EX510-GPR1
Contents
1. Word a 3 COM D eMemory map of output data Branch connector 5 Input area INPUT MSB LSB Mee LSR Word c COMA 1 Word c 1 COMB yte P Word c 2 COM Frejat Word c 3 COM D 7 to NOTE Read carefully the user manual of PLC which is used as a master The method of PLC setup reading from or writing to memory differ from one PLC manufacturer to another 23 5 No EX OMI0032 Specification Specification eBasic specification Rated voltage 24VDC Power supply for input and controlling 24 DC 10 Power supply for output 24VDC 10 5 Warning for voltage drop is given at approx 20V Power supply for input and controlling 4 1 Inside GW unit 0 1A Input unit 4 Power supply for output Max 6 Input point Max 64 Output point Max 64 Changeable by switch settings 160g including accessories Power supply voltage Rated current Input Output point Weight Higher level bus Protocol PROFIBUS DP V0 Bus interface EIA RS 485 Freeze function Available Synchronous function Available Address setting range 0 to 125 ID No 140d HEX Device data file GSD file This file is necessary for automatic device setting eLower level bus Number of branches for input output 4 branches for input 4 branches for output2. 2 4 o 12 44 2v EIN Few TemiaNo 2 4 s 16 zz 16 16 20 1 5 55 av Down i ss rs n s as v 7 _ Note Only flat cable type manifold P kit be connected to 510 5 0020 It cannot be connected to PCW type G J kit according to the different pin assign Use of remaining output Only for 510 50010 Remaining output of SI unit can be used by using a cable assembly for output Refer to the figure below Refer to SI unit specification on page 33 for the load current restriction of SI unit Power consumption of each valve series is shown in the table below Refer to the catalog of each valve series for detail Valve series Power consumption SY3000 5000 7000 9000 Standard 0 4W approx 17mA With power saving circuit 0 1W approx 4mA SYJ3000 5000 7000 Standard 0 4W approx 17mA With power saving circuit 0 1W approx 4mA VQZ1000 2000 3000 Standard 1 0W approx 42mA Low wattage 0 5W approx 21mA Refer to Wiring of the diversion cable and connector for connecting load on page 31 for how to wire the cable assembly for output NOTE Do not pull the cable assembly for output strongly It can cause defective connection or broken wire 32 5 No EX OMI0032 eS
3. 1 when COM D port of the output unit is abnormal 1 when COM C port of the output unit is abnormal 1 when COM B port of the output unit is abnormal 1 when COM A port of the output unit is abnormal Byte9 Byte10 Reserved all OOh 20 SMC 1 when COM A port of the input unit is abnormal 1 when COM B port of the input unit is abnormal 1 when COM C port of the input unit is abnormal 1 when COM D port of the input unit is abnormal No EX OMI0032 ePrecautions for setting with SIMATIC STEP7 When UNIT STATUS setting for DIP_SW1 is ON select Unit Status from the EX510 GPR1 in the hardware catalog and add the enhanced diagnosis information to the module to be used m h al mem Ese quas puna raw o Diam ws mie deal Mi en il r P gt Li eee Riba ___ M Kasa ue Pree kani EF cota Fwd Fera E n n GE siro PLC software STEP7 manufactured by Siemens AG is shown above STEP7 is a registered trademark of Siemens AG HOLD CLR When HOLD CLR setting is to be done in every point for the parameter allocation setting of the module it can be set for every valve from the slot 1 in the following screen Dmie a br l Ferzs in m Hinin PLC software STEP
4. No Function CN2 CN3 CN4 1 Common for load 2 Output UT5 OUT10 OUT15 3 Common for load 4 Output UT4 OUT9 OUT14 5 COM Common for load 6 Output UT3 OUT8 OUT13 7 COM Common for load 8 Output UT2 OUT7 OUT12 9 COM Common for load 10 Output UT1 OUT6 OUT11 Terminal connector CN1 Function CN1 Output Common for load Common for load OUTO Name CN2 CN3 CN4 COM Common for load Output OUTS OUT10 00715 Output Common for Common for OUT3 OUT8 Common for Output OUT2 OUT1 Common for load OUT7 OUT6 OUT11 No EX OMI0032 2 Branch wiring Output unit and GW unit are connected with branch cable and branch connector SI unit and Output unit have 2 branch connectors for each Pressure welding for branch connector The method of pressure welding for branch connector is explained 1 Components Brown Black Insulating cap Pin no display atch Cover Body Branch cable Pin 1 2 Working procedure Brown wire Set a branch cable to the cover 1 Set the brown wire of the branch cable so that it comes to the pin 1 2 Meet the cable end to the insulating cap at the cover 3 Fold t
5. Replace with new one and check the operation again ee con It is a connector used for connecting a sensor to the Input unit EX510 DX Refer to Sensor connection on page 47 for the connector part number and the applicable electric wire size Input unit failure Replace input unit 25 28 eFuse for replacement It is a fuse for replacement used for Input unit EX510 DX and Output EX510 D unit 14 Object model EX510 DX EX510 DY 3 Internal power supply 50 EX510 DY 4 External power supply 10 eTerminating resistor Used to prevent signal reflections on the end of transmission line and to connect a communication connector with a GW unit EX510 TR1 54 5 No EX OMI0032 eBranch cable It is a 4 core flat cable used for connection between each unit EX51 ix d Cable length L 10 16 0 40 Lm Blue eim White 5 Black 10m Brown 20 m 60 m Reference AWG18 eBranch connector Every 1 pc It is a connector used to connect the branch cable to each unit SI unit and input unit are attached with the branch connector for 2 pcs each e Electric specification Rated voltage AC DC 160V or less Rated current When pressure welding Contact resistance 20mQ or less AC1000V per 1 minute withstand voltage Leak current 1mA or less eCable assembly for output entry
6. It is a cable assembly to take the remaining output of the SI unit out of it 510 10 Output point Valve connector S 1 point Nil With out valve connector W points S For SY SYJ Q For VQ VQZ EX510 LC1 Cable length L 10 1 0 m 30 3 0 m Connector for load connection Valve connector Reference AWG28 55 5 No EX OMI0032 Revision history SMC Corporation URL http www smcworld com Phone AUSTRIA 43 2262 62 280 ITALY 39 02 92711 BELGIUM 32 3 355 1464 NETHERLANDS 31 20 531 8888 CZECH REP 420 5 414 24611 NORWAY 47 67 12 90 20 DENMARK 45 70 25 29 00 POLAND 48 22 548 50 85 FINLAND 358 9 859 580 PORTUGAL 351 2 610 89 22 FRANCE 33 1 64 76 1000 SPAIN 34 945 18 4100 GERMANY 49 6103 4020 SWEDEN 46 8 603 0700 GREECE 30 1 342 6076 SWITZERLAND 41 52 396 3131 HUNGARY 36 1 371 1343 TURKEY 90 212 221 1512 IRELAND 353 1 403 9000 UNITED KINGDOM 44 1908 56 3888 Note Please acknowledge that this content might change without a previous notice beforehand Each company might be using the name of the commodity of this manual publishing respectively as a trademark 2004 SMC Corporation All Rights Reserved SIMIC No EX OMI0032
7. UL G i A e 510 5002 e EX510 SL102C Refer to the catalogs and Technical Specification of each valve series for dimensions of the manifold valve 34 5 No EX OMI0032 Output unit Parts and functions description Accessory Branch connector 2 pcs EX510 LC1 Marker plate 1 Branch connector at Used to crimp branch connector qj into branch cable EX510 FC Output unit and connected them to GW unit Output terminal Used to connect output load etc block Lights up Power ON normal P LER Goes off Power OFF 4 Communication Lights up Receiving data LED Goes off No communication data Lights up Output signal ON ED Goes off Output signal OFF Mounting slot Used to mount DIN rail on the unit Mounting hole The unit is mounted by two M4 screws Used to protect cable and provided with marker plate 2 on the top Terminal block for 0 external power supply Used to supply power EX510 DYN4 EX510 DYP4 35 5 No EX OMI0032 Mounting Installation Installation method Mounted by screw 2xM4 Tightening torque 0 8N m Cover removed Tolerance 0 2mm Mounted on DIN rail Common for 510 0 01 and 2 Mounting Removal Put claw 1 at the body under DIN rail and push it upward Push down claw 2 to the opposite rail unit the claw clicks to be set stably Mounting procedure Qand 2 For removi
8. Communication type Communication protocol dedicated for SMC Communication speed 750kbps Maximum 1 A per branch Current for output branch Maximum 1 5 A per branch Branch cable length Within 20m See diagram below for details Maximum value in total of current consumption and load current of connected input equipments Current for input branch eTransmission speed PROFIBUS DP communication line uses a twist pair cable with a shield The maximum cable length is determined by transmission speed Also the specifications of the cable length is based on type A cable eNetwork length Communication speed kbps 9 6 19 2 45 45 93 75 187 5 Max cable length m 1200 1000 Communication speed kbps 500 1500 3000 6000 12000 Max cable length m 400 200 100 Maximum cable length differs depending on the specifications of a cable The above cable length is based on type A cable ir Derating by cable length eCable specification Impedance Capacitance between conductors Conductor resistance Cable diameter Conductor area 135 to 1650 30pF m or less 110Q km or less 0 64mm or more 0 34mm or more SI unit branch Input branch Output branch o kaway se am Pee ol Sca E EN Branch current A 0 10 16 20 Cable length m 24 5 No EX OMI0032 Dimensions eGW
