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1. WWW DIVELBISS COM A CONNECTOR i B CONNECTOR FRONT VIEW The HEC 10XX is connected to external devices and programmed using its A and B connectors The mating connec tors for the HEC 10XX may be purchased as kits There are several kits available to aid in the wiring of the HEC 10XX including a kit that has allows the serial port to be used without changing additional I O wiring Connector Pin outs CONNECTOR A GRAY CONNECTOR B BLACK Pin 1 CAN 0 Hi Pin 1 Output 0 PWM 0 GPO0 PWMO Pin 2 CAN 0 Low Pin 2 Output 1 PWM 1 GPO1 PWM1 Pin 3 CAN 4 Hi Pin 3 Output 2 PWM 2 GPO2 PWM2 Pin 4 CAN 4 Low Pin 4 Output 3 PWM 3 GPO3 PWM3 Pin 5 Programming Port TX Pin 5 Output 4 PWM 4 GPO4 PWM4 Pin 6 Programming Port RX Pin 6 Output 5 PWM 5 GPO5 PWM5 Pin 7 VDC Input Power Pin 7 Input O CNTR 1 GPIO CNTR1 Pin 8 VDC Input Power Pin 8 Input 1 CNTR 2 GPI1 CNTR2 Pin 9 VDC Input Power Pin 9 Input 2 GPI2 Pin 10 DC Input Power Common Pin 10 Input 3 GPI3 Pin 11 Analog Input 0 Pin 11 Input 4 GPI4 Pin 12 Analog Input 1 Pin 12 Input 5 GPI5 Figure 2 1 HEC 10XX Features HEC 10XX User s Manual Document 2006008 5 pdf Page 8 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC 10XX Features IHEC 10XX MOUNTING The HEC 10XX mounts simply using two mounting screws The HEC c
2. No Connect TX Transmit Data Pin Receive Data 1 TX Data RX Receive Data 2 3 4 FRONT OF CABLE CONNECTOR The Multipurpose serial port cable cover is available Order using Divelbiss Part 120 106189 CAN PORTS The HEC 10XX provides two on board CAN bus interface ports CAN Port 0 and 4 may be used for the Divelbiss OptiCan Network or J1939 communications TYPICAL HEC EXPANSION NETWORK OR J1939 CONNECTIONS CAN BUS CAN BUS DEVICE 2 DEVICE 1 7 LOW Typical a TYPICAL 120 pik HEC 1000 CAN Ohms PORT 7 HI SHIELD Figure 2 7 Typical CAN Network Connections HEC 10XX User s Manual Document 2006008 5 pdf Page 12 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC 10XX Features REAL TIME CLOCK The HEC 10XX includes a Real Time Clock The real time clock after being set provides the Month Day Day of the Week Year Hour Minute and Second The real time clock maintains time when power is lost via lithium battery The Real Time Clock may be accessed using the EZ LADDER functions GETDATE GETTIME SETTIME SETDATE The life of the battery for the real time clock generally has years of life before replacement is needed Should the bat tery need to be replaced replace the battery with the same type and size as the original Contact product support for information about changing t
3. Figure 2 9 Typical Counter Input Connections DIGITAL OUTPUTS The HEC 10XxX includes 6 on board digital outputs They are identified as GPOO GPO5 The output voltage will be equal to the HEC 10XX s input voltage Each output can drive a load up to 3 Amps maximum resistive and includes an automatic over current shutdown safety that resets when the output is turned off set to false in the ladder diagram Depending upon the device connected to an output a minimum load resistor may be required If the output is ON at all times connect a 4700 to 1KQ load from the output to common Each digital output may also be configured as a PWM output Each output may only be used as either digital output or PWM output For information on using digital outputs as PWM outputs refer the PWM Outputs Section of this manual To access the digital outputs in the ladder diagram use the DIRECT COIL and INVERTED COIL objects The status of each digital output may be monitored for an OK or Fault status When the HEC 10XxX target is configured Q in EZ LADDER 6 status variables are created automatically STATO STAT6 These variables indicate the status of the output and may be used in the program as any boolean variable or direct or inverted contact A High or True condition indicates that the output is functioning properly while a Low or False condition indicates a fault condition of the output open load or overload HEC 10XX User s
4. This section explains how to read this manual and understand the symbols Getting Started HOW TO USE THIS MANUAL In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for variables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as Ok where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call the readers attention to specific details in the text Warns the reader of a potential danger or hazard that is associated with certain actions Q Appears when the text contains a tip that is especially helpful Indicates that the text contains information to which the reader g should pay particularly close attention All Specifications Subject to Change without Notice HEC 10XX User s Manual Document 2006008 5 pdf Page 3 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started CONFIGURING THE HEC 10XX TARGET IN EZ LADDER Before you can program and use the HEC Controller it must be configured as a target within EZ LADDER For help with installing or using EZ LADDER please refer to the EZ LADDER User s Manual In EZ LADDER select PROJECT SET
