SDMWA170v
Contents
1. Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 38 65 3 6 8 CN2 Connection of Analog Inputs Inputs not isolated 10Vdc available on CN2 at the frontal of the drive Inputs Connector is a 1881464 4 pins male PHOENIX MICRO COMBICON cable connector Description Function e VPOT 5Vdc voltage output to supply an external device connected to analog input Refer to section 5 3 3 for inputs outputs function of the unit version in use Connection to I O For this connection use a shielded cable of section mm 18 AWG or 0 5 mm 20 AWG Phoenix micro combicon 1881341 4 pin female 2 5mm D OF Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 39 65 Diagram of Inputs and connection Drive Input vec Am l l U External potentiometer 5KO Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 40 65 3 6 9 CN1 Connection to CANbus Can Bus CN1 is a SUB D 9 pin male connector E L V Uti yy Refer to software manual for the drive s function when CAN bus is in operation Connection table Function Cable Use a 9 pins F Sub D connector and shielded twisted requirements cable of section 0 5 mm 20AWG or 0 25mm 23 AWG for CANbus connection Pin Out of the CAN bus connector CN1 NC 411 6 Optional Ground CAN L 42 7 CAN1 H CAN Ground2. Phase current ratings 1 8Arms 11Apeak Step angle from full step to 1 128 step sinusoidal current waveforms Display 7 segment led display working status of drive Dip switches and Jumpers for user functions setting Unit Protection circuitry against e Voltage out of operating range 1 e Over temperature T sink gt 75 C 5 C e Overcurrent due to short circuit between motor phases Short circuit between phase and ground wrong motor phase connection motor phase open 1 the voltage out of operating range condition is defined as under voltage DC bus 24Vdc over voltage DC bus 110Vdc ripple gt 10 Vripple pp gt Rated Vdc 10 Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 53 65 User s adjustments Motor Current 1 to 8 Arms sinusoidal winding currents Selectable from software Micro stepping selectable from software Current reduction selectable from software Boost current selectable from software User s responsibility Boost current The maximum boost current should not exceed the maximum rating current of the drive Anulling current the motor loses the holding torgue The user must provide a safety device to prevent any damage to things or persons in case the load drags the motor Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 54 65 5 3 2 Dip swi
3. 1200 7 0 086W 0 12W Vo 15 A 1 2kO 12 W rated external series resistor can be a correct choice Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 12 65 Connection guidance of digital input depend on driving device output style PNP source VCC 5 Vdc VOC PNP source M ED Input User device VCC 24 Vdc VCC PNP source BD Input are mi SPRE User device Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 13 65 NPN sink VCC 5 Vdc VCC 9 BD Input User device x NPN sink Push Pull sink VCC 5 Vdc VCC BD Input Push pull sin User device Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 14 65 Push Pull source VCC 5Vdc vcc BD Input Push pull source User device VCC 24 Vdc VCC 4 Push pull source User device Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 15 65 Push pull sink source VCC 5 Vdc Complementary Push Sink Source BD Input User device Line Driver differential 5 Vdc Line driver Differential BD Input User device Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 16 65 Digital Outputs opto isolated short circuit protected 24Vdc PNP type Electrical specification of Digital Output Rated current state 1 In 0 5 Max current state 1 o Max current
4. 43 OFF ON OFF ON OFF ON ON 107 ON ON OFF ON OFF ON ON 44 OFF ON OFF ON ON OFF OFF 108 ON ON OFF ON ON OFF OFF 45 OFF ON OFF ON ON OFF ON 109 ON ON OFF ON ON OFF ON 46 OFF ON OFF ON ON ON OFF 110 ON ON OFF ON ON ON OFF 47 OFF ON OFF ON ON ON ON 111 ON ON OFF ON ON ON ON 48 OFF ON ON OFF OFF OFF OFF 112 ON ON ON OFF OFF OFF OFF 49 OFF ON ON OFF OFF OFF ON 113 ON ON ON OFF OFF OFF ON 50 OFF ON ON OFF OFF ON OFF 114 ON ON ON OFF OFF ON OFF 51 OFF ON ON OFF OFF ON ON 115 ON ON ON OFF OFF ON ON 52 OFF ON ON OFF ON OFF OFF 116 ON ON ON OFF ON OFF OFF 53 OFF ON ON OFF ON OFF ON 117 ON ON ON OFF ON OFF ON 54 OFF ON ON OFF ON ON OFF 118 ON ON ON OFF ON ON OFF 55 OFF ON ON OFF ON ON ON 119 ON ON ON OFF ON ON ON 56 OFF ON ON ON OFF OFF OFF 120 ON ON ON ON OFF OFF OFF 57 OFF ON ON ON OFF OFF ON 121 ON ON ON ON OFF OFF ON 58 OFF ON ON ON OFF ON OFF 122 ON ON ON ON OFF ON OFF 59 OFF ON ON ON OFF ON ON 123 ON ON ON ON OFF ON ON 60 OFF ON ON ON ON OFF OFF 124 ON ON ON ON ON OFF OFF 61 OFF ON ON ON ON OFF ON 125 ON ON ON ON ON OFF ON 62 OFF ON ON ON ON ON OFF 126 ON ON ON ON ON ON OFF 63 OFF ON ON ON ON ON ON 127 ON ON ON ON ON ON ON Doc HD0380 00 Manual_Sdmwa170Vxxxx_r 0 3_GB doc 02 03 12 2007 Pag 60 65 A Factory and User Dip switch Setting connections of the application ER Use the following table to
5. Dirver Power Supply input output Surge on primary circuit to protects the drive against line surge spikes Suppressors Transformer Be sure that the transformer primary voltage can withstand the power line peak voltage The secondary bus peak voltage is approximately equal to 1 41 Actual secondary rms voltage The AC supply voltage must never exceed the Vac rating of your unit version Logic Transformer VA ratings is 85VA Power rectifier Bridge assume a 6 Arms as worst case rectifier current rating Capacitor 3000uF capacitor 85 C is needed The capacitors working voltage rating must widsthand the maximum dc bus voltage with a safety margin Protections use 5A rated fuses on AC bus or a safety switch Doc HD0389 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 04 03 12 2007 Pag 65 65
6. 3 8 NC NC 4 9 NC NC 5 Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 41 65 Canbus network diagram Note The first and the last system should be connected to the network with a termination resistor of 120ohm The CAN Ground connection is optional Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 42 65 3 6 10 CN1 Connection of RS232 and RS485 Interface RS232 and RS485 connector is a 9 pins male SUB D connector f V Utv VV Refer to software manual for the function of serial link Connection i Function table Cable Use shielded twisted cable of section 0 5 mm 20 AWG or 0 25mm 23 requirements AWG for RS232 and RS485 serial interface connection Connector GND 5 pin out EH TX N C 144 8 RX TXD 3 1 L7 TX RX 12 6 RX N C 1 Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 43 65 RS485 Connection Master System FTI De 120 To more slave e terminals HE P e e AV AV AV SDMW 1 SDMW 2 SDMW 3 Note The first and the last system should be connected to the network with termination resistors The dot led of 7 segment display on the drive s front panel is lighted to show the DE drive enable state of the RS485 interface or when its connected to the external bus
7. Action refer to Troubleshooting Table at 4 3 1 section F 6 characters alternate Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 47 65 Fault Missing Setup Action refer to Troubleshooting Table at 4 3 1section Power ON It s possible to display the sequence of power on through Sequence the 7 segment led display b I S correct powering on sequence gt S 4 l 1 3 6 warning condition b Il gt P 0 1 2 3 power on followed by a protection intervention br gt pr F 0 4 y 3 4 6 power on followed by an internal software error b I 2 E power on followed by an user program error b L power on without operating system b I H power on without user program For each protection intervention a dedicated error message is transmitted through the present communication link OVER TEMPERATURE an overheating on the power stages was detected and the thermal monitoring circuitry disable the drive s power stages OVER UNDER VOLTAGE the unit is actually powered with a voltage out of range and the voltage monitoring circuitry disable the drive s power stages OVER CURRENT a motor overloading was detected on output and the current protection disable the drive s power stages OPEN PHASE intervention block the operation of the drive n The pr
