Microwave Smart Switch Series
Contents
1. Blocked Chute Mount Microwave under pulley or out of main system flow A a v ct et e Ma Wi OPO Cement Plants Solid Level Cyclone Bin High low Level Sender Receiver Remote Microwave System Remote Amplifier Enclosure 111 5 mm 4 4 78 mm 3 1 192 5 mm 7 6 174 mm 6 9 30 7 mm 1 2 7 5 mm 0 3 131 5 mm 5 2 107 mm 4 2 167 5 mm 6 6 190 mm 7 5 190 mm 7 5 182 5 mm 7 2 Remote Sender Receiver Smart Integral Microwave System Standard Sender Receiver High Power Sender Standard Sender Receiver High Power Sender Receiver or SRS Receiver Receiver or SRS Receiver AE 285 mm 3 3 _ UU UI MS 90 mm 3 5 12 mm 0 5 10 mm 0 4 _985 mm 3 3 30 mm 2 90 mm 3 5 CH wo Dr 2 mm 0 078 A D 129 5 mm 5 1 135 5 mm 5 3 129 5 mm 5 1 d 135 5 mm 5 3 La G88 mm 3 5 160 mm 6 3 Let a G88 mm 3 5 160 mm 6 3 gt _2165 mm 65 _2165 mm 6 5 _ 277 mm 12. PTFE Windows amp Weldment each B 24 VDC 9 OI x 4 5 Fire brick each U Universal 90 260VAC 10 6 x 4 ceramic brick each X No power supply for E Selection 11 Shock insulation mounts pack of 4 Network Type 12 Adjustable mounting UHMW windows each G2 GSM Frequency 850 1900 MHz 19200 13 Adjustable mounting PTFE windows each Baud for USA Canada Argentina Chile 14 Remote wave guide Assembly G4 GSM Frequency 900 1800 MHz 19200 15 Mounting Flange pipe Baud for Australia Europe Brazil 16 3 Ceramic window amp weldment each H Phone Line 17 4 Ceramic window amp 4 weldment each a Ethernet 18 4 Microwave Weldment only each 19 3 Stainless steel Weldment only for UHMW each HL R U Gi 20 4 UHMW Windows only each 21 3 UHMW Windows only each 22 4 Stainless steel Weldment only for UHMW each Gladiator Microwave Series Specifications E Operating Voltage e Smart 7 30Vdc Remote 12 30Vdc residual ripple no greater than 100mV e Smart 80 260Vac Remote 90 260Vac 50 60Hz Power Consumption e lt 0 8W 24Vdc e lt 5VA 240Vac e lt 3VA 115Vac Communications e GosHawk Modbus e Remote version also with HART Profibus DP and DeviceNet options e Multidrop mode can address 1 250 units over 4 wires Relay Output 1 SMART 2 Remote e Form C SPDT contacts rated 5A at 240Vac resistive e Remote fail safe test facility for one relay Operating Temperature e Remote electronics 40 C
3. 40 F to 80 C 176 F e Smart Units 30 C 20 F to 65 C 150 F e Remote Sensors 30 C 20 F to 65 C 150 F For higher temperature applications remote mounting with refractory windows is necessary Power Density e Rated from emitter to receiver at approximately 20UW cm e Complies with FCC Title Rules Part 15 Beam Blockage e Caution sign posting not required Transmitted Signal e Frequency 10 525GHz e Average Power Density 20UW cm typical e Linearly Polarised Field e Beam angle 3db approximately 30 10GHZz Fail Safe e Selectable presence or absence of material e High level fail safe relay is activated when material is present e Low level fail safe relay is activated when no material is present Range e Maximum range under ideal conditions 200m 656ft e Minimum range under ideal conditions 10cm 4 inches Note Minimum ranges are dependent on application conductivity Additional product warranty and application guarantees upon request Contact SE Represented by Hawk Measurement Systems Head Office 15 17 Maurice Court Nunawading VIC 3131 Australia USA Phone 61 3 9873 4750 Fax 61 3 9873 4538 info hawk com au 7 River Street For more information and global representatives www hawkmeasure com Hawk Measurement Middleton MA 01949 Sender Receiver to Amplifier Separation e Up to 500m 1640ft using specified extension cable Alternate cable type between Am
4. B 24Vdc standard 7 30 Vdc C 48Vdc U Universal power supply 80 260 VAC input and 7 30Vdc Frequency 1 10 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector Transducer Housing Material 1 Aluminium Mild Steel Standard 2 Full stainless steel GMS or GMSR 3 Full stainless steel GMSH GMSRH or GMSRS Output Option X Not required for GMS or GMSH S Switch 1 output relay with Modbus Z Special request Approval Standard X Standard CE approved A20 ATEX Dust Grp II Cat 1 D T85C IP67 pending A21 ATEX Dust Grp II Cat 2 D T85C IP67 pending A22 ATEX Dust Grp II Cat 3 D T85C IP67 pending GMSR B 1 0 1 S X Accessories CA GMR Pre cut cable for remote sender