User Manual
Contents
1. Start your PC Insert SPT32 Installationdisk 1 into drive A or CD ROM into CD ROM drive and do as follows Press Start button Run Type in A setup or name of CD ROM drive setup Enter Follow the instructions in the setup program During the installation setup will ask for the Machine Adjustment disk Do not fit the disk into drive A just click OK If you do insert a disk you will overwrite the actual machine setting The SPT32 readme txt file in the SPT32 directory contains special instructions This informative text file must be read once the installation is complete GUNNAR 3001 User Manual Operating the GUNNAR 3001 Starting the SPT32 Software Follow the steps below to start the SPT32 Software l 2 w zl En L a Start the PC After starting Windows 95 or Windows 98 Switch on the GUNNAR 3001 by turning the Main switch Emergency stop Fig 02 Nr 02 right to get loose Click the Start button Then open Programs SPT32 Programgroup SPT32 Icon Operating instructions and register information for the SPT32 Software may be found in the SPT32 Help program This can be started from inside SPT32 by pressing the F1 key or for direct help Without SPT32 the help program can be started from within the SPT32 program group Switching off the system To switch off the system proceed as follows 1 Insert cardboard To instantly exit SPT32 press the Alt F4 keys or via the menu2. The 3001 should be connected to COMI if possible using the RS232 cable supplied and if necessary the RS232 9 pole gt 25 pole adapter also supplied The PC must have at least one free COM interface with a FIFO UART 16550 module Operating system Windows 95 98 Windows ME NT4 0 or Win2000TM PC min Pentium 200 RAM min 32Mb CD ROM min 4x Speed Screen resolution min 800 x 600 Pixels Pneumatic connection Environment A Cutting data GUNNAR 3001 User Manual min Line pressure 6 Bar 90psi max compressed air consumption 40L min Ambient temperature 10 35 C 50 95 F Relative humidity 30 70 The machine must be free of water contact Furthermore no explosive dust air or gas air mixture is allowed to reach the machine max cutting speed 1000 mm 40 Inch Second max cutable matboard thickness 3 5 mm 0 14 Inch min cutting radius 0 5 cm 0 2 Inch Technical Data e 13 Installation Supplied with machine Accessories 14 Installation Article User Manual Vacuum Manual Allen key 1 3 mm Allen key 2 mm Allen key 4 mm Allen key 5 mm 10 Blade holder 2 Underlay sheet 1 Set replacement Stops 200 Blade 20012 thin 3 m Exhausting Hose Data cable RS232 Link 3m 4 Covers for Legs 4 Rubber buffer for Legs Configuration disk 1 Installation CD Test mats The following accessories are available at extra cost Article Blades 0 62mm thick Blades 0 5 mm thick
3. First Installation of the SPT32 Software es sie Update SPT32 Obtrett Operating the GUNNAR 3001 17 Starting the SPT32 Software ansir ete ur Her re etr ed RH pe 17 Switching off the system ioo ee ete EENS 17 Ins rt cardboatdi inr ae 17 GUNNAR 3001 User Manual Contents e i Changing blade coni eil nai ul RR ERR dea Machine settings Reading in the basic settings Basic Settings Compressed air setting oes et ae leur Blade deptlisettihg reegelen RR rere rA K nste Servicing 20 Cleaning see Midd opea d General cleaning Cleaning and changing of the air filter RE ne Cleaning the table Anette e oe Bist E M Water trap vr seis sees ni Replacing Parts iorno i ete Ee eet Felt stopper a RR UOTE RES QUE IER p ERES Te deseris Bladehead Sliding part Pressure spring 45 blade head E s Pressure spring 90 blade head ii Repairs iet Rial lara Lease ila earn Error removal 23 Errors and Y moval oe PERI ai EIER EE Status lamp doesn t light Machine does not work green lamp is on Guarantee 24 Guarantee provisions sce doe er ettet e RAG landa 24 Registry dos MM 26 ii e Contents GUNNAR 3001 User Manual General information Introduction Safety advice GUNNAR 3001 User Manual The information contained in this Document corresponds to the latest developments at the time of publ
