Product Manual
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1. FERPA SON ara USER MANUAL URS900 SERIES URS900 URS900EP2 UNI RAM CORPORATION ONTARIO CANADA Revision 2008 12 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 CONTENTS INTRODUCTION biccsoteediatt oid stat adri raid iio 3 SAFETY APPROVALS CAUTIONS AND WARNINGS ou eee eee reece etree ete cnn nan cnn nan nnnnnnn nn 3 FEATURES AND SPECIFICATIONS 4 SAFETY 0 hEei 4 PREPARATION AND SETUP INCLUDED PARTS ADDITIONAL PARTS nccincccccconccnnoncnnnanccnananannnnos 5 LOCATION AND CONNEGTION ivicovccionccio Becta distein saiia ai cala acacia 5 SOLVENT REQUIREMENTS AND DEFINITIONS ccoo oie cari ide 6 INSTALLATION OF SOLVENT TRANSFER HOSES AND THE AIR SUPPLY KIT EP2 MODELS 6 8 OPERATING PROCEDURES isiniitasiinda ninia e 9 12 THEORY OF OPERATION susana ie alii are Daar a ice 13 TROUBLESHOOTING GUIDE acoicioniociraiasinii ii in dat 14 15 7 15 ERROR MESSAGES araia a ee dena Alive Hania A AAA dit 16 SERVICE PROCEDURES INCLUDING 6 MONTH MAINTENANCE ccs teeter eteeees 17 18 REPLACEMENT PARTS cnica renee it dt e aaa 19 20 WARRANT Y AAA a e e o OO O 21 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 INTRODUCTION Uni ram holds many patents on designs used in its innovative products Every machine is tested for com pliance with Quality Assurance standards Follow the instructions on preparation use and operation to operate this machine safely and effectively Ensure2. age A Liner Bag and Retainer Ring are already installed inside the distillation tank e Check the Accessory Kit for the parts listed below If any parts are missing contact your supplier Ad ditional consumables and accessories are also listed e Level the unit using the adjustable feet and install the Door Handle For models with the Solvent Transfer System EP2 Models install the Solvent Transfer Hoses and the Air Supply Kit See instructions on Pages 7 8 CAUTION ACCESSORY KIT Included Parts All Models Replacement Part Number USE ONLY GENUINE UNI RAM LINER BAGS WHICH ARE 2 MIL THICK LIGHT BLUE IN COLOUR THEY ARE SPECIALLY MANU EP2 modets only S FACTURED TO BE STRONG HEAT RESISTANT AND CHEMI Air supply Kit EP2 Series KIT AIRSUPPLY E CAL RESISTANT USE OF A NON UNI RAM LINER BAG MAY VOID THE WARRANTY LOCATION AND CONNECTION This unit is certified for use in non hazardous locations and hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D Non hazardous Location If using a non hazardous plug the unit must be located outside of a hazardous location In a non haz ardous location we recommend that you use a receptacle located a minimum of 6 feet 185 cm from the unit and a minimum of 30 80 cm from the floor We also recommend that the unit be located at least 6 feet from any potential source of ignition such as electrical receptacles switches pilo
3. 2008 12 SERVICE PROCEDURES 1 CLEAN CONDENSER Remove the screen at the back of the unit that covers the condenser and vacuum the condenser using a brush attachment Re install the screen 2 CLEAR BLOCKED SOLVENT FLOW PATH CAUTION WEAR SAFETY GOGGLES A blockage in the solvent flow path Vapour Outlet Condenser Solvent Outlet Tube can cause solvent to leak To determine the location of the blockage first check the Solvent Outlet Tube and the Vapour Outlet Fitting for visible signs of blockage or damage If the problem is not in either of these locations the Condenser is problably blocked To clear the condenser pour some clean solvent into the Vapour Outlet and check if it comes out of the Solvent Outlet Tube If the blockage persists blow air at about 30 PSI 2 kg cm2 into the Vapour Outlet If the air comes out of the Solvent Outlet Tube the blockage has been cleared If not call for service 3 REPLACE FUSES Fuses are located on the Power Control Board inside the Motor Housing e Disconnect power supply Remove the Guard Screen by unscrewing two metal screws to get access to the Motor Housing Power Control Board Motor Housing y Front Cover Unscrew the 6 screws from the Front Cover and pull it gently from the motor housing to expose the fuses Note Care should be taken not to pull the Front Cover too far as some wires may discon nect Fuses F1 F2 240 VAC 20 0 A 3AG fast action for He
