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Maintenance Book 2004

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1. Number plate light Stop rear parking lights Rev counter Left multifunction Direction indicators FU elTeSel Vessel bp dU bm PUIG HD CAIN eM Sand ds Pros DM ne nee General warning han EN sut nt IrnrmoDIltZ eT cosa cru qe eoo the icu ee sides RSV 1000 R RSV 1000 R FACTORY 12V 10 Ah 30A 5A 15A 20A 12 500 W 12V 55 W H7U x2 12 V 55W H7U x2 12V 5W 12V 10W 12V 5W LUBRICANT CHART Recommended engine oil EXTRA RAID 4 SAE 15W 50 Agip TEC 4T SAE 15W 50 As an alternative to recommended oils top brand oils meeting or exceeding CCMC G 4 A P I S G specifications can be used Recommended fork oil 5w f F A 20W as an alternative amp amp Agip FORK 5W or W Agip FORK 20W When you wish to obtain an intermediate response between those offered by F A 5W and F A 20W oils or Agip FORK 5W and 54 Agip FORK 20W oils you may mix the different products as follows SAE 10W 5W 67 of volume 20W 33 of volume or Agip FORK 5W 67 del volume Agip FORK 20W 33 of volume SAE 15W F A 5W 33 of volume
2. Connect the positive cable by tightening the terminal screw 4 Connect the negative cable by tightening the terminal screw 5 Coat lead connections and terminals with neutral grease or Vaseline Refit the red protective cap 6 Refit the rider saddle see page 81 REMOVING THE RIDER SADDLE CAUTION When the battery is removed the digital clock and red line setting will be reset to zero See page 20 MULTIFUNCTION COMPUTER for instructions on how to set clock and red line use and maintenance RSV 1000 R RSV 1000 R FACTORY 101 LONG INACTIVITY OF THE BATTERY CAUTION When the motorcycle is to be left unused for over twenty days disconnect the 30 A fuses otherwise the multifunction computer will keep drawing current and the battery will deteriorate NOTE Disconnecting the 30 A fuses will reset the digital clock and red line setting See page 20 MULTIFUNCTION COMPUTER for instructions on how to set clock and red line When the vehicle is left unused for over a fortnight charge the battery to avoid sulphation see page 100 CHARGING THE BATTERY Remove the battery see page 99 BATTERY REMOVAL and store it in a cool dry place To avoid degradation in the wintertime or while the vehicle is stored away check battery charge at regular intervals monthly Charge the battery fully at normal charge rate see page 100 CHARGING THE BATTERY If
3. 81 LIFTING THE FUEL TANK 81 REMOVING THE SIDE FAIRINGS 82 REMOVING THE SIDE PANELS 82 REMOVING THE FAIRING UPPER FRONT COVERS sen lies du 83 REMOVING THE REAR VIEW MIRRORS 83 REMOVING THE FRONT FAIRING 84 REMOVING THE SIDE STAND 85 INSPECTING THE FRONT AND REAR SUSPENSION Su us 87 FRONT SUSPENSION sin 87 FACTORY FORK 89 STEERING 90 REAR SUSPENSION eere 91 CHECKING THE BRAKE PADS FOR WEAR 93 94 THROTTLE TWISTGRIP ADJUSTMENT 94 SPARK PLUGS eese 95 CHECKING THE SIDE STAND 97 EAD Md EU 98 CLEANING AND CHECKING BATTERY TERMINALS AND LEAD CONNECTIONS 98 BATTERY REMOVAL ue 99 CHECKING BATTERY FLUID LEVEL 100 CHARGING THE BATTERY n 100 INSTALLING THE BATTERY 101 LONG INACTIVITY OF THE BATTERY 102 CHECKING THE SWITCHES 102 REPLACING THE FUSES 103 VERTICAL ADJUSTMENT OF THE HEADLIGHT 105 28 NIDIM 106 REPLACING THE DASHBOARD BULBG 106 REPLACING THE HEADLIGHT BULBS
4. Press the starter button 10 do not open the throttle yet and release the button as soon as the engine starts 4 CAUTION Avoid pressing the starter button 10 with the engine running or you will damage the starter motor After the engine has started the engine oil pressure light 11 must go out If the oil light stays on or comes on during normal operation it means that oil pressure in the circuit is too low When this is the case stop the engine immediately and contact an aprilia Official dealer Keep at least one brake lever pulled and do not accelerate before moving off use and maintenance RSV 1000 R RSV 1000 FACTORY CAUTION Do not move off abruptly after starting the engine from cold Ride at low speed until covering several kilometres This will allow the engine to warm up and reduce polluting emissions and fuel consumption CAUTION If the wording appears on the multifunction display during normal engine operation it means that the Engine Control Unit has detected an anomaly In most cases the engine will keep running although with less than ideal performance Contact an aprilia Official dealer immediately MOVING OFF RIDING WARNING The vehicle s engine delivers considerable power Familiarise with the vehicle gradually and use the greatest care Do not place any objects on
5. only for versions with magnesium wheels check that rim paint is in good conditions NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Every 5000 km 3125 Every 10000 km Every 20000 km Component 1000 km 625 mi mi only for 6250 mi or 12 12500 mi or 24 intensive racing use months months Rear shock absorber Eq ce every 10000 km peto omo Bowden cables and controls f 9 f Rear suspension linkage bearings Steering bearings and steering play Whesbeangs Vehicle operation o rating systems 9 9 Clutch fluid Brake fluid every 12months Me every 12months S every 24 months O Coolant the first 10000 km 6 s 250 mi Fork oil 1 and every CAS a 12500 mi ER e erwards Fork oil Fork oil mam first 30000 km 18650 mi Fork oil seals and every 20000 km 2500 mi afterwards Fork oil seals Ez LT Brake pads if worn em c 3 Cylinder synchronization sd Zo 9 T Final drive chain rear and front sprocket Fuel pipes roy ayes 64 use and maintenance RSV 1000 R RSV 1000 R FACTORY T Ec ses IDENTIFICATION DATA It is a good rule to write down the frame and engine numbers in th
6. Slacken but do not remove the two wheel spindle clamp bolts 5 on the left side NOTE Note the direction of the spacer 6 placed on the right side to refit it correctly on assembly NOTE Lift the wheel slightly to facilitate spindle removal Push on the threaded end of the wheel spindle 7 carefully Tap with a plastic mallet if needed Hold the front wheel and withdraw the wheel spindle 7 manually Ease the wheel off in a forward motion CAUTION The spacer 6 should still be sitting in the wheel hub If it slips off refit it correctly see REFITTING THE WHEEL REFITTING THE WHEEL Smear a light coat of grease over the total length of the wheel spindle 7 see page 117 LUBRICANT CHART CAUTION Use great care when refitting the wheel to avoid damaging the brake lines brake disks and brake pads NOTE The next procedure is only required when the spacer 6 has slipped out of place Position the spacer 6 to the wheel with the larger diameter facing out CAUTION The arrow mark on the hub points in the direction of rotation Make sure to refit the wheel in the correct direction The arrow must be on the left side of the vehicle Place the wheel between the fork legs and over the support 1 72 use and maintenance RSV 1000 R RSV 1000 R FACTORY WARNING Do not attempt to align the holes by putting your fingers into the holes Move the wheel until the wheel
7. CAC cau aang eee T Eubricalng SYSTEM ais hhmeennn er eee ee Cooling ns DS ace ee teat sect Fuel including Fuel reserve zero eee mere enn Front fork oil EST Front fork R FACTORY ER hos i mr SE Max ors o Mr cc 2025 mm 730 mm 1135 mm 820 mm 1410 mm 130 mm SE 215 kg 209 kg V990 NG 4 stroke V 60 twin cylinder with 4 valves per cylinder DOHC 997 6 cu cm 97 mm 67 5 mm 11 8 0 4 1 Electric starter 1280 100 rpm Multiplate wet clutch hydraulically operated control on left side of handlebar and PPC device Dry sump with separate oil tank and oil cooler Dry filter cartridge Liquid cooling Mechanical 6 gears with foot control on left side of engine 4 5 17 oil change 3700 cu cm oil and oil filter change 3900 cu cm 520 x 2 5 cu cm each leg 500 x 2 5 cu cm each leg 22 50 water 50 anti freeze with ethylene glycol 2 591 USA version single seater only 180 kg driver passenger luggage USA 105 kg use and maintenance RSV 1000 RSV 1000 R FACTORY 113 TRANSMISSION Ratio Primary RATIOS 151 31 60 1 1 935 2nd 3rd 4th 5th 6th DRIVE CHAIN Endless FUEL
8. SYSTEM ChOKE 5h rm hentai FUEL FRAME o Steering head angle Eco mee SUSPENSION RENE Ne Wheel travel BRAKES isi NOE WHEEL RIMS ES 114 use and maintenance RSV 1000 R RSV 1000 R FACTORY 525 Secondary Final drive Total ratio 15 34 1 2 267 16 40 1 2 500 1 10 986 19 31 1 1 632 1 7 895 20 26 1 1 300 1 6 290 22 24 1 1 091 1 5 279 25 24 1 0 960 1 4 645 26 23 1 0 885 1 4 280 Endless with no master link with O ring links Electronic injection Multipoint 57 mm Premium grade unleaded petrol minimum octane rating 95 ROM and 85 MON Two beam frame with light alloy cast elements and extruded elements A 25 100 mm with 120 70 front tyre Adjustable hydraulic upside down fork 43 mm SE 127 mm SE M 120 mm Light alloy swinging arm with differentiated profiles on both sides and adjustable air oil sprung mono shock absorber 135 mm Twin floating disk 320 mm four piston callipers 34 mm Disk brake 220 mm twin piston calliper 32 mm Light alloy spindle can be removed 3 50 x 17 6 00 x 17 TYRES standard GiGi standard A Standard use X Racing use PressurekPa bar kPa Recomme Type ne Rider and passenger PIRELLI DIABLO
9. 4 CAUTION If the warning light comes on and the symbol 57 appears on display during normal engine operation it means that engine oil pressure in the circuit is too low When this is the case check engine oil level see page 65 CHECKING AND TOPPING UP ENGINE OIL LEVEL If engine oil level is not correct stop the engine immediately and contact an aprilia Official dealer AG use and maintenance RSV 1000 RSV 1000 FACTORY CAUTION Handle carefully Do not spill oil Avoid smearing any vehicle components the area in which you are working and the surrounding area Remove any trace of oil In case of leakage or malfunctions contact an aprilia Official dealer Check engine oil level at regular intervals see page 65 CHECKING AND TOPPING UP ENGINE OIL LEVEL See page 63 PERIODIC MAINTENANCE CHART and page 67 CHANGING ENGINE OIL AND THE ENGINE OIL FILTER for oil change instructions NOTE use high quality 15W 50 oil see page 117 LUBRICANT CHART ADJUSTING THE FRONT BRAKE LEVER AND THE CLUTCH LEVER The grab distance of the lever 1 distance from the grip 2 can be adjusted by rotating the adjuster 3 The MAX and MIN click settings give a grab distance of 126 and 83 mm respectively Push the lever 1 forward and rotate the adjuster 3 until setting the lever 1 at the desired distance ADJUSTING REAR BRAKE LEVER CLEARANCE Brake lever position is
10. CLEANING THE ENGINE OIL FILTER LOCATED ON THE TANK NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Clean the engine oil filter 7 located on the tank after covering the first 1000 km 625 mi and every 20000 km 12427 mi or every two oil changes afterwards NOTE Make sure you have the special tool ready at hand special clamp installation pliers see page 33 SPECIAL TOOLS CAUTION On refitting replace the click clamp that has been removed with a new one of the same size available from aprilia Official dealer Click clamps become unserviceable during removal Do not attempt to refit them Do not replace a click clamp you have removed with a screw clamp 10 or with other types of clamps 68 use and maintenance RSV 1000 R RSV 1000 R FACTORY Release the click clamp 11 Disconnect the hose 12 Release and remove the engine oil filter 9 located on the tank and clean with an air line Check the engine oil filter 9 seal fit and tighten the filter Torque wrench setting for engine oil filter 9 located on the tank 30 Nm 3 0 kgm Connect the hose 12 and fit a new click clamp CAUTION Do not add any additives or other products If you use a funnel or other tool ensure they are perfectly clean NOTE use high quality 15W 50 oil see page 117 LUBRICANT CHART Pour from opening 13 a
11. The terms right and left are referred to the rider seated on the vehicle in the normal riding position If the glove tool kit compartment cover has been installed as an alternative to the passenger seat the transport of passenger luggage or objects is forbidden 2 use and maintenance RSV 1000 R RSV 1000 R FACTORY WARNING The adjustments for the use of the vehicle on racetracks must be carried out exclusively in case of organized races or events that take place on isolated circuits away from public roads and with the consent of the competent authorities It is strictly prohibited to carry out adjustments for the use of the vehicle on racetracks and then ride it on roads or motorways WARNINGS PRECAUTIONS GENERAL ADVICE Before starting the engine carefully read this manual and in particular the section SAFE DRIVE Your and other people s safety depends not only on your quickness of reflexes and on your agility but also on what you know about the vehicle on its efficiency and on your knowledge of the basic information for SAFE DRIVE Therefore get a thorough knowledge of the vehicle in such a way as to be able to drive in the traffic safely NOTE This manual must be considered as an integral part of the vehicle and must always accompany it even in case of resale aprilia has carried out this manual with the maximum attention in order to supply the user with correct and u
12. WARNING Do not ride if the braking system is leaking FRONT BRAKE CHECK Place the vehicle in vertical position keep the handlebar in the direction of travel Make sure that the fluid level in the reservoir exceeds the MIN mark MIN minimum level MAX maximum level If level is below the MIN mark CAUTION Brake fluid level decreases gradually as the brake pads wear down Check the brake disk and the brake pads for wear see page 93 CHECKING THE BRAKE PADS FOR WEAR If the pads and or the disk are in good condition top up to correct level TOPPING UP Read page 35 BRAKE FLUID recommendations carefully CAUTION Danger brake fluid could leak out Never operate the front brake lever when the screws 1 have been loosened or when the reservoir cover is not in place Unscrew the screws 1 of the brake fluid reservoir 2 by means of a short cross headed screwdriver use and maintenance RSV 1000 R RSV 1000 FACTORY WARNING Avoid long exposure of brake fluid to air Brake fluid is hygroscopic and will absorb moisture from the air Keep the brake fluid reservoir open JUST LONG ENOUGH to top up level Raise and remove the cover 3 together with the screws 1 and the gasket 4 CAUTION Do not rock the motorcycle from side to side when topping up or brake fluid will spill out Do not add any additives or other products
13. see page 99 BATTERY REMOVAL CAUTION When the battery is removed the digital clock and red line setting will be reset to zero See page 20 MULTIFUNCTION COMPUTER for instructions on how to set clock and red line Read page 98 BATTERY carefully Ensure the ignition switch is in the e position Remove the rider saddle see page 81 REMOVING THE RIDER SADDLE Release and remove the negative terminal screw 1 Slide the negative lead 2 aside Lift the red protective cap 3 Release and remove the positive terminal screw 4 Slide the positive lead 5 aside Release and remove the two screws 6 Remove the battery retaining bracket 7 Grasp the battery 8 firmly and lift it out of its mount WARNING Once removed the battery must be stored in a safe place out of the reach of children Place the battery on a level surface in a cool dry place Refit the rider saddle see page 81 REMOVING THE RIDER SADDLE NOTE See page 101 INSTALLING THE BATTERY for installation instructions use and maintenance RSV 1000 RSV 1000 FACTORY 99 CHECKING BATTERY FLUID LEVEL Read page 98 BATTERY carefully This vehicle is fitted with a maintenance free battery and it is not necessary to check battery fluid level CHARGING THE BATTERY Read page 98 B
14. use and maintenance RSV 1000 R RSV 1000 R FACTORY 97 BATTERY Read page 61 MAINTENANCE carefully WARNING Fire hazard Keep fuel and other flammable products away from electric components Never invert the battery cables Ensure that the ignition switch is in the 5 position before connecting or disconnecting the battery otherwise some components might damage Connect the positive cable first and then the negative cable Disconnect in the reverse order NOTE This vehicle is fitted with a maintenance free battery which seldom needs inspecting and may need charging from time to time CLEANING AND CHECKING BATTERY TERMINALS AND LEAD CONNECTIONS Read page 98 BATTERY carefully Ensure the ignition switch is in the x position Remove the rider saddle see page 81 REMOVING THE RIDER SADDLE Slide the red protective cap 1 aside Check that battery lead connections 2 and battery terminals 3 are in good condition free from corrosion or any deposits coated with neutral grease or Vaseline 98 use and maintenance RSV 1000 R RSV 1000 R FACTORY If needed Remove the battery BATTERY REMOVAL Clean off any corrosion deposits from the battery lead connections 2 and terminals 3 using a wire brush Refit the battery see page 101 INSTALLING THE BATTERY
15. 107 REPLACING THE FRONT AND REAR DIRECTION INDICATOR BULBS 108 REPLACING THE NUMBER PLATE LIGHT 109 li ulelle e 110 eN Ic 110 LONG PERIODS OF INACTIVITY 112 TECHNICAL DATA 113 LUBRICANT 117 OFFICIAL DEALERS AND SERVICE CENTRES ERR 118 THE VALUE OF SERVICE 118 Distributors iii 119 Distributors s odiis eer y FE PEEF R FEX ccu E SE DRE RESI 120 aitu 121 Distributors iii 122 WIRING DIAGRAM RSV 1000 R RSV 1000 FACTORY 123 WIRING DIAGRAM KEY RSV 1000 R RSV 1000 FACTORY ecce 124 safe drive BASIC SAFETY RULES To drive the vehicle it is necessary to be in possession of all the requirements prescribed by law driving licence minimum age psychophysical ability insurance state taxes vehicle registration number plate etc Gradually get to know the vehicle by driving it first in areas with low traffic and or private areas The use of medicins alcohol and drugs or psychotropic substances notably increases the risk of accidents Be sure that you are in good psychophysical conditions and fit for driving and pay particular attention to physical weariness and dro
16. After adjusting tighten the locknut 3 and check free play again Refit the rubber gaiter 2 CAUTION After adjusting turn the handlebar and ensure that idling speed is unaffected by handlebar movement Open the throttle and ensure that the twistgrip springs back to the closed position smoothly and gradually when released aya E Nj d e S 2 SPARK PLUGS Read page 61 MAINTENANCE carefully NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing CAUTION Check clean or replace all spark plugs one by one Check the spark plugs after the first 10000 km 6250 miles and every 20000 km 12500 miles afterwards If the vehicle is used for racing change the spark plugs every 5000 km 3125 mi At regular intervals remove the spark plugs and clean off any carbon deposits or replace as required CAUTION Always change both spark plugs together even when only one needs replacing In order to gain access to the spark plugs WARNING To avoid burns allow some time for the engine and exhaust silencer to cool down completely before proceeding Lift the fuel tank see page 81 LIFTING THE FUEL TANK NOTE The vehicle is equipped with one spark plug for each cylinder The procedures described below apply to both spark plugs EQ Removal Pull the cap 1 off the spark plug 2 Remo
17. Before proceeding to change a bulb set the ignition switch to 5 and allow some time for the bulb to cool down Wear clean gloves or use a clean dry cloth to handle bulbs Do not leave your fingerprints on a bulb as this may cause overheating leading to failure If you touch a bulb with your fingers remove any fingerprints with alcohol to avoid early failure DO NOT PULL ON THE WIRING NOTE Check the fuses see page 103 REPLACING THE FUSES before changing a bulb 106 use and maintenance RSV 1000 R RSV 1000 R FACTORY REPLACING THE DASHBOARD BULBS If you need assistance or technical advice contact your aprilia Official dealer for guaranteed accurate prompt service REPLACING THE HEADLIGHT BULBS Read page 106 BULBS carefully The front fairing is shown removed from the vehicle for better clarity In fact the high and low beam bulbs can be replaced with the front fairing in place The headlight accommodates the following bulbs Two high beam bulbs 1 Two low beam bulbs 2 Two parking light bulbs 3 High beam and low beam use the same bulbs If one of the bulbs 2 is damaged and spare bulb is available you may replace it with one of the bulbs 3 This is only intended to help you ride back home or reach the nearest parts shop Replace the damaged bulb as soon as possi
18. NOTE wheel centring is aided by fixed reference marks 2 3 located inside the seats of the chain sliders tensioners fitted to the swinging arm before the wheel spindle Loosen the two lock nuts 4 Work the adjusters 5 and adjust chain slack making sure to use the same reference mark settings 2 3 on both sides of the vehicle use and maintenance RSV 1000 RSV 1000 R FACTORY 79 Tighten the two lock nuts 4 Tighten the nut 1 Torque wrench setting for wheel nut 1 120 Nm 12 kgm Check chain slack see page 79 CHAIN SLACK INSPECTION CHECKING CHAIN AND SPROCKETS FOR WEAR Check the following parts every 10000 km 6250 mi Visually inspect chain front and rear sprockets looking for damaged chain rollers loose chain link pins dry rusty warped or seized links exceeding wear missing O rings exceedingly worn or damaged sprocket teeth CAUTION If chain rollers are damaged chain link pins are loose and or any O rings are missing or deteriorated renew the drive chain and the front and rear sprockets as a set Lubricate the chain frequently especially if you find any dry or rusty parts Warped or seized links must be lubricated and repaired If this is not possible have the chain replaced at an aprilia Official dealer CLEANING AND LUBRICATION 4 CAUTION The drive chain links are fitted with O rings that retain the greas