4. Underlay sheets cardboard for Vacuum Underlay sheets felt for Vacuum 120 x 90 47 x 35 Underlay sheets felt for Vacuum 175 x 112 5 68 8 x 44 Number 100086 300030 300155 20012 300140 11 01 9030 278272 300109 Number A 20011 A 20012 300030 301030 Further information is available from your GUNNAR dealer or from the Internet under www gunnar europe com GUNNAR 3001 User Manual Unpacking a SN Open the machine packaging and remove the box with accessories Check the delivery capacity Lift up the box from the palette Remove the 4 screws which fixes the machine legs onto the palette SW 13 Lift the 3001 directly to the mounting device The original packaging should be kept for the duration of the guarantee period Put up the machine In order to guarantee the best Quality make sure that the machine will be placed on an even and strong preferably concrete ground l 2 3 Clean the ground carefully Adjust the machine exactly so as you would like to work with it then Mark through the holes in the table feet Abb01 No 12 the exact position for the bracing screws Put down intended positions an anchor or dowels at all 4 for it Screw together the machine with the underground solidly Check now whether the machine has a strong stand and test with help of a level whether the machine is absolutely even put Installation of the machine gt D GUNNAR 3001 User Manual Connecting
5. Hz 230 V 13 Power consumption of the vacuumpump 4 8 A 13 Dual Phase installation North America 60 Hz 115 V 13 Power consumption of the vacuumpump 5 8 A 13 Technical Data e 11 A Three Phase installation Vacuum Electronic 60 Hz 200 240 V 400 480 V Power consumption of the vacuumpump 6 9 6 2A 3 4 3 1 A 50 Hz 190 230 V 380 460 V Power consumption of the vacuumpump 5 2 54 26 2 7A Please review the vacuum pump connection diagram delivered with the machine Power supply for electronic NB The power level must not fall short at any circumstances not even for short terms Power supply voltage 230V 13 115V 13 Capture also Connecting up the 3001 page 15 Vacuum installation 12 e Technical Data Environment Ambient temperature 10 35 C 50 95 F Relative humidity 30 70 Exhaust The exhausted air have to be lead out of the machine cabinet The maximum length of the exhaust hose 1 diameter is 1 5 m 5 feet If you like to enlarge the exhaust hose you have to increase the diameter of the exhaust hose to min 2 On this type a max length of 10 m 33 feet is allowed The exhaust hose has to be laid out as flat and straight as possible Please make sure there are no sharp inflections Please note As shorter and straighter the exhaust hose as better the vacuum suction GUNNAR 3001 User Manual PC connection settings
6. If the sliding part attains its minimum thickness of 4 4 mm at the base then it must be replaced as follows 1 Remove the blade head as described in M Chapter Blade head 2 Undo the screw located in the sliding part Fig 04 Nr 03 or Fig 05 Nr 07 3 Remove the sliding part and screw on the new one 4 Atthe 45 bladehead adjust the bit stop screw to 0 7mm Abb 04 5 Attach the blade head again NB Replacing the sliding part can alter the boarder and opening dimensions on the mount Check these dimensions and adjust them if necessary Pressure spring 45 blade head The pressure spring Fig 04 No 03 is a part subject to wear If it breaks then it must be replaced The procedure for replacing it is as follows 1 Remove the blade head as in LO Chapter Blade head 2 Pullout the broken spring and insert a new one Take care to ensure that the spring is located in the recess provided for it 3 Attach the blade head again as in LI Chapter Blade head Pressure spring 90 blade head The pressure spring is a part subject to wear If it breaks then it must be replaced The procedure for replacing it is as follows GUNNAR 3001 User Manual 1 Remove the blade head as in Ml Chapter Blade head 2 Loose the setscrew Fig 04 Nr 03 and pull out the sliding part axis Fig 04 Nr 03 3 Pull out the broken spring and insert a new one 4 Replace the setsrew so again that the sliding part axis itself can move in
