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Advantys STB - Schneider Electric

1. STB XBE 1100 2 STB XBA 2000 31002947 8 2009 47 Site Requirements Spacing Requirements Adequate clearance must be maintained between the modules installed in the enclosure and surrounding fixed objects such as wire ducts and inside surfaces The following two illustrations show the spacing requirements within an enclosure Approved enclosure Cable channel No min requirements Inside of cabinet or 100mm min on either side edge of cable channel clearance A gt STB Island segment D Wire bundle must not 100mm min contact the island clearance Cable channel Front View 48 31002947 8 2009 Site Requirements Cable channel rN lk No min requirement 100 mm z Rear of enclosure Vv Wire bundle must not contact cabinet Module L Front of enclosure 35mm DIN rail f 15mm high Base B00 mm Dress wire with service loop to reduce strain on connectors Cable channel Side View Mounting The island is mounted on one or more 35 mm wide DIN carrier rails For EMC compliance a metal DIN rail must be attached to a flat metal mounting surface or mounted on an EIA rack or in a NEMA cabinet enclosure The physical backplane for the island is established by placing a NIM and a sequence of interlocked base units on the DIN rail see page 19 31002947 8 2009 49 Site Requ
2. Model Cable Length STB XCA 1001 0 3 m 1 ft STB XCA 1002 1 0 m 3 3 ft STB XCA 1003 4 5 m 14 8 ft STB XCA 1004 10 0 m 32 8 ft STB XCA 1006 14 0 m 45 9 ft Each cable has IEEE 1394 style connectors on each end The cable will transmit the following signals e island bus communications between the extension I O and the NIM e the island bus address line e the return signal The cable does not transmit the 5 VDC logic signal to the next segment or preferred device An Advantys STB bus extension cable may be run e from an EOS module at the end of one segment to a BOS module at the beginning of an extension segment NOTE Do not use a STB XCA cable to make a connection to a CANopen device The cable that connects standard CANopen devices to the island should meet the recommendations defined in CiA specification DR303 1 Cable with a resistance of 70 mQ m and a cross section of 0 25 0 34 mm is recommended A preferred module bus extension cable may be run e from the STB XBE 1100 EOS module at the end of one segment to a preferred module e from one preferred module to another preferred module e from a preferred module to the STB XBE 1300 BOS module at the beginning of an extension segment NOTE For cables relative to preferred modules see the specific preferred module documentation 112 31002947 8 2009 Extending the Island Bus How to Extend the Island Bus Use the following
3. Radiated Emission The following table lists the emission specification ranges Description Specification Range radiated emission ref EN 55011 Class A 30 230 MHz 10 m 40 dBuV 230 1000 MHz 10 m 47 dBuv 31002947 8 2009 25 Site Requirements STB Module Operating Temperature Ranges Overview The operating temperature ranges for all the Advantys STB modules are listed in the following tables All of these products will operate continuously at full efficiency in an environment where the ambient temperature is between 0 and 60 C 32 to 140 F In addition many of the modules are qualified to operate at extended temperature ranges of 25 to 0 C 13 to 32 F and 60 to 70 C 140 to 158 F Specific limitations may apply to certain modules that operate at the extended temperature ranges Whenever this is the case the limitations are described by notes that accompany each affected module Input Voltage Power Supply Limitations The input voltage to the NIM s STB XBE 1300 STB XBE 1100 STB CPS 2111 STB PDT 3100 modules and any external customer supplied power supply has limitations for the different operating temperature ranges as follows e for the 25 to 0 C range the supply voltage range is 20 4 to 30 VDC e for the 0 to 60 C range the supply voltage range is 19 2 to 30 VDC e for the 60 to 70 C range the supply voltage range is 19 2 to 26 5 VDC An
4. J sory D 140 31002947 8 2009 Commissioning Here is a 24 V parallel power scheme for an Advantys STB island with a basic PDM A CAUTION IMPROPER GALVANIC ISOLATION The power components are not galvanically isolated They are intended for use only in systems designed to provide SELV isolation between the supply inputs or outputs and the load devices or system power bus You must use SELV rated supplies to provide 24 VDC source power to the NIM If you are using a relay module with a contact voltage above 130 VAC do not use acommon external 24 VDC power supply for the PDM supporting that module and the logic power in the NIM BOS module or auxiliary power supply Above 130 VAC the relay module defeats the double insulation provided by a SELV rated power supply Failure to follow these instructions can result in injury or equipment damage 31002947 8 2009 141 Commissioning Configuring the Island Summary Auto configuration There are three ways to configure your Advantys STB I O e Using the I O default parameters auto configuration e Using the Advantys configuration software to custom configure the I O e Using the I O configurations stored in a removable memory card inserted into your NIM To configure your NIM and correctly power up your system read the applications guide that came with your NIM
5. transmission control protocol A connection oriented transport layer protocol that provides reliable full duplex data transmission TCP is part of the TCP IP suite of protocols A data packet used in serial communication 31002947 8 2009 179 Glossary TFE Tx UDP varistor voltage group VPCR object transparent factory Ethernet Schneider Electric s open automation framework based on TCP IP transmission For example in a CAN based network a PDO is described as a TxPDO of the device that transmits it U user datagram protocol A connectionless mode protocol in which messages are delivered in a datagram to a destination computer The UDP protocol is typically bundled with the Internet Protocol UPD IP V A 2 electrode semiconductor device with a voltage dependant nonlinear resistance that drops markedly as the applied voltage is increased It is used to suppress transient voltage surges A grouping of Advantys STB I O modules all with the same voltage requirement installed directly to the right of the appropriate power distribution module PDM and separated from modules with different voltage requirements Never mix modules with different voltage requirements in the same voltage group virtual placeholder configuration read object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled in a CANopen NIM It provides a 32 bit subindex tha
6. All Advantys STB I O modules are default configured with a set of predefined parameters This allows your island to be operational as soon as it is powered up and initialized This quick launch I O configuration is called auto configuration Upon island startup the predefined parameters stored in your I O modules are automatically read and written by the NIM and stored in Flash memory As part of the auto configuration process the NIM checks each module and confirms that it has been properly connected to the island bus Auto configuration occurs when e You power up a new island for the first time e You push the RST button Here is a view of the reset button on the NIM Li On RST button NOTE Using the Advantys configuration software you can disable the reset button In this situation pressing the reset button will not affect the existing configuration Custom Configuration NOTE The following discussion assumes that you are using a standard NIM in you island configuration The low cost basic NIMs do not support the Advantys configuration software They use only a set of fixed nonconfigurable operating parameters Custom I O configuration using the Advantys configuration software is done after your island has been powered up and initialized Refer to your Advantys configuration software manual for more details 142 31002947 8 2009 Commissioning Here is a picture of the bottom of the NIM showing where you connec
7. a sensor bus and an actuator bus to the three I O modules directly to its right 3 A voltage group of three digital AC I O modules installed to the right of the STB PDT 2100 PDM The input modules in this group receive AC field power from the island s sensor bus and the output modules in this group receive AC field power from the island s actuator bus 4 A24VDC STB PDT 3100 PDM which distributes 24 VDC across the island s sensor and actuator buses to the three DC I O modules to its right This PDM also isolates the AC voltage group to its left from the DC voltage group to its right 5 A voltage group of three digital DC I O modules installed directly to the right of the STB PDT 3100 PDM These modules receive 24 VDC field power from the island s sensor and actuator buses 6 An STB XMP 1100 terminator plate with a 120 Q terminator resistor N NOTE For better immunity in noisy environments in the event a segment consists of groups of AC and DC I O modules you should place the AC group before the DC group from left to right You should allow maximum distance between analog modules and the AC modules the relay modules or the CPS 2111 For example place the analog modules at the end of the DC group 20 31002947 8 2009 Site Requirements The NIM s Functions The first module on the primary segment is a NIM that performs several key functions e lItis the master of the island bus supporting the I O modules
8. state management_message periodic services The applications and network management services used for process control data exchange error reporting and device status notification on a Fipio network simple network management protocol The UDP IP standard protocol used to manage nodes on an IP network A circuit generally used to suppress inductive loads it consists of a resistor in series with a capacitor in the case of an RC snubber and or a metal oxide varistor placed across the AC load A load with a current directed into its input must be driven by a current source Any of a subset of Advantys STB input output modules designed at a moderate cost to operate with user configurable parameters A standard I O module may be reconfigured with the Advantys Configuration Software and in most cases may be used in reflex actions standard network interface An Advantys STB network interface module designed at moderate cost to support the configuration capabilities multi segment design and throughput capacity suitable for most standard applications on the Island bus An Island run by a standard NIM can support up to 32 addressable Advantys STB and or preferred I O modules up to 12 of which may be standard CANopen devices standard power distribution module An Advantys STB module that distributes sensor power to the input modules and actuator power to the output modules over two separate power buses on the Island The bus provides a
9. 0 to 60 C operating temperature range 1 2 A and another for the 60 to 70 C range 575 mA Make sure you consult the correct NIM operating temperature range for your application NOTE Only standard NIM modules qualify for the extended temperature range of 25 to 70 C Current Draw Example Consider an STB island consisting of a NIP 2212 NIM a PDT 3100 PDM and seven 1 O modules PDT 3100 F ACI 1400 ACO 0220 ACO 0220 mo aaa CELETEEEECEELLELE 000600006000000000 32 31002947 8 2009 Site Requirements Do the following in order to determine the total bus current draw from the NIM s power supply 1 Refer to the operating temperature range table see page 26 for the I O modules 2 Jot down the bus current listed for each module at both the normal 0 to 60 C and the extended 60 to 70 C temperature ranges 3 Add up the current values to arrive at the total current draw for the modules for both temperature ranges The result of this process is shown in the following table Module Description V O Logic Current Draw 0 to 60 C 60 to 70 C STB DDI 3725 24 VDC IN 16pt sink 2 wire basic 100 mA 100 mA STB DDI 3725 24 VDC IN 16pt sink 2 wire basic 100 mA 100 mA STB DDO 3705 24 VDC OUT 16pt source 0 5A basic 135 mA 135 mA STB DDO 3600 24 VDC OUT 6pt source 0 5A standard 90 mA 90 mA STB ACI 1400 Cur 8ch 4 20 mA 16 bit single ended 90
10. 31005793 I 31002947 8 2009 77 Installation Fieldbus NIM Model For more details refer to the Part Number language Modbus STB NMP 2212 Advantys STB Modbus Plus Network 31004629 E 31004630 F Plus standard NIM Interface Applications Guide 31004631 G 31004632 S 31004633 I Profibus DP STB NDP 2212 Advantys STB Standard Profibus DP 31002957 E 31002958 F standard NIM Network Interface Applications Guide 31002959 G 31002960 S 31002961 I STB NDP1010 basic NIM Advantys STB Basic Profibus DP Network Interface Applications Guide 31005773 31005775 31005777 E 31005774 F G 31005776 S I aon Re ee Also check the product version PV of the NIM see page 29 to ensure that it s qualified to operate within the temperature range it will be exposed to Notice that some of the NIMs are available in both standard and basic models A standard NIM supports extension segments with up to 32 I O modules which may include Advantys STB I O preferred modules and or standard CANopen devices A basic NIM is a low cost module that supports only one segment and is limited to 12 Advantys STB I O modules A basic NIM does not permit hot swapping of I O modules 78 31002947 8 2009 Installation How to Install the NIM Unlike other Advantys STB modules the NIM s mounting base is permanently attached to the module The NIM is installed
11. Connection see page 86 7 Attach the base units to the DIN rail in accordance with How to Attach the your module layout working left to right from the installed Base Units to the NIM module step 3 above DIN Rail see page 95 8 Install the last device of the island on the DIN rail Use a Terminating the termination plate for a single segment or an EOS module if an extension segment is involved Last Device on the Island see page 98 68 31002947 8 2009 Installation Island Installation Phase 2 Island Installation Phase 3 In the second phase of the installation you install the modules and key the module field wire and power connectors in accordance with the keying scheme Step Action For Details see 1 Install the modules in their bases in accordance with your Installing Advantys module layout step 4 above STB Modules in their Bases see page 102 2 Develop a keying scheme for the module field wire How to Key the connectors Module Field Wire Connections see page 88 3 Modify the keying pins on the module and field wire How to Key the connectors in accordance with the keying scheme Module Field Wire Connections see page 88 4 Develop a keying scheme for the NIM and PDM power How to Key the connectors NIM power Connection see page 91 5 Modify the keying pins on the NIM and PDM connectors Keying the PDM Power Connectors see pa
12. Guide 31004625 F 31004626 G 31004627 S Advantys STB Basic INTERBUS Network Interface Applications Guide 31005789 E 31005790 F 31005791 G 31005792 S 31005793 I Advantys STB Standard DeviceNet Network Interface Applications 31003680 E Guide 31003681 F 31003682 G 31003683 S 31004619 I Advantys STB Basic DeviceNet Network Interface Applications 31005784 E Guide 31005785 F 31005786 G 31005787 S 31005788 I Advantys STB Standard CANopen Network Interface Applications 31003684 E Guide 31003685 F 31003686 G 31003687 S 31004628 I 31004621 I 31002947 8 2009 Advantys STB Basic CANopen Network Interface Applications Guide 31005779 E 31005780 F 31005781 G 31005782 S 31005783 I Advantys STB Standard Ethernet Modbus TCP IP Network Interface 31003688 E Applications Guide 31003689 F 31003690 G 31003691 S 31004622 I Advantys STB Standard EtherNet IP Network Interface Applications 31008024 E Guide 31008025 F 31008026 G 31008027 S 31008028 I Advantys STB Standard Modbus Plus Network Interface Applications 31004629 E 31004630 F 31004631 G 31004632 S 31004633 I Advantys STB Standard Fipio Network Interface Applications Guide
13. need to supply 24 VDC to your NIM which converts it to 5 VDC for logic power in the primary segment of the island bus P S sy 5 VDC X gt 24V N 24 VDC P S NIM PDM IN IN IN OUT OUT OUT The maximum current draw from the I O modules is limited to 1 2 A If you place more I O modules in the primary segment than the NIM s power supply can support requiring more than 1 2 A of current you may install an STB CPS 2111 auxiliary power supply to provide logic power to the additional I O modules BOS modules on extension segments of an Advantys island also need their own 24 VDC for logic power either from the same supply or from an additional one The same 1 2 A current limit applies to each extension segment and an auxiliary power supply may also be used if the 1 2 A limit is exceeded NOTE When operating in the extended temperature range of 60 to 70 C all standard NIM power supplies are limited to 575 mA maximum current output see page 29 and the STB CPS 2111 auxiliary power supply and BOS modules are limited to 900 mA 31002947 8 2009 57 Site Requirements Here is an illustration of the extension segment scenario 5 VDC 5 yoc PDM IN IN OUT EOS BOS PDM IN OUT The external power supplies that you select to provide 24 VDC for logic power must have a low voltage limit of 19 2 VDC and a high
14. of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury 0 This is the safety alert symbol It is used to alert you to potential 31002947 8 2009 5 PLEASE NOTE A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avo
15. provides logic power to I O modules located to its right in that segment If an auxiliary power supply is removed all modules to its right in the segment including an EOS module stop functioning any extension segments to the right of the removed auxiliary power supply loose communication with the NIM BOS modules A BOS module must be present and operational in an extension segment to extend island bus communications 152 31002947 8 2009 Commissioning Modules that Can t Be Reasons Hot Swapped EOS modules An EOS module must be present and operational at the end of an island segment whenever you need to extend island communications to any extension segments or preferred devices CANopen extension A CANopen extension module must be present and operational at module the end of an island segment whenever you need to extend island communications to any standard CANopen device Maximum Insertion Removal Cycles The bases are designed to withstand up to 50 module insertion removal cycles NOTE If modules are inserted and removed from a base more than 50 times the integrity of the module to base contacts cannot be guaranteed Be sure the history of your modules is known before hot swapping them 31002947 8 2009 153 Commissioning Fault Detection and Troubleshooting Summary NOTE The following discussion applies to islands that use a standard NIM The low cost basic NIM doe
16. six island bus contacts DIN rail lock release latch DIN rail contact five field power distribution contacts akon As you plan and assemble the island bus make sure that you choose and insert the correct base in each location on the island bus 18 31002947 8 2009 Site Requirements The Island Bus The module bases that you interconnect on the DIN rail form an island bus structure The island bus houses the modules and supports the communications buses across the island The NIM unlike the PDMs and I O modules attaches directly to the DIN rail When an STB system consists of a single primary segment the island must be terminated with a terminator plate in the last right hand position of the island If a second segment were to be added the terminator plate would have to be replaced with an End of Segment EOS extension module The makeup of an island bus is illustrated below NIM module bases termination plate DIN rail kon 31002947 8 2009 19 Site Requirements An Example of an STB Island The illustration below shows the island bus filled in with standard Advantys STB modules including a NIM two PDMs and six AC and DC I O modules that make up a primary island segment The NIM in the first location of the segment A 115 230 VAC STB PDT 2100 PDM installed directly to the right of the NIM This module distributes AC power over two separate field power buses
17. stripping the insulation off of the cabling to expose the braided shield underneath and inserting it into the ground clamp 31002947 8 2009 133 Grounding Step Action Position the grounding clamp in front of the module who s cable will be secured by it On the clamp pull back on the spring loaded lock down bolt slip the clamp onto the grounding bar and release to secure 134 31002947 8 2009 Grounding Step Action 2 Strip 2 5 cm of insulation off of your cable to expose the braided shield below Be sure the cable on either side of the stripped area is long enough to reach the I Os and user devices Pull back on the spring loaded lockdown bolt and slip the cable into the clamp Release the lockdown bolt Alternatively you can clamp your cable to the grounding bar while you attatch the cable clamp to the bar 3 Secure your cable to its I Os and devices 31002947 8 2009 135 Grounding 136 31002947 8 2009 Commissioning an Advantys STB Island 5 Commissioning the Island Once the island hardware has been installed and you are sure that the installation has been properly grounded you can follow the procedures in this chapter to commission the island as an operational node on your fieldbus network What s in this Chapter This chapter contains the following topics Topic Page Making Fieldbus and Power Connecti
18. 115 230 VAC Note No internal isolation voltage isolation requirements must be met by using SELV based external power supply over voltage class ref EN61131 2 category Il operating temperature range 0 60 C 32 140 F extended operating temperature ranges 25 0 C 13 32 F and 60 70 C 140 158 F for qualified modules see see page 26 storage temperature 40 85 C 40 185 F maximum humidity 95 relative humidity 60 C noncondensing 24 31002947 8 2009 Site Requirements Parameter Specification supply voltage variation interruption shut down and start up IEC 61000 4 11 ref 61131 2 shock ref IEC68 part 2 27 15 g peak 11 ms half sine wave for 3 shocks axis operating altitude 2000 m 2187 yd transport altitude 3000 m 3281 yd free fall ref EN61131 2 1 m 1 09 yd agency certifications ATEX 0 to 60 C and FM extended temperature ranges for specified modules see page 37 Electromagnetic Susceptibility The following table lists the electromagnetic susceptibility specifications Characteristic Specification electrostatic discharge ref EN61000 4 2 radiated ref EN61000 4 3 fast transients ref EN61000 4 4 surge withstand transients ref EN61000 4 5 conducted RF ref EN61000 4 6
19. 2402 For the 24 VDC PDM ABL7 RP 2410 10 A maximum e three supplies for three connections one for logic power one for actuator power and one for sensor power For logic power ABL7 RP 2402 or ABL7 RE 2402 For the 24 VDC PDM sensor ABL7 RP 2405 or ABL7 RE 2405 5 A maximum For the 24 VDC PDM actuator ABL RP 2410 10 A maximum For more information on these recommended 24 VDC power supplies contact your Schneider Electric representative 31002947 8 2009 65 Site Requirements 66 31002947 8 2009 Advantys STB System Installation Procedures 2 Overview This chapter focuses on procedures for constructing the backplane for an island bus and installing modules on that bus to create an island segment The chapter begins with a guick start guide that summarizes the steps involved in the installation process What s in this Chapter This chapter contains the following topics Topic Page Installation Quick Start Guide 68 The Layout of Modules on an Island Bus 71 The DIN Rail 76 Installing the NIM in the First Location on the Island 77 Keying Considerations 83 Interlocking Base Units on the DIN Rail 94 Terminating the Last Device on the Island 98 Installing Advantys STB Modules in their Bases 102 31002947 8 2009 67 Installation Installation Quick Start Guide Introduction Island Installation Phase 1 This section provides a synopsis of the installation pr