19. TRANSPORT During transport the vehicle must be well secured in an upright position with the first gear selected to avoid fuel oil and coolant leaks 4 CAUTION If stranded do not have the vehicle towed Contact a road side service Clean the vehicle frequently when it is exposed to adverse conditions such as Pollution urban and industrial areas Salinity and humidity in the atmosphere sea areas hot and damp weather Particular environmental seasonal conditions salt and anti ice chemical products spread over the roads in the wintertime Make sure to clean off any industrial residue and pollutants tar dead insects bird droppings etc from the vehicle fairings Avoid parking the vehicle under trees Resins fruits or leaves falling from the trees may contain aggressive chemical substances that may damage the paintwork 110 use and maintenance RSV 1000 R RSV 1000 R FACTORY WARNING Braking efficiency may be temporarily impaired after washing the vehicle as the friction surfaces of the braking systems may be wet Remember that braking distance will be longer Operate the brakes repeatedly to restore normal operation Perform the recommended pre ride checks see page 52 PRE RIDE CHECKS CHART OK To clean off dirt and mud from painted surfaces soften caked dirt with a low pressure water jet Sponge off using a car body sponge soaked in a car body shampoo a
20. s CAUTION After covering the first 1000 km 625 mi and every 10 000 km 6250 mi afterwards the SERVICE warning 2 appears on the right display When you see this warning contact an aprilia Official dealer to have the vehicle serviced and inspected according to the periodic maintenance chart see page 63 PERIODIC MAINTENANCE CHART To cancel the SERVICE warning turn the key to ON while holding down the and buttons for at least 15 seconds PERIODIC MAINTENANCE CHART OPERATIONS TO BE CARRIED OUT BY THE aprilia Official dealer CAN BE CARRIED OUT BY THE USER AS WELL Key check and clean adjust lubricate or replace if necessary clean replace adjust NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Check every two weeks or at the specified intervals Post running in 1000 km 625 mi Every 5000 km 3125 mi only for intensive racing use Every 20000 km 12500 mi or 24 months Every 10000 km 6250 mi or 12 months every 1000 km before each ride and every 625 mi 2000 km 1250 mi use and maintenance RSV 1000 R RSV 1000 FACTORY 63 OPERATIONS TO BE CARRIED OUT BY THE aprilia Official dealer Key check and clean adjust lubricate or replace if necessary according to workshop manual specifications clean replace adjust
21. OU Engine oil and engine oil filter Rear wheel stand 2 see change Rear page 70 PLACING THE Wheel VEHICLE ON THE REAR disassembly WHEEL STAND cn Removal of the lower fairing Front wheel stand 3 see page 71 PLACING THE Front wheel VEHICLE ON THE FRONT disassembly WHEEL STAND Mi Click clamp 4 installation pliers see page 65 CLICK n CLAMPS ACCESSORIES R FACTORY front fork R FACTORY rear shock absorber and adjustable steering damper which are fitted from standard to the RSV 1000 R FACTORY can also be installed to the RSV 1000 R contact an aprilia Official dealer use and maintenance RSV 1000 RSV 1000 FACTORY 33 MAIN COMPONENTS FUEL WARNING The fuel used to operate engines is highly flammable and becomes explosive under particular conditions Refuelling and engine service should take place in a well ventilated area with the engine stopped Do not smoke when refuelling or in the proximity of sources of fuel vapours Avoid contact with open flames sources of sparks or any other source which may ignite the fuel or lead to explosion Take care not to spill fuel out of the filler or it may ignite when in contact with hot engine parts In the event of accidental fuel spillage make sure the affected area is fully dry before starting the engine Fuel expands from heat and when left under direct sunlight Never fill the fuel tank
22. SETTING THE RED LINE THRESHOLD WITH ENGINE OFF ONLY Red line light Comes on for three seconds when the maximum rpm threshold is confirmed during the setting procedure see page 25 SETTING THE RED LINE THRESHOLD WITH ENGINE OFF ONLY It also comes on for three seconds each time the ignition key is turned to see page 20 MULTIFUNCTION COMPUTER Blinks when the direction indicators are on Refuel as soon as possible see page 34 FUEL Blinks when the engine is off as a deterrent to prevent theft Indicates that the anti theft system is operating When the engine has not been started during 10 days in a row the CAUTION energy saving feature will cause the light to go out but the IMMOBILIZER system remains in operation Neutral light N Comes on when the gearbox is in neutral Comes on each time the ignition key is turned to C with the engine stopped for a light operation check up If the light fails to come on at this stage contact an aprilia Official dealer Error light If it stays on A along with any one of the three display symbols 3 A CAUTION EFM 7 and after engine is fired it means that a fuel injection system failure EFI has been detected engine oil pressure is low 7 coolant temperature is too high When this is the case stop the engine immediately and contact an aprilia Official dealer 18 use and maintenance RSV 1000 R RSV 1000 R FACTORY Anti theft device immobilizer
23. 1 50 Nm 5 kgm Unscrew and remove the two brake calliper bolts 1 CAUTION Do not operate the brake lever when the callipers are not in place or the pistons might fall out leading to brake fluid spillage In the event of brake fluid spillage contact your aprilia Official dealer to have the vehicle serviced properly Withdraw the brake calliper 2 from the disk leaving it attached to the hose 3 Remove the other brake calliper as follows Repeat the operations marked with 74 use and maintenance RSV 1000 R RSV 1000 R FACTORY REASSEMBLY 4 CAUTION Proceed with care to avoid damage to the brake pads Locate the brake calliper 2 to the disk so as to align the calliper mounting holes and the carrier holes WARNING Refit the brake calliper using two new bolts 1 of the same type as those fitted originally Fit the two calliper mounting bolts 1 and tighten Torque wrench setting for the calliper mounting bolts 50 Nm 5 kgm Refit the other brake calliper as follows Repeat the operations marked with Remove the front wheel stand see page 71 PLACING THE VEHICLE ON THE FRONT WHEEL STAND 4 CAUTION After reassembly work the front brake lever repeatedly and check for proper operation of the brake FRONT BRAKE CALLIPERS Read page 61 MAINTENANCE carefully WARNING A dirty disk will soil the pads leading to loss of braking
24. 15 Gregory Way SK5 7ST Stockport Cheshire Tel 0044 161 475 1800 Fax 0044 161 475 1825 Email massimo granata Q aprilia com Am Seestern 3 D 40547 Dusseldorf Tel 0049 211 59018 00 Fax 0049 211 5901819 Email Ralf kemperQ aprilia de Nikkelstraat 1 4823 Tel 0031 76 5431640 Fax 0031 76 5431649 Email Dennis Opstal nl aprilia com Edificio Am rica Av da de Arang n 334 28022 Madrid Tel 0034 91 7460066 Fax 0034 91 7460065 Email Paco Montes Q aprilia es z a Central Parc 255 Biv Ballanger 77 93421 Villepinte Tel 0033 1 49634747 Fax 0033 1 49638750 Email bschweitzer aprilia fr Saldova 38 180 00 Praha 8 Karlin Bubenska 43 170 00 Praha 7 Tel 0042 02 96547142 Fax 0042 02 96547145 Email pistek aspirit cz Baragova 5 1113 Ljubljana Tel 00386 1 5883 421 Fax 00386 1 5883465 Email ziga martincic avto triglav si Frankenburgerstrasse 19 4910 Ried im Innkreis Tel 0043 7752 88077 Fax 0043 7752 70684 Email office aprilia at Samoborska cesta 258 10000 Zagreb Tel 00385 1 3498000 Fax 00385 1 3499111 Email mario petrusa aprilia hr no 1 Long Mile Road Dublin 12 Tel 00353 1 4566222 Fax 00353 1 4756461 Email sales bikeworld ie Kjorbekkdalen 6 3735 Skien Tel 0047 35506780 Fax 0047 35506781 E mail tore aprilia no use and maintenance RSV 1000 R RSV 1000 R FACTORY 119 Distributors MOTOMA
25. Drain the oil and let it drip into the container 1 for a few minutes Check the sealing washer of the tank drain plug 2 and replace as required Screw and tighten the drain plug 2 onto the tank Torque wrench setting for drain plug 2 15 Nm 1 5 kgm Place the container 1 underneath the engine crankcase under the engine drain plug 4 Unscrew and remove the engine drain plug 4 Drain the oil and let it drip into the container 1 for a few minutes CAUTION Do not release oil into the environment Place oil in a sealed container and dispose of it through a waste oil reclamation firm or through your usual supplier Remove any metal debris collected by the drain plug 4 magnet Screw and tighten the drain plug 4 Torque wrench setting for engine drain plug 4 12 Nm 1 2 kgm CHANGING THE ENGINE OIL FILTER NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Change the engine oil filter every 10000 km 6250 mi or anyway each time you change the engine oil use and maintenance RSV 1000 R RSV 1000 FACTORY 67 Release the two screws 5 and remove the cover 6 Remove the engine oil filter 7 CAUTION Never reuse an oil filter Spread a film of oil on the seal 8 of the new engine oil filter Insert the new oil filter Refit the cover 6 Refit and tighten the two screws 5
26. Have brake fluid changed at an aprilia Official Dealer every two years Use the brake fluid specified in the lubricant chart see page 117 LUBRICANT CHART NOTE This vehicle is fitted with front and rear disk brakes Each braking system is operated by an independent hydraulic circuit L The front brake is a twin disk brake one disk on either side of the wheel The rear brake uses a single disk fitted to the right side of the wheel The information provided below applies to both braking systems Brake fluid level decreases gradually as the brake pads wear down The front brake fluid reservoir is mounted near the front brake lever coupling The rear brake fluid reservoir is positioned under the right fairing to reach it remove the right fairing see page 82 REMOVING THE SIDE FAIRINGS 36 and maintenance RSV 1000 R RSV 1000 R FACTORY ays v NOTE service intervals when the vehicle is used in rainy or dusty conditions on rough roads or for racing Have the brake disks checked by an aprilia Official dealer after the first 1000 km 625 mi and every 10000 km 6250 mi afterwards Before each ride check brake fluid level in both reservoirs see page 37 FRONT BRAKE and page 39 REAR BRAKE and check the brake pads for wear see page93 CHECKING THE BRAKE PADS FOR WEAR Have brake fluid changed every two years an aprilia Official dealer
27. make sure nothing can impair your movements Also your hands should be free replace any objects such as your helmet gloves or dangling glasses before mounting or dismounting Always mount and dismount from the left side with the vehicle on the side stand CAUTION However do not apply you full weight or that of the passenger to the side stand The stand has been designed to support the weight of the vehicle and a minimum load without the rider and the passenger The purpose of placing the vehicle on the side stand before mounting is to keep the vehicle from falling or overturning This does not mean that the side stand should be used to support the weight of rider and passenger While getting on and off the weight of the vehicle may make you lose balance and the vehicle may fall or overturn NOTE The rider must always mount before the passenger and dismount after the passenger It is the rider s responsibility to keep the vehicle balanced while the passenger gets on and off use and maintenance RSV 1000 R RSV 1000 FACTORY 49 The passenger must move carefully when getting on and off the vehicle to avoid upsetting the balance of vehicle and rider NOTE it is the rider s responsibility to instruct the passenger on how to safely get on and off the vehicle The vehicle is equipped with special passenger footrests to make it easier to get on and off the vehicle The passenger must always use the
28. ring nut 4 NOTE Vehicle response can be further modified by varying rear ride height REAR SHOCK ABSORBER ADJUSTMENT NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Check and if necessary adjust the rear shock absorber every 20000 km 12500 mi Factory setting is designed for racing However rear suspension setting may be modified to suit specific needs in accordance with vehicle usage CAUTION Before adjusting first set the rear shock absorber to the stiffest setting turn the adjusters 1 2 fully clockwise Do not force the adjusters 1 2 beyond their limit stops in either direction or the threads may strip Release the ring nut 4 by means of the appropriate spanner Adjust spring preload B through the adjusting ring nut 3 see table After adjusting tighten the ring nut 4 Work the ring nut 1 to set shock absorber rebound damping see table Compression damping is adjusted by turning the knob 2 on models by turning the screw 2 on models see table To change vehicle trim Slacken the lock nut 5 moderately Work the adjuster 6 to set shock absorber length A distance between centres see table CAUTION Tighten the check nut 5 to the specified torque After the adjustment tighten the lock nut 5 Torque wrench setting for lock nut 5 40 Nm 4 kgm use and mai
29. 7294 cn Recto Highway Pampanga Tel 00632 7524450 Fax 00632 7505764 Email ultracar 9 info com ph 1179 Serangoon Road 328232 Singapore Tel 0065 6299 6251 Fax 0065 6297 5684 Email jeorj mah com sg 29 Hak Po Street Mongkok Kowloon Hong Kong Tel 00852 23859229 Fax 00852 23857920 Email garyyip ahlam com hk No 256 Sec 2 Jnonghan Road Taishan Township Taipei County 243 R O C Taipei Tel 00886 22297051 1 Fax 00886 222970569 Email twintwin2 hotmail com Block 1 Street 13 Bldg 107 Shuwaikh Industrial 45703 Tel 00965 4828072 Fax 00965 4828073 Email zed Q9 zedmotorz com Diamond Tower 10th Floor P O B 13 Verdun near Mandarine Beirut Tel 00961 1797333 Fax 00961 1798333 Email access in hotmail com Jl Keutamaan no 75 Jakarta Barat Tel 0062 21 63333929 Fax 0062 21 6337889 Email purity cbn net id 9060 300 Lockhart Mill Road E7M 5C3 Woodstock Tel 001 5063281315 Fax 001 5063281582 Email joseeb barrettcorp com use and maintenance RSV 1000 R RSV 1000 R FACTORY 121 Distributors BERMUDA INTERNATIONAL LTD MAJESTIC AUTO LIMITED MOTOMANIA S A D DUARTE BASTOS amp CASTENDO LDA EUROBIKE BZ S A H W A K CO LTD T W CONSULTING Sp Z o o TOTAL TITANIUM SDN BHD 122 use and maintenance RSV 1000 R RSV 1000 R FACTORY 235 Middle Road Southampton Tel 001 4412385050 Email eurospice ibl bm 10th KM Stone G
30. CONTRONLS 16 INSTRUMENTS AND INDICATORS 17 INSTRUMENTS AND INDICATORS TABLE 18 MULTIFUNCTION COMPUTER 20 KEY CONTROLS 2 2 ne 27 CONTROLS ON THE RIGHT SIDE OF THE HANDLEBAR 27 CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR 27 IGNITION SWITCH iii 28 STEERING crece 29 E naxISRGS n ent 30 UNLOCKING LOCKING THE PASSENGER SEA Meas cies 30 UNLOCKING LOCKING THE GLOVE TOOL KIT COMPARTMENT COVER 31 GLOVE TOOL KIT COMPARTMENT 32 LUGGAGE FIXING 32 SPECIAL TOOLS Id 33 ACCESSORIES nantes hant 33 MAIN 34 25 m a 34 BRAKE FLUID recommendations 35 DISK BRAKES iii 36 FRONT BRAKE iii 37 REAR 39 CLUTCH FLUID recommendations 40 CLUTCH ERRORI 41 wee g 42 TYRES NE 45 ENGINE OIL esee Rn 46 ADJUSTING THE FRONT BRAKE LEVER AND THE CLUTCH LEVER 47 ADJUSTING REAR BRAKE LEVER CLEARANCE cccceccecceeceecceecceeceeeneeeeeseeeanes 47 4 use and maintenance RSV mille RSV mil
31. F A 20W 67 of volume or AGP FORK 5W 33 of volume 8 Agip FORK 20W 67 of volume E0 Gal Fork oil type FACTORY OHLINS 5W Bearings and other lubrication points recommended BIMOL GREASE 481 GREASE MP or W Agip GREASE 30 As an alternative to recommended grease use top brand rolling bearing grease that will resist a temperature range of 30 C 140 C with dropping point 150 C 230 C high corrosion protection good resistance to water and oxidisation Battery lead protection use neutral grease or Vaseline Spray grease for chains recommended CHAIN SPRAY Agip CHAIN LUBE CAUTION Use new brake fluid only Do not mix different makes or types of oil without having checked bases compatibility Brake fluid The system is filled with ZG Autofluid FR DOT 4 the braking system is also compatible with DOT 5 Agip BRAKE 5 1 DOT 4 the braking system is also compatible with DOT 5 CAUTION Use new clutch fluid only Clutch fluid recommended ZG F F DOT 4 Compatibile DOT 5 Agip BRAKE 5 1 DOT 4 the braking system is also compatible with DOT 5 CAUTION Use only nitrite free anti freeze and corrosion inhibitors with a freezing point of 35 C as a minimum Recommended engine coolant ECOBLU 40 Agip COOL use and maintenance RSV 1000 R RSV 1000 R FACTORY 117 OFFICIAL DEALERS AND SERVICE CENTRES THE VALUE OF SERVICE 73 Thanks to ongoing techn
32. R RSV 1000 R FACTORY positions by 13 16 click positions Tighten fully and then slacken 10 by 1 2 turns by 8 14 click positions EE br JR m gt S Sie 6 Se PN CHECKING THE BRAKE PADS FOR WEAR Read page 35 BRAKE FLUID recommendations page 36 DISK BRAKES and page 61 MAINTENANCE carefully NOTE Tne following instructions apply to both braking systems NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Check the brake pads for wear after the first 1000 km 625 miles and every 2000 km 1250 miles afterwards and before each ride The rate at which brake pads will wear depends on usage riding style and road surface condition WARNING Inspect the brake pads before each ride This is a quick inspection procedure to determine brake pads wear Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND NOTE The front right and left brake callipers are fitted with four brake pads each The rear brake calliper has two brake pads Visually inspect the area between brake disk and brake pads as follows front brake callipers 1 check the pads looking from above at the rear end rear brake calliper 2 check the pads looking from the bottom up at the rear end WARNING I
33. RSV 1000 R RSV 1000 R FACTORY The tail of the vehicle accommodates a convenient glove tool kit compartment which is accessed by removing the compartment cover NOTE The glove tool kit compartment cover can only be used when the passenger seat 2 is removed and vice versa To use the vehicle with the glove tool kit compartment cover it is necessary to remove the passenger seat as previously described See page 31 UNLOCKING LOCKING THE GLOVE TOOL KIT COMPARTMENT COVER for installation instructions UNLOCKING LOCKING THE GLOVE TOOL KIT COMPARTMENT COVER Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Insert the key 1 in the lock Turn the key 1 anticlockwise raise the glove tool kit compartment cover 2 and ease it off in a forward motion The tail of the vehicle accommodates a convenient glove tool kit compartment which is accessed by removing the compartment cover 2 NOTE Before lowering and locking the glove tool kit compartment cover 2 make sure that you have not left the key in the glove tool kit compartment To lock the glove tool kit compartment cover 2 Slide the lower front lugs underneath the frame tube of the rear subframe Position the glove tool kit compartment cover in its seat and press down until the lock snaps shut WARNING Before riding make sure that the glove tool kit compartment cov
34. and remove the screws 1 Release and remove the two screws 2 Slacken the quick fasteners 3 Slacken and remove the quick fasteners 4 CAUTION Handle plastic and paint finished parts with care to avoid scratching or damage Remove the side fairing 2 NOTE Repeat process to remove the other side fairing NOTE refitting route the hoses 3 and 4 through the hole 5 in the left fairing REMOVING THE SIDE PANELS Remove the rider saddle see page 81 REMOVING THE RIDER SADDLE Release and remove the screw 1 Release the plastic rivet 3 using a flat blade screwdriver Release and remove the two screws 2 82 use and maintenance RSV 1000 R RSV 1000 R FACTORY CAUTION Handle plastic and paint finished parts with care to avoid scratching or damage Remove the side panel 3 NOTE wake sure the rear fittings are positioned correctly on refitting Repeat process to remove the other side panel NOTE The passenger seat lock or passenger seat cover will remain attached to the left side panel To separate them disconnect the Bowden cable from the lock on the inside of the side panel REMOVING THE FAIRING UPPER FRONT COVERS Release and remove the two screws 1 and remove the retaining screw 2 Pull the side fairing apart gently to release the cover CAUTION Handle plastic and paint f
35. determined based on ergonomic principles at the factory If necessary it is possible to adjust brake lever clearance Slacken the lock nut 4 Unscrew the master cylinder actuating rod 5 to ensure a minimum clearance of 0 5 1 mm between the rod and the piston Ke IQ RN CAUTION Make sure that the lever 6 has certain amount of free play or the brake will remain applied leading to early wear of braking elements Free play of lever 6 4 mm measured at the lever end Lock the master cylinder actuating rod 5 by means of the lock nut 4 CAUTION After the adjustment make sure that the wheel rotates freely with the brake released Check braking efficiency If necessary contact your aprilia Official dealer use and maintenance RSV 1000 RSV 1000 R FACTORY 47 GE ire 22 K Y E SC e 7 Y ADJUSTING THE REAR BRAKE LEVER AND THE GEAR SHIFT LEVER The position of the control levers is determined based on ergonomic principles at the factory If necessary it is possible to adjust the position of the levers Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Partially unscrew the screw 1 Rotate the eccentric 2 until finding the optimal position for the pedal 3 Tighten the screw 1 and make sure that the eccentric retain