9. Trouble No 2 Trouble Possible cause Investigation method of cause Solution Incorrect branch cable Confirm there i breakage Incorrect Fix connection of the branch connection and looseness at connecting part of connection cable the branch cable COM_LED of Confirm there is no equipment and high Take a proper measure such unit goes off voltage line which might generate a noise as by separating the branch Branch cable failure around the branch cable cable from the noise source Check the length of the branch cable and use _ Fix connection of dedicated cable 51 SIMIC Q No EX OMI0032 Trouble No 3 respect to the communication speed presence of the terminating resistor at both ends of transmission line and use of PROFIBUS dedicated cable Trouble Possible cause Investigation method of cause Solution er 8 meno Fitheconnecion between unit and solenoid valve solenoid valve valve Meu ds pale Confirm there is no breakage and failure Fix the wiring between unit amp olenold valve of wiring between unit and solenoid valve and solenoid valve System setting error Confirm the GW unit is set correctly Fix setting Solenoid valve falls Confirm the power supply voltage from the in failure Incorrect solenoid unit is within power supply voltage Operate within the valve power supply specified for
10. Output unit for PNP Internal power supply type 24V Branch connector at output unit side DC DC converter Non insulation e z LS NEN lQ 7679707877676 Circuit diagram EX510 DYPA Output unit for PNP External power supply type 24V For output 24V O reve Branch connector at output unit side DC DC converter Non insulation For output OV For output 24V eode power supply connector Circuit diagram 2 3 4 OUTO 2 3 4 OUTS 10 15 OUTA 9 14 OUTS 8 13 OUT2 7 12 OUT1 6 11 Common for load Common for load Common for load OUTO Common for load OUTS 10 15 Common for load OUT4 9 14 Common for load OUTS 8 13 Common for load OUT2 7 12 Common for load OUT1 6 11 38 Q Common for load Common for load Common for load Terminal connector CN1 Common for load Common for load Common for load Name Function CN1 COM Common for load COM Common for load Output OUTO Common for load Common for load
11. d9 thread mounting 7 Mounting hole Used to mount the unit with two screws EX510 DXL only C Used to protect sensor cable and provided with marker plate over on the top 42 Q 5 No EX OMI0032 Mounting Installation Installation Mounted by screw EX510 DXL11 Mounting example1 i Tightening torque 0 8N m 7 b Tightening torque 0 8N m Mount bracket with 2 pieces of M4 screw Mounting and removal method of bracket are the same as Mounted on DIN rail in the next item Cover removed Tolerance 0 2mm 43 SMC No EX OMI0032 Mounted on DIN rail Common to EX510 DXL 1 and 2 Mounting Removal DIN rail fixing plate Put claw 1 at the body under DIN rail or bracket and push it upward Push down claw 2 to the opposite rail until the claw clicks to be set stably Mounting procedure and 2 For removing push up DIN rail fixing plate at the body with a flat screwdriver and remove it by tilting Claw 2 side forward Removal procedure 3 and 2 44 5 No EX OMI0032 Wiring method 1 Typical intern
12. It sinks current with input and that is the reason why it is called sink Current source t en output configuration of an input equipment which uses PNP transistor for signal 17 yp putputting part It sources current with input and that is the reason why it is called PNP output output configuration which operates an output equipment by using NPN transistor 18 NPN output Referred to as positive common type because positive potential is applied to common wire of power supply An output configuration which operates an output equipment by using PNP transistor 19 PNP output Referred to as negative common type because negative potential is applied to common wire of power supply An abbreviation of protective Earth It is a ground to drop a hazardous voltage which 20 PE is generated on a case metallic conductive part due to breakage of internal circuit to prevent electrical shock An abbreviation of frame ground meaning a body ground Used to show a ground 2r simply An abbreviation of ground meaning reference voltage for signal It has a same 22 GND potential level as a shield wire sheath of signal line and connector and is referred to as a reference potential to transmit an electrical signal 23 ED An abbreviation of Light Emitting Diode meaning a kind of semiconductor element Which emits light when current is applied 24 BF Abbreviation of BUS FAULT It shows the communication of the GW unit 25 DIA Abbreviation of Diag
13. a soft cloth to remove stains For heavy stains use a cloth soaked with diluted neutral detergent and fully squeezed then wipe up the stains again with a dry cloth No EX OMI0032 Product Summary System structure Connecting to bus Power supply at upper level Valve manifold with SI unit PROFIBUS DP connecting to 4 sets maximum for output 124VDC ing ximum Power supply 24VDC f i for input and LSA controlling GW a Input unit 1 connector 2 inputs X KS Input unit 1 connector 1 input type ra connecting to 4 sets maximum Branch cable ti EX510 FC OD Branch connector EX510 LC1 Cable assembly for output EX510 VOOO Capable of decentralized control of 64 input points 64 output points Decentralized control of 4 input branches max points of 16x4 branches and 4 output branches 16x4 branches per one GW unit is possible eEasy setting and wiring Slave side does not need switch settings but GW unit needs them such as address setting It is possible to adjust length of branch cable and crimp branch cable without dedicated tool Each slave does not need individual power supply because the branch cable is 4 core flat cable including a power supply line eCompact design Small and compact design is applied for all of GW unit which realizes decentralized control Input unit which connects input equipments such as sensor and SI unit which connects o
14. about input Check the condition show the connection Refer to Trouble equipment can t of GW unit ith low side goes off No 7 ecognized After check A reduced wiring GW unit comes to system comes to operate normally operate normally GW unit fails to Condition D Condition D LED for power Refer to Trouble supply of input unit No 10 goes off Check the condition of Input unit Display LED corresponding to input Refer to Trouble signal goes off or No 11 mis light up Input unit comes t Input unit comes to operate normall operate normally E y A reduced wiring system comes to operate normally Refer to Trouble No 12 Some types of output equipment do not have LED display For such equipment check the output unit voltage to judge if it is normal or not Trouble No 1 Trouble Possible cause Investigation method of cause Solution Incorrect branch cable Confirm there iS no bfsakage incorrect Fix the connection of the connection and looseness at connecting part of connection branch cable the branch cable PWR LED of There is no incorrect connection between Incorrect output power unit goes off output power supply GW unit power Fix connection supply connection supply connector Output power supply He Supply DC24V 10 5 for failure Confirm the condition of output power supply GW unit output power supply
15. data If the address setting is turned on an input setting for PLC is required eHOLDI CLR setting Switch No 9 The setting is as follows The setting at shipment is turned OFF set to CLR HOLD CLR No 9 Function CLR OFF Output is cleared when an communication error occurs HOLD ON Output is held when an communication error occurs HOLD CLR setting is made available per one point by parameter setting Refer to P 21 for detail 17 e 5 No EX OMI0032 eHW SW mode setting Switch No 10 The setting is as follows Refer to P 22 Supplementary explanation for detail The setting at shipment is turned OFF set to HW mode Mode No 10 Function HW OFF Set Address with No 1 to 7 SW1 Addresses are set by network Class 2 master is required for the setting via Sw ON network It is set at 126 when delivery No 1 to 7 SW1 are ignored Supplementary explanation UNIT STATUS Enhanced diagnosis information is prepared for PROFIBUS DP to monitor the slave status between master and slave The GW unit sends the master error condition as diagnosis information when entering states other than the normal and the DIA display lights at the same time The self diagnosis functions of this product are as follows Function Contents Solenoid valve opel use It detects when the fuse for valve in the GW unit is broken surveillance Surveillance of solenoid valve power It d