7. cleaning the guides Please read the following chapter Cleaning and changing of the air filter 1 Air filter cover 2 Air filter i 3 Air filter box The Air filter should be cleaned approx all 100 running hours To clean the filter do like follows 20 e Servicing GUNNAR 3001 User Manual 1 Switch off the machine and pull out the main plug Remove the front side cover of the stand Open the clamps of the air filter cover on Remove the cover and take out the filter carefully Make sure that it is impossible that whether dust or other particles can be fallen into the vacuum pump NB Impurities in the suction pipe can lead to the destruction of the vacuum pump 5 Shake the impurities as good as possible out of the air filter Then blow out the filter from the inside to the outside with compressed air With a vacuum cleaner you can clean the air filter box Put the air filter centric back into the air filter box Fix the air filter cover with the clamps Ww lt di Replace the front side cover again 10 Connect the main plug Cleaning the table The table top can additionally be cleaned with a glass cleaning agent or detergent Do not use solvents Lubrication The bearing bushes that are used for the leadership of the cylinder shafts must be lubricated intermittently all 15 000 cuts Water trap The pneumatic water trap Fig 07 No 07 must be emptied at regular intervals If there is a
8. up the 3001 1 Connect the compressed air to the 98 mm connection sleeve see Fig 07 N0 04 The consumption and the necessary pressure are specified in the technical data NB Before working on the controller the main cable must first be unplugged in order to avoid electrical shocks Check the main voltage If the main voltage switch Fig 06 No 02 is not already set to the standard voltage for your country then you must change this now NB If the input voltage is incorrectly set this can destroy the controller Such damage is not covered by the guarantee Connect up the main voltage Fig 06 No 01 using the main cable article No 12 03 6510 which is supplied the plug required for your country must be affixed by a suitably qualified person Connect the datacable RS232 Art Nr 11 01 9030 Connect the plug X3 Abb 06 Nr 07 at the controller with the COM port at the PC prefer COMI Installation e 15 First Installation of the SPT32 Software na mn Row Start your PC Insert the SPT32 Installationdisk 1 into drive a or CD ROM into CD ROM drive and do the following Press Start button Run Type in A setup or name of CD ROM drive setup Enter Follow the instructions in the setup program The setup program will ask for Machine Adjustment Please insert this disk into floppy drive A Please configure Windows Chapter PC connection settings Update SPT32 Software 16 e Installation QI SI n Bo
9. GUNNAR 3001 User Manual By GUNNAR Weissenberger AG 04 2002 Weissenberger AG Staatsstrasse 119 CH 9445 Rebstein Tel 41 071 775 82 20 Fax 41 071 775 82 29 Internet www gunnar europe com Contents General information 1 Introduction riti alal tee Ue BE ea pte ite ale e eU dre 1 SALE E UE 1 Intended purpose ve ER en E n Tea ability eet Ae D P D ta ptoteCtiott EE Overview 3 Overall view of the 3001 Fig UU 3 Panel Big Hetto RO RESO DO REPRE RR BUE Z Head Free testen eet NOD b ail Bladehead 45 Fig 04 vo ne di Bladehead 90 Rtg eege geed ili ai I Controller Pe Op EE ballo UR cala Maintenance unit Fig 07 nee po oa 9 Technical Data 10 Space Requirements rural RED en Measure and Weight Electrical connection i Single Phase installation European ste 11 Dual Phase installation North America Three Phase installation Power supply for electronic Vacuum installation Environment Exhaust PC connection settings Pneumatic conrecti n 4 te ec ee Pe c annata Environment o se nee LEA Cutting data so alia ipi DE oO ER Een Installation 14 Supplied with machine cete ditt eta net ba 14 YAL BA E E RORE O ORTI FAI Unpacking Put up the machine Installation Of the machine eoe e E N EET ETA Connecting up the 3001