or receiver GMSEQ Gladiator Microwave Sequencer 10 10m cable each Power Supply 20 20m cable each B 24Vdc standard 12 30 Vdc 30 30m cable each C 48Vdc 50 50m cable each U Universal power supply 90 260 VAC input and 12 30Vdc 100 100m cable each CA GMR 10 MA Mounting Accessory Type HawkLink GSM CDMA 0 3 Weldment each l 1 2 Glass window each HL Hawk Link 3 3 UHMW Windows amp Weldment each Type 4 4 UHMW Windows amp Weldment each E Circuit Board only for installing in to Remote c w antenna 2 5 6 UHMW Windows amp Weldment each R Remote stand alone system mounted in a Remote Enclosure 6 3 PTFE Windows amp Weldment each c w antenna 7 4 PTFE Windows amp Weldment each Power Supply 8 6
5. DEKORON IED183AA004 350m 1150 ft 4 pairs 3 conductors not used l Blue Green Black 2 Note AC power terminals may only be used when universal AC power supply option has been selected see part numbers AC terminals Pair 3 Brown Brown White 3 have no function in products without universal AC power option White not used Black 3 not used Pair 4 not used 5 Gladiator Microwave Series Smart Integral System Connection Smart Integral Receiver Green Power Signal strength alignment indicator LED Blue Calibration Error LED Red Relay Status LED Remove Plug In terminal block for easier wiring Smart Integral Sender Green Power ON LED Red Transmitter enabled LED kk If only one cable is used for both power and output signal then the second entry port must be plugged or blinded Every Smart receiver is supplied with two M20 glands or 3 4 NPT adaptors mounted on the unit and one blind plug loose RECEIVER TERMINAL LAYOUT The AC earth ground cable must be connected to the ground screw inside the housing when using AC power Hole for securing of optional identification tag M4 grounding screw 2222822222 pes es 67 8 8 10 Ground the housing to vessel if vessel is metallic Ground the housing to plant ground if vessel is non metallic SENDER TERMINAL LAYOUT RELA
6. monitored calibrated remotely or PLC DCS with e Alarm status diagnostics can be monitored MODBUS RTU Port e Support from factory engineering for customer application problems GosHawk Software for inventory monitoring on PC Limited Modbus query rate for Switches only Gladiator Microwave Series Remote System Connection Remote Receiver Remote Sender Green Power ON LED TERMINAL LAYOUT TERMINAL LAYOUT Red Transmitter enabled LED S ch SE a 6 ERC Terminals 1 2 3 9 10 not used Terminals 1 2 3 5 6 9 10 not used Green Power Signal strength Remove Plug In terminal block for easier wiring Signal strength alignment test point for volt meter connection Hole for securing of optional identification tag M4 grounding screw GLADIATOR MICROWAVE REMOTE AMPLIFIER D TE EE Sne SI Ground the housing to vessel if vessel is metallic Ground the housing to plant ground if vessel is non metallic 24VDC 80 265 VAC Relay 1 Output Relay Relay 2 FailSafe Relay Alternate cable type between Amplifier and Sensors 6 or 8 conductor 5 used shielded twisted pair instrument cable Conductor size dependent on cable length BELDEN 3120A DEKORON or equivalent Max BELDEN 3120A 500m 1640 ft 3 pairs 1 conductor not used Alternate Cable Colour Equivalents Pair1 Red Red White 1 Black Black Black 1 Max
7. relay 1 failsafe relay P Profibus DP 1 level relay 1 failsafe relay Special Request Remote Sender Receiver GMSB Gladiator Microwave Sender GMSHB Gladiator Microwave Sender High Power GMRR Gladiator Microwave Remote Receiver GMRRH Gladiator Microwave Remote Receiver High Power GMRRS Gladiator Microwave Remote Receiver with Signal Recognition Stability Frequency 1 10 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector Transducer Housing Material 1 Aluminium Mild Steel Standard 2 Full stainless steel GMSB or GMRR 3 Full stainless steel GMSHB GMRRH or GMRRS Output Option X Not required Outputs generated from GSA amplifier Approval Standard A Standard CE approved A1 ATEX Encapsulated Grp IlI Cat 2 GD Eex m II IP68 pending A20 ATEX Dust Grp II Cat 1 D T85C IP67 pending A21 ATEX Dust Grp Il Cat 2 D T85C IP67 pending A22 ATEX Dust Grp II Cat 3 D T85C IP67 pending GMSB 1 0 1 X X Connection cable is not included Please see cabling Accessories section Gladiator Microwave Series Part Numbering Smart Integral Version GMS Gladiator Microwave Sender GMSH Gladiator Microwave Sender High Power GMSR Gladiator Microwave Smart Integral Receiver GMSRH Gladiator Microwave Smart Integral Receiver High Power GMSRS Gladiator Microwave Smart Integral Receiver with Signal Recognition Stability Power Supply