20. 24y 24V 24V 24V 24V 24V PDM IN IN IN OUT OUT OUT ajoj o i avoe p NOTE In the example above a single power supply is used to provide 24 VDC to the NIM for logic power and the PDM If any of the modules supported by the PDM is an STB relay module that operates at a contact voltage above 130 VAC the double insulation provided by the SELV power supply is no longer present Therefore you will need to use a separate 24 VDC power supply to support the relay module 60 31002947 8 2009 Site Requirements 115 and 230 VAC Field Power Distribution AC field power is distributed across the island by either a standard STB PDT 2100 or a basic STB PDT 2105 PDM It can accept field power in the range of 85 to 264 VAC The following illustration shows a simple view of a standard PDT 2100 installation 24 VDC P S P S 5 0 V Logic Power p 24V nim VAC VAC VAC VAC VAC VAC VAC PDM IN IN IN OUT OUT OUT A A m ala a m 5 a ql VAG gt j 115 VAC 1 24 VDC signal to the NIM s logic power supply 2 115 VAC signal to the segment s sensor bus 3 115 VAC signal to the segment s actuator bus 4 optional relay on the actuator bus NOTE PDM damage is possible if the actuator and sensor power sources on a 115 VAC PDM are from multiple phases of a source transformer The transformer can generate more than 300 VAC which
21. 31003692 E 31003693 F 31003694 G 31003695 S 31004623 I Advantys STB Configuration Software Quick Start User Guide 31002962 E 31002963 F 31002964 G 31002965 S 31002966 I Advantys STB Reflex Actions Reference Guide 31004635 E 31004636 F 31004637 G 31004638 S 31004639 I You can download these technical publications and other technical information from our website at www schneider electric com User Comments We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com 31002947 8 2009 9 10 31002947 8 2009 Site Requirements for an Advantys STB Island Installation 1 Overview This chapter describes the external requirements that need to be considered when you select and plan your Advantys STB installation In addition it provides a brief description of what an STB island consists of and includes coverage that lists the operating temperature ranges of all the modules and indicates which ones are certified to operate in hazardous locations and maritime environments What s in this Chapter This chapter contains the following sections Section Topic Page 1 1 Introduction to the Advantys STB System 12 1 2 Operating Environment 23 1 3 Initial Planning Considerations 44 31002947 8 2009 11 Site Requirements 1 1 Introduction to the Advantys STB System
22. A 16 bit integer that uniquely identifies a device s location on a network A global_ID is a symbolic address that is universally recognized by all other devices on the network generic slave data file A device description file supplied by the device s manufacturer that defines a device s functionality on a Profibus DP network 166 31002947 8 2009 Glossary HMI hot swapping HTTP 1 0 base VO module I O scanning human machine interface An operator interface usually graphical for industrial equipment Replacing a component with a like component while the system remains operational When the replacement component is installed it begins to function automatically hypertext transfer protocol The protocol that a web server and a client browser use to communicate with one another A mounting device designed to seat an Advantys STB I O module hang it on a DIN rail and connect it to the Island bus It provides the connection point where the module can receive either 24 VDC or 115 230 VAC from the input or output power bus distributed by a PDM In a programmable controller system an I O module interfaces directly to the sensors and actuators of the machine process This module is the component that mounts in an I O base and provides electrical connections between the controller and the field devices Normal I O module capacities are offered in a variety of signal levels and capacities The continuous
23. Base To remove an I O module from its base Step Action 1 Remove any connectors from the module 2 Using both your hands release the module from the base by depressing the two module to base latches on the module __ _ iw 1 Module to base latch top 2 Module to base latch bottom With a rocking motion slowly pull the module evenly out of the base 31002947 8 2009 105 Installation 106 31002947 8 2009 Extending an Advantys STB Island Bus Why Extend the Island Bus There are four key reasons why you might want to extend the island bus beyond the primary segment e mechatronic design considerations requiring more distance to keep the I O modules closer to the sensor and actuator devices e the need for one or more preferred module s on the island bus e the need for standard CANopen devices on the island bus e cabinet size limitations NOTE Island extensions require the use of a standard NIM Low cost basic NIMs do not support island bus extensions What s in this Chapter This chapter contains the following topics Topic Page Island Bus Extensions 108 Installing Extension Segments of Advantys STB Island Modules 109 Installing a Preferred Module Extension 114 Installing an CANopen Device Extension 118 31002947 8 2009 107 Extending the Island Bus Island Bus Extensions B
24. Introduction This section provides a brief overview of what an Advantys STB island consist of It is intended for anyone who will be involved with the planning and installation of an STB system but is not familiar with the STB product line and the makeup of an STB island What s in this Section This section contains the following topics Topic Page Advantys STB Island Basics 13 Island Segments 17 31002947 8 2009 Site Requirements Advantys STB Island Basics System Definition Advantys STB is an open modular distributed I O system consisting of I O modules Power Distribution Module s PDM and a single Network Interface Module NIM residing together on a backplane and referred to as an island The island functions as a node on a fieldbus network and communicates with the fieldbus master controller The following figure provides a physical representation of an STB island appearing as a node on a typical fieldbus network l fieldbus master 2 external 24 VDC power supply the source for logic power on the island 3 external device connecting to the CFG port a computer running the Advantys configuration software or an HMI panel 4 NIM 5 power distribution module PDM 6 1 0 modules 7 STB island node 8 island bus terminator plate 9 other nodes on the fieldbus network 31002947 8 2009 13 Site Requirements The physical mak
25. Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB ACO 0120 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB ACO 0220 II3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB ACO 1210 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB ACO 1225 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB ART 0200 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB AVI 1225 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB AVI 1270 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB AVI 1275 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB AVO 1250 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB AVO 1255 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB AVO 1265 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB CPS 2111 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB DAI 5230 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB DAI 5260 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB DAI 7220 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB DAO 5260 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB DAO 8210 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV
26. are to be implemented without power connected to the island For procedures implemented under power see Hot Swapping Advantys STB I O Modules page 146 Preliminary Considerations Before you install the modules in their bases we recommend that you e Make sure that you have the correct base in each position on the island backplane e Use a keying strategy see page 86 to help avoid installing a module in the wrong base e Use the STB XMP 6700 marking label kit to clearly match modules to their bases 102 31002947 8 2009 Installation How to Insert a Module in a Base Do the following Step Action 1 Guide the bottom of the module into the tray at the bottom of the base Module base latch Module base Module to base unit latch top Module to base unit latch bottom 1 2 3 4 Push the bottom of the module toward the back of the base until the latch 1 fully engages the bottom of the base 2 and you hear an audible snap 31002947 8 2009 103 Installation Step Action 3 Push the top of the module inward until the latch 3 fully engages the top of the base 4 and you hear an audible snap 4 Pull outward on the module to verify that it is securly latched Note It s important to follow the above steps and to hear the audible snap to ensure positive latching of the module 104 31002947 8 2009 Installation How to Remove a Module from its
27. cannot use a standard CANopen device with a basic NIM see below When standard CANopen devices are used they must be installed at the end of the island 120 Qtermination must be provided both at the end of the last Advantys STB segment and at the last standard CANopen device Your island s performance is determined by the type of NIM that you use You can choose from two types of NIMs e Standard Nim e Basic Nim Standard NIMs support all the STB I O modules as well as preferred modules and standard CANopen devices They can support up to 32 I O modules in multiple extension segments Basic NIMs can only support Advantys STB I O modules and are limited to 12 I O modules in a single segment One of the key reasons for selecting Advantys STB is so that you can design a system where the control electronics in the I O modules reside as close as possible to the mechanical devices they are controlling This concept is known as mechatronics 31002947 8 2009 15 Site Requirements Island Length With any Advantys STB standard NIM you may extend an island bus to multiple segments of I O Using bus extension cables and modules an island bus with a standard NIM can be stretched to distances up to 15 m 49 21 ft 16 31002947 8 2009 Site Requirements Island Segments The Primary Segment The DIN Rail The Bases Every Advantys STB island bus begins with a group of interconnected devices called the primar
28. equal to or less than 32 words Fieldbus Interface Protocol FIP An open fieldbus standard and protocol that conforms to the FIP World FIP standard Fipio is designed to provide low level configuration parameterization data exchange and diagnostic services Flash memory is nonvolatile memory that can be overwritten It is stored on a special EEPROM that can be erased and reprogrammed 31002947 8 2009 165 Glossary FRD_P FSD_P full scale function block function code gateway global_ID GSD Fipio reduced device profile On a Fipio network the standard device profile type for agents whose data length is two words or less Fipio standard device profile On a Fipio network the standard device profile type for agents whose data length is more than two words and equal to or less than 8 words The maximum level in a specific range e g in an analog input circuit the maximum allowable voltage or current level is at full scale when any increase beyond that level is over range A function block performs a specific automation function such as speed control A function block comprises configuration data and a set of operating parameters A function code is an instruction set commanding 1 or more slave devices at a specified address es to perform a type of action e g read a set of data registers and respond with the content G A program or hardware that passes data between networks global_identifier
29. es 11 Introduction to the Advantys STB System 0000 eee ee eee 12 Advantys STB Island Basics 1 2 0 0 0 0 cece eee eee 13 Island Segments 6 4 oe de ded ee alta a ea he inert ee enanlce panded e 17 Operating Environment 2 000 cee 23 Operating Environment 00 0 cece ete 24 STB Module Operating Temperature Ranges 00000 26 Explosive Environments 00 0 ee eee eee eee 35 Maritime Environment 0 00 e eee eee 39 Initial Planning Considerations 00 00 e eee eee 44 Enclosing the STB Island 0 0 0 cece eee eee eee 45 The Power Distribution Modules 0 00 eee eee eee eee 52 Logic Sensor and Actuator Power Distribution on the Island Bus 57 Power Supply Selection 00 0 0 e ects 64 Advantys STB System Installation Procedures 67 Installation Quick Start Guide 0 0 eee 68 The Layout of Modules on an Island Bus 220 0005 71 TEDIN ails hes Geta ae ea Que eaaa laaa dat ete eee E oe selec tt 76 Installing the NIM in the First Location on the Island 77 Keying Considerations 0 0 c eee cee 83 Interlocking Base Units on the DIN Rail 2 00 94 Terminating the Last Device on the Island 055 98 Installing Advantys STB Modules in their Bases 0 102 Extending an Advantys STB Island Bus 107 Island Bus Extensions 0
30. if you remove the connector while the field devices are ON Hot Swapping Modules with the Same Model Number If an I O module is removed from its base and then replaced by another module with the same model number the standard NIM will auto configure and auto address the new module with values that are identical to those of the previous module The NIM automatically puts the new module in operation For example say you have an island that comprises a standard NIM a PDM and six I O modules All these I O modules are optional i e none have been configured as mandatory Suppose you have an STB DDO 3230 output module in address location 4 and it is malfunctioning When you remove the module from its base as shown below the remaining five I O modules in locations 1 2 3 5 and 6 will continue to operate If you then place a new STB DDO 3230 output module in location 4 the NIM will recognize its device profile configure it like the old module and start supporting all six I O modules the same as it did before the hot swap 31002947 8 2009 147 Commissioning If a power cycle is performed while the module is missing only the modules to the left of the missing one will be operational You must cycle power on the island to recover from the error Do Not Hot Swap Modules with Different Model Numbers If an I O module is removed from its base and then replaced by a module with
31. insertion procedure Always work from left to right Step Action 1 Working from your installation plan select an STB XBA 2200 base unit for the PDM that will be located directly to the right of the NIM Remove any break off pins that correspond to your keying scheme Using a screwdriver move the DIN rail latch on the base unit to it s full open position 31002947 8 2009 95 Installation Step Action Align the contacts on the base with the contact channels on the NIM and push the base toward the DIN rail until the interlocking channels meet Using the interlocking channels as guides slide the base toward the DIN rail push from the center of the base When the base meets the DIN rail hold the base unit firmly against the DIN rail and push the DIN rail latch into the locked position Working from your installation plan select the correct base unit for the module that will be located directly to the right of the previous base unit and repeat steps 2 5 96 31002947 8 2009 Installation Step Action 6 Repeat steps 2 4 until base units for all the I O and PDM modules in the primary segment are installed 7 Refer to the procedures in the next section for information on installing the last device in the segment 31002947 8 2009 97 Installation Terminating the Last Device on the Island One or More Segmen
32. maximum of 4 A to the input modules and 8 A to the output modules A standard PDM requires a 5 A fuse to protect the input modules and an 8 A fuse to protect the outputs 178 31002947 8 2009 Glossary STD_P stepper motor subnet surge suppression TC TCP telegram standard profile On a Fipio network a standard profile is a fixed set of configuration and operating parameters for an agent device based on the number of modules that the device contains and the device s total data length There are 3 types of standard profiles Fipio reduced device profile FRD_P Fipio standard device profile FSD_P and the Fipio extended device profile FED_P A specialized DC motor that allows discrete positioning without feedback A part of a network that shares a network address with the other parts of a network A subnet may be physically and or logically independent of the rest of the network A part of an internet address called a subnet number which is ignored in IP routing distinguishes the subnet The process of absorbing and clipping voltage transients on an incoming AC line or control circuit Metal oxide varistors and specially designed RC networks are frequently used as surge suppression mechanisms T thermocouple A TC device is a bimetallic temperature transducer that provides a temperature value by measuring the voltage differential caused by joining together two different metals at different temperatures
33. or no user configuration options A measure of how closely a characteristic follows a straight line function least significant bit least significant byte The part of anumber address or field that is written as the rightmost single value in conventional hexadecimal or binary notation M media access control address A 48 bit number unique on a network that is programmed into each network card or device when it is manufactured When an Advantys STB I O module is configured to be mandatory it must be present and healthy in the Island configuration for the Island to be operational If a mandatory module fails or is removed from its location on the Island bus the Island will go into a pre operational state By default all 1 O modules are not mandatory You must use the Advantys Configuration Software to set this parameter The direction of control in a network that implements the master slave model is always from the master to the slave devices 170 31002947 8 2009 Glossary Modbus MOV MSB N C contact N O contact NEMA network cycle time NIM Modbus is an application layer messaging protocol Modbus provides client and server communications between devices connected on different types of buses or networks Modbus offers many services specified by function codes metal oxide varistor A 2 electrode semiconductor device with a voltage dependant nonlinear resistance that drops markedly as the applied
34. polling of the Advantys STB I O modules performed by the COMS to collect data bits status error and diagnostics information 31002947 8 2009 167 Glossary IEC IEC type 1 input IEC type 2 input IEC type 3 input IEEE industrial I O input filtering International Electrotechnical Commission Carrier Founded in 1884 to focus on advancing the theory and practice of electrical electronics and computer engineering and computer science EN 61131 2 is the specification that deals with industrial automation equipment Type 1 digital inputs support sensor signals from mechanical switching devices such as relay contacts and push buttons operating in normal environmental conditions Type 2 digital inputs support sensor signals from solid state devices or mechanical contact switching devices such as relay contacts push buttons in normal or harsh environmental conditions and 2 or 3 wire proximity switches Type 3 digital inputs support sensor signals from mechanical switching devices such as relay contacts push buttons in normal to moderate environmental conditions 3 wire proximity switches and 2 wire proximity switches that have e a voltage drop of no more than 8 V e a minimum operating current capability less than or equal to 2 5 mA e a maximum off state current less than or equal to 1 5 mA Institute of Electrical and Electronics Engineers Inc The international standards and conformity assessment body for
35. procedure to extend the island bus from one end of segment EOS module to the next beginning of segment BOS module 1 Make sure that the matched STB XBE 1000 or STB XBE 1100 module is in the last right most position in the previous segment Install the matched STB XBE 1200 or STB XBE 1300 BOS module in an STB XBA 2300 base in the first position in the extension segment Build the rest of your segment starting with the appropriate PDM in an STB XBA 2200 base next to the BOS module Connect the EOS module in the previous segment to the matched STB XBE 1200 or STB XBE 1300 BOS module in the extension segment with a length of an island bus extension cable Make sure the connectors are seated firmly into their respective receptacles Connect the BOS module to your source power supply In general we recommend using separate supplies for the logic power to each BOS module in the extension segment with a length of the appropriate island bus extension cable Make sure the connectors are seated firmly into their respective receptacles 31002947 8 2009 113 Extending the Island Bus Installing a Preferred Module Extension Preliminary Considerations When you use preferred modules on an island you need to create the island configuration using the STB SPU 1000 Advantys configuration software then download it to the physical island Preferred Module Requirements When joining a preferred mod
36. separate PDMs 31002947 8 2009 63 Site Requirements Power Supply Selection Overview 4 CAUTION IMPROPER GALVANIC ISOLATION The power components are not galvanically isolated They are intended for use only in systems designed to provide SELV isolation between the supply inputs or outputs and the load devices or system power bus e You must use SELV rated supplies to provide 24 VDC source power to the NIM and any BOS or auxiliary power supply modules in your system e f you are using a relay module with a contact voltage above 130 VAC do not use a common external 24 VDC power supply for the PDM supporting that module and the logic power in the NIM auxiliary power supplies or BOS modules e Above 130 VAC the relay module defeats the double insulation provided by a SELV rated power supply Failure to follow these instructions can result in injury or equipment damage In an Advantys STB island there may be three different connections that need 24 VDC power from an external source e logic power connection to the NIM to any auxiliary power supplies and to any BOS extension modules in the island e actuator power connection to a PDM e sensor power connection to a PDM Source power for these can come from one or more supplies Your requirements are dictated by e field devices voltage and current needs isolation requirements EMI RFI suppression needs CE compliance needs cost limitations L
37. temperature range Note 2 For operation between 60 and 70 C only one relay output point may be used The relay output point is rated at a maximum load of 4 A The relay module resides in the DC power group The STB PDT 3100 is restricted to operate from 19 2 to 24 5 V in the 60 to 70 C temperature range Special Purpose Modules The operating temperature ranges for the STB Special Purpose Modules are listed below 28 31002947 8 2009 Site Requirements In the following tables No signifies that the module is not qualified for operation over the indicated temperature range Special Purpose Modules Model Type Logic Bus Current Consumption Operating Temperature Ranges 25to0 C 0to 60 C 60 to 70 C STB EHC 3020 High Speed Counter Multimode 40 kHz 100 mA 100 mA 100 mA STB EPI 1145 Tego Power 16 in 8 out parallel interface No 115 mA No STB EPI 2145 Tesys Type U 12 in 8 out parallel interface 110 mA 110 mA 110 mA STB XBE 1000 EOS Extension Module No 25 mA No STB XBE 1100 EOS Extension Module 25 mA 25 mA 25 mA STB XBE 2100 CANopen Extension Module No 1mA No NIM BOS amp Auxiliary Power Supply Modules The operating temperature ranges for the STB NIM BOS and Auxiliary Power Supply modules are listed below In the following tables No signifies that the module is not qualified for operation over the indicated temperature range NIM BOS and Auxiliary P
38. voltage is increased It is used to suppress transient voltage surges most significant bit most significant byte The part of anumber address or field that is written as the leftmost single value in conventional hexadecimal or binary notation N normally closed contact A relay contact pair that is closed when the relay coil is de energized and open when the coil is energized normally open contact A relay contact pair that is open when the relay coil is de energized and closed when the coil is energized National Electrical Manufacturers Association The time that a master requires to complete a single scan of all of the configured I O modules on a network device typically expressed in microseconds network interface module This module is the interface between an Island bus and the fieldbus network of which the Island is a part A NIM enables all the I O on the Island to be treated as a single node on the fieldbus The NIM also provides 5 V of logic power to the Advantys STB I O modules in the same segment as the NIM 31002947 8 2009 171 Glossary NMT object dictionary ODVA network management NMT protocols provide services for network initialization error control and device status control O Part of the CANopen device model that provides a map to the internal structure of CANopen devices according to CANopen profile DS 401 A device s object dictionary also called the object directory is a look
