Home
Shimano XTR M980 Shift Lever Set Manual
Contents
1. chainrings and the chain Front 2 5 N m 22 in Ibs C He ane A e f the chain keeps coming off the chainrings during use replace the chainrings and the chain chainrings i ess e When the chain is in the position shown in the illustration the chain may contact the front chainrings Installation of the Front Chainwheel incialitine Shitting lever ina postion where Hv nol obstnict or front derailleur and generate noise If the noise is a problem shift the chain onto the next larger i ars ae ee os rear sprocket or the ee after p g Rear i Follow the procedure in the figure brake operation and gear shifting operation Shifting lever mounting screws Large e For frames with suspension the chain stay angle will vary depending on whether the bicycle is being Sprockets 1 2 Use the special tool TL FC32 36 to install the right adapter 5 Use the TL FC16 18 to tighten the cap i me te ed ma combination which cates Drake operatlon 10 be PET E ridden or not being ridden When the bicycle is not being ridden and the chain is positioned on the counterclockwise thread and the left adapter clockwise Tightening torque 0 7 1 5 N m 6 13 in Ibs E 0 14 N m 1 2 in Ibs largest larger chainring and on the smallest sprocket the chain guide outer plate of the front derailleur Outer casing holders thread 6 Push in the stopper plate and check that the plate pin is Note may touch the chain Tightening torque 35 50 N m 305 435 in Ibs iyi
2. e You should periodically wash the chainrings in a neutral detergent and then lubricate them again In addition cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain e f the chain keeps coming off the chainrings during use replace the chainrings and the chain e When the chain is in the position shown in the illustration the chain may contact the front chainrings or front derailleur and generate noise If the noise is a problem shift the chain onto the next larger rear sprocket or the one after if the chain is in the position shown in Figure 1 Shift the chain onto the next smaller sprocket or the one after if it is in the position shown in Figure 2 Reinforced Connecting Pin Link Pin Link Pin Fig 1 Fig 2 Front chainrings e For frames with suspension the chain stay angle will vary depending on whether the bicycle is being ridden or not being ridden When the bicycle is not being ridden and Rear ka j Ut the chain is positioned on the largest larger chainring and on the smallest sprocket the SPYOc e s chain guide outer plate of the front derailleur may touch the chain e The cuffs of your clothing may get dirty from the chain while riding e Apply grease to the left and right adapters before installing them e For smooth oper
3. Specifications Rear Derailleur Model number RD M980 Type SGS GS Gears 10 Total capacity 41T 35 T Largest sprocket 36 T 36 T Smallest sprocket 11T 11T Front chainwheel tooth difference 18T 18T Cassette sprocket tooth combination Freehub Model number Group name Gears Tooth combination Rodel number FH M985 FH M988 bJ 10 11 13 15 17 19 21 23 26 30 34 T ee bk 10 11 13 15 17 19 21 24 28 32 36 T a CS M771 10 bL 10 11 12 14 16 18 20 22 25 28 32 T a as Gear shifting operation The INSTANT RELEASE mechanism makes fast releasing possible because cable tension is released immediately when a lever is depressed The levers are also equipped with 2 WAY RELEASE and MULTI RELEASE mechanisms so that you can now shift two gears with a single operation either by pushing or pulling the lever Both lever A and lever B always return to the initial position when they are released after shifting When operating one of the levers always be sure to turn the crank arm at the same time To shift from a small sprocket to a larger sprocket Lever A You can vary the lever stroke to shift the desired number of gears so that to shift by one gear only move the lever to the 1 position and to shift by two gears at one time move the lever to the 2 position A maximum two gear shift can be made in this manner To shift from a large sprocket to a
4. 7 f vee i securely in place and then tighten the bolt of the left crank When installing the components to carbon frame handle bar 1 Loosen the cable fixing bolt nut of the front derailleur and then i aae pa i H a ae a Heth E i tee i He To Notet Spacers may Be nee sal depending One nonon arm 5 mm Allen key seca veii with the E E E of the carbon frame parts for pull the inner cable out of the shifting lever unit in the same way For sii eerie i maa ean hd ae bracket cable guide Abate dne ial eee estate nace Note Each of the bolts should be evenly and equally their recommendation on tightening torque in order to prevent over as when installing the inner cable e The front derailleur is for double front chainwheels only It cannot be used with triple front chainwheels as a tightened to 12 14 N m 106 122 in lbs tightening that can cause damage to the carbon material and or 2 Remove the adjustment barrel the shifting points will not match 3 Insert the right crank unit under tightening that can cause lack of fixing strength for the 3 First remove the unit fixing bolt e When installing the top route type choose a frame that has three outer casing holders as shown in the 4 Set section A of the left crank into the axle of the right crank components 4 Remove the four shifting lever mounting screws and then remove illustration at right unit where the groove is wide the shifting lever unit as shown in the illustration e Use an