8. OFF ON ON ON OFF OFF OFF 120 ON ON ON ON OFF OFF OFF 57 OFF ON ON ON OFF OFF ON 121 ON ON ON ON OFF OFF ON 58 OFF ON ON ON OFF ON OFF 122 ON ON ON ON OFF ON OFF 59 OFF ON ON ON OFF ON ON 123 ON ON ON ON OFF f ON ON 60 OFF ON ON ON ON OFF OFF 124 ON ON ON ON ON OFF OFF 61 OFF ON ON ON ON OFF ON 125 ON ON ON ON ON OFF ON 62 OFF ON ON ON ON ON OFF 126 ON ON ON ON ON f ON OFF 63 off ON ON on on ON ON 127 ON ON on ON ON ON ON Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 56 65 5 4 SDMWA170v4231 v2231 Complete Drive C0400 Performances available in this version the SDMWA170 is a step motor motion module and drive implemented through a new generation DIGITAL SIGNAL PROCESSOR CONTROLLER In a wall mounting housing the unit integrates a micro stepping drive is able to move the motor according to motion profiling commands mastered by a PLC or by a PC The connection to the master unit is realized through a interface link RS232 e RS485 or by 4 optoisolated 200kHz digital inputs 5Vdc Line driver and 24Vdc PNP Push Pull 4 optoisolated outputs 24Vdc 500mA PNP and 1 10Vdc analog input Dip switches are available to user settings and for the identification of the unit in a RS485 network
9. The unit drives the stepping motor according to a user program while checking in real time the critical working parameters as temperature voltage and current The device is powered through only one AC supply and can drive the stepper motor in open or close loop of velocity amp position 5 4 1 Electrical Specifications AC voltage range 24 80 Vac ET NS Num Bipolar chopper 2 H power bridges Switching frequency 40 kHz Phase current ratings 1 8Arms 11Apeak Step angle from full step to 1 128 step sinusoidal current waveforms E 2 lm m Display 7 segment led display drive s working status Dip switches for user functions setting Unit Protection circuitry against e Voltage out of operating range 1 e Over temperature T sink gt 75 5 C e Overcurrent due to short circuit between motor phases Short circuit between phase and ground wrong motor phase connection motor phase open 1 the voltage out of operating range condition is defined as fe EH H 3 J E Le H Ji LE LE e under voltage DC bus 24Vdc over voltage DC bus 110Vdc e ripple gt 10 Vripple pp gt Rated Vdc 10 Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 57 65 User s adjustments Motor Current 1 to 8 Arms sinusoidal winding
10. 19 OFF OFF ON OFF OFF ON ON 83 ON OFF ON OFF OFF ON ON 20 OFF OFF ON OFF ON OFF OFF 84 ON OFF ON OFF ON OFF OFF 21 OFF OFF ON OFF ON OFF ON 85 ON OFF ON OFF ON OFF ON 22 OFF OFF ON OFF ON ON OFF 86 ON OFF ON OFF ON ON OFF 23 OFF OFF ON OFF ON ON ON 87 ON OFF ON OFF ON ON ON 24 OFF OFF ON ON OFF OFF OFF 88 ON OFF ON ON OFF OFF OFF 25 OFF OFF ON ON OFF OFF ON 89 ON OFF ON ON OFF OFF ON 26 OFF OFF ON ON OFF ON OFF 90 ON OFF ON ON OFF ON OFF 27 OFF OFF ON ON OFF ON ON 91 ON OFF ON ON OFF ON ON 28 OFF OFF ON ON ON OFF OFF 92 ON OFF ON ON ON OFF OFF 29 OFF OFF ON ON ON OFF ON 93 ON OFF ON ON ON OFF ON 30 OFF OFF ON ON ON ON OFF 94 ON OFF ON ON ON ON OFF 31 OFF OFF ON ON ON ON ON 95 ON OFF ON ON ON ON ON 32 OFF ON OFF OFF OFF OFF OFF 96 ON ON OFF OFF OFF OFF OFF 33 OFF ON OFF OFF OFF OFF ON 97 ON ON OFF OFF OFF OFF ON 34 OFF ON OFF OFF OFF ON OFF 98 ON ON OFF OFF OFF ON OFF 35 OFF ON OFF OFF OFF ON ON 99 ON ON OFF OFF OFF ON ON 36 OFF ON OFF OFF ON OFF OFF 100 ON ON OFF OFF ON OFF OFF 37 OFF ON OFF OFF ON OFF ON 101 ON ON OFF OFF ON OFF ON 38 OFF ON OFF OFF ON ON OFF 102 ON ON OFF OFF ON ON OFF 39 OFF ON OFF OFF ON ON ON 103 ON ON OFF OFF ON ON ON 40 OFF ON OFF ON OFF OFF OFF 104 ON ON OFF ON OFF OFF OFF 41 OFF ON OFF ON OFF OFF ON 105 ON ON OFF ON OFF OFF ON 42 OFF ON OFF ON OFF ON OFF 106 ON ON OFF ON OFF ON OFF
11. Inputs Outputs Analog Inputs Firmware Bus Link Connector kit code 1 2 3 SDMWA170 Vac 1 5 Vdc Line Driver and 24Vdc PNP and NPN 2 24Vdc 500mA 3 10 Vdc Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 52 65 5 3 SDMWA170v4221 v2221 Complete Drive C0300 Performances available in this version the SDMWA170 is a step motor motion module and drive implemented through a new generation DIGITAL SIGNAL PROCESSOR CONTROLLER In a wall mounting housing the unit integrates a micro stepping drive is able to move the motor according to motion profiling commands mastered by a PLC or by a PC The connection to the master unit is realized through a interface link CANbus or by 4 optoisolated 200kHz digital inputs 5Vdc Line driver and 24Vdc PNP Push Pul 4 optoisolated outputs 24Vdc 500mA PNP and 1 10Vdc analog input Dip switches are available to user settings and for the identification of the unit in a CANbus network The unit drives the stepping motor according to a user program while checking in real time the critical working parameters as temperature voltage and current The device is powered through only one AC supply and can drive the stepper motor in open or close loop of velocity amp position 5 3 1 Electrical specifications AC voltage range 24 80 Vac Bipolar chopper 2 H power bridges tosic on O rower o Switching frequency 40 kHz
12. ON 4 OFF OFF OFF OFF ON OFF OFF 68 ON OFF OFF OFF ON OFF OFF 5 OFF OFF OFF OFF ON OFF ON f 69 ON OFF OFF OFF ON OFF ON 6 OFF OFF OFF OFF ON ON OFF 70 on OFF OFF OFF ON f ON OFF 7 OFF OFF OFF OFF ON ON ON 71 ON OFF OFF OFF ON f ON ON 8 OFF OFF OFF ON OFF OFF OFF 72 ON OFF OFF ON OFF OFF OFF 9 OFF OFF OFF ON OFF OFF ON 73 ON OFF OFF ON OFF OFF ON 10 OFF OFF OFF ON OFF ON OFF 74 ON OFF OFF ON OFF ON OFF 11 OFF OFF OFF ON OFF ON ON 75 ON OFF OFF ON OFF ON ON 12 OFF OFF OFF ON ON OFF OFF 76 ON OFF OFF ON ON OFF OFF 13 OFF OFF OFF ON ON OFF ON 77 ON OFF OFF ON ON OFF ON 14 OFF OFF OFF ON ON ON OFF 78 ON OFF OFF ON ON ON OFF 15 OFF OFF OFF ON ON ON ON 79 ON OFF OFF ON ON ON ON 16 OFF OFF ON OFF OFF OFF OFF 80 ON OFF ON OFF OFF OFF OFF 17 OFF OFF ON OFF OFF OFF ON 81 ON OFF ON OFF OFF OFF ON 18 OFF OFF ON OFF OFF ON OFF 82 ON OFF ON OFF OFF ON OFF 19 OFF OFF ON OFF OFF ON ON 83 ON OFF ON OFF OFF ON ON 20 OFF OFF ON OFF ON OFF OFF 84 ON OFF ON OFF ON OFF OFF 21 OFF O
13. for output ed ER max current 3 2 24Vdc 19Vdc 28 8Vdc 1Vdc current source 1kHz Short circuit between OUT and GROUND Protection between OUT and V between OUT and OUT Open Load Detection Overload amp short circuit gt 0 7A min threshold protection KEE uan 2 5A max Protection intervention shot delay AGN 100us Vout 30Vdc ORL 0 3 CN4 K 4 Output driver 1 mm e Sy ERA Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 17 65 Analog Inputs 10Vdc CEI EN 61131 2 type not opto isolated CEI EN 61131 2 compliant analog inputs Analog Inputs diagram VCC Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 18 65 2 2 3 CAN Bus Interface Introduction The CAN Bus interface provides a multipoint connection according to the ISO 11898 standard The isolated interface is powered by an internal isolated DC DC converter no external power supply is required Refer to software manual for information about the Canbus Refer to section 5 for information about available driver version Ld interface operating modes Canbus Network connection Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 19 65 Network paths length Bus cable length Baud rate kbit s 2 2 4 RS232 and RS485 Interface Introduction The RS232 interface provides a point to po