16. e t checks that the above mentioned preparation work has been performed correctly and A part shown in the left figure is pushed by hand and makes temporary connection A part s center is straightly pushed in by tools such as pliers ee con is cannot be reused once crimped for connection For the connection failure such as incorrect order of wire and incomplete insertion please use the new e con for sensor 47 SVC Q No EX OMI0032 Specification Specification Item Specification Model No EX510 DXN EX510 DXB1 Applicable sensor NPN output 2 wire type 16 points See diagram below for details upply voltage for sensor 24VDC Max supply current for sensor 0 2A 1 point 0 9A 1unit Current consumption 100mA or less inside of input unit nput resistance 5 6kQ Rated input current Approx 4mA 17V or more 2 5mA or more Between input terminal and 24V for sensor 7V or less 1mA or less OFF voltage OFF current Between input terminal and 24V for sensor ED display Green LED lights up during ON time Weight 17V or more 2 5mA or more Between input terminal and OV for sensor 7V or less 1mA or less Between input terminal and OV for sensor o 2 80 SS Voltage for input and 29g controlling part V 5 8 6 21 6 24 gt 225 26 4 40 45 50 55 Ambient temperature C Dimensions 510 11 EX51
17. is correct Cem number of I O points are set Fix the setting PEI ED Check the length of communication line in lights up communication error 9 i Fix the connection and setting Confirm UNIT STATUS at GW unit side consists the one at master side Fix the setting Confirm there is no equipment and high voltage line which might generate a noise around the communication line Take a proper measure such as by separating the communication line from the noise source 52 SMC No EX OMI0032 Trouble No 7 internal board and this check method is recommended Trouble Possible cause Investigation method of cause Solution Confirm there is no breakage incorrect Incorrect branch connection arid looseness connecting Fix connection of the branch A port cable connection part of the branch cable cable Confirm there is no equipment and high a proper measure such voltage line which might generate noise as separating the branch Branch cable failure around the branch cable cable from the noise source Check the length of the branch cable and side goes Fix connection Off use of dedicated cable N CL LED is no bn EA of the port Unconnected input Confirm the input unit is connected after CORB hae ANG Pn the input port possible cause In that case fix the connection epi Brok
18. unit EX510 GPR1 RERUM 25 5 No EX OMI0032 SI unit Parts and functions description SI unit is the unit to be combined with manifold solenoid valves to communicate with GW unit It can be used with a plug lead type and plug in type solenoid valves Only for EX510 S 101 Single solenoid valve can be operated by using empty ports CN2 Connector lock 1 pc It is integrated into the body of the unit for EX510 SLIO2L Branch connector 2 pcs EX510 LC1 EX510 SL101B EX510 SL101A EX510 SL101 EX510 SL102B EX510 SL102C EX510 SL102A EX510 SL102 No EX OMI0032 Used to crimp branch connector 9 into branch cable Branen connectoral Output unit EX510 FC and connected them to GW unit valve Load mounting connector Connecting output equipment such as solenoid Lights up Power ON Normal Powersupply LED Goes off Power OFF Lights up Data received Communicakon LED Goes off No data received Mounting hole Used to mount the unit with two M3 screws Connector locking pin inserted hole Receiving connector locking 00 Mounting bracket Possible to mount on DIN rail Only for 510 5 002 ES Adapter cable assembly Connects a plug in valve manifold NOTE Only mounting direction of the SI unit to the mounting bracket is different bet
19. 0 DXLI2 31 48 5 No EX OMI0032 Procedure Maintenance Procedure eMounting and wiring conditions Check items Condition Solution Confirm the connectors of each unit communication power supply input and output is firmly connected No looseness Give an additional tightening Confirm the terminating resister is connected to both ends of network If this system is located at termination of network No looseness Given an additional tightening Confirm there is no breakage of No defect on Replace with a new one if there is a defect found on connecting cable appearance appearance eService parts Check items Condition Solution PROFIBUS DP compatible cable for moving parts if used No defect on appearance and conductor resistance Replace with a new one if there is a defect found on appearance and conductor resistance Display and operation No defect on operating conditions Replace with new unit if there is unintentional operation and power supply and confirm the voltage is within specifications and display defect found on display ePower supply Check items Condition Solution Measure the voltage at both ends of Investigate the cause of controlling part DC24V 10 fluctuation of the voltage and take measure Measure the voltage at both ends of solenoid valve output
20. 0032 EX510 DXN2 Input unit for NPN 1 connector 1 input type Branch connector e con socket at Input unit Fu CN024 14 se For input 24V D Jn Jor rU LET 2 e Co For sensor 24V Jr Input For sensor Input RD 9 RD For input OV 9 113 5 converter D 225 insulalon 1 A For sensor 24V NC For sensor Jr Input 1 DC 2 NC 3 DC 4 Input Brown Blue Black gt EX510 DXP2 Input unit for PNP 1 connector 1 input type Branch connector e con socket 5 CN7 CN9 CN11 CN13 CN15 at Input unit For input 24V O Fuse CN024 14 For input OV 2 0 HN NE 2 pel pal pe Ep MEA For sensor 24V Input F For sensor 23 4 YN jeujeju GN EE OR iil 3k CN1 CN3 C Example of wiring D M9P 3 wire type auto switch PNP output SS 1 DC 2 NC 3 DC 4 Input Brown Blue Black 46 Q 5 CN7 CN9 CN11 C No EX OMI0032 2 Wiring of branch cables and e con elnsert the branch conn
21. 2 9 COM Common for load 10 Output OUT1 OUT6 OUT11 EX510 DYN4 Output unit for NPN External power supply type EN Terminal connector CN1 1D Common for load Function CN1 Common for load Common for load OUTO Function CN2 Common for load 4 CN3 CN4 OUTS OUT4 Common for I Common for OUT10 OUT15 OUT9 OUT14 oad Output OUT OUT8 OUT13 Common for load 4 OUT2 Common for I OUT7 OUT12 For output 24V a Common for load TD 8 Common for load 1258 TD OUTO AAAS For output OV 1 Branch connector 2 at output unit side DC DC H 3 COM converter CN2 3 4 z Common for load Sj Output For output ov O 3 OUTS 10 15 For output 24V for load Terminal connector CN2 CN3 CN4 aan power g OUTA 9 14 supply connector Common for load 1234567891 9 OUTS 8 13 C Common for load 1 0072 7 12 2 9 Common for load 3 9 OUT1 6 11 1 5 ov 6 Circuit diagram 5 9 37 2 SMC No EX OMI0032 EX510 DYP3
22. 7 manufactured by Siemens AG is shown above STEP7 is a registered trademark of Siemens AG 21 Q No EX OMI0032 eHW SW mode How to remove the exchange number change prohibition When the exchange number change is set to be prohibited for the class 2 master take the procedure below to cancel the setting 1 Set up the address at 127 turn the 1 7th bit of DIP SW on in HW mode 2 Turn the power source power source for communication ON Turn the power source for micro computer ON 3 Set the address at 126 Turn the 7th bit of DIP SW1 OFF Operation becomes invalid unless it is set within 10 seconds 4 Check that the RUN LED blinks 5 Turn the power source power source for communication OFF 2 Flexible setting of I O point SW2 I O point can be changed with SW2 es Number of input setting rc Number of output setting Input port Output port INPUT OUTPUT UJ COM D Input data Te COMO coM D Output data LH COM C Input data gt C Output data COM B Input data H konf 1 gt B Output data A Input data Io L gt COMA Output data Input setting switch No 1 to The setting at shipment is turned OFF set to 64 No 1 No 2 No 3 Input point CO
23. EX OMI0032 510 50020 Output connector connector For output OV 9 Branch connector at SI unit side eu1 1u 510 51020 Load mounting Output connector connector For output 24V TD 5 TD For output 0V m Branch connector at SI unit side non insulation Non connection No EX OMI0032 2 Wiring of the branch cable and connector for connecting load Connector for connecting load Applicable only to 510 500100 eWiring of branch cables and load mounting connector are shown below Insert load mounting connector with pinsette After insertion at all load mounting connectors is completed insert connector locking pin The output no of each load mounting connector can be found on the below To GW unit Branch cable Branch connector at cable side Branch connector at SI unit side CN2 CN CN6 CN5 Load connecting connector pin assignment 510 0010 EX510 S001 Function CO Load actuating common M Load actuating common ro m m D 510 51010 Function m A m m D m 31 5 No EX OMI0032 eOutput connector MIL20pin pin assignment EX510 SO 020 510 5002 1 1 3 57 ud 1113151719 HEHH Ded Dei Dd Ded Ded er ed ed e 2 4 6 8101214161820 510 5102 1 4 s 7 5 55 55 7 9
24. MA COM B COM C COMD OFF OFF OFF 64 16 16 16 16 OFF OFF ON 0 OFF ON OFF 16 8 8 OFF ON ON 24 8 8 8 ON OFF OFF 32 8 8 8 8 ON OFF ON 48 16 16 16 ON ON OFF Reserve ON ON ON It cannot be set to 0 for input and output point Output setting switch No 4 to 6 The setting at shipment is turned OFF set to 64 No 4 No 5 No 6 pori COMA COMB COMC COMD OFF OFF OFF 64 16 16 16 16 OFF OFF ON 0 OFF ON OFF 16 8 8 OFF ON ON 24 8 8 8 ON OFF OFF 32 8 8 8 8 ON OFF ON 48 16 16 16 I ON OFF PUE ON ON ON It cannot be set to 0 for input and output point 22 5 No EX OMI0032 3 Setting I O Memory GW unit occupies memory area as follows according to the number of I O point set up on the front page Ex Input point 64 Output point 64 Setting at shipment In case of the input data the sensor signal data of the Input unit which was connected with the COMA port occupies Word a of the input area Ifa sensor signal is stored in the 0 bit of the Input unit it becomes like the figure below In the same way in the case of the output data the contents displayed in Word c of the output area eMemory map of input data Data 2 byte Branch connector Input area MSB LSB MSB LSB INPUT 15 7 7 Word a COMA byte b D Word a 1 COM B 2 COM C