5. inner cable Operate the lever B 9 times or more to set the lever to the highest position Then remove the inner hole cover and connect the inner cable Inner cable Inner hole cover Install the inner hole cover by turning it as shown in the illustration until it stops Do not turn it any further than this otherwise it may damage the screw thread Inner hole cover Cutting the outer casing When cutting the outer casing cut the opposite end to the end with the marking gt cS After cutting the outer casing make the end round so that the inside of the hole has a uniform diameter 3 SHIMANO SIS SP N Outer end cap e a Attach the same outer end cap to the cut end of the outer casing SHIMANO SIS SP en The sealed cap with tongue and the rubber shield should be installed to the outer casing stopper of the frame Be careful not to bend Rubber shield Sealed cap with tongue Rubber shield gS oN nea TTT i SSZ MAA DZ AID Ss i WW Wi Sa NY If the rear derailleur moves to a large degree such as in bicycles with rear suspension it is recommended that you replace the cap with an aluminum cap The end of the outer casing which has the aluminum cap should be at the derailleur side Derailleur side 4 a Aluminum cap Replacement of the freewheel body FH M98
6. joined with a reinforced connecting pin A Chain line 46 8 mm 48 8 mm i ie e Be careful not to let the cuffs of your clothes get caught in the chain while riding otherwise you aera a a ai acm EE may fall off the bicycle suman Bottom bracket shell width 68 73 mm 68 73 mm E e Check that the tension of the chain is correct and that the chain is not damaged If the tension pem 7 a Thread dimensions BC1 37 68 73mm BC1 37 68 73mm is too weak or the chain is damaged the chain should be replaced If this is not done the chain nee re may break and cause serious Era i Applicable bottom bracket SM BB90 A SM BB90 A If using a bottom bracket shell having a width of 68 mm which is a e The two left crank arm mounting bolts should be tightened alternately in stages rather than each bolt being fully tightened all at band type an 1 8 mm spacer and a 0 7 mm spacer can be used Cutting the outer casing once Use a torque wrench to check that the final tightening torques are within the range of 12 14 N m Furthermore after together instead of a 2 5 mm spacer When cutting the outer casing cut the opposite end to the end with riding approximately 100 km 60 miles use a torque wrench to re check the tightening torques It is also important to the marking After cutting the outer casing periodically check the tightening torques If the tightening torques are too weak or if the mounting bolts are not tightened Gear shifting operation make the end round so t
7. links is so great that adjustment is not possible you should replace the derailleur e You should periodically clean the derailleur and lubricate all moving parts mechanism and pulleys e If gear shifting adjustment cannot be carried out check the degree of parallelism at the rear end of the bicycle Also check if the cable is lubricated and if the outer casing is too long or too short e lf you hear abnormal noise as a result of looseness in a pulley you should replace the pulley e If the wheel becomes stiff and difficult to turn you should lubricate it with grease e Do not apply any oil to the inside of the hub otherwise the grease will come out e You should periodically wash the sprockets in a neutral detergent and then lubricate them again In addition cleaning the chain with neutral detergent and lubricating it can be a effective way of extending the useful life of the sprockets and the chain e If the chain keeps coming off the sprockets during use replace the sprockets and the chain e Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its high cable resistance e Always be sure to use the sprocket set bearing the same group marks Never use in combination with a sprocket bearing a different group mark e Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides Furthermore check that the shift
8. outer casing which still has some length to spare even when the handlebars are turned all the way to both sides 5 Ti bie alion ine ehihing tandthe brekeiandth Furthermore check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way ae ener ia Sa B PVEN MA ane hie KASRA A S e A special grease is used for the gear shifting cable Do not use DURA ACE grease or other types of grease otherwise they may Refer to the FD M985 M985 E M985 E2 M986 M986 D a es ots enna Fea csi cause deterioration in gear shifting performance l l Front Derailleur Service Instructions for details on installing i je e washer onto the bolt and then secure the unit fixing e Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly Dienai the front derailleur and SIS adjustment ot e Operation of the levers related to gear shifting should be made only when the front chainwheel is turning 7 Install the adjustment barrel e If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever this may cause the plastic parts to crack or become discolored Therefore you should make sure that the brake fluid does not adhere to Connecting and securing the inner cable these plastic parts The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres L 3 Switch the mode converter to