14. if the supply voltage switching on on power connector with a voltage meter meets the drive s ratings Over current Be sure that the motor connections protection on have been made according to the wiring diagrams in the EVER s motors catalogue Check the motor cable for short circuit between wilding cables or between phase and motor or between phase and earth ground Check if the motor cable is correctly wired and properly connected to the drive The motor produces Check if the I O cable is correctly wired torque but does not and properly plugged to the drive run The motor rotates in Reverse A and A motor leads wrong direction The motor does not Verify if the motor is blocked If it is reach the target 1 Verify motor sizing Be sure that the position power supply voltage and motor current setting is properly to obtain torque vs No torque on the motor speed curve 2 Use a smaller step angle size to avoid low speed resonance problems Use protection diagram and the troubleshooting table in these pages to fix and resolve the problems If is not possible to resume the correct condition of the drive please call Support dept of EVER Company Suspecting the SDMWA170 system has been damaged before replacing it by a new unit check that the installation and the power supply design meet all the drive s requirements to resolve the problem by simply replacin
15. is properly executed as soon as the power of the unit is turned on Initialization the drive is running the start up procedure for about 6 seconds from beginning of the procedure drive firmware running situation S proper running S 5 characters flashing Warning Missing lnominal Limits see the limits in current setting table Action set motor current Resuming automatically at current setting 8 4 1 characters flashing Warning Voltage of DC bus close to max limit Limits 24Vdc Vbus 110Vdc Action correct the power supply voltage to ensure that 24Vdc Vbus 110Vdc Resuming automatically if 24Vdc Vbus 110Vdc S 3 characters flashing Warning drive temperature close to limit Limits 70 C Tsink 76 C Action improve drive cooling Resuming automatically if Tsink 70 C S 6 characters alternate Warning regulation parameters overflow Limits no signification Action check the compatibility of the drive and the motor Resuming automatically Missing Operation System no working software stored inside the drive Firmware upgrading new software downloading in progress General error some errors has been detected by the real time internal supervisor of firmware Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 46 65 P Protection status a protection intervention condition has been detected P 0 characters alternate
16. o co o Od er o Ollis Od Co oo NIO co co oo o 100 99 4 2 Maintenance we 4 3 Drive operating status monitoring nn 431 Troubleshooting Table ainostaan teiken enden epa been ja n luukas s SDMWA170 VERSIONS AND SPECIFICATIONS OT Drive Code and Order Information zu Table of SDMWA170Vxxxx available versions OT O1 2 3 5 4 SDMWA170v4221 v2221 Complete Drive CO300 nn 53 5 3 4 Electrical specifications cinri 5 3 2 Dip switch Settings SDMWA170v4231 v2231 Complete Drive C0400 RE 5 4 1 Electrical specifications 5 4 2 Dip switch Setting Factory and User Dip switch Setting RS EU sr v ka v hk REED Xe CURRERE 63 Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 3 65 Notes Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 4 65 1 INTRODUCTION This section introduces the main characteristics of the SDMWA170Vxxxx drive as a part of a step motor driving system 1 1 Driving System Parts Parts to be provided for a complete installation of a driver Block diagram Design steps for a motion system 1 Define the application requirements load torque RPM position precision acceleration and speed ratings etc 2 Select the motor according to the characters of step 1 3 Define the characters of th
17. 1 104 026 045 WAGO 5mm pitch female connector for the connection of power supply and earth ground 1 2 pins 721 104 026 047 WAGO 5mm pitch female connector for the connection of logical power supply 1 9 pins 1881396 PHOENIX MICRO COMBICON 2 5mm pitch female connector for the connection of Digital Inputs 1 10 pins 1881406 PHOENIX MICRO COMBICON 2 5mm pitch female connector for the connection of Digital Outputs 1 4 pins 1881341 PHOENIX MICRO COMBICON 2 5mm pitch female connector for the connection of Analog Inputs 1 9 pins SubD female with soldered terminal metallic shell Dimensions 175 H x 88 3 W x 124 D mm Weight 1500 g Protection class IP 20 Storage temperature from 25 C to 55 C Operating ambient temperature from 5 to 50 C Humidity 5 to 85 not condensing Maximum working altitude 1000 m Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 10 65 2 2 Electrical EN 60204 standard requirements Some ratings depend on the actual drive version FH If it s not indicated differently the electrical specification tolerance is according to 2 2 1 Power Supply Rating Refer to section 5 0 for the electrical specifications of power supply of the actual drive version 2 2 2 O Electrical Specifications Digital Inputs can be used as real time opto isolated 200kHz 5Vdc line driver and 24Vdc PNP Push Pull type Digital inputs cannot work contemporarily at 5Vdc and 24Vdc Digital Inputs Schema
18. 80 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 7 65 1 5 Warranty Ever Electronica Co warrants its motors and controllers to his own buyers end users machine manufacturers or distributors that they are free from defects caused in material or transport and packing operation and they are made according to the customer s specifications which have been accepted in writing by Ever Ever Elettronica s products are warranted for one year from the date of manufacture as indicated in the code on the drive label In no event however EVER should be responsible during the period of guarantee if the product has been improperly stored installed used without executing necessary maintenance or if the product has been executed modifications adjustments and or repairs without authorization The responsibility of EVER is limited only to repairing or replacing at its discretion its products or parts of the product which are defective because of defective materials or incorrect workmanship according to EVER s guarantee conditions The contents of this manual are up dated till the date of printing With the continuous development and improvement of product EVER co reserves the right to modify the specifications of the product and the contents of this manual without notice EVER co does not recommend the use of its products in life support applications where a failure or malfunction of the products may threaten directly the s
19. A 2 Power Supply Connection Diagram One Axis Transformer os rop ST Ro Fit Surge suppressor Drive Power Supply converter Surge on primary circuit to protects the drive against line surge spikes Suppressors Transformer Be sure that the transformer primary voltage can withstand the power line peak voltage The secondary bus peak voltage is approximately equal to 1 41 Actual secondary rms voltage The AC supply voltage must never exceed the Vac rating of your unit version Transformer VA ratings depend on motor power ratings defining the trasformer the user can make reference to supportQeverelettronica it service for the motion control system parts definition motor and power supply sizing The following procedure can also be used to make an approximated extimation of the power supply features 1 Power at each axis shaft watts p N T 30 where N RPM T Nm 2 Total power watts summ of simultaneously moving axes power Doc HD0389 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 04 03 12 2007 Pag 63 65 3 Transformer power watts 2 total power efficiency 0 5 4 Transformer power VA Transformer power watts divided by 0 7 single phase ac or 0 8 three phases ac 5 To define the transformer losses assume an 8 Load Regulation the secondary voltage can exceed the rated value of 8 when the load current is reduced from maximum to zero An easy and fast solution al