4. and the solvent recycler It is not used in this situation If necessary connect a Moisture Filter not supplied directly to the Air Input port of the Solvent Recycler and attach a suitable Air Supply Fititing not supplied 3 Stand alone Operation For the URS900 stand alone opeartion is standard and this model does not have the ports shown above MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 OPERATING PROCEDURES Wear protective clothing in accordance with local safety and environmental regulations Use face goggles and gloves as a minimum Use an apron and respirator if required Summary of Operating Steps 1 Open the Safety Cover and Tank Lid 2 Transfer Solvent to the Recycler Tank 3 Position Solvent Receiving Pail 4 Check distillation conditions and change if necessary using SETUP MODE 5 Recycling 6 Finish Recycling 7 Transfer clean solvent 8 Remove debris 9 Clean Distillation Tank and Lid Surface 10 Install new liner bag 11 Inspect Lid Gasket Remove and Replace if necessary Each Step is described in detail below 1 Open the Tank Lid and Safety Cover Open the safety cover e Open the inner lid by releasing the Lid Clamp e Make sure that Tank is empty and that a Liner Bag is properly installed in the Tank PULL UP TO OPEN PUSH DOWN TO LOCK LID CLAMP TANK LID 2 Transfer Solvent To the Recycler Tank Verify that the solvent to be recycled complies with the requirements
5. described in the section Solvent Requirements Solvent can be put into the Distillation Tank by hand or by using the Transfer Hoses and bulit in Transfer System EP2 Models only a For models without the Solvent Transfer System Pour the solvent into the Distillation Tank Fill to 1 5 inches below the Retainer Ring Maximum volume is 6 6 gal 25 L and minimum volume is 1 5 gal 6 L Do not let the container of dirty solvent touch the top of the recycler When pouring the contaminated solvent make sure all solvent goes into the Liner Bag not between the Liner Bag and the wall of the Distillation Tank Clean Lid Gasket and top of distillation tank Close inner lid engage lid clamp and close safety lid Caution Do not overfill Dis tillation Tank because contaminated solvent could flow into Condenser and block the condenser passage way Close the Tank Lid lock down the Lid Clamp and close the safety Cover MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 b For models with the Solvent Transfer System EP2 Models e Open the Transfer Valve by turning the handle counter clockwise 90 Turn the Filling Timer knob clockwise fully Dirty solvent will flow from the Transfer Port into the Liner Bag and stop when the timer runs out e Close the Transfer Valve by turning the handle clockwise 90 e Close the tank Lid lock down the Lid Clamp and close the safety Cover T fer Ti Lid Gasket ranster Timer Filling Timer
6. other fan related problem Also appears if the condenser is dirty CHK HEATER FUSES Appears if the computer does not detect a rise in tank temperature after 15 minutes CHK HEATER TRIAC Short circuit in the TRIAC a switching transistor that controls heater power located on the Power Control Board 16 If dirty solvent remains in the Tank see the Troubleshooting Guide Press the SET UP key twice to restore the message READY SP XXX C The Condenser is dirty or the Fan stopped for another reason see below Clean the Con denser When the Fan Motor has recovered 4 5 min this mes sage will disappear and normal operation will resume Clean the Condenser Run TEST MODE to check for defective fan motor If necessary check for a loose fan blade or blown fuse see next section There may be a short circuit in the Heater circuit causing fuse F3 and or F4 to blow or poor electrical contact in the Heater circuit Check circuit condition with a tester Correct as required WARNING VERY IMPORTANT IF TRIAC IS FAULTY DISCONTINUE USE IMMEDIATELY To confirm first disconnect and re connect the power supply If the Distillation Tank becomes hot to the touch and both the Heat Light and the Fan Light are off the TRIAC is defective Discon nect the power supply imme diately and do not use again until the Power Control Board has been replaced MANUAL SOLVENT RECYCLERS URS900 SERIES Revised
