted with two outlets and can be connected to two linear distributors 4 the humidifier is fitted with two outlets and can be connected to up to four linear distributors using two Y kits use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use CAREL Y kit code UEKY40400 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets For typi
39. 98 13 d 300 25 16 A fast blow 12 1 K 230 34 5 6 13 2 100 Jo 16 A fast blow 122 L 400 3 32 13 d 100 1 5 10 A fast blow 123 UEOOS 5 37 D 230 1 16 3 13 e 300 6 0 32 A fast blow 12 1 K 230 3 94 13 300 25 16 A fast blow 12 2 L 400 3 54 13 a 100 1 5 10 A fast blow 12 3 UEO08 8 6 0 K 230 3 15 1 13 c 300 6 0 32 A fast blow 122 400 3 8 7 13 100 2 5 16 A fast blow 12 3 UEOO9 9 GJ D 230 1 29 3 13 2 500 10 0 40 A fast blow 121 UEO10 10 7 5 K 230 3 18 8 13 300 6 0 32 A fast blow 122 L 400 3 10 8 13 d 300 2 5 16 A fast blow 123 UEO15 15 112 K 230 3 28 2 13 500 10 0 40 fast blow 122 L 400 3 16 2 13 300 6 0 32 fast blow 123 E018 18 13 5 L 400 3 19 5 13 2 300 6 0 32 A fast blow 12 3 UEO25 25 18 7 K 230 3 47 1 13 6 500 25 63 fast blow 12 4 L 400 3 27 1 13 500 16 50 A fast blow 145 UEO35 35 26 2 K 230 3 65 9 13 b 700 35 100 A fast blow 12 4 L 400 3 379 13 b 500 16 60 A fast blow 125 UEO45 45 33 7 K 230 3 84 7 13 6 700 50 125 fast blow 12 4 L 400 3 48 7 136 700 25 80 A fast blow 12 5 UEO65 65 48 7 le 400 3 70 4 13 0 700 35 100 A fast blow 123 UEO90 90 67 5 L 400 3 97 43 13 700 70 125A fast blow 12 6 UE130 130 97 5 L 400 3 140 73 13 c 700 95 160A fast blow 12 6 Tab 13 tolerance allowed on the rated mains voltage 15 10 rated max instant steam production the average steam production may be affected tolerance on
40. CT4C2 KITBLCT4C2 KITBLCT4B2 KITBLCT5BO 400 V 3ph cylinder conductivity 350 to 1250 uS cm KITBLCTAD2 KITBLCT4D2 KITBLCT4C2 KITBLCT5CO Gasket and filter kit KITBLC4FGO KITBLC4FGO KITBLC4FGO KITBLC5FGO Tab 11 e UEX PLUS 030220621 rel 1 4 04 08 2009 34 CAREL 11 3 Spare parts for models UE090 to 0 130 Fig 11 e TT fio ool i 35 D CON O U1 A XO CON SS WRN O drain circuit fill solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM transformer for measuring the current contactor transformer pump control relay fuse carrier electronic controller power terminals cable clamp switch terminal with liquid crystal display fitted on the cover of the electrical compartment UEX PLUS 030220621 rel 1 4 04 08 2009 gt UN Table of water circuit electrical and electronic spare parts UE090 to UE130 description
41. G steam production in progress BLOCKI NG ALARM steam production disabled by alarm QFF BY SUPERVI SOR steam production disabled by supervisor OFF BY SHEDULER steam production disabled during a pre set sheduler OFF BY REMOTE steam production interrupted through the opening of the Remote ON OFF contact OFF BY KEYBOARD steam production disabled by keyboard see SET mask NO REQUEST humidifer on without steam production request In the models with two cylinders the symbols for the operating status of both cylinders are displayed 6 6 INFO screens read only Series of read only screens for displaying the main humidifier status values To access press UP or DOWN from the Main screen There are 3 INFO screens 4 if the humidifier has two cylinders to move from one screen to the next press UP or DOWN Press ESC to return to the Main screen INFO screens Info display UOM Status Steam production value kg h Current value A Dehumidifier ON OFF Alarm relay ON OFF Conductivity value uS cm humidifer status Operating steam production in progress Alarms signalling of one or more alarms OFF by Superv steam production disabled by supervisor OFF by Sched steam production disabled during a pre set sheduler CAREL Remote Off isteam production interrupted through the opening of the Remote ON OFF contact OFF by Keyb
42. LC2FGO KITBLC2FGO KITBLC3FGO Tab 11 b Table of spare part codes three phase cylinders UE003 to 018 electrode and gasket kit Model UEO03 UEOOS UEOO8 UEO10 UEO15 UEO18 STANDARD 200 230 Vac 3 conductivity 350 to 1250 uS BLOT1BOOH2 0 2 0 2 BLOT2AO0H2 2 0 2 disposable cm cylinders 400 Vac 3 conductivity 350 to 750 uS cm BLOT1COOH2 BLOT2COOH2 BLOT2COOH2 0 2 BLOT3COOH2 BLOT3COOQH2 SPECIAL 200 230 Vac 3 conductivity 75 350 uS cm BLOT1A00H2 0 2 00 2 BLOT2A00H2 2 0 2 disposable 400 Vac 3 conductivity 75 to 350 uS cm BLOT1A00H2 0 2 00 2 BLOT2BOOH2 0 2 BLOT3BOOH2 0 2 cylinders 400 Vac 3 conductivity 750 to 1250 uS cm BLOT1DOOH2 BLOT2DOOH2 BLOT2DOOH2 BLOT3DOOH2 BLOT3DOOH2 BLOT3DOOH2 SPECIAL 200 230 Vac 3 conductivity 75 350 uS cm BLCT1A00W2 BLCT2A00W2 BLCT2A00W2 BLCT3AOOW2 BLCT3A00W2 openable 400 Vac 3 conductivity 75 to 350 uS cm BLCT1A00W2 BLCT2B00W2 BLCT2BOOW2 BLCT3BOOW2 BLCT3BOOW2 BLCT3BOOW2 cylinders 400 Vac 3 conductivity 350 to 750 uS cm BLCT1COOW2 BLCT2COOW2 BLCT2COOW2 BLCT3COOW2 BLCT3COOW2 BLCT3COOW2 400 Vac 3 conductivity 750 to 1250 uS cm BLCTIDOOW2 BLCT2DOOW2 BLCT2DOOW2 BLCT3D00W2 BLCT3DOOW2 BLCT3DOOW2 Electrode and Electrode kit 200 230 Vac 3 75 350 uS cm KITBLCTIA2 KITBLCT2A2 KITBLCT2A2 KITBLCT3A2 KITBLCT3A2 gasket kit Electrode kit
43. LEA L ai A BS gt gt A D lt N OY AS UY N I WN O fill tank internal tubing kit fill solenoid valve kit cylinder manifold with drain pump plastic base plastic humidifier top TAM transformer for measuring the current transformer contactor fuse holder F1 F2 electronic controller power terminals fuse holder F3 switch terminal with display U gt T un UEX PLUS 030220621 rel 1 4 04 08 2009 U T N Table of water circuit electrical and electronic spare parts UE001 to 018 CAREL spare part code position fig UEOO1 UEOO3 UEOOS UEO08 UEOO9 UEO10 UEO15 UEO18 230 400 230 1ph 3ph Water circuit Fill tank conductivity meter UEKVASC100 1 11 a Fill solenoid valve kit KITVC10006 KITVC10011 3 11 a Internal tubing kit UEKT100005 UEKT10000M 2 11 a Plastic humidifier base UEKBOTTOMO 6 11 a Plastic humidifier top UEKTOP0000 7 11 b Assembled f d manifold 230 V pump UEKDRAINO1 5 11 a Electrical and electronics Display terminal HCTTEXWOOO 16 11 b TAM current transformer UEKTAMOOO0 8 11 b Contactor UEKCONT100 UEKCONT200 10 11 6 Power transformer 230 400 24 V UEKTR10000 9 11 6 Electronic controller HCZ
44. O NO emptying for foam parameter options range description 0 deactivated Regulation type rH probe humidity control with main probe rH limit probe humidity control with main probe and limit probe 8 4 Drain options Temperature control temperature control humidistat Proportional proportional control with parameter range default UOM description signal set from external Drain if steam YES NO YES the humidifier empties controller request drops a small amount of water Proportional limit proportional control with quick reg if there is a decrease in signal from external controller steam request and limit probe Power off YES NO YES Signal type not 0 10V default electrodes when visible with 0 20 mA draining OFF control 4 20 mA Drain after YES NO YES 0 135 ohm inactivity YES 135 1000 ohm NO NTC PE nn TTT Ov Inactivity days 110 199 3 d days 2 10V Meas unit C kg h default Drainage options 2 2 F lb hr parameter range default UOM Cyl sequence parallel default Dilution drain ti me 50 to 200 100 96 f r units with seres Dilution drain freq 50 to 200 100 two cylinders Additional periodic cylinder YES NO f Time interval 1to 120 24 h hours 8 2 Probe configuration Set the minimum value maximum value and offset for the probes used 8 5 Water conductivity aoa nn a nn The supply waterisnormally monitored to avoid levels of hig
45. Operation with two cylinders only UE090 UE130 The humidifier uses two cylinders to produce steam The operation of each cylinder as well as the management of the corresponding alarms is independent If one cylinder stops steam production e g alarm in progress the other continues operation There are two types of operation with two cylinders parallel sequence and series sequence installer menu regulation type cylinder sequence Parallel sequence default mode In this sequence the two cylinders work so as to produce in percentage terms the same quantity of steam The steam request is divided into two equal parts so that each cylinder produces exactly half the overall requirement As the minimum production of each cylinder is 2096 the minimum production of the humidifier is 2096 of the total rated value In parallel sequence the wear on the cylinders during the life of the humidifier is very similar they are used in the same mode and for the same time Series sequence In this mode the first cylinder works more than the second in both percentage and time terms The total steam request is divided between the two cylinders in the following way if the request is less than 50 in steady operation only the first cylinder will be operating if the request exceeds 50 the second cylinder will also be activated The minimum production may be as low as 1096 In series operation the first cylinder becomes deple