20. A170 unit it s necessary to be sure that the power supply has been turned off e Be careful of the motor connector terminals When the motor is disconnected and the power supply is applied to the unit there will be a high voltage on these terminals e Do not use the stop of software as safe shutdown Always remove the power supply from the drive for a safe shutdown e Pay attention to the heat dissipation of some parts of SDMWA170 unit The temperature of some surfaces could be high when the device is used in a heavy application Please wait a proper time to cool it down before unplugging the drive Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 23 65 3 5 Mounting the Drive Environment The drive should be installed in an environment without dust corrosive vapors gases and liquids Avoid location with possible condensation of vaporized liquids including atmospheric moisture Installing the drive inside a cabinet be sure that the air flow opening or the cabinet cooling system is suitable to ensure that the internal temperature doesn t exceed the maximum ambient temperature rating of the device Any local safety regulations concerning to the motor drive installation should be carefully considered as a requirement in the installation project Mounting Guide Your installation should satisfy the following requirements at least Keep the drive in vertical orientation Avoid excessive vibration or sh
21. Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 44 65 4 STARTING THE DRIVE This section explains how to power on the SDMWA170 unit after installation Main Topics are Check the installation Maintenance of the SDMWA170 unit 4 1 Check the Installation Before Check that if the device version is what you need Refer to section Power on 5 0 Improper AC input voltage or motor current setting could cause irreparable damages on the unit s or on the motor Check that all settings are as you need in your application Check the cabling and mounting to verify the proper installation and integrity of the unit First Power on Procedure from the load An improper cabling or unexpected failure could cause Optimize this initial operation of power on with the motor shaft disconnected undesirable movement of the motor 4 2 Maintenance Procedure The SDMWA170 unit is designed for a minimum maintenance Remove superficial dust and dirt from the unit and the dissipation part using only clean dry and low pressure air Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 45 65 4 3 Drive Operation Status Monitoring Drive Status Monitoring The working condition of SDMWA170 is monitored on the 7 segment light emitting diodes led display The drive operation modes are displayed as p pp e ap y p Boot program execution Indicate that the boot program
22. FF ON OFF ON OFF ON a ON OFF on OFF ON OFF ON 22 OFF OFF ON OFF ON ON OFF 86 ON OFF ON OFF ON ON OFF 23 OFF OFF ON OFF ON ON ON 87 ON OFF ON OFF ON ON ON 24 OFF OFF ON ON OFF OFF OFF a ON OFF ON ON OFF OFF OFF 25 OFF OFF ON ON OFF OFF ON aa ON OFF ON ON OFF OFF ON 26 OFF OFF ON ON OFF ON OFF 90 ON OFF ON ON OFF ON OFF 27 OFF OFF ON ON OFF ON ON 91 ON OFF ON ON OFF ON ON 28 OFF OFF ON ON ON OFF OFF 92 ON OFF ON ON f on OFF OFF 29 OFF OFF ON ON ON OFF ON 93 on OFF ON ON ON OFF ON 30 OFF OFF ON ON ON ON OFF 94 ON OFF ON ON ON ON OFF 31 OFF OFF ON ON ON ON ON 95 on OFF on ON ON ON ON 32 OFF ON OFF OFF OFF OFF OFF 96 ON ON OFF OFF OFF OFF OFF 33 OFF ON OFF OFF OFF OFF ON 97 ON ON OFF OFF OFF OFF ON 34 OFF ON OFF OFF OFF ON OFF 98 ON ON or OFF OFF ON OFF 35 OFF ON OFF OFF OFF ON ON 99 ON ON OFF OFF OFF ON ON 36 OFF ON OFF OFF ON OFF OFF 100 ON ON OFF OFF ON OFF OFF 37 OFF ON OFF OFF ON OFF ON 101 ON ON OFF OFF ON OFF ON 38 OFF ON OFF OFF ON ON OFF 102 O
23. MAN HESDMWA170 Release 0 2 SDMWA170v USER S MANUAL for installation operation and maintenance Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 1 65 IMPORTANT NOTICE The copyright of this document belongs to EVER Company It s supplied to the user with the understanding that without the permission of EVER Company in writing it shouldn t be reproduced duplicated or disclosed completely or partially EVER co reserves the right to modify this manual and their products to improve the reliability and performance without obligation to modify the preceding products and manual to notify the user about the related modification EVER co doesn t assume any liability if the utility of the product is not conforming to the instruction described in this manual EVER Elettronica VIA DEL Commercio 2 4 Loc S Grato Z I 26900 LODI ITALY Tel 39 0371 412318 Fax 39 0371 412367 E mail infoeverQeverelettronica it Web www everelettronica com MAS B QUACER ISO 9001 Ver Verify FA Date 0 1 0 2 0 3 Approval Printed in LODI ITALY 03 12 2007 Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 2 65 SD 1 MWA170 INTRODUCTION m ae men A Driving System PARS LL sicnt ri rer EM SDMWA7170 ETSI M BR co o Complete Drive Block Diagram Use L
24. N ON OFF OFF ON ON OFF 39 OFF ON OFF OFF ON ON ON 103 ON on OFF OFF ON ON ON 40 OFF ON OFF ON OFF OFF OFF 104 ON ON OFF ON OFF OFF OFF 41 OFF ON OFF ON OFF OFF ON 105 ON ON OFF ON OFF OFF ON 42 OFF ON OFF ON OFF ON OFF 106 ON ON OFF ON off ON OFF 43 OFF ON OFF ON OFF ON ON 107 ON ON OFF ON OFF ON ON 44 OFF ON OFF ON ON OFF OFF 108 ON ON OFF ON ON OFF OFF 45 OFF ON OFF ON ON OFF ON 109 ON ON OFF ON ON OFF ON 46 OFF ON OFF ON ON ON OFF 110 ON ON OFF ON ON ON oFF 47 OFF ON OFF ON ON ON ON 111 ON ON OFF ON ON f ON ON 48 OFF ON ON OFF OFF OFF OFF 112 ON ON ON OFF OFF OFF OFF 49 OFF ON ON OFF OFF OFF ON 113 ON ON ON OFF OFF OFF ON 50 OFF ON ON OFF OFF ON OFF 114 ON ON ON OFF OFF ON OFF 51 OFF ON on OFF OFF ON ON 115 ON ON ON OFF OFF ON ON 52 OFF ON ON OFF ON OFF OFF 116 ON ON ON OFF ON OFF OFF 53 OFF ON f ON OFF ON OFF ON 117 ON ON ON OFF f ON OFF ON 54 OFF ON ON OFF ON ON OFF 118 ON ON ON OFF ON ON OFF 55 OFF ON ON OFF ON ON ON 119 ON ON ON OFF ON ON ON se
25. Protection motor phase open Limits no signification Action check motor connection Resuming Turn power off to resume the system from a memorized protection status P 1 characters alternate Protection over under voltage Limits DC bus 21Vdc and DC bus gt 130Vdc Action correct the DC power supply Resuming automatically if 24Vdc Vbus 110Vdc P 2 characters alternate Protection over current Limits see current setting table Action check the cable and the motor for short circuit between wires or to motor case Resuming Turn power off to resume the System from a memorized protection status P 3 characters alternate Protection over temperature Limits Heatsink temperature gt 75 C Action Improve drive cooling Resuming automatically when drive temperature 75 C T fault a Software Error inside the drive detected F 0 characters alternate Fault Watchdog protection intervention Action refer to Troubleshooting Table at 4 3 1 section F 1 characters alternate Fault Internal Software Error Action refer to Troubleshooting Table at 4 3 1 section F 4 2 characters alternate Fault Missing calibration value Action refer to Troubleshooting Table at 4 3 1 section F 3 characters alternate Fault Internal Hardware Error Action refer to Troubleshooting Table at 4 3 1 section F 4 characters alternate Fault EEPROM Failure