7. that this manual is readily available to the operator at all times If you have any questions about the operation of this machine contact North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier SAFETY APPROVALS This unit is certified under UL standards U2208 and CSA standards C22 2 No 30 and No 88 by ETL for use in non hazardous locations as well as for use in hazardous locations Class 1 Division 1 Group D T2C and and Class 1 Division 2 Group T2C LISTE CAUTIONS AND WARNINGS e Wear protective clothing according to local safety and environmental regulations with a minimum of face goggles gloves and mask Disconnect from the power source before performing maintenance DO SMOKE OR USE THIS EQUIPMENT NEAR A POTENTIAL SOURCE OF IGNITION SUCH AS SPARKS OR AN OPEN FLAME This unit must be located at least 6 feet 1 8 m from all potential sources of ignition including electrical receptacles switches pilot lights fixtures and contacts when installed in non hazardous locations The ambient temperature must be between 5 C 41 F and 35 C 95 F Do not distill solvents which may contain Nitrocellulose or any other unstable components Do not distill solvents with an Ignition Temperature lower than 250 C 482 F Do not install operate or maintain this unit in a location where the Ignition Temperature of the hazard ous atmosphere s is lower than
8. unit recycles flammable solvents and combustible solvents Flammable solvents include lacquer thin ner paint thinner acetone and other paint diluents Flammable Solvents have a flash point below 38 7 C 100 F These solvents are commonly used in the industry as cleaning solvents or paint diluents Dirty solvent to be distilled must meet each requirement described below The Material Safety Data Sheet MSDS provides data on the properties of the virgin solvent 1 The BP Boiling Point of the dirty solvent must be less than 200 C 392 F BP increases with greater contamination 2 The auto ignition temperature of the solvent to be distilled must be higher than 250 C 482 F for safe operation Do not recycle Nitrocellulose The auto ignition temperature is 135 C 275 F Notes e Recycle recently contaminated solvent only Standing solvent can become acidic over time e To avoid FISH EYE problems do not recycle both paint dilutents and parts washer solvent in the same unit Definitions Flash Point The lowest temperature at which the vapor of a solvent can be made to ignite momentarily in air Auto ignition Temperature often referred to as ignition Temperature or Ignition Point The temperature at which solvent ignites by itself INSTALLATION OF SOLVENT TRANSFER HOSES AND THE AIR SUPPLY KIT EP2 MODELS ONLY 1 Transferring Solvent To and From a Spray Gun Cleaner 2 Transferring Solvent To and From a Dr
9. 250 C 482 F Solvents that are recycled can be flammable Establish and follow safe pratices to store and handle solvents Such safety procedures will result in safely contained solvents free from spillage e Units must be installed by a qualified electrician e Install on a dedicated circuit with sufficient current capacity see specifications section MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 FEATURES AND SPECIFICATIONS All Uni ram Solvent Recyclers feature rapid start direct electric heating of solvent so there is no dia thermic oil to change as well as high efficiency condensers air cooled with a motor driven fan All of the Recyclers can be used with any Uni ram Automatic Apray Gun Cleaner The E models are designed to be linked directly to a Uni ram E series Automatic Spray Gun Cleaner or to an external container The direct connection creates a self contained Recycling System allowing Timer controlled Transfer In and Out between the Solvent Recycler and the other component CS AE dz RECOMMENDED GIRCUM AMES 15 sooo 6 6 US GAL 25L 6 6 US GAL 25L uo GASKET NEOPRENE NEOPRENE SOLVENT TRANSFER SYSTEM no ves 7 SHIPPING DIMENSIONS WOH 9026 96 Safety Features e Certified to UL standards U2208 and CSA standards C22 2 No 30 and No 88 by ETL Approved for use in non hazardous locations as well as approved for use in hazardous locations Class 1 Division 1 Group D a
10. Transfer Valve Transfer Port 3 Position Solvent Receiving Pail a For models without the Solvent Transfer System Open the Door and position a Solvent Receiving Pail not provided with a minimum size of 5 US Gal 20 L inside the cabinet Insert the Solvent Outlet Tube short and curved into the top opening of the pail The Solvent Outlet Tube must extend below the rim of the pail to prevent solvent spillage If the pail is metal connect the alligator clamp of the Ground wire to the rim of the pail Close the door b For models with the Solvent Transfer System EP2 Models Open the Door A special connected plastic Solvent Receiving Pail is provided Check to make sure that the