MISTRAL 460 DRY - technoprint
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1. Important when timer is set to START at for instance 7 00 h always activate STOP at 7 02 h 2 minutes later The machine is communicating with START impulse at the timer not the STOP impulse If STOP is not activated the machine will restart when switched off For further information check user manual of the timer Technoprint 2013 Version 3 01 Pagina 4 Mistral 460 Dry User manual TECHN p PRINT 3 Working with the TFT touch screen 3 1 Starting the program Connect powersupply and keep it active because of the powersupply of the timer After the machine is started up with the main switch and 0 1 switch the display will start automatically and you will see screens that similar are to the one shown on the left The display will start 1n operational modus When oven heats up there is a YELLOW light blinking in screen NOT READY When all zones have reached their temperature and are stabelized light is solid GREEN and on screen you see a sigh READY Touch screen anywhere for operation Here you can find all information about the temperatures for each zone and Preheat 1 Preheat 2 Preheat 3 Preheat 4 Preheat 5 Reflow aps Aw EINE conveyor belt speed Set Cj In this menu screen you are allowed to set any temperature between 0 and 200 C for Product 9C M C Product 2 00 OG O each zone with increments of 0 1 C and AA any conveyor speed between 7 and 53 cm min with increments of 1cm Beltspeed c2. Article number Description 100319 Bearing for roller round 32 x 15 x T9 100320 Cooling front rear blower 120x120x38 100333 Control module for touch screen 100397 Digital Timer EF700ET 100396 Dio controle module 100321 Emergency stop switch 100317 Forced air heater ventilator 100325 Glass oven hardened 100322 Heater element 1200W 100323 Heater element 1800W 100324 Main relay 100330 Main switch 100388 Powersupply 24V with PSU 100329 Solid state relay 25A 100398 Step motor 100399 Stepmotorpowercard 100331 Thermocouple sensor for measuring inside chamber 100074 Thermocouple wire with plug set of 2 100318 Touchscreen 5 8 full colour Technoprint 2013 Pagina 21 Mistral 460 Dry User manual i Technoprint 2013 09 IVYLSIN nu C a m O o s O o z z m rl x Oo e O pe o m aD 5 z j jenno Joj euuoo gsn ejdnooouueu L OSIlpuaeJos sdwe Yono 141 jeubis Version 3 01 oer Iwi Sivyv 7 C E P 0 0 i lt i 0 1 0 Z 1 T 1 r 0 t 0 r 0 i 0 M i Z ud TECHN D PRINT E E Wii AR DAL M UT xipuedy ww 08 LSNVHXS 9 2 m O o z gt m Pagina 22 Mistral 460 Dry User manual TECHN D PRINT CE Declaration of Conformity TECHN D PRINT Technoprint Veldzichtweg 10B 3851 SH Ermelo Tel 0341 563026 Fax 0341 563027 E mail info technoprint smt nl www technoprint smt nl Technoprint as stated above herew
3. button Cur recipe Beltspesed cmimin Status ft Start Start Trend Recipe Main stop Profile Menu Profiling test rams TET Preheat 1 Preheat Z Preheat 3 Preheat 4 Preheat 5S Reflow From this menu several sub menus can be accessed For that purpose this screen will be indicated as profiling test screen for further use in this manual when referred to this screen A min WAA AA AA YA YI a V pw Frint Store Operate Technoprint 2013 Version 3 01 Pagina 13 Mistral 460 Dry User manual TECHN PRINT Prafiling test mmis Preheat 1 Preheat 2 Preheat 3 When you tap meltpoint temperature a soft keypad will appear and a value for meltpoint temperature can be entered ore altered On the profiling test screen there will appear a red line This screen shows the parameters for Peak temperature Critical temperature And it also shows the time that the PCB 1s on ore above meltpoint temperature which 1s important for maximum time and temperature the most critical component of the PCB require View Each time you tap on Report you can see all entered parameters in one screen Technoprint 2013 Version 3 01 Pagina 14 Mistral 460 Dry User manual 3 7 1 Start profile test WINE gg Se x Profiling test Beltspeed C mm s Maltpoint temp 2 ZUM Make sure the machine is running Tap on Pr eheat gp Elisa Fr diis ata 3 Er EUR at 4 Pr chest S BUB aa UE in the op