46. RO DP D40RO DA 22 0 9 30 1 185 40 1 57 DB 10 0 4 10 0 4 10 0 4 OY 58122 68 2 7 89 3 5 35 1 47 45 187 60 2 4 X 68 2 7 77120 99 3 9 Tab 3 a A Important 1 fit the distributor at a slight incline at least 2 to prevent the return of condensate 2 the L shaped mounting support see part 1 Fig 3 c is supplied with steam distributor models from DP085 to DP025 For shorter lengths the support can be supplied as an option code 18C478A088 3 3 CAREL steam blowers VSDUOA models 0 001 to UEO18 only Steam distributors for humidifiers with flow rates up to 18 kg h 39 7 Can be connected on top of the humidifier or separately in another location see the figure below DIMENSIONI m A B C D DIMENSIONI m JE F G S05 54221 gt gt 0 5 gt 5 5 Fig 3 For correct distribution of the steam observe the distance shown in the figure above Important UEX PLUS 030220621 rel 1 4 04 08 2009 installer CAREL 3 4 Steam hoses Final checks me the steam outlet hoses run upwards and the distributor has a minimum incline of 2 upwards see Fig 3 the ends of the hose are tightened to the fittings with metal clamps e fasten the end of the hose to the connectors on the humidifier and the the curves in the tubing are sufficiently wide ra
47. Xxxxvid 12 11 6 Fuse carrier F1 F2 URKFH10000 11 11 5 Fuse carrier UEKFH10000 14 11 b F1 F2 230 to 400 Vac power fuses UEKFUSE100 5 see electrical diagram F4 Transformer secondary fuse UEKFUSE200 see electrical diagram F3 Pump fuse URKFUSE500 see electrical diagram Connection cable between terminal and 590 002 electronic controller Tab 11 a To make an order specify the complete product code and the serial number of your humidifer 2 z board version A basic version up to UE65 B with espantion board for UE90 130 XX kg h 01 130 v voltage i O single packing 1 multiple packing Table of spare part codes single phase cylinders UE001 to 009 electrode and gasket kit Model UEO01 UEOO3 UEOOS UEOO9 STANDARD disposable cylinders 200 230 Vac 1 conductivity 350 to 1250 uS cm 051 00 2 1051 00 2 BLOS2bE00H2 BLOS3FOOH2 SPECIAL disposable cylinders 200 230 Vac 1 conductivity 75 to 350 uS cm 051 00 2 BLOSTEO0H2 1052 00 2 BLOS3E00H2 SPECIAL openable cylinders 200 230 Vac 1 conductivity 75 to 350 uS cm 51 00 2 BLCSTEOOW2 BLCS2EOOW2 53 00 2 200 230 Vac 1 conductivity 350 to 1250 uS cm BLCSIFOOW2 BLCSIFOOW2 BLCS2EOOW2 BLCS3FOOW2 Electrode and gasket kit 200 230 Vac 1 conductivity 75 to 350 uS cm KITBLCS1E2 KITBLCS2E2 KITBLCS2E2 KITBLCS3E2 200 230 Vac 1 conductivity 350 to 1250 uS cm KITBLCS1F2 KITBLCS2F2 KITBLCS2E2 KITBLCS3F2 Filter gasket kit KITBLCTFGO KITB
48. aches the limit set point rH2 To set the set point and differential for the limit probe SET screen set point limit and proportional band Independent control with relative humidity probe see Fig 14 2 The production of steam is related to the reading of the probe and increases as the relative humidity value read decreases The production reaches the maximum when the relative humidity is lower than the set point St by a value at least equal to the proportional band The maximum production may be programmed between 2096 and 10096 of the rated value of the humidifier and between the 1096 and 10096 in series operation set the set point and differential for the main control probe SET screen set point and proportional band The minimum production has an activation hysteresis hy equal to 296 of the range The dehumidification function if enabled activates a relay output that can be connected to a dehumidifier for complete humidity control in the environment The dehumidification relay is activated when the relative humidity measured by the probe exceeds the set point St by a certain value Dehum diff plus an offset Dehum offset and is deactivated when the humidity falls below a value equal to the offset To check that the relative humidity measured by the probe is within certain preset values two alarm thresholds can be set in independent control high humidity alarm threshold low humidity alarm threshold
49. alarm High alarm Oto 100 0 1000 96 thresholds Alarm delay 999 0 min 7 2 System clock Used to set the timed activation of the humidifier parameter range hour min 01023 01059 day 11031 month 1 to 12 year 00 to 99 format dd mm yy mm dd yy week day Sunday to Saturday 7 3 Enable scheduler Enable control of the time bands and the set points parameter enable scheduler On Off YES NO variable set point YES NO When the time bands are set the display shows the symbol 7 4 Setting the time bands Note this screen is visible if scheduler ON OFF has been enabled see the enable scheduler screen Set the intervals for the operation of the humidifier over a 24h period one day time band ON OFF P1 1 1 09 00 13 00 14 00 21 00 14 00 21 00 P3 always ON 4 always OFF Parameters P1 to P4 can be used set how many times steam production is enabled disabled over a 24h period 1 Two daily ON time bands OFF ON OFF ON OFF ol LI IL _ P1 1 1 2 25 P2 Individual ON time band OFF ON OFF 0 P2 24h P3 Always ON ON 0 24h Always OFF OFF A 2 Fig 7 1 7 5 Weekly scheduler Note this screen is visible if scheduler ON OFF has been enabled see the enable scheduler screen Set the weekly operation of the humidifier using parameters to 4 configured in the previous screen
50. bility for any such unauthorised use Do not attempt to open the humidifier in ways other than those specified in the manual Observe the standards in force the place where the humidifier is installed Keep the humidifier out of the reach of children and animals Donotinstall and use the product near objects that may be damaged when in contact with water or condensate CAREL S p A declines all liability for direct or indirect damage following water leaks from the humidifier Do not use corrosive chemicals solvents or aggressive detergents to clean the inside and outside parts of the humidifier unless specifically indicated in the user manual Do not drop hit or shake the humidifier as the inside parts and the linings may be irreparably damaged CAREL S p A adopts a policy of continual development Consequently CAREL reserves the right to make changes and improvements to any product described in this document without prior warning The technical specifications shown in the manual may be changed without prior warning The liability of CAREL S p A in relation to its products is specified in the CAREL S p A general contract conditions available on the website www carel com and or by specific agreements with customers specifically to the extent where allowed by applicable legislation in no case will CAREL S p A its employees or subsidiaries be liable for any lost earnings or sales losses of data and information
51. cal installations of the linear distributors see Fig 13 f on page 48 47 UEX PLUS 030220621 rel 1 4 04 08 2009 CAREL un UEX PLUS 030220621 rel 1 4 04 08 2009 48 CAREL 13 6 CONTROLLING THE BOARD VIA NETWORK The variables shown in the list are only some of the total variables available DO NOT CONFIGURE VA RIABLES THAT ARE NOT SHOWN IN THE TABLE OTHERWISE THE OPERATION OF THE HUMIDIFIER MAY BE AFFECTED installer A read R analogue variables Modbus REGISTERS CAREL Modbus write W room probe external regulator demand 20 W room probe external regulator minimum calibration 20 room probe external regulator maximum calibration 20 W room probe external regulator offset calibration current production kg h limit probe reading R W limit probe minimum calibration R R W limit probe offset calibration limit probe maximum calibration eo nominal production kg h total actual current a 12 cylinder 1 actual current a 13 cylinder 2 actual current a 14 R W maximum production 0 15 R W rh set point 16 R W rh differential 17 R W limit probe set point 18 R W limit differential 19 R W temperature set point 20 temperature differential 21 dehumidification offset 22 dehumidification differential 23 room probe low humidity warning thres