Solvent Outlet Tube short and curved is inserted into the hole in the top of the pail and that the Pick Up Tube long and straight is tightly attached to the Quick Connect fitting 4 Check distillation conditions and change if necessary using SETUP MODE Estimate Boiling Point Add 40 C 100 F to the boiling point of the pure solvent as shown on the MSDS Material Safety Data Sheet or another reliable source Recycle more often The boiling point of the waste solvent mixture increases as it gets dirtier To reduce the boiling point recycle more often Minimize Temperature Set Point After recycling there will be a small amount of solvent about 1 8 US gal 500 ml remaining in the distil lation tank due to condensation Select the lowest Tempera
11. asier Press the gasket firmly into the cavity all around Note Keep a spare in stock One extra is included with the unit 12 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 Waste solvent solvent Recycli THEORY OF OPERATION DISTILLATION PROCESS consists of the original solvent plus liquid and solid materials picked up during use of the ling separates the original solvent from the waste materials During the recycling process the distillation tank fills with dirty solvent and the heating element heats the mixture The solvent mixture boils and the vapour passes through a cooling condenser where purified clean solvent ready for use condenses out Waste materials in the dirty solvent boil at a temperature substantially above the Tem perature Set Point so they remain in the distillation tank for disposal Vapour Outlet tube vapor moves to cooling condenser from distillation tank D Ole Ore Solvent Recycling Distillation Tank Condenser cools vapor KARS Heating Element to a liquid Receiving Pail contains clean recycled solvent istillation Cycle Heating starts temperatue rises Vapourization starts Vapourization ends AUTO SHUT OFF BAKE TIME starts see SETUP Baking finishes cooling begins Cooling is complete Temp SET POINT TEMP TIME 13 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 TROUBLE SHOOTING GUIDE Carry out each action
12. ater Fuses F3 amp F4 25 VDC 2 0 A 3AG slow action for Fan Motor Fuse F5 240 VAC 0 0625 A 3AG fast action for Computer Board Remove the fuses from the board and using a meter test each one and replace as needed e Carefully push the Power Control Board back into the Motor Housing Ensure that the wire to the computer board is secure e Re install the Front Cover using all 6 screws e Install the Guard Screen using two metal screws e Close the Door and re connect the power supply 17 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 4 INCREASE LID TENSION BY ADJUSTING THE SPRING BOLT CAUTION SHOULD BE DONE ONLY AS ALAST RESORT FIRST CHECK FOR A WORN LID GASKET A BLOCK AGE IN THE SOLVENT FLOW PATH LOOSE HINGE BOLTS ORA SET POINT THAT IS TOO HIGH FOR THE SOLVENT BEING RECYCLED This procedure tightens the Lid by increasing the tension on the spring attached to the Lid Bar Spring Bolt Assembly The Lid and Bolt Assembly is carefully designed as a Safety Pressure Relief system to prevent a danger ous build up of pressure inside the closed tank Do not adjust the Spring Holding Nut by more than 2 full turns maximum If 2 full turns do not solve the problem call for service e While holding the top nut with a wrench turn the Spring Holding Nut no more than a 1 2 turn at a time Turn in a counter clockwise direction as you look down on it Spring Bolt Assembly e After each 1 2 turn operate
13. e Air Supply The blue airline and Tee are for use with an E series spray gun cleaner to allow one air supply to feed both the spray gun cleaner and the solvent recycler Ensure the air supply is not connected to the spray gun cleaner or solvent recycler before installation Remove the 2 airline connectors from the T Connect the male port of the T to Air Inlet of the recycler Connect the Moisture Filter op tional Connect one end of the blue airline to the T Connect the other end of the blue air line to the Air Input of the spray gun cleaner MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 2 Connecting Hoses for Transferring Solvent To and From a Drum Container Attach Air Supply 0 Clean Solvent fitting not supplied In Out and or Moisture Filter not supplied Connect the end of the hose with the Solvent In label to the Solvent In port on the recycler Hand tight en Connect the other end of the hose to the 3 ft suction pipe using the hose clamp Insert the 3 ft suction pipe into the drum container of dirty solvent Connect the other hose with the 4 3 8 suction pipe to the Solvent Out port on the recycler and place the suction pipe into a clean drum container large enough to receive the clean recycled solvent Air Supply The blue airline and Tee are for use with an E series spray gun cleaner to allow one air supply to feed both the spray gun cleaner