8. 0 9 e 277 mm 10 9 22x8 mm Holes THRU 160 mm 6 3 135 mm 5 3 High Power Sender Standard Sender Receiver or SRS Flange Receiver Flange Alignment marks 160 mm 6 3 4x10 mm holes 165 mm 6 3 T A 277 mm 10 9 088 5 mm 3 5 Gladiator Microwave Series Communication Network Overview Multidrop Connections Gladiator Admittance Switch Gladiator Admittance Switch Gladiator Admittance ig Gladiator Admittance Switch Switch Sultan Acoustic Sultan Acoustic Wave Transmitter Wave Transmitter Slurries Floatation Cells Switch Ui Silo bin levels coal plastic powder woodchip sawdust cement clinker iron ore lime etc Gladiator 7 s aa Sultan Smart Transducer Farm Tanks Grain Terminals Orca Sonar Interface oe ae Sultan Acoustic Wave Switch Switch IT EE Blocked Chute Detection Orca Sonar Interface GSM Network Clarifier or CDMA Network ul Ui be wl SE s mm ZS Sultan Master Slave Positioning System Sultan err H Reclaimers GSM or CDMA Network e Typically up to 31 transmitters or switches per string e Maximum 250 transmitters or switches e Using GSM CDMA network transmitters and switches can be Laptop or PC Communications
9. 4 UHMW Windowed Weldments mounting bracket welded to vessel wall UHMW or Teflon Window Metal Bin Chute Walls Receiver Sender Housing can be rotated within 200 after the mounting thread is tightened to allow cable entries to face downwards or allow optimal cable clearance Fabricated Brackets Gladiator Microwave Series 8 GSM CDMA Communication HawkLink GSM CDMA communication device allows any authorized computer with a standard modem and GosHawk software to dial in and calibrate test or check on the perform ance of the connected Hawk product The HawkLink device can be wired to the standard communication terminals of the Hawk products Remote technical support and complete commissioning of equipment in applications via our GSM CDMA module allows monitoring and adjustments of settings no matter what corner of the world P D a A Be d j a E Diagnostics Switch and Switch Raw D ata 174 511 if d lech ES 9 Gladiator Microwave Series Part Numbering Remote Version Remote Amplifier GSA Remote Gladiator System Amplifier Housing S Standard polycarbonate electronics housing Power Supply B 24 Vdc standard 12 30Vdc C 48 VDC U Universal AC power supply 90 260 VAC input and 12 30Vdc Output Options S Switch 1 level relay 1 failsafe relay with Modbus HART Isolated 1 level relay 1 failsafe relay D Devicenet 1 level
10. A higher level of performance Data Sheet SLADIAIOR Microwave Smart Switch Series Beam blockage detection Principle of Operation A beam of microwave energy passes from a sender to a sepa rate receiver in bursts approximately 200 times per second If the path between the sender and receiver is blocked by any object or material which absorbs or reflects microwave energy then the receiver will not be able to detect the signal The presence or absence of the signal at the receiver is used to switch a relay for indication or control purposes Typical Uses Blocked chute detection Stacker reclaimer protection Shiploader protection Nucleonic switch replacement Hi level alarm Low level alarm Truck machine detection Function Detection of objects or material between two points Can be used for blockage detection barrier detection machine detec tion or protection and point level detection Primary Areas of Applications Asphalt Paint Brewing Paper Cement Pharmaceutical Chemical Plastics Dairy Power Generation Edible oil Refine Fertilizer Semiconductor Food amp Beverage Sugar Glass Textile Mining amp Metals Water amp Wastewater Oil amp Gas Packaging Typical Applications Machine Protection i Coal Fired Power Station Bulk Material Handling High Low blocked chute detection For dual receiver wiring see user manual