26. Safely Guide n A Only qualified personnel after completely reading and understanding the information in this manual can install the SDMWA170 unit The installation instructions should be followed and approved Any questions or doubts should be clarified with the supplier of the drive before using the unit In no case EVER co will accept liability for indirect damage or consequences caused by negligence incorrect installation modification of the drive or incorrect connection to the SDMWA170 drive The power supply cables the motor output cables and some parts of the SDMWA170 unit are a potential source of severe electric shock Follow the safety instructions in this manual to avoid danger To avoid the possibility of personal injury whenever you are working with SDMWA170 unit Do not operate the drive without the motor case and the system housing connected with earth ground The impedance of earth protection PE must conform to the requirements of local regulations Do not make any connections to internal circuitry of the system Before making or removing connections from the unit the power supply should always be turned off When the power supply fails the drive cannot hold the load it s not permitted to use this system if in lack of motor toque may cause a dangerous situation unless that the user provides a suitable blocking device for the load Before maintenance or setting operation on SDMW
27. afety of life or things If the user make use of EVER s products in life support applications should assume all risks and indemnify EVER co for all damages Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 8 65 1 6 In This Manual The symbols used in this manual have the following meanings Danger Used when life or health of the user are exposed Warning to dangerous condition or when severe damage to materials Caution may occur AN Attention Special instruction for a safe and effective operation Tip Used to mark additional important information Help Information An essential element to meet the limit values specified in the EMC directives Apart from the use of filters the installation of the device should conform to the EMC standards reguirements EMC Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 9 65 2 Specification 2 1 Mechanical Dimensions Unit mm 88 3 123 3 j i E i 17 165 85 165 85 l A Installation type A installation type B nm For the drive installation need 2 or 4 4MA screws for installation type A or B 1 5 pins 721 605 000 042 WAGO 5mm pitch female connector for the connection of motor and earth ground of motor 1 6 pins 721 606 WAGO 5mm pitch male connector for the connection of power supply DC out PS AUX 1 4 pins 72
28. bring back the state of dip switch setting and some See section 3 5 2 for dip switch setting information FACTORY SETTING DIP1 D4 D5 Doc HD0389 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 04 03 12 2007 Pag 61 65 USER CONNECTIONS SDMWA170 Connector Working mode C0300 C0400 CN1 Not Not available available CAN_L RS232 signal Rx CAN RS232 Ground Tx Not Not available available Not RS232 available Ground Not RS485 available RX CAN H RS485 signal TX Not RS485 available RX Not RS485 available TX CN2 5Vdc AGND IN ANO IN ANO CN3 B0 INO B0 INO BO IN1 BO IN1 B0 IN2 B0 IN2 B0_IN3 BO_IN3 COM IN CN4 VSS BO OUTO VSS BO OUT1 VSS BO OUT2 VSS BO OUT3 VSS 24Vdc CN5 ACn ACn EG A j N JO aj BO N aj B j N A N ACn CN15 ACic ACic CN6 B T SUmWaT UVXXXX F U 3 GB AOC U4 US TZIZUU7 Pag 627 65 GND VDC OUT AUX VDC OUT AUX GND VDC OUT EARTH GROUND VLOG IN VDC OUT CONV
29. currents Selectable from software Micro stepping selectable from software Current reduction selectable from software Boost current selectable from software User s responsibility Boost current The maximum boost current should not exceed the maximum rating current of the drive Anulling current the motor loses the holding torgue The user must provide a safety device to prevent any damage to things or persons in case the load drags the motor Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 58 65 5 4 2 Dip switch setting Location PAN C DIP2 M y aioe User settings es 4 ED poem RS485 amp RS232 2 W Node Id 3 Lm 4 E 4 5 Mp 6 os a 8 Ms g 2 Some parts inside the SDMWA170 unit housing can be a potential source of electric shock Before handling DIP SWITCH switch power off and wait until the 7 segment display leds on drive s front panel are off Baud rate table Rs232 and RS485 Baud Rate selection table Baud Rate Kbit s nm Refer to software manual of the drive for more detail information about operating modes Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 59 65 RS485 and RS232 Node Identifiers table Node 16 15 14 13 12 H 10 Node 16 15 14 13 12 H 10
30. d EG terminal is a 721 464 001 040 4 pins male WAGO connector Wago 721 104 026 045 4 pin female 5 mm O FIA WESS SEE EEN SELE 4 ml To PE connection to CN5 Description Doc HD0380 00 Manual_Sdmwa170Vxxxx_r 0 3_GB doc 02 03 12 2007 Pag 28 65 3 6 2 CN5 Connection to power supply AC PS Introduction PS connector connects the SDMWA170 drive to power supply AC Power Supply PS connector is a 721 464 001 040 4 pins male WAGO connector Description Wago 721 104 026 045 ACw 4 pin male 5 mm AC O0 med EL 1 5 mm pet lt To AC supply 16 AWG ACn ACn 0000 II 4 ACn To CN5 Do not solder the tips of the cable before inserting them into the connector The solder could be impaired and cause loose of connection Connection Diagram One Axis Secondary AC voltage Primary AC voltage breaker breaker restons Surge suppressor IN Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 29 65 Multi Axis Primary AC voltage breaker Transformer Secondary AC voltage Surge suppressor Refer to section A 2 for more information about the power supply sizing Protections by 16A delay fuses on AC bus or by an automatic protection switch breaker on primary side of the transformer for disconnecting the voltage of AC power supply The AC supply voltage must never exceed the Vac rating of your unit version Refer to secti
31. e driver a Electrical performance of the motor b Motion control commands Step direction serial communication links etc c Additional features User I O encoder interface etc 4 Define the power supply capacity according to the motion profile motor s power and power supply of the driver 5 Define the heat dissipation capability Sizing Refer to the service of support everelettronica it for the parts sizing of a motion control system motor driver and power supply nm Refer to section A 2 for power supply sizing information Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 5 65 1 2 1 3 SDMWA170 Description The SDMWA170 has been designed to drive a 2 phases step motor with bipolar chopper technology through step direction inputs or serial interface link The complete drive conform to the EN61800 3 and 60204 1 standards In order to satisfy the requirements of the standards the user should ensure the useful connection as like connection to the ground for driver and motor protection proper installation power rate filter etc to satisfy the requirement of prevention and emission of EMC Complete Drive Block Diagram The following figure shows the block diagram of a SDMWA170Vxxxx unit a controlled unit can drive a two phases motor in bipolar chopper mode The motor can have 4 6 or 8 leads Thanks to the characters of the voltage and current output of the power stage a wide range of moto