39. will flicker to indicate that they have not been auto addressed NOTE Using the Advantys configuration software you can disable the reset button In this situation pressing the reset button will not effect the configuration If the reset button is active pressing it will erase the existing configuration Mandatory Module Considerations If the island contains any I O modules that have been configured as mandatory you need to be aware of how the island will behave in the event of a reset or power cycle Suppose you have an island that comprises a NIM a PDM and six I O modules The modules at address locations 1 2 3 5 and 6 are optional and the module at location 4 is mandatory O optional 31002947 8 2009 149 Commissioning M mandatory If the mandatory module in location 4 is removed all the modules will go into pre operational mode and the island will not function However there are also some special circumstances involving the hot swapping of optional modules when a mandatory module is present on the island If we remove an optional module that resides to the right of any and all mandatory modules as shown below 6 x O oO 1 2 3 4 O O OM the island will behave the same way as it would if all the modules were optional all of the existing modules would continue to be operational Now If the reset button is pushed your configuration will be erased and module
40. 0c eee eee eee 108 Installing Extension Segments of Advantys STB Island Modules 109 Installing a Preferred Module Extension 200e eevee 114 Installing an CANopen Device Extension 000e eee 118 31002947 8 2009 Chapter 4 Grounding Considerations 2000seeeeees 121 Power Isolation Requirements on the Island Bus 122 Voltage Cut out Switching 0 0 0 0 0c eee eee 123 The Protective Earth Connection 0 00 e eee eee eee 124 The Functional Earth Connection 0 00 e eee eee eee 126 EMC KiS asset ne girera inta E naen dia it ORE Grats Gees 127 Chapter 5 Commissioning an Advantys STB Island 137 Making Fieldbus and Power Connections a na auauua aeaa 138 Configuring the Island use naan aaan 142 Changing Baud Rates 0 0c eee tte ee 145 Hot Swapping Advantys STB I O Modules 0 000 ee 146 Fault Detection and Troubleshooting 0 eee eee eee 154 GlOSSAlY gt oicctr eeu te tea ee eee ee Vie ee ean wae 159 INGOX faiee wens OAV WON E ee aE Kee eS Sal ete E 183 31002947 8 2009 Safety Information ZB Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn
41. 1000 STB ACO 0220 2 STB XBA 2000 STB ACI 1225 1 STB XBA 1000 STB ACO 1210 1 STB XBA 1000 STB ACI 1400 2 STB XBA 2000 STB ACO 1225 1 STB XBA 1000 STB ACI 8320 2 STB XBA 2000 STB AVO 0200 2 STB XBA 2000 STB ART 0200 1 STB XBA 1000 STB AVO 1250 1 STB XBA 1000 STB AVI 0300 2 STB XBA 2000 STBAVO 1255 1 STB XBA 1000 STB AVI 1270 1 STB XBA 1000 STB AVO 1265 1 STB XBA 1000 STB AVI 1275 1 STB XBA 1000 we aaa STB AVI 1255 1 STB XBA 1000 we aaa STB AVI 1400 2 STB XBA 2000 we aaa Digital Input Modules Digital Output Modules STB DAI 5230 2 STB XBA 2000 STB DAO 5260 2 STB XBA 2000 STB DAI 5260 2 STB XBA 2000 STB DAO 8210 2 STB XBA 2000 STB DAI 7220 2 STB XBA 2000 STB DDO 3200 1 STB XBA 1000 STB DDI 3230 1 STB XBA 1000 STB DDO 3230 1 STB XBA 1000 STB DDI 3420 1 STB XBA 1000 STB DDO 3410 1 STB XBA 1000 STBDDI 3425 1 STB XBA 1000 STB DDO 3415 1 STB XBA 1000 STB DDI 3610 1 STB XBA 1000 STB DDO 3600 1 STB XBA 1000 STB DDI 3615 1 STB XBA 1000 STB DDO 3605 1 STB XBA 1000 STB DDI 3725 3 STB XBA 3000 STB DDO 3705 3 STB XBA 3000 STB DRC 3210 2 STB XBA 2000 ear STB DRA 3290 3 STB XBA 3000 Power Distribution Modules Special Purpose Modules STB PDT 2100 2 STB XBA 2200 STB EHC 3020 3 STB XBA 3000 STB PDT 2105 2 STB XBA 2200 STB EPI 1145 2 STB XBA 2000 STB PDT 3100 2 STB XBA 2200 STB EPI 2145 3 STB XBA 3000 STB PDT 3105 2 STB XBA 2200 STB XBE 1000 2 STB XBA 2000
42. 2 GP ABCD T4 60 C STB DDI 3230 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB DDI 3420 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB DDI 3425 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB DDI 3610 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB DDI 3615 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB DDI 3725 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB DDO 3200 ll 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB DDO 3230 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB DDO 3410 ll 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB DDO 3415 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C 31002947 8 2009 37 Site Requirements Model ATEX FMO6ATEX 0010X FM North America STB DDO 3600 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB DDO 3605 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB DDO 3705 ll 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB EHC 3020 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB EPI 1145 II 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB EPI 2145 Il 3 G E
43. 31002947 10 Advantys STB System Planning and Installation Guide 8 2009 Schneider Electric www schneider electric com Schneider Electric assumes no responsibility for any errors that may appear in this document If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2009 Schneider Electric All rights reserved 31002947 8 2009 Table of Contents Chapter 1 1 1 1 2 1 3 Chapter 2 Chapter 3 Safety Information 0 00 cece eee eee 5 About the BOOK eileen ieee eee 7 Site Requirements for an Advantys STB Island Installation Saisie seus ninie neee ene
44. B Hydrogen Group C Ethylene Group D Methane T4 represents a temperature code of the hottest surface that can be in contact with a gas The ATEX directive uses Equipment Groups which are subdivided into Equipment Categories The STB modules are ATEX certified by Factory Mutual as follows e Equipment Group II Equipment intended for non mining applications but used in places likely to become endangered by explosive atmospheres e Equipment Category 3 Equipment for use in areas which an explosive atmosphere is unlikely to occur or only infrequently or for short periods of time G Gas environment IIC Gas Subgroup Acetylene and Hydrogen Protection Mode nA Non sparking Apparatus Protection Mode nL Energy Limited T4 represents a temperature code of the hottest surface that can be in contact with a gas e Ta is the temperature range 36 31002947 8 2009 Site Requirements ATEX FM Certified STB Modules The following table lists all Advantys STB modules that are certified for operation in an explosive environment in accordance with the ATEX and FM ratings discussed above Model ATEX FMO6ATEX 0010X FM North America STB ACI 0320 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB ACI 1225 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB ACI 1230 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB ACI 8320 Il 3 G Ex nA IIC T4
45. B island segment hee Lee ee L Sia aon a eS eee a Mounting hardware ee qap J I at each end position 150 mm max spacing a between each mounting hardware L TS isi a sy 7 T ee Low profile 7 5 mm deep DIN mounting rail may be used with low profile mounting hardware such as flat head screws with countersunk mounting holes NOTE If low profile 7 5 mm deep DIN rail is used ensure that the maximum fastener screw head protrusion does not exceed 1 0 mm above the surface of the DIN rail Grounding Function The DIN rail provides the functional earth ground see page 126 across the island 76 31002947 8 2009 Installation Installing the NIM in the First Location on the Island The First Module on the Island Bus Every Advantys STB island must contain one and only one NIM It is the first leftmost module on the DIN rail in the first segment Choosing the Correct NIM Make sure that you have chosen the NIM model that is appropriate for the fieldbus protocol on which your island will operate Fieldbus NIM Model For more details refer to the Part Number language CANopen STB NCO 2212 Advantys STB Standard CANopen 31003684 E 31003685 F standard NIM Network Interface Applications Guide 31003686 G 31003687 S 31004621 I STB NCO 1010 Advantys STB Basic CANopen Network 31005779 E 31005780 F basic NIM
46. D a A wo N 85 Installation How to Key the I O Module to Base Connection To key an I O to base connection use the STB XMP 7700 keying kit It comes with ten pinwheels Each pinwheel has a set of keys that can be pushed into the desired key slots on the module according to your keying scheme You can establish a unique keying pattern for up to 16 modules Step Action 1 To key a base to module connection you will need your keying scheme a key pin wheel from kit STB XMP 7700 the base free of the DIN rail and the module free of the base Base Key pinwheel Module ooon gt Break off pins Keying scheme 86 31002947 8 2009 Installation Step Action Use a pair of needle nose pliers to break off the pins on the module base that correspond to your planned keying scheme 2 gt Break off pin detail ao Break off pins Break away points Push the key still attached to the STB XMP 7800 pinwheel into the key slot on the module Then lift the pinwheel to an angle sharp enough to break the key off of the pinwheel Do this to as many key slots as your keying scheme dictates Break off pin STB XMP 7700 31002947 8 2009 87 Installation How to Key the I O Module Field Wire Connection Use an STB XMP 7800 keying kit to key an I O module field wire connection The keys can be inserted into the des
47. D T4 60 C STB XBE 3105 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB XBE 1000 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB XBE 1100 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB XBE 1200 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB XBE 1300 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB XBE 2100 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C 38 31002947 8 2009 Site Requirements Maritime Environment Overview Advantys STB modules and associated components that are certified for maritime applications on board both commercial and naval vessels are described in this section The certifying agencies and the classifications that the STB modules are approved for are described below ABS The American Bureau of Shipping ABS both commercial and naval as follows Commercial in accordance with ABS 2004 Steel Vessel Rules Automatic Remote Control and Monitoring of Propulsion manned and unmanned and Non Propulsion Systems ACC ACCU AMS Security Systems Electrical Control including Emergency Electrical Systems use in Class and II Division 2 and Class III Divisions 1 and 2 Hazardous Classified Locations and Non Hazardous ordinary Locations Ambient 60 C Naval in accordance with ABS NVR Part 4 Use below dec
48. ED is off logic power to the NIM is off or insufficient e Individual blinks are approximately 200 ms There is a one second interval between blink sequences Please note the following e blinking blinks steadily alternating between 200 ms on and 200 ms off blink 1 blinks once 200 ms then 1 second off blink 2 blinks twice 200 ms on 200 ms off 200 ms on then one second off blink N blinks N some number of times then one second off If the TEST LED for a standard NIM only is on either the Advantys configuration software or an HMI panel is the master of the island bus If the TEST LED is off the fieldbus master has control of the island bus 156 31002947 8 2009 Commissioning Use the following table to help troubleshoot your system RUN ERR TEST Meaning green red yellow blink 2 blink 2 blink 2 The island bus is powering up self test in progress off off off The island bus is initializing but is not started or there is no power present blink 1 off off The island bus has been put in the pre operational state by the RST button and is not started blink 3 The NIM is reading the contents of the removable memory card Not provided in basic NIMs on The NIM is overwriting its Flash memory with the card s configuration data see 1 Not provided in basic NIMs off blink 8 off The contents of the removable memory card is invalid Not provi
49. Interface Applications Guide 31005781 G 31005782 S 31005783 I DeviceNet STB NDN 2212 Advantys STB Standard DeviceNet 31003680 E 31003681 F standard NIM Network Interface Applications Guide 31003682 G 31003683 S 31004619 I STB NDN 1010 Advantys STB Basic DeviceNet Network 31005784 E 31005785 F basic NIM Interface Applications Guide 31005786 G 31005787 S 31005788 I Ethernet STB NIP 2212 Advantys STB Standard Ethernet Modbus 31003688 E 31003689 F Modbus standard NIM Network Interface Applications Guide 31003690 G 31003691 S 31004622 I STB NIP 2311 Advantys STB Standard Dual Port El00000000051 E standard NIM Ethernet Modbus TCP IP Network E100000000052 F Interface Applications Guide El00000000053 G El00000000054 S EIO0000000055 I EtherNet IP STB NIC 2212 Advantys STB EtherNet IP Network 31008024 E 31008025 F standard NIM Interface Applications Guide 31008026 G 31008027 S 31008028 I Fipio STB NFP 2212 Advantys STB Fipio Network Interface 31003692 E 31003693 F standard NIM Applications Guide 31003694 G 31003695 S 31004623 I INTERBUS STB NIB 2212 Advantys STB Standard INTERBUS 31004624 E 31004625 F standard NIM Network Interface Applications Guide 31004626 G 31004627 S 31004628 I STB NIB 1010 Advantys STB Basic INTERBUS Network 31005789 E 31005790 F basic NIM Interface Applications Guide 31005791 G 31005792 S
50. N a serial bus system without a defined application layer DeviceNet therefore defines a layer for the industrial application of CAN dynamic host configuration protocol A TCP IP protocol that allows a server to assign an IP address based on a device name host name to a network node A type of input design where two wires and are run from each signal source to the data acquisition interface The voltage between the input and the interface ground are measured by two high impedance amplifiers and the outputs from the two amplifiers are subtracted by a third amplifier to yield the difference between the and inputs Voltage common to both wires is thereby removed Differential design solves the problem of ground differences found in single ended connections and it also reduces the cross channel noise problem An input or output that has an individual circuit connection at the module corresponding directly to a data table bit or word that stores the value of the signal at that I O circuit It allows the control logic to have discrete access to the I O values Deutsche industrial norms A German agency that sets engineering and dimensional standards and now has worldwide recognition The Drivecom profile is part of CIA DSP 402 profile which defines the behavior of drives and motion control devices on CANopen networks 31002947 8 2009 163 Glossary economy segment EDS EIA EMC EMI EOS Ethernet A sp
51. OS module at the end of the previous island segment 114 31002947 8 2009 Extending the Island Bus Preferred Module Connections Each preferred module is equipped with connectors one to receive the island bus signals and the other to pass them on to the next module in the series A preferred module can be equipped with 120 Qtermination which can be enabled in the event that the preferred module is the last device on the island bus or it can be terminated with an island bus terminator Preferred Module Segments Overview The island can be extended with preferred modules between the previous STB XBE 1100 EOS module and the next STB XBE 1300 beginning of segment BOS module or to an island bus terminator The example below shows a preferred module connected to the STB XBE 1100 EOS and STB XBE 1300 BOS modules via preferred module extension cables oO 2 primary island segment extension segment network interface module NIM power distribution module PDM STB XBE 1100 EOS module STB XBE 1300 BOS module preferred module island bus termination plate NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment ONOahWND NOTE For cables relative to preferred modules see the specific preferred module documentation 31002947 8 2009 115 Extending the Island Bus The example below shows a preferred m
52. PDT 3100 module is used for the 24 VDC I O NOTE When you plan the layout of an island segment that contains a mixture of AC and DC modules we recommend that you place the AC voltage group s to the left of the DC voltage group s in a segment 31002947 8 2009 53 Site Requirements In this case the STB PDT 3100 PDM is placed directly to the right of the last 115 VAC module It terminates the sensor and actuator buses for the 115 VAC I O voltage group and initiates new sensor and actuator buses for the 24 VDC modules nim 115V DAL DAI DAI DAO DAO DAO 24 V DDI DDO PDM PDM a ae ETD p s e le sli oS G AON 115 VAC sensor power signal to the PDM 115 VAC actuator power signal to the PDM 24 VDC sensor power signal to the PDM 24 VDC actuator power signal to the PDM NOTE Special limitations see page 30 over the different operating temperature ranges are applicable to the STB PDT 3100 module see page 30 Each standard PDM contains a pair of time lag fuses to protect the I O modules in the segment A 10 A fuse protects the output modules on the actuator bus and a 5 A fuse protects the input modules on the sensor bus These fuses are user replaceable 54 31002947 8 2009 Site Requirements Basic PDM Power Distribution If your island uses basic PDMs inst
53. a different model number the remaining modules on the island will continue to operate but the new module will not be operational The green RDY LED on the new module will blink to indicate that it is in pre operational mode and the ERR LED on the NIM will indicate that a device mismatch has been detected If you choose to keep the module with a different model number in the base you will have to reconfigure the system to make it operational Do Not Reset the Island Bus While a Module Is Removed NOTE The following information describes the behavior of the island if you reconfigure it using the RST push button when a module is missing It is presented for illustrative purposes only Reconfiguring an island on a running installation will most likely require a corresponding change to the bus master configuration If you push the RST button on the NIM while an I O module is missing from the island bus the island will re configure and only the modules to the left of the missing one will be operational For example if an I O module is removed from address location 4 of the island bus as shown below 148 31002947 8 2009 Commissioning and then the RST button on the NIM is pushed the modules in locations 1 2 and 3 will remain operational and the modules to the right of the empty location will not be detected The green RDY LED on the modules in address locations 5 and 6
54. a series of interconnected base units and these base units are module specific The structure of the island backplane therefore will be defined by the type and order of modules that will reside in it You will need to make these decisions in advance so that you can build the correct backplane and key your base to module connections Although there is inherent keying in the Advantys I O system optional keying of modules and connectors is available and recommended Careful marking of your island base to module combinations is also recommended Selecting I O Modules When you plan an island layout the most important things you need to know are the number and type of I O modules and their matching bases Once these two issues have been determined it becomes easy to determine your external power requirements power distribution requirements and the overall hardware design NOTE For better immunity in noisy environments in the event a segment consists of groups of AC and DC I O modules you should place the AC group before the DC group from left to right You should allow maximum distance between analog modules and the PDM If you are using a standard NIM The island bus can support up to 32 I O modules These modules can be any combination of digital relay analog and special purpose Advantys STB modules and preferred modules As many as 12 of these modules may be standard CANopen devices If you use standard CANopen devices they must be i
55. able memory card see your NIM s applications guide 31002947 8 2009 143 Commissioning Here is a picture of the memory card being installed in a NIM The card is installed by pulling the memory card drawer out of the front of the NIM inserting the memory card into the drawer and pushing the drawer back into the NIM 144 31002947 8 2009 Commissioning Changing Baud Rates System Baud Rates By default an island bus communicates at 800 kbaud If you are using a basic NIM on the island bus this baud rate is a fixed operating parameter that cannot be changed If you are using a standard NIM in conjunction with the Advantys configuration software you may change the baud rate to 500 kbaud as described below NOTE If you use standard CANopen devices as part of your island the island bus must be configured to operate at 500 kbaud Changing the Baud Rate The factory default baud rate is 800 kbaud If you want to change the baud rate you need to use the Advantys configuration software NOTE When replacing NIMs in islands that contain STB CPS 2111 power supplies or EOS BOS combinations you must power off all units NIMs power supplies and EOS BOS combinations on the island The power off prevents a possible NIM error from occurring when you power up the units The error takes place when the original and replacement NIM baud rate settings differ Power cycling the entire island clears the error Using the Ad
56. ail The Backplane of the Island Bus After the NIM has been attached to the DIN rail attach the proper sequence of interconnected base units Start directly to the right of the NIM with a PDM base unit followed by a series of I O base units Base units are installed from left to right along the rail These base units together with the NIM will form the backplane for the primary segment of the island The following illustration points out features important in connecting base units to the DIN rail h o0 1 interlocking channels 2 contacts 3 contact channels 4 DIN rail latch NOTE If your plan includes keying the modules to their base connections see page 86 remove any break off pins from the bases before installing them on the DIN rail 94 31002947 8 2009 Installation The Base Units The following table lists the base types Base Model Base Width Advantys STB Modules It Supports STB XBA 1000 13 9 mm 0 53 in size 1 I O modules STB XBA 2000 18 4 mm 0 71 in size 2 I O modules and CANopen extension modules STB XBA 2100 18 4 mm 0 71 in the STB CPS2111 auxiliary power supply STB XBA 2200 18 4 mm 0 71 in DC and AC PDMs 18 4 mm 0 71 in STB XBA 2300 the BOS module STB XBA 2400 18 4 mm 0 71 in the EOS module STB XBA 3000 28 1 mm 1 06 in size 3 modules How To Attach Base units to the DIN Rail The following table describes the PDM base unit
57. all fields of electrotechnology including electricity and electronics An Advantys STB I O module designed at a moderate cost for typical continuous high duty cycle applications Modules of this type often feature standard IEC threshold ratings usually providing user configurable parameter options on board protection good resolution and field wiring options They are designed to operate in moderate to high temperature ranges The amount of time that a sensor must hold its signal on or off before the input module detects the change of state 168 31002947 8 2009 Glossary input polarity An input channel s polarity determines when the input module sends a 1 and when it sends a 0 to the master controller If the polarity is normal an input channel will send a 1 to the controller when its field sensor turns on If the polarity is reverse an input channel will send a 0 to the controller when its field sensor turns on input response time The time it takes for an input channel to receive a signal from the field sensor and put it on the Island bus INTERBUS protocol The INTERBUS fieldbus protocol observes a master slave network model with an active ring topology having all devices integrated in a closed transmission path IOC object Island operation control object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled in a CANopen NIM It is a 16 bit word that pr