36. left footrest to get on and off the vehicle Never get off or try to get off the vehicle by jumping or stretching your leg and putting your foot on the ground This would compromise the stability and balance of the vehicle NOTE Any bags or objects strapped to the rear of the vehicle can impair your movements while getting on and off When mounting or dismounting swing your right leg over the vehicle in a controlled movement Do not hit the rear end tail or luggage or you will upset vehicle balance GETTING ON THE VEHICLE Grasp the handlebar correctly and get on the vehicle without loading your weight onto the side stand NOTE if you cannot touch both feet on the ground set the right foot firmly on the ground if you should lose your balance the side stand on the left side of the vehicle will keep you from falling over on that side and keep ready to place your left foot on the ground Push the vehicle upright and place both feet on the ground Keep the vehicle balanced NOTE Do not fold out the passenger footrest or attempt to do so while sitting astride the vehicle or you might lose balance Instruct the passenger to fold out both passenger footrests Explain to the passenger how to safely get on the vehicle Pull up the side stand using your left foot Make sure it is fully up GETTING OFF THE VEHICLE Choose the parking area see page 59 PARKING Stop the vehicle see page 59 ST
37. light where immobilizer system is fitted Can be set to display current average or maximum road speed in kilometres Speedometer km h MPH miles see page 20 MULTIFUNCTION COMPUTER Gives total distance covered or distance covered since the trip meter Odometer KM Mi was last reset in km or miles Indicates engine coolant temperature see page 20 MULTIFUNCTION COMPUTER Do not leave the ignition switch set 23 as this CAUTION will stop the cooling fans regardless of coolant temperature Consequently temperature will rise further When temperature rises up to the danger zone stop the engine turn the To cycle ignition key to and wait until the cooling fans switch off through display Now turn the ignition key to 23 and check coolant level see page 42 readouts see Contact an aprilia Official dealer TIFUNCTION Coolant temperature C F Multifunction Exceeding the maximum coolant temperature COMPUTER digital display CAUTION allowed 115 C 239 F may lead to severe engine damage Clock Gives hours and minutes in accordance with selected settings see page 20 MULTIFUNCTION COMPUTER Indicates battery voltage see 20 MULTIFUNCTION COMPUTER Lab timer Indicates the various time measurements in accordance with selected settings see page 20 MULTIFUNCTION COMPUTER Each time the ignition switch is set to position the wording EF appear
38. positions of the 94 steering Adjust and or lubricate if necessary Check and top up as required 46 65 Check tyre surface inflation pressure Check for wear or damage Remove any foreign objects Wheels lyres lodged in the tread Brake levers Make sure they move smoothly Lubricate the joints and adjust travel if necessary Clutch Check for proper operation check clutch lever free play clutch fluid level and check 0 35 36 37 39 93 leaks Top up clutch fluid if necessary The clutch should not jerk slip Steering Steering should rotate smoothly and evenly There should be no play or looseness The stand should operate smoothly and snap back in the rest position in a smooth motion Side stand Spring action must be enough to fold it fully up Lubricate joints and connections if necessary 97 102 Check stand switch for proper operation Fasteners Make sure the fasteners are properly tightened Adjust or tighten as required Drive chain Check slack Check fuel level and refuel if low Fuel tank Check for leaks in the fuel system Make sure the filler cap is tightened securely Coolant Coolant level in the expansion tank must be between the FULL and LOW marks Engine kill switch NO imc Check for proper operation Lights warning lights horn rear brake light switches and Check horn and indicators for proper operation Change bulbs or fix a failure if necessary electrical devices 52 use and mai
39. the reservoir cap is loose or has been removed WARNING Avoid long exposure of brake fluid to air Brake fluid is hygroscopic and will absorb moisture from the air Keep the brake fluid reservoir open JUST LONG ENOUGH to top up level Unscrew the screw 3 completely Shift the complete reservoir 1 moderately outwards Unscrew and remove the cap 2 CAUTION Ensure the fluid in the reservoir is parallel with the reservoir rim at all times in a horizontal position when topping up or brake fluid will spill out Do not add any additives or other products If you use a funnel or other tool ensure they are perfectly clean Remove the gasket 4 Top up the reservoir 1 with brake fluid see page 117 LUBRICANT CHART until bringing level between the MIN and MAX marks Always renew the brake pads before topping up to level 4 CAUTION Do not tilt reservoir 1 even if plug 2 is tightened This might let air in the circuit and brake system would be impaired use and maintenance RSV 1000 R RSV 1000 R FACTORY 39 CAUTION Brake pad wear affects fluid level If topped up to MAX level with worn pads brake fluid will spill out when you change the pads at a later time Check braking efficiency When the brake lever has exceeding travel or if you notice a loss of braking contact an aprilia Official dealer The braking system may need bleeding CLUTCH FLUID re
40. the seven screws 2 Take off the air box cover 3 Release and remove the two screws 4 Remove the air cleaner retaining bracket 5 Extract the air cleaner 6 Check the seal 7 for wear or damage and replace as required 254 il X CAUTION Block off the intake funnels with clean cloths to prevent the ingress of dirt into the intake ducts On refitting make sure to remove the cloths and any other objects you may have placed into the airbox before installing the air box cover 3 Make sure the air cleaner is properly in place or it will let unfiltered air into the system Note that early wear of piston rings and cylinder is frequently due to a defective or badly positioned air cleaner PARTIAL CLEANING CAUTION Do not press or hit the air cleaner meshing 6 Do not use a screwdriver or any other tools on the air cleaner use and maintenance RSV 1000 RSV 1000 FACTORY 69 Hold the air cleaner 6 in a vertical position and tap it repeatedly on a clean bench If needed blow the air cleaner 6 with an air line Aim the gun from the inside of the meshing outwards CAUTION When cleaning the air cleaner ensure the meshing is not torn Always change a damaged air cleaner Clean the outer surface of the air cleaner 6 with a clean cloth REPLACEMENT 4 CAUTION Never reuse an air cleaner Replace the air cleaner 6 with a new air cleaner of the same
41. you are leaving the battery fitted in the vehicle disconnect the leads from the terminals CHECKING THE SWITCHES Read page 61 MAINTENANCE carefully The vehicle is fitted with four switches 1 Brake light switch on the rear brake lever 2 Brake light switch on the front brake lever 3 Safety switch on the side stand 4 Switch on the clutch lever 102 use and maintenance RSV 1000 R RSV 1000 R FACTORY Clean the switch if caked with dirt or mud The pin must move freely and return automatically to its initial position Make sure that the cables are connected correctly Check the spring 5 damaged worn or weakened it must not be REPLACING THE FUSES Read page 61 MAINTENANCE carefully CAUTION Never attempt to repair a defective fuse Never use a fuse of a rating other than specified This could damage the electrical system or cause a short circuit with the risk of fire NOTE When a fuse fitted in a particular position keeps blowing frequently there might be a short circuit or overloading When this is the case contact an aprilia Official dealer Checking the fuses is recommended whenever an electrical component fails to operate or is malfunctioning or when the engine does not start Check the 15 A auxiliary fuses first and then the 30 A main fuses Inspection Set the ignition switch to Sx This will prevent accidental short circuits Take o
42. 14 4 CAUTION Make sure the vehicle is stable E AR ays N C6 DS SR RUN NET FRONT WHEEL CAUTION Removing and refitting the front wheel may prove difficult for unskilled operators If necessary contact your aprilia Official dealer If you wish to perform these operations yourself keep to the following instructions Read page 61 MAINTENANCE carefully Use great care when removing the wheel to avoid damaging the brake lines brake disks and brake pads WARNING Riding with damaged disks will put your safety that of other persons and the vehicle at risk Check the wheel rim for damage and have it replaced if damaged ee lize 16 Ne REMOVAL Remove the front brake callipers see page 74 FRONT BRAKE CALLIPERS EE and 75 FRONT BRAKE CALLIPERS Place a support 1 under the tyre to hold the wheel in place once released CAUTION Make sure the vehicle is stable Have an assistant hold the handlebar steady in position as in forward travel so that the steering cannot move Torque wrench setting for wheel hub nut 2 80 Nm 8 0 kgm Undo and remove the wheel hub nut 2 and collect the washer 3 use and maintenance RSV 1000 R RSV 1000 R FACTORY 71 Torque wrench setting for wheel spindle clamp bolts 22 Nm 2 2 kgm RE 12 Nm 1 2 kgm EX Slacken but do not remove the two wheel spindle clamp bolts 4 on the right side
43. ATTERY carefully CAUTION Do not remove the battery plugs or the battery may damage Remove the battery BATTERY REMOVAL sure to have a suitable battery charger ready at hand Set the battery charger to the desired charge rate see chart below Connect the battery to battery charger see page 99 WARNING Charge or use the battery in a well ventilated place Do not inhale the gasses produced by the battery under charging Switch on the battery charger Charge Voltage Amperes Time rate V A hrs 8 10 100 use and maintenance RSV 1000 R RSV 1000 R FACTORY WARNING The battery keeps producing gases for some time after the battery charger has been switched off Allow 5 10 minutes before proceeding to refit the battery INSTALLING THE BATTERY Read page 98 BATTERY carefully Ensure the ignition switch is in the 5 position Remove the rider saddle see page 81 REMOVING THE RIDER SADDLE NOTE Place the battery 1 with the terminals pointing to the rear of the vehicle Refit the battery 1 into its mount Refit the battery retaining bracket 2 Fit and tighten the screws 3 WARNING On refitting connect the positive cable first and then the negative cable
44. CORSA 120 70 28 17 EE 230 23 3 250 2 5 210 2 1 210 2 1 PIRELLI 17 REP 250 2 5 280 2 8 200 2 0 a ae seen Lame PR mean ee EEE CNE NET vereen sous oeo eme m a sous 2108 2000 vereen remsor even venue rowsronr Hear PLOTsPoAT E 250 25 2909 m ems f xp me ee men er esar a SERRE MICHELIN PILOTRACE RACE 120 70 28 17 17 2100 0 2 1 MICHEL 180 65 2F 17 TIME woe sommer x Eg Hob wor somme x Lions use and maintenance RSV 1000 R RSV 1000 R FACTORY 115 SPARK PLUGS ELECTRIC SYSTEM BULBS WARNING LIGHTS 116 use and maintenance standard oe oe Electrode Gap cn Resistance esee enemies sic qc MAIN SSSR o AUX lary AU cc Generator permanent wound type Low beam High beam Front parking light Direction indicators
45. If you use a funnel or other tool ensure they are perfectly clean Top up the reservoir 2 with brake fluid see page 117 LUBRICANT CHART until exceeding MIN level mark 38 use and maintenance RSV 1000 R RSV 1000 R FACTORY CAUTION While topping up never pour too much fluid Fill up to max level only with new brake pads If topped up to max level with worn pads brake fluid will spill out when you change the pads at a later time Check braking efficiency When the brake lever has exceeding travel or if you notice a loss of braking contact an aprilia Official dealer The braking system may need bleeding REAR BRAKE CHECK Keep the vehicle upright so that the fluid in the reservoir 1 is parallel with the plug 2 Look through the special slot in the right fairing to check that fluid level in the reservoir exceeds the MIN mark MIN minimum level MAX maximum level If level is below the MIN mark 4 CAUTION Brake fluid level decreases gradually as the brake pads wear down Check the brake disk and the brake pads for wear see page 93 CHECKING THE BRAKE PADS FOR WEAR If the pads and or the disk are in good condition top up to correct level TOPPING UP Read page 35 BRAKE FLUID recommendations carefully Remove the right fairing see page 82 REMOVING THE SIDE FAIRINGS CAUTION Danger brake fluid could leak out Never operate the rear brake lever when
46. M Brown N Black R Red V Green Vi Violet Ro Pink NOTE ALWAYS DEMAND ORIGINAL SPARE PARTS use and maintenance RSV 1000 R RSV 1000 FACTORY 125 NOTE ALWAYS DEMAND ORIGINAL SPARE PARTS 126 use and maintenance RSV 1000 R RSV 1000 FACTORY NOTE ALWAYS DEMAND ORIGINAL SPARE PARTS use and maintenance RSV 1000 RSV 1000 FACTORY 127 aprilia s p a wishes to thank its customers for the purchase of this vehicle Do not release oil fuel polluting substances and components into the environment Do not keep the engine running if it isn t necessary Avoid annoying noise Respect the environment 128 use and maintenance RSV 1000 R RSV 1000 R FACTORY
47. NG Any sudden changes in play or hardness in the brake lever are warning signs of problems with the hydraulic circuits If in doubt about the braking efficiency of your bike or if you are not able to perform routine checks contact an aprilia Official Dealer WARNING Ensure that the brake disks and brake linings have not become contaminated with oil or grease This is particularly important after inspections servicing or Make sure the brake lines are not twisted or worn Prevent accidental ingress of water or dust into the circuit Wear latex gloves when servicing the hydraulic circuit Brake fluid is an irritant Avoid contact with eyes or skin WARNING In the event of accidental contact wash affected body parts thoroughly In the event of accidental contact with eyes contact an eye specialist or seek medical advice KEEP AWAY FROM CHILDREN DO NOT RELEASE BRAKE FLUID INTO THE ENVIRONMENT CAUTION When handling brake fluid take care not to spill it onto plastic or paint finished parts or they will damage use and maintenance RSV 1000 R RSV 1000 FACTORY 35 DISK BRAKES WARNING The brakes are critical to your safety and must always be kept in sleek running order Check the brakes before each ride A dirty disk will soil the pads leading to loss of braking Dirty pads must be replaced whereas a dirty brake disk may be cleaned with a high quality degreasing product
48. OPPING use and maintenance RSV 1000 R RSV 1000 FACTORY WARNING Make sure that the parking surface is free from obstacles Park on firm and level ground Push down on the side stand lever with the left heel until the side stand is fully down NOTE if you cannot touch both feet on the ground set the right foot firmly on the ground if you should lose your balance the side stand on the left side of the vehicle will keep you from falling over on that side and keep ready to place your left foot on the ground Place both feet on the ground and keep the vehicle upright and balanced Explain to the passenger how to safely get off the vehicle 4 CAUTION Risk of falling and overturning Make sure that the passenger has dismounted Do not place your weight on the side stand Lean the vehicle until the stand touches the ground Grasp the handlebar correctly and get off the vehicle Rotate the handlebar fully to the left Fold the passenger footrests CAUTION Make sure that the vehicle is stable PRE RIDE CHECKS WARNING Check the vehicle before each ride to ensure safe riding See the PRE RIDE CHECKS CHART Failure to do so may lead to severe injury or vehicle damage If you have any doubts on the operation of the vehicle controls or believe that any vehicle components might be faulty do not hesitate to contact an aprilia Official dealer A quick check is done in no tim
49. R FACTORY 89 STEERING DAMPER The standard Kmodel is not equipped with a steering damper However it may be retrofitted with an adjustable steering damper 1 available from aprilia Official dealer The standard model is equipped with an adjustable steering damper 1 ADJUSTABLE STEERING DAMPER The adjustable steering damper 1 is fitted with an adjusting knob 2 that controls hydraulic damping see table Adjust as follows Turn the handlebar fully to the left CAUTION Before adjusting first set the knob to the stiffest setting turn the knob fully anticlockwise Turn the knob 2 to set hydraulic damping see table Adjustable steering Standard setting Racing setting Setting options damper Tighten fully and then slacken by 2 17 click positions Tighten fully and then slacken by 15 click positions Setting anticlockwise clockwise 90 use and maintenance RSV 1000 R RSV 1000 R FACTORY aN 0 IN REAR SUSPENSION The rear suspension is managed by a spring damper unit that is connected to the frame and to the rear swinging arm through uni ball bearings and a linkage system respectively To modify vehicle response the rear shock absorber is fitted with an adjusting ring nut 1 which controls rebound damping an adjuster knob 2 which controls compression damping an adjusting ring nut 3 that controls spring preload and a
50. T Road PO D ujana 203207 Dadri Ghaziabad UP Tel 0091 98100 19315 Fax 0091 98100 19300 BOULEVARD LIBERACION 4 19 ZONA 9 1009 GUATEMALA CITY Tel 0050 2 3622868 69 Fax 0050 2 3622877 Email roberto alvarado 9 motomania tv Rua Dr Ant nio Jos de Almeida n 238 Benguela Tel 00244 7 232669 Fax 00244 7 235106 Email castendo 9 nexus ao Curridabat De Municipalidad Mts Sur Aprtado Postal 2733 1000 San Jose Tel 00506 272 6680 Fax 00506 272 0460 Email motobrey racsa co cr 61 Cyril amd Metody Str Sofia Tel 0035929887320 Fax 0035929887321 Email hwak tecno link com Ul Zakliki z Mydinik 16 30 198 Krakow Tel 0048 126232680 Fax 0048 124253366 Email lukasz wicher ktm iinfo Lot 7B Jalan Bersatu 13 4 Section 13 46200 Petaling Jaya Selangor Tel 0060326983500 Fax 0060326981195 Email ajackso attglobal net WIRING DIAGRAM RSV 1000 R RSV 1000 R FACTORY 4 d 9 10 24 HL 2 2 4 D 63 HOLDINNOD BOBINE FARFALLA up PRESS 49 484746 42 4140 39 3837 34 use and maintenance RSV 1000 R RSV 1000 R FACTORY 123 1 Multiple connectors 2 Fall sensor 3 High beam relay 4 Low beam relay 5 Horn 6 Clutch switch 7 Lights lap diode 8 Left dimmer switch 9 Dashboard i Right dimmer switch 11 Key operated switch 12 Front brake light switch 13 Rear brake light switch 14 Rear right direction indicator 15 Tail
51. UTION The left 10 and right 11 spacers should still be sitting in the wheel hub If they slip off refit them correctly see REFITTING THE WHEEL NOTE The brake calliper 13 carrier 12 is still attached to the right side of the swinging arm Use great care If the final drive assembly 14 is mounted to the cush drive hub 15 do not turn the rear wheel over or place it horizontally lying on the rear chain sprocket A side or the final drive assembly will come off and the sprocket 9 might damage NOTE To avoid removal of the final drive assembly place the wheel in the same position as for travel vertically or place it horizontally with the sprocket up and secure the wheel to keep it from falling over NOTE Do not disturb the five nuts 16 The final drive can be detached from the cush drive hub as an assembly Place both hands B on the outer diameter of the sprocket 9 and withdraw the final drive assembly Keep it parallel to wheel axis during removal REFITTING THE WHEEL If you have removed the final drive assembly 14 NOTE Fit the final drive assembly keeping it parallel to wheel axis and make sure the cush drive rubbers become properly located into their seats in the cush drive hub 15 Place both hands C on the outer diameter of the sprocket 9 and insert the final drive assembly into the cush drive hub 15 CAUTION Make sure the spacer 18 does not slip off the final dri
52. X MOTORLU ARACLAR SAN VE TIC A S mil MOTOR KFT sede operativa wiLFA IMPORTA O EXPORTA O LDA APRILIA HELLAS CD Monac Ac N v S A RAD c T M P TUONTI NAKKILA OY RO GROUP INT sede operativa Z A O ITALMOTO s de operativa D APRILIA WORLD SERVICE U S A INC APRILIA JAPAN CORP JOHN SAMPLE GROUP PTY LTD 120 use and maintenance RSV 1000 R RSV 1000 FACTORY Kore Sehitleri Cad No 42 80300 Zincirlikuyu Istanbul Tel 0090 2 12 3360058 Fax 0090 212 3360057 Email aincili motomax com tr Hold utca 23 H 1054 Budapest Tel 0036 1 3329938 Fax 0036 1 2693044 Email Zsoldos lajos elender hu Av Da Republica 692 4450 Matosinhos Tel 00351 229382450 Fax 00351 229371305 Email milfa milfa pt Rizareiou 4 15233 Halandri Tel 0030 210 6898290 Fax 0030 210 6898056 Bernerstrasse Nord 202 8064 Zurigo Tel 0041 1 4348686 Fax 0041 1 434 8606 Email agonser 9 mohag ch Landegemstraat 4 Industriegebied B 9031 Drongen Baarle Tel 0032 9 2829410 Fax 0032 9 2810012 Email Kurt_Derynck rad be Hammervej 32 7900 Nikobing Mors Tel 0045 97 722233 Fax 0045 97 722143 33 Email thomas aprilia dk P 0 B 18 29250 Nakkila Tel 00358 2 5352500 Fax 00358 2 5372793 Email satu saarinen aprilia fi Str Depozitelor 41 43 Jud Arges Pitesti Tel 0040 24821 1004 Fax 0040 24821 1004 Email marian ion 9 r
53. aintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing CHAIN SLACK INSPECTION To check chain slack Stop the engine Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Put the gearbox in neutral Check chain slack by measuring the vertical movement of the chain lower section midway between the sprockets Movement should be approximately 25 mm Move the motorcycle forward to check slack at various sections of the chain Slack should be the same throughout one full turn of the wheel CAUTION If slack is greater at particular positions of the chain it means that some links are warped or have seized In this case contact an aprilia Official dealer To prevent seizure lubricate the chain frequently see page 80 CLEANING AND LUBRICATION Chain slack must be adjusted whenever it differs from the specified 25 mm regardless of whether it is greater or less than the 25 mm service limit even when it is consistent at all positions of the chain See page 79 CHAIN SLACK ADJUSTMENT CHAIN SLACK ADJUSTMENT NOTE To adjust chain slack you will need the rear wheel stand Make sure to have it ready at hand If the chain needs adjusting after the inspection proceed as follows Place the vehicle on the rear wheel stand see page 70 PLACING THE VEHICLE ON THE REAR WHEEL STAND OM Loosen the nut 1 completely
54. anging engine oil and the oil filter may prove difficult for unskilled operators If necessary contact your aprilia Official dealer If you wish to perform these operations yourself keep to the following Instructions Read page 46 ENGINE OIL and page 61 MAINTENANCE carefully NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Periodically check engine oil level see page 65 CHECKING AND TOPPING UP ENGINE OIL LEVEL and change the oil after the first 1000 km 625 mi and every 10000 km 6250 mi afterwards CAUTION If the vehicle is used for racing change engine oil every 5000 km 3120 mi If the vehicle is used in dusty conditions change the oil more frequently Change the oil as follows NOTE Oil will drain out more easily and completely when it is warm and therefore more fluid Normally this is achieved when the engine has been running for about twenty minutes 4 CAUTION When warmed up the engine contains hot oil Be careful to avoid burns while carrying out the operations described below Remove the left fairing see page 82 REMOVING THE SIDE FAIRINGS Clean off any dirt from the area around the filler cap 3 with a clean cloth Place a container 1 holding more than 4000 cu cm under the drain plug 2 on the tank Unscrew and remove the drain plug 2 on the tank Unscrew and remove the filler cap 3
55. aprilia RSV 1000 R RSV 1000 R FACTORY use maintenancebook 2003 aprilia s p a Noale VE First edition June 2003 Reprint september 2003 Produced and printed by DECA s r l Via Risorgimento 23 1 Lugo RA Italia Tel 39 0545 35235 Fax 39 0545 32844 E mail deca decaweb it www decaweb it On behalf of aprilia 5 via G Galilei 1 30033 Noale VE Italia Tel 39 041 58 29 111 Fax 39 041 44 10 54 www aprilia com SAFETY WARNINGS The following precautionary warnings are used throughout this manual in order to convey the following messages A Safety warning When you find this symbol on the vehicle or in the manual be careful to the potential risk of personal injury Non compliance with the indications given in the messages preceded by this symbol may result in major risks for your and other people s safety and for the vehicle WARNING Indicates a potential hazard which may result in serious injury or even death CAUTION Indicates a potential hazard which may result in minor personal injury or damage to the vehicle NOTE The word NOTE in this manual precedes important information or instructions TECHNICAL INFORMATION The operations preceded by this symbol must be repeated also on the opposite side of the vehicle If not expressly indicated otherwise for the reassembly of the units repeat the disassembly operations in reverse order
56. at see p 81 REMOVING THE RIDER SADDLE EZ mum j P LL IDENTIFICATION Md d d i d These data indicate year of manufacture Y 1 2 modification code A B C homologation country 1 UK A and are to be supplied to the aprilia Official dealer as reference data for the purchase of spare parts or specific accessories of the model you have acquired In this manual the various versions are indicated by the following symbols ET RSV 1000 R RSV 1000 R FACTORY Cl optional catalytic VERSION Italy Singapore United Slovenia Austria Israel Portugal QD South Korea Finland Malaysia 9 Belgium QD Chile Germany Croatia France QD Australia Spain D United States of America Greece Brazil Holland Gq South Africa Switzerland New Zealand Denmark Canada Japan use and maintenance RSV 1000 R RSV 1000 R FACTORY 3 GENERAL INDEX SAFETY WARNING Sivicccsssicsscivcisaetsessscvicsnenceceansaiutens 2 TECHNICAL INFORMATION 2 WARNINGS PRECAUTIONS GENERAL ADVICE 2 GENERAL INDEX 4 BASIC SAFETY RULES 6 CLOTHING T ad 9 ACCESSORIES usine 10 OA 10 ARRANGEMENT OF THE MAIN ELEMENTS 12 ARRANGEMENT OF THE MAIN ELEMENTS 14 ARRANGEMENT OF THE INSTRUMENTS
57. ation pressure at room temperature every two weeks Check the tyre condition and inflation pressure at room temperature after the first 1000 km 625 mi and every two weeks afterwards see page 113 TECHNICAL DATA Checking pressure on hot tyres will result in inaccurate measurement Take care to check tyre pressures before and after a long journey An overinflated tyre will provide a harsh ride reduce riding comfort and stability when cornering An underinflated tyre will extend the contact patch to include a larger portion of the tyre wall 1 When this is the case the tyre may slip on or become separated from the rim leading to loss of control The tyre may even come off the rim under hard braking Lastly the vehicle may skid in a bend WARNING Inspect tread surface and check for wear Badly worn tyres adversely affect road holding and handling Some of the tyre types approved for this vehicle are fitted with wear indicators There are various types of wear indicators Enquire about the correct wear inspection procedure with your supplier Visually inspect the tyres for wear and have them changed when worn A tyre that becomes punctured in the tread area should be changed when the puncture is larger than 5 mm The wheel must be balanced after each tyre repair WARNING Use tyres of the specified type and model recommended by the manufacturer see
58. ble To replace Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND HIGH AND LOW BEAM BULBS NOTE Disconnect one connector at a time to avoid confusing the various connectors when refitting When high and low beam bulb connectors must be removed at the same time mark them with their positions and make sure to refit them in the correct positions on assembly Remove the upper side cover see page 83 REMOVING THE FAIRING UPPER FRONT COVERS CAUTION Never pull on the wiring to disconnect a bulb connector Disconnect the connector 4 Rotate the lockring anticlockwise and extract the bulb holder 5 Fit a new bulb of equal rating Refit the bulb holder into the seat and rotate clockwise to lock in place Refit the connector 4 use and maintenance RSV 1000 R RSV 1000 R FACTORY 107 CAUTION Never pull on the wiring to disconnect a bulb connector PARKING LIGHT BULB Remove the front fairing see page 84 REMOVING THE FRONT FAIRING CAUTION Never pull on the wiring to extract a bulb holder Grasp the parking light bulb holder 6 and pull to extract Remove the bulb and fit a new bulb of equal rating NOTE Ensure that the bulb locates correctly into the bulb holder 108 use and maintenance RSV 1000 R RSV 1000 R FACTORY REPLACING THE FRONT AND REAR DIRECTION INDICATOR BULBS Read page 106 BULBS care
59. bout 3500 cm of engine oil see page 117 LUBRICANT CHART Refit and tighten the filler cap 3 Start the engine see page 53 STARTING and keep it idling for about one minute to let oil fill all points of the circuit Check oil level and top up if needed see page 65 CHECKING AND TOPPING UP ENGINE OIL LEVEL a Ny AIR CLEANER NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Check the air cleaner every 10000 km 6250 mi or 12 months Change it every 20000 km 12500 mi or more frequently when you ride on dusty or wet roads In this case clean the air cleaner after each ride following the partial cleaning procedure described below CAUTION Cleaning the filter more frequently does not eliminate the need to change the filter at the specified intervals Do not start the engine when the air cleaner is not in place Do not clean the filter element with petrol or solvents These products may cause the fuel to ignite in the fuel system leading to personal injury and vehicle damage DO NOT RELEASE POLLUTING PRODUCTS INTO THE ENVIRONMENT Every 10000 km 6250 mi remove the cap 1 drain its contents into a container and deliver it to a waste collection centre REMOVAL Lift the fuel tank see page 81 LIFTING THE FUEL TANK Release and remove
60. ce RSV 1000 R RSV 1000 R FACTORY NOTE Make sure the wheel spindle 5 is fully in and that spindle head locates correctly into the seat in the left chain slider 7 Fit the washer and screw the wheel hub nut 3 finger tight Check chain slack see page 79 DRIVE CHAIN Tighten the nut 3 to the specified torque Torque wrench setting for wheel hub nut 3 120 Nm 12 kgm Make sure the following components have not become contaminated with lubricants tyre wheel brake disk 4 CAUTION After refitting work the rear brake lever repeatedly and check for proper operation of the brake We recommend having the vehicle inspected at an aprilia Official dealer to make sure that all components are at the correct torque and that the wheel is properly centred and balanced Failure to do so could result in severe personal injury DRIVE CHAIN Read page 61 MAINTENANCE carefully The vehicle is fitted with an endless chain that has no master link CAUTION Exceeding slack in the chain may cause the chain to rattle or knock resulting in a worn chain slider and guide Check slack at regular intervals and adjust as required see page 79 CHAIN SLACK INSPECTION Have the chain replaced at an aprilia Official dealer only for guaranteed accurate prompt service Improper maintenance may lead to early wear of the chain and or front rear sprocket damage NOTE Halve m
61. cle on the front wheel stand see page 71 PLACING THE VEHICLE ON THE FRONT WHEEL STAND OM Place the vehicle on the rear wheel stand see page 70 PLACING THE VEHICLE ON THE REAR WHEEL STAND OM Cover the vehicle Avoid using plastic waterproof materials AFTER STORAGE NOTE Remove the plastic bag from the exhaust pipe Uncover and clean the vehicle see page 110 CLEANING Check battery charge see page 100 CHARGING THE BATTERY and install it see page 101 INSTALLING THE BATTERY Refuel see page 34 FUEL Perform the recommended pre ride checks see page 52 PRE RIDE CHECKS CHART WARNING Test ride the vehicle at moderate speed in an area away from traffic TECHNICAL DATA DIMENSIONS ENGINE GEARBOX CAPACITIES lengt sh uz dM SNP Max height incl windshield Rider saddle height Wheelbase Minimum ground Weight in running order ijs ju ING Of CHIOTS A Total SU OK 2 Compression ratio SILA PING RSR Engine idling
62. commendations NOTE This vehicle is fitted with a hydraulically controlled clutch CAUTION Any sudden changes in play or hardness in the clutch lever are warning signs of problems with the hydraulic circuit If in doubt about the proper operation of the clutch or if you are not able to perform routine checks contact an aprilia Official dealer CAUTION Make sure the clutch hose is not twisted or worn Prevent accidental ingress of water or dust into the circuit Wear latex gloves when servicing the hydraulic circuit Clutch fluid is an irritant Avoid contact with eyes or skin In the event of accidental contact wash affected body parts thoroughly In the event of accidental contact with eyes contact an eye specialist or seek medical advice DO NOT RELEASE CLUTCH FLUID INTO THE ENVIRONMENT KEEP AWAY FROM CHILDREN 40 use and maintenance RSV 1000 RSV 1000 FACTORY TC When handling clutch fluid take care not to spill it onto plastic or paint finished parts or they will damage Have clutch fluid changed every two years by an aprilia Official dealer Use the clutch fluid specified in the lubricant chart see page 117 LUBRICANT CHART The clutch fluid reservoir 1 is mounted near the clutch lever coupling M NOTE Halve service intervals when the vehicle is used in rainy or dusty conditions on rough roads or for racing Before each ride check clutch fluid level in the re
63. dent make sure that no damage has occurred to the control levers pipes wires braking system and vital parts necessary have the vehicle inspected by an aprilia Official dealer who should carefully check the frame handlebars suspensions safety parts and all the devices that you cannot check by yourself Always remember to report any malfunction to the technicians to help them in their work Never use the vehicle when the amount of damage it has suffered endangers your safety Never change the position inclination or colour of number plate direction indicators lights and horns Any modification of the vehicle will result in the invalidity of the warranty ONLY ORIGINALS Any modification of the vehicle and or the removal of original components can compromise vehicle performance levels and safety or even make it illegal We recommend respecting all regulations and national and local provisions regarding the equipment of the vehicle In particular avoid all modifications that increase the vehicle s performance levels or alter its original characteristics Never race with other vehicles Avoid off road driving OCB CLOTHING Before starting always wear a correctly fastened crash helmet Make sure that it is homologated in good shape of the right size and that the visor is clean Wear protective clothing preferably in light and or reflecting colours In this way you will make yoursel
64. dications reflect the distance covered since last resetting Trip 1 and Trip 2 indications are wiped off when the battery is disconnected E pu COOLANT TEMPERATURE DISPLAY The coolant temperature display reads when the sensor detects temperature below 34 C 98 F When the sensor detects a temperature between 35 C 95 F and 114 C 237 F the display provides actual temperature indication Temperatures between 115 C 239 F and 135 C 275 F are displayed with a flashing indication In addition the warning light A will come on to indicate a dangerous condition The display will flash for temperatures above 135 C 275 F again the warning light comes on E oc le P A CAUTION The dashboard error light coming on indicates a damaged or disconnected coolant temperature sensor resulting in missing temperature reading When this is the case contact an aprilia Official dealer Display temperature range 35 135 C 95 275 F SETTING THE DIGITAL CLOCK The digital clock is displayed in the top area of the screen The clock is only displayed when the key is set NOTE The clock may only be set when the key is set to C and the motorcycle is at standstill HOUR SETTING Hold down the buttons and for at least 3 seconds until the hour dig
65. down suddenly Brake progressively and in good time Release the throttle twistgrip 1 pos A apply the brakes gradually and shift down to reduce speed see page 55 MOVING OFF RIDING When you have slowed down before stopping the vehicle Pull the clutch lever 2 to avoid stalling the engine When the vehicle is at standstill Place the gear lever in neutral green warning light N on Release the clutch lever 2 When stopping for a short time keep least one brake on PARKING Select a suitable parking area observing the road signs and the indications given below WARNING Park the vehicle on firm and level ground to prevent it falling over Do not lean the vehicle against walls and do not lay it down on the ground Make sure that the vehicle and in particular hot vehicle components may not put the safety of persons and children at risk Do not leave the vehicle unattended with the engine running or with the key inserted into the ignition switch Stay away from the cooling fans even when they are not operating They might switch on unexpectedly and your clothing or hair might be caught in the fans WARNING Leaning the vehicle exceedingly or letting it fall over may lead to fuel leakage The fuel used to operate internal combustion engines is highly flammable and becomes explosive under particular conditions CAUTION Do not place your full weight or that of t
66. e but does wonders for your safety NOTE This vehicle provides real time diagnostics of failures stored into the Engine Control Unit Each time the ignition key is set to O the wording EFF 1 appears on the right side of the multifunction display for approximately three seconds CAUTION If the wording EFI 1 is displayed during normal engine operation it means that the Engine Control Unit has detected an anomaly In most cases the engine will keep running although giving less performance At any rate contact an aprilia Official dealer immediately CAUTION After covering the first 1000 km 625 mi and every 10 000 km 6250 mi afterwards the SERVICE warning 2 appears on the right display When you see this warning contact an aprilia Official dealer to have the vehicle serviced and inspected according to the periodic maintenance chart see page 63 PERIODIC MAINTENANCE CHART To cancel the SERVICE warning turn the key to ON while holding down the and buttons at the same time for at least 15 seconds use and maintenance RSV 1000 R RSV 1000 FACTORY 51 PRE RIDE CHECKS CHART Check for proper operation Check brake lever free play and brake fluid level Check for leaks Front and rear disk brakes and brake pad wear Top up brake fluid level if necessary Throttle Ensure that it turns smoothly The throttle should open and close fully at all
67. e inside Use the utmost care when adjusting lubricating washing or replacing the chain Never wash the drive chain using steam cleaners high pressure water nozzles or highly flammable solvents 80 use and maintenance RSV 1000 R RSV 1000 R FACTORY Wash the drive chain with fuel oil or kerosene If the chain tends to become rusty quickly service more frequently Lubricate the chain every 1000 km 625 mi and whenever it seems appropriate After washing the chain let it dry then spray with aerosol lubricant for O ring chains see page 117 LUBRICANT CHART 4 CAUTION The chain lubricants available on the market may contain aggressive substances which will damage the chain rubber O rings NOTE Do not ride when you have only just lubricated the chain Centrifugal force would cause the newly applied lubricant to fly all over adjacent vehicle parts REMOVING THE RIDER SADDLE Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Partially raise the rear side edge of the saddle Unscrew and remove the screw 1 and collect the bushing 2 Torque wrench setting for the screw 1 12 Nm 1 2 kgm The operations marked with x must be performed on both sides of the vehicle Raise and remove the saddle 3 NOTE On refitting insert the front tab of the saddle into the corresponding seat CAUTION Before riding make sure that the saddle 3 is properly posi
68. e key is turned to on The modulated signal acts as a password that tells the control unit whether an authorised key is being used to start the engine NOTE The Immobilizer system supports up to four enabled keys New keys can only be enabled at your Official Dealer who has the master key available The programming procedure wipes off all existing key codes An owner who wishes to have a new key enabled will have to bring all the keys he intends to be using to the Dealer Immobilizer status is indicated by a dashboard light 1 Immobilizer off light off Immobilizer on light flashes every three seconds as a theft deterrent Unknown key light flashes every second WARNING Fire hazard Keep fuel and other flammable products away from electric components Before servicing or inspecting the motorcycle stop the engine and remove the key from the ignition switch allow for the engine and exhaust system to cool down where possible lift the motorcycle using adequate equipment placed on firm and level ground Make sure that the room is properly ventilated before proceeding Be careful of any parts of the engine or exhaust system which may still be hot to the touch in order to avoid scalds or burns Never put any mechanical parts or other vehicle components in your mouth when you have both hands busy None of the motorcycle components is edib
69. e space provided in this manual You may be asked to provide the frame number when purchasing spare parts NOTE Altering the vehicle identification numbers is a legal offence Altering the frame number invalidates the guarantee FRAME NUMBER The frame number 1 is stamped on the right side of the steering tube Frame no ENGINE NUMBER The engine number 2 is stamped on the rear part of the engine near the front sprocket Engine no JOINTS WITH CLICK CLAMPS AND WITH SCREW CLAMPS 4 CAUTION Remove ONLY the clamps indicated in the maintenance procedures This text is not to be intended as an authorization to arbitrarily remove the clamps present on the vehicle WARNING Before removing a clamp make sure removal will not lead to fluid leakage If so take suitable measures to prevent leakage and protect the components nearby CLICK CLAMPS Click clamps are removed using common pliers whereas installation requires a special tool see below Before removing a clamp prepare the material necessary for correct reassembly NOTE Make sure to have the appropriate special tool ready at hand clamp p see page 33 SPECIAL TOOLS Mi CAUTION On refitting replace the click clamp that has been removed with a new one of the same size available from aprilia Official dealer Click clamps become unserviceable during removal Do not attempt to refit them Do not replace a click cla