9. smaller sprocket Lever B You can vary the lever stroke to shift the desired number of gears so that to shift by one gear only move the lever to the 1 position and to shift by two gears at one time move the lever to the 2 position A maximum two gear shift can be made in this manner Lever B e 2 WAY RELEASE e MULTI RELEASE Lever A initial position Installation of the sprockets For each sprocket the surface that has the group mark should face outward and be positioned so that the wider part of each sprocket and the A part where the groove width is wide of the freewheel body are aligned The groove is wide at one place only lt CS M980 gt bJ 11 34T bk 11 36T P AN i i i G W AY e WA Lock ring spacer Sprocket spacer Lock ring lt CS M 771 10 gt bL 11 32T For installation of the HG sprockets use the special tool TL LR15 LR10 to tighten the lock ring Tightening torque 30 50 N m 261 434 in Ibs To replace the HG sprockets use the special tool TL LR15 LR10 and TL SR21 to remove the lock ring Disassem ow Chain length on bicycles with rear suspension The length of A will vary depending on the movement of the rear Largest Chain suspension Because of this an excessive load may be placed on sprocket the drive system if the chain length is too short Set the length of the chain by adding two links to the cha
10. 5 First pull out the hub axle by following the procedure shown in the illustration The double lock section at the freewheel side cannot be disassembled Note The hub cone is made from a light alloy Use a suitable tool which has no wear or other damage when adjusting the hub rotation Left side Tightening torque A 4 15 20 N m 132 172 in Ibs 5 mm Allen key 17 mm spanner Rotor fixing serrations FH M985 2 Cone with dust cover Cannot be disassembled Lip is on the outside Note e When removing and installing the seal do it very carefully so that the seal does not become bent When reinstalling the seal make sure that it is facing the right way and insert it as far as it will go e Do not disassemble the dust cover which is crimped onto the cone 3 Hub axle 4 After removing the hub axle remove the freewheel body fixing bolt inside the freewheel body and then replace the freewheel body Freewheel body Applying grease DURA ACE grease Y 041 10000 Do not disassemble the seal Freewheel body fixing bolt Tightening torque 45 50 N m 392 434 in Ibs 14 mm Allen key Note When replacing the freewheel body replace the freewheel body fixing bolt at the same time Be sure to apply grease to the the thread of the freewheel body fixing bolt otherwise looseness or sticking may occur Do not attempt to disasse
11. A A WARNING Front Derailleur X Available bracket shell is 68 mm or 73 mm A 2 Next install the adapter while referring to the ste Mode converter Maintenance interval depends on the usage and riding circumstances Clean regularly the chain een Pewee Pee BESMeBe Re Po PONARDO illustrations below Semm oe e 2X with an appropriate chaincleaner Never use alkali based or acid based solvents such as rust Normal type X X X X X P cleaners If those solvent be used chain might break and cause serious injury Top route type X X X X X Spacer r Vv e In order to obtain good gear shifting performance this chain has a forward side and a reverse side and the Front chainwheel tooth difference 14 12T 14 12T 12T 14 12T 14 12T 3X sides are marked so that the chain will face the correct way when installed The proper design performance 7 Moge Select swich will be obtained when the chain is installed so that it faces the correct way If it is installed so that it faces Front derailleur installation band diameter SM L Si M L E 2 5 mm the opposite way the chain may come off and the bicycle may fall over and serious injury may occur as a Chainstay angle a 66 69 66 69 66 69 66 69 66 69 Note result AEE m 38T 7 38T 38T 38T Band Type The mode converter cannot be switched while the lever is at the e Use the reinforced connecting pin only for connecting the narrow type of chain Applicable chain line lowest positio
12. D O XTR Rapidfire Lever S L M 980 Rapidfire Lever S M S L98 Ispec Bracket For Left Hand a SM SL98 For Right Hand Q D D ITEM SHIMANO NO CODE NO DESCRIPTION INTERCHANGEABILITY 1 Y6T798010 R H Shifting Lever Unit A Y6T898010 L H Shifting Lever Unit A 2 Y6T798020 Shifting Lever Fixing Screw Unit A 3 Y6CD33000 Inner Hole Cap A A 4 Y6T798030 Unit Fixing Bolt M5 x 9 5 amp Washer Y6T798050 Unit Fixing Bolt M5 x 9 5 amp Washer for SM SL98 A 5 Y6T798040 R H Cable Adjustting Bolt Unit A Y6T898020 L H Cable Adjustting Bolt Unit A 6 Y6T842000 Clamp Bolt M5 x 13 5 7 Y6T798060 Bolt M5 x 12 5 amp Nut for SM SL98 A A Same parts B Parts are usable but differ in materirals appearance finish size etc Absence of mark indicates non interchangeability Specifications are subject to change without notice SHIMANO Jun 2010 3083 Shimano Inc A SI 5M80A 002 00 i ye E Spacer installation method Operate lever A once to set it to the middle position Switch the General Safety Information Specifications p mode converter to the 2x double mode position 1 Check whether the width of the bottom a 7 i Lever
13. MANO AMERICAN CORPORATION Series XTR e 2X One Holland Irvine California 92618 U S A Phone 1 949 951 5003 Rapidfire Shifting lever SL M980 L SL M980 IL SHIMANO EUROPE B V Outer casing OT SP41 SIS SP41 Plate pin WO lh 3x Industrieweg 24 8071 CT Nunspeet The Netherlands Phone 31 341 272222 SHIMANO INC Front derailleur a z _ _ a Mo E FD M985 FD M985 E FD M985 E2 FD M986 FD M986 D z _ Mode select switch 3 77 Oimatsu cho Sakai ku Sakai shi Osaka 590 8577 Japan Front chainwheel FC M980 FC M985 Not Note Service Instructions in further languages are available at i ote f oe i site Set the stopper plate in the right direction as shown Do not force the mode select switch to turn If you force it to turn it e unanteeen ule ieee improvement without notice English Bottom bracket cable guide SM SP17 in illustration will break Jul 2010 by Shimano Inc XBC SZK Printed in Japan SI 5M40A 003 00 General Safety Information A WARNING Maintenance interval depends on the usage and riding circumstances Clean regularly the chain with an appropriate chaincleaner Never use alkali based or acid based solvents such as rust cleaners If those solvent be used chain might break and cause serious injury e In order to obtain good gear shifting performance applicable chains have a forward side and a reverse side and the sides are marked so that the chains will face the correct way w