32. er for disconnecting the voltage of AC power supply The AC supply voltage must never exceed the Vac rating of your unit version Refer to section 5 0 for more information about the power supply rating of your unit version Cabling Use 1 5 mm 16 AWG or bigger cable for the power supply of the Requirements system Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 32 65 3 6 4 CN16 Connection to Power Supply DC out PS AUX introduction the connector connects SDMWA170 to DC power supply Description WAGO 721 606 6 poli 5mm male Service e Voltage 24Vdc 44 Earth Grout cem Output VLOG IN optional output pap Power supply To earth ground terminal Do not solder the tips of the cable before inserting them into the connector The solder could be impaired and cause loose of connection Doc HD0380 00 Manual_Sdmwa170Vxxxx_r 0 3_GB doc 02 03 12 2007 Pag 33 65 3 6 5 CN6 Connection to Stepper Motor Output SM Connector SM connects the drive power stage to motor Cabling We suggest to follow the instruction while connecting a Diagram motor Always connect the motor case to the earth ground trough the specified earth ground terminal before any connection It doesn t guarantee a low impedance to earth to fix the motor case simply on the machine nm Refer to motor specifications in the moto
33. for application N EMC Connection Diagram o5 ro The instruction about the cabling and earth grounding shielding techniques described in the following sections represents a common experience could satisfy most cases of application It s possible to obtain a good protection using twisted and shielded cables and separating the signal lines from power lines Local electrical regulations special operation conditions and particular cabling standards have priority on the information contained in this manual The system cabling should be done in the way that the power supply could be as near as possible to the system and the power supply cable which is with impulsive current and possible high ripple on voltage could be very short The power supply voltage refers to the earth ground protection through a internal connection in the drive between the cathode of DC power supply and the earth ground protection Transformer Protections Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 27 65 3 6 1 CN5 Connection to Earth Ground EG Earth Ground connection to PE the clamp EG on the drive must be connected before any other connection Cable Use 1 5 mm 16 AWG or bigger wire for EG connection Moreover Requirements EG wire section must be at least as large as the wire of power supply The EG connection must conform to the requirements of local industry installation regulations Earth Groun
34. g a SDMWA 1 70 unit isn t a good troubleshooting practice The power supply connectors the motor output and some parts of the SDMWA170 unit are a potential source of electric shock To avoid dangers please follow the safety instruction in section 1 3 and 3 5 of this manual To resume normal working conditions after a intervention of a protection or an interruption unexpected of working section use a working restart cycle to avoid dangerous situations Pag 50 65 If it not possible to resolve the problem but the system is not considered faulty please call EVER co for technical support or send a message including the following information Unit version code SDMWA170Vyyyy and serial number as printed in the label on the unit case An complete description of the problem and the working condition where it occurs A description of the unit settings in your application Current step type waveform of wilding current operation mode etc The serial number of the motor code of Ever co The value of power supply and characteristics ripple A description of power supply and control signals cabling and other components in this installation A description of your application motor movements load speed etc Return To return a defective drive to EVER co for repair or replacement procedure 1 Possibly put back the unit in its original packing EVER co is not responsible for damage resulting from improper packa
35. ging or shipment If it s possible including a complete a complete description of the problem in order that the defect could be verified as soon as possible 2 Ship the goods to EVER Elettronica Via del Commercio 2 4 Zona Industriale Loc San Grato 26900 LODI ITALY Attn AS Dept Email reparations everelettronica it before repairing the unit Fa EVER co is used to sending to customers a repair costs estimation offer All shioment costs are in charge of customer Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 51 65 5 SDMWA170 VERSIONS AND SPECIFICATIONS This section describes the specific features of the available versions of SDMWA170 drive The information herein should be considered with priority on the general SDMWA170 specification in the previous sections 5 1 Drive Code and Order Information To order the SDMWA170 drive version you want please use the following information defined according to drive s function defined according to mechanical characteristics 1 single axis drive A AC power supply W Wall Mounting Housing Panel version M Motion Module Stepping motor Drive Specifications on front panel housing CDM Complete Drive Module step motor with AC supply working as motion control module After receiving the relative working program at the installation the unit will work as a stepping motor controlled drive 5 2 Table of SDMWA170Vxxxx Available Versions
36. imits Risks and Warnings oils o E AET E TEE EYE ME ET Manual EEE EE EE EE AEE SPECIFICATION 2 1 Mechanical iii 2 2 D NP 2 21 Power Supply Rating ertet tette ehe kanek Jansa ra 2 2 2 O electrical specifications 2 2 8 CAN Bus interface 2 2 4 RS232 and RS485 interface DRIVE INSTALLATION so Unpacking Inspecting and Storing Selecting Motors and Options co co QIM User Adjustment Dip switch Setting Installing and Using the Unit Safely 02 03 ola Mounting the Drive Drive connection ccce resi eaka 99 D CN5 Connection to Earth Ground EG CN5 Connection to Power Supply AC PS CN15 Connection to Logic Power Supply LG CN16 Connection to Power Supply DC out PS AUX CN6 Connection to Stepper Motor Output SM CN3 Connection of Inputs CN4 Connection of Outputs CN2 Connection of Analog Inputs 3 6 9 CNT Connection of CANDUS eene s 6 10 CN1 Connection of RS232 and RS485 interface 43 STARTING Of THE DRIVE 2 iere nente t bar aeta k ha n Raph ea epu SEE AE nanna EREE Check the Installation Co 03
37. int connection and the RS485 a multipoint connection link according to the EIA TIA232E CCIT V 28 and RS 485 CCITT V 11 X 27 international standards The isolated interface is powered by an internal isolated DC DC converter no external power supply is required Refer to section 5 for more information about available drive versions Refer to software manual for information about the serial interface operating modes Cable Use 0 5 mm 20 AWG or 0 25mm 23AWG shielded requirements cables for the RS232 and RS485 connection Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 20 65 3 DRIVE INSTALLATION This section explains how to install the step motor drive Main topics are Unpacking and inspecting the materials supplied n Selecting motor and optional parts of drive Setting user s parameters Installing and using the unit safely Mounting the drive Connecting to the drive Refer to system diagram in section 1 3 3 1 Unpacking Inspecting and Storing Check the item s against the packing list A label located on the drive s housing identifies the model version serial number and manufacture date of the unit Inspect the unit any transportation damages must be submitted by the buyer to the transporter Store the SDMWA170 unit in a place meeting the specified environmental conditions required 3 2 Selecting Motors and Options Motor selection The SDMWA170 drive is designed for use with EVER s