58. alog I O Modules The operating temperature ranges for the STB Analog I O modules are listed below In the following tables No signifies that the module is not qualified for operation over the indicated temperature range Analog Input Modules Model Type Logic Bus Current Consumption Operating Temperature Ranges 25 to 0 C 0 to 60 C 60 to 70 C STB ACI 0320 Cur 4 ch 4 20 mA 16 bit standard 95 mA 95 mA 95 mA STB ACI 1230 Cur 2 ch 0 20 mA 12 bit standard 30 mA 30 mA 30 mA STB ACI 1225 Cur 2 ch 4 20 mA 10 bit basic No 30 mA No STB ACI 1400 Cur 8 ch 4 20 mA 16 bit single ended standard 90 mA 90 mA 90 mA STB ACI 8320 Cur 4 ch 4 20 mA 16 bit standard 95 mA 95 mA 95 mA STB ART 0200 RTD Tc mV 2 ch 15 bit sign standard No 30 mA 30 mA STB AVI 0300 Volt 4 ch wide range 16 bit standard 90 mA 90 mA 90 mA STB AVI 1270 Volt 2 ch 10V 11bit sign standard No 30 mA No STB AVI 1275 Volt 2 ch 10V 9bit sign basic No 30 mA No 26 31002947 8 2009 Site Requirements Analog Input Modules Model Type Logic Bus Current Consumption Operating Temperature Ranges 25 to 0 C 0 to 60 C 60 to 70 C STB AVI 1255 Volt 2 ch 0 10V 10 bit basic No 30 mA No STB AVI 1400 Volt 8 ch wide range 16 bit single ended 90 mA 90 mA 90 mA standard Analog Output Modules Model Type Logic Bus Current Consu
59. and modules They can also help match I O to the correct bases The STB XMP 6700 label kit comes with a printer friendly sheet of fifty 5 x 10 mm adhesive backed prescored labels They can be ordered from your Schneider representative In addition a label printing template is available on the CD that came with your NIM The template can also be found on the User Doc CD STB SUS 8800 that can be ordered from Schneider and on the Schneider web site www telemecanique com 74 31002947 8 2009 Installation The following illustration shows the label areas on a module base combination Label area on the base Label area on the module Cable Channels Cable channels are recommended for an island s physical stability and ease of system assembly For thermal stability of the island maintain a distance of 10 cm 3 94 in between the tray and the island segment as shown below j ILS 318 Sl OSLO SID oO 31002947 8 2009 75 Installation The DIN Rail Carrier Rails for the Island Bus The Advantys STB modules are designed for mounting on 35 mm x 15 mm deep DIN rail conforming to IEC 60715 The use of 15 mm deep DIN rail is required to achieve the stated system performance specifications As shown on the following illustration the mounting hardware must be installed at the end positions and at 150 mm maximum increments along the length of the rail Outline of ST
60. at the extended temperature range of 60 to 70 C The NIM must be at product version PV 9 9 or higher to operate in the 25 to 0 C extended temperature range Location of the NIM s Product Version Marking The product version PV is indicated in the markings that appear on the upper left hand side of each NIM awe Location of PV and Certification Markings Power Distribution Modules The operating temperature ranges for the power distribution modules are listed below 30 31002947 8 2009 Site Requirements In the following tables No signifies that the module is not qualified for operation over the indicated temperature range PDMs Model Type Field Power Supplied to I O Modules Operating Temperature Ranges 25to0 C 0Oto 60 C 60 to 70 C STB PDT 2100 120 230 VAC Power No Sensor 2 5 A 60 C amp 5A 30 C No Distr standard Actuator 5 A 60 C amp 10 A 30 C STB PDT 2105 120 230 VAC Power No 4A No Distr basic STB PDT 3100 24 VDC Power Distr 12A 8 0 A see curve below 6 0 A see standard curve below STB PDT 3105 24 VDC Power Distr No 4A No basic STB PDT 3100 Performance Considerations For the STB PDT 3100 PDM the maximum combined module current the sum of the actuator and sensor currents depends upon the island s ambient temperature The following diagram presents a curve that plots the modules s maximum combined current against it s op
61. ate must be included in determining the total size of the island Standard Module Dimensions Advantys STB modules come in three different sizes and the dimensions for each of the sizes are listed in the following table Module Width of module alone Height of module in Depth of module in size base base with field connectors 1 13 9 mm 55 in 128 25 mm 5 05 in 75 5 mm 2 97 in 2 18 4 mm 73 in 128 25 mm 5 05 in 75 5 mm 2 97 in 2 PDM 18 4 mm 73 in 137 90 mm 5 45 in 79 5 mm 3 13 in 3 28 1 mm 1 11 in 128 25 mm 5 05 in 70 1 mm 2 76 in These depth and height dimensions do not take into account the dimensions of external power equipment preferred modules and or standard CANopen devices 31002947 8 2009 45 Site Requirements The size and type of base for each of the Advantys STB modules is listed in the table on the following page STB Modules Size amp Base Type The following table lists the size and required base for each of the Advantys STB modules Model Size Base Model Size Base Analog Input Modules Analog Output Modules 46 31002947 8 2009 Site Requirements Model Size Base Model Size Base STB ACI 0320 2 STB XBA 2000 STB ACO 0120 2 STB XBA 2000 STB ACI 1230 1 STB XBA
62. by acting as their communications interface across the bus e lItis the gateway between the island and the fieldbus on which the island operates managing data exchange between the island s I O modules and the fieldbus master e Itmay be the interface to the Advantys configuration software basic NIMs do not provide a software interface e Itis the primary power source for logic power on the island bus delivering a 5 VDC logic power to the I O modules in the primary segment Different NIM models see page 29 are available to support the various open fieldbuses and different operational requirements Choose the NIM that meets your needs and operates on the appropriate fieldbus protocol Each NIM is documented in its own user manual PDMs The second module on the primary segment is a PDM see page 52 PDMs are available in different models see page 30 to distribute e 24 VDC field power to the I O modules in a segment e 115 VAC or 230 VAC field power to the I O modules in a segment The number of different I O voltage groups that are installed on the segment determine the number of PDMs that need to be installed If your segment contains I O from all three voltage groups you will need to install at least three separate PDMs in the segment Different PDM models are available with scalable performance characteristics I O Modules The example shown above contains both digital AC and DC I O modules that provide 115 230 VAC and 24 VDC power t
63. ces of 1 communications layer as defined by the ISO OSI reference model is made available to the next layer supervisory control and data acquisition Typically accomplished in industrial settings by means of microcomputers service data object In CAN based networks SDO messages are used by the fieldbus master to access read write the object directories of network nodes A group of interconnected I O and power modules on an Island bus An Island must have at least 1 segment and depending on the type of NIM used may have as many as 7 segments The first leftmost module in a segment needs to provide logic power and Island bus communications to the I O modules on its right In the primary or basic segment that function is filled by a NIM In an extension segment that function is filled by an STB XBE 1200 or an STB XBE 1300 BOS module safety extra low voltage A secondary circuit designed and protected so that the voltage between any 2 accessible parts or between 1 accessible part and the PE terminal for Class 1 equipment does not exceed a specified value under normal conditions or under single fault conditions 176 31002947 8 2009 Glossary SIM subscriber identification module Originally intended for authenticating users of mobile communications SIMs now have multiple applications In Advantys STB configuration data created or modified with the Advantys Configuration Software can be stored on a SIM and then written
64. conductor and distribute PE as described above NOTE Tie the PE lines from more than one PDM to a single PE ground point in a star configuration This will minimize ground loops and excessive current from being created in PE lines This illustration shows separate PE connections tied to a single PE ground er l i 1 the NIM 2 aPDM 124 31002947 8 2009 Grounding another PDM captive screws for the PE connections FE connection on the DIN rail PE ground point our Ww 31002947 8 2009 125 Grounding The Functional Earth Connection Functional Earth FE on the DIN Rail The DIN rail for your Advantys STB island is considered the functional earth ground FE plane for your system Here EMI and RFI are suppressed The connection between this ground and your island is made at the contacts on the back of your island s NIM and at the back of the I O bases It is essential that this connection be sound Rail Mounting Considerations If you are using 7 5 mm DIN rail make sure that the region along the rail where the island bases will be installed does not have any screw heads on it The base units may not make proper contact with the rail if there are screw heads behind them and the FE contact may be compromised A 7 5 mm DIN rail can support vibration conditions up to 3 g For high vibration environments up to 5 g the rail needs to be fastened to the mounting
65. cted via an STB XCA 100x extension cable oO 2 primary island segment extension segment network interface module NIM power distribution module PDM STB XBE 1100 EOS module STB XBE 1300 BOS module STB XCA 100x extension cable island bus termination plate ONON hWOND The STB XBE 1200 and STB XBE 1300 BOS modules can accept 24V DC voltage from a 24V DC power supply connected to its 2 pin power connector and pass this power to another extension segment The STB XBE 1100 EOS module can accept 24V DC voltage from a 24V DC power supply connected to its 2 pin power connector and pass this power to another extension segment or to a preferred module Each module s 2 pin connector can accept either e a screw type power connector available in a kit of 10 model STB XTS 1120 e a spring clamp power connector available in a kit of 10 model STB XTS 2120 Each entry slot accepts a wire in the range 0 14 to 1 5 mm 28 to 16 AWG Each connector has a 3 8 mm 0 15 in pitch between the entry slots 31002947 8 2009 111 Extending the Island Bus We recommend that you strip at least 9 mm from the wire s jacket to make the connection Island Bus Extension Cables If your island configuration includes extension segments the separate elements need to be connected with special Advantys STB bus extension cables These bus extension cables are available in five lengths
66. ded in basic NIMs blinking off off The NIM is configuring or auto configuring the island bus steady which is not started blink 3 off off Initialization is complete the island bus is configured the configuration matches the island bus is not started on Auto configuration data is being written to Flash memory see 1 off blink 6 off The NIM detects no I O modules on the island bus blink 3 blink 3 off Configuration mismatch non mandatory or unexpected modules in the configuration do not match the island bus is not started blink 3 blink 2 off Configuration mismatch at least one mandatory module does not match the island bus is not started Not provided in basic NIMs off blink 2 off Assignment error the NIM has detected a module assignment error the island bus is not started blink 5 Internal triggering protocol error 31002947 8 2009 157 Commissioning RUN ERR TEST Meaning green red yellow off blinking off Fatal error Because of the severity of the error no further steady communications with the island bus are possible and the NIM stops the island The following are fatal errors e significant internal error e module ID error auto addressing failure mandatory module configuration error process image error e auto configuration configuration error e island bus management error e receive transmit queue software overrun error on off off The i
67. e is connected via an island bus extension cable to the previous segment You can use the configuration software to design your island or use information from the I O book to do a design on paper How to Build an Extension Segment An extension segment is built in much the same way as the primary segment Instead of using a NIM in the first location a BOS module is installed The BOS module mounts in a special size 2 base the STB XBA 2300 A BOS delivers logic power across the extension island backplane Just as with the NIM a BOS module needs to be connected to an external 24 VDC power supply The rest of the modules are assembled the same as in a primary segment The second module is a PDM followed by a voltage group of I O modules The last device in the segment may be e an STB XMP 1100 termination plate if this is the end of the island bus e an STB XBE 1000 or STB XBE 1100 EOS module if the island bus is to be extended to another segment of STB I O modules e anSTB XBE 1100 EOS module if the island bus is to be extended to a preferred module e a preferred module termination resistor if the end of the island bus is with a preferred module or the last preferred module Extension Segment Requirements When joining island bus segments together it is important to note that only paired EOS BOS modules work in conjunction with one another The following EOS and BOS modules are used exclusively with one another between island s
68. eNet STB NDN 1010 basic STB NDN 2212 standard EtherNet IP STB NIC 2212 standard Ethernet Modbus TCP IP STB NIP 2212 standard STB NIP 2311 pending standard dual port FIPIO STB NFP 2212 standard INTERBUS STB NIB 1010 basic STB NIB 2212 standard Modbus Plus STB NMP 2212 standard Profibus DP STB NDP 1010 basic STB NDP 2212 standard Power Modules Model Type STB CPS 2111 Auxiliary Power Supply STB PDT 2100 standard 120 230 VAC Power Distribution STB PDT 2105 basic STB PDT 3100 standard 24 VDC Power Distribution STB PDT 3105 basic Special Purpose Modules Model Type STB EHC 3020 High Speed Counter Multimode 40 kHz STB EPI 1145 Tego Power 16 in 8 out parallel interface STB EPI 2145 Tesys Type U 12 in 8 out parallel interface 42 31002947 8 2009 Site Requirements Model Type STB XBE 1100 EOS extension module STB XBE 1300 BOS STB XBE 2100 CANopen 31002947 8 2009 43 Site Requirements 1 3 Initial Planning Considerations Introduction This section provides you with information that should be helpful in the early planning stages for an Advantys STB system The subject matter includes the requirements for enclosing the STB island in a protective housing determining the the type of PDMs required for the island s field power needs and examples of how to supply the logic and field pow
69. ead of standard PDMs then actuator power and sensor power are sent over a single power line In the following illustration a basic STB PDT 2105 PDM is used for the 115 VAC actuator and sensor power and a basic STB PDT 3105 PDM supplies the 24 VDC power line NIM 115V DA DAI DAI DAO DAO DAO 24 V DDI DDO 1 PDM PDM M 1 115 VAC sensor power signal to the PDM 2 24 VDC sensor power signal to the PDM Each basic PDM contains on 5 A time lag fuse that protects the I O modules in the segment This fuse is user replaceable 31002947 8 2009 55 Site Requirements PE Grounding A captive screw terminal on the bottom of the PDM base makes contact with pin 12 on each I O base establishing an island PE bus The screw terminal on the PDM base meets IEC 1131 requirements for field power protection The screw terminal should be wired to the PE point see page 124 on your system nim 24 DDI DDI DDI DDO DDO DDO Avi Avo ACI ACO PDM l Sensor Power BE AAA bd gt Aidusiel Power po se le p PA EDER EA de eee Se ae p PE Bus To PE point on system 56 31002947 8 2009 Site Requirements Logic Sensor and Actuator Power Distribution on the Island Bus Logic Power Logic power is the 5 VDC power supplied by the NIM to the STB I O modules You
70. ecial type of STB I O segment created when an STB NCO 1113 economy CANopen NIM is used in the first location In this implementation the NIM acts as a simple gateway between the I O modules in the segment and a CANopen master Each I O module in an economy segment acts as a independent node on the CANopen network An economy segment cannot be extended to other STB I O segments preferred modules or enhanced CANopen devices electronic data sheet The EDS is a standardized ASCII file that contains information about a network device s communications functionality and the contents of its object dictionary The EDS also defines device specific and manufacturer specific objects Electronic Industries Association An organization that establishes electrical electronic and data communication standards electromagnetic compatibility Devices that meet EMC requirements can operate within a system s expected electromagnetic limits without error electromagnetic interference EMI can cause an interruption malfunction or disturbance in the performance of electronic equipment It occurs when a source electronically transmits a signal that interferes with other equipment This abbreviation stands for end of segment When more than 1 segment of I O modules is used in an Island an STB XBE 1000 or an STB XBE 1100 EOS module is installed in the last position in every segment that has an extension following it The EOS module extends Island bus communication
71. ed value for an attribute of a device at run time PDM power distribution module A module that distributes either AC or DC field power to a cluster of I O modules directly to its right on the Island bus A PDM delivers field power to the input modules and the output modules It is important that all the I O clustered directly to the right of a PDM be in the same voltage group either 24 VDC 115 VAC or 230 VAC PDO process data object In CAN based networks PDOs are transmitted as unconfirmed broadcast messages or sent from a producer device to a consumer device The transmit PDO from the producer device has a specific identifier that corresponds to the receive PDO of the consumer devices PE protective earth A return line across the bus for fault currents generated at a sensor or actuator device in the control system peer to peer communications In peer to peer communications there is no master slave or client server relationship Messages are exchanged between entities of comparable or equivalent levels of functionality without having to go through a third party like a master device PLC programmable logic controller The PLC is the brain of an industrial manufacturing process It automates a process as opposed to relay control systems PLCs are computers suited to survive the harsh conditions of the industrial environment PowerSuite Software PowerSuite Software is a tool for configuring and monitoring control devices for elec
72. egments EOS Module BOS Module STB XBE 1000 STB XBE 1200 STB XBE 1100 STB XBE 1300 31002947 8 2009 109 Extending the Island Bus For example if an STB XBE 1000 EOS module is connected in the previous island segment you must connect an STB XBE 1200 BOS module to the beginning of the next island segment Multiple island segments can have different paired EOS BOS modules The following figure shows compatible EOS BOS modules joined on an island with multiple segments OONOOARWND primary island segment extension segment 1 extension segment 2 network interface module NIM power distribution module PDM STB XBE 1100 EOS module STB XBE 1300 BOS module preferred module STB XBE 1000 EOS module STB XBE 1200 BOS module island bus termination plate 110 31002947 8 2009 Extending the Island Bus Extension Segments Overview Connectors The STB XCA 100x Island bus extension cable connects two STB island segments One end of the cable plugs in to the island bus communications output port on the front panel of the EOS module at the end of one island segment The other end of the extension cable plugs in to the island bus communications input port on the front panel of the BOS module at the beginning of the next island segment The example below shows an STB XBE 1100 EOS and an STB XBE 1300 BOS modules conne
73. er i e supplies that provide 24 VDC to the NIM or to an STB PDT 3100 power distribution module A CAUTION IMPROPER GALVANIC ISOLATION The power components are not galvanically isolated They are intended for use only in systems designed to provide SELV isolation between the supply inputs or outputs and the load devices or system power bus e You must use SELV rated supplies to provide 24 VDC source power to the NIM and any BOS or auxiliary power supply modules in your system e f you are using a relay module with a contact voltage above 130 VAC do not use a common external 24 VDC power supply for the PDM supporting that module and the logic power in the NIM auxiliary power supplies or BOS modules e Above 130 VAC the relay module defeats the double insulation provided by a SELV rated power supply Failure to follow these instructions can result in injury or equipment damage 122 31002947 8 2009 Grounding Voltage Cut out Switching Advantage of the Power Distribution Method One of the key features of Advantys STB island is the separate distribution of field power to input and output modules A standard PDM distributes field power to the input modules via a sensor bus and independently distributes field power to the output modules over an actuator bus With a simple relay switch installed between the source power supply and the actuator bus connection on the standard PDM you can test your application pro
74. er to the modules What s in this Section This section contains the following topics Topic Page Enclosing the STB Island 45 The Power Distribution Modules 52 Logic Sensor and Actuator Power Distribution on the Island Bus 57 Power Supply Selection 64 44 31002947 8 2009 Site Requirements Enclosing the STB Island Open System Requirement All Advantys STB modules meet CE mark requirements for open equipment and should be installed in an enclosure that meets NEMA 250 type 1 requirements and IP 20 requirements conforming to IEC 529 The enclosure should be designed to prevent e unauthorized access e personal injury resulting from access to live parts The specific environmental conditions under which the modules must operate should be considered in planning for the enclosure Special consideration should be given to hazardous locations where a potentially explosive atmosphere see page 35 may exist NOTE The majority of Advantys STB modules are certified for use in explosive environments Refer to ATEX FM Certified STB Modules see page 37 fora complete list of modules Size of the Enclosure The size of the enclosure is determined by the number of modules that will makeup the island One NIM and a maximum of 32 I O modules are permitted per island which can be e standard Advantys STB e optional preferred e optional standard CANopen In addition PDMs and an EOS or termination pl
75. erating temperature range Current A 12 10 l l l l jel 25 l 15 0 15 30 45 60 70 Temperature C This example shows e At 70 C the total maximum combined current is 6 A e At60 C the total maximum combined current is 8 A 31002947 8 2009 31 Site Requirements e At 45 C the total maximum combined current is 10 A e At30 C the total maximum combined current is 12 A NOTE At any temperature the maximum actuator currentis 8A 6A at 70 C and the maximum sensor current is 4 A Logic Bus Current Draw Limitations The total bus current drawn from the NIM s power supply is determined by the number of I O modules that are placed in the STB island segment The more modules the greater the amount of current required to support them You can determine the total bus current required from the NIM by totaling the individual current requirements for all the I O modules residing on the island The total bus current value must fall within the allowable current draw limit listed for the particular type of NIM module existing on the island If the logic bus current draw exceeds the capacity of the NIM then the island segment needs to be divided into smaller segments or an auxiliary power supply needs to be added to the segment The Current Draw Example below illustrates this situation Two bus current values are listed in the NIMs temperature table one for the