14. and diameters S 28 6 mm M 31 8 mm L 34 9 mm Model number FC M980 When using the S M size use an Chainwheel tooth combination 42 32 24T installation band with a diameter of 28 6 Bolt circle diameter mm 31 8mm and install it to a L size 104 mm 64 mm adapter Crank arm length Chainstay angle 165 mm 170 mm 175 mm 180 mm Chain line 50 mm Bottom bracket shell width 68 73 mm Thread dimensions BC1 37 68 73mm Bottom bracket adapters SM BB90 A Gear shifting operation The INSTANT RELEASE mechanism makes fast releasing possible because cable tension is released immediately when a lever is depressed This release lever is equipped with a 2 pulling the lever way release mechanism which allows release operations to be carried out by either pushing or Both lever A and lever B always return to the initial position when they are released after shifting When operating one of the levers always be sure to turn the crank arm at the same time To shift from a small chainring to a larger chainring Lever A When lever A is pressed once there is a shift of one step from a small chainring to a larger chainring Example from intermediate chainring to largest chainring Lever A initial position To shift from a large chainring to a smaller chainring Le
15. ation use the specified outer casing and the bottom bracket cable guide e This front derailleur is for triple front chainwheel use only It cannot be used with the double front chainwheel as the shifting points do not match e When installing the top route type choose a frame that has three outer casing holders as shown in the illustration at right e Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides Furthermore check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way e A special grease is used for the gear shifting cable Do not use DURA ACE grease or other types of grease otherwise they may cause deterioration in gear shifting performance e Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly e Operation of the levers related to gear shifting should be made only when the front chainwheel is turning e f the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever this may cause the plastic parts to crack or become discolored Therefore you should make sure that the brake fluid does not adhere to these plastic parts The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts but such parts should be cleaned with alcohol beforehand to prevent foreign
16. e specifications are subject to change for improvement without notice English Jun 2011 by Shimano Inc XBC SZK Printed in Japan SI 6T70A 001 00 General Safety Information A WARNING Maintenance interval depends on the usage and riding circumstances Clean regularly the chain with an appropriate chaincleaner Never use alkali based or acid based solvents such as rust cleaners If those solvent be used chain might break and cause serious injury e Iin order to obtain good gear shifting performance this chain has a forward side and a reverse side and the sides are marked so that the chain will face the correct way when installed The proper design performance will be obtained when the chain is installed so that it faces the correct way If it is installed so that it faces the opposite way the chain may come off and the bicycle may fall over and serious injury may occur as a result e Check that the wheels are fastened securely before riding the bicycle If the wheels are loose in any way they may come off the bicycle and serious injury may result e Use the reinforced connecting pin only for connecting the narrow type of chain Chain Kelias Chain tool e If connecting pins other than reinforced connecting pins ae are used or if a reinforced connecting pin or tool which l is not suitable for the type of chain is used sufficient 10 speed with groove 3 N T TL CN32 connection force may not be obtained wh
17. estions regarding methods of installation adjustment maintenance or operation please contact a professional bicycle dealer Group marks Technical Service Instructions SI 6T70A 001 Rear Drive System In order to realize the best performance we recommend that the following combination be used Series XTR RAPIDFIRE Shifting lever SL M980 R SL M980 IR Outer casing OT SP41 SIS SP41 Rear derailleur RD M980 Type Oo i i i po i SGS GS o i i Freehub FH M985 FH M988 Gears 10 Cassette sprocket CS M980 CS M771 10 Chain CN M980 Bottom bracket guide SM SP17 SM BT17 SHIMANO SHIMANO AMERICAN CORPORATION One Holland Irvine California 92618 U S A Phone 1 949 951 5003 SHIMANO EUROPE B V Industrieweg 24 8071 CT Nunspeet The Netherlands Phone 31 341 272222 This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle For any questions regarding your bicycle or SHIMANO INC 3 77 Oimatsu cho Sakai ku Sakai shi Osaka 590 8577 Japan other matters which are not related to Shimano parts please contact the place of purchase or the bicycle manufacturer Service Instructions in further languages are available at http techdocs shimano com Please note specifications are subject to change for improvement without notice English Apr 2010 by Shimano Inc XBC SZK Printed in Japan