70. ed with lubricants tyre wheel brake disks WARNING After refitting the wheel work the front brake lever repeatedly and check for proper operation of the brake We recommend having the vehicle inspected at an aprilia Official dealer to make sure that all components are at the correct torque and that the wheel is properly centred and balanced Failure to do so could result in severe personal injury use and maintenance RSV 1000 R RSV 1000 R FACTORY 73 RS TN ops 219 ITO FRONT BRAKE CALLIPERS ET Read page 61 MAINTENANCE carefully WARNING A dirty disk will soil the pads leading to loss of braking efficiency Dirty pads must be replaced whereas dirty disks may be cleaned with a high quality degreaser CAUTION Use great care during removal and refitting procedures to avoid damaging the brake lines brake disks and brake pads NOTE To remove the front brake callipers it is necessary to use the suitable front and rear wheel stands REMOVAL Place the vehicle on the front wheel stand see page 71 PLACING THE VEHICLE ON THE FRONT WHEEL STAND CAUTION Make sure that the vehicle is stable Rotate the wheel manually Set it so that the brake calliper can be reached through the space between two rim spokes Have someone keep handlebar steady in the direction of travel with the steering locked Torque wrench setting for the brake calliper bolts
71. efficiency Dirty pads must be replaced whereas dirty disks may be cleaned with a high quality degreaser CAUTION Use great care during removal and refitting procedures to avoid damaging the brake lines brake disks and brake pads NOTE To remove the front brake callipers it is necessary to use the suitable front and rear wheel stands REMOVAL Place the vehicle on the front wheel stand see page 71 PLACING THE VEHICLE ON THE FRONT WHEEL STAND OM CAUTION Make sure that the vehicle is stable Rotate the wheel manually Set it so that the brake calliper can be reached through the space between two rim spokes Have someone keep handlebar steady in the direction of travel with the steering locked Torque wrench setting for the brake calliper bolts 1 50 Nm 5 kgm Unscrew and remove the two brake calliper bolts 1 CAUTION Do not operate the front brake lever when the callipers are not in place or the pistons might fall out leading to brake fluid spillage In the event of brake fluid spillage contact your aprilia Official dealer to have the vehicle serviced properly Withdraw the brake calliper 2 from the disk leaving it attached to the hose 3 Remove the other brake calliper as follows Repeat the operations marked with x REASSEMBLY 4 CAUTION Proceed with care to avoid damage to the brake pads Locate the brake calliper 2 to the disk so as t
72. er 2 is correctly locked use and maintenance RSV 1000 R RSV 1000 R FACTORY 31 GLOVE TOOL KIT COMPARTMENT To reach the glove tool kit compartment proceed as follows Remove the passenger seat see page 30 UNLOCKING LOCKING THE PASSENGER SEAT or the glove tool kit compartment cover see page 31 UNLOCKING LOCKING THE GLOVE TOOL KIT COMPARTMENT COVER The tool kit 1 includes 8 5 6 mm Allen spanners 2 11 13 mm double open end spanner 8 10 mm double socket spanner 4 17 mm open end spanner 5 16 mm socket spanner for spark plug 6 double ended cross headed hexagon screwdriver 7 tool box 8 Maximum load allowed 1 5 kg 32 use and maintenance RSV 1000 R RSV 1000 R FACTORY LUGGAGE FIXING POINTS The passenger seat can be used to carry small luggage which must be strapped down securely to the suitable fixing points 9 Maximum load allowed 9 kg WARNING Carry small luggage only and make sure it is fastened securely NOTE The version for the market is only available in the single seater configuration and has no luggage fixing points SPECIAL TOOLS Certain specific operations must be performed using special tools available from aprilia Official dealer Pins 1 for the rear wheel stand see page 70 To position the FITTING THE PINS FOR vehicle on the THE REAR WHEEL STAND rear wheel stand
73. er persons and the vehicle at risk Check the wheel rim for damage and have it replaced if damaged NOTE To remove the rear wheel you will need the rear wheel stand CM Make sure to have it ready at hand REMOVAL Place the vehicle on the rear wheel stand 1 see page 70 PLACING THE VEHICLE ON THE REAR WHEEL STAND OM Place a support 2 under the tyre to hold the wheel in place once released 76 use and maintenance RSV 1000 R RSV 1000 R FACTORY Torque wrench setting for wheel hub nut 3 120 Nm 12 kgm Undo and remove the wheel hub nut 3 and collect the washer 4 NOTE Lift the wheel slightly to facilitate spindle removal Withdraw the wheel spindle 5 from the right side NOTE Note the direction and position of the right 6 and left 7 chain sliders so as to refit them correctly on assembly Collect the right 6 and left 7 chain sliders NOTE Take the chain 8 off the sprocket 9 passing it on the outside Push the wheel forward and take the drive chain 8 off the rear sprocket 9 Remove the wheel from the swinging arm pulling from the rear Proceed carefully until the brake disk is well away from the callipers CAUTION Do not operate the rear brake lever with the wheel removed or the pistons might fall out leading to brake fluid spillage In the event of brake fluid spillage contact your aprilia Official dealer to have the vehicle serviced properly CA
74. f brake pads were allowed to wear down until uncovering the metal substrate metal to metal contact with the brake disk would lead to rattle and the brake calliper sparking This will result in loss of braking and brake disk damage causing a dangerous riding condition Have the brake pads changed when the lining material of even just one of the front 3 or rear 4 brake pads is worn down to nearly 1 5 mm or when any one of the wear indicators is no longer visible change all brake pads of both front brake callipers right and left change both brake pads of the rear brake callipers WARNING Have the pads replaced at an aprilia Official dealer use and maintenance RSV 1000 RSV 1000 R FACTORY 93 94 use and maintenance THROTTLE TWISTGRIP ADJUSTMENT Read page 61 MAINTENANCE carefully NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Have the throttle cables checked at an aprilia Official dealer after the first 1000 km 625 miles and every 10000 km 6250 miles afterwards There should be 2 3 mm free play in the throttle twistgrip measured at twistgrip edge RSV 1000 R RSV 1000 R FACTORY If not so Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Take off the rubber gaiter 2 Loosen the locknut 3 Rotate the adjuster 4 until setting the specified free play
75. f more visible to the other drivers thus notably reducing the risk of being knocked down and you will be more protected in case of fall This clothing should be very tight fitting and fastened at the wrists and ankles strings belts and ties should not be hanging loose prevent these and other objects from interfering with driving by getting entangled with moving parts or driving mechanisms use and maintenance RSV 1000 R RSV 1000 R FACTORY 9 Do not keep objects that can be dangerous in case of fall for example pointed objects like keys pens glass vials etc in your pockets the same recommendations also apply to passenger ACCESSORIES The owner of the vehicle is responsible for the choice installation and use of any accessory Avoid installing accessories that cover horns or lights or that could impair their functions limit the Suspension stroke and the steering angle hamper the operation of the controls and reduce the distance from the ground and the angle of inclination in turns Avoid using accessories that hamper access to the controls since this can make reaction times longer during an emergency Big fairings and windshields installed on the vehicle may produce aerodynamic forces that affect the stability of the vehicle especially when riding at high speed 10 use and maintenance RSV 1000 R RSV 1000 R FACTORY Make sure that the equipment is well fastened to the vehicle and not dangerous when driv
76. ff the cover of the auxiliary fuse box 1 Extract all fuses one by one and check for blown fuses A blown fuse is identified by the filament 2 in the centre being broken When you find a blown fuse determine and rectify the cause if possible before fitting a new fuse Replace any failed fuses with a fuse of equal current rating NOTE When you use one of the spare fuses remember to add a new fuse of equal rating to the fuse box Remove the rider saddle see page 81 REMOVING THE RIDER SADDLE Repeat the process for the main fuses NOTE When the 30 A fuses are removed the digital clock and red line setting will be reset to zero See page 20 MULTIFUNCTION COMPUTER for instructions on how to set clock and red line use and maintenance RSV 1000 R RSV 1000 R FACTORY 103 L KY de A DW GON EO T NON ARRANGEMENT OF 5 A AUXILIARY FUSES A From ignition key to light relay brake light horn parking lights B From ignition key to direction indicators dashboard C From battery to key positive brought to ECU ARRANGEMENT OF 15 A AUXILIARY FUSES D From battery to speed sensor fuel pump relay starter lambda sensor E From battery to cooling fan relay coils fuel injectors air intake flaps camshaft position sensor ARRANGEMENT OF 20 A AUXILIARY FUSES F Fro
77. front fairing Detach the front fairing 6 complete with headlight CAUTION Make sure to refit the electrical connectors 4 and 5 to the matching connectors on assembly CAUTION Handle plastic and paint finished parts with care to avoid scratching or damage 84 use and maintenance RSV 1000 R RSV 1000 R FACTORY After refitting Set the rear view mirrors at the correct angle REMOVING THE SIDE STAND Read page 61 MAINTENANCE carefully Removal of the side stand 1 complete with springs 2 bracket 3 and stand switch 4 is only recommended for vehicles used for racing NOTE Removing the stand switch 4 interrupts the electric circuit To restore it connect the wiring 6 aprilia part 8127544 available from any aprilia Official dealer to the connector 5 If the vehicle is used for racing safety pegs 7 are available for installation to the rider footrests to avoid removal of the side stand WARNING Removal of the safety pegs 7 fitted to the rider footrests is only allowed after removal of the side stand CAUTION Do not lean the vehicle against walls and do not lay it down on the ground When the vehicle is without the side stand side stand removal is allowed only for racing use always park using the rear wheel stand WARNING It is forbidden to disconnect or remove the safety switch 4 separately from the s
78. front suspension setting may be modified to suit specific needs in accordance with vehicle usage CAUTION Before adjusting first set the fork to the stiffest setting turn the adjusters 1 2 fully clockwise The notches on the adjusters 1 2 provide convenient reference marks when setting compression and rebound damping Rotate the adjusters 1 2 gradually changing setting by one notch at atime WARNING Racing settings may only be used during official competitions or sports events authorised by the competent authorities and taking place in closed circuits or anyway away from public roads Riding a vehicle with racing settings on public roads and highways is forbidden by the law RFACT RSV R RFACT RSV R ji Front suspension Standard setting Racing setting Hydraulic rebound damping Tighten fully and screw 1 then slacken by 12 click positions Tighten fully and then slacken by 8 10 Hydraulic compression damping click positions screw 2 Slacken fully and Slacken fully and then tighten by then tighten by 8 turns 6 9 turns 4 notches in view 5 notches in view Have this adjustment carried out exclusively by an aprilia Official dealer Spring preload nut 3 Fork height A over top yoke not including top cap clockwise anticlockwise use and maintenance RSV 1000 RSV 1000
79. fully Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Unscrew and remove the screw 1 4 CAUTION The protective shield is retained by a locating peg Remove carefully or the locating peg might break off Remove the lens 2 CAUTION On refitting ensure that the lens locates properly into its slot Tighten the screw 1 gradually Do not overtighten or the shield will damage Push down the bulb 3 gently and twist anti clockwise Extract the bulb 3 from its seat CAUTION When fitting the bulb ensure that the two locating pegs locate properly into the slots in the bulb holder Install a new bulb of equal rating CAUTION If the reflector 4 comes off its seat refit it correctly REPLACING THE NUMBER PLATE LIGHT BULB Read page 106 BULBS carefully Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Remove the passenger seat glove tool kit compartment cover see page 31 UNLOCKING LOCKING THE GLOVE TOOL KIT COMPARTMENT COVER NP IN SS 2 Of J F f IRL tnt CAUTION Never pull on the wiring to extract bulb holder Extract the number plate light bulb holder 5 Remove the bulb and fit a new one with equal rating NOTE Ensure that the bulb locates correctly into the bulb holder use and maintenance RSV 1000 R RSV 1000 R FACTORY 109
80. gestion induce vomiting rinse mouth and throat with abundant water and seek medical advice immediately KEEP AWAY FROM CHILDREN DO NOT RELEASE INTO THE ENVIRONMENT Take care not to spill coolant onto hot engine parts It may ignite and produce invisible flames Wear latex gloves when servicing CAUTION Have coolant changed at an aprilia Official dealer Coolant mixture is a 50 solution of water and anti freeze This is the ideal solution for most operating temperatures and provides good corrosion protection This solution is also suited to the warm season as the mixture is less prone to evaporative loss and will reduce the need for top ups In addition less water evaporation means fewer mineral salts depositing in the radiator which helps preserve the efficiency of the cooling system When temperature drops below zero degrees centigrade check the cooling system frequently and add more anti freeze up to 60 maximum to the solution Use distilled water in the coolant mixture Tap water will damage the engine WARNING Do not remove the expansion tank plug 1 when the engine is hot since coolant is very hot Contact with skin or clothes may cause severe scalding and or damage use and maintenance RSV 1000 R RSV 1000 FACTORY x 4 rr 4 peas Meer 0 CHECKING AND TOPPING UP A WARNING Wait for the engine to cool down before chec
81. h the high beam in an emergency When pressed together with the TRIP V button it turns on the lap timer 28 use and maintenance RSV 1000 RSV 1000 FACTORY IGNITION SWITCH The ignition switch 1 is positioned on the steering head NOTE The key operates the ignition switch steering lock the fuel filler cap lock and the glove tool kit compartment cover Two keys are delivered along with the vehicle one spare key NOTE Do not keep the spare key on the vehicle NOTE Setting the ignition key to automatically turns on the lights The lights will turn off when the ignition switch is set to 9 STEERING LOCK WARNING Never turn the key to position while riding or you might lose control of the vehicle OPERATION To lock the steering Turn the handlebar fully to the left Turn the key to position e Push in the key and turn it to amp Extract the key Steering lock The steering is locked It is not possible to start the engine or switch on the lights Neither the engine nor the lights can be operated The engine and the lights can be operated Key removal It is possible to remove the key The immobilizer system is activated after the key is removed where It is possible to remove the key The immobilizer system is activated after the key 15 removed where immobilizer system is fitted It is not possible to remove the ke
82. he passenger on the side stand To park the vehicle Choose a suitable parking area Stop the vehicle see page 59 STOPPING Set the engine kill switch 3 to position E S Sa Turn the key 4 to set the ignition switch 5 to position sx WARNING When getting on or off the vehicle follow the instructions provided at page 49 GETTING ON AND OFF THE VEHICLE Following the indications wait until the passenger has dismounted before getting off the vehicle Lock the steering see page 29 STEERING LOCK and extract the key 4 WARNING Make sure that the vehicle is stable use and maintenance RSV 1000 R RSV 1000 R FACTORY 59 PLACING THE VEHICLE ON THE STAND SIDE STAND To place the vehicle on the side stand while sitting astride the vehicle see page 49 GETTING ON AND OFF THE VEHICLE If you have lifted the stand say to move the vehicle place the vehicle on the stand as follows WARNING Make sure that the parking ground is free from obstacles firm and level Choose a suitable parking area see page 59 PARKING Grasp the left grip 1 and place your right hand on the rear upper part of the vehicle 2 Push on the side stand with your right foot and lower it completely 3 Lean the vehicle until the stand is touching the ground Turn the handlebar fully to the left WARNING Make sure that the vehicle is stable 60 use and mainte
83. hub bore aligns with the holes in the fork Slide the wheel spindle 7 fully home from the left side NOTE Make sure the wheel spindle 7 is fully in the hub Fit the washer 3 and screw the wheel hub nut 2 finger tight NOTE Next you will have to temporarily fit the two wheel spindle clamp bolts 5 on the left side It is not necessary to tighten them to the final torque Start the two wheel spindle clamp bolts 5 in their holes on the left side and tighten just enough to prevent wheel spindle 7 rotation Tighten the nut 2 to the specified torque Torque wrench setting for wheel hub nut 2 80 Nm 8 0 kgm Tighten the two wheel spindle clamp bolts 4 on the right side Torque wrench setting for wheel spindle clamp bolts 22 Nm 2 2 kgm SE 12 Nm 1 2 kgm EX Slacken the two wheel spindle clamp bolts 5 on the left side Refit the front brake callipers see page 74 FRONT BRAKE CALLIPERS ET Hold in the front brake lever and press down on the handlebars repeatedly to pump the front fork up and down This will allow the fork legs to seat properly Place the vehicle on the side stand see page 60 PLACING THE VEHICLE ON THE STAND Tighten the two wheel spindle clamp bolts 5 on the left side Torque wrench setting for wheel spindle clamp bolts 5 22 Nm 2 2 kgm SE 12 Nm 1 2 kgm EX Make sure the following components have not become contaminat
84. i afterwards Every 10000 km 6250 mi check clean and lubricate the fork oil seals If necessary have them replaced at an aprilia Official dealer MZ x V7 x ENS EZ RSV R OPT 7 The front suspension is managed by a hydraulic fork which is held to the steering tube by two yokes Each fork leg is fitted with suitable adjusters to modify suspension response An upper adjuster screw 1 controls rebound damping whereas a lower adjuster screw 2 controls compression damping A top mounted adjuster nut 3 controls springs preload FRONT FORK ADJUSTMENT 4 CAUTION Do not force the adjusters 1 2 beyond their limit stops in either direction or the threads may strip Set both fork legs to the same spring preload compression and rebound damping settings A vehicle whose fork legs are set to different settings will be unstable When spring preload is increased use and maintenance RSV 1000 RSV 1000 R FACTORY 87 rebound damping should be increased accordingly Failure to do so may result in the front end jerking unexpectedly when riding For the adjustment procedures see Esee page 88 FORK EE EN BR see page 87 R FACTORY FORK SE Hi FORK BE Factory setting is designed for any riding condition low or high speed with reduced or full load However front suspension setting may be modified to suit specific needs in accordance with vehicle use CAUTION Before adjusting fi
85. ical updates and product specific technical training aprilia Authorised Network engineers are familiar with every detail of this vehicle and have the special equipment required for correct maintenance and repair A vehicle kept in sleek running order is a reliable vehicle Pre ride checks proper maintenance at the recommended intervals and using aprilia Original Parts only are key factors To find contact information of the Official Dealer and or Service Centre nearest you please consult the Yellow Pages or the map provided at our web site www aprilia com When you demand aprilia Original Parts you are purchasing products that have been developed and tested as early as the vehicle design stage aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long service life 118 use and maintenance RSV 1000 R RSV 1000 R FACTORY Distributors APRILIA c APRILIA WORLD SERVICE UK branch APRILIA MOTORRAD APRILIA WORLD SERVICE B V e APRILIA WORLD SERVICE Succursale en Espana CE APRILIA WORLD SERVICE Succursale en France A SPIRIT ASS A SPIRIT A S Sede operativa 10 AVTO TRIGLAV d o o GINZINGER IMPORT GmbH amp CO lt ING KART lt K D I Kawasaki Distributor IRL LTD HARO SKANDINAVIA A S via G Galilei 1 30033 Noale VE Italy Tel 39 0 41 5829111 Fax 39 0 41 441054 Servizio Clienti aprilia 39 0 41 5079821
86. ing Do not install electrical devices and do not modify those already existing to avoid electrical overloads because the vehicle could suddenly stop or there could be a dangerous current shortage in the horn and in the lights aprilia recommends the use of genuine accessories aprilia genuine accessories LOAD Be careful and moderate when loading your luggage Keep any luggage loaded as close as possible to the center of gravity of the vehicle and distribute the load evenly on both sides in order to reduce unbalance to the minimum Furthermore make sure that the load is firmly secured to the vehicle especially during long trips Avoid hanging bulky heavy and or dangerous objects on the handlebars mudguards and forks because the vehicle might respond more slowly in turns and its manoeuvrability could be unavoidably impaired Do not place bags that are too bulky or the crash helmet on the vehicle sides and do not ride with them on because they could hit people or obstacles making you lose control of the vehicle Do not carry any bag if it is not tightly secured to the vehicle Do not carry bags which protrude too much from the luggage rack or which cover the lights horn or indicators Do not carry animals or children on the glove compartment or on the luggage rack Do not exceed the maximum load allowed for each luggage rack When the vehicle is overloaded its stability and its manoeuvrability can be com