5. 0 20mA Sensor Device Yy3TNNIOYLNOD LN3NNOYIANS HSYVH G37 DOGHILVYM il TVIXIS Figure 2 12 Analog Input Connections HEC 10XX User s Manual Document 2006008 5 pdf Page 16 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC 10XX Features Analog inputs are read as variables To use an analog input in the ladder diagram create a new variable and in the VAR I O Num enter the analog channel address See Figure 2 13 Add Variable Name Analogln1 Description Variable Type Input Var 1 0 Number C Output Default Value C Internal P Retentive Cancel Figure 2 13 Add Variable Analog Input When the variable is used in the program the analog signal will be represented digitally by an integer value of 0 1023 where 0 is the low end of the scale approximately OmMADC and 1023 is the high end of the scale approximately 20mADC These are raw values therfore any conditioning averaging calibration etc must be done in the ladder dia gram SPECIFICATIONS Processor PLC on a Chip Memory 256K Flash 12K RAM Serial Ports 1 Programming Port Max baud 57 6K 1 Multipurpose Port Factory Configured as RS232 RS422 or RS485 Networking 2 CAN Ports for Divelbiss OptiCan and J1939 Communications Digital I O 6 Inputs amp 6 Outputs on board Expandable using HEC Network Inputs rated 10 26 4VDC Outpu
6. Manual Document 2006008 5 pdf Page 14 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC 10XX Features A CONNECTOR Input Voltage 24VDC 1WINaS 371108LNOD LN3NWNOYIANS HSYVH Figure 2 10 Typical Digital Output Connections PWM OUTPUTS As previously noted the HEC 10XX includes 6 on board digital outputs that may be configured as a PWM outputs Each output may only be used as either digital output or PWM output Before the PWM outputs may be used in the ladder dia gram the PWM output software support must be installed using EZ LADDER s Target Configuration See Section 1 for details on installing and configuring the PWM option Figure 2 11 shows the typical connections for using the outputs as PWM channels HEC 10XX User s Manual Document 2006008 5 pdf Page 15 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC 10XX Features A CONNECTOR Input Voltage 24VDC VINAS 43770481 NOD HSYVH LN3WNOUYIANS Output Voltage 24VDC 3A Max per point B CONNECTOR Figure 2 11 PWM Connections ANALOG INPUTS The HEC 10XX includes 2 on board analog inputs rated 0 20mADC with 10 bit resolution Figure 2 12 shows the typical Lone A CONNECTOR connections for using the analog inputs 0 20mA Sensor I Device
7. PWM PROPERTIES Target Version Options Target Enhanced Baby Bear 128K Divelbiss Corporation Enhanced Baby Bear Enhanced Baby Bear 256K Divelbiss Corpo 7 HEC 1000 Divelbiss Corpo Ec LALAT Pon DER PCS 1 lt Divelbiss Corpo PES Divelbiss Corpof FWM Channels PLC ON 4 CHIP Divelbiss C velbiss LOrpo Remove Code Type Max Frequency 47 058 KHz Min Frequency 1 436 Hz CLK A Desired Frequency Hz Actual Frequency Hz CLK B Desired Frequency Hz Actual Frequency Hz e OK Cancel Figure 1 2 5 Click the ADD button in the PWM Properties window 6 In the ADD PWM dialog select the channels to install The channels are as follows Digital Output 0 PWM 0 Digital Output 3 PWM 3 Digital Output 1 PWM 1 Digital Output 4 PWM 4 Digital Output 2 PWM 2 Digital Output 5 PWM 5 7 Click OK to close the ADD PWM dialog The next step is configuring the frequencies 8 Enter the desired frequency for Clock A and Clock B if installed The HEC has 6 available PWM Channels These channels are either controlled with Clock A or Clock B This allows two different PWM frequencies The Minimum and Maximum frequencies are displayed in the PWM Properties dialog The frequency for Clock A and Clock B must be in this range The ACTUAL FREQUENCY is what will be seen on the actual PWM hardware output channels as close as possible to the desired frequency this is due to limitatio