18. ever mounting screws Small Tightening torque 0 08 N m 0 7 in Ibs Shifting lever mounting screws Large Tightening torque 0 14 N m 1 2 in Ibs 1 Loosen the cable fixing bolt nut of the front derailleur and then pull the inner cable out of the shifting lever unit in the same way as when installing the inner cable 2 Remove the adjustment barrel 3 First remove the unit fixing bolt 4 Remove the four shifting lever mounting screws and then remove the shifting lever unit as shown in the illustration 5 To assemble align the shifting lever unit and the bracket and then secure the shifting lever mounting screws 6 Place the washer onto the bolt and then secure the unit fixing bolt 7 Install the adjustment barrel This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle For any questions regarding your bicycle or other matters which are not related to Shimano parts please contact the place of purchase or the bicycle manufacturer sHIMANO SHIMANO AMERICAN CORPORATION One Holland Irvine California 92618 U S A Phone 1 949 951 5003 SHIMANO EUROPE B V Industrieweg 24 8071 CT Nunspeet The Netherlands Phone 31 341 272222 SHIMANO INC 3 77 Oimatsu cho Sakai ku Sakai shi Osaka 590 8577 Japan Service Instructions in further languages are available at http techdocs shimano com Please not
19. fixing strength for the components Refer to the FD M980 M980 E M981 M981 D Front Derailleur Service Instructions for details on installing the front derailleur and SIS adjustment Connecting and securing the inner cable Switch the mode converter to the 3x triple mode position and then check the lowest position Operate lever B two times or more to set the lever to the lowest position Remove the inner hole cover and install the cable 2X Mode select switch Note Do not force the mode select switch to turn If you force it to turn it will break Inner hole cover 7 2 Install the inner hole cover by turning it as shown in the illustration until it stops Do not turn it any further than this otherwise it may damage the thread on the cover Cutting the outer casing When cutting the outer casing cut the opposite end to the end with the marking After cutting the outer casing make the end round so that the inside of the hole has a uniform diameter Attach the same outer end cap to the cut end of the outer casing L i SHIMANO SIS SP N Outer end cap 3 SHIMANO SIS SP Replacement of the shifting lever unit Disassembly and reassembly should only be carried out when replacing the shifting lever unit Bracket m Unit fixing bolt ae C Tightening torque 2 5 N m 22 in Ibs Washer Adjustment barrel _ Shifting l
20. fully and keep them in a safe place for later reference A CAUTION e If the chain is on the smallest or intermediate chainring there is the danger of injury from the tips of the teeth on the largest chainring Note e In addition if pedaling performance does not feel normal check this once more e Before riding the bicycle check that there is no play or looseness in the connection Also be sure to retighten the crank arms and pedals at periodic intervals e When installing the pedals apply a small amount of grease to the threads to prevent the pedals from sticking Use a torque wrench to securely tighten the pedals Tightening torque 35 55 N m 305 479 in lbs The right hand crank arm has a right hand thread and the left hand crank arm has a left hand thread e If a squeaking noise is heard coming from the bottom bracket axle and the left crank arm connector apply grease to the connector and then tighten it to the specified torque e Use a neutral detergent to clean the crank arm and the bottom bracket Using alkaline or acidic detergents may cause discoloration e Do not wash the bottom bracket with high pressure jets of water e If you feel any looseness in the bearings the bottom bracket should be replaced e If gear shifting operations do not feel smooth wash the derailleur and lubricate all moving parts e f the amount of looseness in the links is so great that adjustment is not possible you should replace the derailleur
21. hat the inside of the gt alternately in stages the left crank arm may come off and the bicycle may fall over and serious injury may occur as a result hole has a uniform diameter e Check a no in the crank arms before riding the bicycle If there are any cracks the crank arm may break and The INSTANT RELEASE mechanism makes fast releasing possible because cable tension is released immediately when a lever is Chain length you may tall off the bicycle depressed e If the inner cover is not installed correctly the axle may rust and become damaged and the bicycle may fall over and serious This release lever is equipped with a 2 way release mechanism which allows release operations to be carried out by either pushing or Add 2 links with the chain on both argest sprocket EEN Attach the same outer end cap to the cut end of the outer casing injury may occur as a result pulling the lever the largest sprocket and the large 7 ereen e Obtain and read the service instructions carefully prior to installing the parts Loose worn or damaged parts may cause the Both lever A and lever B always return to the initial position when they are released after shifting chainring La bicycle to fall over and serious injury may occur as a result We strongly recommend only using genuine Shimano replacement When operating one of the levers always be sure to turn the crank arm at the same time N Quterend cap parts e Obtain and read the service instructions caref