38. ion technician It shouldn t be used by end user as technical support document The controller SDMWA170 works at a voltage which can cause a Attention dangerous electrical shock to the life So it s permitted only to the qualified technician to do the installation of the unit and the Only qualified accessories A safe and effective installation could be possible Electro personnel only when the operation is executed according to the standards IEC1000 EN 60204 1 EN61800 3 and the safety regulations about industrial installation of user s area Its forbidden to take off the cover of the controller some parts of the controller are with high voltage high temperature and some capacities may maintain dangerous electrical charge Each time Hazardous Voltages after working its necessary to wait several minutes before operating on the device in order to cool down the temperature of heat sink and the capacitor s voltage goes down to safe values Please pay attention to the power supply and motor cable connections when the motor connector is unplugged and the SDMWA170 is powered on a dangerous voltage could be present on motor connector pins During the insulation test on a machine where the SDMWA170 drive is installed its necessary to be sure that the voltage doesn t exceed the maximum insulation ratings of the unit The unit will cause environment pollution if its disposal regulations are not respected Doc HD03
39. lows to calculate Transformer VA ratings as Power VA v2 Vdcgus ImaxpHase An EMC Filter is generally necessary to meet the requirements of the EMC emissions regulating standards A filter is recommended when a sensitive circuit is powered by the drive ac line Looking for a commerc line filter consider the total continuous RMS Icurrent of the motion control system The supply line filter should be inserted between the ac mains and the transformer if this is near the drive or in the same cabinet between the transformer and the rectifier bridge in the other cases keeping the rectifier bridge as close to the drive as possible and the connection between the filter and the transformer as short as possible Refer to the filter manufacturer installing instructions for an efffective reduction most of conducted emissions Protections use 16A rated fuses on AC bus or a safety switch Drive Power Supply logic Surge on primary circuit to protects the drive against line surge spikes Suppressors Transformer Be sure that the transformer primary voltage can withstand the power line peak voltage The secondary bus peak voltage is approximately equal to 1 41 Actual secondary rms voltage The AC supply voltage must never exceed the Vac rating of your unit version Logic Transformer VA ratings is 25VA Protections use 1A rated fuses on AC bus or a safety switch Doc HD0389 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 04 03 12 2007 Pag 64 65
40. ock Provide free space for air flow above and below the drive Cooling The SDMWA170 unit is provided an internal circuitry cooling through the heat dissipation capability of the housing surfaces Optimize the thermal flow between the unit cooling surfaces and the ambient according to the worst case of dissipation condition of the application Dissipation through the fixing surface Dissipation through EA Ez a forced air flow INI Ke NL SDMWA170 Cooling surfaces SDMWA170 Cooling surfaces Electrical cabinet rear panel Electrical cabinet rear panel Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 24 65 Minimum installation distance Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 25 65 3 6 Drive connection connection to the drive s inputs outputs are EG Earth Ground MEG Motor Earth Ground PS AC Supply Input LS AC Logic Supply SM Step Motor Output yo Digital Inputs Outputs CAN CAN bus RS RS232 and RS485 Interfaces available on different drive versions Location of Connectors eR T CN3 Digital Inputs J maa CN4 Digital Outputs CN2 Analog Inputs Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 26 65 The cabling is specified
41. on 5 0 for more information about the power supply rating of your unit version Cabling Use 1 5 mm 16 AWG or bigger cable for the power supply of the Requirements system Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 30 65 3 6 3 CN15 Connection to Logic Power Supply LG Introduction LG connector connects the SDMWA170 drive to logic AC power supply Logic Power Supply LG connector is a 721 464 001 000 2 pins male WAGO connector Description ACig provides power supply to the logic control system of the drive when the main power supply is turned off if it doesn t need this safety system ACn will provide the complete power supply even if ACig is not available Wago 721 102 026 047 2 pin female 5 mm To CN15 To AC supply 16 AWG Do not solder the tips of the cable before inserting them into the connector Solder could be impaired and cause loose of connection Connection Diagram One Axis Transformer I Surge suppressor Secondary AC voltage Primary AC voltage breaker Pen breaker Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 31 65 Multi Axis Transformer Secondary AC voltage breaker Primary AC voltage Refer to section A 2 for more information about the power supply sizing Protections by 5A delay fuses on AC bus or by an automatic protection switch breaker on primary side of the transform
42. otections previously described are caused by hardware failures Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 48 65 Protection Diagram Power supply Voltage Detector Program interrupted Temperature Protection Over Current Protection Fault output OFF Motor stopped Display P 0 open phase 1 voltage 3 temperature Note The power supply voltage out of range condition is defined as e under voltage DC bus lt 24Vac e over voltage DC bus gt 110Vac e DC internal bus voltage ripple gt 10 Vripple pp gt Rated Vdc 10 Open phase the winding current cannot meet the setting value When the SDMWA170 switches to the fault status the power stage is disabled and the motor will lose the holding torque The installation s planner must provide a safety device to prevent any damage to things or persons in case the load drags the motor After an over current protection intervention turn the power of the drive off and fix the problem before powering the device on again Turn power off to resume the system from a latched current protection intervention Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 49 65 4 3 1 Trou ppba Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 bleshooting Table ACTION No effect on the unit Check the power supply cabling and at power supply fuses if ok check
43. r catalogue to determine the motor connection as required Step Motor SM connector mates to a 722 235 5 pins male WAGO connector Pin Description connection to SM WAGO 721 605 000 42 5 Motor EMI shield pin 5mm female connector N Grounding wire To EG grounding terminal N Its possible to obtain a better EMC condition using paired twisted and shielded cable and cabling the signal line and the EMC power line separately Do not solder the tips of the cable before inserting them into the connector The solder could be impaired and cause loose of connection Cable Use 10 to 24 AWG cable Requirements The following table shows a practical solution for connecting the motor to the drive Motor current A Section mm AWG Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 34 65 Cable If it s necessary interrupt the motor cable only through connectors or clamps isolated from mechanical parts or earth grounded parts in order to keep separate the motor phases shield of cable and motor s protection ground cable Avoid switches for motor phase connection EMI shield To MEG terminal Grounding wire Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 35 65 3 6 6 CN3 Connection of Inputs Inputs opto isolated 5 Vdc Line Driver PNP NPN Push Pull Complementary Push Pull and 24 Vdc PNP Push Pull input available on the connector CN3 at the frontal of the drive Inpu
