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Ultraflex Steering & Controls

1. Part No Description 83954 X57 Round Adaptor Flange 83949 X64 Square Adaptor Flange e X57 and X64 both suit the 83925 83928 83933 and 83939 hydraulic helm pumps e Used for recessing helm into dash or dress flange www samallen com au Hydraulic Cylinder Spares Ultraflex Suzuki Kit Part No Description 83919 Suzuki Kit 98 2008 Suits 83918 1 e Suzuki engines built from 1998 to 2008 installing UC81 OBF 1 UC94 OBF 1 UC128 OBF 1 UC128 1 SVS cylinder require this optional kit Ultraflex e UC94 OBF Cylinder Spares Part No Description 84204 Starboard End Cap suits UC94 OBF Cylinder 84205 Port Cap suits UC94 OBF Cylinder 84206 Rod Seal suits UC94 OBF Cylinder 84125 Seal Kit suits UC94 OBF Cylinder 84205 84206 84204 84127 Stainless Steel Tab Washer suits UC94 OBF Cylinder FAS C Ke Ultraflex UC128 UC94 OBF Cylinder Spares Part No Description 84132 Spacer Kit suits UC128 UC94 OBF Cylinder 84133 Bull Horn Mounting Bracket suits UC128 UC94 OBF Cylinder Part No Description 84130 Rod seal suits UC128 OBF Cylinder 84129 Seal Kit suits UC128 OBF Cylinder Steering amp Controls 84128 Stainless Steel Tab Washer suits UC128 OBF Cylinder Part No Description 84122 LA1 Link Arm for UC128 OBF 1 Cylinder 84123 LA2 Link Arm for UC128 OBF 2 Cylinder 84124 LA3 Link Arm for UC128 OBF 3 Cylinder e Warning LAT LA2 and L
2. 84108 Remote Filler Kit not included Optional but recommended extra 84028T 84033T 84039T with 84027 Tilt Mechanism Dimensions in mm X70 has a tilt range of 48 and five locking positions www samallen com au L i et D D z oa Ko CH O et em o d Steering System Power Assisted MasterDrive System Introduction Ultraflex MasterDrive Power Assisted Outboard Steering System Effortless steering for the most demanding applications For the ultimate in steering performance look no further then the MasterDrive power assisted outboard steering system which delivers fingertip control regardless of speed or torque conditions With installation similar to conventional manual hydraulic system the MasterDrive eliminates torque at the steering wheel yet the system maintains functional manual hydraulic steering override in the event of a loss of power MasterDrive System Features e Three different selectable levels of power give the boater the desired feeling on the wheel Patented vita LT AAFLER i zc eg e Automatically reverts to manual mode in case of power loss e High efficiency low Amp draw e Immediate control in any sea conditions through the system always running e Equipped with safety switch ON OFF Smart Button e Can be used on dual station installations e Suitable for use with autopilot
3. O D nn EC e Lu J ee ee eo A 2 Ultraflex Steering amp Controls Contents Introduction Steering Wheels Steering Wheels Non magnetic Stainless Steel Wheels Stainless Steel Steering Wheels Steering Wheel Spares amp Accessories Mechanical Steering System Selection Guide Mechanical Steering System Mechanical Steering Kits Mechanical Steering Helms 415 416 417 418 419 420 421 422 423 424 425 425 426 427 429 Mechanical Steering Cable ES Selection Guide Mechanical Steering Cables Steering Cables Mechanical Steering Geet amp dees oe Hydraulic Steering Systems 430 431 431 432 434 435 Hydraulic Steering Introduction amp Cross Reference 435 Hydraulic Steering Kits Hydraulic Hoses Nylon amp High Flex Hoses Ultraflex Hoses Kits Silver Steer Hoses Kits Hydraulic Outboard Cylinders Front Mount Cylinders SilverSteer Front Mount Cylinders Side Mount Cylinders Tie Bars Tie Bars Hydraulic ibana Cylinders Inboard Cylinders Hydraulic Helm Pumps UP20 Helm Pumps Front Mount Tilt Mount Rear Mount SilverSteer Front Mount SilverSteer Tilt Mount 436 441 442 442 443 444 445 445 447 448 449 450 451 452 452 453 454 454 458 459 459 460 461 462 463 464 Steering System Power Assisted 465 MasterDrive System Introduction
4. O1 UO0Z 9 SUILI99 S Ultraflex Hoses Kits Ultraflex OB Hydraulic High Flex Hose Kits Part No Description 84140 OB 4m 13 2ft Hose Kit Pair 84145 OB 4 5m 14 8ft Hose Kit Pair 84146 OB 5m 16 4ft Hose Kit Pair 84147 OB 5 5m 18ft Hose Kit Pair 84160 OB 6m 19 7ft Hose Kit Pair 84165 OB 6 5m 21 3ft Hose Kit Pair 84170 OB 7m 22 9ft Hose Kit Pair 84175 OB 7 5m 24 6ft Hose Kit Pair 84180 OB 8m 26 3ft Hose Kit Pair e Two 5 16 I D hose kits with pre crimped brass fittings on both ends e Recommended for use with all Ultraflex standard helms with 1000 psi 70 Bar relief valves e Highly flexible high flow hose e Available lengths from 4m to 8m in 0 5m increments Ultraflex OB R5 Hose Kits for Single Station Installation Part No Description 84240 OB R5 3m 9 8ft Hose Kit Pair 84242 OB R5 4m 13 2ft Hose Kit Pair 84244 OB R5 5m 16 4ft Hose Kit Pair 84245 OB R5 5 5m 18ft Hose Kit Pair 84246 OB R5 6m 19 7ft Hose Kit Pair 84247 OB R5 6 5m 21 3ft Hose Kit Pair 84248 OB R5 7m 22 9ft Hose Kit Pair e Two 5 16 LD hose kits with pre crimped brass fittings both ends with R5 bulkhead fittings at one end e Recommended for use with all Ultraflex standard helms with 1000 psi 70 Bar relief valves e Highly flexible high flow hose e Available lengths from 3m to 7m Ultraflex Dual Engine Dual Cylinder Connection Kits Part No Description 84259 OB 2C 0 7m 2
5. 465 Single amp Dual Cylinder Application 466 MasterDrive System ee 467 468 Hydraulic Steering Accessories 469 Hose Fittings l 469 470 Hydraulic Accessories 471 Hydraulic Cylinder Spares 472 Engine Controls 473 Side Mount Engine Controls 473 474 Top Mount Engine Controls 475 476 Two Lever Single Function per Lever Engine Controls 477 Single amp Two Lever Single Function per Lever Engine Controls 478 Engine Electronic Control Systems 479 Power A Mark Il Engine Controls 480 System Control Units amp Main System Cables 481 Main System Cables e we whee Spare Parts Network FAE D E Throttle Unit Charts ok amp 483 E Throttle Charts amp Trolling Ir Systems Components gt a s v 484 Trolling Valve Systems Order Guide 485 486 Engine Control Cables 487 Engine Control Cables 487 490 Engine Controls 491 Spares amp Accessories 491 494 www samallen com au 01 U0Z 9 SUILI99S Introduction G use Ultraflex Group has over 70 years experience in manufacturing the highest quality and most innovative steering and control systems Based in Italy and distributed worldwide Ultraflex has a reputation as an industry leader e Their quality management system involves all the company resources amp processes starting from the design in order to assure product qual
6. e Single Function Engine Controls Two lever single function per lever engine control each lever operates separately either the throttle or the shift e Made of nylon fibreglass with anodized aluminium levers 8 e Left or right side mount installation For use with engine control cables C5 and MACH 5 engine control cables require no connection kit Universal C33 C8 and MACH Zero cable require K25 83865 8 connection kit C14 and MACH 14 cables require K23 connection kit www samallen com au Single amp Two Lever Single Function per Lever Engine Controls Stainless Steel Two Lever Top Mount Control Single Function Part No Description Stainless Steel Two Lever Single Function 83649 Engine Controls e Single Function Engine Controls Two lever single function per lever engine control each lever operates separately either the throttle or the shift e Suitable for use with outboard inboard or I O power plants e 316G Stainless Steel engine controls cast control arms and housing for a longer life For use with engine control cables Universal C33 C8 and MACH Zero engine control cables Geste lt 108mm lt 137mm gt Top Mount Single amp Two Lever Controls Single Function Part No Description 83840 Single Lever Top Mount Control Red Lever Throttle 83842 Single Lever Top Mount Control Black Lever Shift 83844 Two Lever T
7. 83845K D ad Part No Description 83845K Spare Installation Kit suits 83845 83847K Spare Installation Kit suits 83847 83850K Spare Installation Kit suits 83850 83652 Spare Installation Kit suits 83650 83847K MW pan HE 83850K 7 www samallen com au g Spares amp Accessories Part No Description K23 Kit connects C14 amp MACH 14 Cables to a B47 Engine 83864 Control Box 83865 K25 Kit connects C33 C8 amp MACH Zero Cables to a B47 Engine Control Box 83632 K32 Kit connects a C22 Cable to a Top Mount Two Lever B101 Engine Control Box sold in pairs 83647 K33 Kit connects a C22 Cable to a B103 Engine Control Box K35 Kit connects C5 C16 amp MACH 5 Cables to Single Lever 83637 B183 B184 B85 B310CH B73 B74 B89 B90 B665 amp B666 Engine Control Boxes K51 Kit connects C14 and MACH 14 Cables to B89 and B90 Engine Control Boxes 83636 K56 Kit connects C33 C2 C8 and MACH Zero Cables for use with Mercury Engines 83635 83638 K57 Kit connects C33 C2 C8 and MACH Zero Cables for use with BRP amp Evinrude Engines K60 Kit connects C5 C16 and MACH 5 cables to B301CR SELLA B302CR B301B and B301B Engine Control Boxes 83644 K61 Kit connects a C22 Cable to B301CR B302CR B301B and B301B Engine Control Boxes 83642 K62 Kit connects C36 and MACH 36 Cable to B301CR B302CR B301B and B301B Engine Control Boxes 83631 K71 Kit connects to C14 MACH 14 Cables to B400 and B400 ETC En
8. Jee Engine Connection Kit A73 or A74 S55 A75 C With Tiller Arm Part No Description 83560 S39 Swivel Clamp Block amp Tube 83561 S39SS Swivel Clamp Block amp S S Tube 83563 S39T Tube Only suits 83560 amp 83561 e S39 Swivel clamp block in marine aluminium with marine aluminium tube e S39SS Steering cable supports with stainless steel tube e S39T Marine aluminium Tube suits 83560 amp 83561 www samallen com au g Mechanical Steering Spares amp Accessories Ultraflex Steering Cable Supports 83835 S40 Splashwell Mounting 83837 S4O0T Tube Only suits 83835 e S40 Marine aluminium tube and 79mm stainless steel splashwell mounting e S40 Includes 6mm mounting bolts e S40T Marine aluminium tube suits 83835 83835 83837 Ultraflex Steering Cable Supports kb NN e a d Ga d F Part No Description 83616 S55 90 Rudder Support e S55 Corrosion resistant 90 rudder support with marine aluminium tube 83616 Ultraflex Steering Cable Supports Part No Description Height aan 283mm 83566 S61 Transom Mount Kit 117mm a 9 83564 S62 Transom Mount Kit 55mm e Corrosion resistant painted steel clamp block e Stainless Steel Tube length is 283mm e S61 supplied with a stainless steel tube e S62 supplied with a marine aluminium tube mg 83566 Ultraflex Engine Connection Kits Part No Description A73SS Stainless Steel Tiller Drag Link Arm suit
9. Kevlar Hydraulic Hose Kit Part No Description 84320 OB R5 SVS 5m 16 4ft Hose Kit Pair 84322 OB R5 SVS 5 5m 18ft Hose Kit Pair 84324 OB R5 SVS 6m 17 7ft Hose Kit Pair 84326 OB R5 SVS 6 5m 21 3ft Hose Kit Pair 84328 OB R5 SVS 7m 22 9ft Hose Kit Pair 84330 OB R5 SVS 7 5m 24 6ft Hose Kit Pair 84332 OB R5 SVS 8m 26 3ft Hose Kit Pair 84334 OB R5 SVS 9m 29 5ft Hose Kit Pair e Two high pressure Kevlar stranded flexible hoses with pre crimped fittings R5 bulkhead fittings and bend restrictors on both ends e Recommended for use with all Ultraflex SilverSteer helms with 1500psi relief valves e Lenghts available from 5m 16 4ft to 9m 29 5ft in 0 5m 1 6ft increments Ultraflex Silver Steer Kevlar Dual Engine Dual Cylinder Connection Kits Part No Description 84340 OB 2C SVS 0 7m 2 3ft Hose Connection Kit Pair 84342 OB 2C SVS 0 9m 2 95ft Hose Connection Kit Pair 84344 OB 2C SVS 1 2m 3 95ft Hose Connection Kit Pair e Two high pressure Kevlar stranded flexible hoses with pre crimped fittings and bend restrictors on both ends e Recommended for use with all Ultraflex SilverSteer helms with 1500psi relief valves e Available in 0 7m 2 3ft 0 9m 2 95ft and 1 2m 3 95ft e Recommended for use with the R9 bulkhead kit for dual hose applications available in black 84278 white 84279 or chrome 84280 finish refer to Ultraflex R9 Outboard Well Bulkhead Hose Kits
10. e Fits a standard 3 4 tapered shaft e Supplied with a centre hub cap e Highly polished 316G stainless steel spokes e Large diameter mahogany outer rim for comfortable grip www samallen com au g Stainless Steel Steering Wheels Highly Polished Stainless Steel Dish Wheels Part No Description Diameter mm 62106 10 Dish 3 4 Tapered Shaft 390mm 16 62109 10 Dish 3 4 Tapered Shaft 450mm 18 62104 20 Dish 3 4 Tapered Shaft 330mm 13 62112 20 Dish 3 4 Tapered Shaft 500mm 20 62105 25 Dish 3 4 Tapered Shaft 390mm 16 62107 Flat No Dish 3 4 Tapered Shaft 390mm 16 62110 Flat No Dish 3 4 Tapered Shaft 450mm 18 62114 Flat No Dish 3 4 Tapered Shaft 500mm 20 62117 Flat No Dish 3 4 Tapered Shaft 600mm 24 e High quality welds on stainless steel wheel spokes and centre hub e Elliptical outer rim for comfortable grip e Ranging in diameter from 330mm to 600mm e All wheels come with centre hub and cap Part No Description Diameter mm 62115 Flat No Dish 1 Parallel Shaft 500mm 20 62116 Flat No Dish 1 Parallel Shaft 600mm 24 62118 Flat No Dish 1 Parallel Shaft 700mm 28 62120 Flat No Dish 1 Parallel Shaft 750mm 30 62128 Flat No Dish 1 Parallel Shaft 1010mm 40 62129 Flat No Dish 1 Parallel Shaft 1060mm 42 Steering amp Controls e Screwed and high
11. ee 132 5mm Volume 215 cc 13 12 cu in EF a Torque 111 kgm 9652 Ibs in Output force 673 kg 1483 Ibs Pen Inside diameter 40 mm 1 57 Stroke 228 mm 9 3 8 9 5mm Fittings For high pressure flex hose Hydraulic Steering System Ordering Guide Cylinder UC215 83962 ree Helm pump UP33 or UP39 ea 0 839391 1 UP 33 or LP39 helm pump Max rudder torque 6 5 UP33 Hydraulic Oil OIL 15 84115 3 S ng kit Inboard or 1 KIT OB hose Kit 111kgm 9652 Ibs in 5 5 p39 Extra OIL 15 i Hose Hose options Hose options 1 aceng wheel Steering wheel Wheel options Wheel options l 8 y www samallen com au g Inboard Cylinders Ultraflex UC293 I Brass Inboard Cylinder Only Part No Description 83964 UC293 I Brass Cylinder e For inboard engines e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Maximum rudder torque 146 5 kgm 12816 Ibs in e The UC293 I cylinders are recommended for use with UP39 series helms and pre assembled hoses Kit OB and Kit OB R5 e Nylon tubing 3 8 84101 can be used as an alternative to the standard KIT OB hose kit for plumbing the system For these applications the fitting kit for the additional station is 84112 KIT95 2S 3964 UC293 oh a 506mm Volume 293 cc 17 8 cu in AN m LLIN N Q E Torque 146 5 kgm 12816 Ibs in Wei HH h q E Output force 1155 kg 2545 Ibs Inside diameter 50 mm 1 9
12. 83302B Chrome Plated Lever 83670 X12 Neutral Safety Switch Optional 1 per Engine e Dual Function Engine Controls available in single or dual lever operates both throttle and shift dual lever for two engines e Suitable for any type of boats with outboard inboard or I O power plants e Compact single lever controls offering a unique low profile style compared to other controls available on the market e Enables easy and safe shifting by preventing accidental gear Ss e engagement unless engine is idling Ka e Made of marine aluminium chrome plated or powder coat finish e Push in button disengages shift for warm up e Neutral safety switch X12 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X12 safety switch is installed e K59 connection kit is supplied with B301CR B302CR B301B and B301B For use with engine control cables Universal C33 C8 and MACH Zero cables require K59 connection kit supplied C14 and MACH 14 cables require no connection kit C5 C16 and MACH 5 cables require a K60 connection kit C22 cables require K61 connection kit C36 cables require K62 connection kit 833020 Exclusive push button design 83670 C E
13. J200 225 V6 4 Stroke 75 90 115 125 Optimax 2 Stroke 135 150 175 Optimax 2 Stroke 200 225 250 Optimax 2 Stroke RACING 300 Optimax 2 Stroke 100 115 EFI 4 Stroke 115 125 150 EFI 2 Stroke 225 250 EFI 2 Stroke 250 Saltwater EFI 4 Stroke 135 150 175 200 Verado L4 4 Stroke ULTRAFI f 2004 to date 1995 to date 1995 to date 1995 to date 1995 to date 1998 2009 2009 to date 1998 2005 2005 to date 2008 to date 2001 to date 2001 2007 1995 2007 1995 2007 2004 2007 2004 to date 1999 to date 1999 to date 2007 to date 1990 2007 2000 2007 2007 to date 2004 2006 deel olen site ULTRAFLEN j UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 1 UC128 OBF 3 UC128 OBF 1 UC128 OBF 3 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 3 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 pr We Sean L WEE ear cylinder EH 83910 2 83910 2 83910 2 83910 2 83910 2 83910 1 83910 1 83910 1 83910 1 83910 1 83910 1 83910 2 83910 2 83910 2 83910 1 83910 1 83910 1 83910 1 83910 1 83910 1 83910 1 83910 1 Kit Part No Description Nautech 3 Hydraulic Steering Kit with UC128 OBF 1 83910 1 Cylinder Nautech 3 Hydraulic Steering Kit with UC128 OBF 2 83910 2 Cylinder e For outboard engines up to 300 hp e 4 8 turns lock to lock ba
14. d Part No Description 83610 114 Cable Clamp Block Fits C8 MACH Zero amp C33 Cables www samallen com au Spares amp Accessories Ultraflex L23 Selector Unit Part No Description 83615 L23 Selector Unit e Selector unit for use with single lever controls in dual station applications It enables independent control over throttle and shift from either the main station or the flying bridge station NOTE Before changing station throttle must be on idling position and shift in neutral Ultraflex L25 amp L26 Clevis Attachment 83620 L25 Clevis 10 32 UNF Fits C8 C33 amp MACH Zero Cables 83626 126 Clevis 1 4 x 28 thread Fits C22 cable Ultraflex Alloy Terminal Eye Part No Description 83598 Alloy Terminal Eye Suits 10 32 UNF Thread e Replaces standard plastic eye terminal in kits e Fits C8 C33 amp MACH Zero A No 10 32 UNF B 25mm C 32 4mm D 7 5mm Ultraflex Stainless Steel Cable Hook Clip Part No Description i 83608 83609 83608 Single Quick Cable Hook Clip Ultraflex SD Control 83609 Double Quick Cable Hook Clip 00 Ultraflex K68 Recessed Bulkhead Part No Description 83627 K68 Recessed Bulkhead Support for B14 Cable e Single or double cable hook clip offers a secure attachment point for cables e Made from stainless steel Part No Description 83641 One Function T Handle Operation e One function T handle
15. d 70Bar 84028T UP28T SVS With X70 Tilt 28cc 1 7cu in 5 1000psi 16 5kg 70Bar 406mm 70Bar 406mm 84027 Spare X70 Tilt Mechanism 84108 Remote Filler Kit Adapter e SilverSteer have been specifically designed for high torque applications such as bass boats flats boats and boats with shallow dead rise and high horsepower e Featuring a 1500 psi check valve and a patented pressure valve that enhances responsiveness the SilverSteer helms will deliver very precise steering at all torque loads e Available in three different displacement sizes e Compact design e Ball bearing piston race e Built in lock valve for positive rudder lock e Integral relief valve for over pressure protection e Stainless steel shaft e Easily accessible lock valve and shaft seal for replacement e Cast iron rotor for greater durability and longer life e 1 4 NPT fitting for 3 8 tube e Includes elbow fittings e UP39T SVS helm pumps are ideal for dual cylinder dual engine m applications A 84028T 840337 84039T with O e Tilt mechanism X70 84027 has a tilt range of 48 and five locking B 84027 X70 Tilt Mechanism aja positions z NOTE On high performance SilverSteer systems use X70 SVS 84027 tilt 9 mechanism only o DD Kit F 84108 optional but recommended Remote Filler Kit Leg Adapter not included Ke u lt 397mm gt P g V lt 127mm ileal b d G E Og A Z ee
16. e Low noise e Voltage 12VDC e CE marked in conformity with ABYC P21 ISO 10592 safety standards e Ignition protected SAE J 1171 and UNI EN 28846 Ki a Gei When selecting a MasterDrive System please consult a sales representative at Sam Allen Wholesale or use the application selection guide below to select the most appropriate MasterDrive System for your application Due to the vast number of option we have not created any kits System Components for Single Cylinder application 1 x Front or Tilt Mount MasterDrive Helm UH 84032 to 84032T refer to Ultraflex MasterDrive UH Power Assisted Helm Pumps on page 467 1x Power Unit UPMD 84045 15ft wiring harness included refer to Ultraflex MasterDrive UPMD Power Assisted Helm Pump Unit on page 467 1 x Silversteer Steering Cylinder UC128 SVS 83916 1 to 83916 3 refer to SilverSteer Front Mount Cylinders on page 448 1 x User Interface UCMD 84046 refer to Ultraflex Master Drive UCMD Switch Panel on page 468 1x KIT OBMD 84360 to 84370 high pressure anti vibration hose kit complete with pre assembled fittings refer to Ultraflex Anti Vibration Hose Kit on page 468 1xKIT OB SVS SilverSteer 84300 to 84314 high pressure hose kit complete with pre assembled fittings refer to Ultraflex OB SVS Silver Steer Kevlar Hydraulic Hose Kit on page 444 4x Hydraulic Oil 2 Opt