22. hen installed The proper design performance will be obtained when the chains are installed so that they face the correct way If the chains are installed so that they face the opposite way they may come off and the bicycle may fall over and serious injury may occur as a result e Use the reinforced connecting pin only for connecting the narrow type of chain e If connecting pins other than reinforced connecting pins are used or if a reinforced connecting pin or tool which is not Chain eal Chain tool suitable for the type of chain is used sufficient connection gP force may not be obtained which could cause the chain to i break or fall off 10 speed super narrow h groove oA T TL CN32 e If it is necessary to adjust the length of the chain due to a chain for TL CN23 change in the number of sprocket teeth make the cut at Mri with groove aM M T TL CN27 some other place than the place where the chain has been joined using a reinforced connecting pin The chain will be damaged if it is cut at a place where it has been joined with a reinforced connecting pin e Be careful not to let the cuffs of your clothes get caught in the chain while riding otherwise you may fall off the bicycle e Check that the tension of the chain is correct and that the chain is not damaged If the tension is too weak or the chain is damaged the chain should be replaced If this is not done the chain may break and cause serious injury e The two lef
23. ich could super narrow chain TL CN23 cause the chain to break or fall off for MTB with groove LL I TL CN27 e If it is necessary to adjust the length of the chain due to a change in the number of sprocket teeth make the cut at some other place than the place where the chain has been joined using a reinforced connecting pin The chain will be damaged if it is cut at a place where it has been joined with a reinforced connecting pin e Check that the tension of the chain is correct and that the chain is not damaged If the tension is too weak or the chain is damaged the chain should be replaced If this is not done the chain may break and cause serious injury e Obtain and read the service instructions carefully prior to installing the parts Loose worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result We strongly recommend only using genuine Shimano replacement parts e Obtain and read the service instructions carefully prior to installing the parts If adjustments are not carried out correctly the chain may come off and this may cause you to fall off the bicycle which could result in serious injury e Read these Technical Service Instructions carefully and keep them in a safe place for later reference Reinforced Connecting Pin Link Pin Link Pin Note e If gear shifting operations do not feel smooth wash the derailleur and lubricate all moving parts e If the amount of looseness in the
24. in when the rear suspension is at a position where dimension A is longest and the chain is on the largest sprocket and the largest chainring If the amount of movement of the rear suspension is large the slack in the chain may not be taken up properly when the chain is on the smallest chainring and smallest sprocket Largest chainring Add 2 links with the chain on both the largest sprocket and the largest chainring Installation of the shifting lever SL M980 R Use a handlebar grip with a maximum outer diameter of 32 mm 4 mm Allen key Tightening torque 3 N m 27 in Ibs Shifting lever position is adjustable by Sliding to left or right Tightening torque 2 5 N m 22 in Ibs e Install the shifting lever in a position where it will not obstruct brake operation and gear shifting operation e Do not use in a combination which causes brake operation to be obstructed Note When installing the components to carbon frame handle bar surfaces verify with the manufacturer of the carbon frame parts for their recommendation on tightening torque in order to prevent over tightening that can cause damage to the carbon material and or under tightening that can cause lack of fixing strength for the components Refer to the RD M980 Rear Derailleur Service Instructions for details on installing the rear derailleur and SIS adjustment Connection and securing of the
25. ing lever does not touch the bicycle frame when the handlebars are turned all the way e A special grease is used for the gear shifting cable Do not use DURA ACE grease or other types of grease otherwise they may cause deterioration in gear shifting performance e Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly e For smooth operation use the specified outer casing and the bottom bracket cable guide e Operation of the levers related to gear shifting should be made only when the front chainwheel is turning e f the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever this may cause the plastic parts to crack or become discolored Therefore you should make sure that the brake fluid does not adhere to these plastic parts The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts but such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering e Do not disassemble the shifting lever unit as this may damage it or cause mis operation e Parts are not guaranteed against natural wear or deterioration resulting from normal use e Read these Service Instructions in conjunction with the Service Instructions for the FH M985 M988 e For maximum performance we highly recommend Shimano lubricants and maintenance products e For any qu
26. looseness in the connection Also be sure to retighten the crank arms and pedals at periodic intervals e If a squeaking noise is heard coming from the bottom bracket axle and the left crank arm connector apply grease to the connector and then tighten it to the specified torque e Use a neutral detergent to clean the crank arm and the bottom bracket Using alkaline or acidic detergents may cause Adjustment barrel discoloration I e Do not wash the bottom bracket with high pressure jets of water e If you feel any looseness in the bearings the bottom bracket should be replaced ka e If gear shifting operations do not feel smooth wash the derailleur and lubricate all moving parts Lever A initial position Lever B The shifting lever position can be e If the amount of looseness in the links is so great that adjustment is not possible you should replace the derailleur 2 WAY RELEASE adjusted by sliding it to the left or right e You should periodically wash the chainrings in a neutral detergent and then lubricate them again In addition cleaning the chain __ Shifting lever mounting screws Small with neutral detergent and lubricating it can be an effective way of extending the useful life of the g Tightening torque ad