87. ing normal engine operation it means that the Engine Control Unit has detected an anomaly In most cases the engine will keep running although with less than ideal performance However contact an aprilia Official Dealer without delay 7 dil ENGINE OIL PRESSURE Each time the ignition key is set to O the engine oil pressure light comes on for about three seconds CAUTION If the engine oil pressure light stays on and the warning light comes as well after engine firing or during normal engine operation it means that the engine oil pressure is low Stop the engine immediately and contact an aprilia Official Dealer o i 8 955 L BBBE SETTING THE RED LINE THRESHOLD WITH ENGINE OFF ONLY When the maximum rpm set is exceeded the red line warning light red 1 on the dashboard starts blinking NOTE The red line threshold which operates the red line light can only be set with the engine off and the odometer displayed Setting range is 2 000 12 000 rpm Factory setting is 6 000 rpm To view red line threshold setting hold down the Trip V button for at least 3 seconds The rev counter pointer 2 will point the corresponding rpm for three seconds use and maintenance RSV 1000 R RSV 1000 FACTORY 25 To set the red line threshold Turn the ignitio
88. ings 2 keep the stand in the desired position up or down Check the stand as follows Place the vehicle on the rear wheel stand see page 70 PLACING THE VEHICLE ON THE REAR WHEEL STAND OM The springs 2 must not be damaged worn oxidised or weakened Make sure that the stand has no free play in the up or down position With the stand up pull it down and make sure the springs let it achieve the fully down position Pull up the stand and release it at mid travel to make sure it goes fully up The stand must rotate freely Grease the joint if needed see page 117 LUBRICANT CHART The side stand 1 is equipped with a safety switch 3 that inhibits engine operation when a gear is engaged with the side stand 1 down To check for proper operation of the stand switch 3 Remove the rear wheel stand see page 70 PLACING THE VEHICLE ON THE REAR WHEEL STAND OM Sit astride the vehicle Fold up the side stand 1 Start the STARTING Release the throttle twistgrip 4 Pos C let engine idle and then pull in the clutch lever 5 Engage the first gear by pushing the gear lever 6 downwards Pull down the side stand 1 to operate the stand switch 3 The following should happen engine see page 53 the engine must stop the side stand down light must come on CAUTION If the engine does not stop contact an aprilia Official dealer
89. inished parts with care to avoid scratching or damage REMOVING THE REAR VIEW MIRRORS Disconnect the cables Release and remove the two nuts 3 and collect the washers 4 Ease off the rear view mirror 5 paying attention to the electrical connector CAUTION Handle plastic and paint finished parts with care to avoid scratching or damage Remove the rear view mirror 5 NOTE Repeat process for the other mirror direction indicator CAUTION On refitting adjust the rear view mirrors and tighten the nuts to secure them firmly in place After refitting Set the rear view mirrors at the correct angle use and maintenance RSV 1000 R RSV 1000 R FACTORY 83 REMOVING THE FRONT FAIRING Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Turn the ignition switch to position ex Remove the rear view mirrors see page 83 REMOVING THE FAIRING UPPER FRONT COVERS Release the four plastic rivets 1 using a flat blade screwdriver Release and remove the screw 2 in the centre CAUTION Do not overtighten the screw 2 on refitting as it sits on plastic wg 3 bow and remove the snap on fasteners 3 securing the front fairing to the side fairings Disconnect the two connectors 4 on either side of the front fairing Disconnect the connector 5 on either side of the
90. it is in position EL O the engine can be started When set to position am 2251 it will stop the engine CAUTION Leaving the ignition switch in position E O when the engine is stopped may let the battery run flat After stopping the vehicle stop the engine and then turn the ignition switch to position 53 2 STARTER BUTTON When pressed the starter button turns the engine over See page 53 STARTING for starting procedure CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR NOTE The electric components will only work when the ignition switch is in position po 3 HORN BUTTON Press it to operate the horn 4 DIRECTION INDICATOR SWITCH lt gt Move the switch to the left in order to signal your intention to turn left move the switch to the right to signal a right turn Press the switch to cancel the signal DIMMER SWITCH 2 20 With the dimmer switch set to W20 the parking lights the dashboard light and the low beam are on Push the dimmer switch to position gt to turn on the high beam Ensure that the dimmer switch is set to Jar EO before starting the engine 5 uu use and maintenance RSV 1000 RSV 1000 R FACTORY 27 6 HIGH BEAM FLASHER LAP NOTE Release the button to stop the multifunction BUTTON flasher NOTE To set the functions see page 20 MULTIFUNCTION COMPUTER Press the button to flas
91. ithin 10 seconds of starting the time count will reset and restart the time count At the next press of the LAP button a new lap time count begins The previous lap time is stored and displayed for 10 seconds along with lap number in the top left corner After these 10 seconds lap timer display changes to second lap timing and lap number 24 use and maintenance RSV 1000 R RSV 1000 FACTORY NOTE The lap timer can store up to 40 lap times When memory is full pressing the LAP button 1 will take no effect and the 40 lap times stored are displayed automatically The lap timer is reset by deleting the 40 lap times stored as follows Access the lap timer function and hold down the button for at least 3 seconds while holding down the LAP button 1 When the memory is clear the lap timer goes back to the initial display 07 LAP 00 00 00 Any lap times stored will be lost when the battery is disconnected How to view stored lap times Access the lap timer function and hold down TRIP V for over 3 seconds Scroll through lap times using buttons scroll forward and scroll back To go back to the lap timer function hold down TRIP V for over 3 seconds o N EFI S D DIAGNOSTICS 1 Each time the ignition key is set to the wording EFI is displayed for about three seconds CAUTION When the wording turns on and the warning light A comes on dur
92. its begin to flash Use the and buttons to set hours as desired Hold down either of the buttons and current setting will increase decrease by one unit per second Hold down the TRIP V button for least three seconds to confirm hour setting The clock will automatically switch to the minutes setting mode MINUTES SETTING Pressing the and buttons increases decreases current setting by one minute Hold down either of the buttons to increase decrease current setting by one unit per second Hold down the TRIP V button for at least 3 seconds until the minute digits stop flashing to confirm your new setting Clock setting is lost when the battery is disconnected use and maintenance RSV 1000 R RSV 1000 FACTORY 23 LAP TIMER The lap timer measures and stores lap times while riding on the track for later review When the LAP TIMER function is selected the clock cannot be displayed To turn on the lap timer Hold down TRIP V for over seconds while holding down the LAP button The clock display area will read 07 LAP 00 0000 To turn off the lap timer Hold down TRIP V for over seconds while holding down the LAP button The display will return to the clock display X 7 To start the lap timer Press the LAP button 1 and release immediately At the first press time count starts Pressing the LAP button again w
93. king or topping up coolant level Stop the engine and wait until it has cooled down Hold the vehicle upright wheels on the ground Look through the slot 1 in the right fairing and check that coolant level in the expansion tank is between the FULL and LOW marks FULL maximum level LOW minimum level with both If not so Remove the side fairing see page 82 REMOVING THE SIDE FAIRINGS Unscrew and remove the filler cap 2 WARNING Coolant is toxic when ingested Contact with eyes or skin may cause irritation Do not put your fingers or any other object into the filler opening in order to ensure that there is coolant 4 CAUTION Do not add any additives or other products If you use a funnel or other tool ensure they are perfectly clean Top up with coolant see page 117 LUBRICANT CHART up to just below the FULL mark Never top up beyond the FULL level mark or coolant will leak out when the engine is running Refit the filler cap 2 4 CAUTION If coolant level drops too quickly or the tank is empty check the cooling circuit for leaks Have the leak repaired at an aprilia Official dealer 44 use and maintenance RSV 1000 R RSV 1000 FACTORY TYRES This vehicle is fitted with tubeless tyres NOTE Halve service intervals when the vehicle is used in rainy or dusty conditions on rough roads or for racing WARNING Check the tyre condition and infl
94. le Some components are harmful or toxic use and maintenance RSV 1000 R RSV 1000 FACTORY 61 CAUTION Unless expressly specified otherwise motorcycle assemblies are refitted or re assembled by reversing the removal or dismantling procedure Wear latex gloves before servicing the vehicle Normally the owner can take care of routine maintenance However some maintenance operations require specific tools and are best left to experienced mechanics If you need assistance or technical advice contact an aprilia Official dealer for guaranteed accurate prompt service We recommend having the vehicle road tested at the aprilia Official dealer after repair or servicing In addition perform the Pre ride checks after any maintenance operation see page 52 PRE RIDE CHECKS CHART NOTE This vehicle provides real time diagnostics of failures stored into the Engine Control Unit Each time the ignition key is set to O the wording 1 appears on the right side of the multifunction display for approximately three seconds CAUTION If the wording EFI 1 is displayed during normal engine operation it means that the Engine Control Unit has detected an anomaly In most cases the engine will keep running although giving less performance At any rate contact an aprilia Official dealer immediately 62 use and maintenance RSV 1000 R RSV 1000 R FACTORY
95. le R ADJUSTING THE REAR BRAKE LEVER AND THE GEAR SHIFT LEVER 48 MUFFLER EXHAUST SILENCER 48 INSTRUCTIONS FOR USE 49 GETTING ON AND OFF THE VEHICLE 49 PHE RIDE CHECKS 51 PRE RIDE CHECKS 52 53 MOVING OFF 55 a Cu dessserervsevssnivsiwinsaccsnsaninuaundseadcdeess 58 STOPPING Renan 59 PARKING usine ss 59 PLACING THE VEHICLE ON THE STAND 60 SUGGESTIONS TO PREVENT THEFT 60 MAINTENANCE 61 PERIODIC MAINTENANCE CHART 63 IDENTIFICATION 65 JOINTS WITH CLICK CLAMPS AND WITH SCREW CLAMPS ina ne 65 CHECKING AND TOPPING UP ENGINE OIL Biz 66 CHANGING ENGINE OIL AND THE ENGINE OIL 67 AIR CLEANER 69 FITTING THE PINS FOR THE REAR WHEEL STAND RE ue 70 PLACING THE VEHICLE ON THE REAR WHEEL STAND MR 70 PLACING THE VEHICLE ON THE FRONT WHEEL STAND 71 FRONT WHEEL iiS ss 2 71 FRONT BRAKE CALLIPERS 74 FRONT BRAKE CALLIPERS Ga 75 HEAR WHEEL ma uen 76 DRIVE CHAIN Ra 79 REMOVING THE RIDER SADDLE
96. light LED 16 Rear left direction indicator 17 Auxiliary fuses 18 Speed sensor 19 Flywheel 20 Voltage regulator 21 Starter motor 22 Starter relay 23 Main fuses 24 Battery 25 Injection relay 26 Oil pressure sensor 27 Purge valve California only 28 Neutral light switch 29 Cooling fans 30 Fan relay 31 Lambda sensor 32 33 34 35 Side stand switch Intake flap Fuel sensor 124 use and maintenance RSV 1000 R RSV 1000 FACTORY 50 Engine Control Unit ECU WIRING DIAGRAM KEY RSV 1000 R RSV 1000 R FACTORY 36 Fuel pump 7 Air thermistor 8 Water thermistor 9 Automatic choke Intake pressure sensor Atmospheric pressure sensor 2 Throttle sensor 3 Twin coil Front cylinder spark plug Rear cylinder spark plug Front cylinder injector Rear cylinder injector 8 Camshaft sensor Pick up Front left direction indicator Left headlamp Right headlamp Left beam parking light Left low beam bulb Left high beam bulb Right high beam bulb Right low beam bulb Right beam parking light Front right direction indicator Diagnostics socket Number plate light Immobilizer control unit where immobilizer system is fitted 64 Immobilizer antenna where immobilizer system is fitted 65 Pick up cables shielding WIRE COLOUR CODING Ar Orange Az Light blue B Blue Bi White G Yellow Gr Grey
97. lly required in the following conditions When riding downhill or when braking in order to use engine braking for improved braking efficiency When riding uphill if the gear engaged is too high for your speed and the engine rpm decreases 4 CAUTION When shifting down always select the next lower gear or you will cause the engine to race exceed maximum rpm Before and during the downshifting release the throttle grip and decelerate in order to avoid racing the engine To shift down proceed as follows Release the throttle grip 2 Pos A If necessary apply both brakes lightly to slow down the vehicle Pull the clutch lever 3 and lower the gear shift lever 4 to shift down Release the brake levers if you have pulled them Release the clutch lever and accelerate moderately CAUTION If the coolant temperature readout of the multifunction display is between 115 C 239 F and 135 C 275 F see page 20 MULTIFUNCTION COMPUTER stop the vehicle and let the engine run at 3000 rpm for approximately two minutes to keep coolant circulating in the system After two minutes set the engine kill switch to 5 and check coolant level see page 42 COOLANT If coolant temperature readout is still flashing after you have checked level contact an aprilia Official dealer Do not set the ignition switch to 5 as this would switch off the cooling fans regardless of coolant temperat
98. ltifunction display The icon is displayed again upon reaching 10 000 km and every 10 000 km afterwards Contact an aprilia Official dealer to have the vehicle serviced as specified in the periodic maintenance chart see page 63 PERIODIC MAINTENANCE CHART To turn off the SERVICE warning hold down the and buttons for at least 15 seconds upon turning the key to on 20 use maintenance RSV 1000 R RSV 1000 FACTORY an With the ignition key in position standard display readouts are as follows current speed clock coolant temperature odometer TOGGLING BETWEEN MEASUREMENT UNITS km mi kph MPH C F Hold down the TRIP V and buttons together for over 15 seconds to toggle between km and mi and between kph and MPH Likewise hold down the TRIP V and buttons together for over 15 seconds to toggle between C and F o VIEWING CURRENT MAXIMUM AND AVERAGE SPEEDS AND BATTERY VOLTAGE NOTE Average and maximum speed and battery voltage are only displayed when the vehicle is stopped Only current speed may be displayed while riding When the ignition key is turned to position O current speed appears on the display Press the button to display maximum speed V max average speed AVS and battery voltage To reset maximum V max and average speed AVS select the speed i
99. m even during the day in order to make your vehicle more visible When riding on wet or slippery surfaces such as snow ice mud slow down avoid harsh braking and do not swerve suddenly to avoid skidding use and maintenance RSV 1000 RSV 1000 R FACTORY 57 WARNING Watch for skid hazards and changes in the road surface Uneven road surfaces rails inspection covers painted signals construction site metal covers become slippery in rainy weather and must be negotiated carefully smoothly and keeping the vehicle upright Always signal your intention to change lanes or direction in good time using the direction indicators Avoid sudden manoeuvres Switch off the direction indicators immediately after changing direction Be very careful when overtaking or being overtaken When it rains large vehicles lift surface water which affects visibility In addition the slip stream may make you lose control of the vehicle RUNNING IN Proper engine running in is essential to preserving engine life and performance over time Twisty roads and gradients are ideal to break in engine Suspension and brakes effectively Vary speed frequently during running in This will vary the amount of loading you will be putting on engine parts so as to allow them to cool down While it is important to place a certain amount of stress on engine components during the running in period take care not to exceed NOTE Top performance i
100. m ignition switch to high beam lights low beam lights NOTE There are three spare fuses G ARRANGEMENT OF 30 A MAIN FUSES H Battery charging and vehicle loads red and red white wires Injection loads red and wires NOTE There is one spare fuse L red white 104 use and maintenance RSV 1000 R RSV 1000 R FACTORY VERTICAL ADJUSTMENT OF THE HEADLIGHT BEAM NOTE Beam inspection procedures may vary from country to country Observe the law in force in the country of the user To set beam height Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Working from the rear left side of the front fairing fit a short cross headed screwdriver to the adjuster screw 1 and adjust as follows TIGHTEN clockwise to raise the beam SLACKEN anticlockwise to lower the beam Repeat process for the right beam When finished WARNING Check for proper beam height setting CAUTION The headlights are also fitted with adjuster screws 2 for horizontal beam adjustment Correct beam horizontal adjustment is performed at the factory and we advise against disturbing standard setting unless such adjustment is mandatory in your country use and maintenance RSV 1000 R RSV 1000 R FACTORY 105 BULBS Read page 61 MAINTENANCE carefully WARNING Fire hazard Keep fuel and other flammable products away from electric components CAUTION
101. me on for 3 seconds All dashboard warning lights 4 and the backlighting come on for 3 seconds The odometer pointer 5 points the last red line threshold setting for 3 seconds and then returns to idle rpm During normal operation all instruments will give the current reading CAUTION When the low fuel light B 6 comes on refuel as soon as possible See page 34 FUEL use and maintenance RSV 1000 RSV 1000 FACTORY 53 NOTE The units of measurement of speedometer km or mi and coolant temperature C or F the red line threshold clock functions and lap timer are user selectable See page 20 MULTIFUNCTION COMPUTER WARNING The red line threshold is set at 6000 rpm at the factory Increase the threshold gradually as you become familiar with your vehicle During running in never exceed the recommended rpm see page 56 RUNNING IN Lock at least one wheel by pulling a brake lever Pull the clutch lever 7 fully in and select neutral using the gear lever 8 green light N 9 on The vehicle is equipped with a cold start feature controlled by the ECU which operates automatically when starting the engine from cold CAUTION Do not press the starter button for more than fifteen seconds at a time or it will draw too much current from the battery If the engine does not start within fifteen seconds wait ten seconds and then press the button again
102. mp you have removed with a screw clamp or with other types of clamps CAUTION Proceed with care to avoid damage to joint components Apply the pliers to the head of the click clamp forcing until release SCREW CLAMPS Screw clamps are removed and installed using a common screwdriver CAUTION Check the conditions of the clamp and if necessary replace it with a new one of the same type and size available from aprilia Official dealer When fastening the clamp make sure that the joint is sufficiently stable CHECKING AND TOPPING UP ENGINE OIL LEVEL Read page 46 ENGINE OIL and page 61 MAINTENANCE carefully NOTE maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing use and maintenance RSV 1000 R RSV 1000 R FACTORY 65 Periodically check engine oil level change oil after the first 1000 km 625 mi and every 10000 km 6250 mi afterwards see page 67 CHANGING ENGINE OIL AND THE ENGINE OIL FILTER 4 CAUTION In the vehicle is used for racing change the engine oil every 5000 km 3125 mi Change oil more frequently if the vehicle is used in dusty conditions Check oil level as follows CAUTION Engine oil level must be checked when the engine is warm If level is checked from cold oil level may have dropped temporarily below the MIN mark This is not a problem as long as the engine oil
103. n key to Allow some time for the dashboard check up routine Hold down the Trip V button for at least three seconds the rev counter pointer 2 will point the current red line setting You have three seconds to change setting as desired as long as the rev counter pointer 2 is pointing current red line setting Use the button to change setting Press briefly to increase setting by 100 rpm Hold down a little longer to increase by 1000 rpm After reaching full scale value 12 000 rpm the pointer will go back to zero automatically eri E 888888 _ 888 Three seconds after last pressing the button the new red line threshold is stored This is confirmed by the red line light 1 coming on for three seconds while the pointer 2 will go back to zero If the engine is started during the setting procedure the last setting is retained The new threshold setting is also lost if the battery is disconnected during the setting procedure and the last setting is retained 26 use and maintenance RSV 1000 RSV 1000 FACTORY KEY CONTROLS CONTROLS ON THE RIGHT SIDE OF THE HANDLEBAR NOTE The electric components will only work when the ignition switch is in position Q 1 ENGINE KILL SWITCH O 2 CAUTION Do not operate the engine kill switch C m 22 while riding This is a safety or emergency switch When