4. manual first This manual 1s designed to help you get the most out of the Forced Air Convection Oven program in the shortest possible time It is written for both the new and experienced user in mind How this manual is organized The first section of the manual explains the unpacking and installation of the oven Included 1s a description of the principles and specifications of the oven The main section of the manual is built around questions a user might have concerning the touch screen display The software 1s designed to achieve the most user friendly control of the oven simply by using your fingertip The figures The figures in this manual were captured with the intention of providing the clearest possible tutorial for the program Default screen positions and sizes were used in most cases Because the oven program can be configured in many different ways do not be concerned if you detect minor differences between the figures in this manual and what you see on your own display Technoprint 2013 Version 3 01 Pagina 2 Mistral 460 Dry User manual TECHN p PRINT 2 Setting up Unpacking the oven Carefully unpack the oven and save the original package in case you need to ship the unit Ensure that thermocouple wire is enclosed Before starting the oven Operate the oven in a well ventilated room only Keep people who do not operate the unit away from the oven Power source 380 VAC 6 phase N 16A 50 60Hz Make sur
5. r Pie Ibi hi TEE Rus Rope ubeq ed du uad pepe EA CE reat Tap on LEPO to see all of the information you will need f rti s Touch the screen anywhere to return to profiling test screen Prod 2 EB min Reflow time Prod 1 2 um NEN S Lx gem rj unm m Pa Te airs PIN m PF ERES Peak temp Prod PEAR temp Frog z tap screen anywhere to return Technoprint 2013 Version 3 01 Pagina 16 Mistral 460 Dry User manual TECHN PRINT 3 7 2 Print report Prafiling test Seltspeed 5 mm s Preheat 1 Preheat 2 Preheat 3 Preheat 4 Preheat S Reflow SESS 1 All data captured from the profile test can beg D D Lom don P lE m be printed by a printer connected to USB cec cei eS NDS E connector located on the left side of the Em Oven see page 22 seer ue o3 ee re eee ee Print lap on kui A min Tum GE Wo cd cM d d V pw ANM Print Store Operate Make sure a compatible printer is connected ta the LIEB part before using the print function Print Trend lap on After touching the Print Trend button the system will change to start pr in ng ta the Trend screen After printing the system will automatically take you back t the main menu Back Tap on again to enter profiling test Print Back Trend Use a printer that is compatible to HP laserjet Technoprint 2013 Version 3 01 Pagina 17 Mistral 460 Dry User manual 3 73 Store on USB Prafili
6. Stop Wenu f will be remembered after powering down the machine Product 1 Cj Product 2 C Beltspeed T cmimin reverse Preheat 1 Preheat 2 Preheat 3 Em Setting the conveyor speed can be done as Actual C oo c follows se C m ENT EME Tap within the square with the conveyor speed setting A soft keypad as shown on Product 1 C ME the left will Cur recipe YN appear on the screen Entering a value for the conveyor speed is done in the same 34 way as entering a value for the Status Ste 4 YA Fal temperature Settings entered both ways on lee aie WA will always be pee saved after powering down the machine After all settings are entered the screen will show the desired settings as shown for example in Beltspeed cmimin Stat St l the screen on the left To activate the program tap on the button once the status will Start St show RUN next to the button To stop the program tap on the button once again the status will show STOP next to the button To lock system again tap on main menu and go to operate again Everytime you want to change temperature settings or beltspeeds you have to unlock and follow this process again Technoprint 2013 Version 3 01 Pagina 6 Mistral 460 Dry User manual TECHN PRINT 3 3 Temperature progress for each zone Preheat 1 Preheat 2 Preheat 3 Preheat 4 Preheat 5 Reflow Actual C Trend Set 9C Tap on the button i