17. or pull for throttle and shift push button warm up e The patented B401 ETC hybrid version can control the shift with a mechanical cable and the throttle via 0 5V electric signal The output signal is set by the installer which is operated through dip switches placed under the control box e Sleek modern design is ideal for sailboats e 316G stainless steel lever and flange for a better resistance in the marine environment e Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling e Can be installed horizontally or vertically on the starboard or port side of the boat e Provided with a brake tension release system easily adjustable e Push in button for throttle operation in neutral for engine warm up e Neutral safety switch X41 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X41 safety switch is installed For use with engine control cables Universal C33 C8 and MACH Zero cables require no connection kit C14 MACH 14 cables require K71 83631 connection kit C5 C16 MACH 5 cables require K72 83633 connection kit C36 cable require K73 83634 connection kit C Part No Description B310CH Chrome Side Mount Control with Positive Lock In 83851 Neutral and Trim Switch 83670 X12 Neutral Safety Switch Optional e Dual Function Engine Controls single lever operates both throttle and shift e Suitable for any type of boats with ou
18. s specifications Ultraflex Power Unit Part No Description Dimensions 84426 Power Unit 205 x 110 e Required for all PowerA Mark II installations e Grants the power supply up to 4 modules with the input combination of up to 2 batteries 12 and 24V e IP Protection IP65 Ultraflex M Actuator Part No Description DIOE 84428 M Actuator e The electromechanical actuators can control any mechanical interface throttle shift or custom made trolling valve through MACHZero and C8 mechanical cables e IP Protection IP66 N er D D p oa Ko CH O eh em o T Ultraflex Main Power Supply Cable Part No Description Length Metres 84430 Main Power Supply Cable 1 84431 Main Power Supply Cable 3 84432 Main Power Supply Cable 7 84433 Main Power Supply Cable 10 e Main power supply of the system NOTE One each battery Ultraflex Power Cable Extension Part No Description Length Metres 84440 Power Cable Extension il 84441 Power Cable Extension 3 84442 Power Cable Extension 7 84443 Power Cable Extension 10 e Power extension cable for modules connection NOTE One each mechanical actuator 7 www samallen com au g Main System Cables Ultraflex Shift Cable Part No Description Length Metres 84450 Shift Cable d 84451 Shift Cable 3 84452 Shift Cable 7 84453 Shift Cable 10 e Solenoid connection cable NOTE One each solenoid shift Ult
19. wm 2 T e Hose not included NOTE Refer to Hydraulic Hoses on page 442page 442 Steering wheel not included in kit Hydraulic Steering System Ordering Guide Cylinder UC69 I 83959 1 Inboards up to Helm pump UP20 83920 l 83940 inboard Ge Se turns Hydraulic Oil OIL 15 84115 2 maximum speed Hose Refer to Hydraulic Hoses on page 442 Hose options l Not Steering Wheel Refer to wheel selection starting from page 417 Wheel options 1 Included P www samallen com au g Hydraulic Hoses Nylon amp High Flex Hoses 3 8 0O D Hydraulic Nylon Tubing 84101 3 8 0 D Semi Rigid Hydraulic Nylon Tubing e 3 8 0 D nylon tubing sold per meter for required length e Working pressure 625psi e Not recommended in application where total tubing run exceeds 30m 100ft e Each hose requires brass connectors 84137 x 2 or nickel connectors 84138 x 2 NOTE Refer to Ultraflex Brass Hydraulic Fitting on page 470 3 8 0 D Hydraulic Nylon Tubing Pre Cut 84182 3 8 0 D 12m Semi Rigid Hydraulic Nylon Tubing 84184 3 8 0 D 15m Semi Rigid Hydraulic Nylon Tubing e 3 8 0 D nylon tubing sold 12m and 15m lengths e Working pressure 625psi e Each hose requires brass connectors 84137 x 2 or nickel connectors 84138 x 2 NOTE Refer to Ultraflex Brass Hydraulic Fitting on page 470 Ultraflex 5 16 I D Hydraulic High Flex Hose Part No Description 841
20. 0BF 2 83915 2 175 200 225 250 300 HPDI VMAX 2 Stroke 2000 2008 UC128 0BF 2 83915 2 75 90 115 125 Optimax 2 Stroke 2004 to date UC128 OBF 3 83915 3 F70 4 Stroke 2010 to date UC128P OBF 1 135 150 175 Optimax 2 Stroke 1999 to date UC128 OBF 1 83915 1 F90 F100 F 115 F150 EFI 4 Stroke 1999 2007 UC128 OBF 1 83915 1 200 225 250 Optimax 2 Stroke 1999 to date UC128 OBF 1 83915 1 F200 F225 F250 4 Stroke 2002 2007 UC128 OBF 2 3915 2 RACING 300 Optimax 2 Stroke UC128 OBF 1 83915 1 F115 F150 2004 to date UC128 OBF 1 3915 1 100 115 EFI 4 Stroke 2007 to date UC128 OBF 1 83915 1 F200 F225 F250 F300 4 Stroke 2006 to date UC128 OBF 2 3915 2 115 125 150 EFI 2 Stroke 1990 2007 UC128 OBF 1 83915 1 F350 4 Stroke 2008 to date see UC128 SVS 225 250 EFI 2 Stroke 2000 2007 UC128 OBF 1 3915 1 250 Saltwater EFI 4 Stroke 2007 to date UC128 OBF 1 83915 1 135 150 175 200 Verado L4 4 Stroke 2004 2006 UC128 OBF 1 3915 1 Ta el Bn Fe Leg e QO G i el Leg e OU all fe V 0O1 U0Z 9 SULI99S Hydraulic Steering Kits Ultraflex Nautech 3 Hydraulic Steering Kits up to 300hp 4 8 Wheel Turns PS leS Helm ATS E75 E90 2 Stroke E115 E130 E135 2Stroke V4 E150 E175 E200 2Stroke V6 E200 HO E225 E250 2 Stroke V6 E250 HO E300 2 Stroke V6 BF75 90 4 Stroke BF115D BF115A BF130A BF135 150 4 Stroke BF90 BF150 V TEC 4 Stroke BF175 200 225 4 Stroke BJ90 115 140 4 Stroke J90 115 V4 2 Stroke J150 175 V6 2 Stroke
21. 1 H 65 mm e R3 Black 2 holes 105 mm H 52 mm e R4 Black Adjustable 105 mm H 68 mm 83557 83555 295092 High Quality Slop Stoppers amp Trim Rings dee 295085 295086 Part No Description 295084 Black oval panel grommet trim ring 295085 White round panel grommet trim ring 295086 Black round panel grommet trim ring 295087 White round slop stopper 295088 Black round slop stopper 295090 Black oval slop stopper t 295087 295088 295090 www samallen com au 01 U0Z 9 SULI99 S Mechanical Steering Spares amp Accessories Rigging Flange amp Hose 76250 amp 76251 Engine Connection Kit Guide Cable Support Je ue Engine Connection Kit S39 or S61 or S62 A75 S40 A75 A With Clamp Block Ultraflex Steering Cable Supports 83560 83561 Part No Description 1m flexible hose 1 flanged end amp 1 cap 76252 38mm inner hose dia x 50mm cutout flange dia 60mm 76250 1m flexible hose 1 flanged end amp 1 cap 50mm inner hose dia x 71mm cutout flange dia 100mm 76251 1 5m flexible hose 1 flanged end amp 1 cap 50mm inner hose dia x 71mm cutout flange dia 100mm e This system gives good protection to the service cables of outboard motors against dirt corrosion and UV damage e 76250 and 76251 3 holes in flange for 6 gauge mounting screws e This system makes the installation tidy and professional Cable Support
22. 19 27 VISTA POSTERIORE BACK VIEW 7 www samallen com au g Mechanical Steering Spares amp Accessories Ultraflex Steering Cable Adaptors Part No Description 83535 K66 Steering Cable Adaptor converts the M66 fast connect into a M47 cable Nut to Nut Connection 83536 K46 Steering Cable Adaptor converts the M47 Nut to Nut Connection into a M66 fast connect cable e The K66 Steering Cable Adaptor converts the M66 fast connect cable 2 oa into a M47 nut to nut cable which accepts the old T71 T72 T73NR T74NR and T81 e The K46 converts the old M47 nut to nut cable into a M66 fast connect which accepts the T85 T71FC T72FC T73NRFC T74NRFC and T81FC WRIOLOOODIOLLL Nay M66 Cable M47 Cable cS Ultraflex Mounting Bezels Part No Description 83545 X34 90 Mounting Kit Black 83540 X35 20 Mounting Kit 83545W X34 90 Mounting Kit White e Mounting Bezels to use with T71FC T72FC T73 T74 G86 amp G88NR Helms e Bezel dimensions 130mm diameter x 45mm 83540 Steering Grommets and Rings Part No Description 83554 Ultraflex R1 Black Large Grommet 83556 Ultraflex R2 Black Small Grommet 83557 Ultraflex R3 Black 2 Hole Grommet 83555 Ultraflex R4 Black Adjustable Grommet 295092 Round Rapid Fit Trim Ring Kit La el Ben Fe el QO ei S Ben 83554 rT all fe N e R1 Black 152 mm H 110 mm e R2 Black 105 mm 4
23. 83949 Square Adaptor Flange 7 www samallen com au Front Mount Ultraflex Front Mount Helm Pumps Displacement No of Relief Valve Max Wheel Weight Part No Model Mounting Revolution Pistons Setting Dia mm kel 83925 UP25F Front Mount 25cc 1 5cu in 5 000ns uae SE S 83928 UP28F Front Mount 28cc 1 7cu in 5 ck RE ji 83933 UP33F Front Mount 33cc 2 0cu in 7 ooops eed Wake 83939 UP39F Front Mount 39cc 2 4cu in 7 ck E L t 83954 X57 Round Adaptor Flange suits 83925 83928 83933 amp 83939 83949 X64 Square Adaptor Flange suits 83925 83928 83933 amp 83939 MN e WBH s3935 dN BELEE TAT ZS 84108 Kit F Remote Filler Kit Adapter e Available in four different displacement sizes e Compact design e Ball bearing piston race e Built in lock valve for positive rudder lock wef vue pump UP28F i ween 0412478 0120 3 e Integral relief valve for over pressure protection e 3 4 tapered stainless steel shaft e Easily accessible lock valve and shaft seal for replacement e Cast iron rotor for greater durability and longer life Hogs 83925 83928 1 4 NPT fitting for 3 8 tube aa E e Includes elbow fittings NOTE X64 83949 square flange or X57 83954 round flange allows the helm pumps to be installed in an intermediate dashboard position lt 107mm 55mm lt 115mm 76mm lt La el Ben
24. 84201 Extension Kit to suit Bubble Buster e Reduce time and simplify purging hydraulic steering systems with the self contained and portable BubbleBuster purging unit e Attach the hoses using the quick connect fittings to the helm and cylinder and with the push of a button the BubbleBuster begins cycling oil throughout the entire systems free of air e The system features a ZeroEmulsion pump a 4 quart capacity reservoir and is compatible with competing helms and cylinders www samallen com au O1 U0Z 9 SUILI99 S Hydraulic Accessories 84106 84107 Ultraflex Filler Plug Kit Part No Description 84106 Vented Filler Plug Kit 84107 Non Vented Filler Plug Kit e For use with second station helm Ultraflex Remote Filler Kit Cool Part No Description 84108 Kit F Remote Filler Kit For Use With Rear Mounted Helms Ultraflex Hydraulic Oil ULTRAFLEX Hydraulic some fil Steering System l Ultraflex Lock Valve Kit Part No Description 84115 OL 150 Hydraulic Oil e Hydraulic Oil sold in 1 litre 0 26 gallons containers Part No Description 84134 Lock Valve Kit suits All Helm Pumps Ultraflex Shaft Seal Kit Part No Description PPP 84135 Shaft Seal Kit suits All Helm Pumps Ultraflex Seal and O Ring Kit Part No Description 84136 Seal and O Ring Kit suits UP20 Helm Pumps Ultraflex Recess Adaptor Dress Flange
25. Bezel Kit 83515B 15ft M66 Cable T85 Helm and Bezel Kit e Kit contains Bezel 105mm diameter T85 Helm 83525 and M66 Cable e Fast connect and simple installation e All stainless steel cable output ends as per ABYC P17 safety standards e Stroke length 228mm 9 e Minimum steering cable bend radius 200mm 7 9 e Corrosion resistant materials e Particularly suitable where clearance is limited e Steering wheel turns approximately 3 times lock to lock e Stroke 228mm e Maximum allowable steering wheel diameter 406mm e Minimum steering cable bend radius 200mm T85 Helm 83525 e Minimal feedback e Compact for mounting e The T85 helm is recommended for use with engines around 75hp and a maximum of 115hp e Exceeds both EN 28848 and ABYC P17 safety standards Refer to Measuring for Replacement Steering Cables on page 424 cz M66 Fast Connect Cable Ultraflex T71FC Planetary Gear Helm Steering System Kits Part No Description 83512PB 12ft M66 Cable T71FC Helm and Bezel Kit 83513PB 13ft M66 Cable T71FC Helm and Bezel Kit 83514PB 14ft M66 Cable T71FC Helm and Bezel Kit 83515PB 15ft M66 Cable T71FC Helm and Bezel Kit L i et d D e oa Qo CH O eh wm 2 T 83516PB 16ft M66 Cable T71FC Helm and Bezel Kit 83517PB 17ft M66 Cable T71FC Helm and Bezel Kit 83518PB 18ft M66 Cable T71FC Helm and Bezel Kit e Kit contains 90 Bezel 83545 T71FC Helm 83526
26. Cable 4 27m 83423 23ft M66 Cable 7 01m 83415 15ft M66 Cable 4 57m 83424 24ft M66 Cable 7 32m 83416 16ft M66 Cable 4 88m e Fast connect and simple installation e All stainless steel cable output ends as per ABYC P17 safety standards E e Attaches directly to the tilt tube on all popular brands e Stroke length 228mm 9 e Minimum steering cable bend radius 200mm 7 9 e The M66 steering cable is also compatible with the Seastar Helms which use the SSC62 style of cable e Exceeds both EN 28848 and ABYC P17 safety standards N er D D p oa Ko CH O et 2 d M66 Fast Connect Cable NOTE Refer to Measuring For Replacement Steering Cables on page 430 Ultraflex TM86 Rack amp Pinion Cables Description Length m Part No Description Length m 82812 12ftTM86Cable 3 66m 82816 16ftTM86Cable 4 88m 82813 13ftTM86Cable 3 96m 82817 17ftTM86 Cable 5 18m 82814 14ft TM86 Cable 4 27m 82818 18ftTM86Cable 5 48m 82815 15ftTM86 Cable 4 57m 82819 Lon TM86 Cable 5 79m e Fast connect and simple installation e All stainless steel cable output ends as per ABYC P17 safety standards e Stroke length 210mm 8 2 e Minimum steering cable bend radius 200mm 7 9 e Exceeds both EN 28848 and ABYC P17 safety standards NOTE Rack and Pinion Steering Systems are subject to forward orders only Refer to Measuring For Replacement Steering Cables on page 430 94 5 3 72 489 5
27. For outboard engines up to 350 hp e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Adjustable boss style fittings for easy installation e High resistance stainless steel connection bolt Ultrabolt e The UC128 cylinder is built to last with heavy duty stainless steel cylinder rod seals and link assemblies e Constructed of top grade materials this cylinder is simple to install and fits almost every 2 and 4 stroke outboard engine in the market e The UC128 cylinders are recommended for use with UP25 SVS UP28 SVS UP33 SVS and UP39 SVS series helms and pre assembled hoses Kit OB and Kit OB R5 Single Cylinder Applications e The UC128 OBF Starboard cylinder is available in three versions 83916 1 UC128 SVS 1 Honda Johnson Mercury Mariner Suzuki Selva Tohatsu Nissan and Yamaha 83916 2 UC128 SVS 2 Evinrude Johnson Suzuki Selva Tohatsu Nissan and Yamaha 83916 3 UC128 SVS 3 Honda and Mercury Mariner Dual Cylinder Applications e In dual cylinder applications it is necessary to order both Starboard and Port Side Cylinders 83916 1 Starboard Cylinder with 83916 1P Port Cylinder 83916 2 Starboard Cylinder with 83916 2P Port Cylinder e See appropriate section for A90 tie bar required for dual engine dual cylinder applications e The UC128P SVS port cylinder is available in two versions 83916 1P UC128P SVS 1 Honda Johnson Mercury Marine
28. Helm pump eae Cl SS 83928 1 Non counter rotating UP25 engines 4 7 5 8 Hose See hose options See hose options 1 UP28 ou OIL 15 84115 2 up to 450hp Aor 49 Maximum up33 Tie bar A94 or A88 84194 or 84188 1 Counter rotating engines Steering wheel See wheel options See wheel options 1 Dual engine Cylinder UC132 OBS 83914 2 Dual cylinder up to 500hp Maximum Helm pump UP39 83939 1 Non counter rotating Tie bar A94 or A88 84194 or 84188 1 engines mi UP39 Oil OIL 15 84115 3 up to 600hp Hose Hose options Hose options 1 Maximum SE Connection kit KIT OB 2C Hose options 1 Counter rotating Seine Steering wheel Wheel options Wheel options 1 NOTE Helm pumps are available in tilt front and rear mount options Refer to Hydraulic Helm Pumps on page 459 WARNING This application requires that the threads on the tilt tube extend at least 15mm 0 6 from both sides wua somallen com au g Tie Bars Ultraflex A88 Tie Bar Part No Description 84188 A88 Adjustable Tie Bar Twin Engine e Universal tie bars suitable for all outboard applications racing application excepted with single or dual cylinder e Electropolished stainless steel ball joint e All stainless steel components e Applicable to twin outboard engines using mechanical steering e Adjustable from 650mm 25 6 to 950mm 37 4 engine centres NOTE On those applications where the
29. No Description Depth Diameter mm PATENTED HUB DESIGN 83755BB 3 83755WS 83755W Be a Black Black Black Silver White Wood 83755 Black Soft Grip Silver Spokes 88mm 350mm 13 8 83755BB Black Soft Grip Black Spokes 88mm 350mm 13 8 83755W White Soft Grip Silver Sookes 88mm 350mm 13 8 83755WS Wood Soft Grip Silver Spokes 88mm 350mm 13 8 e Patented hub allows the steering wheel to be aligned when installed e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards www samallen com au Part No Description 83758 Black Grip S S Spokes e Patented hub allows the steering wheel to be aligned e Fits a standard 3 4 tapered shaft Diameter mm 350mm 13 8 when installed e Premium wheel suitable for premium fishing boats and super yachts e ideal for hydraulic steering applications e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards Part No Description 83765 Nisida Black Grip Black Spokes 83770 Nisida Black Grip Silver Spokes e Polyurethane grip e Patented hub allows the steering wheel to be aligned e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety stand
30. Part No Description 83645 B103 Single Lever Dual Function for One Engine N et D D p va Ko CH O et wm 2 T 83650 B104 Dual Lever Dual Function for Two Engines 83675 X43 Neutral Safety Switch Optional 1 per Engine e Dual Function Engine Controls available in single or dual lever operates both throttle and shift dual lever for two engines e Suitable for any type of boats with outboard inboard or I O power plants e Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling e Made of chrome plated marine aluminium e Pull out handle disengages shift for warm up e Neutral safety switch X43 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X43 safety switch is installed For use with engine control cables Universal C33 C8 and MACH Zero cables require no connection kit C22 cables require K33 connection kit 83675 P www samallen com au g Top Mount Engine Controls Ultraflex Top Mount Controls Dual Function Part No Description C B73 Single Lever Control for One Engine Powder Coated 83825 Dome Chrome Plated Lever 83830 B74 Twin Lever Control for Two Engines Powder Coated Dome Chrome Plated Lever 83670 X12 Neutral Safety Switch Optional 1 per Engine e Dual Function Engine Controls available in single or dual lever operates both throttle and shift dual lever for two engines e Suit
31. Provided with a brake tension release system adjustable from outside e Pull out handle disengages shift for warm up e Neutral safety switch X12 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X12 safety switch is installed e All models are provided with positive lock in neutral to prevent accidental gear engagement e B184 model is provided with a power trim switch conveniently located in the handle grip that enables an easy tilting of the engine For use with engine control cables Universal C33 C8 MACH Zero C14 and MACH 14 cables requires no connection kit C5 C16 and MACH 5 cables require K35 83637 connection kit 152 231 9 09 Side Mount Engine Controls 83855 ap a x aa7 83845 83847 S3850 S PIN 75o we e XK k AN LON AM IW R V Ny S 4 Sp Vd wr LZ Wy __ 22 1267 igs 7 297 100 3 937 43 9 1 957 is ei geg 4 217 83845 amp 83847 www samallen com au f Lock in neutral La el Ben Fe el QO DD Ee ol all fe V Top Mount Engine Controls C E Part No Description 83301C B301CR Single Lever Control for One Engine Chrome Plated 83302C B302CR Dual Lever Control for Two Engines Chrome Plated B301B Single Lever Control for One Engine Black Dome 83301B Chrome Plated Lever B301B Dual Lever Control for Two Engines Black Dome
32. and M66 Cable e Fast connect and simple installation e All stainless steel cable output ends as per ABYC P17 safety standards e Stroke length 228mm 9 e Minimum steering cable bend radius 200mm 7 9 e Bezel 130mm diameter e Corrosion resistant materials e Particularly suitable where clearance is limited e Optional 20 bezel kit e Standard 3 4 tapered shaft e Steering wheel turns approximately 3 8 times lock to lock e Maximum allowable steering wheel diameter 406mm 16 T71FC Helm 83526 e Minimal feedback e Compact for mounting e The T71FC and T72FC helm is recommended for use with engines around 150hp and a maximum of 225hp ae e For boats exceeding 50mph the twin cable steering system T72FC is D mmm e D E NEES e Exceeds both EN 28848 and ABYC P17 safety standards M66 Fast Connect Cable Bezel 83545 Refer to Measuring for Replacement Steering Cables on page 424 7 www samallen com au g Ultraflex T73NRFC Planetary Gear Helm Steering Systems Ultraflex Non reversible Planetary Gear Fast Connect Helms These helms operate with 3 8 turns lock to lock and a stroke of 228mm Their outstanding features are the no feedback design that incorporates a patented Non reversible mechanism which eliminates continuous load on the operator caused by propeller torque These helms are suitable for larger outboards and sports boats They use the M66 Ultraflex cable or a Seas