52. ce Models gt mm in UE001to UE009to UE008 0 018 222 1 270 10 7 270 10 7 B I Y 496 19 5 591 23 3 2 107 4 2 107 4 2 MJ z Z Zi 163 6 4 163 64 gt Fig 1 Models UE025 to 9 065 PIE E distance UEO25to UE045 to mm in UE045 UEO65 X 310 122 400 15 7 Y 655 25 8 730 28 7 7 250 98 315 124 1 remove the screws from the top of the humidifier using a t 230 Vac models only screwdriver o 2 hold the cover covers from the top and lift it around 20 mm 0 79 el 3 remove the cover covers by moving it them forwards 7 4 remove the protective on all the outside surfaces of the humidifier Fig 1 9 Models UEO90 to UEO130 UP 1 7 Fitting the front cover Models UEOO1 to UEO18 i AAA gt s Y Fig 1 h distance mm in Models UE090 to UE130 X 150 5 9 Y 740 29 1 Fig 1 k 850 33 5 turn the red oval shaped plate with the CAREL logo revealing the fastening hole below slip the cover onto the frame keeping it slightly raised and tilted until it rests on the rear edges 3 tighten the earth screw using a screwdriver UEX PLUS 030220621 rel 1 4 04 08 2009 CAREL 4 turn the red oval shaped plate with the CAREL logo until covering 1 8 Components and accessories the fastening holes Once having opened the packaging and removed
53. costs of replacement goods or services damage to things or people downtime or any direct indirect incidental actual punitive exemplary special or consequential damage of any kind whatsoever whether contractual extra contractual or due to negligence or any other liabilities deriving from the installation use or impossibility to use the product even if CAREL S p A or its subsidiaries are warned of the possibility of such damage DISPOSAL The humidifier is made up of metal parts and plastic parts In reference to European Union directive 2002 96 EC issued on 27 January 2003 and the related national legislation please note that 1 WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately 2 the public or private waste collection systems defined by local legislation must be used In addition the equipment can be returned to the distributor at the end of its working life when buying new equipment 3 the equipment may contain hazardous substances the improper use or incorrect disposal of such may have negative effects on human health and on the environment 4 the symbol crossed out wheeled bin shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately 5 in the event of illegal disposal of electrical and electronic waste the penalties ar
54. der only Fig 11 h gt T N Three phase and sigle phase models UEO1 to UEO18 0 001 3 9 single phase single phase O O D O e 75 1250 uS 1 A 2 D UE003 200 230 400 460 V three phase three phase 75 1250 uS 75 1250 uS 1 A 1 A 2 C 2 C 3 E 3 E 0 005 200 230 V 0 005 8 400 460 575 V 0 005 8 UE010 15 200 230 V three phase e B C e ad Es e uS 350 1250 uS D 1 F no UE0010 18 400 460 575V three phase UEX PLUS 030220621 rel 1 4 04 08 2009 UN 11 7 Cleaning and maintenance of the other components Important when cleaning plastic components do not use detergents or solvents scale can be removed using a solution of 2096 acetic acid and then rinsing with water Maintenance checks on other components O fill solenoid valve After having disconnected the cables and the tubing remove the solenoid valve and make sure the inlet filter is Clean if necessary clean with water and a soft brush O manifold with drain pump Check that there are no solid residues in the cylinder attachment remove any impurities Check that the gasket o ring is not damaged or cracked replace if necessary Check that there are no solid residues in the drain hose O drain pump Disconnect the power supply remove the pump and clean any impurities Clean the tank from any deposits and check t
55. dius gt 300 mm 11 8 steam distributor using metal clamps so that these do not detach due so as to not cause bending or choking e use CAREL hoses max 4 m long see Models of steam hoses page 41 gt O O to the high temperature the steam hose has no pockets or traps for condensate to form O O Rigid pipes may break and cause steam leaks avoid the formation of pockets or traps causes of condensate e avoid choking the hose due to tight bends or twisting the paths of the steam and condensate hoses are as described in this chapter see Fig 3 0 the length of the steam hose is no greater than 4 metres 13 1 feet the incline of the steam hose is sufficient to allow correct draining of the condensate gt 20 for the upward sections gt 5 for the downward During the operation of the humidifier some of the steam may condense sections installer 3 5 Condensate drain hose causing a decline in efficiency and noise gurgling O the incline of the condensate hose is at least 5 at every point drain the condensate connect a drain hose with a drain trap and the condensate hose always follows a downwards path and features a Minimum slope of 5 to the bottom of the humidifier see Fig 3 d CAREL drain trap filled with water before starting operation to avoid steam condensate drain hoses code 312353APG being released Important the drain trap in the condensate drain hose must be fil
56. ductivity the supply water 2 switch the unit off and clean the Cylinders Off alarm electrodes that measure of the conductivity of the water if the problem persists change the origin of the supply water or use a suitable treatment system partial demineralisation N B the problem is not resolved by softening the supply water Warning Ec High supply high water 1 check the conductivity of the supply Automatic not signal only High conductivity water conductivity alarm water if necessary use a Suitable active conductivity pre warning treatment system alarm N B the problem is not resolved by softening the supply water 29 UEX PLUS 030220621 rel 1 4 04 08 2009 Y UN CAREL Warning E gt Main probe pre high humidity in the check the operation of the probe and Automatic not signal only High humidity alarm room high temp the upper limit set by parameter active if the temperature probe is used Warning E Main probe low low humidity in the checkthe operation of the probe and Automatic not signal only Low humidity humidity pre room low temp the lower limit set by parameter active alarm if the temperature probe used Warning Es Limit probe limit probe high check the operation of the limit probe Automatic not signal only High humidity limit humidity humidity reading active probe warning Alarm Main probe main probe not check the
57. e 4 4 10 pressure 0 1 to 0 8 MPa 1 to 8 bar 2 check the operation of the fill Manual solenoid valve 3 check that the steam outlet is not operating with excessive backpressure preventing the flow of water into the cylinder by gravity 4 check that the steam outlet hose is not choked and that there are no QU pockets of condensate i Alarm Ed Drain alarm drain malfunction check the water drain circuits and the Manual active Stop production gt Drain alarm correct operation of the electric drain D Cylinder 1 2 Off pump and check the condition of the N filter inside the cylinder Alarm EL Low current power not available with the unit off and disconnected Manual active Stop production Low current alarm when the unitis from the mains check the electrical Cylinder 1 2 Off activated no steam is connections inside produced Alarm EH High current excess current in 1 check the operation of the electric Manual active Stop production High current alarm the electrodes drain pump Cylinder 1 2 Off probable fault with 2 check the seal of the supply the electrodes or solenoid valve when not energised water temporarily 3 drain some of the water and too conductive restart especially when 4 check for bridges between the restarting after a electrodes short stop 5 cylinder replacement and or maintenance Alarm EC High high conductivity of 1 check the limit threshold set Manual active Stop production High conductivity con
58. e cylinder 400 V 3ph cylinder conductivity 75 to 350 uS cm BLCTABOOW2 BLCT5BOOWO 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLCTACOOW2 BLCT5COOWO Electrode and gasket kit 400 V 3ph cylinder conductivity 75 to 350 uS cm KITBLCT4B2 KITBLCT5B2 400 V 3ph cylinder conductivity 350 to 1250 uS cm KITBLCTAC2 KITBLCT5C2 Gasket and filter kit KITBLCAFGO KITBLC5FGO Tab 11 g 11 4 Cleaning and maintenance of the cylinder Replacement Important the cylinder must be only be replaced by qualified personnel and with the humidifier unplugged from the power supply In normal conditions the disposable cylinders should be replaced after one year or 2500 hours of operation if cleaned periodically while the openable cylinders last 5 years or 10 000 hours of operation if cleaned periodically They must be replaced immediately even before the specified intervals if any anomalies occur For example when the lime scale inside the cylinder prevents the correct flow of electric current Replacement procedure 1 empty all the water maintenance menu 2 turn off the humidifier switch 07 and open the mains disconnect switch on the power supply safety procedure wait for the humidifier and the cylinder to cool down remove the front cover disconnect the electrical cables from the cylinder and steam hose release the cylinder from the locking device and lift it to remove it cylinder replacement procedure see