10. GUNNAR 3001 User Manual Overview Overall view of the 3001 Fig 01 1 Stand 7 Panel 2 Vacuumtable 8 Frame 3 Y Arm 9 Cablechain 4 Z Head 10 X Motor 5 Vacuum adjuster 11 Y Motor 6 Sidecovers 12 Table legs GUNNAR 3001 User Manual Overview e 3 Panel Fig 02 Article Number 1 Switchbox 300051 2 Emergency Stop 300091 3 Startbutton 300093 4 Status lamp 5 Vacuum adjuster 4 Oveview 8 GUNNAR 3001 User Manual Z Head Fig 03 Article Bladehead 90 Bladehead 45 Cylinder for 90 Cylinder for 45 Cylinder for dynamic Blade depth Dynamic Blade Depth regulation Z Index Sensor Cylinder pos Sensor S ana 9 M Boo One way restrictor Z Motor Connector Board Number 300043 300042 SMC_CQSB_20_25D SMC_CDQSB_20_25D SMC_CJPB10_15 300087 ZJ1 5 M8EB DPO X0409 SMC_D A93 SMC_AS1201F M5 04 VRDM366 50LHA 300116 GUNNAR 3001 User Manual Overview e 5 Bladehead 45 Fig 04 0 7mm Article 1 Knurled Screw 100058 2 Clamping part 300015 3 Sliding part 300011 4 Blade Holder 100086 5 Blade thick 20011 6 Blade Thin 20012 T Locking Screw Allen screw M5 x 16 8 Pressure spring Feder 44_2_3 6 e Overview GUNNAR 3001 User Manual Bladehead 90 Fig 5 Article Number 1 Knurled Screw 300023 2 Spring 300128 3 Clamping arm 300013 4 Clamping plate 300014 5 Sliding part 90 300012 6 Sliding part holder 90 300114 7 Locking s
11. crew Allen screw M5 x 16 8 Setscrew M3 x 4 9 Sliding part axis 300115 GUNNAR 3001 User Manual Overview e 7 Controller Fig 06 l Socket for current 7 X3 Comport PC RS232 2 Power supply selection switch 8 X2 Y axis 3 X7 Motor Z axis 9 X1 X axis 4 X6 Signals stand 5 X5 Z Head 6 X4 reserve 8 e Overview GUNNAR 3001 User Manual Maintenance unit Fig 07 Article 1 Maintenance unit compl Stopvalve Exhaust silencer Connector Hose Connection Pressure reduction SA n R a bh Water trap GUNNAR 3001 User Manual Number EAW2000 F01 EVHS2000 F02 AN103 01 KJL04 M5 Overview e 9 Technical Data Space Requirements The 3001 is operated from the front 1520 2070 XL PL Cal E e Gei n 8 S _j T LI Q 10 e Technical Data GUNNAR 3001 User Manual Measure and Weight Max Matboard size Dimensions L W H Weight GUNNAR 3001 M GUNNAR 3001 XL 1200 x 900 mm 1630 x 1120mm 47 25 x 35 5 64 25 x 44 00 1520 1465 1110 mm 1950 1685 1110 mm 59 75 x 57 75 x 43 75 76 75 66 25 43 75 168 Kg 210 Kg 369 6 Ibs 462 lbs Electrical connection GUNNAR 3001 User Manual The 3001 requires a flawless electrical installation with an earth connection GND before it can be connected Please review the electrical diagram below Power consumption without vacuum pump 230V 2A 115V 4A Single Phase installation European style Vacuum Electronic 50
12. dex A Accessoires 14 B Basic settings 18 Blade depth setting 19 blade holder 6 14 18 19 Bladehead 5 7 22 C Changing blade 18 Cleaning 20 21 Cleaning and changing of the airfilter 20 Cleaning the table 21 Compressed air setting 19 Connecting up the 3001 12 15 Controller 1 8 15 23 Cutting data 13 D Data protection 2 E Electrical connection 11 12 Environment 13 Error removal 23 Errors and removal 23 F Felt stopper 21 First Installation of the SPT32 Software 16 G General cleaning 20 Guarantee 1 15 24 Guarantee provisions 24 Insert cardboard 17 Installation 1 11 14 16 18 19 Installation of the machine 15 Intended purpose 2 Introduction 1 L Liability 2 Lubrication 21 GUNNAR 3001 User Manual Machine does not work green lamp is on 23 Machine settings 18 Maintenance unit 9 Measure and Weight 11 O Operating the GUNNAR 3001 17 Overall view of the 3001 3 P Panel 3 4 PC connection settings 13 16 Pneumatic connection 13 Pressure spring 45 blade head 22 Pressure spring 90 blade head 22 Put up the machine 15 R Reading in the basic settings 18 Repairs 23 24 Replacing parts 21 23 S Safety advice 1 Servicing 1 20 Sliding part 6 7 22 23 Space Requirements 10 Starting the SPT32 Software 17 Status lamp doesn t light 23 Supplied with machine 14 Switching off the system 17 T The max cardboard thickness 18 Throttle setting 19 U U
13. ication Printing errors and mistakes cannot be excluded We reserve the right to make design modifications or to depart from the designs shown Please read the following safety advice before installing operating servicing or repairing the machine e The installation servicing and repair of the machine should be carried out solely by a GUNNAR trained service engineer e Care should be taken to observe the technical data for the machine and in particular the ambient conditions e The machine should be operated by trained personnel Your GUNNAR distributor will provide training Any unauthorized modification or opening of the controller