33. e Allows to tilt the engines independently e Stainless steel components e Electropolished stainless steel ball joints e Not recommended for applications exceeding 500 HP e Adjustable from 660mm 26 to 950mm 37 4 engine centres NOTE As the tiller arm position varies from engine to engine and the distance between two engines is unpredictable interferences may occur while tilting A94 Tie Bar Applications 135 150 175 Optimax 2 Stroke 200 225 Optimax 2 Stroke 250 PRO XS 135 150 175 Verado 4 Stroke 200 Verado 4 Stroke 115 135 150 OHC BF 200 SOHC BF 225 A6 F115 150 200 225 250 4 Stroke E115 130 150 175 200 V6 E200 225 250 300 DF70 80 90 4 Stroke DF100 115 140 150 175 4 Stroke DF200 250 300 DOHC 4 Stroke Part No Description 83970 3 8 UNF Stainless Steel Rod End 83971 1 2 UNF Stainless Steel Rod End 83972 5 8 UNF Stainless Steel Rod End N et d D SS oa Qo CH O et wm 2i T em e Ball 440c Stainless steel head treated e Body Type 303 Stainless steel e Liner Teflon permanently bonded to body ID Te ll A 3 8 UNF 25mm 38 mm 49 mm 1 2 UNF 33 mm 38 mm 62 mm 5 8 UNF 38 mm 41 mm 67 mm Hydraulic Fluid Link Valve Part No Description 84220 3 8 Fluid Link Valve e Fluid link valve for twin engine twin cylinder applications where a mechanical tie bar is not feasible Engine centres must be at least 38 wide as engine can periodically miss alig
34. long life and safety for the most extreme other chamber of the cylinder is returned to the helm via the other conditions hydraulic line There are two basic components in all the hydraulic steering systems the helm unit and the cylinder by flexible nylon hose How The System Works or copper tubing The helm unit consists of both a hydraulic pump and A hydraulic steering system consists of a steering pump a cylinder a valve assembly The valve assembly prevents outgoing fluid from tied to the rudder or to the outboard or sterndrive engine and returning along the same line isolates each steering station locks the the connecting nylon or copper tubing Under normal operating rudder and eliminates rudder feedback to the helm The cylinders conditions a turn of the steering wheel will send the oil from the helm are double acting and may be balanced or unbalanced in which case into one of the two connecting hydraulic lines The oil willbe pumped the rod extends through only one end of the cylinder Suggestions and Warnings When Selecting A Hydraulic Steering System The strength required to drive a boat equipped with a hydraulic Other factors that can influence steering effort are steering system is inversely proportional to the number of turns of e Vessel speed the wheel lock to lock The wheel turns are determined by the ratio e Rudder dimension or engine power between the cylinder volume pump displacement With the same type Propeller select
35. mounting kit 105mm diameter e Standard 3 4 tapered shaft e Maximum allowable steering wheel diameter 406 mm 16 e Minimal feedback e Compact for mounting e Uses M66 Ultraflex Cable or a Seastar SSC62 style cable e For use with outboard engines around 75hp and 174 6 5 ma a maximum of 115hp 334167 e Exceeds both EN 28848 and ABYC P17 safety standards O1 U0Z 9 SULI99 S Part No Description 83523 P26 S S Pedestal Suit Inflatable Boats e Inflatable boats floor anchors e Stainless steel tubular support with anodized aluminium control box mounting plate e Dimensions 260mm x 260mm x 700mm e Application for use with inflatable boats equipped with outboard engines up to 55hp 40 kW e Uses M58 steering cable available in one foot increments e Uses 83524 T67 helm e Exceeds the EN 28848 safety standards NOTE Steering wheel helm and steering cable not included y www samallen com au g Ultraflex T71FC amp T72FC Planetary Gear Fast Connect Helms Part No Description 83526 171FC Single Cable Steering Helm requires bezel kit 83527 1T72FC Dual Cable Steering Helm requires bezel kit e Fast connect and simple installation e Corrosion resistant materials e Particularly suitable where clearance is limited e Optional 90 or 20 mounting bezel e Standard 3 4 tapered shaft e Steering wheel turns approximately 3 8 times lock to lock e Maximum allowab
36. operation e Ideal for throttle choke and air or fuel shutdown e For use with C8 MACH Zero and C33 cables E ER EEN www samallen com au A O Bn Fe Leg O Q eTo C O eB e VY WITRAFLER SGA iade p CER
37. or chrome finish e Suitable for fibreglass polyethlene and aluminium boats e Reduces risk of corrosion on aluminium boats caused from chrome fittings touching aluminium and paintwork e Reduces installation time for bulkhead fittings e 3 8 BSP to suit all standard hydraulic nut amp olives e Chrome plated brass threaded fittings ABS plastic flange supplied with 4 x stainless steel counter sunk self tapping screws NOTE 5 16 ID HiFlex heavy duty hoses to be used from 84278 transom fitting to hydraulic ram to reduce the chance of hydraulic lines being kinked L i et D D p va Ko CH O et o T 106mm _ Ultraflex Strain Relief Hose Kit Part No Description 84119 R5 Strain Relief Hose Kit e R5 kit distributes strain from bends in hose e t features a water tight gripper fitting and a bulkhead fitting flange for hose protection Part No Description R7 3 4 Bulkhead fitting kit for single cylinder sole installations e R7 kit includes two assemblies as illustrated per kit Bulkhead fitting kit www samallen com au Hose Fittings Ultraflex Brass Hydraulic Fitting Part No Description 84112 3 8 O D Additional Station Fitting Kit Straight connector fitting suits helm amp 3 8 O D tube 84116 includes olive Elbow connector fitting suits helm and 3 8 O D tube
38. quality welded stainless steel wheel e Elliptical outer rim for comfortable grip e Ranging in diameter from 500mm to 1060mm NOTE 316G stainless steel dome wheel nut to be ordered separately P N 62060 62061 62062 See Steering Wheel Spares and Accessories for more information www samallen com au L i et D D p va Ko CH O et 2 d Steering Wheel Spares amp Accessories Removable Stainless Steel Wheel Knob Ultraflex Steering Wheel Spares Po Au 41114 Black Ultraflex Cap 316G Stainless Steel Dome Wheel Nut Polished Stainless Steel Wheel Cover Steering Wheel Adaptor P Part No Description 62124 Stainless Steel Knob e Suits stainless steel wheels Part No Description 83784 Hub and Cap with Alloy Centre fits 3 4 tapered shaft 83784B Replacement Black Cap suits 83784 fits 50mm Bore 83785 Black Dress Ring 83786 Black Screws Set of 6 83787 Silver Screws Set of 6 e Suits Ultraflex steering wheels Part No Description 83721 Black Cap Suits 83720 fits 79mm Bore 3 Spade e Suits Ultraflex steering wheels Part No Description Thread 62060 316G S S Dome Wheel Nut 1 2 UNF 62061 316G S S Dome Wheel Nut M12 62062 316G S S Dome Wheel Nut 5 8 UNF e Suits 62115 62116 62118 62120 62128 and 62129 Part No Description 62063 Polished S S Wheel Cover fits 48mm Bore e Suits stain
39. 0 115 140 4 Stroke new model 2008 to date UC94 OBF 1 83920 1 www samallen com au Hydraulic Steering Kits Ultraflex Nautech 1 Hydraulic Steering Kits Kit Part No Description Nautech 1 Hydraulic Steering Kit with UC128 OBF 1 83915 1 Cylinder 83915 2 CN Hydraulic Steering Kit with UC128 OBF 2 83915 3 EN Hydraulic Steering Kit with UC128 OBF 3 e For outboard engines up to 300 hp e 4 3 turns lock to lock balanced e Hose not included WLTRAFL e w l Kits Contains masnih wu pRELER e Outboard Front Mount cylinder Refer to chart below i RN Sege iraina e 83928 UP28F front mount helm pump E e 84115 1 litre hydraulic oil x 2 e For Additional Station Add e 83928 Helm Pump x 1 e 84120 Fitting kit x 1 e 84115 1 litre hydraulic oil x 1 S Helm CAAT NOTE Refer to Hydraulic Hoses on page 442 Steering wheel not included in kit Engine splashwell dimensions Rear View 0 Side View Splashwell Dimension Requirements 1 560 mm 22 05 152 mm 5 98 152 mm 5 98 oF 1110 mm 43 70 152mm 5 98 152 mm 5 98 Splashwell NOTE For twin engine applications the minimum distance between the two engine centres is 550 mm 21 6 Transom Engine Application Guide for Nautech 1 Hydraulic Steering Kit up to 300hp 4 3 Wheel Turns www samallen com au engine Power Year Cylinder Kit J Engine Power
40. 01 G88NR Non reversible Helm 82802 G96 Tilt Standard Helm 82803 G98NR Tilt Non reversible Helm 83533 X52 Tilt Mechanism 5 Position e Easy and safe steering the no feedback design that incorporates the patented Non reversible G88NR and G98NR helms eliminates the continuous load on to the operator caused by the propeller torque e Made exclusively in corrosion resistant materials e Optional 90 or 20 bezel mounting kits e Standard 3 4 tapered shaft e Steering wheel turns 3 5 times lock to lock e Maximum allowable steering wheel diameter 420 mm 16 5 e Uses TM86 Ultraflex cable or a Seastar SSC124 style cable e Exceeds both EN 28848 and ABYC P17 safety standards e See Steering System Selection Guide Recommended and Max HP Rating on page 424 for recommended and maximum horsepower rating e al T e e Mechanical Steering Cable Replacement Selection Guide Adaptor Helm Model Cable Marking Model Replacement Cable P N Required T85 T81FC B EE 83408 to 83424 M66 M66 T72FC R T73NRFC T74NRFC T71 T72 T73NR T74NR M47 Replace with M66 cable 83535 T81 T83NR Discontinued and K66 adaptor K66 C230 2 315 83401 to 83407 C231 DZ Quick Connect 3 Turn S Quick Connect 3 Turn Twin Quick Connect 4 Turn 2 NFB 4 2 SSC62 or SSC92 83408 to 83424 l M66 NFB 4 2 Twin l NFB Safe TII l Safe TQC l Safe T ES EEN Replace with M66 cable 83535 i
41. 02A Ultraflex 5 16 I D High Flex Hose e 5 16 D hose sold per meter for required length e Recommended for use with all Ultraflex standard helms with 1000 psi 70 Bar relief valves e Highly flexible high flow hose e Each hose requires brass connectors 84103 x 2 and bend restrictors NOTE Refer to Ultraflex Brass Hydraulic Fitting on page 470 Ultraflex Additional Station Kit Part No Description 84120 Kit OB 2S Additional Station Kit Steering amp Controls e Fitting kit for a second steering station or an autopilot installation e It includes all necessary fittings and 8 m 26 3 ft of 3 8 dia nylon tube for the compensating line Ultraflex Copper Tube Fitting Kit Part No Description 84110 3 8 O D Copper Tube Fitting Kit 84111 10mm O D Copper Tube Fitting Kit E e Included two 0 5m 1 6ft nylon tubes and all necessary fittings for a single station Ultraflex OB M Hose Kit for Single Station Installation Part No Description 84186 KIT OB M 6m 19 7ft Hose Kit Pair 84187 KIT OB M 9m 29 5ft Hose Kit Pair e Hose Kit consist of a pair of high pressure flexible hose with fittings featuring turning nuts pre assembled at one end only e It is supplied with 2 non assembled fittings and 2 reinforcing sleeves e Available on 6m 1 8ft and 9m 2 7ft standard lengths that can be cut to fit the desired application www samallen com au
42. 12 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X12 safety switch is installed e Provided with a positive lock in neutral to prevent accidental gear engagement For use with engine control cables Universal C33 C8 C14 MACH Zero and MACH 14 cables require no connection kit C5 C16 and MACH 5 cables require a K35 83637 connection kit lt 61 lt 185 83832 www samallen com au 83825 Trim L 160 gt l lt 200 83830 La el Ben Fe el QO ei KL Ee ol all fe VY Lock in neutral A lt 138 160 gt lt 185 83833 Two Lever Single Function per Lever Engine Controls Ultraflex Two Lever Top Mount Controls Single Function Part No Description 83651 B46 Two Lever Top Mount Control Throttle and Shift 83648 B46S Two Lever Top Mount Control Shift Only 83670 X12 Neutral Safety Switch Optional e Single Function Engine Controls Two lever single function per lever engine control each lever operates separately either the throttle or the shift e Suitable for use with outboard inboard or I O power plants e Flush mount suitable for exposed positions such as a flying bridge e Made of marine aluminium with chrome plated lever e Throttle lever is provided with adjustable brake tension release system and s
43. 15 B14 Shut off cable L i et D D p oa Ko CH O et wm 2 T e Stroke 7Omm e Designed for throttle fuel shut off and other applications e Supplied with L13 83605 stop collar amp L14 83610 cable clamp block Ultraflex MACH Series Engine Control Cables MACH Series Engine Control Cables High Efficiency and Flexibility High performance MACH Cables are the result of decades of experience in producing high quality long lasting flexible cables The innovative core design maximizes efficiency and minimizes lost motion while the exclusive design of the conduit provides extremely high level of flexibility Features e Suitable for outboard inboard and sterndrive engines e High efficiency for smooth operation e High flexibility for reduced bend radius Ideal for long complex cable routing e Maintenance free e Stainless steel cables and fittings e High resistance blue outer jacket against abrasion UV and chemicals TV Ze j MACH i MACH em MACH 5 MACH 14 Mercury Johnson Mercruiser Evinrude y www samallen com au g Engine Control Cables Ultraflex MACH Zero Engine Control Cables Part No Feet Part No Feet Part No Feet 83107M 7ft 83120M 20ft 83140M A0p 83108M 8ft 83121M 2210 83145M Ap 83109M oft 83122M 22ft 83146M Aen meee oa a 83110M Lon 83123M 23ft 83150M Son T gy 83111M 11ft 83124M 24ft 83154M S4ft 83112M 12ft 83125M 2
44. 29ft Hose Connection Kit Pair 68mm 84260 OB 2C 0 9m 2 95ft Hose Connection Kit Pair 84261 OB 2C 1 2m 3 93ft Hose Connection Kit Pair 84185 OB 2C 1 5m 4 9ft Hose Connection Kit Pair e Two high pressure flexible hoses with brass fittings on both ends e Recommended for use with the R9 bulkhead kit for dual hose applications available in black 84278 white 84279 or chrome 84280 finish refer to Ultraflex R9 Outboard Well Bulkhead Hose Kits on page 469 NOTE Not recommended for use with SilverSteer Series cylinders 3 3 ZS 106mm Bulkhead dimensions R9 bulkhead kit for dual hose 7 www samallen com au g Silver Steer Hoses Kits Ultraflex OB SVS Silver Steer Kevlar Hydraulic Hose Kit Part No Description 84300 OB SVS 5m 16 4ft Hose Kit Pair 84302 OB SVS 5 5m 18ft Hose Kit Pair 84304 OB SVS 6m 17 7ft Hose Kit Pair 84306 OB SVS 6 5m 21 3ft Hose Kit Pair 84308 OB SVS 7m 22 9ft Hose Kit Pair 84310 OB SVS 7 5m 24 6ft Hose Kit Pair 84312 OB SVS 8m 26 3ft Hose Kit Pair 84314 OB SVS 9m 29 5ft Hose Kit Pair e Two high pressure Kevlar stranded flexible hoses with pre crimped fittings and bend restrictors on both ends e Recommended for use with all Ultraflex SilverSteer helms with 1500psi relief valves e Lenghts available from 5m 16 4ft to 9m 29 5ft in 0 5m 1 6ft increments Ultraflex OB SVS Silver Steer
45. 3 3 Spoke Riv Sports Wheel Black 350mm 13 8 e Fits a standard 3 4 tapered shaft e Ideal for smaller boats with mechanical or hydraulic steering Italian 3 Spoke Sports Wheels Part No Description Diameter mm 83739 3 Spoke Black S Grip Wheel Black 350mm 14 e Fits a standard 3 4 tapered shaft e Ideal for all types and size boats from leisure to fishing Ace 3 Spoke Wheel reat va Jue Part No Description Diameter mm 83788 Ace 3 Spoke Black Wheel Hard Grip 320mm 12 6 e Fits a standard 3 4 tapered shaft e Canadian made quality Storm 4 Spoke Wheel wen 83789 Storm 4 Spoke Black Wheel Hard Grip 340mm 13 4 e Fits a standard 3 4 tapered shaft e Canadian made quality O1 U0Z 9 3U1139 S Traditional Styled Teak Steering Wheel Part No Description Diameter mm 62160 Teak Steering Wheel With Cap 450mm 17 7 62162 Teak Steering Wheel With Cap 500mm 19 7 62164 Teak Steering Wheel With Cap 600mm 23 6 e Genuine teak e Fits a standard 3 4 tapered shaft e Supplied with a brass centre hub 62162 amp 62164 7 www samallen com au g Non magnetic Stainless Steel Wheels Ultraflex V52 Non magnetic Stainless Steel Wheels Part No Description Depth Diameter mm Non magnetic S S Wheel with 2 83701B Black Grip 73mm 320mm 12 6 Non magnetic S S Wheel with 7 83701W White Grip 73mm 320mm 12 6 83701G Non
46. 39T with NOTE X52 tilt mechanism fits standard Ultraflex tilt mount rotary and B 83533 X52 Tilt Mechanism rack and pinion steering helms as well as standard Ultraflex tilt s mount hydraulic pumps On high performance Silver Steer systems use X70 SVS tilt mechanism ga QO Kit F 84108 optional but recommended Remote Filler Kit O Adapter not included O G a Og e E Ge eF e wm O 84108 Remote Filler Kit not included L Optional but recommended extra lt 397mm gt lt 115mm gt lt 127mm lt 174mm gt j lt 196mm gt 76mm lt ES N Dashboard 83925T 83928T 83933T 83939T with 83533 Tilt Mechanism Dimensions in mm X52 has a tilt range of 48 and five locking positions y www samallen com au g Ultraflex Rear Mount Helm Pumps Displacement No of Revolution Pistons Part No Model Mounting 83928R UP28R Rear Mount 28cc 1 7cu in 5 83933R UP33R Rear Mount 33cc 2 0cu in 7 83955 UP39R Rear Mount 39cc 2 4cu in 7 84108 Kit F Remote Filler Kit Adapter e Available in three different displacement sizes e Compact design e Ball bearing piston race e Built in lock valve for positive rudder lock e Integral relief valve for over pressure protection e 3 4 tapered stainless steel shaft e Easily accessible lock valve and shaft seal for replacement e Cast iron cylinder rotor fo
47. 44cu in 3 75 turns single cylinder 3 75 turns single cylinder 6 turns dual cylinder 6 turns dual cylinder 6 turns dual cylinder 406mm 16 406mm 16 406mm 16 406mm 16 406mm 16 e Available in two different displacement sizes 32cc 1 95 cu in and 84032 84032T 84040 amp 84040T Dimensions in mm N et D D p va Ko CH O et 2 d 84045 40cc 2 44 cu in e Front Mount and Tilt Mount versions e Built in relief valve e 3 4 tapered shaft e Corrosion resistant painted body e Waterproof e Tilt Mount version is suitable for use with X66 84042 tilt mechanism UPMD Power Assisted Helm Pump Unit e 12VDC Motor e 45 swiveling fittings for easy installation e Semitransparent 0 5 litre 0 11gal tank gives immediate level vision e Vented filler plug e Wall or floor mount 416 474mm e Black galvanized motor case salt water resistant es 4 5 m 15 Wiring Harness included e IP67 waterproof e Ignition protected SAE J 1171 and UNI EN 28846 84045 Dimensions in mm e Dual station installation version front mount 40cc displacement only Part No Description P www samallen com au g Part No Description 84046 UCMD Switch Panel for Power Assist e Safety switch ON OFF smart button e Three different power levels
48. 5 ft 83155M 55ft 83113M 13ft 83126M ep 83160M 60ft wun 83114M Lan 83127M 27ft 83165M 65 ft 83115M 15 ft 83128M 28ft 83168M Gen 83116M 16ft 83130M op 83170M 70ft 83117M 17ft 83132M 32ft 83175M 75 ft 83118M 18ft 83134M Ap 83185M 85ft 83119M Lon 83136M en e Stroke 87mm e MACH Zero for Universal Style engines e For use with inboard sterndrive and outboard engines e Ideal for high performance applications long cable runs and complex routing e Blue colour jacket e Stroke 95mm e Ideal for high performance applications blue colour jacket K e g 833510 10ft 833515 15ft 833520 20ft z 833511 11ft 833516 16ft 833522 22ft MACH 5 Se WY 833512 12ft 833517 17ft 833524 24ft t o 833513 13ft 833518 18ft 833526 26ft E 833514 14ft 833519 19ft de gll all e W e MACH 5 for Mercury amp MerCruiser engines e Blue colour jacket Ultraflex MACH 14 Engine Control Cables Part No Feet Part No Feet Part No Feet 833710 10ft 833715 15ft 833720 20ft 833711 11ft 833716 16ft 833722 22ft MACH 14 8mm 833712 12ft 833717 17ft 833724 24ft D 833713 13ft 833718 18ft 833726 26ft 833714 14ft 833719 19ft e Stroke 75mm e Ideal for high performance applications e MACH 14 for Johnson Evinrude amp OMC engines e Manufactured after 1979 e Blue colour jacket www samallen com au Engine Controls Spares amp Accessories Ongaro Palm Beach A
49. 50hp and a maximum of 225hp e For boats exceeding 50mph the twin cable steering system T74NRFC is recommended e Exceeds both EN 28848 and ABYC P17 safety standards Refer to Measuring for Replacement Steering Cables on page 424 OS T73NRFC Helm 83531 Bezel 83545 e eS M66 Fast Connect Cable www samallen com au Ta el Bn Fe Leg e QO Gi el Leg e ol all fe V Mechanical Steering Helms Ultraflex T67 Helm amp Bezel Steering System C Part No Description 83524 167 Helm and Bezel Steering System e Fast connect and simple installation e Corrosion resistant materials e Standard friction externally adjustable e Includes Black 90 Bezel mounting kit e Standard 3 4 tapered shaft e Four optional helm positions to facilitate steering cable installation e Steering wheel turns approximately 2 5 times lock to lock e Maximum allowable steering wheel diameter 380mm 15 e Uses M58 steering cable e For use with outboard engines with a maximum of 55hp 145 6 6 7 e Exceeds both EN 29775 and ABYC P17 safety standards 123 4 85 59 7 2 35 EEN Part No Description 83525 T85 Rotary Steering Single Cable Helm e Fast connect and simple installation e Corrosion resistant materials e Particularly suitable where clearance is limited e Steering wheel turns approximately 3 times lock to lock e Includes Black 90 Bezel