14. n TESTING CYCLE The Display shows TC 1 XXX C TC 2 XXX C e Press OK to proceed to the next step e The Display shows FAN ON for 5 seconds while the Cooling Fan runs e The Display changes to DO NOT TOUCH KEYS for 5 seconds while a key check is performed e Ifthe keys are ok the Display shows NO KEYS STUCK for 5 seconds The Display changes to HEATER TEST ON for 10 minutes or until the computer detects a 3 C in crease in temperature at TC 1 then the Display should change to HEATER TEST Ok 3 If the display does not show HEATER TEST OK there is a problem in the heater circuit such as a defective Heater TRIAC Heater Element or Fuse 4 Press STOP to end the test The Display will return to READY SP XXX C 15 MANUAL SOLVENT RECYCLERS URS900 SERIES ERROR MESSAGES Revised 2008 12 If an abnormal condition is detected by the unit s Self diagnostic System the Display Panel shows one of the following error messages MESSAGE POSSIBLE CAUSE ACTION READY TIME OUT Recycling was not completed within 9 hours and or dirty sol vent remains in the Tank RESET OCCURRED The computer has been reset due to a power interruption or drop in voltage during the recy cling operation CONDSR OVER HEAT Over heating occurred at the Condenser CHECK FAN Appears 10 min after the mes sage above if the problem is a loose fan blade blown fuse F3 or F4 or
15. nd Class 1 Division 2 Group D e Explosion proof construction and intrinsically safe electric circuitry e Computer controlled with many built in safety programs including temperature control of all criti cal points including tank condenser and fan motor Power is cut when the temperature at any of these points rises above a pre set level Operation also terminates when other abnormal conditions exist eg boiling does not start on time or the distillation process takes too long e Automatic pressure relief lid system prevents pressure in the Distillation Tank from exceeding 0 5 to 1 0 psi 0 035 to 0 070 kg cm2 e Self Diagnostic error messages are displayed on the Display Panel Dual lid cover system Compact enclosed cabinet for safe storage of the Solvent Receiving Container inside the cabinet Operating Features Rapid start due to direct electric heating of solvent no diathermic oil to change Short cool down time High efficiency condenser air cooled with motor driven fan Warranty 1 year on unit 2 years on pump MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 PREPARATION AND SETUP e Carefully inspect the shipping carton for any sign of transport damage e Carefully remove the unit from the shipping carton e Check the unit for damage Report any transport damage immediately to the carrier and your vendor Initiate a freight claim with the carrier The manufacturer is not responsible for freight dam
16. or to an ap proved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packaging or use alter nate adequate packaging All units must be shipped clean and free of solvent Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or distributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire floods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthorized abrasives are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by
17. ower up and when the unit is ready to begin a new cycle the Display Panel shows READY S P XXX C S P SET POINT When Setup is complete and START has been pressed the HEAT light comes on and the recyling process begins During the boiling phase 3 temperatures will alternate on the Display SET PT TANK and VAPOR EX When the boiling phase is complete COOLING will be displayed Note the fan may still be running this is normal as it continues to run until the temperatue drops below 50 C To cancel the cycle press the START STOP key 6 Finish Recycling CAUTION DO NOT OPEN LID UNTIL COOLING IS COMPLETE The clean recycled solvent is available for use when the display shows READY S P XXX C After the clean solvent is transferred the unit will be ready for another cycle Note during the cooling phase the display will show COOLING XXX C T TEMPERATURE and the fan may still be running this is normal as it continues to run until the temperatue drops below 50 C 7 Transfer Clean Solvent a For models without the Solvent Transfer System remove the pail and replace with an empty one b For models with the Solvent Transfer System turn the Transfer Timer knob clockwise fully The clean solvent will flow out of the Solvent Receiving Pail into either a free standing external container or the Clean Solvent Pail of a Spray Gun Cleaner The transfer will stop when the timer r
