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S. Control ENG BurnPell

1. Burner Controller S Control FOR BOILERS FUELLED WITH PELLETS EON I Es LE Pe eom 9 2 e E j functions available in additional module B functions available in additional module MX 03 room panel ecoSTER200 ecoSTER TOUCH and WiFi module ecoNET300 is not C Jo included as standard equipment ES INSTALLATION AND OPERATING INSTRUCTION Edition 1 0 SOFTWARE VERSION MODULE A MODULE B PANEL v04 10 XX v 04 10 XX v 04 10 XX 2015 01 INDEX 1 5 2 6 3 DATA REFERRING TO DOCUMENTATION 6 4 DOCUMENTATION 6 5 SYMBOLS AND MARKINGS USED 6 6 WEEE 2002 96 EG ELECTRICITY AND ELECTRONICS ES IIL eec M 6 USER MANUAL OF THE CONTROLLER 7 Ze USER MENU STRUCTURE usara 9 8 CONTROLLER 10 8 1 BUTTONS DESCRIPTION 10 8 2 MAIN DISPLAY WINDOW DESCRIPTION 10 8 3 CONTROLLER START UP triana 11 8 4 FIRING UP oarece ree P 11 8 5 O TD 11 8 6 SUPERVISION iiti aniio n p 12 8 7 BURNIINOGO PE dit iade SEVERI a 12 8 8 PAUSE otitis 12 8 9 A 13 8 10 HOT WATER 13 8 11 HOT
2. 43 19 POSSIBLE FAULTS DESCRIPTION Symptoms There are no signs of operation of device despite connection to the network Preset boiler temperature display is different from the required one CH pump IS not working Fan does is not working Additional feeder is not working module B Fuel feeder is not working does not provide fuel Fuel is not burnt off completely there are not burnt remnants in ashes Fuel burns with big amount of smoke burner fades Temperature IS not measured correctly In HUW pumps mode SUMMER heaters are hot boiler is overheated Check If line fuses are not blown replace if necessary If the wire connecting panel with the executive module is plugged correctly and if module is not damaged Check f in this time the HUW silo is not loaded and if preset temperature is set above the preset boiler temperature If so then the difference in readings will disappear after heating the HUW silo or reduce the preset HUW temperature f time periods are activated then deactivate time periods Check f boiler exceeded temperature above parameter temperature of activating CH pump wait or reduce value of this parameter If HUW priority is activated which blocks CH pump deactivate priority be setting HUW pump operation mode on No priority If CH pump is damaged or blocked Check if plug jumper is installed for the limiter of safety temperature ST
3. 8 11 HOT WATER TEMPERATURE SETTINGS Preset temperature HUW is defined by parameter HUW settings Preset HUW temperature 8 12 HYSTERESIS OF HOT WATER FEEDER Below temperature Preset temperature HUW Silo hysteresis HUW the HUW pump will activate to feed the HUW silo By small hysteresis value HUW pump will activate faster after HUW temperature decrease 8 13 SUMMER FUNCTION START UP Selection of the SUMMER operation mode in Summer Winter SUMMER mode enables to fill the hot water vessel in the Summer with no need to operate the central heating system and the mixer circuits Attention when boiler operates without heating buffer and the controller is switched into SUMMER LE mode than Standard mode operation is recommended Point 8 6 It is not allowed to activate function summer when HUW pump is disconnected or damaged Function SUMMER be activated automatically on the basis of readings from 13 weather sensor Use following parameters to activate this function Summer Winter SUMMER mode Auto Summer Winter SUMMER activation temperature and SUMMER deactivation temperature 8 14 HOT WATER FEEDER DISINFECTION The controller can automatically periodically make HUW silo warm up to 70 degrees C It is done to remove bacterial flora It is absolutely important to inform all the inmates about activating the N disinfection function There is a danger of scalding with HUW
4. Information Graphical layout of the system operation preview of parameters and operation modes mixer settings WiFi Ethernet web module parameters service counters and versions of the controller programmes are visible in the Information menu do 29C Pic 14 System visualisation including current reading of the operating parameters 8 22 MANUAL CONTROL In the controller it is possible to manually activate devices like i e pumps feeder engine or blower engine It enables to check if the device is operating correctly and if it is connected properly Attention Entering manual control is possible only STAND BY mode when silo is switched off FAN FEEDER FEEDER 2 EXHAUST FAN IGNITER BOILER POMP Pic 15 Manual control window view when OFF means that the device is off ON activated Attention long lasting activating of N fan feeder or other device may cause danger 17 USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS S Control 18 19 9 HYDRAULIC SCHEMES 9 1 SCHEME 1 Pic 16 Scheme with 4 way steering valve controlling central heating circuit where 1 boiler 2 burner 3 controller 4 boiler temperature sensor CT4 5 fumes temperature sensor CT2S only a preview of temperature 6 servomotor of 4 way valve 7 mixer cycle pump 8 mixer cycle temperature sensor 9 silo of hot water 10 hot water pump 11 hot water sensor 12 weather t