104. nance RSV 1000 R RSV 1000 R FACTORY SUGGESTIONS TO PREVENT THEFT CAUTION Do not use any brake lock devices Failure to heed this warning can seriously damage the braking system and lead to an accident thus provoking serious injuries or death NEVER leave the ignition key in the switch and always use the steering lock Park the vehicle in a safe place possibly ina garage an area protected by security If possible use an additional anti theft device Make sure to have all the necessary documents and the Excise Duty stamp Write down your personal data and telephone number in this page This will identify you as the owner in the event the vehicle is stolen and then recovered SURNAME ne aa ADDRESS iss eid oo Idein NOTE in most cases stolen vehicles are identified through the data written on the Owner s Manual IMMOBILIZER if fitted The vehicle is fitted with an immobilizer anti theft system Geass by CED C that is automatically activated each time the ignition key is removed from the switch Store the spare key in a safe place Immobilizer system keys cannot be duplicated If both keys are lost you will have to have a number of vehicle components replaced rather than just the key operated locks Embedded in the key grip is a transponder an electronic device that modulates the radiofrequency signal emitted by a special antenna built into the switch when th
105. nce RSV 1000 R RSV 1000 R FACTORY 111 E ni A LONG PERIODS OF INACTIVITY 4 CAUTION When the motorcycle is to be left unused for over twenty days disconnect the 30 A fuses otherwise the multifunction computer will keep drawing current and the battery will deteriorate NOTE Disconnecting the 30 A fuses will reset the digital clock and red line setting See page 20 MULTIFUNCTION COMPUTER for instructions on how to set clock and red line E pen m When storing the vehicle away for long periods some precautions are necessary to avoid damage due to prolonged inactivity Minor repairs should not be postponed lest you forget them A general check up of the bike is also recommended Proceed as follows Remove the battery see page 99 BATTERY REMOVAL and page 102 LONG INACTIVITY OF THE BATTERY Wash and dry the vehicle see page 110 CLEANING Wax all painted surfaces Inflate the tyres see page 45 TYRES Store the vehicle in dry place without heating away from sunlight and with steady temperature Wrap and tie a plastic bag around the exhaust pipe opening to keep moisture out NOTE Place the vehicle on the front and rear wheel stands so that both wheels are off the ground 112 use and maintenance RSV 1000 R RSV 1000 FACTORY Place the vehi
106. nd the washer 12 together This way you will be able to refit them correctly when you intend to use the vehicle on public roads Refit the left side fairing see page 82 REMOVING THE SIDE FAIRINGS INSPECTING THE FRONT AND REAR SUSPENSION Read page 61 MAINTENANCE carefully NOTE Have the front fork oil changed by an aprilia Official dealer for guaranteed accurate prompt service NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions on rough roads or for racing Have the front fork oil changed after the first 10000 km 6250 mi and every 20000 km 12500 mi afterwards If the vehicle is equipped with an R front fork EE have the oil changed every 10000 km 6250 mi Carry out the following checks after the first 1000 km 625 mi and every 10000 km 6250 mi afterwards Keep the brake lever squeezed in and press down repeatedly on the handlebars to compress the front fork The front fork should compress in a smooth motion Inspect the fork legs for any traces of oil Ensure that all parts are firmly tightened and check for proper operation of the front and rear suspension joints CAUTION In the event of abnormal operation or if qualified assistance is necessary contact your aprilia Official dealer FRONT SUSPENSION Have the fork oil seals changed by an aprilia Official dealer after the first 30000 km 18750 mi and every 20000 km 12500 m
107. nd water solution 2 4 parts of shampoo Rinse with plenty of water and dry with chamois leather Clean the outer parts of the engine with a degreaser brushes and a cloth After washing the vehicle Remove the cap 1 Drain the contents into a container and deliver it to a waste collection centre CAUTION Clean the lights using a sponge soaked in neutral soap and water Rub the sponge gently on the lights and rinse frequently with abundant water Wash the vehicle thoroughly before applying silicone wax Do not polish matt painted surfaces with polishing paste Do not wash the vehicle under the sun especially in the summertime when the body is still warm The shampoo drying before it is rinsed away can damage the paintwork Do not use liquids at a temperature higher than 40 C to clean the plastic components of the vehicle CAUTION Do not aim high pressure water air jets or steam jets at the following parts wheel hubs controls on the right and left side of the handlebar bearings brake master cylinders instruments and indicators silencer glove tool kit compartment ignition switch steering lock cooler or radiator fins fuel filler cap lights and electric connections Do not clean any rubber and plastic parts and the saddle with alcohol petrol or solvents use water and mild soap only WARNING Do not apply protective wax on the saddle or it may become slippery use and maintena
108. ndication you wish to reset and hold down the button for at least 3 seconds NOTE Maximum and average speeds are calculated on the distance covered since last resetting Battery voltage indication expressed in Volts cannot be changed and provides a measure of battery operating conditions The charging system is operating correctly when battery voltage at 4000 rpm with the low beam on is between 13 and 15 Volts Setting instrument backlighting instrument backlighting brightness can be set at one of three preset levels 3096 70 100 To set backlighting press the button within 5 seconds of turning the key to 30 brightness 70 brightness 100 brightness use and maintenance RSV 1000 RSV 1000 R FACTORY 21 ODO 1 1 Km e d ODOMETER AND TRIP METER DISPLAY TRIP 1 AND TRIP 2 Turn the ignition key to to display the odometer To switch to the trip meter km mi TRIP 1 and TRIP 2 press the Trip V button 22 use and maintenance RSV 1000 R RSV 1000 R FACTORY P TRIP V TRIP V TRIP V f TRIP2 f TRIP2 l TRIP V rum m n ELE Km TRIP2 gt To reset TRIP 1 select Trip 1 display and hold down the Trip V button for at least 3 seconds To reset TRIP 2 select Trip 2 display and hold down the Trip V button for at least 3 seconds NOTE Trip meter in
109. ngine engine page 53 use and maintenance RSV 1000 R RSV 1000 R FACTORY 55 WARNING Release the clutch lever smoothly or you may stall the engine or cause the vehicle to jerk forwards Open the throttle slowly and gradually when releasing the clutch lever Abrupt acceleration will cause the clutch to slip if released slowly or will lead to a wheelie if the clutch is released abruptly Slowly release the clutch lever 3 while opening the throttle slightly 2 Pos B The vehicle will start moving Ride at low speed until covering several kilometres This will allow the engine to warm up CAUTION Never exceed the recommended rpm see page 58 RUNNING IN Increase speed by gradually opening the throttle 2 Pos B without exceeding the recommended rpm see page 58 RUNNING IN To engage the second gear CAUTION Proceed quickly Never let the engine run at too low rpm Release the throttle twistgrip 2 Pos A pull the clutch lever 3 and lift the gear shift lever 4 Release the clutch lever 3 and accelerate Repeat the last two operations and shift up 56 use and maintenance RSV 1000 RSV 1000 R FACTORY CAUTION If the engine oil pressure LED 5 comes on during normal engine operation it means that engine oil pressure in the circuit is too low If so stop the engine immediately and contact an aprilia Official dealer Downshifting is norma
110. ntenance RSV 1000 RSV 1000 FACTORY 91 CAUTION Set spring preload and rebound damping according to vehicle usage When you increase spring preload you will have to increase rebound damping accordingly to avoid unexpected jerking when riding If necessary contact an aprilia Official dealer CAUTION SE Never remove the capscrew 8 or attempt to service the membrane located underneath The shock absorber contains nitrogen which would leak out if these components were disturbed This would impair shock absorber operation and lead to an accident WARNING Racing settings may only be used during official competitions or sports events authorised by the competent authorities and taking place in closed circuits or anyway away from public roads Riding a vehicle with racing settings on public roads and highways is forbidden by the law Standard setting Racing setting Shock absorber distance between centres A Spring length preloaded B RFACT 313 1 5 mm ES 149 mm 145 mm 147 mm 310 to 317 mm SE 151 mm Tighten fully and then slacken Rebound damping ring nut 1 Compression damping screw 2 for or knob 2 for clockwise anticlockwise Tighten fully SE by 12 16 click slacken NU Tighten fully and then slacken EXE by 1 5 turns by 12 click positions 92 use and maintenance RSV 1000
111. ntenance RSV 1000 R RSV 1000 FACTORY STARTING WARNING The vehicle s engine delivers considerable power Familiarise with the vehicle gradually and use the greatest care Do not place any objects on the inside of the front fairing between the handlebar and the dashboard or they might hinder handlebar rotation and hide the dashboard from view NOTE Before starting the engine carefully read section Safe Riding see page 5 SAFE RIDING WARNING Exhaust emissions contain carbon oxide which is a poisonous gas and extremely harmful if inhaled Never operate the engine indoor Make sure the area is well ventilated before starting the engine Failure to heed these warnings may lead to loss of conscience or even death NOTE with the side stand down the engine can only be started if the gearbox is in neutral If you try to engage a gear with the stand down the engine will stop With the side stand up the engine can be started either in neutral or with a gear engaged while keeping the clutch lever pulled in Sit astride the vehicle see page 49 GETTING ON AND OFF THE VEHICLE Make sure the stand is fully up Make sure the dimmer switch 1 is in position 20 Set the engine kill switch 2 to Turn the key 3 to set the ignition switch to position C When you turn the key All digits of the multifunction display co
112. o align the calliper mounting holes and the carrier holes WARNING Refit the brake calliper using two new bolts 1 of the same type as those fitted originally Screw the two calliper mounting bolts 1 hand tight until they contact the calliper Pull the brake lever to let the calliper locate properly against the disk Tighten the two bolts 1 to the specified torque while keeping the brake lever Squeezed in Torque wrench setting for the calliper mounting bolts 50 Nm 5 kgm Refit the other brake calliper as follows Repeat the operationsmarked with x Remove the front wheel stand see page 71 PLACING THE VEHICLE ON THE FRONT WHEEL STAND 1 CAUTION After reassembly work the brake lever repeatedly and check for proper operation of the brake use and maintenance RSV 1000 R RSV 1000 R FACTORY 75 REAR WHEEL 4 CAUTION Removing and refitting the rear wheel may prove difficult for unskilled operators If necessary contact your aprilia Official dealer If you wish to perform these operations yourself keep to the following instructions Read page 61 MAINTENANCE carefully To avoid burns allow some time for the engine and exhaust silencer to cool down completely before proceeding Use great care when removing the wheel to avoid damaging the brake lines brake disks and brake pads WARNING Riding with damaged rims will put your safety that of oth
113. ogroup ro Ul Preobragenskaya 5 7 107076 Moscow Tel 007 095 780 4294 Fax 007 095 964 4001 Email italmoto 9 mtu net ru 109 Smoke Hill Lane Suite 190 GA 30188 Woodstock Tel 001 770 592 2261 Fax 001 770 592 4878 SHINYOKOHAMAMEGURO BLDG 3 22 5 SHINYOKOHAMA KOUHOKU KU 222 0033 YOKOHAMA SHI KANAGAWA Tel 0081 454772632 Fax 0081 454772605 Email m okuyama apriliajapan co jp 8 Sheridan Close NSW 2214 Milperra Sydney Tel 0061 2 97722666 Fax 0061 2 97742321 Email doreilly jsg com au Distributors lt MOTORCYCLING DOWNUNDER LTD MOTOVELO S A APRILIA DE MEXICO SA de CV Dre KOREA CO LTD ULTRA BIKERS NETWORK INC CYCLENET PTE TLD AH LAM MOTORCYCLE LTD lt PERFECT MOTORS COMPANY LIMITED D ZED MOTORZ Div Of ALLRADWAN INTERNATIONAL GROUP lt ACCESS INTERNATIONAL FOR TRADING SARL PT MOTOR MEGA PERFORMA D BARRETT MARKETING GROUP 35 Manchester Street P o B 22416 Christchurch Tel 0064 3 3660129 Fax 0064 3 3667580 Email j horne xtra co nz Old Pretoria Road Wynberg Johannesburg Tel 0027 1 1 7868486 Fax 0027 11 7868482 Email motovelo betech co za San Jeromino 64640 552 Monterrey N L Tel 0052 818333 4493 Fax 0052 818348 9398 sbertu Email javier 9 aprilia com mx YeungSoo Bldg 302 206225 Ohjang Dong Chung Ku Seoul Tel 0082 2 22756130 Fax 0082 2 22756132 Email kukbike yahoo co kr Bldg
114. page 113 TECHNICAL DATA Using other than specified tyres may adversely affect handling Never use tube tyres on tubeless tyre rims or vice versa Always check that the caps are in place on the valves 2 or the tyres may deflate suddenly Tyre replacement and repair as well as wheel servicing and balancing are delicate operations They should be carried out using adequate tools and are best left to experienced mechanics Have your tyres and wheels serviced at an aprilia Official dealer or a specialised tyre repairer New tyres may be coated with an oily film Drive carefully until covering several kilometres Never apply non specific products to the tyres Old tyres may not ensure full grip due to material ageing even when they are still within the wear limit and must be replaced use and maintenance RSV 1000 R RSV 1000 R FACTORY 45 MINIMUM RECOMMENDED TREAD DEPTH 3 front and rear 2 mm mm and in any case not less than prescribed by the regulations in force in the country where the vehicle is used ENGINE OIL WARNING Prolonged or repeated contact with oil may cause severe skin damage Wash your hands thoroughly after handling oil KEEP AWAY FROM CHILDREN DO NOT RELEASE INTO THE ENVIRONMENT Place oil in a sealed container and dispose of it through a waste oil reclamation firm or through your usual supplier Wear latex gloves during servicing
115. pdated information However since aprilia constantly improves the design of its products there may be slight discrepancies between the characteristics of your vehicle and those described in this manual For any Clarification concerning the information contained in this manual do not hesitate to contact your aprilia Official dealer For control and repair operations not expressly described in this publication for the purchase of aprilia genuine spare parts accessories and other products as well as for specific advice contact exclusively aprilia Authorised Dealers and Service Centers which guarantee prompt and accurate assistance Thank you for choosing aprilia We wish you a nice ride All rights as to electronic storage reproduction and total or partial adaptation with any means are reserved for all Countries NOTE In some countries the antipollution and noise regulations in force require periodical inspections The user of the vehicle in these countries must contact an aprilia Official dealer to have the non homologated components replaced with others homologated for use in the country in question carry out the required periodical inspections NOTE Soon after purchasing the vehicle write down the identification data indicated on the SPARE PARTS IDENTIFICATION LABEL in the table here below This label is positioned on the left side of the frame to read it it is necessary to remove the rider se
116. pressure warning light 5 7 A does not come on see 18 INSTRUMENTS AND INDICATORS TABLE NOTE To warm up the engine and engine oil up to operating temperature do not let the engine idle with the vehicle at standstill The correct procedure is to travel about 15 km 10 mi outside town this is sufficient for engine oil to reach operating temperature Stop the engine see STOPPING Keep the vehicle upright with both wheels on the ground Check oil level in the sight glass 2 visible through the special slot 1 in the left fairing page 59 MAX maximum level MIN minimum level 66 useand maintenance RSV 1000 R RSV 1000 R FACTORY The difference between MAX and MIN levels is about 500 cu cm Correct level is achieved when the oil is just below the MAX level mark CAUTION Oil level must be between the MAX and MIN level marks Incorrect oil level will cause severe engine damage If needed top up as follows Remove the left fairing see page 82 REMOVING THE SIDE FAIRINGS Unscrew and remove the filler cap 3 CAUTION Do not add additives or other products If you use a funnel or other tool make sure they are perfectly clean NOTE Use high quality 15W 50 oil see page 117 LUBRICANT CHART Top up the tank until bringing oil to the correct level see page 117 LUBRICANT CHART CHANGING ENGINE OIL AND THE ENGINE OIL FILTER 4 CAUTION Ch
117. promised use and maintenance RSV 1000 RSV 1000 R FACTORY 11 ARRANGEMENT OF THE MAIN ELEMENTS KEY 1 Left side fairing 7 Engine oil filter 13 Passenger left footrest 19 Engine oil tank 2 Adjustable steering damper 8 Left side panel snaps closed open 20 Engine oil level EE 9 Rider seat 14 Drive chain 21 Engine oil tank cap 3 Headlight left lamp 10 Battery 15 Rear swinging arm 4 Front fairing 11 Main fuse carrier 30 A 16 Rider left footrest 5 Left rear view mirror 12 Passenger seat lock 17 Side stand 6 Clutch fluid reservoir glove tool kit compartment 18 Gear shift lever 12 use and maintenance RSV 1000 R RSV 1000 R FACTORY KEY 1 Rear shock absorber 2 Passenger right footrest snaps closed open 3 Tail light 4 Glove tool kit compartment 5 Passenger seat glove tool kit compartment cover 6 Passenger grab strap 13 Right rear view mirror 20 Rear brake master cylinder 7 Engine Control Unit 14 Front brake fluid reservoir 21 Rear brake lever 8 Right side panel 15 Secondary fuse carrier 15 A 22 Rider right footrest 9 Fuel tank 16 Horn 0 Coolant expansion tank cap 17 Right side fairing 1 Fuel tank filler cap 18 Expansion tank 2 Air cleaner 19 Rear brake fluid reservoir 13 useand maintenance RSV 1000 R RSV 1000 R FACTORY ARRANGEMENT OF THE MAIN ELEMENTS KEY Drive chain 21 Engine oil tank cap Rear s
118. rst set the fork to the stiffest setting turn the adjusters 1 2 fully clockwise The notches on the adjusters 1 2 provide convenient reference marks when setting compression and rebound damping Rotate the adjusters 1 2 gradually changing setting by one eighth of a turn at a time WARNING Racing settings may only be used during official competitions or sports events authorised by the competent authorities and taking place in closed circuits or anyway away from public x 7 PS roads Riding a vehicle with racing settings on public roads and highways is forbidden by the law Standard setting Racing setting Hydraulic rebound damping screw 1 Hydraulic compression damping screw 2 Spring preload nut 3 Fork height A over top yoke not including top cap clockwise anticlockwise 88 use and maintenance RSV 1000 R RSV 1000 R FACTORY Tighten fully and then slacken by 1 25 turn Tighten fully H and then slacken S by 1 turn Tighten fully and then slacken until Tighten fully and then slacken by 0 5 1 turn Tighten fully H and then slacken S by 0 5 1 turn 4 5 notches are in view 4 notches in view 5 notches in view Have this adjustment carried out exclusively by an aprilia Official dealer R FACTORY FORK ESI Ci Factory setting is designed for racing However
119. s its position CAUTION If the gear shift lever needs further adjustment contact an aprilia Official dealer MUFFLER EXHAUST SILENCER WARNING Tampering with the noise control system is prohibited Owners are warned that the law may prohibit he removal or disconnection of any device or element of design incorporated into any new vehicle to limit the noise emissions before its sale or delivery to the final purchaser or while it is in use except if carried out for maintenance repair or replacement purposes The use of the vehicle after the removal or disconnection of this device or element of design 48 use and maintenance RSV 1000 RSV 1000 FACTORY Check the muffler exhaust silencer and the silencer pipes for rust or holes Ensure that the exhaust system works correctly If the exhaust system noise increases contact an aprilia Official dealer immediately WARNING Both exhaust silencers are equipped with catalytic converter and become very hot to the touch Be careful Danger of burns INSTRUCTIONS FOR USE GETTING ON AND OFF THE VEHICLE The instructions below must be followed with the maximum care in order to avoid injury to persons and damage to property and to the vehicle caused by the rider or passenger falling from the vehicle and or the vehicle falling or overturning WARNING Risk of falling and overturning Proceed with care When getting on and off the vehicle