11. Y COMMS DC IN AC IN DCH AC IN QOAOOWOOOOO QOOOOPOO GOO Os 0 9 Dit 2 S Is 5 a sdls lw ol ola EHNEN EECH RS 485 12 30VDC_80 265VAC 12 30VDC 80 265VAC Terminals 1 2 3 4 5 6 not used Note AC power terminals may only be used when universal AC power supply option has been selected see part numbers AC terminals have no function in products without universal AC power option Gladiator Microwave Series Cross Talk Prevention Sequencing two remote systems To prevent possible interference between two remote beam blockage detection systems mounted in close proximity one system must be selected as a Master and the other as a Slave The Operation Mode selection can be found in the advanced menu of the remote amplifier for each system Operation Mode has 3 selections 1 Remote normal unsequenced single system operation 2 Master controlling system in a sequenced group of two units 3 Slave controlled system in a sequenced group of two units Receiver 1 Sender 1 MASTER GLADIATOR MICROWAVE REMOTE AMPLIFIER MASTER RELAY 1 RELAY 2 MASTER OUT EE W lt ce 80 265 VAC CURRENT BLACK BLUE WHITE Software selected Additional wiring must be installed between the two amplifi ers as Shown below A connection must be made between the Master Out terminal of the amplifier selected to operate as
12. plifier and Sensors e 6 or 8 conductor 5 used shielded twisted pair instrument cable Conductor size dependent on cable length BELDEN 3120A DEKORON or equivalent Max BELDEN 3120A 500m 1640 ft 3 pairs 1 conductor not used Max DEKORON IED183AA004 350m 1150 ft 4 pairs 3 conductors not used Maximum Operating Pressure e 2 BAR Display Remote version only e 2 line x 12 character alphanumeric LCD e Backlight standard Memory Remote e Non Volatile No backup battery required e gt 10 years data retention Enclosure Sealing e Smart Sensors IP67 e Remote Electronics IP65 Nema 4x e Remote Sensors IP67 Cable Entries Remote Sensors e 1 x M20 Gland 3 4 NPTF threaded adaptor Remote Amplifier e 4 x 20mm 0 8 1 x 16mm 0 6 Knock outs Smart Integral Units e 2 x M20 Glands 3 4 NPTF threaded adaptors Mounting e 3 male NPT thread or four 10mm 0 4 holes in flange on standard units or 6 ANSI flange on high power SRS units e 3 weldments for standard mounting on vessel wall e Flange for mounting separate from vessel wall isolation shock mounts are available e 4 or 6 Weldments with PTFE teflon or UHMW windows e Ceramic window assemblies e Firebrick window assemblies available on custom basis e 2 NPT sight glass window e Waveguides custom assemblies available for high temperature and limited access applications Remote Test Input Press to test used to check fo
13. r malfunction of unit from remote position PLC SCADA etc Technical data subject to change without notice Phone 1 888 HAWKLEVEL 1 888 429 5538 Phone 1 978 304 3000 Fax 1 978 304 1462 info hawkmeasure com Rev 1 1 December 2008 All company or product names are registered trademarks or trademarks of their respective owners
14. the Master and Slave In terminal of the unit selected to oper ate as the Slave The cable shield and or a second connection must link the DC IN terminals of the two units Smart integral systems are not intended to be sequenced If systems are to be installed in close proximity to one an other remote types should be used to allow sequencing Sequencing of more than 2 systems near one another must be done using a GMSEQ sequencing unit connected to all systems as described in the manual Receiver 2 Sender 2 SLAVE GLADIATOR MICROWAVE REMOTE AMPLIFIER SLAVE RELAY 1 RELAY 2 MASTER OUT CURRENT Til anne BLACK BLUE WHITE BROWN n N T Gladiator Microwave Series Mounting Examples Correct Mounting Angle Align Sender and Receiver Rotate so that Visual Alignment Guide is in the same position Correct Elevation l on both sender and receiver Maximum Signal Strength to Receiver is indicated by maximum brightness of Green LED on Receiver Sending Unit Receiving Unit Microwave Beam HHH Incorrect Elevation at y a p Sending Unit ser Receiving Unit we Blocked Chute Mounting Installation with Adjustable Mounting MAIN PRODUCT FLOW Product Flow Receiving Unit Hooper Feeder Position blocked chute detectors to one side of main product flow X 30 Maximum Receiving Unit Sending Unit Isolation Mount Adjustable microwave
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