5. Lambda sensor is to be activated in Menu Service settings Burner settings Lambda sensor If parameter Operation with Lambda sensor is set on ON then the controller will operate using lambda sensor readings The amount of air provided to the furnace will be automatically set in such a way to obtain preset amount of air in fumes If this parameter is set on OFF then Lambda Sensor readings will not have influence on controller s operation Amounts of air for given burner power are set in Boiler settings Power modulation Description of remaining parameters related to Lambda sensor Parameter Blow in output scope sets permissible scope of variability of airflow power by work using lambda sensor Parameters Dynamics and Reaction time have influence on regulation time of air amount in fumes to preset amount and on Stability of air in fumes It is not recommended to change these parameters if regulation time stability of keeping preset amount of air on required level The controller will calibrate the Lambda probe automatically after the predefined burner operation time It is also possible to perform the calibration on request To calibrate the probe the boiler must be deactivated first To ensure proper calibration the fire in the furnace must be completely extinguished The below parameter is used to start the calibration Boiler settings Lambda probe calibration The calibration process takes about 8 minutes
6. 16 7 FAILED ATTEMPT TO LOAD THE FEEDER 42 OTA acta Nubes O 43 IZI POWER STOPPAGE cidcid 43 17 2 ANTIFREEZING 43 17 3 PUMP ANTI STANDSTILL FUNCTION 43 17 4 NETWORK FUSE REPLACEMENT 43 17 5 CONTROL PANEL REPLACEMENT 43 IS LAMBDA SENSOR A 43 19 POSSIBLE FAULTS DESCRIPTION 44 20 CONTROLLER CONFIGURATION BY BOILER PRODUCER adan 45 ZA CHANGES REGISTER e 45 SAFETY PRECAUTIONS Safety requirements are described in following sections of this user s manual Apart from them please obey requirements described below Before installing mending or maintenance and during any connecting works it is absolutely necessary to disconnect the network power and to make sure if the connections and wires not electrically powered After disengaging the controller by keyboard there may stil be a dangerous electrical power its connections The controller must be used accordance with its destination The controller must be covered with the box Additional automatic device must be used to protect the boiler central heating and hot water installations against the results of controller breakdown or faults in its hardware It is essential to adjust parameters to the given boiler time and
7. z o o In order to load new parameters go to Menu service settings special password and choose proper boiler burner Default settings can also be loaded by special software provided by Company Plum Sp z o o 21 CHANGES REGISTER 45
8. CH pause when HUW loading Min HUW temp Available after CH sensor connecting It is a parameter by which it can P be reduced setting too low preset HUW temperature Max HUW temp Boiler Increase by HUW and Mixer Parameters determines the temperature at which CH boiler pump is activated It protects the boiler against watering due to cooling off with cold water returning from installation Attention Deactivating boiler pump only does not guarantee boiler protection against watering and consequently corrosion Additional automatics should be used i e 4 way valve or 3 way thermostatic valve Available after connecting HUW sensor Prolonged feeding of HUW silo during priority HUW deactivated may cause to overcooling of the CH installation because CH pump is deactivated Parameter CH pump pause during feeding HUW prevents against periodical activating CH pump during feeding HUW silo CH pump after this time will activate on constant programmed time of 30s Available after connecting HUW sensor Parameter determines to what maximum temperature HUW silo will be heated during cooling the boiler in alarm situations It is a very important parameter because setting too high value of it may cause risk of scalding with HUW Too low value of parameter will cause that during boiler overheating it will not be possible to cool off the boiler to the HUW silo During design of HUW installation it is necessary to take into account risk of dama