76. erred module manual for detailed installation instructions If you are not extending the island go to step 8 Install the STB XBE 1300 BOS module in an STB XBA 2300 base in the first position in the extension segment Build the rest of your segment starting with the appropriate PDM in an STB XBA 2200 base next to the BOS module Connect the BOS module to your source power supply In general we recommend using separate supplies for the logic power to each BOS module in the extension segment with a length of the appropriate island bus extension cable Make sure the connectors are seated firmly into their respective receptacles Terminate the last segment or the last module on the island bus with a 120 Q terminator resistor Power Requirements A preferred module does not receive logic power or field power from the island bus It requires its own power supply and power source 31002947 8 2009 117 Extending the Island Bus Installing an CANopen Device Extension Standard CANopen Devices An island bus can support standard CANopen devices as well as Advantys STB I O modules and preferred modules A maximum of 12 standard CANopen devices can be added to an island They count as part of the 32 module system limit Standard CANopen devices must be added to the end of the island bus after the last segment The last segment on the island must end with an STB XBE 2100 CANopen extension module i
77. eup of the island is called a segment Open Fieldbus Choices The NIM An STB island can function on any of the following industry standard open fieldbus networks Profibus DP DeviceNet Ethernet CANopen Fipio Modbus Plus INTERBUS A NIM resides in the first position on the island leftmost on the physical setup The NIM provides the interface between the I O modules and the fieldbus master It is the only module on the island that is fieldbus dependent a different NIM is available for each fieldbus The rest of the I Os and PDMs on the island function exactly the same regardless of the fieldbus on which the island resides You have the advantage of being able to select I O modules and establish island functionally independent of the fieldbus on which it will operate Standard Advantys STB Modules Preferred Modules The core set of standard Advantys STB modules comprises a set of analog digital and special I O modules open fieldbus NIMs power distribution modules PDMs island bus extension modules special modules These standard modules are designed to specific Advantys STB form factors and fit on base units on the island bus They take full advantage of the island s communication and power distribution capabilities and they are auto addressable You can also use preferred modules in the makeup of the island node A preferred module is a device from another Schneider product line or potentially from a third part
78. exceeds the PDM tolerance 31002947 8 2009 61 Site Requirements The example below shows a 115 VAC PDM correctly wired to a two phase AC power supply two phase transformer PDM F L phase 1 vy HE actuator bus N ee 2 sensor bus phase 2 vy zi a opposite phase is not connected 62 31002947 8 2009 Site Requirements If the island segment contains a mixture of both 115 VAC and 230 VAC I O modules you must take care to install them in separate voltage groups and support the different voltages with separate STB PDT 2100 PDMs as is shown in the following illustration P S 5 0 V i E a logic Power External M age 24 VDC Source alls ails as 230 230 1230 Pe E a AC VAC vac vac Snc vac vac vac PDM IN OUT IN IN oUT IN A A A Asr 230 VAC 415 VAC R AA 44H 715 VAC i 430 VAC 115 VAC ouhwhd 230 VAC 24 VDC signal to the NIM s logic power supply 115 VAC signal to the segment s sensor bus 115 VAC signal to the segment s actuator bus optional relay on the actuator bus 230 VAC signal to the segment s sensor bus 230 VAC signal to the segment s actuator bus NOTE When an island bus is supporting both 115 VAC I O modules and 230 VAC I O modules the 115 VAC modules and the 230 VAC modules must be in separate voltage groups behind
79. g a low cost basic PDM one field power connection is all that is made to each PDM Power can be supplied by the same power supply delivered in parallel or by independent power supplies In general we recommend using separate supplies for the logic power to the NIM and for field power to the PDM s The power supplies must be SELV rated Your design decision should be based on current needs and capabilities The supplies can be mounted on the same DIN rail or mounted separately They are generally enclosed in the same EIA rated enclosure that your island is in To make the connection simply push your power connectors into their matching receptacles The DC PDMs are designed with reverse polarity protection This will help prevent damage to the DC modules and protect them from possible unexpected field operation However this is only intended as a temporary protection during commissioning of the island Here is an independent power scheme for an Advantys STB island with a standard PDM using two power supplies Power Power Supply B Supply q eooeve a e 5 2 e 5 e n g ELLI p e 5 2 e s p 31002947 8 2009 139 Commissioning Here is a 24 V parallel power scheme for an Advantys STB island with a standard PDM Here is an independent power scheme for an Advantys STB island with a basic PDM using two power supplies
80. ge 91 In the final phase you take care of all grounding issues install cable channels make the necessary signal and power connections and comission the island Step Action For Details see 1 Install the EMC grounding bar EMC Kits see page 127 2 Make PE and FE grounding connections Grounding Considerations see page 121 3 Install cable channels and insert wiring harness Cable Channels see page 75 Make all field wiring connections Connect the field bus master PLC Fieldbus Connection see page 138 6 Make all power connections Power Connections see page 138 31002947 8 2009 69 Installation Step Action For Details see 7 Dress all leads with adequate service loops to harness Wiring see page 50 8 Comission the island Configuring the Island see page 142 70 31002947 8 2009 Installation The Layout of Modules on an Island Bus Making a Plan Before you begin to install the modules you need to establish a solid plan that identifies e the type of enclosure for the island the number and type of I O modules on your island their power requirements the order in which they will be placed on the island bus base unit needs a keying scheme that helps match the correct modules with their bases a labelling plan Establishing and following a clear plan is necessary The island bus will be constructed with
81. gram with live inputs while the outputs are disabled Here is an example of this relay switch setup 24 VDC 24 VDC P S P S 24 VDC d to sensor bus s to actuator bus Recommended Safety Relays relay switch Schneider recommends their Preventa line of relays For a complete selection contact your Schneider representative and ask for catalog DHMED 198043 XX 31002947 8 2009 123 Grounding The Protective Earth Connection PE Contact for the Island One of the key functions of a PDM in addition to distributing sensor and actuator power to the I O modules is the provision of protective earth PE to the island On the bottom of each STB XBA 2200 PDM base is a captive screw in a plastic block By tightening this captive screw you can make a PE contact with the island bus Every PDM base on the island bus should make PE contact How PE Contact Is Made PE is brought to the island by a heavy duty cross sectional wire usually a copper braided cable 6 mm or larger The wire needs to be tied to a single grounding point The ground conductor connects to the bottom of the each PDM base and is secured by the PE captive screw Local electrical codes take precedence over our PE wiring recommendations Handling Multiple PE Connections It is possible that more than one PDM will be used on an island Each PDM base on the island will receive a ground
82. he fieldbus master producer consumer model Profibus DP In networks that observe the producer consumer model data packets are identified according to their data content rather than by their node address All nodes listen on the network and consume those data packets that have appropriate identifiers Profibus Decentralized Peripheral An open bus system that uses an electrical network based on a shielded 2 wire line or an optical network based on a fiber optic cable DP transmission allows for high speed cyclic exchange of data between the controller CPU and the distributed I O devices 174 31002947 8 2009 Glossary reflex action repeater A simple logical command function configured locally on an Island bus I O module Reflex actions are executed by Island bus modules on data from various Island locations like input and output modules or the NIM Examples of reflex actions include compare and copy operations An interconnection device that extends the permissible length of a bus reverse polarity protection rms role name RTD Use of a diode in a circuit to protect against damage and unintended operation in the event that the polarity of the applied power is accidentally reversed root mean square The effective value of an alternating current corresponding to the DC value that produces the same heating effect The rms value is computed as the square root of the average of the squares of the instantaneous a
83. hed off or the area is know to be non hazardous Failure to follow these instructions will result in death or serious injury 31002947 8 2009 35 Site Requirements Certifications When planning the installation of an STB island that will be located within an explosive environment you must meet the following requirements e Install the equipment within a tool secured IP 54 enclosure that is capable of accepting Zone 2 wiring methods and meets the applicable requirements of EN 60079 0 and EN 60079 15 e The location of the installation must fall within the guidelines for hazardous environments spelled out in ATEX Directive 94 9 EC and NEC Class 1 Div 2 see Certifications below Schneider Electric s Advantys STB series of modules that are certified for use in an explosive environment are listed in the table below The modules are ATEX certified for the European market and FM approved for the North American market The certification ratings that appear in the table are described below The NEC uses a Class Division Group rating system defined by the National Fire Protection Association The STB modules are Factory Mutual FM certified in accordance with the NEC ratings as follows e Class Area where ignitable concentrations of flammable gases or liquid vapors are present e Division 2 Hazardous substances are present only during abnormal conditions such as a leak Group A Acetylene Most Volatile Group
84. id the hazards involved 31002947 8 2009 About the Book 2 At a Glance Document Scope This book provides the information you will need in order to plan and install an Advantys STB island The installation will comprise some combination of an Advantys STB network interface module one or more power distribution modules various I O modules and perhaps some island bus extension modules and cables Validity Note This document is valid for Advantys 4 5 or later Related Documents Title of Documentation Reference Number Advantys STB Analog I O Modules Reference Guide 31007715 E 31007716 F 31007717 G 31007718 S 31007719 I Advantys STB Digital I O Modules Reference Guide 31007720 E 31007721 F 31007722 G 31007723 S 31007724 I Advantys STB Counter Modules Reference Guide 31007725 E 31007726 F 31007727 G 31007728 S 31007729 I 31002947 8 2009 7 Advantys STB Special Modules Reference Guide 31007730 31007731 31007732 G 31007733 S E F 31007734 I Advantys STB Standard Profibus DP Network Interface Applications 31002957 E Guide 31002958 F 31002959 G 31002960 S 31002961 l Advantys STB Basic Profibus DP Network Interface Applications 31005773 E Guide 31005774 F 31005775 G 31005776 S 31005777 I Advantys STB Standard INTERBUS Network Interface Applications 31004624 E
85. ifications 24 EOS BOS modules extending the island 111 EOS BOS modules compatibility installing extension segments 109 114 extending the island connecting to EOS BOS modules 111 connecting to preferred modules 115 extending the island bus to extension segments 108 to preferred devices 108 to standard CANopen devices 108 F factory default settings 154 fault detection 154 FE 126 fieldbus connections 138 functional earth 126 H HE 13 connector 155 HMI panel 155 hot swapping I O modules 146 31002947 8 2009 183 Index Insertion removal cycles Advantys STB modules and bases 153 installing extension segments EOS BOS modules compatibility 109 114 island bus LEDs 156 mastery of 756 operational mode 156 Isolation requirements 122 K keying I O module field wire connectors 88 I O to base connection 86 NIM power connection 90 PDM power connection 97 keying kits 83 L label kit for STB modules and their bases 74 label printing template 74 LEDs 155 and COMS states 156 and reset 156 BUS FLT LED 156 island bus 156 PWR LED 156 TEST LED 156 M Modbus protocol 155 N NIM installing and removing 77 P power connections 138 138 preferred module connected to EOS 116 preferred modules extending the island 115 installation 114 R RFI EMI suppressing with EMC kit 127 RST button 142 LED indications 156 S SELV rated isolat
86. in the last position of the last segment on the island bus right before the terminator plate If you want to use a standard CANopen device in an Advantys STB island and its device profile does not appear in the Advantys configuration software contact your local Schneider Electric representative Schneider Electric is able to integrate standard CANopen devices into the STB catalog when those devices meet the following criteria e they conform to the CANopen V4 0 standard they must support heartbeat and error control e they must operate at 500 kbaud e they must have predefined PDOs with predefined default mappings NOTE Make sure that you follow vendor instructions when you install configure and operate standard CANopen devices on an Advantys STB island NOTE When you use a CANopen extension make sure that you do not auto configure the island Standard CANopen devices are not recognized in an auto configured system Auto configuration also resets the baud rate to 800 kbaud and an island bus with a CANopen extension must operate at 500 kbaud CANopen Extension Cable Requirements The cable between the STB XBE 2100 extension module and a standard CANopen device or between two CANopen extension devices must meet the recommen dations defined in CiA specification DR303 1 Cable with a resistance of 70 mW m and a cross section of 0 25 0 34 mm is recommended NOTE A CANopen extension on an island bus must be separately terminated a
87. ion in the 24 VDC power source 122 specifications electromagnetic susceptibility 25 emission 25 environmental 24 environmental systemwide 24 STB SPU 1000 Advantys configuration soft ware to configure preferred modules 114 STB XBE 1000 EOS module EOS BOS module compatibility 110 STB XBE 1100 EOS module connection to preferred module 116 STB XCA 4002 programming cable 155 STB XCA 4002 programming cable specifications 155 STB XMP 4440 removable memory card and reset 154 STB XMP 6700 marking label kit 74 STB XMP 7700 module keying pin kit 86 STB XMP 7800 I O connector keying pin kit 88 91 STB XMP 7810 PDM connector keying pin kit 91 STB XTS 1120 screw type power connector 111 STB XTS 2120 spring clamp field wiring con 184 31002947 8 2009 Index nector 177 T test mode 156 testing your application with live inputs 123 troubleshooting 154 using the Advantys STB LEDs 156 V voltage cut out switching relays for 123 W wattage dissipation in a system cabinet 50 31002947 8 2009 185 Index 186 31002947 8 2009
88. ion segment Which BOS module must be selected depends on the module types that shall follow A master on a Fipio network C The CAN controller area network protocol ISO 11898 for serial bus networks is designed for the interconnection of smart devices from multiple manufacturers in smart systems for real time industrial applications CAN multi master systems ensure high data integrity through the implementation of broadcast messaging and advanced error mechanisms Originally developed for use in automobiles CAN is now used in a variety of industrial automation control environments An open industry standard protocol used on the internal communication bus The protocol allows the connection of any enhanced CANopen device to the Island bus 31002947 8 2009 161 Glossary Cl CiA CIP COB configuration CRC DDXML This abbreviation stands for command interface CiA CAN in Automation is a non profit group of manufacturers and users dedicated to developing and supporting CAN based higher layer protocols Common Industrial Protocol Networks that include CIP in the application layer can communicate seamlessly with other CIP based networks For example the implementation of CIP in the application layer of an Ethernet TCP IP network creates an EtherNet IP environment Similarly CIP in the application layer of a CAN network creates a DeviceNet environment Devices on an EtherNet IP network can therefore commu
89. ions remove any break off pins from the bases before installing them on the DIN rail Keying pin kits are available for the I O to base connection the field wire connection for sensor and or actuator connections the 24 VDC connection to the NIM and the power connection on the PDM If you want to Use a key from an Key Quantity key an I O module to a base STB XMP 7700 keying kit 60 key a field wire connection on the front STB XMP 7800 keying kit 96 of an I O module key a 24 VDC connection on a NIM key a PDM power connection STB XMP 7800 keying kit 96 STB XMP 7810 PDM keying kit 24 Creating a Keying Scheme There are a multitude of keying schemes you can use in an Advantys STB island Here are some strategies to keep in mind e key the top and bottom module connections differently e key adjacent modules differently Here is a sample keying scheme for base to module connections It uses the six unique keying combinations where a module with a different keying profile will not fit into any other uniquely keyed base You may design your keying scheme with more than the six keying combinations Verify your keying scheme prior to starting up your system 31002947 8 2009 83 Installation We are going to key all the base module combinations on our island We have decided to use the six unique keying patterns 1 to 6 and one non unique pattern 7 The illustration below poin
90. ired slots on the module per your keying scheme When keying this connector the key pin from the key pin wheel is pushed into the field wire receptacle at the front of the module then the break off pin on the connector plug is broken off to match Here are the steps for keying the field wire connections on your modules 88 31002947 8 2009 Installation Step Action To key a field wire connection on your module you will need your keying scheme a key pin wheel from an STB XMP 7800 kit or the keys that came with your connector kit access to the front of the module and the two field wire connectors separated from the module Module Keying pinwheel field wire connectors R Fes o h el i i q n Keying scheme 31002947 8 2009 89 Installation Step Action Use a pair of needle nose pliers to break off the pins on the field wire connector that correspond to your planned keying scheme Break off pin Push the key still attached to the pinwheel STB XMP 7800 into the open key slot on the module Then twist the pinwheel enough to break the key off of the pinwheel Do this to as many key slots as your keying scheme dictates D OakWN STB XMP 7800 1 SS How to Key the NIM Power Connection The NIM power connector is a two pin version of the I O connector Follow the same steps in Keyi
91. irements The standard DIN rail is 35 mm x 15 mm deep For DIN rail mounting requirements see page 76 15mm _ lt _ Mounting surface 35 mm Y DIN ae Wiring Wiring must not obstruct the 100 mm 3 94 of free air space above and below the island segment All wires must be secured to prevent undue load or strain on the STB modules As shown in the side view above all leads from a harness or cable channel must be dressed with a service loop to reduce strain on the module Thermal Considerations For proper heat dissipation allow a minimum clearance of 100 mm 3 94 in above and below each island segment The vent openings on top and bottom of the modules must not be obstructed Listed below are some worst case values for estimating the wattage dissipation when you plan the cooling for your system and cabinet enclosure Module Type Module Width Worst case Wattage Value inputs size 1 1 5W size 2 2 0 W size 3 3 5 W outputs size 1 1 0W size 2 1 5W size 3 3 5 W special I O size 2 2 5 W size 3 3 5 W CANopen extension size 2 1 0W EOS size 2 1 0W 50 31002947 8 2009 Site Requirements Module Type Module Width Worst case Wattage Value BOS size 2 2 5W auxiliary power supply size 2 2 5 W DC PDM size 2 1 5 W AC PDM size 2 1 5 W NIM 3 5 W The values above assume elevated bus voltage elevated field side voltage and maximu
92. ks or inside protective enclosures Automatic Remote Control and Monitoring of Propulsion manned and unmanned and Non Propulsion Systems Security Systems Electrical Control including Emergency Electrical Systems use in Class Division 2 Hazardous Locations and Non Hazardous ordinary Locations Ambient 60 And 46 CFR 113 05 7 Ambient 60 C Bureau Veritas BV BV Rules for the Classification of Steel Ships E10 IEC 60092 504 6 2 Approval valid for ships intended to be granted with the following additional Class notations AUT UMS AUT CCS AUT PORT and AUT IMS The installation shall comply with the Manufacturer s recommendation described in the above referenced documentation DNV Det Norske Veritas Det Norske Veritas Rules for Classification of Ships High Speed amp Light Craft and Det Norske Veritas Offshore Standards Temperature A 5 to 55 C Humidity A Up to 96 Rh Vibration B 3 to 25 Hz 1 6 mm 31002947 8 2009 39 Site Requirements 25 to 100 Hz 4G EMC B All locations including Bridge and Open Deck Germanischer Lloyd GL Guidelines for the Performance of Type Tests Part 2 Edition 2003 GL Standard Regulations for the Use of Computers and Computer Systems Lloyds Register of Shipping LR Marine offshore and industrial applications for environmental categories ENV1 ENV2 and ENV4 as defined in LR Type Approval System Test Specification No 1 2002 ENV1 Control
93. led environment to Producer s specification ENV2 Enclosed spaces subject to temperature humidity and vibration 5 to 55 C ENV4 Mounted on reciprocating machinery 5 to 55 C Registro Italiano Navale Architects RINA Rules for the Classification of Ships Part C Machinery Systems and Fire Protection Ch 3 Sect 6 Tab 1 Marine Certified STB Modules The following table lists all the Advantys modules that are certified for operation in a maritime environment in accordance with the ratings discussed above Analog Input Modules Model Type STB ACI 0320 Cur 4 ch 4 20 mA 16 bit standard STB ACI 1225 Cur 2 ch 4 20 mA 10 bit basic STB ACI 1230 Cur 2 ch 0 20 mA 12 bit standard STB ACI 1400 Cur 8 ch 4 20 mA 16 bit single ended standard STB ACI 8320 Cur 4 ch 4 20 mA 16 bit standard Hart tolerant STB ART 0200 RTD Tc mV 2 ch 15 bit sign standard STB AVI 0300 Volt 4 ch wide range 16 bit standard STB AVI 1255 Volt 2 ch 0 10V 10 bit basic STB AVI 1270 Volt 2 ch 10V 11bit sign standard 40 31002947 8 2009 Site Requirements Model Type STB AVI 1275 Volt 2 ch 10V 9bit sign basic STB AVI 1400 Volt 8 ch wide range 16 bit single ended standard Analog Outputput Modules Model Type STB ACO 0120 Cu
94. m load currents Typical wattage values are often considerably lower 31002947 8 2009 51 Site Requirements The Power Distribution Modules Introduction Functions Voltage Groupings In the initial planning phase the types of I O modules that you select for each island segment will in turn determine the types of PDMs that are required The following discussion should aid you in choosing the right PDMs A PDM distributes field power to a set of Advantys STB I O modules on the island bus The PDM sends field power to the input and output modules in a segment Depending on the PDM module you are using basic or standard see below it may distribute sensor power and actuator power on the same or on separate power lines across the island bus The PDM protects the input and output modules with a user replaceable fuse It also provides a protective earth PE connection for the island I O modules with different voltage requirements need to be isolated from each other in the segment and the PDMs serve this role Each voltage group requires its own PDM There are four STB PDMs to choose from Standard PDMs e the STB PDT 3100 module which distributes 24 VDC field power e the STB PDT 2100 module which distributes 115 VAC or 230 VAC field power Basic PDMs e the STB PDT 3105 module which distributes 24 VDC field power e the STB PDT 2105 module which distributes 115 VAC or 230 VAC field power The allowable lower and upper limit