25. No EX OMI0032 Technical Specification Reduced wiring system PROFIBUS DP compliant PRODUCT NAME EX510 GPR1 Series MODEL Series SMC Corporation Table of Contents Safety Instructions 3 Product Summary 7 System configuration 7 Terms definition 8 Model no of product and how to order 10 Common Specification 11 EX510 series common specification 11 EMC directive 11 EX510 GW Unit Parts and functions description 12 Mounting Installation 12 Installation 12 Wiring method 13 Setting 16 Specification 24 Specification 24 Dimensions 25 SI Unit Parts and functions description 26 Mounting Installation 28 Installation 28 Wiring method 29 Setting 33 Specification 33 Specification 33 Dimensions 33 Output Unit Parts and functions description 35 Mounting Installation 36 Installation 36 Wiring method 37 Specification 40 Specification 40 Dimensions 41 No EX OMI0032 Input Unit Mounting Installation Wiring method Specification Procedure 49 Troubleshoot 50 No EX OMI0032 Safety Instructions This manual contains essential information to prevent possible injury and damage to users and other people and property and to ensure correct handling Please confirm understanding the meaning of the following messages signs before reading the remaining the text and always follow the instructions Also carefully read the instruction manual for any relevant equipment or apparatus before use Indic
26. OTE 1 Open the cover and set DIP switch with a flat blade driver etc 2 Make sure that switch setting is performed with power supply turned off 3 Be sure to perform this setting of the switch before use 1 Setting of Address UNIT STATUS HOLD CLR HW SW mode SW1 Setting of address is performed with SW1 UNIT STATU Address HOLD CLR HW SW eAddress setting Switch No 1 to 7 All setting are turned OFF at shipment and the Address is set to 0 Make sure to set the Address within the range of 0 to 125 ADDRESS 64 No 1 32 No 2 16 No 3 8 No 4 4 No 5 2 No 6 1 No 7 0 1 OFF OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF OFF ON ON 4 OFF OFF OFF OFF ON OFF OFF 24 OFF OFF ON ON OFF OFF OFF 25 OFF OFF ON ON OFF OFF ON 125 ON ON ON ON ON OFF ON 126 ON ON ON ON ON ON OFF 127 ON ON ON ON ON ON ON Setting of 126 and 127 are invalid eUNIT STATUS setting Switch No 8 The setting is as follows Refer to P 18 for detail At the time of shipment from the factory the switch is set to off and the GW unit status information is not sent to master side as an input data UNIT STATUS No 8 Function OFF OFF The GW unit status information is not sent to master side as an input data ON ON The GW unit status information is sent to master side as an input
27. P4 NPN PNP NPN PNP Rated load voltage 24VDC sy dodo o 0 140 1 5mm AWG16 26 acceptable electric wire The following three requirements shall be satisfied The following three requirements shall be satisfied 1 0 5A or less per point 1 0 5A or less per point Maximum load current 2 1A or less per unit 2 3A or less per unit 3 Total current from OUTO to 7 is 1 3 Total current from OUTO to 7 is 1 5A respectively respectively Enclosure Short circuit installed Current consumption 50mA or less Internal unit i 1309 Include accessories eApplicable manifold valve series The output unit can drive the 2 port valve of VX VCW VDW series etc Refer to the catalogs and Technical Specification of each valve series for detail of the solenoid valve and manifold etc 40 SIMIC No EX OMI0032 Dimensions Cmm ra m 09 41 Q No EX OMI0032 Input unit Parts and functions description EX510 DXL 2 Branch connector 2 pcs Marker plate EX510 LC1 Attached to 510 0 01 only No Pa I 4 Used to crimp branch connector Q into branch cable Fine connec npa unt EX510 FC and connected them to GW unit 3 Power supply Lights up Power ON normal LED Goes off Power OFF Lights Sensor signal input ON Goes off Sensor signal input OFF Mounting slot Used for mounting the unit on DIN rail and with attached bracket 9
28. al circuit and wiring EX510 DXB1 Input unit for 2 wire type 1 connector 2 inputs type Branch connector e con socket Fuse CN7 ear For input 24V As l LACME ICEA For sensor 24V RD 9 Qr HDHD 049 02 TCD 2 Input RD Q 4 pe phe le tco cor 629 For sensor 24V For input 4r 1 OQO ANO CR QU HOF Input CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7 Example of wiring D M9B 2 wire type auto switch SS 9 non insulation OV EX510 DXN1 Input unit for NPN 1 connector 2 inputs type Branch connector e con socket at Input unit Fuse CNO to CN7 For input 24V s D 4i Jl For sensor 24V RD Input RD r For sensor For input OV Q Input CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7 Example of wiring ZSE40 Pressure switch NPN 2 outputs DC Brown InputQ White DC Blue Input Black EX510 DXP 1 Input unit for PNP 1 connector 2 inputs type Branch connector e con ae at Input unit F CNO to CN7 use For input 24V OL He For sensor 24V RD Input RD Qr For sensor For input OV Q JI Input CN1 CN2 CN3 CN4 CN5 CN6 CN7 Example of wiring ZSE40 Pressure switch PNP 2 outputs No EX OMI
29. ans are made for the product to be used for the system including equipment that concerns itself with the safety of persons or that seriously affects the public Such usage requires special consideration 2 A system or equipment that concerns itself with the safety of persons or that seriously affects the public refers to the following eNuclear reactor control systems in a nuclear power plants safety protection systems or other systems important for safety in nuclear power facility eDriving control system for a mass transportation system and flight control systems eEquipment or apparatuses that comes in contact with foods or beverages 3 Special consideration refer to discussing usage with our engineers to establish a safe system designed as fool proof fail safe redundant and etc Special consideration should be taken regarding safety or maintainability to prevent a failure or malfunction which can cause a hazard or less That is likely to occur under certain environmental stress deterioration 4 Special consideration means to fully review the equipment or apparatus in design stage and to establish a back up system in advance such as a redundant system or fail safe system No EX OMI0032 AWARNING 1 The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications Since the products specified here are used in various operating conditions their compatib
30. ations IMPORTANT MESSAGES Read this manual and follow the instructions Signal words such as WARNING CAUTION and NOTE will be followed by important safety information that must be carefully reviewed Indicates a potentially hazardous situation which could result in death or AWARNING serious injury if you do not follow instructions Indicates a potentially hazardous situation which if not avoided may ACAUTION result in minor injury or moderate injury NOTE Provides helpful information Operator This manual has been written for those who have knowledge of machinery and apparatuses that use pneumatic equipment and have full knowledge of assembly operation and maintenance of such equipment Please carefully read and understand this manual before assembling operating or performing maintenance on the SI Unit Usage Restrictions This product is designed to be used in general equipment for factory automation Never use this product with equipment or apparatus that directly concerns human lives in which a malfunction or failure can cause a great loss 1 Equipment or apparatus that directly concerns human lives refers to the following eMedical equipment such as life support systems or equipment used in operating rooms eCompulsory equipment required by law such as the Fire Prevention Law Construction Law and etc eEquipment or apparatus that conforms with those mentioned above e Contact our sales department when pl
31. cated protocol and connect them An abbreviation of serial interface It sends and receives data by bit through a couple 7 Slunit of signal lines convert it to parallel and correspondingly control connected load A serial to parallel converting unit 8 Enclosure IP An abbreviation of Ingress Protection It is a standard related to protection of a product from foreign matters hand steel ball steel wire dust water etc Branch wiring A method to branch and connect a communication line and signal line from GW unit to SI unit and input unit 10 DIN rail metallic rail conforming with DIN German Federation standard A resistor mounted on both ends of wiring for connecting equipment to field bus It 11 Terminating resistor prevents reflection of a signal at the end and subsequent disturbance of the signal 12 Communication connecting part to transmit a communication signal which goes and returns connector between equipments in field bus 13 power ii A connecting part to apply power to a product 14 point Lach ee of point which can receive information from an input equipment sensor The number of point which can operate an output equipment solenoid valve light 15 Output point motor starter etc 16 Current sink type output configuration of an input equipment which uses NPN transistor for signal NPN output joutputting part