18. resistant stainless steel one Lid Surface Use a cloth Dry and clean the lid and the top of tank where the the Lid Gasket sits to extend the life of the Lid Gasket and prevent leakage Avoid rotating the lid during cleaning The lid gasket is a wear item 10 Install a new Liner Bag Lift Recycler Safety Cover and Tank Lid fully lids will stay in the open position a Install the Liner Bag so that the bottom of the Bag sits flat on the bottom of the Distillation Tank as shown b With thumb and index finger squeeze the Retainer Ring and insert into inside of the Liner Bag Let go and make sure it fits securely in the groove d Fold the flap of the liner bag over the retainer ring Caution Ensure that the bag material does not block the Vapor Outlet LINER BAG VAPOR OUTLET RETAINER RING RETAINER RING INER BAG Fold Down Lip DISTILLATION TANK A B 6 D NOTE This is a schematic drawing only not all components are exactly as shown 11 Inspect Lid Gasket Remove and Replace if necessary as required Inspect the Lid Gasket for shrinking hardness and cuts The Lid Gasket is a wear item as it is exposed to high temperature and solvent vapor during distillation Damage to the lid gasket will cause solvent to leak To remove open the Safety Cover and Tank Lid Lift out the old gasket by hand and clean the cavity with a cloth To Install place the new gasket in the cavity rub solvent or soapy water on the gasket to make insertion e
19. step until a solution is found If the recommended actions do not solve the problem call Uni ram Service in North America or contact a qualified Service Technician Caution Disconnect the power supply before conducting maintenance or service PROBLEM CAUSE ACTION STEPS Unit is plugged in power light is Power is not getting to Reset breaker or replace fuse If power is off Display Panel is not working the unit still not getting to the unit call a Qualified Service Technician Ensure that the unit is the only device on a circuit with sufficient capacity Unit is plugged in power lightis Power board or Call Uni ram Service on Display Panel is not working computer board not functioning Recycled solvent is not clear 1 The solvent is react 1 Run SETUP and lower the Termperature ing chemically Set Point 2 The solvent flow 2 To clean the path follow Service Pro path is dirty One cedure 2 and then recycle 3 gal of clean cause is overfilling the solvent distillation tank 3 Orange colour due 3 Place a jar under outlet tube and capture to rust in receiving some solvent If the solvent is clear replace pail the pail with a non corrosive one 4 Milky colour due 4 Eliminate source of water in solvent presence of water Dirty solvent remains in Dis 1 Poor heat transfer 1 Clean the tank replace the Liner Bag tillation Tank after recycling due to dirt and debris recycle with pure solven
20. t lights fixtures contacts and similar equipment To clarify the definition of an appropriate location contact your local authority This unit must be connected to the power supply only by a qualified electrician in accordance with the National Electrical Code MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 e Hazardous Location In hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D the power cord must be connected to the main power supply by a qualified electrician in accordance with the National Electrical Code An explosion proof outlet receptacle or hard wired must also be used Select a Location That Meets EACH AND EVERY Requirement Described Below 1 Comply with the instructions in the section CAUTIONS AND WARNINGS 2 Position the solvent recycler in a location so that there is at least 6 inches 15 cm of space all around the unit Ensure that the safety lid and door freely opens fully and a container for receiving the dis tilled solvent can freely move in and out of the cabinet The unit must be in a location where people or equipment cannot disturb the power cord or connection The cord must be connected directly to the main power supply an extension cord cannot be used 3 Connect the unit to a dedicated 20A 200 240V branch circuit On first power up and when the unit is ready to begin a new cycle the Display Panel shows READY S P XXX C SOLVENT REQUIREMENTS This