95. mA 90 mA STB ACO 0220 Cur 2ch 4 20 mA 16 bit standard 210 mA 210 mA STB ACO 0220 Cur 2ch 4 20 mA 16 bit standard 210 mA 210 mA Total current draw on the NIM power supply 935 mA 935 mA Next 1 Look up the logic bus current supply value for the NIP 2212 NIM in the NIM s operating temperature range table see page 29 2 Compare the NIM bus current supply value step 1 with the total I O current draw value in the table For this example the NIMs operating temperature range table shows that the NIP 2212 NIM can supply 1 2 A over the 0 to 60 C temperature range but only 575 mA over the 60 to 70 C range Comparing these figures with the total I O module current draw calculated for the island in table above shows that e For the 0 to 60 C temperature range the total 935 mA I O current draw is well within the NIM s power supply limit of 1 2 A e For the 60 to 70 C temperature range the total 935 mA I O current draw is 360 mA above the NIM s 575 mA limit From this comparison we can draw the following conclusions e Under the normal 0 to 60 C temperature range the NIM s power supply is fully capable of providing the required I O modules current draw e Under the extended 60 to 70 C temperature range the NIM s power supply falls short of providing the required I O modules current draw and must be supplemented by an additional supply 31002947 8 2009 33 Site Requirements So to provide the additional 360
96. mA required for the extended temperature range an STB CPS 2111 auxiliary power supply needs to be added to the island s configuration as shown in the following figure PDT 3100 PDT 3100 34 31002947 8 2009 Site Requirements Explosive Environments Overview Many of the Advantys STB modules are certified for use in hazardous locations where potentially explosive atmospheres may exist An explosive atmosphere occurs when air mixes with flammable substances in the form of gases vapors mists or dust in which ignition can occur and combustion then spreads throughout the entire unburned mixture resulting in an explosion This section discusses the requirements that must be met in order to install an STB island in an explosive environment and lists the ATEX and NEC National Electric Code NFPA 70 certification ratings for each STB module Planning Guidelines 4A DANGER EXPLOSION HAZARD Do not substitute components which may impair suitability for Ex or Class 1 Division 2 environments Failure to follow these instructions will result in death or serious injury A DANGER EXPLOSION HAZARD Do not separate assemble or disconnect connect equipment unless power has been switched off or the area is known to be non hazardous Failure to follow these instructions will result in death or serious injury 4A DANGER EXPLOSION HAZARD Do not open fuse door unless power has been switc
97. mplitude for 1 complete cycle For a sine wave the rms value is 0 707 times the peak value A customer driven unique logical personal identifier for an Ethernet NIM A role name or device name is created when you e combine the numeric rotary switch setting with the NIM for example STBNIP2212_010 or e edit the Device Name setting in the NIM s embedded web server pages After the NIM is configured with a valid role name the DHCP server uses it to identify the island at power up resistive temperature detect An RTD device is a temperature transducer composed of conductive wire elements typically made of platinum nickel copper or nickel iron An RTD device provides a variable resistance across a specified temperature range 31002947 8 2009 175 Glossary RTP Rx SAP SCADA SDO segment SELV run time parameters RTP lets you monitor and modify selected I O parameters and Island bus status registers of the NIM while the Advantys STB Island is running The RTP feature uses 5 reserved output words in the NIM s process image the RTP request block to send requests and 4 reserved input words in the NIM s process image the RTP response block to receive responses Available only in standard NIMs running firmware version 2 0 or higher reception For example in a CAN based network a PDO is described as an RxPDO of the device that receives it S service access point The point at which the servi
98. mption Operating Temperature Ranges 25to0 C 0to 60 C 60 to 70 C STB ACO 0120 Cur 1 ch 4 20 mA 16 bit standard 155 mA 155 mA 155 mA STB ACO 0220 Cur 2 ch 4 20 mA 16 bit standard 210 mA 210 mA 210 mA STB ACO 1210 Cur 2 ch 0 20 mA 12 bit standard No 40 mA No STB ACO 1225 Cur 2 ch 4 20 mA 10 bit basic No 40 mA No STB AVO 0200 Volt 2 ch wide range 16 bit standard 265 mA 265 mA 265 mA STB AVO 1250 Volt 2 ch 10V 11 bit sign standard No 45 mA No STBAVO 1255 Volt 2 ch 0 10V 10 bit basic No 45 mA No STB AVO 1265 Volt 2 ch 10V 9 bit sign basic No 45 mA No Digital I O Modules The operating temperature ranges for the STB Digital I O modules are listed below In the following tables No signifies that the module is not qualified for operation over the indicated temperature range Digital Input Modules Model Type Logic Bus Current Consumption Operating Temperature Ranges 25 to 0 C 0 to 60 C 60 to 70 C STB DAI 5230 115VAC 2pt 3 wire standard No 40 mA No STB DAI 5260 115 VAC isolated standard No 45 mA No STB DAI 7220 250 VAC 2pt 3 wire standard No 40 mA No STB DDI 3230 24V DC 2pt sink 4 wire standard 55 mA 55 mA 55 mA STB DDI 3420 24 VDC 2pt sink 3 wire standard 45 mA 45 mA 45 mA STBDDI 3425 24 VDC 4pt sink 3 wire basic No 45 mA No STB DDI 3610 24 VDC 6pt sink 2 wire standard 55 mA 55 mA 55 mA 31002947 8 2009 27 Si
99. n a STB XBA 2000 base followed by an STB XMP 1100 termination plate The CANopen extension module passes only the CAN H and CAN L communication signals from the last segment to the standard CANopen device s Standard CANopen devices cannot be auto addressed on the island bus The CANopen extension module has a 5 pin standard open style receptacle that connects to your supplied extension cable The primary segment The NIM An STB XBE 2100 CANopen extension module The STB XMP 1100 termination plate User supplied cable Standard CANopen device The last standard CANopen device with 120 Q termination applied Noa hwhd The last CANopen device must be terminated with a 120 Q resistor This is usually a switch located on the standard CANopen device itself or it may need to be hard wired in 118 31002947 8 2009 Extending the Island Bus CANopen Device Requirements In order to be recognized as a valid island module by the Advantys configuration software the profile of the standard CANopen device must appear in the Advantys configuration software i e it must appear in the catalog browser in the software You can drag and drop standard CANopen devices from the catalog browser into the logical island configuration similarly to regular STB I O modules but they must be placed at the end of the island bus and they must be preceded by an STB XBE 2100 CANopen extension module
100. n the back of the NIM shown in 3 below make the functional ground connection between the rail and the NIM How to Remove a NIM from the DIN Rail If for any reason you need to remove the NIM from the rail on which it has been mounted follow these steps 31002947 8 2009 81 Installation Step Action 1 Remove any Modules or PDMs that are mounted to the right of the NIM start from the right and move left Note Base units do not need to be removed 2 Loosen the NIM s grip on the rail via the release screw on the front of the module as shown in 4 below 3 Use a small flathead screwdriver to turn the release screw 90 degrees in either direction This will spread open the mounting clips on the back of the NIM allowing you to pull it off the rail 82 31002947 8 2009 Installation Keying Considerations Overview Keying Kit Table Consider using optional keying pins for inserting modules into their assigned bases and connectors into their assigned receptacles Establish a keying scheme prior to attaching your I O bases to the island s DIN rail In this manual we recommend a keying scheme for base to module connections only Keying schemes for connectors are similar Keys for modules must be ordered separately see the keying kit table that follows PDM connectors come with a set of their own keys NOTE If your scheme includes keying the module to base connect
101. ng cable must be used to connect the computer running the Advantys configuration software or a HMI panel capable of running your fieldbus protocol to the NIM via the CFG port The following table describes the specifications for the STB XCA 4002 programming cable Parameter Description model STB XCA 4002 function connection to device running configuration software connection to HMI panel communications protocol Modbus either RTU or ASCII mode cable length 2 m 6 23 ft cable connectors eight receptacle HE 13 female nine receptacle SUB D female cable type multiconductor LEDs on your NIM give you a visual indication of the operational status of the island bus on your particular network The LED array is located at the top of the NIM s front panel 31002947 8 2009 155 Commissioning Description The illustration shows a typical LED array on a standard NIM NOTE The low cost basic NIMs do not have a yellow TEST LED Use the condition table below to look up what your LED array indicates LED Condition Table The table that follows describes the island bus condition s communicated by the LEDs and the colors and blink patterns used to indicate each condition As you refer to the table keep in mind the following e It is assumed that the PWR LED is on continuously indicating that the NIM is receiving adequate power If the PWR L
102. ng the I O Field Wire Connection above 90 31002947 8 2009 Installation Keying the PDM Power Connection Keying the scalloped power connection on the front of a PDM requires keying pins from two different kits the STB XMP 7800 and STB XMP 7810 or the keys that come with your connector kit Keys need to be inserted in both the connector and its matching receptacle 31002947 8 2009 91 Installation Step Action To key a power connection on your PDM you need your keying scheme a key pinwheel from the STB XMP 7800 kit or the keys that came with your connector kit another pinwheel from the STB XMP 7810 kit access to the front of the PDM and the two pin power connectors separated from the PDM PDM Pinwheels Connectors Keying scheme 92 31002947 8 2009 Installation Step Action 2 Push the key still attached to the STB XMP 7800 pinwheel all the way into the key slot on the connector plug Lift or twist the pinwheel enough to break the key off of the wheel Do this to as many key slots as your keying scheme dictates 3 Push a key attached to the STB XMP 7810 pinwheel into the key slot on the receptacle on the front of the PDM Then twist the pinwheel enough to break the key off of the wheel Do this to as many key slots as your keying scheme dictates STB XMP 7810 31002947 8 2009 93 Installation Interlocking Base Units on the DIN R
103. nicate with devices on a DeviceNet network via CIP bridges or routers A COB communication object is a unit of transportation a message in a CAN based network Communication objects indicate a particular functionality in a device They are specified in the CANopen communication profile The arrangement and interconnection of hardware components within a system and the hardware and software selections that determine the operating characteristics of the system cyclic redundancy check Messages that implement this error checking mechanism have a CRC field that is calculated by the transmitter according to the message s content Receiving nodes recalculate the field Disagreement in the two codes indicates a difference between the transmitted message and the one received D Device Description eXtensible Markup Language 162 31002947 8 2009 Glossary device name DeviceNet protocol DHCP differential input digital O DIN Drivecom Profile A customer driven unique logical personal identifier for an Ethernet NIM A device name or role name is created when you e combine the numeric rotary switch setting with the NIM for example STBNIP2212_010 or e edit the Device Name setting in the NIM s embedded web server pages After the NIM is configured with a valid device name the DHCP server uses it to identify the island at power up DeviceNet is a low level connection based network that is based on CA
104. nnector A 10Base T network is a baseband network capable of transmitting data at a maximum speed of 10 Mbit s A frame format specified in the IEEE 802 3 Ethernet standard in which the header specifies the data packet length A 1 SNMP the SNMP application that runs on a network device 2 Fipio a slave device on a network 31002947 8 2009 159 Glossary analog input analog output application object ARP auto baud auto addressing auto configuration basic I O A module that contains circuits that convert analog DC input signals to digital values that can be manipulated by the processor By implication these analog inputs are usually direct That means a data table value directly reflects the analog signal value A module that contains circuits that transmit an analog DC signal proportional to a digital value input to the module from the processor By implication these analog outputs are usually direct That means a data table value directly controls the analog signal value In CAN based networks application objects represent device specific functionality such as the state of input or output data The ARP address resolution protocol is the IP network layer protocol which uses ARP to map an IP address to a MAC hardware address The automatic assignment and detection of a common baud rate as well as the ability of a device on a network to adapt to that rate The assignment of an addres
105. nstalled at the end of the island bus If you are using a basic NIM The island bus can support up to 12 I O modules Only Advantys STB I O modules may be used 31002947 8 2009 71 Installation Positioning the STB I O The Advantys STB I O modules need to be installed in structures called segments A segment comprises a series of interconnected I O power distribution modules and either a termination or extension device These interconnected modules need to be inserted in bases that snap together on a DIN rail These interconnected bases form the backplane over which the island bus passes logic power island bus communications sensor and actuator field power protective earth ground PE functional earth ground FE At least one segment must be included in the island If you are using a standard NIM The required segment is called the primary segment The primary segment is the first segment on the island and the one that contains the NIM As many as six additional extension segments may be placed on the island after the primary segment The island can support a maximum of 32 I O modules The I O may be installed in a single segment or extended over multiple segments If the current load created by the I O modules in any segment exceeds 1 2 A see page 32 you need to use an STB CPS 2111 auxiliary power supply in that segment to support the extra I O modules NOTE For operation between 60 to 70 C if the standard NIM
106. nt ground 11 protective earth PE grounding point made as close as possible to the I O The Kits Three kits are provided to ground your shielded cable To do an initial set up you need an STB XSP 3000 kit and at least one of the cable clamp kits STB XSP 3010 or STB XSP 3020 STB XSP 3010 kit comes with ten cable clamps for 1 5 mm to 6 5 mm size cable STB XSP 3020 kit comes with ten cable clamps for 5 mm to 11 m size cables Kit Comes with STB XSP 3000 two side brackets one 1 m grounding bar and one FE grounding clamp Side brackets Grounding bar FE grounding clamp md 128 31002947 8 2009 Grounding Kit Comes with STB XSP 3010 10 small cable clamps for 1 5mm to 6 5mm cable STB XSP 3020 10 medium cable clamps for 5mm to 11mm cable STB XSP 3000 Assembly Use the following procedure to assemble an STB XSP 3000 kit Step Action 1 Open kit STB XSP 3000 and make sure you have the two side brackets one grounding bar and one FE grounding clamp Refer to the Kits section above Assemble an Advantys STB island segment 31002947 8 2009 129 Grounding Step Action 3 Loosen the bracket lock down screw located on each side bracket Attach the side brackets to the DIN rail on both ends of your assembled Advantys STB island segment They will gently snap into place Lockdown sc
107. ntal Specifications Enclosure Requirements The following information describes systemwide environmental requirements and specifications for the Advantys STB system This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted and or radiated disturbance All Advantys STB modules meet CE mark requirements for open equipment as defined by EN61131 2 and should be installed in an enclosure that is designed for specific environmental conditions and designed to prevent personal injury resulting from access to live parts The interior of the enclosure must be accessible only by the use of a tool NOTE Special requirements apply for enclosures located in hazardous explosive environments see page 35 This equipment meets agency certification for UL CSA CE FM class 1 div 2 and ATEX This equipment is intended for use in a Pollution Degree 2 industrial environment in over voltage Category II applications as defined in IEC publication 60664 1 at altitudes up to 2000 m 6500 ft without derating Parameter Specification protection ref EN61131 2 IP20 class 1 agency ref EN61131 2 UL 508 CSA 1010 1 FM Class 1 Div 2 CE ATEX and Maritime isolation voltage ref EN61131 2 1500 VDC field to bus for 24 VDC 2500 VDC field to bus for
108. o be non hazardous Failure to follow these instructions will result in death or serious injury NOTE When you use a low cost basic NIM on the island bus hot swapping is not supported If you remove an I O module from its base and then replace it that module will not start to operate until after you cycle power on the island NOTE Hot swapping is not supported when there is only one I O module on the island bus Likewise with multiple I O modules if you remove all of them before replacing one the NIM will enter fatal error You must cycle power on the island to recover from the error With a Standard NIM When you use a standard NIM on the island bus you can hot swap most I O modules from their bases 4 DANGER ELECTRIC SHOCK HAZARD When removing or inserting a module into a base on an island that has field power applied use only your hands Do not use metal tools they can come in contact with dangerous live voltage Also remove any plugs that are attached to the module before removing the module from its base Failure to follow these instructions will result in death or serious injury 146 31002947 8 2009 Commissioning NOTE If any of your modules are being used to provide operating power to a large inductive load at or near a maximum of 0 5 H make sure that you turn any field devices OFF before removing the field power connector from the modules The output channel on the modules may be damaged
109. o the NIM and for field power to the PDM P S 5 0 V 5 VDC I 24 V 24 VDC 24 VDC P S P S NIM 24V 24V 24v 24v 24V 24V 24V IPDM IN IN IN OUT OUT OUT A e Ld i voe T rar gt A i 24 VDC si o G 1 24 VDC signal to the NIM s logic power supply 2 24 VDC signal to the segment s sensor bus 3 24 VDC signal to the segment s actuator bus 4 optional relay on the actuator bus CAUTION COMPROMISED DOUBLE INSULATION Above 130 VAC the relay module may compromise the double insulation provided by a SELV rated power supply When you use a relay module use separate external 24 VDC power supplies for the PDM supporting that module and the logic power to the NIM or BOS module when the contact voltage is above 130 VAC Failure to follow these instructions can result in injury or equipment damage 31002947 8 2009 59 Site Requirements If the I O load on the island bus is low and the system is operating in a low noise environment you may use the same supply for both logic power and field power 1 2 3 4 o w 24 VDC signal to the NIM s logic power supply 24 VDC signal to the segment s sensor bus 24 VDC signal to the segment s actuator bus optional relay on the actuator bus P S Q slvDe p 24 V 24 VDC P S NIM 24V
110. o the island s sensor and actuator busses The selection of I O modules that makeup an STB island is determined by the input and output requirements of the external devices they will be controlling The Advantys STB product line provides a wide selection of analog and digital I O modules to satisfy those requirements 1 0 Module Logic Power Logic power is the power that the STB I O modules require to run their internal processing and light their LEDs 31002947 8 2009 21 Site Requirements The NIM converts the incoming 24 VDC to 5 VDC The NIM then distributes the 5 VDC as logic power for the primary segment see page 57 A similar power supply built into the BOS modules provides 5 VDC for the I O modules in any extension segments Each of these supplies produce 1 2 A and the sum of the logic power current consumed by all the I O modules in a segment cannot exceed that value Therefore the maximum number of modules allowed in a segment is determined by their total current draw see page 32 which is limited to 1 2 A with a maximum operating temperature of 60 C The Last Device on the Primary Segment If the STB island consists of only a single primary segment the island bus must be terminated with a 120 Qterminator resistor Use an STB XMP 1100 terminator plate which contains this resistor at the end of the segment Extending the Island Bus If the island bus is extended to another segment of Advantys STB modules or to a
111. ocess covered in detail throughout the rest of this guide The information is presented in generalized steps which convey each of the basic operations that are required in the installation process Each step is accompanied by a reference that locates the detailed information associated with it This quick start style should allow you to accomplish the installation of an STB island segment more efficiently since you can skip the detailed discussions that you are already familiar with The installation process is divided into three phases described below In the first phase of the installation you fasten down the DIM rail install the NIM key the modules and attach the base units Step Action For Details See 1 Develop an installation plan that covers all aspects of the Making a Plan installation see page 71 2 Fasten the DIN rail to the mounting plate of the island Carrier Rails for enclosure the Island Bus see page 76 3 Install the NIM at the first left most location on the rail Installing the NIM see page 77 4 Determine the left to right arrangement of the modules on An Example of an the rail STB Island see page 20 5 Develop a keying scheme for the modules that matches Keying the module layout step 4 Considerations see page 83 6 Modify the keying pins on the bases and the keying slots How to Key the o on the modules in accordance with the keying scheme Module to Base
112. odule connected to the STB XBE 1100 EOS module via a preferred module extension cable and to an island bus terminator primary island segment network interface module NIM power distribution module PDM STB XBE 1100 EOS module preferred module island bus terminator preferred module extension cable NOoaohowhnd The illustration below shows preferred modules chained together in series along the island bus connected by preferred module extension cables The primary segment The NIM An STB XBE 1100 EOS bus extension module preferred module extension cable The first preferred module preferred module extension cable The second preferred module which terminates the island bus with a built in 120 Q resistor or an island buster terminator not shown NOohWD 116 31002947 8 2009 Extending the Island Bus How to Extend the Island with Preferred Modules Use the following procedure to extend the island bus with a preferred module 1 Make sure that the STB XBE 1100 EOS module is in the last right most position in the previous island segment Connect the EOS module in the previous segment to the preferred module input device with a length of a preferred module extension cable Make sure the connectors are seated firmly into their respective receptacles Connect any additional preferred modules to the right of the first preferred module Refer to the pref