32. ector at cable side into mating connector at Input unit side eConnect e con after removal of cover e con e con Branch connector Branch Input unit side connectorat To GW unit Input unit side connector at GW unit cable side cable side For crimping of a branch connector refer to page 15 Cover 20mm or more 3 Sensor connection Utilize e con to connect the sensor to the Input unit eStrip the sensor wire as shown in the right figure Insulator Refer to the table below for correspondence between connector and electrical wire gauge Lead Wire Table SMC Product No Color Oreo a Applicable gauge Nominal sectional Product No 1 pc of cable area mm ZS 28 CA 1 Orange 0 6 to 0 9 3 1473562 4 AMP ZS 28 CA 2 Red 0 9 to 1 0 0 1 to 0 5 1 1473562 4 AMP ZS 28 CA 3 Yellow 1 0 to 1 15 AW C26 5 20 1473562 4 ZS 28 CA 4 Blue 1 15 to 1 35 2 1473562 4 AMP ZS 28 CA 5 Green 1 35 to 1 60 4 1473562 4 AMP ZS 28 C Red 0 8 to 1 0 0 14 to 0 3 37104 3101 000FL Sumitomo 3M ZS 28 C 1 Yellow 1 0 to 1 2 AWG26 to 24 37104 3122 000FL Sumitomo 3M 01 5 ANCS O XN2A 1430 OMRON Note If given tensile force more than 12N cable may separate from connector elnsert the cable to the end with checking correspondence between color of cable and number stamped on e con Refer to P 45 Typical internal circuit and wiring
33. en input unit Ep Confirm the fuse is not broken Replace with a new one Trouble No 8 Trouble Possible cause Investigation method of cause Solution Incorrect output Confirm there is no incorrect connection PWR V power supply between output power supply and GW Fix connection LED goes connection unit power supply connector off Output power supply Confirm the condition of output power Supply DC24V 10 5 for failure supply GW unit output power supply Trouble No 9 Trouble Possible cause Investigation method of cause Solution Confirm the fuse for the solenoid valve is not broken The information of broken Others Broker solenoid fuse is sent to PLC as extensive diagnosis Replace with new GW unit DIA LED valve fuse GW unit result and so you can check on program and check the operation lights up software The fuse is mounted on an again Trouble No 10 Trouble Possible cause Investigation method of cause Solution Input unit power supply LED goes off Incorrect branch cable connection Confirm there is no breakage incorrect connection and looseness at connecting part of the branch cable Fix connection of the branch cable Incorrect input and GW unit controlling part power supply connection Confirm there is no incorrect connection between input and GW unit controlling part power supply and GW unit power supply connector Fix connection Input and GW unit controlling part power
34. etects when the voltage of the solenoid valve lowers to supply voltage approximately 19V or less It detects when the fuse of the input unit is broken and the power Input unit open fuse surveillance P P source to the sensor is OFF Diagnosis information is composed of 11 bytes The first seven bytes are information provided by PROFIBUS and the other four bytes are peculiar information to the unit Please refer to PROFIBUS specifications and the manual of the master etc for how to refer to diagnosis information on the master side The composition of diagnosis information is as follows The value when it is normal is indicated X is changeable ByteO Station Status 1 Bit 7 0 0 0 0 0 X 0 0 0 Diag Master Lock 1 when SI unit is set as the other master Diag Prm Fault 1 when the parameter regarding the slave is wrong Diag Invalid Slave Response 1 when the response from the slave is wrong Diag Not Support 1 when the diagnosis is not supported Diag Station Non Existent 1 when SI unit is not recognized by the master Diag Station Not Ready 1 when the unit is not prepared for data transmission Diag Cfg Fault 1 when the SI unit configuration information transmitted from the master is wrong Diag Ext Indicates the status of enhanced diagno
35. etting of display Display Contents Lights up The power for output is supplied at Power supply LED specified voltage Communication LED Goes off The power for output is not supplied at specified voltage Communication Lights up Data is being received from a GW unit LED Goes off No data is being received Specification Specification eSI unit specification Item Output type Number of output points Rated load voltage Meet the three following conditions D0 25A or less 1 point 2 1 4 or less 1 unit 3 Total current of OUTO to OUT7 1A or less Total current of OUT8 to OUT15 1A or less Built in protection circuit for short circuit 50mA or less inside of SI unit 510 50 01 40g EX510 SL101A B 80g EX510 SL102 50g EX510 SL 02A B C 90g including accessories Power supply LED Weight Applicable solenoid valve series The following manifold valve can be used for EX510 series Valve series Model No SY 3000 5000 7000 9000 SYJ 3000 5000 7000 VQZ 1000 2000 3000 Refer to the catalogs and Technical Specification of each valve series for solenoid valve and manifold etc Dimensions e EX510 SU01 e EX510 S 01A GILL 510 50 02A 44 F No EX OMI0032 Dimensions e 510 5 102 e EX510 SL102A CECI Eyed S di gt
36. following electric wires eSolid wire fine stranded wire stranded conductor ultrasonically bonded stranded conductor with ferrule stranded conductor with pin terminal Wiring of power supply line and terminal block for external power supply Applicable electric wire size is 0 14 to 1 5mm AWG 16 to 26 eWire sheath stripped length is 4 to 6mm long stripped length might expose conductor and cause insulation failure and too short stripped length might get the sheath caught or make the conductor unclamped or clamped improperly resulting in contact failure or disconnection of electric wire eThe flat blade watch driver shall have 2 5mm x 0 4mm blade end width and hold the clamp opened eTightening torque for terminal block 0 22Nm at minimum Maximum load current Internal power supply type EX510 DYN3 DYP3 eThe following three requirements shall be satisfied 1 0 5A or less per point 2 1A or less per unit 3 Total current from OUTO to 7 and from OUTS to 15 is 1A respectively External power supply type EX510 DYN4 DYP4 eThe following three requirements shall be satisfied 1 0 5A or less per point 2 3A or less per unit 3 Total current from OUTO to 7 and from OUTS to 15 is 1 5A respectively For the load to the light place an in rush current restriction resistor to prevent potential fusing due to in rush current Specification Specification Specification Model No EX510 DYN3 EX510 DYP3 EX510 DYN4 EX510 DY
37. for control commissioning and configuration functions 38 Diagnosis information from GW unit It is composed of standard diagnosis information provided with PROFIBUS DP peculiar diagnosis information to the GW unit A dissipation of signal wave form in proportion to a length of communication line 39 Attenuation factor Normally indicated by dB ft decibel per feet A resistance generated when alternating current is applied to a circuit Referred to as 40 Impedance alternating current resistance 41 Data rate An amount of data which can be sent from one equipment to the other equipment Referred to as transmission speed of data time delay from when specified input passes reference point until when 42 Transmission delay output reaches the reference point 43 P A electric resistance of a conductor It is a value to show ease of current flow A method for insulation by converting an electric signal to an optic signal once and 44 Opt coupler using an element called opt coupler which shows 1 and 0 when turned on and off insulation An opt coupler has a part to convert an electric signal to an optic signal or opposite of it and so can be separated electrically and insulated 45 Input delay time Refer to Transmission delay No EX OMI0032 Model no of product and how to order GW unit PROFIBUS DP compatible Communication protocol PROFIBUS DP Input unit D Applicable
38. g Insulation failure interference with other circuit poor insulation between terminals and etc could introduce excessive voltage or current to the reduced wiring system or each device and damage them eSeparate power line for solenoid valves from power line for input and control unit Otherwise wires can be interrupted with noise or induced surge voltage causing malfunction eTake proper measurements such as noise filter against noise when the reduced wiring system is incorporated in equipment or devices Otherwise contamination with noise can cause malfunction Environment eConsider operating environment suitable for protection class eTake sufficient shielding measures when the unit is installed Insufficient measures could cause malfunction or failure Verify the effect of the measures after incorporation of the unit in equipment or devices 1 A place where noise due to static electricity is generated 2 A place where electric field strength is high 3 A place where there is radioactive irradiation 4 A place near power line eDo not use the unit near by a place where electric surge is generated Internal circuit elements of the reduced wiring system can deteriorate or break when equipment generating a large surge electromagnetic lifter high frequency induction furnace motor etc is located near the reduced wiring system Provide surge preventives and avoid interference with line for the equipment eUse the reduced wiring s