50. 7 134mm Stroke 178 mm 7 3 8 9 5mm Fittings For high pressure flex hose Hydraulic Steering System Ordering Guide Cylinder UC293 I 83964 1 Max rudder torque Helm Pump UP39 83939 1 o a oe nea Inboard 146 5kgm 7 5 up39 Hydraulic Oi OIL 15 84115 3 1 KIT OB hose Kit 12816lbs in Hose Hose options Hose options 1 SE Steering wheel Wheel options Wheel options 1 1 steering wheel Ultraflex UC378 I Brass Inboard Cylinder Only Part No Description 83963 UC378 Brass Cylinder e For inboard engines e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Maximum rudder torque 187 6 kgm 16347Ibs in e The UC378 I cylinders are recommended for use with UP39 series helms and 0 5 12 mm copper tube La el Ben Fe el QO o DD KL e ol all fe V 592mm 83963 UC378 am Volume 376 cc 22 94 cu in E _ O i Torque 187 6 kgm 16347 Ibs in A NA ees SSC TI mn Output force 1155 kg 2545 lbs TT Inside diameter 50 mm 1 97 163mm Stroke 228 mm 9 Fittings 0 5 12 mm copper tube lt lt EH ronaton Janean comerens mose vanno ov Aion 1 Cylinder UC293 lI 83963 Helm pump UP39 83939 1 1 UP39 helm pump Max rudder torque SE n aboard 187 6 kgm 9 6 UP39 Hydraulic Oil OIL 15 84115 3 0 5 Te minh opes tube 16347Ibs in Hose Hose options Hose options 1 1 steering wheel Steering wheel Wheel options
51. 8 2 KA mechanical Power Unit 84426 Ot O trolling valve Twin Engines CAN cable Select Can Cable 2 e Power Supply Cable general een Supply Cable o S Power cable extension Select Power cable extension 2 G i When there are no more free sockets in the existing power unit add one Power Unit with one or two power oly supply cables according to battery number Refer to the diagram on installation manual E Shift Unit 84420 1 T l l Can Cable Select Can Cable TE g Single Engine l L Power Cable Extension Select Power cable extension iad Cavo Shift Con Troll Select Cavo Shift Con Troll 1 Shift Unit 84420 pes Can Cable Select Can Cable TE SE Power Cable Extension Select Power Cable Extension Ae solenoid Twin Engines Power Unt 84426 o Power supply cable general E supply cable 0 Shift Cable with Troll Select Shift Cable with Troll 2 When there are no more free sockets in the existing power unit add one Power Unit with one or two power supply cables according to battery number Refer to the diagram on installation manual When a shift unit is already present in the system it can control the electric troll by using the proper cable When a shift box is not present add one to the system with the shift and CAN cables E Troll Unit Select Custom Components 1 Single Engine Can Cable Select Can Cable d EEN Troll Cable Select Troll Cable 1 Ire E Troll Unit 84422 1 Twin Engine Can Cable Select Can Cable 1 Troll Cable
52. 84117 includes olive 84118 Tee fitting suits 3 8 O D tube includes olive 83952 Bleed Tee suits cylinders amp 3 8 O D tube Includes olive 84117 84118 83952 Ultraflex Brass Hydraulic Fitting Part No Description Brass fittings for use with 84102A 5 16 LD hydraulic hose 84103 end output size 3 8 O D in outboard applications 2 required for each hose Hose Bend Restrictor Kit for use with 84102A Ultraflex 84104 Ce D High Flex Hose 2 per Kit 84103 84104 Ultraflex CP 3 8 Nut amp Olive Assembly Part No Description 84137 3 8 Nut amp Olive Assembly suits Steering Kits 84138 CP 3 8 Nut amp Olive Assembly suits Hydraulic Cylinders e Suits 84101 84182 and 84184 refer to 3 8 0 D Hydraulic Nylon Tubing on page 442 Part No Description 83957 3 8 9 5 mm Adjustable Bleed T For Cylinder e Nickel plated for all cylinders except UC94 OBF with serial number prior to 30 1156 000001 Ta el Bn Fe Leg oe QO G i el Leg e ol all fe V Hydraulic Fluid Link Valve Part No Description 84220 3 8 Fluid Link Valve e Fluid link valve for twin engine twin cylinder applications where a mechanical tie bar is not feasible Engine centres must be at least 38 wide as engine can periodically miss align e Connect using standard KIT OB or KIT OB R5 hoses Hydraulic Fluid Link Valve Part No Description 84200 Purging Bubble Buster
53. 910 2 F115 F150 2004 to date UC128 OBF 1 83910 1 F200 F225 F250 F300 4 Stroke 2006 to date UC128 OBF 2 83910 2 F350 4 Stroke 2008 to date see UC128 SVS P www samallen com au g Hydraulic Steering Kits Ultraflex Nautech Hydraulic Steering Ordering Guide 1 Outboard z Single Engine Single Cylinder Me ar Helen For a second station add 1 x UP25 or UP28 1x KIT OB 2S fitting kit 1 x Hose 1x OIL 15 1 x steering wheel Ar Helm pump UP25 or UP28 UP25 up to 300hp l Hose See hose opti ptions UP28 Oil OIL 15 Steering wheel See wheel options Outboard Cylinder UC128 OBF Dual Engine Single Cylinder up to 300hp Maximum 4 8 Helm pump ree UP28 non counter rotating UP25 enama 43 Hose See hose options UP28 l C UP33 Tie bar A94 or A88 counter rotating engine For a second station add Steering wheel See wheel options 83913 1 83925 or 839287 See hose options 84115 See wheel options 83913 1 83925 83928 839337 See hose options 84115 84194 or 84188 See wheel options 1 x UP25 UP28 or UP33 1x KIT OB 2S fitting kit 1 x Hose 1x OIL 15 1x steering wheel O Taara A Cylinder UC128 OBF Dual Engine Dual Cylinder up to 500hp Cylinder port UC128P OBF Maximum Helm pump UP39 non counter rotating engines a Tie bar A90 UP39 Oil OIL 15 up to 600hp Hose See hose options counter rotating Connection kit KIT OB 2C engines Steeri
54. 98 today ee et eae 1999 2007 UCB1 OBF 1 8398 1 DF100 115 4T 1998 2008 UC81 OBF 1 3918 1 GE 1999 2007 DF100 115 4T new model 2008 today F115 EE EENE 4 today Ee F40D F50F F60C EFI 4T 75 115 27 2004 today UC81 OBF 1 83918 1 40 50TLDI 4T 70 90 115 TLDI 4T www samallen com au Hydraulic Steering Kits Ultraflex HYCO OBF Hydraulic Steering System Kit up to 150hp 4 7 Wheel Turns HYCO OBF Hydraulic Steering Kit with UC94 OBF 1 Cylinder HYCO OBF Hydraulic Steering Kit with UC94 OBF 3 Cylinder 83920 1 83920 3 e For outboard engines up to 150 hp e 4 7 turns lock to lock balanced e For Honda BF115 and BF130 and Mercury Optimax 75 90 115 use 83920 3 UC94 OBF 3 e Hose not included Kits Contains e Front mount cylinder Refer to chart below e 83920 UP20F front mount helm pump e 84115 1 litre hydraulic oil x 2 m pri NOTE Refer to Hydraulic Hoses on page 442 Steering wheel not included in kit ele Sparing i UITRAFLER wm 01 U0Z 9 SUILI99 S BS Swna ner Te e 83920 1 Engine splashwell dimensions Rear View Side View Splashwell Transom Splashwell Dimension Requirements l 540 mm 21 25 152 mm 5 98 152 mm 5 98 oF 1110 mm 43 70 152 mm 5 98 152 mm 5 98 NOTE For twin engine applications the minimum distance between the two engine centres is 550 mm 21 6 a Kee
55. A3 link arm kits are recommended for use on the first installation only and not as a retrofit Installation has to be made by qualified technicians only e Refer to tightening load described in the Installation Manual and mounting instructions supplied with the products Part No Description 84215 Rod Hole End Cap suits UC132 OBS 84216 Sealed End Cap suits UC132 OBS 84217 Rod Seal suits UC132 OBS 84126 Seal Kit suits UC132 OBS www samallen com au Engine Controls Side Mount Engine Controls 83838 93939 77 3 020 in 127 4 5 015 in 31 2 1 227 in 0 46 1 797 in 185 7 275 in 161 6 334 in d E 268 10 555 in L i et D D p va Ko CH O et 2 d 83670 140 5 51 T 32 6 1 28 SS ei 1 Si M ei On Ca ri Anas Sa ry P f S d ef D a Oo 4 Si Sea bat 1 ba o LI 136 6 5 38 u O TA m S i O eO GI il O Q _ 10714 21 49 5 1 95 Lag Part No Description B400 Stainless Steel Side Mount Control Full Mechanical 83838 Version B400 ETC Stainless Steel Side Mount Control Patented 83839 Hybrid Version 83673 X41 Neutral Safety Switch Optional e The B400 has an universal control mechanism that allows for both push
56. BF 1 83921 115 125 150 EFI 2 Stroke 1990 2007 UC94 OBF 1 83921 60 70 2 Stroke 1984 2008 UC94 OBF 1 83921 75 90 115 125 Optimax 2 Stroke 2004 to date UC94 OBF 3 83923 75C 90 2 Stroke 1998 2008 UC94 OBF 1 83921 135 150 Optimax 2 Stroke 1999 to date UC94 OBF 1 83921 115C 130B 2 Stroke 1990 2008 UC94 OBF 1 83921 40 50 60 EFI 4 Stroke 2004 to date UC94 OBF 1 83921 150F 1996 2007 UC94 OBF 1 83921 75 80 90 EFI 4 Stroke 2000 to date UC94 OBF 1 83921 150 HPDI VMAX 2 Stroke 2000 2008 UC94 OBF 1 83921 100 115 EFI 4 Stroke 2007 to date UC94 OBF 1 83921 F60 F75 F80 EFI 4 Stroke 1999 2007 UC94 OBF 1 83921 F90 F100 F115 F150 EFI 4 Stroke 1999 2007 UC94 OBF 1 83921 F80 F100 4 Stroke 2000 to date UC94 OBF 1 83921 F115 F150 2004 to date UC94 OBF 1 83921 DF70 80 90 4 Stroke 1998 to date UC94 OBF 1 83921 DF100 115 140 4 Stroke 1998 2008 UC94 OBF 1 83921 DF100 115 140 4 Stroke new model 2008 to date UC94 OBF 1 83921 DF150 4 Stroke 2006 to date UC94 OBF 1 83921 Front Mount Cylinders Ultraflex UC128 OBF Outboard Front Mount Hydraulic Cylinder Only up to 300hp Part No Description 83913 1 UC128 OBF 1 Starboard Side Cylinder 83913 1P UC128P OBF 1 Port Side Cylinder 83913 2 UC128 OBF 2 Starboard Side Cylinder 83913 2P UC128P OBF 2 Port Side Cylinder 83913 3 UC128 OBF 3 Starboard Side Cylinder e For outboard engines up to 300 hp e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Adjustable boss
57. Fe el QO DD KL Ee ol all fe V Dashboard ra Jamm A 83933 with B 83954 83925 83928 83933 amp Round Adaptor Flange 83939 Dimensions in mm 115 83954 Round Adaptor Flange 83949 Square Adaptor Flange A 83933 with B 83949 Square Adaptor Flange www samallen com au Tilt Mount Ultraflex Tilt Mount Helm Pumps Displacement No of Relief Valve Max Wheel Weight Part No Model Mounting Revolution Pistons Setting Dia mm kg 83925T UP25T With X52Tilt 25cc 1 5cuin 5 000ps e aaa ke 83928T UP28T With X52Tilt 28cc 1 7cu in 5 oc Re E 83933T UP33T WithX52Tilt 33cc 2 0cuin 7 Jo SC E 83939T UP39T WithX52Tilt 39cc 2 4cuin 7 ck ET ts 83533 X52 Tilt Mechanism 84108 Kit F Remote Filler Kit Adapter e Available in four different displacement sizes e Compact design e Ball bearing piston race e Built in lock valve for positive rudder lock e Integral relief valve for over pressure protection e Stainless steel shaft e Easily accessible lock valve and shaft seal for replacement e Cast iron rotor for greater durability and longer life e 1 4 NPT fitting for 3 8 tube e Includes elbow fittings e UP45 T helm pumps are ideal for dual cylinder dual engine applications e Tilt mechanism X52 83533 for UP20 T helm pump which has a tilt range of 48 and five locking positions N er om A 83925T 83928T 33933T 839
58. JL Year Cylinder Kit _ E75 90 2 Stroke 2004 to date UC128 OBF 2 83915 2 DF70 80 90 4 Stroke 1998 to date UC128 OBF 2 83915 2 E115 130 135 2Stroke V4 1995 to date UC128 OBF 2 83915 2 DF100 115 140 4 Stroke 1998 0008 UC128 OBF 1 83915 1 E150 E175 E200 2Stroke V6 1995 to date UC128 OBF 2 83915 2 DF100 115 140 4 Stroke new model 008 to date UC128 OBF 1 83915 1 E200 HO E225 E250 2 Stroke V6 1995 to date UC128 OBF 2 83915 2 DF150 175 4 Stroke 006 to date UCt28 OBF 1 83915 1 E250 HO E300 2 Stroke V6 UC128 OBF 2 83915 2 DF200 DF225 DF250 DF300 UC128 OBF 2 83915 2 BF75 90 4 Stroke 1995 to date UC128 OBF 1 83915 1 80 Portofino Tigershark 2 Stroke 1995 to date UC128 OBF 1 83915 1 BF115D 1998 2009 UC128 OBF 3 83915 3 150 White Shark 2 Stroke BF115A 2009 to date UC128 OBF 1 83915 1 100EFI Marlin 115 EFI Narwhal 2001 2007 UC128 0BF 2 83915 2 BF130A 1998 2005 UC128 0BF 3 83915 3 150EFI Killer Whale 4 Stroke 2000 to date UC128 OBF 1 83915 1 r eee EE EE GE SE nl E E E 115 120 140 2 Stroke 2004 to date UC128 OBF 2 83915 2 BF175 200 225 4 Stroke 2001 to date UC128 OBF 1 83915 1 70 90 115 TLD 4 Stroke 2004 to date UCE OBH Sa BJ90 115 140 4 Stroke 2001 2007 UC128 OBF 1 83915 1 S f 190 115 V4 2 Stroke 1995 2007 UCI28 08F 2 83915 2 SC Soke Se ereecht Sec J150 175 V6 2 Stroke 1995 2007 UC128 OBF 2 83915 2 Sac i 150F 200F 250G 2 Stroke 1996 2007 UC128 0OBF 2 83915 2 1200 225 V6 4 Stroke 2004 2007 UC128 OBF 2 83915 2 150 HPDI VMAX 2 Stroke 2000 2008 UC128
59. P20T With X52 Tilt 20cc 1 2cu in 5 1000psi 16 3 9kg 83533 X52 Tilt Mechanism 83949 X64 Square Adaptor Flange e Available in front and tilt mount helm pumps e Built in lock valve for positive rudder lock e Integral relief valve for over pressure protection e 3 4 tapered anodized aluminium shaft e Corrosion proof composite housing e Easy accessible lock valve and shaft seal for replacement e includes elbow fittings for 3 8 tube e For use with UC94 OBF UC68 OBS and UC69 I cylinders only e Tilt mechanism X52 83533 for UP20 T helm pump which has a tilt range of 48 and five locking positions NOTE X52 tilt mechanism fits standard Ultraflex tilt mount rotary and rack and pinion steering helms as well as standard Ultraflex tilt mount hydraulic pumps On high performance systems use X70 SVS tilt mechanism X64 83949 square flange allows the UP20F pump to be installed in an intermediate dashboard position A 83920T with i 404mm B 83533 X52 Tilt Mechanism lt 115mm gt 135mm 76mm lt t N er D D z oa Ko CH O et wm 2 T 83920T with 83533 Tilt Mechanism Dimensions in mm 228mm gt A 83920 with B 83949 Square Adaptor Flange 127mm Dashboard Be J 57mm lt 83920 Dimensions in mm X52 has a tilt range of 48 and five locking positions
60. Part No Feet Part No Feet C14 7mm D 83209 s 83213 13 83217 17 83210 10 83214 14 83218 18 83211 Ek 83215 ds 83220 20 83212 12 83216 16 83222 22 e Stroke 75mm e For Johnson Evinrude OMC Engines e Manufactured after 1979 Part No Feet Part No Feet Part No Feet C5 7mm 83309 ER 83314 14 83320 20 y 83310 10 83315 15 83322 22 t 83311 1r 83316 16 83324 24 83312 12 83317 17 83313 13 83318 18 5 e Stroke 95mm e For Mercury and MerCruiser Engines www samallen com au Engine Control Cables Ultraflex C16 Engine Control Cables Part No Feet Part No Feet Part No Feet C16 7mm 83252 12 83255 15 83257 17 83253 13 83256 16 83258 18 83254 1 SEN e Stroke 80mm e C16 Mariner Engines up to 40hp Ultraflex C36 Engine Control Cables C36 PC 83350 10 83354 14 83358 18 H 83351 11 83355 15 83359 19 7 83352 12 83356 167 83360 20 83353 13 83357 dE e Stroke 87mm e For Mercury and MerCruiser engines and Mercury Generation Im series controls Ultraflex B14 Engine Control Cables B14 7mm 83805 5 B14 Shut off cable 83816 16 B14 Shut off cable 83808 83 B14 Shut off cable 83818 18 B14 Shut off cable 83810 10 B14 Shut off cable 83820 20 B14 Shut off cable 83812 12 B14 Shut off cable 83823 23 B14 Shut off cable 83814 14 B14 Shut off cable 83824 24 B14 Shut off cable 83815
61. Power Year cylinder Kit E40 E50 E55 E60 2 Stroke 2004 to date UC94 OBF 1 83920 1 F75 90 2 Stroke 1995 to date UC94 OBF 1 83920 1 2 GH Ge E a EE E115 130 E135 2 Stroke V4 1995 to date UC94 OBF 1 83920 1 BE Cece a on onan a 150 White E 2001 2007 dE SSC 50 60 Dorado EFI 4 Stroke UC94 OBF H i E gals Teese on Ok lh EFI Narwhal 150EFI 2000 todate UC94 OBF 1 83920 1 Killer Whale 4 Str BF115A 2009 to date UC94 OBF 1 83920 1 EE BF130A 1998 2005 UC94 OBF 3 83920 3 BF135 BF150 4 Stroke 2005 to date UC94 OBF 1 83920 1 BF90 BF150 V TEC 4 Stroke 2008 to date UC94 OBF 1 83920 1 50 60 70 90 2 Stroke 2004 to date UC94 OBF 1 83920 1 115 120 140 2 Stroke 2004 to date EE SSC BJ60 70 4 Stroke 2001 2007 UC94 OBF 1 83920 1 40 SOTLDI 4 Stroke todate UC94 OBF BJ90 115 140 4 Stroke 2001 2007 reves ea 70 90 115 TLDI 4 Stroke 2004 to date UC94 OBF 1 83920 1 J90 115 V4 2 Stroke 1995 2007 UC94 OBF 1 83920 1 50 75 90 2 Stroke 1990 2008 UC94 OBF 1 83920 1 d 115 125 150 EFI 2 Stroke 1990 2007 UC94 OBF 1 83920 1 a eae E cata 75 80 90 EFI 4 Stroke 2000 to date UC94 OBF 1 83920 1 ae BE f a US Hegde 007 to date UCOMOBF 1 83920 1 F60 F75 F80 EFI 4 Stroke 1999 2007 UC94 OBF 1 83920 1 F90 F100 F115 F150 EFI 4 Stroke 1999 2007 UC94 OBF 1 83920 1 F80 F100 4 Stroke 2000 to date UC94 OBF 1 83920 1 DF70 80 90 4 Stroke 1998 to date UC94 OBF 1 83920 1 F115 F150 2004 to date UC94 OBF 1 83920 1 DF100 115 140 4 Stroke 1998 2008 UC94 OBF 1 83920 1 DF10
62. Select Troll Cable 2 www samallen com au L i er D D SS oa Ko CH O ek wm 2 d Trolling Valve Systems Order Guide Ultraflex Order Guide Part No Engine No Of Engines Single Engine PwA II EE Electronic throttle Electric shift Two Engines Single Engine PwA II EM Electronic throttle Mechanical shift Two Engines For each additional station add Single Engine Two Engines Components Single control with trim or no trim Control Unit E Throttle unit E Shift unit Throttle cable Shift cable Power supply cable general CAN cable Network terminators Power Unit optional for second battery Power cable extension optional for second battery Power supply cable optional for second battery Dual control with trim or no trim Control Unit E Throttle unit E Shift unit Throttle cable Shift cable Power supply cable general CAN cable Network terminators Power Unit optional for second battery Power cable extension optional for second battery Power supply cable optional for second battery Single control with trim or no trim Control Unit E Throttle unit Mechanical actuator Throttle cable CAN cable Power supply cable general Network terminators Power Unit optional for second battery Power cable extension optional for second battery Power supply cable optional for second battery Dual control with trim or no trim Control Unit E Throttle unit Mechani
63. Systems Order Guide Ultraflex e Order Guide Engine No Of Engines Components Part No Quantity Single control with trim or no trim Select control 1 Control Unit 84410 E Throttle unit 84420 l Mechanical actuator 84428 1 Throttle cable Select throttle cable l Single CAN cable Select CAN cable 3 Engine Power supply cable general Select Power supply cable general 1 Network terminators 84429 d Power Unit optional for second battery 84426 1 Power extension cable optional for second battery Select power extension cable 2 PwA II ME Mechanical throttle Power supply cable optional for second battery Select power supply cable 1 Eee Dual control with trim or no trim Select control 1 Control Unit 84410 1 E Throttle unit 84420 il Mechanical actuator 84428 2 Throttle cable Select throttle cable 2 TNO CAN cable Select CAN cable 4 Engines Power supply cable general Select Power supply cable general 1 Network terminators 84429 1 Power Unit 84426 1 KA Power extension cable Select Power extension cable 3 O J c Power supply cable optional for second battery Select Power supply cable 1 oO Single control with trim or no trim Select control 1 Q Control Unit 84410 1 0 Mechanical actuator 84428 2 E CAN cable Select CAN cable 3 Ve Single Power supply cable general Select Power supply cable general 1 T Engine Network terminators 84429 1 Go Power Unit 84426 1 Power extension cable Select power extension cable 2 PwA II MM meaa Po
64. V Throttle for 0 5V interfaces voltage 205 x 110 84414 _ Throttle for 4 20 mA interfaces current 205 x 110 e They supply the throttle electronic signal Required for use with direct connection to electronic throttle on the engine e P protection IP65 Part No Description Dimensions 84416 PWM Throttle 205 x 110 84418 SAEJ Throttle 205 x 110 e 84416 It supplies the digital signals to CAN SAEJ 1939 or NMEA 2000 interfaces e 84418 It supplies the electrical signals to PWM interfaces e P protection IP65 www samallen com au 84412 amp 84414 84418 Steering amp Controls System Control Units amp Main System Cables Ultraflex Shift Unit Part No Description Dimensions 84420 Shift Unit 210 x 120 e Controls up to 2 shifts with solenoids Required for use with direct connection to the electrical shift unit on the transmission e Grants the power supply up to 4 modules with the input combination of up to 2 batteries 12 and 24V Required for all PowerA Mark II installations e IP Protection IP65 Ultraflex E Troll Part No Description Dimensions 84422 E Troll Electronic or electric 205 x 110 e Control Unit for Trolling Valve both electronic 0 5V 4 20mA and electric PWM interface designed according to customer s specifications For controls with Trolling Valve please contact our Technical Service for custom configuration e According to customer
65. Wheel options 1 a www samallen com au L i et d D SS oa Qo CH O gt eh 2 T Inboard Cylinders Ultraflex UC133 IOB Sterndrive Cylinder Only Part No Description 83965 UC133 IOB Cylinder Sterndrive e For sterndrive engines e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Maximum rudder torque 66 kgm 5738 Ibs in e The UC215 I cylinders are recommended for use with UP28 or UP33 series helms and pre assembled hoses Kit OB and Kit OB R5 e 3 8 or 10mm diameter copper tubing can be used as an alternative tubing for plumbing the systems For these applications a fitting kit 84110 KIT 95 or 84111 KIT 100 is required Volume 132 cc 8 cu in Torque 66 kgm 5738 Ibs in 337mm Output force 464 kg 1023 Ibs Inside diameter 32 mm 1 25 Stroke 203 mm 8 3 8 9 5mm Fittings For high pressure flex hose Ultraflex UC132 OBS Sterndrive Cylinder Only 83914 UC132 OBS Cylinder Sterndrive e For sterndrive engines e Unbalanced the number of turns lock to lock is not equal port to starboard and vice versa e UC132 OBS side mount cylinder features a patented turning nut for a fast and easy installation to the engine tube e Clearance required at the engine tube side is 375 mm 14 76 e Recommended for use where maximum boat speed do not exceed 40mph 40knots e The UC132 cylinders are recommend