7. TECHN p PHINT MISTRAL 460 DRY Forced Air Convection Oven USER MANUAL Version 3 01 Ww mp enh o OU 99 ronnie ae VeRO Mistral 460 Dry User manual TECHN p PRINT TABLE OF CONTENTS imu 2 Dg SN AA T UT TUUM 3 3 Working with the TFT touch Screen vvemewanannnnnnnnnnnnnnnwnwwwwa 5 Dial SOAPS TIC POO OUI AI J C O A wi E E 6 3 3 Temperature progress for each zone ssessesseoeeessssssssoerrsssssssseeeersssssssserrressss 7 3 4 Setting date and TIME III 8 2 5 UA O AA Ia 10 3 6 Creating and changing the recipe name wwnnennnnnnnnnnnwwwa 11 S NM Usine the PIO DERIT NETTE TTE OO TTE 13 NANI DRIN TET 15 3o o2 JERELUT VODOR ence E Dome IHE MIENNE 17 YA NOT MEA ET 18 7 VIG CIO AO TING ION RE MINARA 19 3 7 5 Show dealer information eese ener nnne eene 19 Duo ALIN CY MG C TH BU ise oSentar Pu Daten S cse DM api DR test reus 20 a eo E TEE a e E E AEE E E A ET 20 E Ea E a aca oc TE E TE A E EA URN MEN MT TUNE 21 ADDE AAA 22 Ji CB DScradtomor CODPORIIE Aa 23 Technoprint 2013 Version 3 01 Pagina 1 Mistral 460 Dry User manual TECHN p PRINT 1 Preface Congratulations You have purchased a machine of high quality made with dedication to meet the highest standards possible To ensure proper operation we strongly advise you to read this
8. creen as shown to the left will appear Dump Clear Servi memory trend idi Date LI Time Current Tap on the button to T i e i ji TL i i T jump to the setting screen to alter or set Mesa 3 date and or time Tap on each set of LL LIL E a numbers default is 00 below the date or time indication Technoprint 2013 Version 3 01 Pagina 8 Mistral 460 Dry User manual TECHN PRINT With the soft keypad appearing in the screen any number between and 99 can be entered Note that any number exceeding the maximum allowed value for the specific field entered will not be stored Technoprint 2013 Version 3 01 Pagina 9 Mistral 460 Dry User manual 3 5 Selecting a recipe Preheat 1 Preheat 2 Preheat 3 Preheat 4 Preheat 5 Reflow Actual C Product 1 C ALC Product 2 C OQ O Cur recipe Beltspeed cmimin Status Start Speed speed Trend Recipe Main Stop T oe Menu Recipe 1 Recipe 2 Recipe 3 IR Recipe lt Ln Recipe 5 Recipe Recipe wu m ro 1 Recipe 8 nnn tecnmoprint srmrr rni Select your recipe gt Recipe 1 Recipe 2 recipe number tap on the Up to 8 recipes can be stored for your convenience Each recipe can hold a program as created for example in chapter 3 2 After creating your program the screen will look similar the one on the left with possible other entered values The first recipe you create 1s stored under recipe nu
9. e that the oven 1s connected to a well earthed outlet CAUTION Always disconnect the main plug of the unit from the outlet before servicing the machine WARNINGS Notices on installation Installing the oven in a location free from rain and snow and near the fire extinguisher Installation and or servicing should only be done by a qualified electrical engineer A wet oven can be a source of electrical shock and the oven can be damaged Be sure to install complying with industry standards Incomplete installation can cause stumbling accidents or electrical shock Be sure to install the oven on a flat and solid surface Be sure to provide with clearance of at least 4 inches 10 cm between the unit and walls Be sure to connect the power cord complying with industry standards Check the power supply to se if 1t can satisfy the specifications of the oven The working voltage ranch can not out of 10 o when the oven is working Violating this standard can cause electrical shock or fire If you cannot identify the specifications of the power supply used consult the supplier Be sure to connect a ground wire to the oven Operating the oven without grounding it can cause electrical shock or fire by a short circuit Do not bundle the power cord otherwise a fire can be caused Do not step on squeeze or forcedly twist the power cord otherwise the power cord can be damaged causing electrical shock or fire If your p