9. WATER TEMPERATURE SETTINGS 13 8 12 HYSTERESIS OF HOT WATER FEEDER 13 8 13 SUMMER FUNCTION START UP 13 8 14 HOT WATER FEEDER DISINFECTION 14 8 15 MIXER CIRCLE SETTINGS 14 9 16 WEATHER CONTROL retient ercer 15 8 17 NIGHT DECREASE SETTINGS DESCRIPTION 16 8 18 CIRCULAR PUMP CONTROL 16 8 19 FUELLEVEL CONFIGURATION 16 8 20 COOPERATION WITH ADDITIONAL FEEDER 17 8 21 INFORMATION 17 8 22 MANUAL CONTROL vis re 17 USER MANUAL OF CONTROLLER INSTALLATION AND 5 Epod 18 9 HYDRAULIC SCHEMIES costando 20 9 1 SCHEME L sorpren Tee ERE 20 9 2 SCHEME 2 a 21 93 TSCHEME adosadas asii 22 10 TECHNICAL DATA cid 23 11 STORAGE AND TRANSPORT CONDITIONS 23 12 CONTROLLER INSTALLATION 23 12 1 ENVIRONMENTAL CONDITIONS 23 12 2 INSTALLATION REQUIREMENTS 23 12 3 INSTALLATION arar 24 12 4 ELECTRIC CIRCUIT CONNECTION 24 12 5 SAFETY CONNECTIONS 25 12 6 ELECTRIC SCHEME 26 12 7 TEMPERATURE SENSORS CONNECTION 26 12 8 WEATHER SENSORS CONNECTION 27 12 9 WEATHER SENSORS CHECKING 27 12 10 OPTICAL SENSOR CONNECTION 27 12 11
10. documentation if it is properly connected Set other parameters of the mixer according to point 14 4 Calibration of valve indicator position Indicator of valve position is in the menu Information For mixer 1 after some time it will calibrate automatically In order to make the valve position indicator displaying quicker the right value disconnect the electrical power of the controller than in cover of the controller switch the button into manual control Turn the cap of the valve into closed position then again switch the button in the cover into AUTO Connect the 30 electrical power to the controller 9 indicator of valve opening is calibrated Attention in mixers No 2 3 4 5 calibration is automatic after connecting electrical power In case of these mixers wait until indicator of valve opening is calibrated in During calibration the servomotor is closed through valve opening time 12 16 CIRCULAR PUMP CONNECTION Circular pump can be connected to boiler controller only by extension module MX 03 12 17 TEMPERATURE LIMITER CONNECTION STB In order not to overheat the boiler due to the controller breakdown it is obligatory to use STB safety temperature limiter or any other one suitable for given boiler Limiter STB should be connected to terminals 1 2 When limiter is activated blowing is stopped as well as engine of fuel feeder Safety temperature limiter must have nominal voltage at least y 230V sho
11. electrical power to the controller on when the boiler is not in use And the controller should be in stand by mode It is possible to start up the boiler pressing the encoder knob and selecting SWitch on or setting parameters of its operation MENU button without connecting it to the electrical power After making sure that fuel is in the silo and the hatch is closed the boiler can be switched on 8 4 FIRING UP FIRING UP mode is for automatic firing up of furnace in boiler Total time of firing up process is depended on controller s settings feeder operation time heater operation time etc and on boiler s condition before firing up Parameters influencing firing up process are in the menu Service settings Boiler settings Firing up In case of failed attempt of firing up the furnace another attempts are taken during which amount of fuel feeding time is reduced to 109 of first attempt s dose SU 20 49 di als T Pic 4 Signaling FIRING UP mode and number of attempt After three failed firing up attempts an alarm Failed firing up attempt is reported Boiler s operation is then stopped It is not possible to automatically continue boiler s operation Service intervention is required After finding and solving the cause of firing up failure the boiler should be fired up again 8 5 WORK OPERATION Pic 5 Main window view while operating The fan operates constantly see Pic 6 Fuel fee
12. power during blowing while burning off in 34 Exhaust fan Exhaust fan Supervision Supervision time Duration of blowing when burning off fuel and burning off Break between airflows while burning off the fuel in burning off process Flame brightness with which airflow starts while burning off the fuel Flame brightness with which airflow starts when burning off the fuel in burning off process of the exhaust fan blowing rate during the ignition Excessive value will make the ignition process longer or result in a failure to ignite the fuel Preset value of the vacuum in the combustion chamber during the ignition Fan operation time during cleaning the furnace while firing up Fan operation time during furnace burning off Fan power in 9o during furnace cleaning in burning off and firing up of the exhaust fan blowing rate during the ignition Excessive value will make the ignition process longer or result in a failure to ignite the fuel Preset value of the vacuum in the combustion chamber during the ignition Boiler power in the SUPERVISION mode After this time when the controller is in SUPERVISION mode the controller automatically starts burner burning off By settings 0 SUPERVISION mode is deactivated Operation with Lambda probe Blowing correction range Min blowing rate The duration of the fan blow in the supervision in grid mode Interval between blows in the supervis