66. able for any type of boats with outboard inboard or I O power plants e Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling e Made of marine aluminium chrome plated or powder coat finish e Pull out handle disengages shift for warm up e Neutral safety switch X12 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X12 safety switch is installed e Power trim switch conveniently located in the handle grip enables for easy tilting of the engine For use with engine control cables Universal C33 C8 C14 MACH Zero and MACH 14 cables require no connection kit C5 C16 and MACH 5 cables require a K35 83637 connection kit lt 58 gt lt 130 83825 Ultraflex Top Mount Controls Dual Function Part No Description E 83832 B665 Single Lever Control for One Engine Chrome Plated 83833 B666 Twin Lever Control for Two Engines Chrome Plated 83670 X12 Neutral Safety Switch Optional 1 per Engine e Dual Function Engine Controls available in single or dual lever operates both throttle and shift dual lever for two engines e Suitable for any type of boats with outboard inboard or I O power plants e Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling e Made of marine aluminium chrome plated or powder coat finish e Pull out handle disengages shift for warm up e Neutral safety switch X
67. aligned accurately for quick assembly PATENTED DESIGN 7 www samallen com au g Introduction Testimonial After installing all makes and models of hydraulic steering if you like something smooth at your finger tips and in your hands fit Ultraflex hydraulics Reliability and Smoothness is the key Scotty Kerrisr Scotty s Mobile Marine Advantages of Planetary Gear Design The Planetary Gear design has three satellite gears that rotate on their axis and at the same time rotate around the central helm axis This allows for equal distribution of engine torque over three points of the central gear dividing and balancing the system loads The benefits of this special design are increased system longevity increased efficiency and less engine feedback compared to single pinion gear helms Ultraflex mechanical steering helms T71FC T72FC T73NRFC T74NRFC Non reversible and T81FC Tilting helms use a Planetary Gear Design All helms carrying this symbol use Planetary Gear Design OV Ln CH a oO vI Ln CH D 2 CH LA v CH Efficiency Comparison Tests 3 bends at 90 1000N NOTE Indicated figures have been obtained after 500 cycles of running from samples Ki T71FC Planetary gear design steering with M66 Ultraflex Direct transmission steering of well known competitor brand T w 2 CH Efficiency CH nn Ln CH Oo gt d Tension Compression Average bought from aftermark
68. allen com au 83701B 83701W 83701G lt lt 83700W A CA Ta el Bn Fe Leg oe QO Gi el Leg e ol all fe VW Stainless Steel Steering Wheels Highly Polished 304G and 316G Stainless Steel Wheels Part No Description Diameter mm 62096 304G S S Wheel with Grip amp Knob 390mm 16 62098 304G S S Wheel with Grip amp Knob 340mm 13 2 62100 304G S S Wheel with Grip 390mm 16 62101 316G S S 3 Spoke Wheel 390mm 16 62102 304G S S Wheel with Grip 340mm 13 2 e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e Supplied with a highly polished stainless steel cap 62096 amp 62098 62100 62101 amp e Finger indents around stainless steel wheel for comfortable grip 62102 e Flat spoke steering wheel e 4mm spoke thickness Double Rim Destroyer Style Stainless Steel Wheel Part No Description Diameter mm 62111 Double Rim S S Wheel Wood Grips 600mm 23 6 D KT e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e High quality welds on stainless steel wheel spokes and centre hub e Elliptical outer rim for comfortable grip aD Italian Premium Mahogany Wheel e Spoke diameter 9 5mm e 10 dish O1 U0Z 9 SULI99 S Part No Description Diameter mm Mahogany Wheel With Highly Polished 83710 316G Sie Spokes 550mm 21 6 e Genuine mahogany
69. allen com au g Hydraulic Steering Kits Ultraflex Gotech Hydraulic Steering Kits ip to 115hp 4 5 Wheel Turns 83918 1 Gotech Hydraulic Steering Kit with UC81 OBF 1 Cylinder e For outboard single engine up to 115 hp e 4 5 turns lock to lock balanced e Outboard Front Mount cylinder Refer to chart below e Hose included Kits Contains 1 x Helm Pump UP18 1 x Front mount outboard Cylinder UC81 OBF 2 x 1 litres hydraulic oil OL 150 1 x Hose kit 1 4 dia x 6m 19 7 length KIT OB GT M NOTE Steering wheel not included in kit UITRAFL Rrir azt Sepang Sri ULTRAFLEX Li trevt Li t Seege Sytem Engine Application Guide for Gotech 1 Hydraulic Steering Kit 2 Power Year Cylinder wm Engine Power LI est LI Cylinder Um H Fe F40 50 55 60 27 2004 today 75 90 27 2004 today UC81 OBF 1 83918 1 caer are 5 BF40 50 60 75 90 4T 1995 today aoe Er SE UC81 OBF 1 83918 1 80 Portofino Tigershark 2T 1995 today V 25 Kingfish 4T UC81 OBF 1 83918 1 bD BF90 V TEC 4T 2008 today sek a BJ60 70 4T 2001 2007 CC ree E deg BI90 115 4T 2001 2007 UC81 OBF 1 3918 1 EE ai 130 115 V4 27 1995 2007 115 115XSR EFI Tarpon 4T 2000 today ol 50 75 9027 1990 2008 Me aie a 115 EFI 2T 1990 2007 75 90 115 Optimax 2T 2004 today 40 50 60 EFI 4T 2004 today UC81 0BF 1 83318 1 Sch 1984 2008 75 80 90 EFI 4T 2000 today ee 1998 2008 ANTENEI 2010 today i DF40 50 60 70 80 90 4T 19
70. and K66 adaptor Model K66 Big T Measuring For Replacement Steering Cables D Conduit length Order Length D dimension 56 cm To order in foot length divide for 30 5 and round up to the next whole foot Example D 305 cm 56 cm 361 30 5 11 8 Round up to 12 ft a www samallen com au A e Bn e Leg GL QO el Leg e all all e VY Mechanical Steering Cables Steering Cables SES C UD Description Length m 83401 8ft M58 Cable 2 44m 83402 9ft M58 Cable 2 74m 83403 10ft M58 Cable 3 05m 83404 11ft M58 Cable 3 35m 83405 12ft M58 Cable 3 66m 83407 15ft M58 Cable 4 57m e Fast connect and simple installation M e All stainless steel cable output ends as per ABYC P17 safety standards Ce e Attaches directly to the tilt tube on all popular brands ler e Stroke length 230mm 9 e Minimum steering cable bend radius 200mm 7 9 e Exceeds both EN 29775 and ABYC P17 safety standards NOTE Refer to Measuring For Replacement Steering Cables on page 430 Part No Description Length m e Description Length m M66 83408 8ft M66 Cable 2 44m 83417 17ft M66 Cable 5 18m 83409 9ft M66 Cable 2 74m 83418 18ft M66 Cable 5 48m 83410 10ft M66 Cable 3 05m 83419 19ft M66 Cable 5 79m 83411 11ft M66 Cable 3 35m 83420 20ft M66 Cable 6 10m 83412 12ft M66 Cable 3 66m 83421 21ft M66 Cable 6 40m 83413 13ft M66 Cable 3 96m 83422 22ft M66 Cable 6 71m 83414 14ft M66
71. ards Part No Description Silver Grip With Silver Spokes And Black 83802SS Grip Inserts On Each Side e Polyurethane grip with inserts e Patented hub allows the steering wheel to be aligned e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards Depth Part No Description V61BR Burl Wood Grip Black Spokes 88mm 83798 Black Silver Diameter mm 350mm 13 8 350mm 13 8 when installed Diameter mm 350mm 13 8 when installed UTD Black Black Steering Wheels Ultraflex Tavolara Steering Wheel Ultraflex Nisida Soft Grip Black Silver Ultraflex Spargi Soft Grip Silver Silver Ultraflex Thermoplastic Anti Shock Antigua Soft Grip Diameter mm C 350mm 13 8 e Patented hub allows the steering wheel to be aligned when installed e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e All steering wheels are CE marked in conformity with EN 28848 EN 29775 and ABYC P22 safety standards Burl Wood www samallen com au PATENTED HUB DESIGN PATENTED HUB DESIGN La el Ben Fe el QO o ei Ss ol all fe N Steering Wheels Italian 3 Spoke Riv Sports Wheel Part No Description Diameter mm 8372
72. board Side Mount Cylinder e For outboard engines up to 300 hp e Unbalanced the number of turns lock to lock is not equal port to starboard and vice versa e UC132 OBS side mount cylinder features a patented turning nut for a fast and easy installation to the engine tube e Clearance required at the engine tube side is 375 mm 14 76 e Recommended for use where maximum boat speed do not exceed 40mph 40knots e The UC132 cylinders are recommended for use with UP25 UP28 UP33 and UP39 series helms and pre assembled hoses Kit OB and Kit OB RS NOTE UC132 OBS cylinder is not intended for use with 105 Bar 1500psi SilverSteer Series Helms 340mm Volume 132 163 cc 8 9 95 cu in LC 3 Output force 464 574 kg 1023 1265 Ibs o Inside diameter 32 mm 1 25 Stroke 203 mm 8 3 8 9 5mm Fittings For high pressure flex hose Ultraflex UC132 OBS Outboard Side Mount Cylinder Ordering Guide L eF di E nl System Application Wheel Turns Components Qty wm e sing le engine Cylinder UC132 OBS 83914 1 inel e cylinder oa Helm pump UP25 or UP28 83925 or 83928 1 fe Ko up to 300hp Hose Hose options Hose options 1 O Maximum 4 7 5 8 UP28 Oil OIL 15 84115 2 Steering wheel Wheel options Wheel options 1 wm ch L i Dual engine Cylinder UC132 OBS 83914 1 Single cylinder up to 300hp e Maximum 5 3 6 5
73. bration and improves fuel economy a High Idle feature to increase RPM where higher idle is necessary for cold engine operations a programmable Trolling Valve Control and neutral Warm Up The stylish and ergonomically designed control makes the safe use of the product by skilled personnel In case of doubt and or for Power A Mark II suitable for many types of applications ranging from any information please contact our Technical Service Department at sport boats yachts and commercial applications Sam Allen Wholesale Available with and without trim the control has audible and visual interfaces which alert the operator to the current status of the control system Power A Mark I Control Mechanical Throttle L i et D D oa Ko CH O et wm 2 T Mechanical Shift Electric Shift Control Unit Q Digital Throttle Power y Network Electric Throttle www samallen com au Power A Mark II Engine Controls Ultraflex Power A Mark II Electronic Control System Part No Description 42009G Single Engine Control without Trim 42010R Single Engine Control with Trim 42011T Twin Engines Control without Trim 42012V Twin Engines Control with Trim Technical Features e Single Lever Dual Function and Dual Lever Dual Function for shift throttle and trolling e Up to 4 control stations e Power supply min 9V to max 32V e Working tempera
74. cal actuator Throttle cable CAN cable Power supply cable general Network terminators Power Unit Power extension cable Power supply cable optional for second battery Single lever control station with trim or no trim CAN cable Dual lever control station with trim or no trim CAN cable Select control 84410 Select E Throttle Unit 84420 Select Throttle cable Select Shift cable Select Power supply cable general Select CAN cable 84429 84426 Select Power Cable Extension Select Power Supply Cable Select control 84410 Select E Throttle Unit 84420 Select Throttle cable Select Shift cable Select Power supply cable general Select CAN cable 84429 84426 Select Power cable extension Select Power supply cable Select control 84410 Select E Throttle unit 84428 Throttle cable Select CAN cable Select Power supply cable general 84429 84426 Select Power cable extension Select Power supply cable Select control 84410 Select E Throttle unit 84428 Select Throttle cable Select Can Cable Select Power supply cable general 84429 84426 Select Power extension cable Select Power supply cable Select control Select CAN cable Select control Select CAN cable Quantity k PN PP k BN NY k RP k RP RP RP RP RP D k k k k e k k k RP D kA rnd NY k k k RP k k k k D k k k k k k A k k k 7 www samallen com au Trolling Valve
75. clearance between engine tiller arms and cowling is not sufficient for the use of the A88 the A92 tie bar is recommended Part No Description 84192 A92 Stainless Steel Tie Bar for Twin engines e Easily adjustable before or after installation e All stainless steel components e Adjustable from 550 mm 21 6 to 700 mm 27 5 engine centres Part No Description 84190 A90 Tie Bar Dual UC128 Cylinder e Suitable for applications with dual UC128 OBF or UC128 SVS front mount cylinder In applications with single cylinder use A94 tie bar e All stainless steel e Electropolished stainless steel ball joints e Allows to tilt the engines independently e Applicable to engine centres variable from 660mm 26 to 950mm 37 4 NOTE In the applications with dual UC128 OBF or UC128 SVS cylinder it is necessary to order a standard UC128 OBF or UC128 SVS cylinder link arm attached to the starboard side of the cylinder and a UC128P OBF or UC128P SVS port cylinder link arm attached to the port side of the cylinder www samallen com au Steering amp Controls Tie Bars Ultraflex A94 Tie Bar Part No Description 84194 A94 Tie Bar Suits UC128 with Twin Engines e Heavy duty twin engine single cylinder tie bar kit for use with UC128 outboard cylinders in the applications with dual cylinder use A90 tie bar
76. driving a boat safer and easier Part No Description 83512NFP 12ft M66 Cable T73NRFC Helm and Bezel Kit 83513NFP 13ft M66 Cable T73NRFC Helm and Bezel Kit 83514NFP 14ft M66 Cable T73NRFC Helm and Bezel Kit 83515NFP 15ft M66 Cable T73NRFC Helm and Bezel Kit 83516NFP 16ft M66 Cable T73NRFC Helm and Bezel Kit 83517NFP 17ft M66 Cable T73NRFC Helm and Bezel Kit 83518NFP 18ft M66 Cable T73NRFC Helm and Bezel Kit e Kit contains 90 Bezel 83545 T73NRFC Helm 83531 and M66 Cable e Easy and safe steering the no feedback design that incorporates a patented Non reversible mechanism which eliminates continuous load on the operator caused by propeller torque e Fast connect and simple installation e All stainless steel cable output ends as per ABYC P17 safety standards e Stroke length 228mm 9 e Minimum steering cable bend radius 200mm 7 9 e Compact rotary helm unit the central location of the steering shaft makes these systems the most compact in their class e Particularly suitable where clearance is limited e Ideal for outboards and surfacing propellers e Optional 20 bezel kit e Standard 3 4 tapered shaft e Made exclusively in corrosion resistant materials e Steering wheel turns approximately 3 8 times lock to lock e Maximum allowable steering wheel diameter 406mm 16 e Minimal feedback e Compact for mounting e The T73NRFC and T74NRFC helm is recommended for use with engines up to around 1
77. e N et D D e oa Ko CH O et wm 2 T How To Measure Steering Wheel Turns How To Measure Steering Wheel Turns when Selecting a helm pump for a cylinder Divide the volume of the cylinder in cubic centimetres cc by the volume of the helm pump in cubic centimetres cc equals the number of turns lock to lock Example Cylinder volume 132cc 13225 5S Un Helm pump volume 25cc Round off to 5 3 turns NOTE When selecting the right helm pump for cylinder please consult our technical service department Single and Dual Steering Station Installation Diagrams PRS SSS SSS SS SSS Se es Se Vented Filler Plug Single Steering Dual Steering black plug Main Steering Station Straight Fitting for R d Compensation Line C Compensation ieee ae See S Tube B ae on Cee y Nylon Tubes F WARNING With inboard cylind d S copper tube DAS mm Die Additional 3 e e z Steering Station i P WARNING an additional flexible hose kit EE lt With inboard cylinders and needs to be connected to the copper tube 9 5 mm 3 8 cylinder i an additional flexible hose kit Helm With Non gt needs to be connected to the Vented Filler Plug l cylinder Nylon Tubes silver plug Balljoint Balljoint A WARNING In order to avoid oil leakage X the non vented filler plug ee A Cylinder silver plug must be correctly ats gt Cylinder mounted y www sam
78. ed for use with UP25 UP28 UP33 and UP39 series helms and pre assembled hoses Kit OB and Kit OB RS e 3 8 or 10mm diameter copper tubing can be used as an alternative tubing for plumbing the systems For these applications a fitting kit 84110 KIT 95 or 84111 KIT 100 is required NOTE UC132 OBS cylinder is not intended for use with 105 Bar 1500psi SilverSteer Series Helms Volume 132 163 cc 8 9 95 cu in 340mm el Output force 464 574 kg 1023 1265 Ibs Ei iz i Inside diameter 32 mm 1 25 Stroke 203 mm 8 3 8 9 5mm Fittings For high pressure flex hose 7 www samallen com au g Inboard Cylinders Ultraflex Sterndrive Cylinder Applications Sterndrive Cylinder Year Non Power Non Power Assist Non Power Power Assist Assist Engine Features and Requirements Assist Engine Features and Requirements Alpha UC133 I0B Balanced evlinder UC132 OBS MerCruiser To date Svea Otis UCT33 I0B Clearance required at the engine EE Ne Unbalanced cylinder Bravo Two UC133 I0B tube side 21 2 540 mm ai UC132 OBS Bravo Three UC133 IOB UC132 OBS 275 UC168 Balanced cylinder N A 280 UC133 IOB UC132 OBS Volvo To date 290 UC133 lOB Balanced cylinder TN Unbalanced cylinder DP E UC133 lOB2 Clearance EE at the engine N A N A These Sterndrive Cylinder Applications should be used as general
79. ension up to the whole foot 304 8mm If any kit is required to complete cable connection consult accessories section Selection Of Engine Control Cables Engines Engine Control Cables Mercury Outboard C5 MACH 5 Mariner Outboard over 50hp C5 MACH 5 Force Outboard C8 C33 or MACH Zero Selva Outboard C8 C33 or MACH Zero Yamaha Outboard C8 C33 or MACH Zero Suzuki Outboard C8 C33 or MACH Zero Tohatsu Outboard C8 C33 or MACH Zero Honda Outboard C8 C33 or MACH Zero Johnson Evinrude Outboard 1979 to Date C14 MACH 14 Sterndrive MerCruiser C5 MACH 5 Sterndrive OMC 1979 to Date C14 MACH 14 Sterndrive Volvo Penta C8 C33 or MACH Zero Inboard C8 C33 or MACH Zero A B Length L i et D D p oa QO CH O et o T Ultraflex C8 Engine Control Cables C8 Sach Part No Feet Part No Feet Part No Feet 10 32 UNF 83006 6 83014 14 83023 SE 83007 7 83015 15 83024 24 83008 g 83016 16 83026 26 83009 o 83017 I7 83028 28 ee 83010 10 83018 18 83030 30 83011 ER 83019 19 83032 32 83012 ES 83020 20 83033 33 83013 E 83022 22 e Stroke 87mm e Suitable for outboard inboard and sterndrive engines e High efficiency for smooth operation e High flexibility for reduced bend radius e Ideal for long complex cable routing e Maintenance free e Stainless steel cables end fittings e High resistance black outer jacket 7
80. et sources T85 Direct transmission steering with M66 Ultraflex SG Direct transmission steering of well known cometitor brand M The Importance of a Non reversible Steering System for Increased Safety The steering system of a boat is the mechanism that determines the boat direction when the steering wheel is turned If for any circumstance the driver does not hold the steering wheel a dangerous situation may occur caused by a sudden change of direction of the boat due to external forces waves currents etc or internal forces such as rudder torque originated by the way of rotation of the propeller Engine torque usually generates a load on the steering system that must be continually compensated for by the driver even when the boat is going straight The additional effort by the driver to maintain a true course can often cause fatigue With Ultraflex Non reversible steering helms T73NRFC T74NRFC T83NRFC the loads applied to the steering system are no longer a problem A special patented device allows the helm shaft to lock until turned by the driver maintaining the boat direction and neutralizing the feedback loads on the steering cable This mechanism is engaged when the driver is not turning the wheel and is automatically disengaged as soon as the driver applies pressure on the wheel to change direction of the boat The Ultraflex Non reversible mechanism makes driving a boat safer and easier www samallen com au Steering amp Control
81. gine Control Boxes 83633 K72 Kit connects C5 C16 MACH 5 Cables to B400 and B400 ETC Engine Control Boxes 83634 K73 Kit connects C36 and MACH 36 Cable to B400 and B400 ETC Engine Control Boxes 83639 Mercury amp MerCruiser Control Adaptor Kit sold in pairs 83640 OMC Control Adaptor Kit sold in pairs Steering amp Controls K62 83644 83642 83639 83640 www samallen com au Spares amp Accessories Ultraflex L2 Cable Clamp Block g7 Part No Description 83585 L2 Cable Clamp Block Ultraflex L3 Shim amp Clamp Block Part No Description 83590 L3 Shim amp Clamp Block Fits C8 MACH Zero amp C33 Cables a of Ultraflex Stainless Steel Ball Joint Part No Description L7 Stainless Steel Ball Joint with 10 32 internal thread Fits C8 MACH Zero Cables amp C33 83595 83596 Stainless Steel Ball Joint with 6mm internal thread 83593 Stainless Steel Ball Joint with 1 2 UNF internal thread 83594 Stainless Steel Ball Joint with 3 8 UNF internal thread 83595 amp 83596 83593 amp 83594 Ultraflex L12 Cable End Fitting L i er d D ES oa Qo CH O ek wm 2 T Part No Description 83600 L12 Cable End Pivot Fits C8 MACH Zero amp C33 Cables Ultraflex L13 Stop Collar a r M Part No Description 83605 L13 Stop Collar Fits B14 Cables Ultraflex Stainless Steel L14 Cable Clamp Block