will automatically render the product guarantee and the safety guarantee invalid e Contact your GUNNAR representative prior to installing accessories e For Security the machine can be served exclusively by one person General information e 1 Intended purpose Liability Data protection 2 e General information The 3001 has been designed exclusively for cutting cardboard for mounts Weissenberger AG will not assume any product liability in the event of incorrect handling or use of the Software the machine or machine components Weissenberger AG is additionally not responsible for any loss of data We recommend that data be backed up on a regular basis Weissenberger AG holds all the rights Neither the machine data nor any of the Software may be made available to third parties
14. npacking 15 Update SPT32 Software 16 W Water trap 9 21 Z Z Head 5 8 Guarantee e 25 Registry Form GUNNAR 3001 Machine No Controller No Company name Contact person Street City Zip Code Country Fax no Email Address Key number You will get this number during the first start of SPT32 Please Mail or Fax this form to Weissenberger AG GUNNAR Staatsstrasse 119 CH 9445 Rebstein SWITZERLAND Fax 41 71 775 82 29 26 e Guarantee GUNNAR 3001 User Manual
15. ny liquid in the transparent container pull on the plastic nozzle at the bottom of the container Make sure that the compressed air system is under pressure NB Not emptying the water trap can lead to corrosion in the pneumatic system and could potentially cause damage Replacing parts NB All cleaning and maintenance work must be conducted with the machine switched off and the main plug pulled out Felt stopper If the felt stopper are worn out do the following to change them 1 Remove the old felt stopper GUNNAR 3001 User Manual Servicing e 21 22 e Servicing 2 Clean the table with pure gas ATTENTION Never use solvent This can damage the lacquer of the table 3 Plug in the machine and start SPT32 4 Put an absolute rectangular cardboard onto the marks on the table 5 Press the F3 key to start the vacuum 6 Glue the new felt stopper exactly onto the edges of the cardboard NB With the replacement of the felt stopper the border size can move Please check and do a new adjustment if necessary Bladehead 1 Shut the Machine off 2 Turn the blade head and Undo the locking screw with the 4 mm hexagon socket screw key Fig 04 Nr 07 or Fig 05 Nr 07 3 Pull the blade head down and insert the new one 4 Tighten the locking screw again NB Replacing the blade head can alter the boarder and opening dimensions on the mount Check these dimensions and adjust them if necessary Sliding part
16. ongue Fig 09 No 01 on the blade holder to pull the blade out of the blade holder and insert a new one Make sure that the blade holder will be pushed down when you insert the blade then tighten the clamping screw solidly Machine settings Reading in the basic settings The Software settings are supplied with the GUNNAR 3001 on a diskette labeled Configuration Instructions for reading in the data may be found in 3 Chapter Installation of SPT32 Software 18 Operating the GUNNAR 3001 GUNNAR 3001 User Manual GUNNAR 3001 User Manual Basic settings Instructions for implementing the basic settings are given in the Help program See 3 Chapter Start SPT32 Software Compressed air setting The compressed air setting for the blade head can be adjusted via the pressure reduction Fig 07 Nr 06 The basic setting is 3 5 bars If excessively pronounced pressure marks are left on the cardboard during cutting it is possible to reduce the blade head pressure to approximately 2 5 bars If the blade does not fully cut through thick hard cardboard at the start of a cut the pressure can be increased to a maximum of 5 bars Blade depth setting The blade depth must be set so that the backing material is cut into by 0 3 up to 0 5 mm To adjust the blade depth follow these instructions 1 Make sure that the initial blade depth is not set too deep turn set screw on holder in for a more shallow cut for the first cut This will a