59. e heeded for the correct use of the product DANGER OF ELECTRIC SHOCK The humidifier contains live electrical components Disconnect the mains power supply before accessing inside parts or during maintenance and installation DANGER OF WATER LEAKS The humidifier automatically and constantly fills drains certain quantities of water Malfunctions in the connections or in the humidifier may cause leaks DANGER OF BURNS The humidifier contains high temperature components and delivers steam at 100 C 212 F i Important The installation of the product must include an earth connection using the special yellow green terminal available in the humidifier he environmental and power supply conditions must conform to the values specified on the product rating labels he product is designed exclusively to humidify rooms either directly or through distribution systems ducts Only qualified personnel who are aware of the necessary precautions and able to perform the required operations correctly may install operate or carry out technical service on the product Only water with the characteristics indicated in this manual must be used for steam production All operations on the product must be carried out according to the instructions provided in this manual and on the labels applied to the product Any uses or modifications that are not authorised by the manufacturer are considered improper CAREL S p A declines all lia
60. e specified by local waste disposal legislation Warranty on the materials 2 years from the date of production excluding consumables Approval the quality and safety of CAREL S P A products are guaranteed by the ISO 9001 certified design and production system as well as by the ce mark UEX PLUS 030220021 rel 1 4 04 08 2009 CAREL 1 INTRODUCTION AND ASSEMBLY 7 1 1 n misteam SOS UN Lilia 7 1 2 DIMENSIONS and 52 7 12 OBEN Hg the DAC KAO N nee 7 poses caue qiio IERI MUR LO Removing the Ont COVE aan 8 1 7 Fitting the TROPIC OV EL ee 8 1 8 Components and 5 9 2 WATER CONNECTIONS 10 poles WAL sr 12 O e 12 3 STEAM DISTRIBUTION 13 3 1 CAREL jet distributors 13 3 2 CAREL linear distributors for air ducts DP DR0 13 3 3 CAREL steam blowers VSDUOA models UE001 to UEO18 only 13 RC rain 14 3 5 Condensate drain hose iis 14 4 ELECTRICAL CONNECTIONS 15 4 1 Preparing the electric cableways nenne 15 4 2 Power cable CONNECTION en 15 4 3 Control signals M2 1 M2 8 M71 M7 2 nn 15 AA Alarm contact M6 1 M6 3 ttt 17 5 REMOTE TERMINAL GSM MODEM AND SUPERVI SORY NETWORK 19 5 1 Remote display TAI or 19 5 2 GSM network connection send 5 5 s 19 5 3 Supervisory network 119 19 5 4 Command cascade of other uni
61. electrical panel compartment using the tear proof cable gland supplied or through the cable gland with cable stop and connect the ends to the terminals see Fig 4 c The humidifier power line must be fitted by the installer with a disconnecting switch and fuses protecting against short circuits Table 13 a lists the recommended cross sections of the power supply cable and the recommended fuse ratings note however that this data is purely a guide and in the event of non compliance with local standards the latter must prevail installer Note to avoid unwanted interference the power cables should be kept apart from the probe signal cables Single phase models Three phase models ololololo 2 2 e FR Fig 4 c view inside unit electrical compartment Important connect the yellow green cable to the earth point GND 1 In the 400 V three phase models also connect the neutral N 4 3 Control signals M2 1 M2 8 M7 1 M7 2 Steam production by the humidifier is enabled or controlled For connection of control signals use the connection kit supplied in the packaging and run the cables from the humidifier through the cable gland Fig 4 a or 4 b Depending on the type of signal used steam production can be enabled and or managed in different ways 1 Enable steam production using REMOTE CONTACT ON OFF action jumper outputs M7 1 and M7 2 e connect outputs 2
62. enance due alarm timed 21 RO cylinder 1 pre exhaustion warning 22 RO cylinder 1 foam warning 23 RO cylinder 1 totally exhausted warning 24 RO cylinder 1 maintenance due warning timed 25 IR cylinder 2 high current alarm 26 Rn cylinder 2 low current alarm 27 cylinder 2 lack of water alarm 28 cylinder 2 low production alarm 29 RO cylinder 2 drain alarm 30 Ro cylinder 2 full without demand alarm 31 RO cylinder 2 maintenance due alarm 32 RO cylinder 2 pre exhaustion warning 33 m i cylinder 2 foam warning 34 RO cylinder 2 totally exhausted warning 35 RO cylinder 2 maintenance due warning 36 i warning room probe external regulator not properly connected only when their signal is 2 10 v or 4 20 ma 37 RO warning limit probe not properly connected only when their signal is 2 10 v or 4 20 ma 38 RO room high humidity warning 39 RO room low humidity warning 40 RO limit probe high humidity warning 41 RO hour counter alarm 42 R W drain for strong demand reduction 1 enabled 0 disabled 43 long inactivity drain 1 enabled 0 disabled 44 total periodical flush 1 enabled 0 disabled 45 dehumidification 1 enabled 0 disabled 46 R W dilution drain with contactor opened 1 enabled 0 disabled UEX PLUS 030220621 rel 1 4 04 08 2009 50 CAREL ani ny BR Wy 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 U pu uw O
63. f there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gasket kit Every year or no more than 2500 operating hours disposable cylinders replace openable cylinders if there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gasket kit e After 5 years or no more than 10 000 operating hours replace the openable cylinder After extended operation or when using water rich in salts the solid deposits that naturally form on the electrodes may grow until attaching to the inside wall of the cylinder If these deposits are conductive the heat generated may overheat the plastic until it melts with the risk of very hot water being released T Important In the event of water leaks disconnect the power supply from the humidifier as the water may conduct electricity 3 11 6 Cylinder connection three phase models UEOO1 to UE130 production conductivity uS cm power supply V kg h 230 400 25 75 350 uS cm A B 350 1250 uS cm B B 35 75 350 uS cm A B 350 1250 uS cm A B 45 75 350 uS cm A A 350 1250 uS cm A B 65 75 350 uS cm A 350 1250 uS cm 90 75 350 uS cm 350 1250 uS cm B 130 75 350 uS cm A 350 1250 uS cm B Tab 11 h The cable ends must be tightened with the top nut to 3 Newton m units with BL T5 cylin
64. h conductivity is Rd obe Meg Re Dus pee and to determine the time the cylinder takes to reach steady operation config not scale accessible in Max scale Minscale 1000 C F arameter range def UOM ON OFF control to 250 override 0 to 2000 0 5 mode Offset 10 0 to 10 0 10 0 conductivity Limit probe Min scale Max 00 config scale conductivity limits available only Maxscale Min 100 0 C F pre alarm Oto alarm value 1000 uS cm in H limit scale 250 warning probe control Offset 10 0 to 10 0 00 CF alarm warning value 1250 mode to 2000 0 deactivated UEX PLUS 030220621 rel 1 4 04 08 2009 26 CAREL 8 6 Supervisor parameter range def UOM identification 010200 1 number for BMS network Com speed 1200 2400 4800 9600 19200 Bps 19200 Protocol CAREL MODBUS CAREL RS232 GSM WINLOAD Enable On OFF from SI NO NO supervisor By setting the GSM protocol when alarms are activated the humidifier sends an SMS short message service to the mobile telephone number set 1 Important tosendanSMS thehumidifiermustbefittedwiththe electronic board code PCO100MDMO the GSM modem kit code PLWOPGSMOO and a SIM card in the modem see par GSM network connection page 17 SMS configuration procedure set the GSM protocol from the Supervisor sc
65. hat the water flows freely from the tank to the drain corresponding to the drain pump O fill tank Check that there are obstructions or solid particles and that the conductivity measuring electrodes are clean remove any impurities and rinse internal tubing kit Check that the pipes and hoses are free and clear of impurities remove any impurities and rinse Important after having replaced or checked the water circuit make sure that the connections are tight Restart the unit and run a number of fill and drain cycles from 2 to 4 after which applying the safety procedure check for any water leaks Fuses in the auxiliary circuits Fuses UE001 to 018 UE 025 to 045 UE 025 to 065 UE 090 to 130 230V 400 V F1 F2 fast blow 2 fast blow 1Afast blow 2 fast blow 10 3 38 10 3 38 10 3x38 10 3x38 F3 1 A fast blow 1 A fast blow 10 3x38 5x20 ceramic FA 2 5 AT slow blow 5x20 ceramic 4 AT slow blow 5x20 in ceramic Tab 11 i UEX PLUS 030220621 rel 1 4 04 08 2009 38 CAREL Ja PISUI