82. ha NOTE Refer to Engine Application Guide for UC128 OBF Hydraulic Cylinder Only on page 447 to choose the appropriate cylinder for your engine type Volume 120 cc 7 3 cu in Output force 450 kg 992 Ibs Inside diameter 35 mm 1 37 Stroke 185 mm 7 28 3 8 9 5mm Fittings For high pressure flex hose Bleed fittings DN5 Quick connect Splashwell Dimension Requirements 1 560 mm 22 05 152 mm 5 98 152 mm 5 98 Blas 1110 mm 43 70 152 mm 5 98 152 mm 5 98 NOTE For twin engine applications the minimum distance between the two engine centres is 550 mm 21 6 83913 1P Belag Starboard Side Cylinders 83913 3 UC128P OBF 1 a UC128P OBF 2 83913 1P 83913 2P Engine splashwell dimensions Rear View 3 Side View Splashwell Transom www samallen com au Steering amp Controls Front Mount Cylinders Engine Application Guide for UC128 OBF Hydraulic Cylinder Only E75 E90 2 Stroke E115 E130 E135 2Stroke V4 E150 E175 E200 2Stroke V6 E250 HO E300 2 Stroke V6 BF75 90 4 Stroke BF115D BF115A BF130A BF135 150 4 Stroke BF90 BF150 V TEC 4 Stroke BF175 200 225 4 Stroke BJ90 115 140 4 Stroke J90 115 V4 2 Stroke J150 175 V6 2 Stroke J200 225 V6 4 Stroke 100 115 EFI 4 Stroke 115 125 150 EFI 2 Stroke 225 250 EFI 2 Stroke 250 Saltwater EFI 4 Stroke E200 HO E225 E250 2 Stroke V6 75 90 115 125 O
83. hift lever with forward reverse and neutral detents e Both the brake tension release and detents can be installed and adjusted from the outside e Neutral safety switch X12 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X12 safety switch is installed For use with engine control cables Universal C33 C8 and MACH Zero engine control cables BA A Part No Description 83654 B101 Two Lever Top Mount Control Throttle and Shift C22 cables require K22 connection kit 74 gt 83670 X12 Neutral Safety Switch Optional e Single Function Engine Controls Two lever single function per lever engine control each lever operates separately either the throttle or the shift e Suitable for use with outboard inboard or I O power plants e Suitable for exposed positions such as flying bridge e The B101 is provided with the shift lever detents and with a brake tension release system adjustable from the outside of the throttle lever L i et D D p va Ko CH O et o d e Neutral safety switch X12 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X12 safety switch is installed For use with engine control cables Universal C33 C8 and MACH Zero engine control cables C22 cables require K32 connection kit Part No Description 83860 B47 Control Box Light Grey Finish 83865 K25 Kit to Connect B47 Controls to cables C8 amp MACH Zero
84. interface Current out puts 1 2 4 20 mA throttle engines 84416 Throttle with PWM interface PWM outputs 1 2 Perkins Caterpillar Custom Throttle with SAEJ 1939 interface Sune ani ok ol IS 1 2 SAEJ 1939 engines Custom Throttle with NMEA 2000 interface CAN DeviceNet NMEA 2000 1 2 NMEA 2000 engines outputs 7 www samallen com au g E Throttle Charts amp Trolling Valve Systems Components E Throttle Cables Description Application ee Part No reece 4 2 Mercruiser 4 2 Black V Throttle cable Mercruiser engines 0 5 V cable 2 84500 Mercruiser 4 2 black V Throttle cable Mercruiser 4 2 Black V Throttle cable Mercruiser engines 0 5 V cable 4 84501 EI8IC REENEN Mercruiser QSD V Throttle cable Mercruiser engines 0 5 V cable 2 84504 Mercruiser QSD V Throttle cable Mercruiser QSD V Throttle cable Mercruiser engines 0 5 V cable 4 84505 IST y V Thrott Yanmar V Throttle cable Yanmar engines 0 5 V cable 2 84508 a e Yanmar BY engines Yanmar V Throttle cable Yanmar engines 0 5 V cable 4 84509 Universal SAEJ1939 Universal SAEJ1939 Throttle cable SAEJ1939 cable with no connector 2 84512 Kg Throttle cable Universal SAEJ1939 Throttle cable SAEJ1939 cable with no connector 4 84513 Ultraflex Components for Trolling Systems Engine No Of Engines Components Part No olETilaia Mechanical actuator Troll 84428 1 Single Engine CAN cable Select CAN Cable 1 Power Cable Extension Select Power Cable Extension 1 Mechanical Actuator 8442
85. ion of cylinder installed on the engine the less are the turns the faster is Hull type displacement planing etc the response but higher is the effort more wheel turns slower is the Sea conditions response and lower is the effort Oil viscosity Cross Reference HELM PUMPS HELM PUMPS CYLINDERS This Cross Reference ULTRAFLEX TELEFLEX ULTRAFLEX TELEFLEX ULTRAFLEX TELEFLEX chart has been drawn UP20 F BayStar HH4314 VES Seastar 2 4 HH5272 UC94 OBF Seastar HC4645 to facilitate a functional UP20 T BayStar HH4315 UP39 T Seastar 2 4 HH5742 UC128 OBF Seastar HC5345 UP25 F Seastar 1 7 HH5269 UP39 R Seastar 2 4 HH5262 UC128 SVS Seastar HC5345 UP25NV F Seastar 1 7 HH5761 UP45 F UC68 OBS UP25T Seastar 1 7 HH5744 UP45 T UC132 OBS Seastar HC5370 be used as general UP28 F Seastar 1 7 HH5271 UP45 R IS reference only UP28 T Seastar 1 7 HH5741 UP28 F SVS Seastar PRO HH5779 UC116 1 Seastar HC5312 For further information UP28 R Seastar 1 7 HH5261 UP28 T SVS Seastar PRO HH5773 UC168 I Seastar HC5318 please contact our UP33 F Seastar 2 0 HH5273 UP33 F SVS Seastar PRO HH5770 UC215 I Seastar HC5319 UP33NV F Seastar 2 0 HH5760 UP33 T SVS Seastar PRO HH5774 UC293 I UP33 T Seastar 2 0 HH5743 UP39 F SVS Seastar PRO HH5772 UC378 UP33 R UP39 T SVS Seastar PRO HH6189 comparison among brands and should Technical Service at Sam Allen Wholesal
86. ional Components e 1 x Tilt mechanism X66 84042 suitable for tilt mount helm Tilt range of 48 and five locking positions e 1 x Dual cylinder application Tie Bar refer to Tie Bars on page 452 e 1 x Steeing Wheel refer to Steering Wheels on page 417 System Components for Dual Cylinder application 1x Front or Tilt Mount MasterDrive Helm UH 84040 to 84042T refer to Ultraflex MasterDrive UH Power Assisted Helm Pumps on page 467 1x Power Unit UPMD 84045 15ft wiring harness included refer to Ultraflex MasterDrive UPMD Power Assisted Helm Pump Unit on page 467 1 x Silversteer Steering Cylinder UC128 SVS 83916 1 to 83916 3 refer to SilverSteer Front Mount Cylinders on page 448 1 x User Interface UCMD 84046 refer to Ultraflex Master Drive UCMD Switch Panel on page 468 1xKIT OBMD 84360 to 84370 high pressure anti vibration hose kit complete with pre assembled fittings refer to Ultraflex Anti Vibration Hose Kit on page 468 1xKITOB SVS SilverSteer 84300 to 84314 high pressure hose kit complete with pre assembled fittings refer to Ultraflex OB SVS Silver Steer Kevlar Hydraulic Hose Kit on page 444 1x KIT OB 2C SVS SilverSteer 84340 to 84344 high pressure hose kit complete with pre assembled fittings for cylinder connection dual cylinder applications only refer to Ultraflex Silver Steer Kevlar Dua
87. ity to the customer e Set up the actions to maintain and improve the quality standards constantly e Pursue a continuous process improvement to meet the market needs e Constantly test the products to verify their conformity with the EEC 94 25 and ABYC American Boat and Yacht Council requirements Products include mechanical steering systems hydraulic steering for outboards inboards and sterndrives control boxes and cables and an extensive range of steering wheels All Ultraflex steering and control products meet CE and ABYC requirements From 4m to 20m vessels Ultraflex is used by some of Australia s leading boat builders Ultraflex Guarantee Conditions amp Exclusions Ultraflex products are guaranteed against defects in material or workmanship for a period of two years following the date of manufacture If the Ultraflex products are installed and used on commercial boats the guarantee is limited to one year following the date of manufacture Material colour tabs have been provided on certain Ultraflex steering wheels product lines to give a guide for the assorted colours available in each steering wheel NOTE however every attempt is made to match the material colour it is merely a Burl Wood Silver guide and should not be a substitute for seeing the actual product Ultraflex steering wheels marked with this symbol are provided with an exclusive patented hub that simply allows the steering wheel to always be
88. l Steering wheel Cylinder Helm pump Hose Oil Tie bar Steering wheel Cylinder Cylinder port Helm pump Tie bar Oil Hose Connection kit Steering wheel UP25 or UP28 See hose options OIL 15 See wheel options UC128 OBF pats pars UP33 See hose options OIL 15 A94 or A88 See wheel options UC128 OBF UC128P OBF WPso A90 OIL 15 See hose options KIT OB 2C See wheel options NOTE Helm pumps are available in tilt front and rear mount options Refer to Hydraulic Helm Pumps on page 459 NOTE For high performance applications SilverSteer systems are recommended 83925 or 83928 See hose options 84115 See wheel options 83913 1 83925 83928 7 839337 See hose options 84115 84194 or 84188 See wheel options 83913 1 83913 1P 339397 84190 84115 See hose options See hose options See wheel options WARNING The UC128 OBF front mount cylinder is not recommended for use in installations where the boat speed exceeds 50 mph 50 knots 60 mph 60 knots in dual engine dual cylinder and counter rotating engines application Not intended for use in racing application eB N ER e www samallen com au g Part No Description 83916 1 UC128 SVS 1 Starboard Side Cylinder 83916 1P UC128P SVS 1 Port Side Cylinder 83916 2 UC128 SVS 2 Starboard Side Cylinder 83916 2P UC128P SVS 2 Port Side Cylinder 83916 3 UC128 SVS 3 Starboard Side Cylinder e
89. l Engine Dual Cylinder Connection Kits on page 444 4x Hydraulic Oil Optional Components e 1 x Tilt mechanism X66 84042 suitable for tilt mount helm Tilt range of 48 and five locking positions e 1 x Dual cylinder application Tie Bar refer to Tie Bars on page 452 e 1 x Steeing Wheel refer to Steering Wheels on page 417 y www samallen com au g Single amp Dual Cylinder Application Ultraflex MasterDrive Single Cylinder Application Helm UH32 User eis p rs UC128 SVS Interface Cylinder Wiring Harness Q O Kit OBMD Hose SS Key O Kit OB SVS Hose Ultraflex MasterDrive Dual Cylinder Application User ei fe UC128 SVS Interface Cylinder Wiring Harness O Kit OBMD Hose E _ l es _ UC128 SVS O EE o o Cylinder _ Kit OB 2C SVS Hose Port Key STBD Key Battery www samallen com au Ta el Bn Fe Leg e QO Gi el Leg e ol all fe V MasterDrive System Ultraflex MasterDrive UH Power Assisted Helm Pumps Part No Mounting Displacement Revolution No of Turns Lock to Lock Max Wheel Dia mm No of Stations 84032 UH32 F Front Mount 84032T UH32 T With X66 Tilt 84040 UH40 F Front Mount 84041 UHD40 F Front Mount 84040T UH40 T With X66 Tilt 84042 Spare X66 Tilt Mechanism 32cc 1 95cu in 32cc 1 95cu in 40cc 2 44cu in 40cc 2 44cu in 40cc 2
90. lanced e Hose not included Kits Contains e Outboard front mount cylinder Refer to chart below e 83925 UP25F front mount helm pump e 84115 1 litre hydraulic oil x 2 For Additional Station Add e 83925 Helm Pump x 1 e 84120 Fitting kit x 1 e 84115 1 litre hydraulic oil x 1 NOTE Refer to Hydraulic Hoses on page 442 Steering wheel not included in kit UC128 OBF 2 Year Cylinder Iw UC128 OBF 2 83910 2 s AT UC128 0BF 1 83910 1 UC128 OBF 1 83910 1 2008 to date UC128 OBF 1 83910 1 2006 to date i UC128 OBF 2 83910 2 DF70 80 90 4 Stroke DF100 115 140 4 Stroke DF100 115 140 4 Stroke new model DF150 175 4 Stroke DF200 DF225 DF250 DF300 80 Portofino Tigershark 2 Stroke 150 White Shark 2 Stroke 100EFI Marlin 115 EFI Narwhal 150EFI Killer Whale 4 Stroke 1995 to date UC128 OBF 1 83910 1 2001 2007 UC128 OBF 2 83910 2 2000 to date UC128 OBF 1 83910 1 115 120 140 2 Stroke 70 90 115 TLDI 4 Stroke 2004 to date UC128 OBF 2 83910 2 2004 to date UC128 OBF 1 83910 1 75C 90 2 Stroke 1998 2008 UC128 OBF 2 83910 2 115C 130B 2 Stroke 1990 2008 UC128 OBF 2 83910 2 150F 200F 250G 2 Stroke 1996 2007 UC128 OBF 2 83910 2 150 HPDI VMAX 2 Stroke 2000 2008 UC128 OBF 2 83910 2 175 200 225 250 300 HPDI VMAX 2 Stroke 2000 2008 UC128 OBF 2 83910 2 F70 4 Stroke 2010 to date UC128P OBF 1 F90 F100 F115 F150 EFI 4 Stroke 1999 2007 UC128 OBF 1 83910 1 F200 F225 F250 4 Stroke 2002 2007 UC128 OBF 2 83
91. le steering wheel diameter 406mm 16 e Minimal feedback e Compact for mounting e The T71FC and T72FC helm is recommended for use with engines around 150hp and a maximum of 225hp e For boats exceeding 50mph the twin cable steering system T72FC is recommended e Uses M66 Ultraflex cable or a Seastar SSC62 style cable the T72FC helm require two cables e Exceeds both EN 28848 and ABYC P17 safety standards Ultraflex T73NRFC amp T74NRFC Non reversible Planetary Gear Fast Connect Helms Part No Description 83531 83528 T73NRFC Single Cable Steering Helm T74NRFC Dual Cable Steering Helm e Easy and safe steering the no feedback design that incorporates a patented Non reversible mechanism which eliminates continuous load on the operator caused by propeller torque e Fast connect and simple installation e Compact rotary helm unit the central location of the steering shaft makes these systems the most compact in their class e Particularly suitable where clearance is limited e Ideal for outboards and surfacing propellers e Optional 90 or 20 mounting bezel e Standard 3 4 tapered shaft e Made exclusively in corrosion resistant materials e Steering wheel turns approximately 3 8 times lock to lock e Maximum allowable steering wheel diameter 406mm 16 e Minimal feedback e Compact for mounting e The T73NRFC and T74NRFC helm is recommended for use with engines around 150hp and a maxi
92. less steel wheels Part No Description 62150 Steering Wheel Adaptor e Made from high quality spun bronze to our specifications this adaptor is used to convert a 1 Parallel shaft steering wheel to a 3 4 tapered shaft on the helm www samallen com au Mechanical Steering System Selection Guide Steering System Selection Guide Recommended and Max HP Rating Steering Helm Exceed Boat Length up Systems 50mph Kee 10 5m 35ft Twin Cable Rotary System Optimal 200hp Twin Cable Optimal 180hp NUERA E T73NRFC T74NRFC Boat Length up to 9m 30ft a Recommended for optimal performance Speed hull horsepower engine type displacement and size are major factors in boat performance and handling characteristics The above selection guide should be used as a general reference only Although mechanical helms are rated to high hp ratings Sam Allen Wholesale highly recommends hydraulic steering to be fit to all motors above 115kW 150hp for optimum performance and maximum customer satisfaction For any further information please contact our Sales Department NOTE Twin cable systems are recommended for boats that exceed 50 mph Always follow engine manufacturer s instructions Sterndrive engines not equipped with power steering can create very high steering loads Our hydraulic steering systems are recommended for these type of boats Maximum horsepower HP rating How To Measure For New Steering Cable In
93. magnetic S S Wheel with 73mm 320mm 12 6 Grey Grip e Polyurethane grip e Non magnetic stainless steel wheels eliminates compass interference e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e Symmetrical design is ideal for hydraulic steering applications e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards Ultraflex V57 Non magnetic Stainless Steel Wheels Part No Description Depth Diameter mm C Non magnetic S S Wheel with Black Grip 76mm 350mm 13 8 83700 Non magnetic S S Wheel with 83700W White Grip 76mm 350mm 13 8 Non magnetic S S Wheel with 76mm 350mm 13 8 83702 Grey Grip e Polyurethane grip e Non magnetic stainless steel wheels eliminates compass interference e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e Symmetrical design is ideal for hydraulic steering applications e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards Part No Description Depth Diameter mm 83706 and mahogany centre cap vum Mahogany Grip with S S Spokes ga Z nn 15 7 e Genuine mahogany e Non magnetic stainless steel wheels eliminates compass interference e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards www sam
94. me A is not equal to volume B NOTE When selecting the right cylinder for your application please consult our technical service department Ultraflex UC68 OBS Outboard Side Mount Cylinder Steering Kit Part No Description 83908C UC68 OBS Outboard Side Mount Cylinder e For outboard engines up to 150hp e Unbalanced the number of turns lock to lock is not equal port to starboard and vice versa e UC68 OBS side mount cylinder features a patented turning nut for a fast and easy installation to the engine tube e Clearance required at the engine tube side is 340mm 13 3 e Recommended for use where maximum boat speed do not exceed 40mph 40knots Volume 68 100 cc 4 1 6 1 cu in Output force 185 270 kg 408 595 Ibs Inside diameter 25 mm 0 98 Stroke 203 mm 8 3 8 9 5mm Fittings For high pressure flex hose up to 150hp 329 3mm A Hydraulic Steering System Ordering Guide romaer eE componens woa vano Jav ne Single engine single cylinder up to 150hp Cylinder UC68 OBS 83908C 1 Helm pump UP20 83920 1 83908 Hydraulic Oil OIL 15 84115 2 Hose Hose options Hose options 1 Not Steering wheel Wheel options Wheel options 1 included www samallen com au La el Ben Fe el QO o ei KL e ol all fe VY Side Mount Cylinders Ultraflex UC132 OBS Outboard Side Mount Cylinder up to 300hp 83914 UC132 OBS Out
95. mum of 225hp e For boats exceeding 50mph the twin cable steering system T74NRFC is recommended e Uses M66 Ultraflex cable or a Seastar SSC62 style cable e Exceeds both EN 28848 and ABYC P17 safety standards NOTE Not suitable for power assisted steering stern drives Mechanical Steering Helms 83526 T71FC T72FC SZ D X CEEA TZSNRFC T74NRFC 3 33 www samallen com au 83527 Hl Tia Les I i U hele CH zem DU Ken ia e Bn Fe Leg O Q eTo Leg e O 0 e VY 83528 a We ME s E Le if Jauy p i LES WE d a 83534 T81FC Single Cable Steering Helm A 83533 X52 Tilt Mechanism 5 Position B e Tilt range of 48 and five locking positions e Fast connect simple installation e Tilt device eliminates under dash movement e Standard 3 4 tapered shaft e Corrosion resistant materials e Lock to lock steering wheel turns approximately 3 8 times e Maximum allowable steering wheel diameter 406 mm 16 e Uses M66 Ultraflex cable or a Seastar SSC62 style cable e Uses X52 Tilt Mechanism e The T81FC helm is recommended for use with engines around 150hp and a maximum of 225hp e Exceeds both EN 28848 and ABYC P17 safety standards NOTE T81FC Helm and X52 Tilt Mechanism sold separately 82800 G86 Standard Helm 828
96. n e Connect using standard KIT OB or KIT OB R5 hoses P www samallen com au g Hydraulic Inboard Cylinders Inboard Cylinders Ultraflex UC69 I Inboard Cylinder Only Part No Description 83959 UC69 I Inboard Cylinder e For inboard engines e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Recommended for inboards up to 8m 26ft where maximum boat speed do not exceed 25mph 25knots e The UC69 I cylinders are recommended for use with UP20 series helms and pre assembled hoses Kit OB and Kit OB RS 417mm 31 3mm Volume 83959 U69 E T Torque Output force Inside diameter Stroke 3 8 9 5mm Fittings 69 cc 4 2 cu in 32 kgm 2783 Ibs in 168 kg 371 Ibs 25 mm 0 98 150 mm 5 9 For high pressure flex hose 136mm Hydraulic Steering System Ordering Guide Cylinder UC69 I 83959 1 SE Gen T Aer pump UP20 83920 1 83940 Inboards up to 8m 26ft lengt Hydraulic Oi OIL 15 84115 2 Inboard and 25mph maximum speed 3 5 turns Hose Hose options Hose options 1 e Steering wheel Wheel options Wheel options 1 RS Ultraflex UC116 I Inboard Cylinder Only Part No Description 83960 UC116 I Inboard Cylinder e For inboard engines e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Maximum rudder torque 58kgm 5043 Ibs in e The UC116 I cylinders are recommended f