39. g layout of the unit eDo not remove nameplate Otherwise maintenance error and misreading of an operation manual could cause damage or malfunction It may also result in nonconformity to safety standards Precautions on handling Installation eDo not drop hit or apply excessive shock to the unit Otherwise the unit could be damaged so much as to result in eFollow the specified tightening torque Excessive tightening torque can break screws The screw should be tighten with the specified torque otherwise IP65 protection can not be guaranteed Wiring including plugging in out of connector eDo not bend the cables or apply excessive force to them by pulling or placing heavy load Wiring subject to bending or tensile stress could cause the cables to break eConnect wires and cables correctly Incorrect wiring could break the reduced wiring system to its extent eDo not connect wires while the power is supplied Otherwise it can break the reduced wiring system or I O devices could be damaged or malfunction eDo not connect power cable or high voltage cable in the same wiring route as the unit Otherwise the wires to the reduced wiring system can be interrupted with noise or induced surge voltage from power lines or high voltage lines and malfunction could be caused Separate wiring of the unit and each I O device from that of power line and high voltage line No EX OMI0032 eVerify the insulation of wirin
40. h connectors are attached to each of SI unit and Input unit Pressure welding for branch connector The method of pressure welding for branch connector is explained Components Insulating cap Pin no display Cover Body Branch connector Branch cable EX510 FCL1L1 Working procedure CDSet a branch cable to the cover 1 Set the brown wire of the branch cable so that 3 Fold the cover so that the branch cable can be it comes to the pin 1 put between the cover 2 Meet the cable end to the insulating cap at 4 Fix the latch tip by inserting to a hole for fixing the cover latch Hole for fixing latch Pin 1 Brown wire Note Check the color of wire written on a branch connector and the color of branch cable are same Fix to the body tentatively Press fitting Confirmation Fit 4 latches on the body Press the cover to the It is completed with a check to 4 ditches on the cover body with plier etc on 4 latches engaging and press them until the latch engages to the level 1 15 ZSMC No EX OMI0032 Wiring of branch cables How to connect branch cable is shown below 4 branches for input 4 branches for output Branch connector at GW unit side 4 To SI unit connector at cable side To Input unit Connect the branch connectors for GW unit in order from the bottom one COM A B C and D Display for setting Display Contents The power for output is supplied at s
41. he cover so that the branch cable can be put between the cover 4 Fix the latch tip by inserting to a hole for fixing latch Note Check the color of wire written on a branch connector and the color of branch cable are same Fix to the body tentatively Fit 4 latches on the body to 4 ditches on the cover and press them until the latch engages to the level 1 Press fitting Press the cover to the body with pliers etc Confirmation It is completed with check on 4 latches engaging Wiring of load electric wire and terminal block connector elnsert flat blade watch driver from slots on a terminal block connector to the end position eHold clamping part opened with a blade of the driver elnsert electric wire into a clamping unit of a terminal block and pull the driver to finish wiring Applicable electric wire size is 0 08 to 1 5mm AWG 16 to 28 eWire sheath stripped length is 5 to 6mm long stripped length might expose conductor and cause insulation failure and too short stropped length might get the sheath caught or make the conductor unclamped or clamped improperly resulting in contact failure or disconnection of electric wire eThe flat blade watch driver shall have 2 5mm x 0 4mm blade end width and hold the clamp opened Branch connector Branch connector at Output unit side Branch connector To GW unit at cable side 39 5 No EX OMI0032 The terminal block connector can be connected with the
42. ility with the specific pneumatic system must be based on specifications or after analysis and or tests to meet your specific requirements 2 Only trained personnel should operate pneumatically operated machinery and equipment Compressed air can be dangerous if an operator is unfamiliar with it Assembly handling or repair of pneumatic systems should be performed by trained and experienced operators 3 Do not service machinery equipment or attempt to remove components until safety is confirmed elnspection and maintenance of machinery equipment should only be performed after confirmation of safe locked out control positions eWhen equipment is to be removed confirm the safety process as mentioned above Cut the supply pressure for the equipment and exhaust all residual compressed air in the system eBefore machinery equipment is re started take measures to prevent quick extensions of the cylinder piston rod etc Bleed air info the system gradually to create back pressure 4 Contact SMC if the product is to be used in any of the following conditions eConditions and environments beyond the given specifications or if product is used outdoors Installation on equipment in conjunction with atomic energy railway air navigation vehicles medical equipment food and beverage recreation equipment emergency stop circuits press applications or safety equipment eAn application which has the possibility of having negative effects on people proper
43. mimunicaHon wiring Connection with PROFIBUS DP 2 Power supply wiring Connections of power supplies for output and input devices and controlling GW 3 Branch wiring Connection from GW unit to SI unit or Input unit No EX OMI0032 1 Communication wiring The method to connect a PROFIBUS DP detected cable and a GW unit PROFIBUS DP communication connector is shown below Connecting cable eMake sure to connect the signal cables to designated pins Refer to Fig 1 eBe sure to connect a terminating resistor to both ends of transmission line Refer to Fig 2 Tighten the connector securely to 0 5 to 0 6Nm tightening torque Communication connector for Terminating PROFIBUS DP Green Red Shield resistor O O O O O 2 ROT co sen 00000 Connect with VP mark on terminal resistance to VP of Green Red Shield Fig 1 numum the communication Fig 2 ze ena connector Connecting terminating resistor Nue eBe sure to connect a terminating resistor to both ends of transmission line Refer to Fig 3 Fio 3 Tighten the connector securely to 0 5 to 0 6Nm pigs tightening torque Specification of type cable Q VP The terminating resistor to be used Impedance 135 to 1650 T 390Q differs depending on the specification Capacitance between conductors 30pF m or less RxD TxD P of the cable The following terminal I 2200 3 Cond
44. ng push up DIN rail fixing plate at the body with a flat screwdriver and remove it by tilting claw 2 side forward Removal procedure 3 and 4 36 SIMIC No EX OMI0032 Wiring method 1 Internal circuit EX510 DYN3 Output unit for NPN Internal power supply type 1 Common for load cN Terminal connector CN1 5 2 Common for load A For output 24V TD Common for load 1234 No Name Function TD 9 OUTO CQ NI du 3 Common for load ranch connector docte DODO 3 COM Common for load 4 converter H _ CN2 3 4 4 Output OUTO Noninsulaton 0 E Mee 5 G Common for load Terminal connector CN2 CN3 CN4 S 9 14 Ew w Name aay Da Tos 2 Common for load RRRARARAAA 1 Common load 2 7 12 2 Output OUT5 OUT10 OUT15 En E i load 3 COM Common for load p 4 Output OUT4 OUT9 OUT14 5 COM Common for load oy 6 Output OUT3 OUT8 13 Circuit diagram 7 COM Common for load Z Z Z NC E 8 Output OUT2 OUT7 OUT1
45. nosis It shows the GW unit status 26 Communication A connection port to distribute a communication line and signal line from GW unit to port SI unit and input unit 27 Rated voltage A optimum value of power supply voltage applied to a product It can ensure normal operation of a product with this voltage in specified operating environment 28 range of power supply voltage to operate a product normally 29 Current A current necessary to operate a product normally In this case the current applied to consumption a load is not included No EX OMI0032 No Term Definition 30 Communication speed A speed at which data is sent and received in field bus etc It depends on an equipment PLC etc at high side and is indicated by bps bit per second method to protect an internal circuit from being damaged when power supply and 31 Short protection GND terminal are shorted 32 Address Station number allocated to identify the unit connected on the PROFIBUS DP network It is address not allowed to be duplicated A function that the output data of the GW unit synchronizes with the SYNC command 33 SYNC function from the master 34 FREEZE function nae that input data of GW unit synchronizes with FREEZE command from 35 ID number Number of 16bit allocated from PNO to identify product 36 GSD file File which describes the master data of product 37 Class 2 master Master