66. hold N D 20 room probe high humidity warning threshold N R W limit probe high humidity warning threshold 49 UEX PLUS 030220621 rel 1 4 04 08 2009 CAREL read R digital variables Modbus COILS CAREL Modbus Tite W 1 R W system timer hour 1 variable i24 hour can be modified 0 i24 cannot be modified D 2 system timer minute 1 variable i25 minute be modified 0 i25 cannot be modified E 3 system timer day 1 variable i26 day can be modified 0 i26 cannot be modified 2 4 system timer month 1 variable i27 month be modified 0 i27 cannot be modified Zu 5 system timer year 1 variable i28 year be modified 0 128 cannot be modified 6 system timer weekday 1 variable i29 weekday can be modified 0 i29 cannot be modified 7 R W measure system 0 international system 1 british system 8 R W remote on off from network 0 ue disabled 1 ue enabled 9 Ro at least 1 alarm is active 10 RO humidistat status 0 open 1 closed 11 remote on off status 0 open ue disabled 1 closed ue enabled 12 B high conductivity alarm 13 IR high conductivity warning 14 IR cylinder 1 high current alarm 15 IR cylinder 1 low current alarm 16 IR cylinder 1 lack of water alarm 17 IR cylinder 1 low production alarm 18 IR cylinder 1 drain alarm 19 RO cylinder 1 full without demand alarm 20 RO cylinder 1 maint
67. humiSteam x plus humidifiers End User manual LEGGI E CONSERVA QUESTE ISTRUZIONI READ AND SAVE THESE INSTRUCTIONS Technology 8 Evolution CAREL WARNINGS The CAREL S p A humidifiers are advanced products whose operation is specified in the technical documentation supplied with the product or can be downloaded even prior to purchase from the website www carel com Each CAREL S p A product in relation to its advanced level of technology requires setup configuration programming commissioning to be able to operate in the best possible way for the specific application The failure to complete such operations which are required indicated in the user manual may cause the final product to malfunction CAREL S p A accepts no liability in such cases The customer manufacturer developer or installer of the final equipment accepts all liability and risk relating to the configuration of the product in order to reach the expected results in relation to the specific final installation and or equipment CAREL S p A may based on specific agreements acts as a consultant for the installation commissioning use of the unit however in no case does it accept liability for the correct operation of the humidifier and the final installation if the warnings or suggestions provided in this manual or in other product technical documents are not heeded In addition to observing the above warnings and suggestions the following warnings must b
68. idifier board 2 CAREL GSM kit PLWOPGSMOO made up of e 2 a modem 2 6 antenna with magnetic base 2 c serial cable 2 power supply 3 SIM card to be inserted in the modem Make sure that the access password PIN number is not enabled 5 3 Supervisory network J19 The humidifier is equipped with serial interface e PCOSO04850 for connections protocol Carel Modbus Winload Instead of the supplied they can be connected to a supervisory system via RS232 serial lines or FTT10 LON using the optional cards shown in the following table optional cards characteristics supported protocols PCO1000WBO provides BACnet 8802 3 Ethernet BACnet BACnet IP and MS TP connectivity PCO1000BAO Provides BACnet MS TP over RS485 BACnet PCO100MDMO used for the direct interface of the CAREL for controller to an RS232 network with remote an external modem connections PCO10000F0 used to interface of the controller LON Echelon to an FTT10 LON network when suitably programmed Tab 5 a Connection is also possible to TREND systems using a card sold directly by TREND UEX PLUS 030220621 rel 1 4 04 08 2009 installer installer connection terminal block for RS 485 board Fig 5 d detail of the electronic board humidifier electrical compartment For the connecting remove the cover and con
69. iling the water contained inside the cylinder The heat required to boil the water is produced by passing an electrical current through the cylinder This is done by applying a voltage to the electrodes immersed in the water Initially when the cylinder is new or has just been cleaned the current depends almost exclusively on the type of supply water the more salts in the water the higher the current and the required steam production is achieved quicker Over time the salt deposits in the cylinder increase these do not evaporate with the water helping achieve the rated production In steady operation the level of production required is maintained automatically by controlling the current input adjusting the level of water in the cylinder The salts that deposit over time cause the progressive depletion of the cylinder To avoid excessive accumulation the humidifier automatically drains and replenishes a certain quantity of water ate set intervals 14 2 Control principles ON OFF Control The action is all or nothing activated by an external contact that consequently determines the control set point and differential The external contact may be a humidistat whose status determines the operation of the humidifier contact closed the humidifier produces steam if the remote ON OFF contact is also closed contact open the production of steam ends Proportional control see Fig 14 1 The production of steam is proportional to
70. lating to the requested level This function can be disabled installer menu drain options drain if steam request drops Periodical drain When using water rich in substances such as humus lime and impurities the efficiency and the operation of the humidifier may be affected In these cases a periodical drain cycle should be set for the cylinder top avoid accumulating residues To enable the periodical drain installer menu drain options periodic cylinder flush To set the drain interval installer menu drain options time interval 14 6 Automatic insufficient supply water management The humidifier checks whether there is no supply water or the flow rate of supply water is too low by controlling if the current at the electrodes increases after opening the fill solenoid valve In this case the humidifier activates the alarm relay opens the contactor and closes the fill solenoid valve for 10 minutes After the 10 minutes the fill solenoid valve is opened the contactor closed and the phase current measured if it increases the alarm is deactivated otherwise the procedure is repeated NOTE the alarm is reset automatically and is managed according to the procedure described above 14 7 Cylinder exhaustion and cylinder pre exhaustion alarms To disable the cylinder exhaustion alarm installer menu options cylinder pre exhaustion alarm To set cylinder exhaustion warning maximum operating ho
71. led with water before starting the humidifier Example of correct and incorrect installation of the steam hose and condensate drain hose R gt 300mm YES UE models Models UE25 to UE130 1 extend the hose inside the humidifier to the bottom tank cd NO YES NO Models UE001 to UEO25 All UE models 1 connection with fill tank Fig 3 d UEX PLUS 030220621 rel 1 4 04 08 2009 14 CAREL 4 ELECTRICAL CONNECTIONS 4 1 Preparing the electric cableways Models UE001 to UE018 outside unit bottom view inside unit top view o ji IN 0 3 D CL DI a S j Fig 4 a Models UEO25 to UE130 outside unit side view 55555055252 Key to Figs 4 a amp 4 0 1 power cable inlet 2 optional utility cable inlet after drilling 3 probe cable inlet On models UE001 to UEO18 remove the plastic tab and use it to secure the cable held in place by the screws provided 4 2 Power cable connection Before making the connections ensure that the machine is disconnected from the mains power supply Check that the power supply voltage of the appliance corresponds to the value indicated on the rating plate inside the electrical panel Insert the power and ground connection cables into the