97. nd high horsepower e Featuring a 1500 psi check valve and a patented pressure valve that enhances responsiveness the SilverSteer helms will deliver very precise steering at all torque loads e Available in three different displacement sizes e Compact design e Ball bearing piston race e Built in lock valve for positive rudder lock e Integral relief valve for over pressure protection 105Bar 1500psi 84028 84033 amp 84039 e 3 4 tapered stainless steel shaft e Easily accessible lock valve and shaft seal for replacement e Cast iron rotor for greater durability and longer life e Includes stainless steel fittings adjustable at 45 for 3 8 tube NOTE Only use SilverSteer cylinders and SilverSteer hoses which are also specifically designed for high torque applications 2l 5mm lt 107mm 55mm lt 115mm L i et D D va Ko CH O eh wm o T 67mm lt 83954 Round Adaptor Flange Dashboard a 53mm 84028 84033 amp 84039 Dimensions in mm Se g115 83954 Round Adaptor Flange 83949 Square Adaptor Flange 83949 Square Adaptor Flange 7 www samallen com au g SilverSteer Tilt Mount Ultraflex SilverSteer Tilt Mount Helm Pumps Displacement No of Relief Valve Max Wheel Weight PartNo Modal Mounie Revolution Pistons Setting Dia mm kel
98. ng wheel See wheel options For a second station add 83913 1 83913 1P 83939 84190 84115 See hose options See hose options See wheel options 1 x UP39 1x hose fitting kit 1 x hose 2 x 84118 TF38 fittings 1x OIL 15 1 x steering wheel NOTE For high performance applications SilverSteer systems are recommended WARNING The UC128 OBF front mount cylinder is not recommended for use in installations where the boat speed exceeds 50 mph 50 knots 60 mph 60 knots in dual engine dual cylinder and counter rotating engines application Not intended for use in racing application Dual engine dual cylinder application diagram al a d ll u EE Allen Wholesale www samallen com au BP kA BP NB e Be Three outboard engine applications are available with UC128 OBF cylinder For further information contact a sales representative at Sam La el Ben Fe el QO ei KL Ee ol all fe V Hydraulic Steering Kits Ultraflex UC68 OBS Outboard Side Mount Cylinder Steering Kit up to 150hp 3 4 or 5 Wheel Turns e 7 83908 Side Mount Cylinder Kit e For outboard engines up to 150 hp e 3 4 or 5 turns lock to lock unbalanced the number of turns lock to lock is not equal port to starboard and vice versa went O a _ UC68 OBS side mount cylinder features a Patented turning nut fo
99. on page 469 On DO 106mm Bulkhead dimensions R9 bulkhead kit for dual hose www samallen com au La el Ben Fe el QO G i ei Ss ol all fe V Hydraulic Outboard Cylinders Front Mount Cylinders Ultraflex UC94 OBF Outboard Front Mount Hydraulic Cylinder Only up to 150hp 83921 UC94 OBF 1 Cylinder only 83923 UC94 OBF 3 Cylinder only e For outboard engines up to 150 hp e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Adjustable boss style fittings for easy installation e High resistance stainless steel connection bolt Ultrabolt e Patented innovative design split and pinned cylinder mounting rod for easy installation and bushings to prevent friction with engine tilt tube e Available in two versions 83921 UC94 OBF 1 Evinrude Honda Johnson Mercury Mariner Suzuki Selva Tohatsu Nissan and Yamaha 83923 UC94 OBF 3 Honda and Mercury Mariner Volume 94 cc 5 7 cu in i i Output force 278 kg 613 Ibs d A a e Inside diameter 30 mm 1 18 T 186 mm 7 3 3 8 9 5mm Fittings Stroke For high pressure flex hose 546mm Splashwell Transom NOTE For twin engine applications the minimum distance between the two engine centres is 550 mm 21 6 Engine Ap
100. op Mount Control Throttle and Shift e Single Function Engine Controls Single or two lever single function per lever engine control each lever operates separately either the throttle or the shift e The 83840 control is suitable for single throttle application e The 83842 control is suitable for single shift application e The 83844 one engine single function control with red and black levers for shift and throttle For use with engine control cables Universal C33 C8 and MACH Zero engine control cables Steering amp Controls Ultraflex Flush Side Mount Single Lever Control Single Function Part No Description 83660 B35 Single Function Control e Single Function Engine Controls lever operates separately either the throttle or the shift e Suitable for throttle control or hydraulic shift operation e Provided with adjustable brake tension release and detents e Flush side mount installation e Lever and flange all stainless steel e Flush side mount installation e Suitable for throttle control and hydraulic shift operation e Provided with adjustable brake tension release and detents For use with engine control cables Universal C33 C8 and MACH Zero engine control cables nl en 2 87 2 09 3 15 www samallen com au Engine Electronic Control Systems Ultraflex Power A Mark II Electronic Control System The easy to install Power A Mark II control system provides fingertip Wi
101. or use with UP25 or UP28 series helms and pre assembled hoses Kit OB and Kit OB R5 e Nylon tubing 3 8 84101 can be used as an alternative to the standard KIT OB hose kit for plumbing the system For these applications the fitting kit for the additional station is 84112 KIT95 2S La el Ben Fe el QO o ei KL e ol all fe V 466mm 102mm Volume 83960 UC116 o ah Torque Output force Inside diameter Stroke 3 8 9 5mm Fittings 116 cc 7 cu in 58 kgm 5043 Ibs in 464 kg 1023 Ibs 32 mm 1 25 178 mm 7 For high pressure flex hose 127 mm Cylinder UC69 83960 e Helm pump EE 83525 or 230220 DEE E ER Max rudder torque Hydraulic Oil OIL 15 84115 3 SE Inboard or 1 KIT OB hose Kit 58kgm 5043 Ibs in 4 1 Extra OIL 15 UP28 Hose Hose options Hose options 1 Tte ina wheel Steering wheel Wheel options Wheel options l 8 a www samallen com au S Inboard Cylinders Ultraflex UC168 I Inboard Cylinder Only Part No Description 83961 UC168 I Cylinder e For inboard engines e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Maximum rudder torque 87 kgm 7565 Ibs in e The UC168 I cylinders are recommended for use with UP28 or UP33 series helms and pre assembled hoses Kit OB and Kit OB R5 e Nylon tubing 3 8 84101 can be used as an alternative to the standard KIT OB hose ki
102. ose See hose options See hose options 1 Connection kit KIT OB 2C See hose options 1 Steering wheel See wheel options See wheel options 1 For a second station add 1 x UP39 SVS 1x hose 1x OIL 15 1x steering wheel 1 x 84120 KIT OB 2S fitting kit and 2 x 84118 TF38 fittings NOTE Helm pumps are available in tilt front and rear mount options Refer to Hydraulic Helm Pumps on page 459 NOTE The SilverSteer helm pumps should always be installed in conjunction with the UC128 SVS cylinder and the Kevlar reinforced hose kit KIT OB SVS Balanced versus Unba Balanced vs Unbalanced The advantage of having a balanced cylinder is the number of turns at the helm pump required to fill each chamber is even port to starboard or vice versa However they require a larger area to install Unbalanced cylinders have uneven size chambers so the number of turns at the helm pump required to fill each chamber is uneven port to starboard or vice versa They are more compact and requires a smaller area to install Balanced Volume A is equal to volume B Side Mount Cylinders lanced Side Mount Outboard Cylinders How To Measure Steering Wheel Turns when Selecting a helm pump for a cylinder The volume of the cylinder in cubic centimetres cc divided by the volume of the helm pump in cubic centimetres cc Example Cylinder volume 132cc Helm pump volume 25cc 132 25 5 28 turn Round off to 5 3 turns Unbalanced Pa Volu
103. plication Guide for UC94 OBF Hydraulic Cylinder Only www samallen com au A Bleed fittings DN5 Quick connect CD CD SE ml Engine splashwell dimensions go on E O 1 540 mm 21 25 152mm 5 98 152 mm 5 98 L 20 1110 mm 43 70 152mm 5 98 152 mm 5 98 er wm o L i Engine Power IL est Cylinder P N ee Year Cylinder P N GE 2 Stroke tone eae reheat i SEN E75 E90 2 Stroke 5 to date OBF 50 Madeira Bull shark 60 Grey Surat ei E DEE GC Shark St tropez 70 Mako Shark 2 Stroke UC94 OBF 1 83921 80 Portofino Tigershark 2 Stroke 1995 2008 UC94 OBF 1 83921 150 White Shark 2 Stroke 2001 2007 UC94 OBF 1 83921 BF75 BF90 4 Stroke 1995 to date UC94 OBF 1 83921 50 60 Dorado EFI 4 Stroke UC94 OBF 1 83921 BF115D 1998 2009 UC94 OBF 3 83923 100 EFI Marlin 115 EFI Narwhal 150EFI 2000 to date UC94 OBF 1 83921 BF115A 2009 to date UC94 OBF 1 83921 Killer Whale 4 Stroke BF130A 1998 2005 UC94 OBF 3 83923 BF135 BF150 4 Stroke 2005 to date UC94 OBF 1 83921 BF90 BF150 V TEC 4 Stroke 2008 to date UC94 OBF 1 83921 50 60 70 90 2 Stroke 2004 to date UC94 OBF 1 83921 BJ60 70 4 Stroke 2001 2007 UC94 OBF 1 83921 115 120 140 2 Stroke 2004 to date UC94 OBF 1 83921 BJ90 115 140 4 Stroke 2001 2007 UC94 OBF 1 83921 40 50TLDI 4 Stroke 2004 to date UC94 OBF 1 83921 90 115 V4 2 Stroke 1995 2007 UC94 OBF 1 83921 70 90 115 TLDI 4 Stroke 2004 to date UC94 OBF 1 83921 50 75 90 2 Stroke 1990 2008 UC94 O
104. preventing accidental gear engagement unless engine is idling e Can be installed horizontally or vertically on the starboard or port side of the boat Made of painted marine aluminium e Pull out handle disengages shift for warm up e Neutral safety switch X12 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X12 safety switch is installed e Provided with a positive lock in neutral to prevent accidental gear engagement For use with engine control cables Universal C33 C8 MACH Zero C14 and MACH 14 cables requires no connection kit C5 C16 and MACH 5 cables require K35 83637 connection kit Part No Description B183 Painted Aluminium Side Mount Control Positive Lock 83845 In Neutral with Installation Kit 83847 B184 Painted Aluminium Side Mount Control Positive Lock In Neutral and Trim Switch with Installation Kit B85 Painted Aluminium Side Mount Control smooth 83850 design for use on sailboats Positive Lock In Neutral with Installation Kit 83670 X12 Neutral Safety Switch Optional e Dual Function Engine Controls single lever operates both throttle and shift e Suitable for any type of boats with outboard inboard or I O power plants e Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling e Can be installed horizontally or vertically on the starboard or port side of the boat e The lever assembly is made of painted marine aluminium e
105. ptimax 2 Stroke 135 150 175 Optimax 2 Stroke 200 225 250 Optimax 2 Stroke RACING 300 Optimax 2 Stroke 135 150 175 200 Verado L4 4 Stroke 2004 to date 1995 to date 1995 to date 1995 to date 1995 to date 1998 2009 2009 to date 1998 2005 2005 to date 2008 to date 2001 to date 2001 2007 1995 2007 1995 2007 2004 2007 2004 to date 1999 to date 1999 to date 2007 to date 1990 2007 2000 2007 2007 to date 2004 2006 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 1 UC128 OBF 3 UC128 OBF 1 UC128 OBF 3 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 3 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 83913 2 83913 2 83913 2 83913 2 83913 2 83913 1 83913 3 83913 1 83913 3 83913 1 83913 1 83913 1 83913 1 83913 2 83913 2 83913 2 83913 3 83913 1 83913 1 83913 1 83913 1 83913 1 83913 1 83913 1 83913 1 DF70 80 90 4 Stroke DF100 115 140 4 Stroke DF100 115 140 4 Stroke new model DF150 175 4 Stroke DF200 DF225 DF250 DF300 80 Portofino Tigershark 2 Stroke 150 White Shark 2 Stroke 100EFI Marlin 115 EH Narwhal 150EFI Killer Whale 4 Stroke 115 120 140 2 Stroke 70 90 115 TLDI 4 Stroke 75C 90 2 Stroke 115C 130B 2 Stroke 150F 200F 250G 2 Stroke 150 HPDI VMAX 2 Stroke 175 200 225 250 300 HPDI VMAX 2 Stroke F70 4 Stroke F90 F100 F115 F150 EFI 4 S
106. r Suzuki Selva Tohatsu Nissan and Yamaha 83916 2P UC128P SVS 2 Evinrude Johnson Suzuki Selva Tohatsu Nissan and Yamaha NOTE Refer to Engine Application Guide for UC128 OBF Hydraulic Cylinder Only on page 447 to choose the appropriate cylinder for your engine type Volume 120 cc 7 3 cu in Output force 450 kg 992 lbs Inside diameter 35 mm 1 37 Stroke 185 mm 7 28 3 8 9 5mm Fittings For high pressure flex hose Bleed fittings DN5 Quick connect Splashwell Dimension Requirements 1 560 mm 22 05 152 mm 5 98 152 mm 5 98 pe 1110 mm 43 70 152 mm 5 98 152 mm 5 98 NOTE For twin engine applications the minimum distance between the two engine centres is 550 mm 21 6 83916 1P Splashwell Side View 83916 2P SilverSteer Front Mount Cylinders 83916 3 Engine splashwell dimensions Transom www samallen com au Rear View 0 Steering amp Controls Evinrude Honda Johnson Mercury Mariner E75 E90 2 Stroke E115 E130 E135 2Stroke V4 E150 E175 E200 2Stroke V6 E200 HO E225 E250 2 Stroke V6 E250 HO E300 2 Stroke V6 BF75 90 4 Stroke BF115D BF115A BF130A BF135 150 4 Stroke BF90 BF150 V TEC 4 Stroke BF175 200 225 4 Stroke BJ90 115 140 4 Stroke J90 115 V4 2 Stroke J150 175 V6 2 Stroke J200 225 V6 4 Stroke 75 90 115 125 Optimax 2 Stroke 135 150 175 Optimax 2 S
107. r a Cha Bann o i fast and easy installation to the engine tube al i sii kak i l e Clearance required at the engine tube side is 340mm z G irira Kr e Recommended for use where maximum boat speed do not exceed 40 ger ig mph 40 knots e Hose not included Kits Contains e 83908C UC68 OBS side mount cylinder e 83920 UP20F front mount helm pump e 84115 1 litre hydraulic oil x 2 329 3mm NOTE Refer to Hydraulic Hoses on page 442 Steering wheel not i included in kit Hydraulic Steering System Ordering Guide Cylinder UC68 OBS 83908C 1 Helm pump UP20 83920 1 83908 Outboard 3 4or5 HydraulicOil OIL15 84115 2 Single engine Up to 150hp turn lockto Bee maximum lock ee Refer to Hydraulic Hoses on page 442page ES 1 noe Steering Wheel 442 Wheel options 1 Included Refer to wheel selection starting from page 417 Ultraflex HYCO I Inboard Hydraulic Steering Kit Kit Part No Description 83940 HYCO 1 Inboard Hydraulic Kit e For inboard engines e 3 5 turns lock to lock balanced e HYCO I steering system is suitable for inboard boats up to 8m 26ft length and 25mph maximum speed wart ee Steering nie ULTRAFLEX ae pels ke gt Kits Contains d e 83959 UC69 I Inboard cylinder e 83920 UP20F front mount helm pump e 84115 1 litre hydraulic oil x 2 L i et D D a oa Ko CH O et
108. r greater durability and longer life e Complete with elbow fittings and white bezel Relief Valve Setting 70Bar 1000psi 70Bar 1000psi 70Bar 1000psi NOTE Kit F 84108 optional but recommended Remote Filler Kit Adapter not included Dashboard Filler Port 83928R 83933R amp 83955 Dimensions in mm Rear Mount Max Wheel Dia mm 710mm 28 5kg 710mm 28 5kg 710mm 28 5kg KA aian amp fSoe 0 84108 Remote Filler Kit not included Optional but recommended extra ed n n DI xvi UE ug www samallen com au La el Ben Fe el QO DD KL Ee ol all fe VY SilverSteer Front Mount Ultraflex SilverSteer Front Mount Helm Pumps Displacement No of Relief Valve Max Wheel Part No saett Mounting Revolution Pistons Setting Dia mm 105Bar 710mm 84028 UP28F SVS Front Mount 28cc 1 7cu in 5 1500psi 33 5kg 105Bar 710mm 84033 UP33F SVS Front Mount 33cc 2 0cu in 7 1500psi 281 5kg 105Bar 710mm 84039 UP39F SVS Front Mount 39cc 2 4cu in 7 1500psi SCH 5kg 83954 X57 Round Adaptor Flange suits 84028 84033 amp 84039 83949 X64 Square Adaptor Flange suits 84028 84033 amp 84039 84108 Remote Filler Kit Adapter e SilverSteer have been specifically designed for high torque applications such as bass boats flats boats and boats with shallow dead rise a
109. raflex Shift Cable with Electric Troll Part No Description Length Metres 84460 Shift Cable with Electric Troll 1 84461 Shift Cable with Electric Troll 3 84462 Shift Cable with Electric Troll 7 84463 Shift Cable with Electric Troll 10 e Shift and trolling solenoid connection cable NOTE One each shift and trolling with solenoids Ultraflex 3 Solenoid Shift Cable Neutral Solenoid Part No Description Length Metres 84470 3 Solenoid Shift Cable Neutral Solenoid 1 84471 3 Solenoid Shift Cable Neutral Solenoid 3 84472 3 Solenoid Shift Cable Neutral Solenoid 7 84473 3 Solenoid Shift Cable Neutral Solenoid 10 e 3 solenoid connection cable NOTE One each 3 solenoid shift Ultraflex Can Cable Part No Description Length Metres 84480 CAN Cable 1 84481 CAN Cable 3 84482 CAN Cable 7 84483 CAN Cable 10 84484 CAN Cable 15 84485 CAN Cable 20 e Network connection cable NOTE Can Cable Ultraflex Universal V Troll Cable Part No Description Length Metres 84490 Universal V Troll Cable 2 84491 Universal V Troll Cable 4 e 0 5 V cable with no redundancy www samallen com au A e Bn Fe Leg QO G i el Leg e O eB fe VW Spare Parts Network Terminators amp E Throttle Unit Charts Ultraflex Universal l Troll Cable Part No Description Length Metres 84494 Universal l Troll Cable 2 84495 Universal l Troll Cable 4 e 4 20 mA o
110. reference only and they apply to factory stock sterndrives only For applications with sterndrive engines not listed above please contact our Technical Service 1 Ultraflex hydraulic cylinder can be installed as an alternative to a mechanical steering system only The Volvo P No 872388 adaptor fitting is required for the installation Hydraulic Steering System Ordering Guide Cylinder See above Cylinder Applications Balanced Helm pump UP28 83928 1 1 UP33 or UP39 helm pump A 1 KIT OB 2S fitting kit Sterndrive Hydraulic Oil OIL 15 84115 3 1 KIT OB hose Kit W Unbalanced Extra OIL 15 pial 4 7 5 Hose Hose options Hose options 1 1 steering wheel el thee Steering wheel Wheel options Wheel options 1 E Hydraulic Steering System Ordering Guide S So G Cylinder See above Cylinder Applications bD Balanced Helm pump UP33 83933 1 1 UP33 or UP39 helm pump E A 1 KIT OB 2S fitting kit i Sterndrive Hydraulic Oil OIL 15 84115 3 1 KIT OB hose Kit Ou Unbalanced Extra OIL 15 rd 4or5 Hose Hose options Hose options 1 1 steering wheel Fee Steering wheel Wheel options Wheel options 1 Hi www samallen com au WW r Hydraulic Helm Pumps UP20 Helm Pumps Ultraflex UP20 Front amp Tilt Mount Helm Pumps Displacement No of Relief Valve Max Wheel Weight Ehe Model EES Revolution Pistons Setting Dia aala kg 70Bar 508mm 83920 UP20F Front Mount 20cc 1 2cu in 5 1000psi 20 3 9kg 70Bar 406mm 83920T U
111. rm Part No Description 84156 Ongaro Single Lever Side Mount Control e Fits single lever side mount electric amp hydraulic controls Made from Stainless Steel 316 e Suits Ultraflex Morse and Teleflex 15mm keyed shaft Ongaro Yacht Arm Part No Description 84157 Ongaro Single Lever Side Mount Control e Control Yacht arm with switch for bow thruster fits most single lever side mount controls Made from Stainless Steel 316G e Suits Ultraflex Morse and Teleflex 15mm keyed shaft Ongaro Stainless Steel Twin Engine Controls Single Action Part No Description 84158 Ongaro Twin Lever Controls e Twin Engine controls Made from Stainless Steel 316G Single Action e Suits two lever single function per lever engine control 18mm spline shaft Ultraflex Replacement Installation Kits Part No Description 84150 Spare Handle amp Knob suits 83645 amp 83650 e 18mm Spline shaft N et d D e va RO O O et wm 2 d Ultraflex Neutral Safety Switch we B 83670 83673 83675 83675 X43 Neutral Safety Switch suits 83645 and 83650 Part No Description X12 Neutral Safety Switch suits 83301B to 83302C 83648 83670 83651 83654 83825 83830 83832 83833 83845 83847 83850 83851 83855 and 83858 83673 X41 Neutral Safety Switch suits 83838 and 83839 Ultraflex Replacement Installation Kits Fto APF a A mz ppt d GR
112. s Steering Wheels Ultraflex Thermoplastic Anti Shock with Hard Grip Part No Description Depth Diameter mm 83720 V32N Steering Wheel Black 92mm 335mm 13 2 83730 V33N Steering Wheel Black 105mm 342mm 13 4 83721 Spare Black Cap suits 83720 fits 79mm Bore 3 Spade e Thermoplastic anti shock material e Hard touch grip e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards 83721 Ultraflex Thermoplastic Anti Shock with Soft Grip C Part No Description Depth Diameter mm 83735 V38 Black Grip Black Spokes 350mm 13 8 83746 V45 Black Grip Black Spokes 82mm 280mm 11 e Thermoplastic anti shock material e Soft touch grip e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards Ultraflex Capri Wood Grip C Part No Description Diameter mm 83753 Wood Grip With Silver Spokes 320mm 12 6 e Patented hub allows the steering wheel to be aligned when installed e Fits a standard 3 4 tapered shaft e Supplied with a centre hub e All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards L i et D D p va Ko CH O et wm 2 T C Part
113. s Mercury 83570 Outboard Engines 83575 A7ASS Stainless Steel Tiller Drag Link Arm suits Johnson Evinrude Outboard Engines 83580 A75 Stainless Steel Clevis suits M66 Cable e The A73SS and A7A4SS stainless steel drag link arm has an adjustable end to accommodate the centring of the motor WARNING A73 and A74 tiller arms are recommended for mechanical steering systems only Steering Cable Installation Kit 83580 A75 Stainless Steel Clevis suits M66 Cable Le 83591 Quick Release Stainless Steel Ball Joint Clevis suits M66 Cable bo cable 83591 e The Swivel Assembly suits transom mounted and splash well installation allows the motor to be tilted without damaging to the Ultraflex Steering Cable Installation Kit Part No Description i 84105 Cable Installation Kit suits T71 T73 T81 and T83 Helms q 84100 Nylon Bush To Connect Spent Tube To Fast Connect Helm www samallen com au Ta el Bn Fe Leg oe QO Gi el Leg e ol all fe VW Hydraulic Steering Systems Hydraulic Steering Introduction amp Cross Reference Ultraflex Hydraulic Steering Systems Hydraulic Steering Systems All the components of Ultraflex hydraulic steering systems are into one of the chambers and either extend or retract the cylinder rod made specifically for the marine environment using materials and depending on the steering wheel rotation The fluid going out from the working process which offer