27. mble the freewheel body because it may result in a malfunction Installation of the SL M980 I and the BL M985 M988 Shifting lever SL M980 Brake levers BL M985 M988 OK Other Brake lever models Not compatible 1 Use a 2 mm Allen key to open the clamp band of the brake lever as shown in the illustration 2 Insert the hook of the shifting lever bracket into the hole in the brake lever bracket and then provisionally tighten the special nut and special bolt to install it to the handlebar Clamp band Note Do not install the nut upside down If it is installed upside down it will not be possible to secure the brake lever to the handlebars and damage may occur WO Z MP Fo KEE SE a a 3 Use a 4 mm Allen key to secure the shifting lever to the brake lever Tightening torque 3 N m 27 in Ibs E Read these Service Instructions together with the Service Instructions for the BR M985 SI 8J70A E Refer to the Service Instructions for the Front Drive System for details on replacing and installing the shifting lever unit
28. n Be sure to operate lever A one or more times e f connecting pins other than reinforced connecting pins 48 8 mm 40 44T 40 44T 40T 40 44T 40 44T 68 mm 68 mm BB mount type before switching Do not turn the mode converter by force otherwise are used or if a reinforced connecting pin or tool which Chain Reinforced Chain tool E and diameters y ia it may break is not suitable for the type of chain is used sufficient connecting pin Chainwheel S 28 6 mm M 31 8 mm L 34 9 mm connection force may not be obtained which could l sdei auhi FC M980 FC M985 ars iis jh EH Hp ee Inner hole cover cause the chain to break or fall off 10 speed super narrow 90e 4 I TI TL CN32 When using the S M size use an a a Install the inner hole cover by turning it as e If it is necessary to adjust the length of the chain due to chain for TL CN23 Chainwheel tooth combination 38 26T 40 28T 42 30T 44 30T degree oii N y shown in the illustration until it stops 0 a change in the number of sprocket teeth make the cut MTB with groove aM TL CN27 Bolt circle diameter 104 64 mm 88 mm adapter TT Do not turn it any further than this otherwise 5 at some other place than the place where the chain has Chaingiay angle it may damage the thread on the cover 4 been joined using a reinforced connecting pin The chain will be damaged if it is cut at a place Aenea Coneeina Pin Crank arm length 165 170 175 180 mm 170 172 5 175 180 mm where it has been
29. on method 1 Check whether the width of the bottom bracket shell is 68 mm or 73 mm 2 Next install the adapter while referring to the illustrations below e a 68mm 73mm Spacer 2 5 mm Band Type Bracket Type 68 mm BB mount type ie bracket mE a ar x 73 mm da If using a bottom bracket shell having a width of 68 mm which is a band type an 1 8 mm spacer and a 0 7 mm spacer can be used together instead of a 2 5 mm spacer Chain length Add 2 links with the chain on both the largest sprocket and the largest chainring Largest sprocket Largest chainring Chain Installation of the shifting lever Use a handlebar grip with a maximum 4 mmi Alleri key outer diameter of 32 mm Tightening torque 3 N m 27 in Ibs The shifting lever position can be adjusted by sliding it to the left or right Tightening torque 2 5 N m 22 in Ibs e Install the shifting lever in a position where it will not obstruct brake operation and gear shifting operation e Do not use in a combination which causes brake operation to be obstructed Note When installing the components to carbon frame handle bar surfaces verify with the manufacturer of the carbon frame parts for their recommendation on tightening torque in order to prevent over tightening that can cause damage to the carbon material and or under tightening that can cause lack of
30. particles from adhering e Do not disassemble the shifting lever unit as this may damage it or cause mis operation e Be sure to read the service instructions for the Rear Drive System in conjunction with these service instructions SL M980 I e Parts are not guaranteed against natural wear or deterioration resulting from normal use e For maximum performance we highly recommend Shimano lubricants and maintenance products e For any questions regarding methods of installation adjustment maintenance or operation please contact a professional bicycle dealer Outer casing holders SI 5M40A 003 Technical Service Instructions Front Drive System In order to realize the best performance we recommend that the following combination be used Series XTR Rapidfire Shifting lever SL M980 L SL M980 IL Outer casing OT SP41 SIS SP41 Front derailleur FD M980 FD M980 E FD M981 FD M981 D Front chainwheel FC M980 Chain CN M980 Bottom bracket cable guide SM SP17 Specifications Front Derailleur X Available Model number FD M980 FD M980 E FD M981 FD M981 D Normal type Top route type Front chainwheel tooth difference 18T Min difference between top and intermediate 10T Front derailleur installation band diameter Chainstay angle 66 69 Applicable chain line 50 mm Chainwheel Installation b