10. erating menu Place els aR Re x 2ubcm ide uei E ue e PCB and thermocouples in starting dj cede ue sar ee position and tap on ETON F in operating menu You enter the profile test screen as shown on the left Than tap on start Se A min V pw Frint Store Operate YOu are about to start a new profile test All previous profiling data will be erased Than tap on and wait for about 15 Do you wani to continue seconds for the curve to appear This warning screen will appear every time you do a new profiling test H Don t show this message again If you don t want to have this warning again you can disable it by tapping on lf you want you can re enable this message in the settings menu m Don t show this message again Profile Settings Enable warning m nessage that Enable All data Will be erased at profile start If you want to re enable the warning Settings message tap on in profile test menu y tecnnaprint ximi ni Technoprint 2013 Version 3 01 Pagina 15 Mistral 460 Dry User manual TECHN PRINT Prafiling test Beltspeed 2 mms Preheat BUR Preheat 2 Preheat 3 Preheat 4 Preheat 5S Reflow After the curve has been made tap on Stop mi Now all data have been registered A min Ey m Store mg Operate on USE Profile started on OO 6 foo Recipe na C Recipe name Preheat 1 Preheat 2 Preheat 3 Preheat 4 Preheat 5 Reflow SHE r r
11. ith declares that FORCED AIR CONVECTION OVEN MISTRAL 460 are in compliance with the machinery directive 89 392 EEC as amended 91 368 EEC 93 44 EEC 93 68 EEC are in conformity with the provisions of the following other EEC directives 73 23 EEG 89 336 EEG the following harmonized standards have been applied EN 60204 1 Year of manufacturing EE The Netherlands Ermelo 01 01 2013 R van de Beek Director Technoprint 2013 Version 3 01 Pagina 23
12. le eee Click on Open CSV Look up USB stick my computer Open SAM with ID number Open SA With stored data Curve appears CONN Un BW WN 3 7 5 Show the Dealer information Wain menu Dealer information is factory set and can Operate Recipe Dealer Date only be changed by an authorized dealer Mames Info Time Dealer information can be accessed from the main menu Starting from hain Menu Show Dump Clear e the operator menu tap on the Trend memory trend ades button to go to the main menu Dealer information touch anywhere to return The dealer information screen will show all necessary information to contact the dealer where this machine was purchased from Tap anywhere in the screen to go back to the main menu Technoprint 2013 Version 3 01 Pagina 19 Mistral 460 Dry User manual TECHN p PRINT 3 8 The service menu The Service menu should only be used by a certified technician and 1s therefore protected with a password 4 Specifications The reflow oven MISTRAL 460 Dry is developed for drying products or curing adhesives Transport system The boards are transported through the oven on a conveyor belt made from high grade stainless steel spring wires with variable speed between 7 and 55 cm min 3 to 23 inch min When for some reason the motor is damaged or conveyor is not running because of some obstruction the red alarm lamp will light up together with an acoustic alarm On the sc
13. mber 1 default By calling up another recipe number you can create a new program which will automatically be stored under that number To change to another recipe number Recipe Tap on the _ button a screen looking like the one on the left will appear You are now in the recipe menu To select the recipe number you want to activate tap within the square next to SELECT YOUR RECIPE A soft keypad as shown in the screen on the right will appear Here you can enter the desired recipe number within the range indicated on the top left of the soft keypad All settings entered with the soft keypad will be remembered after powering down the machine To go back to the operating menu after you have called up a new sak button From the operating menu you can create a new program under the set recipe as explained in chapter 3 2 Technoprint 2013 Version 3 01 Pagina 10 Mistral 460 Dry User manual TECHN PRINT 3 6 Creating and changing the recipe name Preheat 1 Preheat 2 Preheat 3 Preheat 4 Preheat 5 Actual C ln he Product 1 C ALC Product 2 C OQ amp Cur recipe Beltspeed cmimin Status Wain menu Operate Recipe Dealer Names Info Dump Clear memory trend Set recipe name Show Trend Reflow Start Speed speed Trend Recipe Main Stop T gt Menu Service To create a new recipe name or to change an existing recipe name tap Main Menu on the butto