72. n pump pumps alarm relay e activation of the dehumidifier contact Important these operations must only be performed by qualified personnel incorrect use may cause serious damage Manual procedure cylinder parameter display range manual procedure Y N power contactor ON OFF o fill valve 0200 2 Grain pup alarmrelay ON OFF dehumidif contact ON OFF In the models with two cylinders there is a second screen for the second cylinder with the same functions and procedures as the first 9 4 Change cylinder Complete the following procedure before changing the cylinder parameter range empty cylinder YES NO reset cylinder lifetime counter YES NO last replace read onl y dd mm yy flush new cylinder YES NO wash the new cylinder when replacing In the models with two cylinders there is a second screen for the second cylinder with the same functions and procedures as the first 9 5 Alarm history Recorded trace of the alarms events that have been activated The humidifier memory can record up to 200 events complete with description and date press DOWN to scroll the list parameter display Alarm event description Ti me hh mm Date dd mm yy CAREL 10 TABLE OF ALARMS When an alarm is activated the alarm button starts flashing intermittently In these conditions pressing the alarm button once displays the type of alarm and the c
73. n residential household IEC EN 55014 1 and residential IEC EN 61000 6 3 environments use shielded cable with shield connected to GND This warning also applies to the cables leaving the unit CAREL 5 4 Command cascade of other units Can get steam production exceeds that of the master using one or more slave units connected to it Master UEX units equipped with analog output for controlling other units Slave UEY unit that works under the command received from the analog master each unit UEX master can control up to 20 units UEY slave The parameter PO of each unit master or slave affected only the production of that unity If the master is disabled by contact or by remote serial also stops the production of slaves Some alarms also arrested slaves see table alarms GRAPHIC analogic output UEX V 10 eR 1 20 100 Production calculated from probe or input of UEX Example 1 UE X plus og w PO 100 Current prod 100 Master PO 100 Current prod 100 PO 100 Current prod 100 PO 100 Current prod 100 up to 20 Slave units Fxample 2 u UEY fasie PO 100 Current prod 100 Master Slave 1 PO 50 Current prod 50 VEY basie PO 100 Current prod 100 Slave 2 100 Current prod 100 Slave 20 up to 20 Slave units Example 3 Master PO 100 Current prod 70 PO 100
74. nect cards optional connector J19 Modbus protocol The protocol Modbus is available by selecting from the menu installer mask supervisor Chapter 13 6 shows a list of variables and the corresponding addresses For multiple read writes the maximum number of Register or Coil variables is 20 The following functions are available MB_READ_COIL_STATUS 1 used to request the status ON or OFF of a certain number of Coil variables binary 1 bit starting from the specified address MB READ INPUT STATUS 2 operationally identical to the above MB READ HOLDING REG3 used to request the value of a consecutive block of Register variables nu meric 16 bit MB READ INPUT REG 4 operationally identical to the above MB FORCE SINGLE COIL 5 used to set the status of an individual Coil variable binary 1 bit to ON or OFF specifying the address of the bit in question MB PRESET SINGLE REG 6 used to set the value of an individual Register variable numeric 16 bit MB FORCE COIL15 used to set the status of a consecutive block of Coil variables binary 1 bit specifying the number of bits and number of bytes MB_PRESET_MULTIPLE_REG16 used to set the value of a consecutive block of Register variables nume ric 16 bit UEX PLUS 030220621 rel 1 4 04 08 2009 20 CAREL Exceptions managed 01 illegal function 02 illegal data address A Important for the tLAN and pLAN connections i
75. nected to the GND terminal M2 2 and the control signal to terminal M2 1 CONTROL WITH CAREL MAIN PROBE Complete action with control according to the humidity measured e jumper outputs M2 7 and M2 8 or connect to a remote contact e connect the main probe to terminals M1 2 M2 2 and M2 3 Fig 4 i CONTROL WITH CAREL MAIN PROBE AND LIMIT PROBE jumper outputs 2 and M2 8 or connect to a remote contact connect the main probe to terminals M1 2 M2 2 M2 3 e connect the limit probe to terminals M2 3 M2 5 and M2 6 Fig 4 j CONTROL WITH CAREL TEMPERATURE PROBE The humidifier can be connected to both active probes voltage or current signal and to passive NTC temperature probes variable resistance CAREL active probe connection jumper outputs M2 7 and M2 8 or connect to a remote contact connect the temperature probe to terminals M1 2 M2 2 and M2 3 CAREL Fig 4 k CAREL PROBES AVAILABLE room code DPWC112000 air ducts code DPDC112000 and code DPDC212000 e industrial DPPC112000 and DPPC212000 If non CAREL probes used check e voltage signal O to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc terminal M2 1 GND M2 2 current signal 4 to 20 0 to 20 mA terminal M2 4 GND M2 6 In addition depending on the type of power supply 15 Vdc terminal M2 3 1Vdc 135 ohm terminal 2 4 INPUT PROBE CONFIGURATION pin strip connectors JS5 156 installer Fig 4 m de
76. ode in line with the CAREL humidifier standard In the case of potentially dangerous alarms the controller automatically stops the production of steam For some alarm events the alarm relay is also activated at the same time as the signa see the table below Once the causes of the alarm are no longer present the humidifier and the alarm relay output can be reset automatically or manually according to the type of fault while the message displayed is reset manually see the table below Even if no longer active the alarm status continues to be displayed until the reset display button is pressed Active alarm states cannot be reset If more than one alarm is active the display shows all the codes in sequence after having pressed the alarm button once and then pressing the UP or DOWN button alarms displayed 2 Meaning cause solution reset alarm relay consequence alarm relating to cylinder 2 Alarm EP Low production excessive reduction cylinder completely depleted or Manual active Stop Low Production alarm in production water with excessive foam Perform production Cylinder 1 2 Off maintenance on the cylinder Alarm EF No water no supply water 1 check that the supply hose from Automatic active Stop Lack of water the mains to the humidifier and the automatic water production Cylinder 1 2 internal hoses are not blocked or return procedure choked and that there is sufficient se
77. oose the language will be displayed when the humidifier is started the next time NO the screen for choosing choose the language will no longer be displayed on power up O Note The language can also be changed from the maintenece menu 6 4 Keypad 8 E Fig 6 a button function 1 alarm list active alarms and reset any alarms 2 PRG return to the main screen from the Main screen access the main menu 3 ESC return to the previous screen display 4 circular navigation inside the menus the screens the parameters and the values of the parameters from the main screen access an INFO screens 5 ENTER selectand confirm like the Enter key on a computer keyboard from the SET main menu UEX PLUS 030220621 rel 1 4 04 08 2009 22 6 DOWN circular navigation inside the menus the screens the parameters and the values of the parameters from the main screen access an INFO screens 6 5 Main screen symbol function 1 description of the activity in progress 2 value read according to the type of signal connected 3 status of steam production in progress as per the figure Ku alarm disabled J no request 4 time bands set 5 access to the INFO screen UP or DOWN button 6 access to the SET screen ENTER button Type of descriptions OPERATI N
78. order specify the complete product code and the serial number of your humidifer 2 z board version basic version up to UE65 B with espantion board for UE90 130 XX kg h 01 130 v voltage i O single packing 1 multiple packing Table of spare parts for standard and special cylinders UEO25 to 065 Description UEO25 UEO35 UE045 UEO65 STANDARD disposable cylinders 200 230 V 3ph cylinder conductivity 350 to 1250 uS cm BLOTACOOH2 BLOT4BOOH2 BLOT5A00H1 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLOT4D00H2 BLOT4DOOH2 BLOT4C00H2 BLOT5COOHO SPECIAL disposable cylinders 200 230 V 3ph cylinder conductivity 75 to 350 uS cm BLOT4B00H2 BLOT4B00H2 BLOT5A00H1 400 V 3ph cylinder conductivity 75 to 350 uS cm BLOTACOOH2 BLOTACOOH2 BLOTABOOH2 BLOT5BOOHO SPECIAL openable cylinders 200 230 V 3ph cylinder conductivity 75 to 350 uS cm BLCTABOOW2 BLCTABOOW2 BLCT5AOOW1 200 230 V 3ph cylinder conductivity 350 to 1250 uS cm BLCTACOOW2 BLCT4BOOW2 BLCT5AO0W1 400 V 3ph cylinder conductivity 75 to 350 uS cm BLCTACOOW2 BLCTACOOW2 BLCTABOOW2 BLCT5BOOWO 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLCTADOOW2 BLCTADOOW2 BLCTACOOW2 BLCT5COOWO Electrode and gasket kit 200 230 V 3ph cylinder conductivity 75 to 350 uS cm KITBLCT4B2 KITBLCT4B2 KITBLCT5A0 ER 200 230 V 3ph cylinder conductivity 350 to 1250 uS cm KITBLCTAC2 KITBLCT4B2 5 400 V 3ph cylinder conductivity 75 to 350 uS cm KITBL