114. scription 84340 OB 2C SVS 0 7m 2 3ft Hose Connection Kit Pair 84342 OB 2C SVS 0 9m 2 95ft Hose Connection Kit Pair 84344 OB 2C SVS 1 2m 3 95ft Hose Connection Kit Pair e Two high pressure Keviar stranded flexible hoses with pre crimped fittings and bend restrictors on both ends e Recommended for use with all Ultraflex SilverSteer helms with 1500psi relief valves e Available in 0 7m 2 3ft 0 9m 2 95ft and 1 2m 3 95ft e Recommended for use with the R9 bulkhead kit for dual hose applications available in black 84278 white 84279 or chrome 84280 finish refer to Ultraflex R9 Outboard Well Bulkhead Hose Kits on page 469 MasterDrive System Ultraflex Master Drive UCMD Switch Panel www samallen com au Steering amp Controls Hydraulic Steering Accessories Hose Fittings Ultraflex R8 Through Outboard Well Bulkhead Hose Kits Part No Description 84270 R8B Black Through Outboard Well Bulkhead Hose Kit For Dual Hose 84271 R8CH Chrome Through Outboard Well Bulkhead Hose Kit For Dual Hose e Connection flange available with a chrome or black finish e Suitable for fibreglass polyethlene and aluminium boats e Reduces hose kinking Part No Description 84278 R9B Black Bulkhead Kit For Dual Hose 84279 ROW White Bulkhead Kit For Dual Hose 84280 R9CH Chrome Bulkhead Kit For Dual Hose e Available in black white
115. stallation One of the major factors in selecting a steering system is proper cable length Due to specific routing in each boat these approximate lengths will vary Final selection should be made with the assistance of a qualified technician La el Ben Fe el QO o el pa eb all fe N Add A B C and subtract 10 cm 4 for each ig Fig 3 90 bend in the cable For installation through l the engine tilt tube add 30 5 cm 1 ft to the measure calculated above To order in foot length divide by 30 5 and round off to next whole foot Tilt Tube Mounting Fig 1 Example dimensions in cm A 50 B 250 C 80 380 20 for two 90 bends 360 30 5 For a thru tube installation 390 5cm 30 5 12 8ft round off to 13ft Transom Support or Splashwell Mounting Fig 2 3 Example dimensions in cm A 50 B 250 C 80 380 20 for two 90 bends 360 30 5 11 8ft round off to 12 ft Order Length D dimension 56cm D Conduit length To order in foot length divide for 30 5 and round up to the next whole foot Example D 305cm 56cm 361 30 5 11 8 ft Round up to 12 ft a www samallen com au Mechanical Steering System Mechanical Steering Kits Ultraflex T85 Rotary Helm Steering System Kits E Part No Description 83512B 12ft M66 Cable T85 Helm and Bezel Kit 83513B 13ft M66 Cable T85 Helm and Bezel Kit 83514B 14ft M66 Cable T85 Helm and
116. style fittings for easy installation e High resistance stainless steel connection bolt Ultrabolt e The UC128 cylinder is built to last with heavy duty stainless steel cylinder rod seals and link assemblies e Constructed of top grade materials this cylinder is simple to install and fits almost every 2 and 4 stroke outboard engine in the market e The UC128 cylinders are recommended for use with UP25 UP28 UP33 and UP39 series helms and pre assembled hoses Kit OB and Kit OB RS Single Cylinder Applications e The UC128 OBF Starboard cylinder is available in three versions 83913 1 UC128 OBF 1 Honda Johnson Mercury Mariner Suzuki Selva Tohatsu Nissan and Yamaha 83913 2 UC128 OBF 2 Evinrude Johnson Suzuki Selva Tohatsu Nissan and Yamaha 83913 3 UC128 OBF 3 Honda and Mercury Mariner Dual Cylinder Applications e In dual cylinder applications it is necessary to order both Starboard and Port Side Cylinders 83913 1 Starboard Cylinder with 83913 1P Port Cylinder 83913 2 Starboard Cylinder with 83913 2P Port Cylinder e See appropriate section for A90 tie bar required for dual engine dual cylinder applications e The UC128P OBF port cylinder is available in two versions 83913 1P UC128P OBF 1 Honda Johnson Mercury Mariner Suzuki Selva Tohatsu Nissan and Yamaha 83913 2P UC128P OBF 2 Evinrude Johnson Suzuki Selva Tohatsu Nissan and Yama
117. t for plumbing the system For these applications the fitting kit for the additional station is 84112 KIT95 2S 512mm 178mm Gg Volume 168 cc 10 25 cu in p Or Ge Torque 87 kgm 7565 Ibs in Be Se O o 35 50 OST Output force 673 kg 1483 Ibs Inside diameter 40 mm 1 57 a g 127mm KEE Stroke 178 mm 7 PN 3 8 9 5mm Fittings For high pressure flex hose g Hydraulic Steering System Ordering Guide Cylinder UC168 lI 83961 1 T Helm pump UP28 or UP33 83928 or 83933 1 1 RE ame Max rudder torque Hydraulic Oil OIL 15 84115 3 a no SLs Inboard or 1 KIT OB hose Kit 87kgm 7565 Ibs in 5 4 UP33 Extra OIL 15 Hose Hose options Hose options 1 EE wheel Steering wheel Wheel options Wheel options 1 8 Ultraflex UC215 I Inboard Cylinder Only Part No Description 83962 UC215 I Cylinder e For inboard engines L i er D D p oa Ko CH O eh o T e Balanced the number of turns lock to lock is equal port to starboard or vice versa e Maximum rudder torque 111 kgm 9652 Ibs in e The UC215 I cylinders are recommended for use with UP33 or UP39 series helms and pre assembled hoses Kit OB and Kit OB R5 e Nylon tubing 3 8 84101 can be used as an alternative to the standard KIT OB hose kit for plumbing the system For these applications the fitting kit for the additional station is 84112 KIT95 2S
118. tar SSC62 style cable There are two mounting options available a 90 and a 20 bezel kit to allow for angled and vertical dashboards Mechanical Steering Kits The importance of a Non reversible steering system for increased safety The steering system of a boat is the mechanism that determines the boat direction when the steering wheel is turned If for any reason the driver does not hold the wheel a situation of danger may occur caused by a sudden change of direction of the boat due to external forces waves current etc or internal forces such as the rotation of the outboard or stern drive engine originated by the way of rotation of the propeller Engine torque usually generates a load on the steering system that must be continually compensated for by the driver even when the boat is going straight The additional effort by the driver to maintain a true course can often cause fatigue With Ultraflex Non reversible steering helms the load applied to the steering system is no longer a problem A special patented devise allows the helm shaft to lock until turned by the driver maintaining the boat direction and neutralizing the feedback loads on the steering cable This mechanism is engaged when the driver is not turning the wheel and is automatically disengaged as soon as the driver applies pressure on the wheel to change direction of the boat The Ultraflex Non reversible mechanism designed for mechanical steering systems makes
119. tboard inboard or I O power plants e Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling e Can be installed horizontally or vertically on the starboard or port side of the boat e Provided with a brake tension release system adjustable from outside e Pull out handle disengages shift for engine warm up e All models are provided with a power trim switch conveniently located in the handle grip that enables an easy tilting of the engine e Provided with positive lock in neutral to prevent accidental gear engagement e Neutral safety switch X12 optional prevents in gear starting e Exceeds EN ISO 11547 standards when X12 safety switch is installed For use with engine control cables Universal C33 C8 MACH Zero C14 and MACH 14 cables require no connection kit C5 C16 and MACH 5 cables require K35 83637 connection kit www samallen com au Ultraflex Painted Aluminium Single Lever Side Mount Controls Dual Function Part No Description 83855 B89 Painted Aluminium Side Mount Control Ivory Finish with Positive Lock In Neutral B90 Painted Aluminium Side Mount Control Black Finish 83858 with Positive Lock In Neutral 83670 X12 Neutral Safety Switch Optional e Dual Function Engine Controls single lever operates both throttle and shift e Suitable for any type of boats with outboard inboard or I O power plants e Enables easy and safe shifting by
120. te UC128 SVS 1 83916 1 eee eu UC128 SVS 2 83916 2 75C 90 2 Stroke 1998 2008 UC128 SVS 2 83916 2 EC GE 115C 130B 2 Stroke 1990 2008 UC128 SVS 2 3916 2 150F 200F 250G 2 Stroke 1996 2007 UC128 SVS 2 83916 2 150 HPDI VMAX 2 Stroke l 2000 2008 BEE GE 175 200 225 250 300 HPDI VMAX 2 Stroke 2000 2008 UC128 SVS 2 83916 2 VC GE Yamaha F70 4 Stroke 2010 to date UC128P OBF 1 UC128 SVS 1 83916 1 F350 4 Stroke 2008 to date see UC128 SVS UC128 SVS 1 83916 1 S NOTE Suzuki engines built from 1998 to 2008 installing UC128 SVS 1 cylinder UC128 SVS 1 83916 1 require optional KIT SU 83919 Cylinder UC128 SVS 83916 1 2 3 1 UP28 SVS 4 3 Helm pump Se 84028 84033 1 UP28 SVS UP33 SVS 36 Hose See hose options See hose options 1 UP33 SVS ou OIL 15 84115 2 Steering wheel See wheel options See wheel options 1 For a second station add 1 x UP28 SVS or UP33 SVS 1 x KIT OB 2S fitting kit 1 x Hose 1x OIL 15 1 x steering wheel Cylinder UC128 SVS 83916 1 2 3 1 S e Helm pump Teed 84028 84033 1 UP28 SVS Hose See hose options See hose options 1 v SE Oil OIL 15 84115 2 Tie bar A94 or A88 84194 or 84188 1 Steering wheel See wheel options See wheel options 1 For a second station add 1 x UP28 SVS or UP33 SVS 1x Hose 1x OIL 15 1x steering wheel and 1 x 84120 KIT OB 2S fitting kit Cylinder UC128 SVS 83916 1 2 1 Cylinder port UC128P SVS 83916 1P 2P 1 Helm pump UP39 SVS 84039 1 Tie bar A90 84190 1 6 1 UP39 SVS Oil OIL 15 84115 3 H
121. th the ability to control up to 2 engines from up to 4 different Operation of throttle and shift levers stations the Power A Mark II is a modular and flexible system with simple to install components The unique Control Unit Display of the Power A Mark II provides simple touch pad programming with descriptive information regarding the set up tuning and diagnostics of the system Using reliable and precise digital data transmission this single or dual function control system is specifically designed to work on mechanically controlled as well as electronic and electro hydraulic gas and diesel inboards sterndrives and outboards The Power A Mark II is a system that can replace mechanical controls either on fully mechanical engines or on fully electrical engines or on engines with the combination of both characteristics The Power A Mark II comes with many features including Dock Assist which offers the operator the opportunity to reduce the sensitivity of the throttle function for easier dock side handling The Power A Mark II Installation and User Manual describes activities operations technical specifications which must be followed during the installation and or usage of the product in order to keep a valid warranty and obtain the better performance Description and drawings in that manual are suitable to allow an easy installation and Other standard features include RPM Synchronization which reduces engine vi
122. troke 200 225 250 Optimax 2 Stroke RACING 300 Optimax 2 Stroke 100 115 EFI 4 Stroke 115 125 150 EFI 2 Stroke 225 250 EFI 2 Stroke 250 Saltwater EFI 4 Stroke 135 150 175 200 Verado L4 4 Stroke Single engine single cylinder Dual engine Single cylinder Dual engine Dual cylinder 2004 to date 1995 to date 1995 to date 1995 to date 1995 to date 1998 2009 2009 to date 1998 2005 2005 to date 2008 to date 2001 to date 2001 2007 1995 2007 1995 2007 2004 2007 2004 to date 1999 to date 1999 to date 2007 to date 1990 2007 2000 2007 2007 to date 2004 2006 Non counter rotating engine Counter rotating engine Non counter rotating engines Counter rotating engines UC128 SVS 2 83916 2 DF70 80 90 4 Stroke UC128 SVS 2 83916 2 FEDER GE DF100 115 140 4 Stroke rape AT Oste gel UC128 SVS 72 83916 2 Suzuki DF100 115 140 4 Stroke new model 2008 to date UC128 SVS 1 83916 1 j DF200 DF225 DF250 DF300 UC128 SVS 2 83916 2 128 SVS 1 16 1 WEE GE 80 Portofino Tigershark 2 Stroke 1995 to date UC128 SVS 1 83916 1 UC128 SVS 1 83916 1 Selva 150 White Shark 2 Stroke UC128 SVS 3 83916 3 100EFI Marlin 115 EFI Narwhal 2001 2007 UC128 SVS 2 83916 2 UC128 SVS 1 83916 1 150EFI Killer Whale 4 Stroke 2000 to date UC128 SVS 1 83916 1 UC128 SVS 1 83916 1 UC128 SVS 1 83916 1 Tohatsu 115 120 140 2 Stroke 2004 to date UC128 SVS 2 83916 2 Nissan 70 90 115 TLDI 4 Stroke 2004 to da
123. troke F200 F225 F250 4 Stroke F115 F150 F200 F225 F250 F300 4 Stroke F350 4 Stroke Ultraflex e UC128 OBF Hydraulic Cylinder Ordering Guide 1998 to date 1998 2008 2008 to date 2006 to date 1995 to date 2001 2007 2000 to date 2004 to date 2004 to date 1998 2008 1990 2008 1996 2007 2000 2008 2000 2008 2010 to date 1999 2007 2002 2007 2004 to date 2006 to date 2008 to date UC128 OBF 2 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 1 UC128 OBF 2 UC128 OBF 1 UC128 OBF 2 UC128 OBF 1 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128P OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 1 UC128 OBF 2 see UC128 SVS DEN Year cylinder P N K Engine Power ee TT cylinder ew 83913 2 83913 1 83913 1 83913 1 83913 2 83913 1 83913 2 83913 1 83913 2 83913 1 83913 2 83913 2 83913 2 83913 2 83913 2 83913 1 83913 2 83913 1 83913 2 a 1 Single engine single cylinder Cylinder UC128 OBF 83913 1 L i et d D SS a Ko CH O et 2i T S 4 8 up to 300hp UP25 Maximum 4 3 up to 300hp Maximum Non counter rotating engine up to 500hp Maximum Counter rotating engine Maximum up to 500hp UP28 4 8 UP25 4 3 UP28 3 6 UP33 Non counter rotating engines up to 600hp Maximum Counter rotating engines 6 1 UP39 Helm pump Hose Oi
124. ture 25 C to 75 C e Control station functions Station Select Engines Warm up High idle Docking Engine synchronization and Trolling valve e Electronic throttle outputs Voltage double output 0 5V and 0 2 5V PWM 0 100 frequency from 200Hz to 1kHz Current 4 10mA e Digital Throttle Output SAE J 1939 NMEA 2000 e Trolling valve output Voltage 0 5V PWM 0 100 frequency from 100Hz to 1 kHz Current 4 20mA e Electric shift control 2 or 3 ON OFF or proportional solenoids Shift delays fully settable Safety Devices e Start in gear PROTECTION start inhibition with shifted gear e Audible and visual diagnostic failure alarm readable messages on the control unit display e Proportional shift delays e Programmable working parameters e Meets CEI EN 60945 standards EMC Certification and CE Mark e Conforms with CEI EN60945 and UNI EN ISO 11547 Compatibility With All Mechanical and Electronic Throttle Engines e Cummins Detroit Diesel Scania Iveco FPT Lombardini VM Motori FNM Yanmar CMD Volkswagen Hyundai ecc NOTE The Power A Mark II electronic system actuators cannot be installed in those rooms where ignition proof devices are required Part No Description Dimensions 84410 Control Unit 210 x 120 e Control Unit user interface for the configuration settings and e diagnostic of all the modules in a system e P protection IP65 Part No Description Dimensions 84412
125. utput cable no connectors included Ultraflex Network Terminators Part No Description 84429 Network Terminators e Each system needs two terminators e For cable ends choose terminator according to your needs Ultraflex Spare Parts Part No Description Qty S 1 for each 84498 Cable connection Kit actuator g 1 for each 84499 Conduit clamp Kit actor e 84498 Kit to connect mechanical cable to the actuator e 84499 Conduit clamp kit for mechanical cable kit N er D Je The Diagram Illustrates a Typical Single Engine Application with 5 Mechanical Throttle and Mechanical Shift ga QO Ras 9 Trim switches 10 i O S Neutral Safety switch 1 11 Key amp RPM s ITU GD Control Lever 4a 12 pn Control Unit e E Throttle L i 13 shift Throttle 2 Power Unit g d gt A O Fuse LE Fuse M Actuator O Power Supply Extension 14 Shift Can Cable fo Peer Ab Network Terminator eA EN DEEN use Power Cable M Actuator al Engine 2 1 tee 1 9 Service A full instruction manual is available on request illustrating various installation options BT tege un EE Part No Description Features No Of Engines V Throttle l Throttle PWM Throttle SAEJ Throttle NMEA Throttle Throttle with analog FPT VolksWagen Yanmar 84412 voltage interface Redundant voltage input IVS 1 2 Mercruiser Lombardini 84414 Throttle with current analog
126. wer supply cable optional for second battery Select Power supply cable l Mechanica Dual control with trim or no trim Select control 1 shift Control Unit 84410 il Mechanical actuator 84428 4 CAN cable Select CAN cable 5 TNO Power supply cable general Select power supply cable general 1 Engines Network terminators 84429 il Power Unit 84426 1 Power extension cable Select power extension cable 4 Power supply cable optional for second battery Select power supply cable 1 For each additional station add Single Engine Single lever control station with trim or no trim Select control 1 CAN cable Select CAN cable 1 Two Engines Dual lever control station with trim or no trim Select control 1 CAN cable Select CAN cable 1 www samallen com au Engine Control Cables How To Measure For Control Cable Installation How to measure for Control Cable Installation For new installation measure A and B distance from the control along an unobstructed cable routing to clutch and or throttle connection Round this dimension up to the next whole foot 304 8mm you will have your cable length We recommend that the cable bends have a maximum radius of about 200mm For outboard engine installations it is necessary to add three feet to the obtained length in order to allow for the engine movement To determine the required length of the REPLACEMENT CABLE measure from tip to tip When ordering specify the cable length in feet rounding the dim
127. with light indicator Patented e Motor temperature visual indicator e Twin engine key selection included e Lighted panel for stand by position e Plug in wiring harness e Suitable for a second station installation Part No Description 84360 OBMD 3 5m 11 5ft Anti Vibration Hose Kit 84362 OBMD 4m 13 1ft Anti Vibration Hose Kit 84364 OBMD 4 5m 14 8ft Anti Vibration Hose Kit 84366 OBMD 5m 16 4ft Anti Vibration Hose Kit 84368 OBMD 5 5m 18ft Anti Vibration Hose Kit 84370 OBMD 6m 17 7ft Anti Vibration Hose Kit e Two high pressure stranded flexible hoses with pre crimped fittings and bend restrictors on both ends e Lenghts available from 3 5m 11 5ft to 6m 17 7ft in 0 5m 1 6ft increments Part No Description 84300 OB SVS 5m 16 4ft Hose Kit Pair 84302 OB SVS 5 5m 18ft Hose Kit Pair 84304 OB SVS 6m 17 7ft Hose Kit Pair 84306 OB SVS 6 5m 21 3ft Hose Kit Pair 84308 OB SVS 7m 22 9ft Hose Kit Pair 84310 OB SVS 7 5m 24 6ft Hose Kit Pair 84312 OB SVS 8m 26 3ft Hose Kit Pair 84314 OB SVS 9m 29 5ft Hose Kit Pair e Two high pressure Kevlar stranded flexible hoses with pre crimped fittings and bend restrictors on both ends e Recommended for use with all Ultraflex SilverSteer helms with 1500psi relief valves e Lenghts available from 5m 16 4ft to 9m 29 5ft in 0 5m 1 6ft increments Ultraflex Silver Steer Kevlar Dual Engine Dual Cylinder Connection Kits Part No De
128. www samallen com au g Engine Control Cables C33 Engine Control Cables 33100 1 00m 33450 4 50m 33800 8 00m C33 ae as ue 33125 1 25m 33475 4 75m 33825 8 25m 33150 1 50m 33500 5 00m 33850 8 50m 33175 1 75m 33525 5 25m 33875 8 75m 33200 2 00m 33550 5 50m 33900 9 00m 33225 2 25m 33575 5 75m 33925 9 25m E 33250 2 50m 33600 6 00m 33950 9 50m 6 8 65mm 33275 2 75m 33625 6 25m 33975 9 75m 33300 3 00m 33650 6 50m 331000 10 00m 33325 3 25m 33675 6 75m 331025 10 25m 33350 3 50m 33700 7 00m 331050 10 50m 33375 3 75m 33725 7 25m 331075 10 75m 33400 4 00m 33750 7 50m 331100 11 00m 33425 4 25m 33775 7 75m e Stroke 76mm e C33 Red push pull cables are the most widely used cable type in the world It is a proven economical work horse cable e For outboards sterndrives inboards jets and auxiliary transmissions e Corrosion resistant 304G solid stainless steel core e Corrosion resistant stainless steel hub e Protective wiper seals e Ultraviolet stabilised high density polyethylene outer jacket protects from abrasion moisture and dust e Oil tempered lay wires around a polyethylene liner for continuous smooth operation e Anti corrosive nickle plated brass sleeve e Sleeve is designed to swing 8 which allows it to operate in any direction e Simple Installation with fitting parts provided La el Ben Fe el QO o DD KL e ol all fe V Ultraflex C14 Engine Control Cables Part No Feet

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