21. t to test If suc left in the tank cessfull the problem is due to a dirty tank Note 1 8 Gal 500 ml of re debris left in the tank or the solvent is too cycled solvent is expected due to contaminated Adjust accordingly Follow condensation Operating Procedures closely If the level of contamination is too high recycle more often 2 Boiling point of 2 Run SETUP raise the Temperature Set solvent is above Tem Point and repeat the recycling operation perature Set Point The Temperature Set Point should be the BP of pure solvent as determined from the MSDS or other source plus 45 C 113 F to allow for contamination If the boiing point is above the maximum Temperature Set Point for your model either 200 C or 240 C dirty solvent cannot be recycled in this unit 3 The Auto Shut Off 3 Run SETUP and over ride the auto system is shutting the SHUT OFF Select a time period long unit off too soon enough to recycle the solvent The heater will stay on for this duration Repeat the recycling operation Liner Bag sticks Turn unit on for 5 mininutes and lift out bag while it is still warm 14 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 PROBLEM CAUSE ACTION STEPS Solvent vapor leaks from the Lid 1 The Lid Gasket has 1 Replace the Lid Gasket See Operating Gasket excessive wear as Procedure 11 indicated by cracks shrinkage hardness etc 2 The Solvent flow 2 Follow Service Proced
22. the unit nor mally and check for leaks 5 REPOSITION LID and TIGHTEN HINGE BOLTS The Hinge bolts can loosen over time causing the lid to shift off center This can lead to an inadequate seal and leaking around the Gasket Loosen the bolts reposition the lid and re tighten the bolts Hinge Spring Bolt Assembly Cross Bar 6 RECOMMENDED 6 MONTH MAINTENANCE Vacuum the condenser see Service Procedure 1 Clean the solvent flow path by recycling 3 Gal of clean solvent Inspect Distillation Tank for debris pitting and or other damage Inspect Lid Gasket for wear or damage see Operating Procedure 11 18 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 REPLACEMENT PARTS 19 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 Full Product Warranty These Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation re serves the right to repair or replace the unit free of charge to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory
23. this warranty Consumable Items are not covered by this warranty This warranty replaces all other warranties expressed or implied by statute or otherwise To make a claim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit USE ONLY GENUINE UNI RAM LINER BAGS WHICH ARE 2 MIL THICK LIGHT BLUE IN COLOUR WITH A SAWTOOTH EDGE AND A 3 16 WELD THEY ARE SPECIALLY MANUFACTURED TO BE STRONG HEAT RESISTANT AND CHEMICAL RESISTANT USE OF A NON UNI RAM LINER BAG MAY VOID THE WARRANTY 20
24. ture Set Point that recycles the solvent to this level If all the settings are acceptable press START to begin distillation To change settings enter Setup Mode 10 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 SETUP MODE To change settings enter Setup Mode while pressing SETUP press START SET UP MODE is dis played To change the temperature units from C to F press and hold the and keys together for 2 seconds STEP SETTING ADJUST ACCEPT DESCRIPTION To choose a SET POINT look up the solvent s BP SET PT XXX C F OR OK boiling point MSDS online etc and add about 40 C 100 F If boiling is too vigorous due to one or more of the following conditions decrease POWER by one increment or more 2 POWER XXX OR OK e vapour leaks at the Lid Gasket e recycled solvent comes out too hot e waste material is carried into the recycled sol vent Otherwise use 100 If too much solvent remains in the Distillation Tank after recycling and the problems in the Trou blshooting Guide have been ruled out over ride SH ae ORs OK the AUTO SHUT OFF and manually select a heat ing time eg 4 hours The heater will stay on for this amount of time and then cooling will begin 4 BAKE TIME XXM OR OK Only available when SHUT OFF AUTO In crease if residue puck is too wet WARNING SHUT OFF TIME MUST NOT BE SET TO MORE THAN 8 HOURS MAXIMUM 5 Recycling On first p