44. rs can be driven by this unit Motor features must be compatible with the output ratings of the drive The drive is provided with Micro stepping for high resolution and smooth movement e Sinusoidal waveforms of winding current for optimization of motor performances A set of protection and monitoring Over Under voltage Thermal and Over Current protections prevent the electronics from possible damage Motor step ramps generation capability PROTECTION CIRCUITRY ISOLATION OPTO CONTROL ISOLATION LOGIC 7 Max electric strength voltages between drive s parts This manual contains main information and procedures for installation set up and troubleshoot of the driver Many functions depend on the driver s version Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 6 65 1 4 Use Limits Risks and Warnings The installation must be executed according to the prescriptions contained in this manual EVER ELETTRONICA is in no way responsible for damages to persons or to things caused by an improper use of the device The system is a component for internal installation in a control panel the technician of the installation should take the responsibility and provide a suitable operation condition of SDMWA170 In order to guarantee the minimum requirement of applicable standards This manual is only for the use of SDMWA170 installat
45. step motor product line and most two phases step motors of other brands The motor s rating must be compatible with the output configuration of the drive Refer to the Torque Speed Curves in the EVER ELETTRONICA Motors Catalogues or call EVER sales dept or your local distributor for motor sizing and drive motor compatibility verification Options Selection Refer to EVER ELETTRONICA Drives Catalogue for drive options selection or call EVER Co sales dept or refer to www everelettronica it Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 21 65 3 3 User Adjustment Dip switch Setting Dip switch DIP1 and DIP2 are used for user adjustment as for example Location Bus node identification Baud rate setting User function mode setting N DIP2 t Jg Ds Q e ajojn ecce gag Le ER g oO e Le K Jg a D o o a n jwn iv x E p 8 DIP1 Some parts inside the SDMWA170 housing can be a potential source of electric shock To avoid electric shock before handling DIP SWITCH turn of the power and wait until all the leds of 7 segment display on drive front panel are off nm Refer to dip switch function table of section 5 for your unit version Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 22 65 3 4 Installing and Using the Unit
46. tch Setting Location AN DIP2 y M 0M User 2 LN Settings 3 L IEP a li D1 CANbus 2 Node Id 3 Le 4 EM 5 ps E E CANbus 5 T Nos Baud rate A N DIP1 Some parts inside the SDMWA 1 70 unit housing can be a potential source of electric shock Before handling DIP SWITCH switch power off and wait until the 7 segment display leds on drive s front panel are off CANbus Baud Rate Selection table Baud Rate Kbit s nm Refer to software manual of the drive for more detail information about operating modes Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 55 65 CANbus Node Identifiers table Node ID6 ID5 IDA ID3 1D2 ID1 IDO Node ID6 ID5 IDA 1D3 ID2 ID1 IDO u OFF OFF OFF OFF OFF OFF OFF 64 on OFF OFF OFF OFF OFF OFF 1 OFF OFF OFF OFF OFF OFF ON 65 ON OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF OFF ON OFF 66 ON OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF OFF ON ON ez ON OFF OFF OFF OFF ON
47. tic drawing ser I O i Input vs COM IN gt 24Vdc input Input vs Input gt 5Vdc Line Driver Ratings The line driver inputs are designed to be driven through devices with following V A output characteristic Vod output DS26LS31CN differential Voltage 4 5 Te 3 5 Vod 0 C A m Vod 25 C 4 Vod 75 C 2 5 gp 1000hm SGI 1 5 0 5 10 15 20 25 30 35 40 45 50 lo output current MA Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 11 65 To avoid improper connection and damage of input circuit don t exceed the maximum rating listed in the following table Digital Input The devices connected to the drive inputs must be powered through a dedicated power supply Digital inputs Electrical connection Inputs control devices with an output voltage Vo Volt exceeding the Line Driver s ratings must be connected to the drive inputs through a series resistor Rs rated in the following way Vo is assumed greater than 10 Vdc Rs Vo 125 220 O with a power rating of Pp Vo Rs 220 Rs W For example Assuming Vcc 24Vdc 15 Rs 24 125 220 27800 Pp 24 2700 220 2700 7 0 18W 0 25W Vo 15 A 2 7kO 2 W rated external series resistor can be a correct choice Assuming Vcc 12Vdc 15 Rs 12 125 220 12800 Pp 12 1200 220
48. ts Connector is a 1881516 9 pins male PHOENIX MICRO COMBICON connector Description Functioning Refer to section 5 3 3 for input output function of available drive version Connection to I O For this connection use a shielded cable of section 1 mm 18 AWG or 0 5 mm 20 AWG Ww Q amp O Oo SSSGSSSOSOSS Phoenix micro combicon 1881396 9 pin female When NPN style connection is used an unexpected short circuit to the earth ground could cause an unexpected start of the drive Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 36 65 3 6 7 CN4 Connection of Outputs Outputs are optically isolated 24 Vdc PNP type Output Connector is a 1881529 10 pins male PHOENIX MICRO COMBICON cable connector Description Function nm Refer to section 5 3 3 for inputs outputs function of the drive version in use Connection to I O For this connection use a shielded cable of section 1 mm 18 AWG or 0 5 mm 420 AWG Phoenix micro combicon 1881406 10 pin female 2 5mm o ND Q B O O 0 o QO 00000000 Doc HD0380 00 Manual Sdmwa170Vxxxx r 0 3 GB doc 02 03 12 2007 Pag 37 65 Diagram of Outputs and connections 3A delaved fuse Output protection status is not displaved on the 7 segment displav 200mA FH Current 100mA IEEE 100mA EI Os 2ms 4ms 6ms 8ms 10ms Output protection diagram
49. u OFF OFF OFF OFF OFF OFF OFF 64 ON OFF OFF OFF OFF OFF OFF 1 OFF OFF OFF OFF OFF OFF ON 65 ON OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF OFF ON OFF 66 ON OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF OFF ON ON ez ON OFF OFF OFF OFF ON ON 4 OFF OFF OFF OFF ON OFF off 68 ON OFF OFF OFF ON OFF OFF 5 OFF OFF OFF OFF ON OFF ON f 69 ON OFF OFF OFF ON OFF ON 6 OFF OFF OFF OFF ON ON OFF 70 on OFF OFF OFF ON f ON OFF 7 OFF OFF OFF OFF ON ON ON 71 ON OFF OFF OFF ON f ON ON 8 OFF OFF OFF ON OFF OFF OFF 72 ON OFF OFF ON OFF OFF OFF 9 OFF OFF OFF ON OFF OFF ON 73 on OFF OFF ON OFF OFF ON 10 OFF OFF OFF ON OFF ON OFF 74 ON OFF OFF ON OFF ON OFF 11 OFF OFF OFF ON OFF ON ON 75 ON OFF OFF ON OFF ON ON 12 OFF OFF OFF ON ON OFF OFF 76 ON OFF OFF ON ON OFF OFF 13 OFF OFF OFF ON ON OFF ON 77 ON OFF OFF ON ON OFF ON 14 OFF OFF OFF ON ON ON OFF 78 ON OFF OFF ON ON ON OFF 15 OFF OFF OFF ON ON ON ON 79 ON OFF OFF ON ON ON ON 16 OFF OFF ON OFF OFF OFF OFF 80 ON OFF ON OFF OFF OFF OFF 17 OFF OFF ON OFF OFF OFF ON 81 ON OFF ON OFF OFF OFF ON 18 OFF OFF ON OFF OFF ON OFF 82 ON OFF ON OFF OFF ON OFF
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