79. r 13 1 CAREL installer 12 2 Diagram of three phase models UE003 to 0 018 230 V CAREL terminal block contactor primary fuses fuse protection drain pump secondary fuses transformer manual switch fill valve drain pump high level electrodes conductimeter external TAM gt key TB K F1 F2 ES E F4 TR A MS FV DP ES CS eee 5 NO 2 n4 Een SIRIA ME CN PORO OXOX XX XXX EINEN 7 2 E a 0 2 gt O o 3 4544 o 588888 x i co N gt 5 gt E lt gt m LO gt 3 S NOOG 00000000 2 gt gt AT c st O ON Al NIK TN calce OON CN NNN c B PEPPE RARA 222 ss 2 202 820 Z 3 id Sos 2 gt gt Es o A gt xT O gt lt ti z 2 Sil c 8 TE gY n 8 N a e 5 LL usi a O gt Ml o LD i 1 LL 1 N Lu LL
80. r active Maintenance exceeded See Maintenance Recommended menu Alarm Mn Maintenance maximum cylinder replace the cylinder Manual active Stop Cylinder 1 2 required operating hours reset counter production Mai ntenance exceeded See Maintenance Mandatory menu Clock Board Fault Clock error backup battery replace the controller Manual not signal only completely active discharged or general problem with the clock The alarm button performs a number of actions depending on how many times it is pressed Action Pressing the Effect button first time display the alarm code if more than one alarm is active at the same time the screen shows NEXT and the sequence of alarm codes can be scrolled using the DOWN button second time the cause of the alarm has been resolved the alarm is no longer displayed the corresponding relay is deactivated and the display shows NO ACTIVE ALARMS third time return to the main screen Tab 7 b If the causes of the alarm persist the alarm is not reset UEX PLUS 030220621 rel 1 4 04 08 2009 30 CAREL 11 MAINTENANCE AND SPARE PARTS 11 1 Spare parts for models UE001 to UE018 Wa iz Z A
81. r drain decision to open the contactor drain pump still stopped 5 water drain drain pump running 6 water drain drain pump stopped contactor closing if open 7 humidifier blocked 8 long term inactivity full drain 9 flushing of the hydraulic circuit 10 full drain by manual or network request 11 automatic management of lack of supply water 12 total periodic drain cylinder 2 working phase 0 not active 1 softstart 2 start 3 production at steady state 4 reduced production 5 production delayed stop 6 full flush cilindro 2 status 0 no production 1 start of evaporation cycle 2 water fill 3 steam production in progress 4 water drain decision to open the contactor drain pump still stopped 5 water drain drain pump running 6 water drain drain pump stopped contactor closing if open 7 humidifier blocked 8 long term inactivity full drain 9 flushing of the hydraulic circuit 10 full drain by manual or network request 11 automatic management of lack of supply water 12 total periodic drain regulation type 0 on off 1 slave 0 100 2 slave 0 100 limit probe 3 rh control with external probe without limit probe 4 rh control with external probe limit probe 5 temperature control room probe ext regulator type of signal 0 0 1 v 1 0 10 v 2 2 10 v 3 0 20 ma 4 4 20 ma 5 ntc carel standard limit probe type of signal 0 0 1 V 1 0 10V 2
82. ree can be used to activate an external dehumidification device installer Final checks The following conditions represent correct electrical connection RE O the rated voltage of the appliance corresponds to the rated supply voltage O the fuses installed are suitable for the line and the power supply voltage O a mains disconnect switch has been installed to disconnect power to the humidifier when required O the humidifier has been correctly earthed the power cable is fastened using the tear proof cable gland terminals M2 7 and 28 are jumpered or connected an enable operation contact O if the humidifier is controlled by an external control device the earth of the signal is electrically connected to the controller earth UEX PLUS 030220621 rel 1 4 04 08 2009 18 CAREL 5 REMOTE TERMINAL GSM MODEM AND SUPERVISORY NETWORK 5 1 Remote display terminal The display terminal be detached from the humidifier and moved to another place Depending on the distance required the following are necessary up to 50 metres 6 wire telephone cable and two filters code 0907858AXX see Fig 5 up to 200 metres two CAREL TCONN6J000 boards 6 wire telephone cables and an AWG20 22 shielded cable with 3 twisted pairs for the connection of the two boards Fig 5 b Note to fill the empty space left by the display terminal on the humidifier use CAREL kit code HCTREWOOODO
83. reen see Supervisor screen gt Protocol press ENTER until the cursor is at the start of the screen press the DOWN button and access the SMS screen e configure the SMS screen SMS parameter range default text on mask send SMS jenter text CAREL HUMISTEAM mobile number enter mobile phone l number modem status display onl y parameter display default field percentage of signal alarm modem NO YES 9 Text characters A B F G H J K L M N O P Q R 5 T U V W X Y Z 0 1 2 3 4 5 6 7 8 9 b i 1 Function buttons e UP or DOWN to select the characters e ENTER to save and move the cursor to the next character 4 Important the humidifier only has one communication line baud rate and protocol When enabling SMS messages a supervisory network can not be created and vice versa Important only use numeric characters disable the PIN code on the SIM card messages can only be sent in SMS format the SMS messages are subject to the charges and conditions of the SIM card network operator CAREL declines all liability for the failure to send or receive SMS 2 UEX PLUS 030220621 rel 1 4 04 08 2009 installer U UN CAREL 9 MAINTENANCE MENU A Important the operations described in this menu must only be carried out by qualified
84. res type y probe threshold Alarm high Alarm high Limit probe threshold Alarm high Alarm delay pen Clock Ti me Day Month Year Format Week Day enable Enable Scheduler Enable Scheduler On Off Variable Setpoint Define time zone 1 1 P1 2 Weekly scheduler Sunday Monday Tuesday Wednesday Thursday Friday Saturday Scheduled setpoints Select regulation Probe or signal type main reg Limit Meas units Cyl Sequence Main probes config Min value Max value Offset Limit probe config Min value Max value Offset Option 1 2 Select data view on main mask Cylinder lifetime Warning Lifetime limit Alarmrelay logic Pulsed alarmrelay Options 2 2 Delay before power off point Dehum at set control Dehum offset Dehum hyster Disable complete emptying for foam Drainage options 1 2 Drain if steam request drops quick reg Power off electrodes when draining Drain after inactivity time Inactivity days Drainage options 2 2 Dilution drain time standard 100 Dilution drain freq standard 100 Additional periodic cylinder flush Time interval Water conductivity Override conductivity reading 0 0 Conductivity limit Warning 3 1 Config restore Maintenance CAREL Configuration Save configuration 6 Supervisor UEX PLUS 030220621 rel 1 4 04 08 2009 arm Supervisor connect Identification number for BMS Net work
85. tail of electronic board in the humidifier electrical compartment pin strip configuration position 0 to 10 Vdc 0 to 1 Vdc 4 to 20 0 to 2 to 10 Vdc 20 mA NTC probes 155 main probe Ego 5 g basic configuration 156 limit probe 5 g basic configuration Important to avoid unbalanced control the earth of the probes or the external control devices must be connected to the earth of the appliance s controller If ON OFF terminals are not closed all the internal and external devices managed by the controller will be disabled with the exception of the drain pump for emptying the unit after extended periods Note in industrial environments 61000 6 2 the cables leaving the unit must not exceed 30 m in length except for the main probe terminals M2 pin 1 2 3 4 5 6 the remote ON OFF digital input terminal M2 pin 7 8 and cable shields for RS485 communication 4 4 Alarm contact M6 1 M6 3 Contact available for the remote signalling of one or more alarms Fig 4 n Electrical specifications 250 Vac Imax 2 A resistive 2 A inductive Note use clamps on the relay terminal blocks alarm utilities to prevent the cables from being detached UEX PLUS 030220621 rel 1 4 04 08 2009 CAREL 4 5 Dehumidification contact M5 1 M5 2 When the humidifier is used in the control modes with main probe or main probe plus limit probe a contact NO normally open voltage f