14. mimin In the upper part of the screen you will see the actual temperature for each zone i P np iz stop a e zone SV C The default value is 0 0 C for each zone EE ES In the middle of the screen you will see the Product temp This is the actual temperature measured by the probe of the thermocouple when it is connected to the outlet If no thermocouple 1s connected a message Not connected 1s shown Following that the current recipe 1s shown Up to 8 named recipes can be stored in the program The default value is 1 empty Below the Cur recipe you will find the Belt speed showing the actual speed of the conveyor The default value of the speed is 15 cm min After powering down the machine the control will always save all last settings entered Technoprint 2013 Version 3 01 Pagina 5 Mistral 460 Dry User manual TECHN PRINT 3 20 Creating a program ME EMI CM XE MEEE Creating a program can be done in the Actual C operating menu Tap on unlock Request for password will appear SEE iore Password is known by the head of administration After giving this password you can tap within the square with the Cur recipe temperature setting for the zone you want to change A soft keypad as shown on the left will appear on the screen Enter the Status desired value within the range indicated on the top left of the soft keypad UnLockg rend f Recipe f Main M Al settings entered with the soft keypad
15. n in the operating menu You should see a screen as shown on the left Recipe Tap on the button to access the input fields for all 8 recipes A screen as shown on the left will appear Tap in the desired recipe field box that you wish to name or rename Technoprint 2013 Version 3 01 Pagina 11 Mistral 460 Dry User manual TECHN p PRINT A soft keypad will appear so that a 16 character name can be entered cet recipe name h All settings entered with the soft keypad will be saved after powering down a machine Back button to enter main Tap on the menu Technoprint 2013 Version 3 01 Pagina 12 Mistral 460 Dry User manual TECHN PRINT 3 7 Using the Profiler menu Preheat 1 Preheat 2 Nu The profiling menu can be used to store print or view important data registered by Actual C Set Cj 20 gt the thermo coupler s Before this can be done some variable Product 1 C M C Product 2 C OG 5 must be entered in the pr ofiling menu First go to the operator menu shown to the left Beltspeed cmimin If you connect the thermo couple to the thermocouple input on the left of the oven the next screen will appear Cur recipe Status t op Start Speed speed Trend Recipe Main Stop a Menu Preheat 1 Preheat 2 Actual CJ Set c a Sea AA From here there profiler menu can be Start Product 1 C a 2 Product 2 C G called up by tapping on the alilo
16. n the Product 1 C ALC Product 2 C G Show Sarees operating menu or tap on the Bekspeed emimin button 1n the main menu figure on page 11 to see a temperature curve for each zone and thermo coupler 1f connected on a time base Status Start Speed speed Trend Recipe Main Stop ae Menu Tap anywhere on the screen to return tos gt A screen like this will appear with graphs steadily changing for each temperature zone When a thermocouple is connected a dotted line will appear indicating the probe s temperature Tap anywhere in the screen to go back to the operating menu 1 HM min Preh 5 Prod 2 Temperature alarm When one or more oven zones exceed the temperature deviation an acoustic signal will be activated together with a red signal lamp Also a screen will appear with this report Technoprint 2013 Version 3 01 Pagina 7 Mistral 460 Dry User manual TECHN PRINT 3 4 Setting date and time Preheat 1 Preheat 2 Actual C To alter date and or time go to the n z eee Operator menu shown to the left DE co The operator menu can be called up by Product 1 C ALC Product 2 C 5 2 tapping on the Cur recipe Operate SR IR E Back Betspeed cmimin or Status Stor button if shown in your current screen Start Speed speed Trend Recipe Main Stop Menu Wain menu Operate Recipe Dealer Date Main M Int Ti Menu kha Ms uus Tap on the button and the main menu s