46. or Connecting SI unit manifold valve etc by using branch cables for output EX510 FC 6 PE terminal Used for grounding 7 Mounting hole Used when an unit is mounted with two M4 screws 8 DIN rail mounting slot Used when an unit is mounted to DIN rail 9 Display switch setting part Sets up the switch on such as LED display and address I O points Mounting Installation Installation Screw installation DIN rail installation Mounting Removal Perspective drawing tolerance 0 2 Put claw 1 of the body under DIN rail and push it upward Push down Claw 2 to the opposite rail until the claw clicks securely on to rail Mounting procedure and For removing lever up the DIN rail fixing plate of the body with a flat blade screwdriver and remove it by tilting Claw 2 side forward Removal procedure and 12 SIMIC No EX OMI0032 Wiring method Internal circuit and wiring Brown 5 9V O VP QO 2 5 E Rx D T x QTD 615 5 oe 2 IOV do g RxD TxD P 5 SHIELD 5 Tor z E GND C zi Dov Jd 5 D 24V 5 S c Power supply 24V QTD 2 8 for output oV 518 gt Power supply d input and v Ud z U 5 controlling GW OIRD c ov Jd wirings described following order dio
47. pecified voltage Lights up The power for output is not supplied at specified voltage Goes off PWR V ei swe The power for input and GW unit controlling part is OFF OFF RUN supplied Lights up N The power for input and GW unit controlling part is ON Ee EJ EE E not supplied ff COMA COMB COMC COMD PWRV RUN DA BF ppiied FEEL A DIA DIA error Lights up ETIT Normal DIA Goes off BF PROFIBUS DP communication error Lights up Normal PROFIBUS DP communication Goes off COM Ais receiving data Lights up gt is having no data to receive Goes off COMB COM B is receiving data Lights gt COM B is having no data to receive Goes off COM C is receiving data Lights up 5 is having data to receive Goes off COM D COM D is receiving data Lights up 7 COM D is having no data to receive Goes off 1 DIALED lights up in red when the input unit connected to the input port COM A D is not in a normal status open fuse broken wire miswiring loosening of joint of the branch cable or the input unit is not connected DIA LED does not light up in red if the input unit is connected to the unused input port 2 Only when Input is connected and communicated normally COM A D LED does not light up if the port is not set to be used by input point setting 16 SVC No EX OMI0032 Switch setting N
48. power supply and confirm the voltage is within specifications DC24V 10 5 Investigate the cause of fluctuation of the voltage and take measure 49 5 No EX OMI0032 Troubleshoot A reduced wiring system doesn t operate normall Condition A Check the condition of manifold solenoid valve During check LED of only solenoid valve A solenoid valve fails lights up After check PWR_LED of Refer to Trouble SI unit goes off No 1 A solenoid valve don t operate normally COM LED of Refer to Trouble SI unit goes off No 2 Refer to Trouble No 3 Condition B Check the condition of GW unit RUN_LED goes o BF_LED Light up Refer to Trouble No 5 Y BF LED Light up efer to Trouble A port COM LED to show the connection ith low side goes of PWR V LED goes off GW unit comes to Refer to Trouble No 9 operate normally To Condition D lt usnaunanuannanananannananananaannanananananananaananaananannananaannanaannananaanannananananannananaaanananananananaannananaanaanaananna 50 5 Yes ua No A solenoid valve SV solenoid valve manifold comes to operate comes to operate normally normally To Condition B Refer to Trouble No 4 Refer to Trouble No 7 Refer to Trouble No 8 No EX OMI0032 e informatio amp port COM LED
49. re Operating 10 to 50 Storage 20 to 60 C Ambient humidity 35 85 RH No dew condensation Vibration resistance 10 to 57Hz constant amplitude 0 35mm 57 to 150Hz constant acceleration 50m s 2 hours for each direction X Y and Z comply with JIS B 3502 and IEC61131 2 Impact resistance 147m s is given 3 times for each direction X Y and Z comply with JIS B 3502 and IEC61131 2 Operating environment No corrosive gas EMC directive 89 336 EEC EN61000 6 2 2001 EN55011 1998 A1 A2 11 5 No EX OMI0032 EX510 GW unit Parts and functions description Accessory Communication Power supply Terminating connector for connector resistor PROFIBUS DP 2 pcs 1 pc 1 pc No Parts Purpose Connect to PROFIBUS DP line with a communication connector for 1 Communication socket BUS PROFIBUS DP Connect a terminating resistor 2 to both end units of a transmission route Supplying power for output instruments such as a solenoid valve with a 2 Power supply socket PWR V power supply connector Supplying power for controlling GW and for input instruments such as Power supply socket PWR a sensor with a power supply connector GW unit side branch connector 4 for input Connecting an input unit etc by using branch cables EX510 FC 5 GW unit side branch connect
50. sensor Unit type N NPN output 1 1 connector 2 input type P PNP output 2 1 connector 1 input type B 2 wire type 2 wire type is available with 1 connector 2 input type only SI unit EX510 50 Output specification __ LIT Mounting 0 INPN output Common No m Mounted by screw 1 PNP output Common Mounted vertically on DIN rail Mounted horizontally on DIN rail Mounted horizontally on DIN rail Non plug in manifold for SJ manifold 2 Plug in manifold Only 510 5 102 is applicable Output unit EX510 D Output DO Unit type N NPN output Common 3 Terminal block type Internal power supply P PNP output Common 4 Terminal block type External power supply For the detail of part no of solenoid valve manifold and independent solenoid valve with SI unit refer to Operation Manual or other equivalent documents of used solenoid valve 10 SIMIC Q No EX OMI0032 Specification EX510 series common specification Item Specification Rated voltage 24VDC Allowable instantaneous electrical stop 1msec or less Protection class IP20 Applicable standard UL CSA Withstand voltage 500VAC 1min between PE and external terminal block Insulation resistance 10MQ or more 500VDC is given between PE and external terminal block Ambient temperatu
51. sis region bytes 6 to 12 18 5 No EX OMI0032 Byte1 Station Status 2 Diag Prm Req 1 when the SI unit setting is rewritten by the master Reserved Diag Stat Diag 1 when it has a diagnosis error Diag Sync Mode 1 when Sync command is received Diag WD on Diag Freeze Mode The watchdog is in active state 1 when Freeze command is received Byte2 Station Status 3 Diag Ext Overflow Reserved 1 when the enhancing Reserved diagnosis data causes overflow Byte3 Diag Master Add Indicates the master address Byte4 5 Ident Number Indicates ID No of SI unit Byte6 Diag Header Indicates how many bits the enhancing diagnosis data has fixed value Byte7 GW unit diagnosis information Bit 7 0 0 0 0 0 0 0 0 0 SOLV F 1 when the fuse for valve is broken SOLV 1 when the solenoid valve power voltage decreases Reserved 19 5 No EX OMI0032 Always 1 and status for output power source SOLV F and SOLV are invalid when equipment connected to GW are all output unit with external power source for all 4 ports EX510 DY4 and no power for output is supplied to the GW Byte8 GW unit diagnosis information Bit 7
52. supply failure Confirm the condition of input and GW unit controlling part power supply Supply DC24V 10 for input and GW controlling part power supply of the GW unit Broken input unit fuse Confirm the fuse is not broken Replace with a new one Trouble No 11 Trouble Possible cause Investigation method of cause Solution Display Confirm e con connector does not have Connect the sensor cable LED Incorrect sensor looseness at its connecting part correctly correspondi cable connection Confirm there is no incorrect connection of ng to input the sensor cable Fix connection signal goes Replace with check the off Sensor failure operation again Replace sensor 53 5 No EX OMI0032 Trouble No 12 Trouble Possible cause Investigation method of cause Solution Inconsistence of Confirm the specification of the sensor is Remount the input block or used sensor s compatible to the one of the input block sensor to make them polarity PNP NPN compatible Confirm the power supply voltage from the Input unit iareber sensor input unit is within power supply voltage falls in an IV voltage specified for the sensor Also confirm the Operate within specifications operating P pp y 9 length of a branch cable and current for failure the input unit are within their specifications sonda System Confirm a GW unit is set correctly Fix setting