120. s on the right side of the multifunction display for approximately three seconds If the wording appears during normal engine operation it CAUTION means that the Engine Control Unit has detected an anomaly In most cases thengine will keep running although performance will be somewhat reduced Contact an aprilia Official dealer immediately use and maintenance RSV 1000 R RSV 1000 FACTORY 19 rum Le ee rcu E Krr EFI 9 Le MULTIFUNCTION COMPUTER When the ignition key is set to position C the following dashboard lights come on for three seconds all segments of the multifunction display all warning lights backlighting The rev counter pointer 1 moves to the maximum rpm value set by the user After about three seconds the red line light 2 goes out and the rev counter pointer 1 returns to its initial position During the initial check up all instruments will briefly show the current values of the corresponding parameters 4 CAUTION When an ERR message flashes on the dashboard instead of the water temperature and the stand and red line lights stay on with a steady light it means that there is a communication problem on the CAN line between dashboard and Engine Control Unit Contact a dealer CAUTION After covering the first 1000 km the SERVICE icon appears on the mu
121. s only obtained after covering the first 1500 km 937 mi Observe the following instructions Do not flip the throttle open abruptly when the engine is running at low speed both during and after the running in period Apply the brakes gently and avoid hard prolonged braking until covering the first 100 km 62 mi This will allow the brake pad lining to break in properly rubbing on the brake disks During the first 1000 km 625 mi never exceed 6000 rpm 58 use and maintenance RSV 1000 RSV 1000 FACTORY WARNING After the first 1000 km 625 mi have an aprilia Official dealer carry out the Post running in checks specified in the periodic maintenance chart see page 63 PERIODIC MAINTENANCE CHART Failure to perform these checks may lead to injury to yourself or other people and or vehicle damage After the first 1000 km 625 mi and until covering 1500 km 937 mi drive more briskly varying speed and using maximum acceleration for just a few seconds in order to ensure better coupling of the components never exceed 7500 rpm see table After the first 1500 km 937 mi you can expect higher performance from your engine However never exceed the maximum rpm allowed 11 000 rpm Recommended maximum engine rpm Distance covered km mi 0 1000 0 625 1000 1500 625 937 7500 over 1500 937 11000 STOPPING 4 WARNING If possible avoid stopping abruptly or slowing
122. servoir see page 41 CLUTCH Have clutch fluid changed every two years by an aprilia Official dealer WARNING Do not ride if the clutch hydraulic circuit Is leaking CLUTCH NOTE service intervals when the vehicle is used in rainy or dusty conditions on rough roads or for racing Have the clutch checked by an aprilia Official dealer every 10 000 km 6250 mi If the vehicle is used for racing have the clutch checked by an aprilia Official dealer every 5000 km 3120 mi NOTE The engine is equipped with a hydraulically operated clutch aided by the patented PPC Pneumatic Power Clutch system which prevents rear wheel bouncing under braking CHECK Place the vehicle in vertical position and keep handlebar in the direction of travel Make sure that the fluid level exceeds the MIN mark MIN minimum level MAX maximum level If fluid is below the MIN mark top up to correct level TOPPING UP Read page 40 CLUTCH FLUID recommendations carefully CAUTION Danger clutch fluid could leak out Never operate the clutch lever when the reservoir cap is loose or has been removed use and maintenance RSV 1000 RSV 1000 R FACTORY 41 WARNING Avoid long exposure of clutch fluid to air Clutch fluid is hygroscopic and will absorb moisture from the air Keep the clutch fluid reservoir open JUST LONG ENOUGH to top up level Use a short cross headed screwdriver and
123. switch gt 3 Instruments and indicators 9 Horn button 4 Front brake lever 10 Starter button 5 Throttle twistgrip 11 Engine kill switch ELO nm 6 High beam flasher SD LAP button multifunction 16 use and maintenance RSV 1000 R RSV 1000 R FACTORY INSTRUMENTS AND INDICATORS KEY 1 2 3 4 5 6 7 Rev counter Red line light Green direction indicator light lt gt Blue high beam light EC Amber stand down light Amber low fuel light m Red immobilizer light where immobilizer system is fitted 8 Green neutral light N 9 Multifunction digital display coolant temperature clock battery voltage lap timer engine oil pressure diagnostics 10 Red general warning light A 11 Multifunction computer programming buttons Trip V use and maintenance RSV 1000 RSV 1000 R FACTORY 17 INSTRUMENTS AND INDICATORS TABLE When the ignition key is turned to with the engine stopped all warning lights come on for a LED check up and go out after three seconds If one or more warning lights do not come on at this stage contact an aprilia Official dealer peser GT Gives engine revolutions per minute Rev counter rpm CAUTION exceed engine max rpm see page 58 RUNNING IN Blinks when its operating threshold max rpm user selectable is exceeded see page 25
124. tand When the stand switch 4 alone is disconnected or removed engine starting is no longer inhibited with the stand down This means the vehicle is capable of moving off with the stand down which may result in an accident leading to serious injury to the rider and other people and vehicle damage For removal proceed as follows Remove the left side fairing see page 82 REMOVING THE SIDE FAIRINGS 4 CAUTION Do not pull on cables connectors or on the wiring Disconnect the electric connector 10 from the connector 5 Connect the wiring 6 aprilia part 8127544 in place of the electric connector 10 hoses use and maintenance RSV 1000 RSV 1000 FACTORY 85 Withdraw the cable 9 completely Lower the fuel tank see page 81 LIFTING THE FUEL TANK NOTE Support the stand in order to prevent it from accidentally falling down LO Torque wrench setting for screws 11 and 13 40 Nm 4 kgm Unscrew and remove the screw 11 and collect the washer 12 Unscrew and remove the screw 13 while holding the nut 15 at the rear end with a spanner Remove the stand 1 complete with springs 2 bracket 3 stand switch 4 Refit the screw 13 the washer 14 and the nut 15 and tighten to the specified torque 86 useand maintenance RSV 1000 R RSV 1000 R FACTORY NOTE Store away the complete stand the screw 11 a
125. the inside of the front fairing between the handlebar and the dashboard or they might hinder handlebar rotation and hide the dashboard from view NOTE Before moving off carefully read section Safe Riding see page 5 SAFE RIDING CAUTION If the low fuel light 1 the dashboard comes on while the vehicle is running it means that you still have 4 5 1 of fuel in the tank Refuel as soon as possible see page 34 FUEL WARNING If you are riding solo make sure that the passenger footrests are folded While driving keep your hands on the grips and your feet on the footrests NEVER DRIVE IN ANY POSITION OTHER THAN THOSE INDICATED WARNING If you are carrying a passenger instruct him her on the basic safety rules of pillion riding Ensure that the stand is fully up before moving off Moving off Start the See STARTING Adjust the rear view mirrors 4 CAUTION With the vehicle stopped try to familiarise with the use of the mirrors Convex mirrors provide a larger view but any objects seen in these mirrors seem farther than they really are It may take some time to learn to judge the distance of traffic behind accurately With the throttle twistgrip 2 released Pos A let engine idle and pull the clutch lever 3 fully in Engage the first gear by pushing the gear lever 4 downwards Release the brake lever you should have pulled it when starting the e
126. tioned and secured firmly LIFTING THE FUEL TANK Read page 34 FUEL and page 61 MAINTENANCE carefully WARNING Fire hazard Allow for the engine and exhaust silencer to cool down completely before proceeding Fuel vapours are noxious to your health Make sure the area is well ventilated before proceeding Do not inhale fuel vapours Do not smoke and do not use naked flames DO NOT RELEASE FUEL INTO THE ENVIRONMENT Remove the rider saddle see page 81 REMOVING THE RIDER SADDLE Remove the side panels see page 82 REMOVING THE SIDE PANELS Unscrew and remove the two retaining screws 4 at the front end of the fuel tank 5 Release the fuel tank support rod 8 from its anchor points 6 7 NOTE The rubber coated end of the rod 8 must be introduced in the central hole of the steering shaft Lift the front end of the fuel tank 5 and insert the rod 8 as shown use and maintenance RSV 1000 RSV 1000 FACTORY 81 ay wes 2 7 M 42 x 72 CO REMOVING THE SIDE FAIRINGS Carefully read page 61 MAINTENANCE WARNING Allow for the engine and exhaust silencer to cool down completely before proceeding Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Release
127. type Q e 2 7 V NL 91 FITTING THE PINS FOR THE REAR WHEEL STAND Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Fit the pin 7 into the suitable seat in the swinging arm Start the screw 8 into the threaded hole in the swinging arm and tighten gt y D Le amp Z3 A E PLACING THE VEHICLE ON THE REAR WHEEL STAND Fit the two pins 7 see page 70 FITTING THE PINS FOR THE REAR WHEEL STAND OM NOTE Ask someone to help you keep the vehicle upright with both wheels on the ground 70 use and maintenance RSV 1000 R RSV 1000 R FACTORY Slacken the knob 9 Shift the fork shaped support 10 so that its width matches the distance between the two pins fitted to the swinging arm Tighten the knob 9 Slide both fork shaped seats 10 of the stand 11 underneath the pins 7 fitted to the vehicle at the same time Place one foot on the rear end of the stand 11 Push down on the stand 11 CAUTION Make sure the vehicle is stable PLACING THE VEHICLE ON THE FRONT WHEEL STAND Place the vehicle on the rear wheel stand see page 70 FITTING THE PINS FOR THE REAR WHEEL STAND EM Slide both lugs of the stand 12 into the holes 13 at the bottom ends of the front fork Place one foot on the front end of the stand 14 Push down on the stand
128. undo the threee screws 1 from clutch fluid reservoir 2 Lift and remove cover 3 together with screws 1 and gasket 4 CAUTION Do not rock the motorcycle from side to side when topping up or clutch fluid will spill out Do not add any additives or other products If you use a funnel or other tool ensure they are perfectly clean Top up the reservoir 2 with clutch fluid see page 117 LUBRICANT CHART until bringing level between the MIN and MAX marks CAUTION Never exceed the MAX level Check the clutch for proper operation When the clutch lever has exceeding travel or if you notice a loss of efficiency contact an aprilia Official dealer The clutch hydraulic circuit may need bleeding 42 use and maintenance RSV 1000 R RSV 1000 FACTORY COOLANT 4 CAUTION Do not ride when coolant is below the minimum level LOW NOTE You will need to remove the right side fairing in order to top up coolant level NOTE service intervals when the vehicle is used in rainy or dusty conditions on rough roads or for racing Check coolant level before each ride see page 44 CHECKING AND TOPPING UP Have coolant changed every two years by an aprilia Official dealer WARNING Coolant is toxic when ingested Contact with eyes or skin may cause irritation In the event of contact with eyes rinse repeatedly with abundant water and seek medical advice In the event of in
129. up to the rim Tighten the filler cap securely after each refuelling Avoid contact with skin Do not inhale vapours Do not swallow fuel Do not transfer fuel between different containers DO NOT RELEASE FUEL INTO THE ENVIRONMENT KEEP AWAY FROM CHILDREN Use only premium grade unleaded fuel with a minimum octane rating of 95 RON and 85 MON To refuel proceed as follows Raise the flap 1 Insert the key 2 into the filler cap lock 3 Turn the key clockwise pull and open the fuel flap TANK CAPACITY reserve included 17 5 7 FUEL RESERVE 4 5 1 CAUTION Do not add any additives or other substances to the fuel If you use a funnel ot other tool make sure that they are perfectly clean WARNING Do not fill the tank up to the rim Fuel level must always remain below the lower edge of the filler neck see figure Refuel 34 use and maintenance RSV 1000 R RSV 1000 R FACTORY After refuelling NOTE The cap can only be closed when the key 2 is inserted Press the cap with the key 2 inserted to close WARNING Make sure that the cap is properly closed Extract the key 2 Close the flap 1 BRAKE FLUID recommendations NOTE This vehicle is fitted with front and rear disk brakes Each braking system is operated by an independent hydraulic circuit The information provided below applies to both braking systems WARNI
130. ure and temperature would keep rising If the wording appears on the right multifunction display during normal engine operation it means that the Engine Control Unit has detected an anomaly In most cases the engine will keep running although performance may be somewhat reduced Contact an aprilia Official dealer immediately When the vehicle is at standstill with the engine running do not keep the clutch lever pulled and a gear engaged for long periods or the clutch will overheat WARNING Do not open and close the throttle repeatedly and continuously or you may lose control of the vehicle When you need to brake use both brakes to slow down gradually and adjust the pressure on the brakes as required Using one brake only reduces braking force significantly and may lock a wheel resulting in loss of grip To stop while riding uphill close the throttle and simply use the brakes to keep the vehicle steady Using the engine to keep the vehicle steady may result in the clutch overheating When approaching a bend slow down or brake in good time Take the bend at moderate steady speed or accelerate slightly Late braking may put the vehicle into a skid Use the brakes sparingly when riding downhill or the brake lining may overheat and impair braking efficiency Use engine braking and apply both brakes intermittently Never ride downhill with the engine off In low visibility switch on the low bea
131. use loss of performance Use a wire feeler gauge 7 to check air gap between electrodes Any other tool will damage the platinum coating of the electrodes Check the electrode gap with a wire feeler gauge 7 96 use and maintenance RSV 1000 R RSV 1000 R FACTORY CAUTION Do not attempt to adjust electrode gap Electrode gap should be 0 6 0 7 mm If not so change the spark plug Make sure the washer 8 is in good condition To refit the spark plug Fit the washer 8 and screw the spark plug finger tight to avoid damaging the thread Tighten using the supplied tool Screw in each spark plug by one half turn to compress the washer Torque wrench setting for spark plugs 20 Nm 2 0 kgm CAUTION It is essential to tighten the spark plugs properly A loose spark plug will cause engine overheating and result in severe damage Refit the spark plug cap 1 securely onto the spark plug 2 so that it will not work itself loose when exposed to engine vibration NOTE Repeat the above procedures for the other spark plug Lower the fuel tank see page 81 LIFTING THE FUEL TANK CHECKING THE SIDE STAND Read page 61 MAINTENANCE and page 102 CHECKING THE SWITCHES carefully The side stand 1 has two positions folded up at rest Pos A down supporting the bike Pos B The side stand must be operated by the rider The stand 1 must rotate freely The spr
132. ve any traces of dirt from the spark plug base Fit the suitable spark plug tool supplied with the tool kit to the spark plug Fit the 13 mm open end spanner 4 to the hexagon of the spark plug tool 3 Unscrew and extract the spark plug Ensure that no dust or foreign matter fall into the cylinder use and maintenance RSV 1000 R RSV 1000 R FACTORY 95 Inspection and cleaning CAUTION This motorcycle uses spark plugs with platinum electrodes Do not clean with wire brushes and or abrasive compounds Clean with compressed air only Key central electrode 3 insulator 4 side electrode 5 Check electrode and insulating material for carbon deposits or corrosion Blow with an air line to remove any deposits if needed A spark plug must be changed when the insulator is cracked the electrodes show traces of corrosion or exceeding deposits the tip of the central electrode 3 is worn away and has achieved a radiused contour 6 0 6 0 7 mm 00001 CF T VA CAUTION Ensure that the replacement spark plug is the suitable length and thread A short thread will cause carbon to build up on the thread in the head When you fit a proper spark plug at a later time the engine will damage Use recommended spark plugs only see page 113 TECHNICAL DATA A spark plug of the wrong rating may shorten engine life and ca
133. ve assembly on refitting NOTE The next procedure is only required when the left 10 and or right 11 spacers have slipped out of place use and maintenance RSV 1000 RSV 1000 FACTORY Position the left spacer 10 and or the right spacer 11 into their seats with the larger diameter facing away from the vehicle CAUTION Before refitting the wheel make sure the brake calliper 13 carrier 12 is correctly in place The carrier slot should be on the matching peg 17 on the inside of the right swinging arm Be careful when locating the disk to the brake calliper Place the wheel between the two arms of the swinging arm and over the support 2 WARNING Do not place your fingers between chain and sprocket Push the wheel forward and wrap the drive chain 8 around the sprocket 9 Fit the right 6 and left 7 chain sliders correctly into their seats in the swinging arm Smear a light coat of grease over the total length of the wheel spindle 5 see page 117 LUBRICANT CHART WARNING Do not attempt to align the holes by putting your fingers inside or you will risk severe injury Pull back the wheel until the hub bore matches the swinging arm holes Rotate the carrier 12 complete with brake calliper 13 it will pivot around the locating pin 17 until matching the holes Push the wheel spindle 5 fully home from the right side 78 use and maintenan
134. winging arm Rider left footrest 8 Left side panel 14 9 Rider seat 15 0 Battery 16 1 Main fuse carrier 30A 17 Side stand 2 18 19 20 1 Left side fairing 2 Adjustable steering damper 3 Headlight left lamp 1 4 Front fairing 1 5 1 6 7 Gear shift lever Engine oil tank Engine oil level Left rear view mirror Passenger seat Glove tool Clutch fluid reservoir kit compartment lock Engine oil filter 13 Passenger left footrest 14 use and maintenance RSV 1000 R RSV 1000 R FACTORY 1 1 1 1 S RPN KEY 1 Rear shock absorber 7 Engine Control Unit 14 Front brake fluid reservoir 21 Rear brake lever 2 Passenger right footrest 8 Right side panel 15 Secondary fuse carrier 22 Rider right footrest snaps closed open 9 Fuel tank 15A 3 Tail light 10 Coolant expansion tank 16 Horn 4 Glove tool kit compartment Cap 17 Right side fairing 5 Passenger seat Glove tool 11 Fuel tank filler cap 18 Coolant expansion tank kit compartment cover 12 Air cleaner 19 Rear brake fluid reservoir 6 Passenger grab strap 13 Right rear view mirror 20 Rear brake master cylinder use and maintenance RSV 1000 R RSV 1000 FACTORY 15 ARRANGEMENT OF THE INSTRUMENTS CONTROLS KEY Clutch lever Ignition steering lock switch O 2 1 7 Light dimmer switch O D 2 8 Direction indicator
135. wsiness 6 use and maintenance RSV 1000 R RSV 1000 R FACTORY Most road accidents are caused by the drivers lack of experience NEVER lend the vehicle to beginners and in any case make sure that the driver has all the requirements for driving AAV D V V Rigorously observe all road signs and national and local road regulations Avoid abrupt movements that can be dangerous for yourself and other people for example proceeding on the back wheel speeding etc and give due consideration to the road surface visibility and other driving conditions ON Avoid obstacles that could damage the vehicle or make you lose control Avoid riding in the slipstream created by preceding vehicles in order to increase your speed WARNING Always drive with both hands handlebars and both feet on the footrests or on the rider s footboards in the correct driving posture Avoid standing up or stretching your limbs while driving use and maintenance RSV 1000 R RSV 1000 R FACTORY 7 p The driver should pay attention and avoid distractions caused by people things and movements never smoke eat drink read etc while driving MA as a Use only the vehicle s specific fuels and lubricants indicated in the LUBRICANT CHART regularly check oil fuel and coolant levels 8 use and maintenance RSV 1000 R RSV 1000 FACTORY If the vehicle has been involved in an acci
136. y The steering It is possible is locked It remove the is not key possible to The start the immobilizer engine system is The parking activated lights of after the key headlight is removed and tail light where are turned immobilizer on system is fitted use and maintenance RSV 1000 R RSV 1000 R FACTORY 29 UNLOCKING LOCKING THE PASSENGER SEAT Place the vehicle on the stand see page 60 PLACING THE VEHICLE ON THE STAND Insert the key 1 into the seat lock Release the passenger seat 2 from the grab strap 3 Turn the key 1 anticlockwise Raise the front end of the passenger seat 2 Withdraw the passenger seat 2 NOTE Before lowering and locking the seat 2 make sure that you have not left the key in the glove tool kit compartment To lock the seat 2 proceed as follows Slide the hooks 4 placed at the rear end of the passenger seat underneath the frame tube 5 of the rear subframe Push the passenger grab strap 3 forward and lower the front end of the seat Make sure to set the grab strap in the correct position Press down on the front end of the seat so that the lock becomes engaged WARNING Make sure the seat 2 is locked securely before riding NOTE The version is only approved in the single seater configuration for the G market The corresponding market version is not fitted with a passenger seat 30 use and maintenance

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