17. ng test mms Preheat 1 Preheat 2 Preheat 3 Preheat 4 Preheat S Reflow A min zi m Store mg Operate on USE Make sure the USB device is connected before dumping data USB memory device iz currently allow the system a tew seconds to detect the device Output filename will be SA followed by the number below File ID number gt Make sure the USB device is co USB memory device iz currently allow the system a tew seconds File ID number gt z Back TECHN PRINT Collected data from the profiler menu can be dumped to a external storage device connected to the USB connector on the left side of the oven see page 22 Store Tap on on USE The next screen will indicate 1f USB storage is connected ore not Before data is dumped a number can be assigned to the file by tapping on the 0 behind the file ID number A softkey pad will appear and the ID number can be entered Than tap on Dump lt a to start downloading the data You can use all kinds of USB sticks except the ones with password protection Technoprint 2013 Version 3 01 Pagina 18 Mistral 460 Dry User manual TECHN p PRINT 3 7 4 Macro information Data stored on USB stick can be visualised in a graphic drawing To simplify the process there is a macro tool installed on the USB stick Delivered with the computer Step 1 Place USB stick in USB entry of the computer Open the USB stick Open macro fi
18. ower cord has been damaged consult the supplier for replacement Technoprint 2013 Version 3 01 Pagina 3 Mistral 460 Dry User manual TECHN p PRINT Notices on operation Do not operate any switch with a wet hand otherwise you can get a electrical shock Do not use combustibles e g thinner combustible gases or volatile matter near the oven otherwise explosion or fire can be caused Co not put anything on the oven while using the oven The heat could cause deformation cracking etc Consult only your dealer for repairs Incomplete repairs can cause electrical shock fire or stumbling When removing dirt on the oven do not use chemicals such as thinner or benzene otherwise accidents can be caused Purpose of using the oven The oven was designed only to be used for drying Do not use for other purposes Exhaust To connect the exhaust move the exhaust pipe over the stud at the rear end of the oven From there you can exhaust directly to the outside as long as the distance 1s less the 3 meter When the distance is more then 3 meter an additional exhaust ventilation unit is required Note that when using an added ventilation unit air flow regulation may be required since excessive air exhaust can cause temperature drop in the oven Timer function Timer function is included to be used as a timed starter of the machine The machine is switched on by the timer and switched off by switching to O on the O 1 switch
19. reen will appear a notification transportbelt is not running Heating system Heating is achieved by forced air convection This reduces the shadow effects and results in no colour sensitivity no hot spots If for some reason the temperatures get off line more than the installed marge for instance 5 C the oven will give an alarm sign with red light and acoustic signal To increase of decrease this marge go from Main menu to Deviation Bond to max Temperature deviation and change the setting Cooling system Top and bottom cooling fans at the offload section ensure cooling of your circuits before leaving the transport belt If for some reason one of the cooling ventilators brake the yellow light will start to appear machine stays active this 1s only a repair warning Control All functions are controlled by a TFT touch screen display which 1s easy to program with a user friendly interface Furthermore this control is equipped with a USB e 2 0 compatible data interface for data output to a printer or storage device Exhaust The integrated exhaust system transports fumes to an outdoor ventilation or filtration unit Thermocouple wire The included thermocouple wire can be used to monitor the temperature progress when attached to a PCB or any other object running through the oven on the conveyor belt Technoprint 2013 Version 3 01 Pagina 20 Mistral 460 Dry User manual TECHN p PRINT 5 List of spare parts
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