25. um Container 3 Stand alone Operation For the URS900 Non EP2 Models use 3 Stand alone Operation MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 1 Transferring Solvent To and From a Spray Gun Cleaner Clean Solvent In Dirty Solvent Out SOLVENT PAILS Inside Gun Cleaner Cabinet NOTE A Flow Restricter is provided on P2 models and is required on all models connected to a Spray Gun Cleaner It is only provided on models shipped as part of a Combo Unit If the Solvent Recycler has been purchased separately please order a Flow Restricter and install as directed Solvent Recycler Attach Moisture Filter E optional to Air Input 2 lean Sol and the Tee to the Filter Ditty Sor ae if used and the Blue Vent In Airline to Tee and Gun Cleaner The Air Supply fitting is also not sup plied Hoses Connect the end of the hose with the Solvent In label to the Solvent In port on the recycler Hand tighten Pass the other end of this hose through the hole in the back of the gun cleaner that is marked Solvent Out and hand tighten onto the lid of the WASH SOLVENT pail Con nect the hose with the Solvent Out label to the Solvent Out port at the back of the recycler and pass the other end of this hose through the hole in the gun cleaner that is marked Solvent In and hand tighten onto the lid of the CLEAN SOLVENT pail Make sure there is no leakag
26. uns out 8 Remove Debris Remove the Retainer Ring and slowly pull the Liner Bag containing the debris out of the distillation tank in a way that the Liner Bag does not break Dispose of the debris in accordance with local regulations NOTE If the bag sticks to the bottom of the tank turn the recycler on for 5 minutes to loosen the bag from the bottom of the tank then lift the bag out while the bag is warm 11 MANUAL SOLVENT RECYCLERS URS900 SERIES Revised 2008 12 9 Clean Distillation Tank and Lid Surface Distillation Tank Wipe inside the Tank with a cloth Remove any remaining debris from the Distillation Tank using if necessary plastic or wooden tools not supplied Do not clean with abrasive or hard metal instruments that can damage the tank The warranty does not cover such damage Note There will be about 1 8 Gal 500 ml of solvent remaining in the Distillation Tank after recycling due to condensation This solvent If left in the tank can cause corrosion Dirt and debris left in the tank can prevent full heat from reaching the dirty solvent during recycling Caution Acidic or chlorinated solvents typically cause corrosion on an aluminum tank It appears as black pitting spots on the tank Excessive pitting leads to an unsafe condition of holes in the walls of the tank and solvent leakage Inspect your tank after each batch If there is excessive pitting call a Service Technician and replace the tank with a corrosive
27. ure 2 path is blocked 3 Lid Tension is not 3 Follow Service Procedure 4 aoe 3 The Lid is not 3 Follow Service Procedure 5 a correctly 4 The temperature 4 Run SETUP reduce the Temperature Soe is too high re Set Point and repeat the recycling opera sulting in excessively tion If successful continue to recycle using high solvent vapour the lower Temperature Set Point If not pressure reduce the POWER Sections on Bag are brown and 1 Use of inferior low 1 Use new genuine Uni ram high tempera thin due to High Temperature temperature bag ture Liner Bag and recycle 2 The temperature 2 Run SETUP reduce the Temperature SET PT is too high Set Point and repeat the recycling opera tion If successful continue to recycle using the lower Temperature Set Point The computer appears to be The computer may Disconnect the power supply for 30 sec operating erratically require re booting onds Restore power and operate unit Residue puck in Tank is too 1 BAKE TIME is not 1 Run SETUP and increase the BAKE wet long enough TIME 2 Residue cannot be dried completely due to its composition TEST MODE Use this mode as part of your troubleshooting procedures 1 Make sure Display Panel shows READY SP XXX C 2 Press and hold the OK key while pressing the key for about 3 seconds or until the display shows the Model No and software version followed by TEST MODE The testing cycle will begi
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