31. t crank arm mounting bolts should be tightened alternately in stages rather than each bolt being fully tightened all at once Use a torque wrench to check that the final tightening torques are within the range of 12 14 N m Furthermore after riding approximately 100 km 60 miles use a torque wrench to re check the tightening torques It is also important to periodically check the tightening torques If the tightening torques are too weak or if the mounting bolts are not tightened alternately in stages the left crank arm may come off and the bicycle may fall over and serious injury may occur as a result e Check that there are no cracks in the crank arms before riding the bicycle If there are any cracks the crank arm may break and you may fall off the bicycle e f the inner cover is not installed correctly the axle may rust and become damaged and the bicycle may fall over and serious injury may occur as a result e Obtain and read the service instructions carefully prior to installing the parts Loose worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result We strongly recommend only using genuine Shimano replacement parts e Obtain and read the service instructions carefully prior to installing the parts If adjustments are not carried out correctly the chain may come off and this may cause you to fall off the bicycle which could result in serious injury e Read these Technical Service Instructions care
32. the 3x triple mode position and then to plastic parts but such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering AS e Do not disassemble the shifting lever unit as this may damage it or cause mis operation e Be sure to read the service instructions for the Rear Drive System in conjunction with these service instructions SL M980 1 e Parts are not guaranteed against natural wear or deterioration resulting from normal use e For maximum performance we highly recommend Shimano lubricants and maintenance products e For any questions regarding methods of installation adjustment maintenance or operation please contact a professional bicycle dealer the lever to the lowest position Remove the inner hole cover and install the cable check the lowest position Operate lever B two times or more to set Technical Service Instructions SI 5M80A 002 This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle For any questions regarding your bicycle or other matters which are not related to Shimano parts please contact the place of purchase or the bicycle manufacturer Front Drive System TL FC16 SHIMANO Inner cover In order to realize the best performance we recommend that the following combination be used aac cie canuceae SHI
33. ully prior to installing the parts If adjustments are not carried out correctly the Po Lo soem sss chain may come off and this may cause you to fall off the bicycle which could result in serious injury To shift from the smaller chainring to the larger chainring To shift from the larger chainring to the smaller chainring Chain e Read these Technical Service Instructions carefully and keep them in a safe place for later reference Lever A Lever B When lever A is pressed once there is a shift of one step from the When lever B is pressed once there is a shift of one step from the ae z A CAUTION smaller chainring to the larger chainring larger chainring to the smaller chainring installation of the shifting lever Replacement of the shifting lever unit e If the chain is on the smallest or intermediate chainring there is the danger of injury from the tips of the teeth on the largest Example Example Disassembly and reassembly should only be carried out when chainring From smaller chainring to larger chainring From larger chainring to smaller chainring Use a handlebar grip with a maximum 4 mm Allen key replacing the shifting lever unit outer diameter of 32 mm Bracket _ Unit fixing bolt Note ee Tightening torque Tightening torque 3 N m 27 in Ibs F 2 5 N m 22 in Ibs e In addition if pedaling performance does not feel normal check this once more e Before riding the bicycle check that there is no play or
34. ver B When lever B is pressed once there is a shift of one step from a large chainring to a smaller chainring Example from largest chainring to intermediate chainring Lever B e 2 WAY RELEASE Installation of the Front Chainwheel Follow the procedure in the figure 1 2 Use the TL FC32 33 36 special tool to install the right adapter 5 counterclockwise thread of the bottom bracket the inner cover Use the TL FC16 18 to tighten the cap Tightening torque 0 7 1 5 N m 6 13 in lbs and the left adapter clockwise thread of the bottom bracket Tightening torque 35 50 N m 305 435 in lbs Note Spacers may be necessary depending on the bottom bracket shell width For details refer to Spacer installation method 3 Insert the right crank arm unit Push in the stopper plate and check that the plate pin is securely in place and then tighten the bolt of the left crank arm 5 mm Allen key Note Each of the bolts should be evenly and equally tightened to 12 14 N m 106 122 in lbs 4 Set section A of the left crank arm into the axle of the right crank arm unit where the groove is wide TL FC16 Plate pin Wide groove area Inner cover Note Set the stopper plate in the right direction as shown in illustration E Spacer installati
Download Pdf Manuals
Related Search
Related Contents
30 mm Front Fork Cartridge Kit Netgear RNDP400U GeneStorm clones - Thermo Fisher Scientific ABSTRACT SANDHU, GURDAS SINGH. Methods for Sandusky MWFC241430 Instructions / Assembly installation instructions single circuit kit Pointek CLS200/300 (Digital) Supermicro X7SPA-HF motherboard LC3290/4090 Copyright © All rights reserved.