8. PLC on a chip Embedded PLC on a Chip Patent 7 299 099 HEC 10XX Technical User s Manual For Models 1000 1001 1002 1003 REV 5 i wy 9778 Mt Gilead Rd Fredericktown OH 43019 A Toll Free 1 800 245 2327 Web http www divelbiss com Smart Parts for Managing Automation Email sales divelbiss com 2006008 5 Table of Contents TABLE OF CONTENTS Table of Contents Page 1 Getting Started Page 2 How to Use this Manual Page 3 Configuring the HEC Target in EZ LADDER Page 4 Configuring PWM Properties Page 4 HEC Features Page 7 Getting to Know the HEC Page 8 HEC Mounting Page 9 HEC Input Power Page 9 Watchdog LED Page 10 Programming Port Page 10 General Purpose Serial Port Page 11 CAN Ports Page 12 Real Time Clock Page 13 Digital Inputs Page 13 Counter Inputs Page 14 Digital Outputs Page 14 PWM Outputs Page 15 Analog Inputs Page 16 Specifications Page 17 WARNING The HEC 10XX as with programmable controllers must not be used alone in applications which would be haz ardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechan ical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use HEC 10XX User s Manual Document 2006008 5 pdf Page 1 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com GETTING STARTED
9. TINGS This will open the Project Settings Window Select HEC 1000 for the tar get Figure 1 1 show the Project Settings Window Project Settings Target Version Options Target Name Description Properties Enhanced Baby Bear 128K Divelbiss Corporation Enhanced Baby Bear Enhanced Baby Bear 256K Divelbiss Corporation Enhanced Baby Bear HEC 1000 Divelbiss Corporation Harsh Environment PLC PCS 1 lt Divelbiss Corporation PCS PCS 26 Divelbiss Corporation PCS PLC ON 4 CHIP Divelbiss Corporation PLC ON 4 amp CHIP Code Type Serial Settings Port COM1 v Baud Rate 57600 X Figure 1 1 CONFIGURING PWM PROPERTIES The HEC 10XX Controller includes 6 digital outputs Any of the digital outputs may be used as PWM outputs To use the digital outputs as PWM channels the PWM channels must be installed in the EZ LADDER project Each of the six outputs may only be used once as a PWM output or a digital output To install PWM Outputs in the target configuration 1 Use the menu select PROJECT SETTINGS The ProjectSettingsForm dialog will open Select the target 2 Click the PROPERTIES button 3 Click the PWM PROPERTIES button 4 The PWM Properties window will open See Figure 1 2 HEC 10XX User s Manual Document 2006008 5 pdf Page 4 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started CONFIGURING
10. an easily accept mounting screws up to 1 4 in diameter Figure 2 2 HEC 10XX Mounting HEC 10XX INPUT POWER The HEC may be powered using 12 26 4VDC The input power must be of sufficient supply to drive the HEC controller and all the digital outputs based on the load currents for each Due to wire size limitations of the HEC 10XX connec tors multiple input power pins are provided to allow for parallel input power lines to increase the amount of current for heavier output loads See Figure 2 3 A CONNECTOR 3 Input Power Connections in Parallel for increased current DC POWER DC COMMON WOO SSISTSAId MMM SAAC peppequia dyar uo Jld G31 SOGHILVM 1 oyo umoppuapaid NOL WHOdYH09 B CONNECTOR Figure 2 3 HEC 10XX Input Power HEC 10XX User s Manual Document 2006008 5 pdf Page 9 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC 10XX Features WATCHDOG LED The operating status of the HEC 10XX can be determined the by Watchdog LED When the Watchdog LED is flashing at a slow rate approximately once per second then there is no program executing When the Watchdog LED is flashing at a fast rate approximately 10 times per second a program has been loaded and it is executing Should the Watchdog LED not flash at all first check the input pow
11. er If the input power is correct and there is still no Watchdog LED contact Divelbiss Technical Services PROGRAMMING PORT COM 0 The HEC 10XX is programmed using its Programming Port COM 0 This RS232 serial port is only to be used for pro gramming using Divelbiss EZ LADDER The Programming Port defaults to 57600 N 8 1 This is not a general purpose port See Figure 2 4 The HEC 10XX is connected to external devices and programmed using its A and B connectors The mating connec tors for the HEC 10XX may be purchased as kits There are several kits available to aid in the wiring of the HEC 10XX including a kit that has allows the serial port to be used without changing additional I O wiring P N HEC 900 or HEC910 See Figure 2 5 When connecting EZ LADDER to the HEC 10XX using the Serial Port Breakout Kit the programming port requires a null modem connection This cable may be purchased from Divelbiss use Part Number ICM CA 34 DIRECT WIRE METHOD A CONNECTOR TX RX TO PC Serial Port COMMON peppequiy v lt m E w o a o o z a91 90AH LYM 1 ayo umopyouepel NOUWeOdHOD SANC B CONNECTOR Figure 2 4 Programming Port Direct Wire Method HEC 10XX User s Manual Document 2006008 5 pdf Page 10 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss co