53. th short distance No EX OMI0032 NOTE Follow the instructions given below when handling reduced wiring system To prevent the risk of being damaged and operating failure e The instructions on selection installation wiring environment of use adjustment operation and maintenance described below must also be followed Product specifications eThe direct current power supply to combine should be UL authorized power supply 1 Limited voltage current circuit in accordance with UL508 A circuit which power is supplied by secondary coil of a transformer that meets the following conditions Maximum voltage with no load less than 30Vrms 42 4V peak Maximum current 1 less than 8A including when short circuited 2 limited by circuit protector such as fuse with the following ratings 2 A circuit using max 30Vrms or less 42 4V peak which power is supplied by Class 2 power supply unit in accordance with UL1310 or UL 1585 eThe reference of power supply for GW unit is OV for both powers for output and control of GW unit 0 24N p U 24V Power for output Power for output o0V o 0V 1 Input and Power for L Input and Power for T controkofGw T control of GW i eOperate reduced wiring system within the specified voltage Operation with a voltage beyond specifications could cause malfunction or damage of the unit eReserve a space for maintenance Be sure to keep a space for maintenance when designin
54. the sensor Also confirm the specifications voltage length of a branch cable and current for p the unit within their specifications Solenoid valve Replace with new one and check the Read the troubleshooting of failure operation again solenoid valve Unit failure Replace with a new one and check the Replace unit operation again Trouble No 4 Trouble Possible cause Investigation method of cause Solution RUN LED goes off or BF LED ncorrect address a Set the address between 0 lights up setting Confirm the address isn t set to 126 or 127 and 125 DIA_LED flashes Trouble No 5 Trouble Possible cause Investigation method of cause Solution Incorrect input and Confirm there is no incorrect connection RUN LED GW unit controlling between input and GW unit controlling connection BF LED part power supply part power supply and GW unit power goes off connection supply connector DIA LED Input and GW unit Supply DC24V 10 for input goes off controlling part ae GW controlling part power supply failure g part p Pp y power supply of the GW unit Trouble No 6 Trouble Possible cause Investigation method of cause Solution Confirm the signal line from PLC is connected correctly Pi he connection Address setting error In hardware mode Confirm the address setting of DIP switch is performed Fix the setting of the GW correctly unit In software mode Confirm the address set through network
55. ty or animals requiring special safety analysis Do not disassemble modify including printed circuit board changes or repair An injury or failure can result Do not operate the product outside of the specification range Operation in a range that exceeds the specification can cause a fire malfunction or damage to the unit Verify the specifications before use Do not use the product in an atmosphere containing combustible explosive or corrosive gas It can cause a fire explosion or corrosion The unit is not designed to be explosion proof The following instructions must be kept when using the product in an interlocking circuit eProvide double interlocking thorough another system such as mechanical protection eCheck the product regularly to ensure proper operation Otherwise a malfunction can cause an accident The following instructions must be kept while in maintenance eTurn off the power supply eStop the air supply exhaust the residual pressure and verify that the atmosphere is released before performing maintenance work Otherwise the injury could be caused ACAUTION Perform proper functional checks after maintenance work Stop operation when an abnormality is observed such as the unit not working properly Safety can not be assured due to unexpected malfunctions Provide grounding for securing safety and noise resistance of reduced wiring system Individual grounding is provided to the unit closely wi
56. uctor resistance 110 Q km or less resistance value is based on the Data Line Serr specification of type A cable AOE NAST SUME Conductor area 0 34mm or more 3909 DGND 2 Power supply wiring Connect power supply wiring to the two power supply 2 pin connectors Power supply consists of 2 systems but they it can be used with both of single power supply and separate power supplies Also other units do not need individual power supply Make sure of connection with the designated pin Tighten the connector securely to 0 5 to 0 6 N m tightening torque Refer to Fig 4 about how to connecting When SI unit etc EX510 S 10L 1 is used besides the external power supply type output unit it is necessary to supply power for output to the GW unit and the output unit Power supply connector i Power supply connector Detail for part a i s d 90000 24V Power supply PWR BEBE for output d EI Power supply Hl for input and controlling GW OV 24V A For separate power B For single power supply use supply use Fig 4 NOTE Connect a ground cable of 100 ohm or less to PE terminal 14 SIMIC Q No EX OMI0032 3 Branch wiring Each unit is wired with a branch cable and connected with a branch connector Two branc
57. utput equipment such as solenoid valve eFlexible setting of number of occupied station Utilize I O point effectively by setting number of occupied station of GW unit eApplicable to each type of solenoid valves SMC s solenoid valves can be easily wired for serial communication See Manifold Valve for applicable valve The extra output of SI unit can be used to actuate 2 port valve etc with a cable assembly for output No EX OMI0032 Terminology definition No Term Definition 1 Serial transmission A method to enable large information to be sent and received sequentially in one communication line by aligning them in line A standard which uses digital communication to transmit a signal between an 2 Field bus equipment running at factory and field instrumentation and operation equipment and controller 3 PROFIBUS DP Fieldbus jointly developed by Siemens Bosch ABB etc in Germany in 1980 s PNO PROFIBUS Nutzerorganisation e V starts for the PROFIBUS DP spread 4 PLC ProgrammableAn abbreviation of Programmable Logic Controller It controls timely along with Logic Controller program for logic algorithm sequential operation and arithmetic operation 5 Manifold component used to join many valves into one A unit used to connect protocols conforming with different standards in one network 6 GW unit In this system it is regarded as a unit to adjust between PROFIBUS DP protocol and SMC dedi
58. ween vertical by changing the screws which construct the mounting bracket Mounting di the EX510 SL102C cannot be changed to vertical as the its mounting bracket is ex horizontal mounting EX510 SLILILI A and EX510 SLI 0 Mounting direction can be changed from horizontal to rection of clusive for 27 5 No EX OMI0032 Mounting Installation Installation method Each SI unit is mounted and removed as shown on the following figure Mounted by screw Tightening torque 0 3N m Mounted on DIN rail Vertical mounting EX510 SLI01A Horizontal mounting EX510 SL101B EX510 SL102A EX510 SL102B C c SR e Z3 e Z pc Tighten the screw by phillips driver until DIN rail is secured Tightening torque0 6N m When the DIN rail is disconnected loosen the screw and unengaged claw 2 and then claw 1 in order 28 5 No EX OMI0032 Wiring method 1 Internal circuit 510 50010 Load mounting connector T o o c N A lt Tl p e lt Branch connector at SI unit side 510 51010 24V o c c Lond N lt c c lt connector at SI unit side DC DC converter mons a PNP insulation 29 5 No
59. ystem equipped with surge absorber when a surge generating load such as solenoid valve is driven directly Direct drive of a load generating surge voltage can damage reduced wiring system ePrevent foreign matter such as remnant of wires from entering the unit Take proper measures for the remnant not to enter the reduced wiring system in order to prevent failure or malfunction eDo not expose the reduced wiring system to vibration and impact Otherwise failure or malfunction could be caused eKeep the specified ambient temperature range Otherwise malfunction could be caused Do not use reduced wiring system in a place where temperature suddenly changes even within the specified range eDo not expose the reduced wiring system to heat radiation from a heat source located nearby Malfunction could be caused Adjustment and Operation eUse precision screwdriver with for small flat blade for setting Rotary switch Maintenance ePerform maintenance and check regularly Otherwise an unexpected malfunction of components could of the unit occur due to a malfunction of the whole unit ePerform a proper functional check Stop operation when an abnormality is observed such that the device doesn t work properly Otherwise an unexpected malfunction of the unit component can occur eDo not use solvents such as benzene thinner or other to clean the reduced wiring system They could damage the surface of the body and erase the indication on the body Use
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