17. the pretended lifting 5 Attach the blade head again as in U Chapter Blade head Repairs Most repairs can be performed by the customer simply by replacing parts If a service or a major repair is necessary then this must be performed by a specialist Contact your authorized GUNNAR dealer Error removal Errors and removal Status lamp doesn t light If the status lamp Abb 04 Nr 03 does not light do the following Check the power supply at the plug and the controller O Is the main switch on O Isthe emergency stop off Machine does not work green lamp is on Check the connection of the datacable from PC to machine 0 Switch off the machine and close SPT32 again Switch on machine and wait until the controller has booted Beeping noise then start SPT32 again GUNNAR 3001 User Manual Error removal e 23 Guarantee Guarantee provisions 24 e Guarantee The guarantee on the GUNNAR RAPIDO runs for one year as of the date of delivery or for a maximum of 300 000 mount cuts holes The guarantee covers defects due to material faults or production errors Damage due to negligent and incorrect handling is not covered by the guarantee Normal wear is similarly excluded from the guarantee assessment by us Kindly observe our general terms and conditions in this respect Within the guarantee period repairs will be carried out at our expense following prior agreement with us GUNNAR 3001 User Manual In
18. void damaging the table top 2 Cutarectangle 3 Check the depth of the cut in the underlay sheet 2 Ifthe cut is too deep use the 1 3 mm hexagon socket screw key supplied in your installation kit to adjust the blade holder Turn the screw on holder in clockwise for a more shallow cut If the cut is not deep enough then unscrew the screw anti clockwise One turn is a app 0 4 mm 0 015 Inch dept 4 Repeat steps 2 to 4 until the cut is some 0 3 to 0 5mm deep 5 t is customary to set up different blade holder for various cardboard thickness you may be cutting Throttle setting In the case of circles and other shapes where the blade cannot be inserted in a corner but only in a curve use is made of the throttle This ensures that the blade is inserted more slowly and does not leave any insertion marks on the mount Further information on this setting may be found in W SPT32 Help Chapter Throttle Operating the GUNNAR 3001 e 19 Servicing Cleaning switched off and the main plug pulled out Just dry cleaning is allowed on NB All cleaning and maintenance work must be conducte with the machine A the machine General cleaning Cleaning the GUNNAR 3001 is an essential part of servicing The cleaner it is kept the longer its service life will be The GUNNAR 3001 should always be kept dust free and free from bits of cardboard and fibers This is best done by sucking up the dust Dust should only be blown out when
19. with End SPT32 Help Chapter Switching off Switch off your GUNNAR 3001 by pressing the Main switch Emergency stop Fig 02 Nr 02 Now close down WIN95 or WIN98 Switch off the PC Newer PCs may switch off automatically or be left on If the RAPIDO is not to be used for a considerable period of time then the compressed air should similarly be switched off and machine covered To cut a cardboard you have to use underlay sheets The most suitable underlay sheets you can order at your GUNNAR dealer GUNNAR 3001 User Manual Operating the GUNNAR 3001 e 17 NB Only porous underlay sheets are suitable Only these make vacuum possible to suck in the to be cut material The cardboard to be cut cannot be to strongly waved otherwise the vacuum is not able to hold the cardboard If the vacuum does not suck the cardboard completely do as follows 1 Pressthe F3 key to start the vacuum 2 Smooth the cardboard with the flat hand 3 Ifthe cardboard will be sucked completely now you can start the cut with Ctrl F9 The max cardboard thickness that can be cut is 3 5 mm 0 14 Changing blade When SPT32 is running press the Ctrl F5 keys to have the blade heads moved into the change blade position making the clamping screw Fig 04 Nr 01 and Fig 05 Nr 01 accessible Turn the clamping screw anti clockwise to release the blade The blade can now be pulled out with the blade holder Fig 04 No 02 Press on the t
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