86. ted more quickly than the second Compensation logic To ensure the delivery of the required quantity of steam the controller manages the operation of the two cylinders so that if one of the two cannot deliver the amount required the other is automatically activated to make up the difference This logic is very important above all in cases where one of the two cylinders is stopped by an alarm 14 4 Supply water conductivity Conductivity measurement and alarms The conductivity of the supply water is measured by the conductivity meter when the fill solenoid valve is opened Two alarm thresholds are available installer menu water conductivity gt warning alarm e warning threshold default 1000 uS cm signal only without activating the alarm relay automatic reset when the condition is no longer present alarm threshold default 1250 uS cm unit shutdown with activation of the alarm relay The alarm is activated when the reading exceeds one of the two thresholds continuously for 60 minutes or alternatively instantly if the value read is 3 times higher than the threshold To disable the alarm signal simply set the thresholds above the maximum value of the reading Overriding the conductivity of the supply water In conditions where the supply water has relatively low conductivity a higher conductivity value can be set installer menu water conductivity override conductivity In this mode if during the start
87. the rated values 4 596 10 EN 60335 1 recommended values refer to laying PVC or rubber cables in closed conduits 20 m 65 6 feet long the standards in force must however be observed 6 by external factors such as ambient temperature water quality steam distribution system refer to the wiring diagrams to verify the data are not absolute and if these differ from local standards the latter must prevail TAM configurations and connections transformer for measuring the current A Important the configurations and connections are already made by CAREL and no changes are required The following diagrams represent possible connection modes and may be useful in the event of serious electrical malfunctions on the humidifier All operations must only be performed by qualified personnel improper use may cause serious damage one cable turn one turn of the two cables two cable turns of the same one cable in double turn three cable turns of the of the same phase phase mode same phase GE Ge g em p p 2 2 Fig 13 Fig 13 6 Fig 13 c Fig 13 d Fig 13 e Important to avoid interference separate the power cables from the probe cables 45 UEX PLUS 030220621 rel 1 4 04 08 2009 13 2 Technical specifications CAREL
88. the value of a signal Y from an external controller The type of signal can be selected between the following standards 0 to 1 Vdc 0 to 10 Vac 2 to 10 Vdc 0 to 20 MA 4 to 20 mA 0 to 135 Ohm 135 to 1000 Ohm installer menu gt regulation type signal type The entire range is indicated as proportional band The maximum production of the humidifier corresponding to the value maximum of the external signal can be set from 2096 to 10096 of the rated value of the humidifier SET screen Max Prod In humidifiers with two cylinders in series operation the modulation can be set between 10 and 10096 in parallel operation it remains between 2096 and 10096 The minimum production has an activation hysteresis hy equal to 596 of the range of the proportional band BP of the external signal Y Nota Operation in parallel sequence or series sequence are available only in models UEO90 UE130 Produzione di vapore Steam production Produzione di vapore Steam production PO Proportional control with limit probe see Figs 14 1 and 14 3 See proportional control with the addition of a limit probe generally installed in the air duct downstream of the humidifier This type of control is used to reduce steam production if the relative humidity downstream of the humidifier is within the proportional band setforthe limit probe Steam production is stopped if the relative humidity downstream of the humidifier re
89. ts 2 6 STARTING AND USER INTERFACE 22 PR 22 CpI 22 6 3 First start up setting the language 22 ous lo VR EA 22 A 0 22 6 6 INFO screens TEAG OMY wcsccccccsssssssssssenssonssssssssecccccscessnssssssssessesesccceessssses 22 euere 23 Inn 24 7 USER MENU 25 7 1 Alarm thresholds mecanicos 25 CR ariana 25 7 3 Enable scheduler anime 25 74 Setting the time bands 25 7 5 Weekly SCHLAUER nn 25 7 5 3chedguled 25 8 INSTALLER MENU TT x 8 1 Type of control 26 82 PODES SORT 26 26 SA Dia AA EZ o On 26 8 3 Water CONGUCTIVILY aaa 26 o PR E ea 27 9 MAINTENANCE MENU 9 28 PL RESET COMMOUI SU OMS 28 CAI ola 28 93 Manual TOC OCC nee ren 28 9 4 Change cylinder TL 28 DI Deere 28 10 TABLE OF ALARMS 29 11 MAINTENANCE AND SPARE PARTS 31 11 1 Spare parts for models UEO01 to UE018 sss 31 11 2 Spare parts for models UEO25 to 65 33 11 3 Spare parts for models UEO9O to 130 35 11 4 Cleaning and maintenance of the cylinder 36 11 5 Mechanically draining the water in the cylinder 37 11 6 Cylinder connection three phase models 0 001 to UE13037 11 7 Cleaning and maintenance of the other components 38 12 WIRING DIAGRAMS 39 12 1 Diagram of single phase models UE001 to UEOO9 230 V
90. up phase the water touches the high level sensors with consequent partial draining and the steam production has not yet reached the rated value the successive water fill cycles will last longer than the rated value so as to reach steady operation faster UEX PLUS 030220621 rel 1 4 04 08 2009 54 CAREL 14 5 Automatic draining The humidifier automatically drains and replaces some of the water contained in the cylinder to prevent an excessive concentration of salts following the evaporation process The drain pump is opened for a set time whenever the conductivity exceeds the maximum limit this situation is measured indirectly by evaluating the evaporation speed During the automatic draining phase the electrodes are off so as to prevent the drain water from carrying current Powered draining To enable powered draining installer menu drain options contactor OFF during drain Duration and frequency of the drain to dilute cycles The duration and the frequency of the drain to dilute cycles can be set according to the characteristics of the supply water installer menu drain options dilution drain time and frequency For example with highly conductive water the duration and frequency of the drain to dilute cycles should be increased This will avoid excessive concentrations of salts inside the cylinder Drain due to excess foam With certain types of supply water foam may form during the production of
91. urs installer menu gt options gt cylinder lifetime warning setting 0 disables the alarm CAREL reserves the right to modify or change its products without prior notice Note Note Note CAREL CAREL INDUSTRIES HQs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com UEX PLUS 030220621 rel 1 4 04 08 2009 Agenzia Agency
92. z maximum auxiliary power 60 90 VA probe inputs general can be selected for the following signals O to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA NTC 135 1000 ohm 0 135 ohm features input impedence 60 with O to 1 Vdc O to 10 Vdc 2 to 10 Vdc signals 50 O with O to 20 mA 4 to 20 mA signals active probe power supply 15 Vdc 100 mA protected against short circuits general features 1 Vdc with 135 O load alarm relay outputs general 250V 5 A 2 A type of action microswitching 1C features remote enable input voltage free contact max resistance 50 Vmax 24 Vdc Imax 6 mA general features output instant steam production 1 5 3 0 3 0 5 0 5 0 8 0 90 10 0 15 0 18 0 25 35 45 65 90 130 kg h Ib h 3 3 6 6 669 0 11 1769 198 22 33 39 7 55 1 77 22 99 2 143 3 1984 286 6 power input at rated 112 223 25 18735 375 60 6 75 15 1125 135 18 75 2625 3375 4875 675 97 5 voltage kW Tab 13 b single phase three phase the average steam production is affected by factors such as ambient temperature water quality steam distribution system 13 3 Models of steam hoses UEX models x si x e we ce o ce ce ce p CN eo Y O OV m 3 cea x _ steam outlet dia 29 22 30 30 30 30 30 30 40 40 40 2 40 2 40 4 40 mm in 0 9 09 02 429 42 127 429 429 16 as 06 Qxt6 2x1 6 2x1 6 max capacity 115 3 5 8 9 10 15 18

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