113. ogic Sensor and Actuator Power You will need external 24 VDC power supplies to support the logic sensor and actuator power requirements of each segment in your Advantys STB island The power supplies that you choose must operate with a low voltage limit of 19 2 VDC and a high voltage limit of 30 VDC for a standard STB PDT 3100 or an basic STB PDT 3105 PDM 64 31002947 8 2009 Site Requirements Wattage Requirements The NIM must be supplied at least 13 W of power If your island uses extension segments each BOS module on your island must be supplied at least 7 W of power When selecting your power sources keep these power requirements in mind For instance if you have a NIM and a single BOS on your island and you are using a single supply add their power requirements together to come up with the total power requirement for the single supply NOTE If the 24 VDC source power supply also supplies field voltage to a PDM you must add the field load to your wattage calculation For 24 VDC loads the calculation is simply amps x volts watts Recommended Supplies We recommend the Phaseo ABL7 family of 24 VDC power supplies Here are three possible power supply solutions to consider e one supply for three connections logic power actuator power and sensor power ABL7 RP 2410 10 A maximum e two supplies for three connections one for logic power one for actuator and sensor power For logic power ABL7 RP 2402 or ABL RE
114. on Standard and basic PDMs are available standard PDMs transmit field power over two separate power buses a sensor bus to the input modules and an actuator bus to the output modules basic PDMs use a single field power connector to distribute both sensor and actuator power A PDM needs to be installed directly to the left of the I O modules to which it is distributing field power If you intend to support both DC I O modules and AC I O modules in the same segment you will need to install different PDMs in the segment to support the different voltage groups As you plan your island layout it is important to remember that all the I O modules that require 24 VDC need to be placed together in a voltage group that is separated from any 115 or 230 VAC modules Likewise all I O modules that require 115 VAC need to be separated from any 230 VDC modules in the segment NOTE For better immunity in noisy environments in the event a segment consists of groups of AC and DC I O modules you should place the AC group before the DC group from left to right You should allow maximum distance between analog modules and the AC modules the relay modules or the CPS 2111 For example place the analog modules at the end of the DC group Labeling the Bases and the Modules Each individual I O base and module combination has two spaces on its front reserved for marking labels Marking labels can help you quickly identify information on individual bases
115. on the DIN rail in one piece To install the NIM use the following procedure Step Action Remove the STB XMP 1100 termination plate 1 from the NIM package and set it aside for later use Choose the exact location on the DIN rail where you want to position the NIM before you place it on the rail Note Do not slide the NIM on the rail this could crush the functional earth FE contacts on the back of the NIM Make sure that you have reserved enough space to the right of the NIM for all the other island modules you want to mount on the DIN rail In addition reserve enough space for any DIN mounted external devices you intend to use such as source power supplies and safety relays If a 7 mm rail is used make sure that there are no mounting screws located in the part of the rail where the island modules will be installed Turn the release screw 2 on the NIM so that the mounting clips on the back are in their relaxed state 31002947 8 2009 79 Installation Step Action 4 Align the mounting clips with the DIN rail and push the NIM onto the rail The slope of these clips allows them to be opened by the rail when light pressure is applied 80 31002947 8 2009 Installation FE Contacts One of the roles of the DIN rail is to provide a FE for the modules on the island FE provides the island with noise immunity control and RFI EMI protection The contacts o
116. ons 138 Configuring the Island 142 Changing Baud Rates 145 Hot Swapping Advantys STB I O Modules 146 Fault Detection and Troubleshooting 154 31002947 8 2009 137 Commissioning Making Fieldbus and Power Connections Overview The fieldbus and power connections to your island must be made with the power off The cable and connector types for the fieldbus connection are on your NIM The connectors do differ on different NIM types Refer to the manual that came with your particular NIM for detailed information on cabling and connectors Fieldbus Connection The fieldbus connection is made between your fieldbus master and the NIM on your physically completed Advantys island To make the connection simply push your fieldbus connector into its matching receptacle and lock it in place NIMs are available to support seven different open fieldbus protocols Here are illustrations of some of the NIM types The key difference is in their fieldbus connectors Power Connections There are at least two power connections to be made to your island from your source power supply or supplies e 24 VDC to the each island segment for logic power e 24 VDC 115 VAC or 230 VAC field power to at each PDM in the island configuration 138 31002947 8 2009 Commissioning If you are using a standard PDM on the island bus you need to use separate field power connection for the sensor bus and the actuator bus If you are usin
117. ovides the fieldbus master with a mechanism for issuing reconfiguration and start requests IOS object Island operation status object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled in a CANopen NIM It is a 16 bit word that reports the success of reconfiguration and start requests or records errors in the event that a request fails internet protocol That part of the TCP IP protocol family that tracks the internet addresses of nodes routes outgoing messages and recognizes incoming messages IP Rating Ingress Protection rating according to IEC 60529 IP20 modules are protected against ingress and contact of objects larger than 12 5 mm The module is not protected against harmful ingress of water IP67 modules are completely protected against ingress of dust and contact Ingress of water in harmful quantity is not possible when the enclosure is immersed in water up to 1m 31002947 8 2009 169 Glossary LAN light industrial I O linearity LSB MAC address mandatory module master slave model local area network A short distance data communications network An Advantys STB I O module designed at a low cost for less rigorous e g intermittent low duty cycle operating environments Modules of this type operate in lower temperature ranges with lower qualification and agency requirements and limited on board protection they usually have limited
118. ower Supply Modules Model Product Type Logic Bus Current Supply Version Operating Temperature Ranges 25 to 0 C 0 to 60 C 60 to 70 C STB NCO 1010 N A CANopen NIM basic No 1 2A No STB NCO 2212 12 CANopen NIM standard 1 2 A 1 2 A 575 mA STB NDN 1010 N A DeviceNet NIM basic No 1 2 A No STB NDN 2212 12 DeviceNet NIM standard 1 2 A 1 2 A 575 mA STB NDP 1010 N A Profibus DP NIM basic No 1 2A No STB NDP 2212 14 Profibus DP NIM standard 1 2 A 1 2 A 575 mA STB NFP 2212 17 FIPIO NIM standard 1 2 A 1 2A 575 mA STB NIB 1010 N A INTERBUS NIM basic No 1 2A No STB NIB 2212 13 INTERBUS NIM standard 12A 1 2A 575 mA STB NIC 2212 N A EtherNet IP NIM standard 1 2A 1 2A 900 mA STB NIP 2212 10 Ethernet MB TCP IP NIM standard 1 2 A 1 2 A 575 mA STB NIP 2311 Dual Port Ethernet MB TCP IP NIM standard STB NMP 2212 14 Modbus Plus NIM standard 1 2 A 1 2 A 575 mA STB CPS 2111 N A Auxiliary Power Supply 1 2A 1 2 A 900 mA 31002947 8 2009 29 Site Requirements NIM BOS and Auxiliary Power Supply Modules Model Product Type Logic Bus Current Supply Version Operating Temperature Ranges 25 to 0 C 0 to 60 C 60 to 70 C STB XBE 1200 N A BOS Extension Module No 1 2A No STB XBE 1300 N A BOS Extension Module 1 2A 1 2A 900 mA The NIM must be at the product version PV indicated or higher to operate
119. p Action 1 Find the STB XMP 1100 termination plate that you set aside when you unpacked your NIM If you cannot locate the plate that shipped with the NIM it can be ordered by its STB XMP 1100 model number as a standalone accessory 31002947 8 2009 99 Installation Step Action 2 Align the interlocking channels at the top and bottom left of the termination plate with the channels on the right side of the last I O base 3 Using the interlocking channels as guides slide the plate toward the DIN rail until it snaps onto the rail 100 31002947 8 2009 Installation How to Remove a Termination Plate Use the following procedure to remove a termination plate from the end of a segment Step Action 1 Remove the module directly to the left of the STM XMP 1100 termination plate 2 With a firm grip on the lip at the center of the termination plate pull the plate straight out from its channel guides 31002947 8 2009 101 Installation Installing Advantys STB Modules in their Bases Summary The insertion of an Advantys STB module into its base is very simple the module slides into its base and locks with snap latches The important thing to remember is that you need to match the correct module with its appropriate base For this reason an installation plan should be made before you begin the actual installation process The following procedures
120. preferred module the terminator plate is replaced by an STB XBE 1100 EOS bus extension module The EOS module has an IEEE 1394 style output connector for a bus extension cable The extension cable carries the island s communications bus and auto addressing line to the extension segment or to the preferred module Island bus extensions see page 107 are discussed further in this book Remember that you cannot use extensions when a basic NIM is in the primary segment CANopen Extension Module If the island bus is extended to a standard CANopen device you need to install an STB XBE 2100 CANopen extension module to the left of the STB XMP 1100 terminator plate 22 31002947 8 2009 Site Requirements 1 2 Operating Environment Introduction This section describes the environment considerations that apply to the Advantys STB modules in particular the temperature ranges that they are qualified to operate within and the logic bus current that each modules draws when operating within those ranges Also listings are provided that indicate which modules can be used in hazardous explosive and maritime environments What s in this Section This section contains the following topics Topic Page Operating Environment 24 STB Module Operating Temperature Ranges 26 Explosive Environments 35 Maritime Environment 39 31002947 8 2009 23 Site Requirements Operating Environment Environme
121. r 1 ch 4 20 mA 16 bit standard STB ACO 0220 Cur 2 ch 4 20 mA 16 bit standard STB ACO 1210 Cur 2 ch 0 20 mA 12 bit standard STB ACO 1225 Cur 2 ch 4 20 mA 10 bit basic STB AVO 0200 Volt 2 ch wide range 16 bit standard STB AVO 1250 Volt 2 ch 10V 11 bit sign standard STB AVO 1255 Volt 2 ch 0 10V 10 bit basic STB AVO 1265 Volt 2 ch 10V 9 bit sign basic Digital Input Modules Model Type STB DDI 3230 24 VDC 2pt sink 4 wire standard STB DDI 3425 24 VDC 4pt sink 4 wire basic STB DDI 3615 24 VDC 6pt sink 2 wire basic STB DDI 3420 24 VDC 2pt sink 3 wire standard STB DDI 3610 24 VDC 6pt sink 2 wire standard STB DDI 3725 24 VDC 16pt sink 2 wire basic Digital Output Modules Model Type STB DAO 5260 115 VAC isolated standard STB DAO 8210 115 230 VAC 2pt source 2 0A standard STB DDO 3200 24 VDC 2pt source 0 5A standard STB DDO 3230 24 VDC 2pt source 0 2A standard STB DDO 3410 24VDC 4pt source 0 5A standard STB DDO 3415 24VDC 4pt source 0 25A basic STB DDO 3600 24VDC 6pt source 0 5A standard STB DDO 3605 24VDC 6pt source 0 25A basic STB DDO 3705 24 VDC 16pt source 0 5A basic 31002947 8 2009 41 Site Requirements Model Type STB DRA 3290 Relay 2pt 7 0A standard STB DRC 3210 Relay 2pt 2 0A standard Network Interface Modules Network Protocol NIM Model Type CANopen STB NCO 1010 basic STB NCO 2212 standard Devic
122. rew N Pa Side brackets I5 1 2 3 4 Push the side brackets toward both ends of your segment so that they are snug against its walls and tighten the lock down screws Lockdown screw Lockdown screw 130 31002947 8 2009 Grounding Step Action Determine the grounding bar length by measuring the distance between the outsides of the side bracket segment assembly and add 1 cm this is a general rule for grounding bar length You can make adjustments to satisfy your particular needs Cut the bar to length ee X 1em The grounding bar is originally 1 M long x 18 mm wide x 3 mm thick tinned copper To order extra grounding bars alone contact a local supplier With the grounding bar cut to length slide the FE grounding clamp onto the grounding bar and tighten the lock down screw on top of the clamp __ Lockdown screw y 31002947 8 2009 131 Grounding Step Action 7 Attach the grounding bar to the side brackets and tighten the lockdown screws on the side brackets 8 Ground the FE grounding clamp to your supplied FE ground using flat braided gounding cable 132 31002947 8 2009 Grounding Clamp and Cable Assembly The grounding clamps are used to ground the shielding of the stripped cable to the FE grounding bar The assembly consists of attaching the grounding clamp to the FE grounding bar
123. s 1 through 4 will be default configured all optional If you power cycle instead of pushing the reset button all the existing modules except for the module in position 6 will be operational again and module 4 will continue to be configured as mandatory 150 31002947 8 2009 Commissioning The island behavior changes however if an optional module to the left of a mandatory module is removed Suppose that the module in location 4 is mandatory and the optional module in location 2 is removed from its base as shown below UU E s RSS ge ge ae ue ge me me o n me ge ae ae ae ae 12 3 4 5 6 O OMO O Again the island will behave the same way as it would if all the modules were optional all of the existing modules would continue to be operational However if you push the RST button while the module is removed the current configuration will be erased and only the module in location 1 will be operational If you power cycle instead of pushing the reset button the island will not recognize the modules to the right of the missing module in location 2 Since one of the modules that is not recognized is the mandatory module in location 4 the entire island will go into pre operational mode and will not function 31002947 8 2009 151 Commissioning Modules that Can t be Hot Swapped EXPLOSION HAZARD 4 DANGER Never a
124. s an interconnect for a bus extension cable that will run to the matched STB XBE 1200 or STB XBE 1300 beginning of segment BOS module in the first location of the extension segment 98 31002947 8 2009 Installation If the island bus then is extended to a preferred module installan STB XBA 2400 base at the end of the segment This base will hold an STB XBE 1100 EOS module Terminate at the last preferred module using the preferred module termination resistor supplied with the preferred module or at the end of the last segment with a SCB XMP 1100 termination plate the EOS module provides an interconnect for a bus extension cable that will run to the preferred module the STB XBE 1000 EOS or STB XBE 1200 BOS modules cannot be used with preferred modules is extended to a standard CANopen device installan STB XBA 2000 base at the end of the segment Terminate at the last CANopen device using the CANopen termination resistor or at the end of the last segment with a SCB XMP 1100 termination plate STB XBA 2000 base houses an STB XBE 2100 CANopen extension module the CANopen extension module provides an interconnect for a standard CANopen cable that will run to the CANopen device the standard CANopen device s will be the last device on the island How to Terminate the Last Segment Use the following procedure when you terminate the last segment on the island bus Ste
125. s not support a connection to the Advantys configuration software or to an HMI panel The basic NIMs do have a limited LED based indicator panel By connecting to a standard NIM via its CFG port and by viewing the LED readouts on your NIM and I O modules you can detect and troubleshoot faults on an Advantys STB island Your particular fieldbus master has its own fault detection abilities as well Refer to the appropriate user guide see page 77 CFG port The CFG port on a standard NIM is the connection point to the island bus for either an Advantys configuration software panel or an HMI panel Physical Description The CFG interface is a front accessible RS 232 interface located behind a hinged flap on the bottom front of the NIM gt a The port uses a male eight pin HE 13 connector Port Parameters The CFG port supports the following communication parameters Parameter Valid Values see Note 1 Factory Default Settings bit rate baud 2400 4800 9600 9200 9600 38400 57600 data bits 7 8 8 stop bits 1 2 1 parity none odd even even 154 31002947 8 2009 Commissioning Connections LED Indicators Parameter Valid Values see Note 1 Factory Default Settings protocol Modbus RTU or Modbus ASCII Modbus RTU Note1 To modify the default baud or communication mode parameter you must use the Advantys configuration software An STB XCA 4002 programmi
126. s of the AC voltage supplied to an STB PDT 2100 or STB PDT 2105 PDM is between 85 VAC and 264 VAC Standard vs Basic PDMs As indicated above PDMs are available in both standard and basic types When you use a standard PDM it distributes power separately across the island s sensor bus to the input modules in its voltage group and along the island s actuator bus to all the output modules in its voltage group When you use a basic PDM sensor power and actuator power are tied together 52 31002947 8 2009 Site Requirements Standard PDM Power Distribution A PDM is placed immediately to the right of the NIM in slot 2 on the island The modules in a specific voltage group follow in series to the right of the PDM The following illustration shows a standard STB PDT 2100 PDM supporting a cluster of digital 115 VAC I O modules nim 119 DAL DAI DAI DAO DAO DAO PDM r R A p Q 1 115 VAC sensor power signal to the PDM 2 115 VAC actuator power signal to the PDM i A A a Notice that sensor power to the input modules and actuator power to the output modules are brought to the island via separate two pin connectors on the PDM In the island layout shown above all the digital I O modules in the segment use 115 VAC for field power Suppose however that your application requires a mix of 24 VDC and 115 VAC modules A second PDM this time a standard STB
127. s to each Island bus I O module and preferred device The ability of Island modules to operate with predefined default parameters A configuration of the Island bus based completely on the actual assembly of I O modules Low cost Advantys STB input output modules that use a fixed set of operating parameters A basic I O module cannot be reconfigured with the Advantys Configuration Software and cannot be used in reflex actions 160 31002947 8 2009 Glossary basic network interface A low cost Advantys STB network interface module that supports up to 12 Advantys STB I O modules A basic NIM does not support the Advantys Configuration Software reflex actions nor the use of an HMI panel basic power distribution module BootP BOS bus arbitrator CAN CANopen protocol A low cost Advantys STB PDM that distributes sensor power and actuator power over a single field power bus on the Island The bus provides a maximum of 4 A total power A basic PDM requires a 5 A fuse to protect the I O BootP bootstrap protocol is an UDP IP protocol that allows an internet node to obtain its IP parameters based on its MAC address BOS stands for beginning of segment When more than 1 segment of I O modules is used in an Island an STB XBE 1200 or an STB XBE 1300 BOS module is installed in the first position in each extension segment Its job is to carry Island bus communications to and generate logic power for the modules in the extens
128. s to the next segment Which EOS module must be selected depends on the module types that shall follow ALAN cabling and signaling specification used to connect devices within a defined area e g a building Ethernet uses a bus or a star topology to connect different nodes on a network 164 31002947 8 2009 Glossary Ethernet Il EtherNet IP fallback state fallback value FED_P Fipio Flash memory A frame format in which the header specifies the packet type Ethernet II is the default frame format for NIM communications EtherNet IP the Ethernet Industrial Protocol is especially suited to factory applications in which there is a need to control configure and monitor events within an industrial system The ODVA specified protocol runs CIP the Common Industrial Protocol on top of standard Internet protocols like TCP IP and UDP It is an open local communications network that enables the interconnectivity of all levels of manufacturing operations from the plant s office to the sensors and actuators on its floor F A known state to which an Advantys STB I O module can return in the event that its communication connection fails The value that a device assumes during fallback Typically the fallback value is either configurable or the last stored value for the device Fipio extended device profile On a Fipio network the standard device profile type for agents whose data length is more than 8 words and
129. sland bus is operational on blink 3 off Atleast one standard module does not match the island bus is operational with a configuration mismatch on blink 2 off Serious configuration mismatch the island bus is now in pre operational mode because of one or more mismatched mandatory modules blink 4 off off The island bus is stopped no further communications with the island bus are possible off on off Fatal error internal failure any any on Test mode is enabled the configuration software tool or an HMI panel can set outputs and or application parameters see 2 Not provided in basic NIMs 1 The TEST LED is on temporarily during the Flash overwrite process 2 The TEST LED is on steadily while the device connected to the CFG port is in control 158 31002947 8 2009 Glossary 100Base T 10Base T 802 3 frame agent 0 9 An adaptation of the IEEE 802 3u Ethernet standard the 100Base T standard uses twisted pair wiring with a maximum segment length of 100 m 328 ft and terminates with an RJ 45 connector A 100Base T network is a baseband network capable of transmitting data at a maximum speed of 100 Mbit s Fast Ethernet is another name for 100Base T because it is ten times faster than 10Base T An adaptation of the IEEE 802 3 Ethernet standard the 10Base T standard uses twisted pair wiring with a maximum segment length of 100 m 328 ft and terminates with an RJ 45 co
130. surface along areas where the island modules are mounted You need to use 15 mm DIN rail The screw heads on 15 mm rail must be sufficiently recessed so that they do not interfere with the base to rail FE contacts 126 31002947 8 2009 Grounding EMC Kits Overview EMC kits reduce electromagnetic and radio interference by grounding the shielded cables entering your Advantys I O modules at close proximity The cables are stripped exposing the braided shield then clamped to an FE grounded bar mounted in front of your island segment The STB XSP 3000 kit comes with a 1 m grounding bar that can be cut to needed length s There are three reasons to use the EMC kits on an Advantys STB island e to make Advantys STB analog I O modules CE compliant e to reduce RFI EMI to the Advantys STB analog modules e to reduce RFI EMI to any of your I O modules The illustration below is an example of an Advantys STB island segment with an EMC kit making the analog I O modules CE compliant metal mounting earth grounded surface the DIN rail attached to metal mounting surface functional earth FE grounding point EMC side brackets kORND 31002947 8 2009 127 Grounding 5 PDM PE screw 6 EMC FE clamp 7 FE grounding bar from an STB XSP 3000 EMC kit used as a FE point for shielded cables and as a cable stabilizer 8 EMC cable clamp 9 cable channel 10 6 mm2 braided cable to pla