12. he battery DIGITAL INPUTS The HEC 10XxX includes 6 on board digital inputs They are identified as GPIO GPI5 and can accept an input voltage of 12 26 4VDC GPIO and GPI1 may be used as general purpose inputs or high speed counters while GPI2 GPI5 can only be used as 4 general purpose inputs For information on using GPIO or GPI1 as high speed counter inputs refer the COUNTER INPUTS Section of this manual page 13 To access the digital inputs in the ladder diagram use the DIRECT CONTACT and INVERTED CONTACT objects A CONNECTOR Input Devices DC 12 26 4V HILM a 1VINAS JINOXJL NOD LN3WNOYIAN3 HSYVH oO O 0 r NV B CONNECTOR Figure 2 8 Typical Digital Input Connections HEC 10XX User s Manual Document 2006008 5 pdf Page 13 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC 10XX Features COUNTER INPUTS Two of the digital inputs GPIO GPI1 may be utilized as high speed counters up count These inputs will accept a maximum frequency of 40KHz and are optically isolated to promote noise immunity High speed counter inputs use the EZ LADDER function CNTRTMR Typical High Speed Counter connections are shown in Figure 2 9 A CONNECTOR Pulse Input Device 1VIMaS HSYVH e 9 z j a e m a LN3WNOYIANS GPI0 CNT 1 PLIJ CN Pulse Input Device SS B CONNECTOR
13. m HEC 10XX Features TO PC RUNNING EZ LADDER SERIAL PORT BREAK OUT KIT l A CONNECTOR 7 p 2 TO CONTROL gy i DEVICES H 3l HRS e 253 SS i ma m 452 70 8 D3 EROJ 8 mo T 4 2B BREAKOUT KIT METHOD O B CONNECTOR Figure 2 5 Programming Port Breakout Method GENERAL PURPOSE SERIAL PORT The HEC 10XX optionally may be ordered with a second serial port This serial port is a general purpose serial port that supports serial printing and Modbus Slave This port may be factory ordered as HEC 1001 RS232 HEC 1002 RS422 or HEC 1003 RS485 The serial port is accessed by a factory installed cable with an industry standard M8 connector The HEC 1000 does not have a general purpose serial port MULTIPURPOSE SERIAL PORT CABLE Figure 2 6 Multipurpose Serial Port Cable Document 2006008 5 pdf Page 11 of 16 HEC 10XX User s Manual Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC 10XX Features Multipurpose Serial Port Pin Out RS232 Serial Port HEC 1001 RS485 Serial Port HEC 1003 RS422 Serial Port HEC 1002 Description ID Description i ID Description Transmit Data Request to Send Ground TX Data RX Receive Data Ground TX Transmit Data
14. ns of the hardware HEC 10XX User s Manual Document 2006008 5 pdf Page 5 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started E PWM Properties M PWM Channels Max Frequency 47 058 KHz Min Frequency 1 436 Hz m ELKA Desired Frequency Hz Actual Frequency Hz CLK B Desired Frequency Hz Actual Frequency Hz coce_ Figure 1 3 9 Click OK to close the PWM Properties and save the changes 11 Click ok to close the Target Properties and save the changes 12 Click OK to close the ProjectSettingsForm dialog and save the changes The PWM channels are now ready for use using the PWM and PWM_FREQ functions Refer to EZ LADDER Manual Section 10 for details on using and configuring these functions HEC 10XX User s Manual Document 2006008 5 pdf Page 6 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC 10XX FEATURES This section describes the HEC 10XX hardware features and options including using EZ LADDER to operate the hardware GETTING TO KNOW THE HEC 10XX HEC 10XX Features WATCHDOG LED USER PROGRAMMABLE LED MODEL SERIAL gt a gt MOUNTING HOLE al r WATCHDOG LED r PLC Divelbiss Embedded Fredericktown Ohio MOUNTING HOLE
15. ts rated 3A Maximum resistive Over current protected Output Voltage Input Power Real Time Clock Time of Day Day Month Year amp Day of Week Counters 2 Channels Count Up 40KHz Max using Digital Inputs 0 and 1 Analog Inputs 2 Channels 10 bit Resolution rated 0 20mADC PWM Outputs 6 Channels 1 436 Hz to 47 058KHz using Digital Outputs 0 5 3ADC Maximum Power Requirements 12 26 4VDC Operating Temp 40 70 C Program Language Ladder Logic using Divelbiss EZ LADDER Dimensions 3 62 Wide x 5 21 Length x 1 21 Tall Mounting Panel Mount using screws Type Enclosed Sealed Plastic Housing Storage Temperature 40 85 C HEC 10XX User s Manual Document 2006008 5 pdf Page 17 of 16 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com

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