131. t represents the actual module configuration used in a physical Island 180 31002947 8 2009 Glossary VPCW object virtual placeholder configuration write object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled in a CANopen NIM It provides a 32 bit subindex where the fieldbus master can write a module reconfiguration After the fieldbus writes to the VPCW subindex it can issue a reconfiguration request to the NIM that begins the remote virtual placeholder operation W watchdog timer A timer that monitors a cyclical process and is cleared at the conclusion of each cycle If the watchdog runs past its programmed time period it generates a fault 31002947 8 2009 181 Glossary 182 31002947 8 2009 Index A Advantys configuration software 154 Advantys STB modules inserting and removing from bases 153 installing 702 agency approvals 24 analog I O modules CE compliance for 127 baud CFG port 154 C cable channels 75 CFG port devices connecting to 154 155 parameters 154 physical description 154 specifications 154 configuring a preferred module 114 configuring the island 142 auto configuration 142 custom configuration 142 removable memory card 143 cooling the cabinet 50 D data exchange 156 E electromagnetic susceptibility specifications 25 emission specifications 25 environmental system spec
132. t the beginning and at the end The STB XBE 2100 CANopen extension module has built in termination for the beginning of the CANopen extension You must provide termination at the last CANopen device on the extension Make sure that you connect your cables in a way that assures that the STB XBE 2100 is always the first module on the extension sub net 31002947 8 2009 119 Extending the Island Bus 120 31002947 8 2009 Grounding Considerations Summary Some considerations and techniques for grounding the Advantys STB island bus operation safe are presented What s in this Chapter This chapter contains the following topics 31002947 8 2009 Topic Page Power Isolation Requirements on the Island Bus 122 Voltage Cut out Switching 123 The Protective Earth Connection 124 The Functional Earth Connection 126 EMC Kits 127 121 Grounding Power Isolation Requirements on the Island Bus Isolation Requirements The power source for the NIM and any auxiliary power supply or BOS modules must be galvanically isolated Isolation is not provided by the NIM or BOS modules themselves External Power Supply Requirement Any external 24 VDC power supply that provides the source power to the island bus must be SELV rated The input side must be galvanically isolated from the output side This SELV requirement applies to all 24 VDC power supplies supporting both logic power and field pow
133. t your STB XCA 4002 configuration cable to custom configure the I O using the Advantys configuration software In addition to setting custom parameters for the I O modules the Advantys configuration software lets you e create modify and save the logical description of all physical devices used in a project e monitor adjust data values and debug the project in online mode e see a graphical display of the selected equipment and a hierarchical structure the workspace browser representing the equipment hierarchy e configure reflex actions e enhance performance of specific modules NOTE If the NIM in your island configuration has an Ethernet port you have the option to configure the island through the Ethernet connection Removable Memory Card NOTE The following discussion assumes that you are using a standard NIM in you island configuration The low cost basic NIMs do not support the removable memory card An optional removable memory card I C SIM card part STB XMP 4400 is available with standard NIMs It lets you store reuse and distribute custom island bus configurations This custom configuration can be initially loaded into the memory card using the Advantys configuration software By simply installing the memory card with your custom configuration into your NIM and then cycling power you can custom configure an island without using the Advantys configuration software a second time For detailed information on the remov
134. te Requirements Digital Input Modules Model Type Logic Bus Current Consumption Operating Temperature Ranges 25 to 0 C 0 to 60 C 60 to 70 C STB DDI 3615 24 VDC 6pt sink 2 wire basic No 45 mA No STB DDI 3725 24 VDC 16pt sink 2 wire basic 100 mA 100 mA 100 mA Digital Output Modules Model Type Logic Bus Current Consumption Operating Temperature Ranges 25 to 0 C 0 to 60 C 60 to 70 C STB DAO 5260 115 VAC isolated standard No 70 mA No STB DAO 8210 115 230 VAC 2pt source 2 0A standard No 45 mA No STB DDO 3200 24 VDC 2pt source 0 5A standard 50 mA 50 mA 50 mA STB DDO 3230 24 VDC 2pt source 0 2A standard 45 mA 45 mA 45 mA STB DDO 3410 24VDC 4pt source 0 5A standard 70 mA 70 mA 70 mA STB DDO 3415 24VDC 4pt source 0 25A basic No 70 mA No STB DDO 3600 24VDC 6pt source 0 5A standard 90 mA 90 mA 90 mA STB DDO 3605 24VDC 6pt source 0 25A basic No 90 mA No STB DDO 3705 24 VDC 16pt source 0 5A basic 135 mA 135 mA 135 mA STB DRC 3210 Relay 2pt 2 0A standard 55 mA 55 mA 55 mA see Note 1 STB DRA 3290 Relay 2pt 7 0A standard 55 mA 55 mA 55 mA see Note 2 Note 1 For operation between 60 and 70 C only one relay output point may be used The relay output point is rated at a maximum load of 2 A The relay module resides in the DC power group The STB PDT 3100 is restricted to operate from 19 2 to 24 5 V in the 60 to 70 C
135. to the NIM s Flash memory single ended inputs sink load size 1 base size 2 base size 3 base slice O An analog input design technique whereby a wire from each signal source is connected to the data acquisition interface and the difference between the signal and ground is measured For the success of this design technique 2 conditions are imperative the signal source must be grounded and the signal ground and data acquisition interface ground the PDM lead must have the same potential An output that when turned on receives DC current from its load A mounting device designed to seat an STB module hang it on a DIN rail and connect it to the Island bus It is 13 9 mm 0 55 in wide and 128 25 mm 5 05 in high A mounting device designed to seat an STB module hang it on a DIN rail and connect it to the Island bus It is 18 4 mm 0 73 in wide and 128 25 mm 5 05 in high A mounting device designed to seat an STB module hang it on a DIN rail and connect it to the Island bus It is 28 1 mm 1 11 in wide and 128 25 mm 5 05 in high An I O module design that combines a small number of channels usually between 2 and 6 in a small package The idea is to allow a system developer to purchase just the right amount of I O and to be able to distribute it around the machine in an efficient mechatronics way 31002947 8 2009 177 Glossary SM_MPS SNMP snubber source load standard I O
136. total load current exceeds 575 mA you need to use an STB CPS 2111 auxiliary power supply whose output must not exceed 900 mA Using bus extension cables and modules you may extend a multi segment island bus up to 15 m If you are using a basic NIM Only one segment can be used This basic segment can support up to 12 Advantys STB I O modules and supports a fixed island bus baud rate of 800 kbaud 72 31002947 8 2009 Installation Suggested Design Example The following illustration shows an island with one segment terminated with a STB XMP 110 termination plate Item 3 marking labels are a suggested part of your design plan They can be ordered from the Schneider catalog the DIN rail on a metal mounting surface and earth grounded grid the island segment STB XMP 6700 marking labels functional earth FE grounding point suggested label position these labels are not provided by Schneider grounding bar from an STB XSP 3000 EMC kit used as a FE point for shielded cables and as a cable stabilizer a cable channel 6 mm2 braided cable to plant ground protective earth PE grounding point made as close as possible to the I O oahwhnd N oo Determining Power Distribution Requirements The island bus is designed to distribute field power to all its I O modules over the island backplane The modules used to distribute field power are called PDMs 31002947 8 2009 73 Installati
137. tric motors including ATV31 ATV71 and TeSys U 31002947 8 2009 173 Glossary preferred module An I O module that functions as an auto addressable device on an Advantys STB Island but is not in the same form factor as a standard Advantys STB I O module and therefore does not fit in an I O base A preferred device connects to the Island bus via an EOS module and a length of a preferred module extension cable It can be extended to another preferred module or back into a BOS module If it is the last device on the Island it must be terminated with a 120 Qterminator premium network interface prioritization process I O process image A premium NIM has advanced features over a standard or basic NIM An optional feature on a standard NIM that allows you to selectively identify digital input modules to be scanned more frequently during a the NIM s logic scan An Advantys STB I O module designed for operation at extended temperature ranges in conformance with IEC type 2 thresholds Modules of this type often feature high levels of on board diagnostics high resolution user configurable parameter options and higher levels of agency approval A part of the NIM firmware that serves as a real time data area for the data exchange process The process image includes an input buffer that contains current data and status information from the Island bus and an output buffer that contains the current outputs for the Island bus from t
138. ts The last device on the island bus needs to be terminated with a 120 Q terminator resistor If the island bus is a single segment without extension segments that segment needs to be terminated with the STB XMP 1100 termination plate which houses a 120 Qtermination resistor If the island bus is extended to either another segment of Advantys STB modules or a preferred module terminate only the last segment or the last module on the island bus If you are extending the island to a standard CANopen device you need to terminate both the last segment on the island bus with the STB XMP 1100 termination plate and the last standard CANopen device on the island with termination supplied for that device NOTE If you want to use extensions of any kind as part of your island bus you must use a Standard NIM see page 77 The low cost basic NIMs do not support extensions Termination Options The following table describes the different ways to terminate the island bus depending on the type of installation If the island bus then comprises just one segment with no terminate the segment with an STB XMP 1100 extensions termination plate is extended to another segment of install an STB XBA 2400 base at the end of the Advantys STB modules segment This base will hold an STB XBE 1000 or STB XBE 1100 end of segment EOS module Terminate at the end of the last segment with a SCB XMP 1100 termination plate the EOS module provide
139. ts out the key slots that will be left open or keyed and the break off pins that will be left alone or removed Base oooa00 Break off pins Key slots Module Here are the combinations we will use to key our base module combinations The first six patterns are unique the seventh is not A M represents a slot with a key inserted A represents a key slot without a key inserted A aia represents a break off pin present A m4 represents a break off pin removed keying Slots on the module Break off pins on the base pattern 1 pattern pattern aa mia ia o 2 pattern pattern an A n en me ia 3 pattern pattern an ah ae Ohl 84 31002947 8 2009 Installation keying Slots on the module Break off pins on the base pattern 4 pattern pattern a a CS me a oo 5 pattern pattern ma ma o ia 6 pattern pattern a a Cn me o ia 7 pattern pattern P n mie sia le The following table shows us where to add keys to or remove break off pins from our modules and bases Module type Key pattern to use DC PDM lt 30 VDC DC input DC output pO a a DC analog in DC analog out DC special purpose AC in AC out AC special purpose AC PDM 115 VAC AC PDM 230 VAC Auxiliary Power Supply BOS EOS CANopen extension module wala v olal O
140. ttempt to hot swap any module that is located in an explosive environment Do not separate assemble or disconnect connect equipment unless power has been switched off or the area is known to be non hazardous Failure to follow these instructions will result in death or serious injury Advantys STB modules that cannot be hot swapped under any circumstances include Modules that Can t Be Hot Swapped Reasons Any module located in For safety reasons Removal of a module could result in an an explosive explosion see Danger notice above environment see page 35 The NIM A NIM must be present and operational to manage communications on the island bus and to supply logic power across the primary segment of the island Also the design of the NIMs is such that the module cannot be removed from its base Advantys STB I O modules that have been designated Mandatoryin the Advantys configuration software By definition when a mandatory I O module is removed from the island all the other I O modules will go to their fallback states and the island will not be operational If a mandatory I O module is swapped out of the island bus normal bus operations will be disrupted PDMs PDMs must be present and operational in order for field power and PE to be available to a voltage group of I O modules on the island bus Auxiliary power supply When an auxiliary power supply is operating in a segment it
141. ule to island bus segments it is important to note that only paired end of segment EOS and beginning of segment BOS modules work in conjunction with one another The following EOS and BOS modules are used exclusively with one another when connected to a preferred module EOS Module BOS Module STB XBE 1100 STB XBE 1300 NOTE Power for the preferred module must be supplied in accordance with the manufacturer s specifications Select a Preferred Module in the Configuration Software The Advantys configuration software maintains the device profiles of all the preferred modules that are currently available A list of preferred modules appears in the catalog browser which appears by default on the right side of the workspace display when you open an island file NOTE If you want to configure a preferred module that does not appear in the catalog browser you need to update the software with the latest catalog The latest version of the catalog is always available on the Advantys website which can be downloaded from the Advantys page on the Schneider Automation website at www schneiderautomation com Before you select a preferred module from the catalog browser and place in the island configuration configure the NIM and all the I O modules that precede the preferred module on the island bus The first preferred module on an island bus must be immediately preceded by a segment of STB I O modules that has an STB XBE 1100E
142. up table that describes the data types communications objects and application objects the device uses By accessing a particular device s object dictionary through the CANopen fieldbus you can predict its network behavior and build a distributed application Open Devicenet Vendors Association The ODVA supports the family of network technologies that are built on the Common Industrial Protocol EtherNet IP DeviceNet and CompoNet t open industrial communication network output filtering output polarity A distributed communication network for industrial environments based on open standards EN 50235 EN50254 and EN50170 and others that allows the exchange of data between devices from different manufacturers The amount that it takes an output channel to send change of state information to an actuator after the output module has received updated data from the NIM An output channel s polarity determines when the output module turns its field actuator on and when it turns the actuator off If the polarity is normal an output channel will turn its actuator on when the master controller sends it a 1 If the polarity is reverse an output channel will turn its actuator on when the master controller sends it a 0 output response time The time it takes for an output module to take an output signal from the Island bus and send it to its field actuator 172 31002947 8 2009 Glossary parameterize To supply the requir
143. us Extensions The island bus can be extended in several ways e with additional extension segments of Advantys STB I O e with one or more preferred modules e with one or more standard CANopen devices up to a maximum of 12 NOTE The following discussion assumes that you are using one of the standard NIMs in your island configuration The low cost basic NIMs do not support extension segments preferred modules or standard CANopen devices Maximum Length Considerations The maximum length permissible for an island bus is 15 m 49 2 ft end to end The maximum length must take into consideration e The width of all Advantys modules in all segments e The width of all preferred modules and or standard CANopen devices on the island bus e All extension cables between island segments and between segments and standalone modules The maximum island bus length does not include the space required for supporting devices that are not part of the island such as external 24 VDC power supplies and the wiring between these devices and the island 108 31002947 8 2009 Extending the Island Bus Installing Extension Segments of Advantys STB Island Modules Preliminary Considerations An island bus can support up to six extension segments of Advantys STB I O modules in addition to the primary segment Extension segments may be installed on the same or on separate DIN rails The STB XBE 1200 and STB XBE 1300 beginning of segment BOS modul
144. vantys configuration software you can change the island s baud rate as follows Step Action Result 1 From the Island pull down menu select A Baud Rate Tuning dialog appears Baud Rate Tuning 2 Use the drop down list box in the Baud Rate Tuning dialog to select the desired baud rate either 800 kbaud or 500 kbaud 3a Click OK If you did not change the baud rate value in the Baud Rate Tuning dialog the old baud rate remains in effect If you did change the baud rate value in the dialog a message appears letting you know that your system performance may be affected by changing the baud rate 3b If the message box appears and you The new baud rate for the island bus is accept the possible change in system now set to the selected value performance push OK 31002947 8 2009 145 Commissioning Hot Swapping Advantys STB I O Modules Hot Swapping Hot swapping is the ability to pull an I O module from its base and then replace it while the island is under power without disrupting the normal operations on the island When the module is returned to its base or replaced with another module with the same model number it starts to operate again on the island 4 DANGER EXPLOSION HAZARD Never attempt to hot swap any module that is located in an explosive environment Do not separate assemble or disconnect connect equipment unless power has been switched off or the area is known t
145. voltage limit of 30 VDC Sensor and Actuator Power A CAUTION IMPROPER GALVANIC ISOLATION The power components are not galvanically isolated They are intended for use only in systems designed to provide SELV isolation between the supply inputs or outputs and the load devices or system power buses You must use SELV rated supplies to provide 24 VDC source power to the NIM Failure to follow these instructions can result in injury or equipment damage The island s sensor and actuator buses need to be powered separately from external sources Depending on the modules that make up the island segments the field power requirements can be 24 VDC or 115 230 VAC or a combination of both The source power is fed to separate two pin power connectors on the PDM e The top connector is for the sensor power bus e The bottom two pin connector is for the actuator power bus Depending on your application you may want to use the same or different external power supplies see page 65 to feed the 24 VDC sensor and the actuator busses 58 31002947 8 2009 Site Requirements 24 VDC Field Power Distribution In the following illustration an external power supply delivers 24 VDC power to a STB PDT 3100 PDM where it is distributed as field power to the island s sensor and actuator busses To assure that the installation will perform to system specifications it is advisable to use a separate 24 VDC supply for logic power t
146. x nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB NCO 1010 Il 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB NCO 2212 II 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB NDN 1010 Il 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB NDN 2212 Il 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB NDP 1010 Il 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB NDP 2212 Il 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB NFP 2212 II 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB NIB 1010 II 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB NIB 2212 II 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB NIP 2212 II 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB NMP 2212 II 3 G Ex nAnL IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB PDT 2100 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB PDT 2105 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB PDT 3100 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 70 C STB PDT 3105 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABCD T4 60 C STB XBE 3100 Il 3 G Ex nA IIC T4 Ta 0 60 C CL 1 DV 2 GP ABC
147. y developer that fully complies with the Advantys STB island bus protocol Preferred modules are developed and qualified under agreement with Schneider they conform fully to Advantys STB standards and are auto addressable 14 31002947 8 2009 Site Requirements Standard CANopen NIM Types Mechatronics For the most part the island bus handles a preferred module as it does standard Advantys STB I O module with four key differences e Apreferred module is not designed in the standard form factor of an Advantys STB module and does not fit into one of the standard base units It therefore does not reside in an Advantys STB segment see page 17 e A preferred module requires its own power supply It does not get logic power from the island bus e To place preferred modules in you island you must use the Advantys configuration software e You cannot use preferred modules with a basic NIM see below Preferred modules can be placed between segments of STB I O or at the end of the island see page 115 If a preferred module is the last module on the island bus it must be terminated with a 120 Qterminator resistor Devices An Advantys STB island can also support standard off the shelf CANopen devices These devices are not auto addressable on the island bus and therefore they must be manually addressed usually with physical switches built into the devices They are configured using the Advantys configuration software You
148. y segment It is a mandatory piece of an island The primary segment consists of the island s NIM and a set of interconnected module bases attached to a DIN rail The PDMs and Advantys STB I O module mount in these bases on the DIN rail The NIM is always the first leftmost module in the primary segment Depending on your needs the island may optionally be expanded to additional segments of Advantys STB modules called extension segments The NIM and the module bases snap onto a 35 mm wide conductive metal DIN rail shown below 35 mm The STB bases provide the physical connections for the I O modules on the island bus These connections let you communicate with the NIM over the island bus A set of contacts on the side of the bases enable the modules to receive logic power from the NIM or from a beginning of segment BOS module sensor power for inputs or actuator power for outputs from the PDM actuator power to the output modules the auto addressing signal e island bus communications between the I O and the NIM There are seven types of bases see page 95 that can be used in a segment Specific bases must be used with specific module types and it is important that you always install the correct bases in the appropriate locations in each segment 31002947 8 2009 17 Site Requirements The following illustration shows some of the key components of an STB XBA 1000 base 13 9 mm user customizable label tab

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