13. you to keep carefully this user manual of installation and maintenance and all other valid documentation for immediate use when needed In case of removal or seling the device all the documentation should be handed to new user or owner 5 SYMBOLS AND MARKINGS USED Following graphic symbols and markings are used in the user manual for relevant information and tips for vital information related with issues of property damage health and life risk of humans or domestic animals N Attention these symbols vital information is marked It is to allow easy understanding of the user manual User and installer is however required to observe recommendations not expressed by graphic symbols 6 WEEE 2002 96 EG ELECTRICITY AND ELECTRONICS BILL i e HI X gt The packaging and product is to be utilized at the end of using period by a proper recycling company gt The product cannot be disposed together with ordinary wastes The product cannot be burned USER MANUAL OF THE CONTROLLER S Control 7 USER MENU STRUCTURE SUMMER mode Mixer settings 1 2 3 4 5 Night time decrease General settings Manual control ON OFF e Agropellet E Not available if proper sensor or additional module Main menu Service settings Turn off the controller Boiler settings Fuel type is not connected or the parameter is hidden e Blow in grate output Exhaust fan blow in grate outp
14. ARMS DESCRIPTIONS 16 1 BOILER MAX TEMP EXCEEDING Protection against boiler overheating is done in 2 steps In the first step after exceeding Boiler cooling off temperature the controller tries to reduce boiler temperature by dropping excess of heat to the HUW silo and by opening mixer servomotors only when mixer service activated CH If temperature measured by HUW sensor exceeds value Max temp of HUW then HUW pump is deactivated what is done to protect users against scalding If boiler temperature decreases then the controller returns to normal operation If the temperature will still increase reaches 95 degrees C then constant alarm will be activated of boiler overheating joined with sound signal The alarm can be deleted by pressing TOUCH and PLAY button or activating and deactivating power to the controller Attention locating temperature sensor outside water coat of burner IN i e on exhaust pipe is not beneficial because it may cause delay in detecting boiler overheating state ALARMS 15 26 ALARM NR 3 MAXIMUM BOILER TEMPERATURE EXCEEDED 19 01 2015 22 20 44 19 61 2613 25 27 24 Pic 28 example of the boiler overheating alarm 16 2 BURNER MAX TEMP EXCEEDING Alarm appears after exceeding feeder temperature above service parameter Service settings Burner settings Other Max burner temp If the feeder temperature increases above this value the controller will begin burni
15. B on terminals 1 2 the jumper should only be installed only in case when temperature limiter is not connected If producer of the boiler has equipped it with temperature limiter STB with manual return to original position it should be unlocked by untwisting the cover and twisting the button according to documentation of boiler producer Check the fan and replace it if necessary Check if feeder wires are correctly connected to terminals Check if there is a jumper on terminals 1 2 of module B Check if feeder engine is not damaged In case when engine work can be heard and fuel is not provided check the feeder with its user manual Check if feeder wires are correctly connected to terminals If temperature limiter STB is connected to terminals 1 2 then check if the circuit is not cut off due to boiler overheating Check if feeder engine is not broken or damaged In case when engine work can be heard and fuel is not provided check the feeder with its user manual Check settings power modulations in menu boiler settings power modulation Check if there is a good thermo contact between the temperature sensor and measured surface Check if sensor wire not goes too closely to network wire Check if sensor is connected to terminal Check if sensor is not broken check with point 12 9 Increase value of parameter HUW pump operation time extension to cool off the boiler 44 10 HUW pump is not working even if HUW Set the parame
16. It only refers to hydraulic installation with heat exchanger between open and closed circuit point 12 2 Available options Exchanger YES boiler pump operates constantly in short circuit boiler exchanger it is not excluded i e from SUMMER function or HUW priority NO pump operates normally 14 4 BUFFER SERVICE SETTINGS Buffer settings oneto Parameter serves to activating buffer operating mode Available after WM connecting additional module B and buffer temperature sensors Parameter buffer loading start temperature defines high temperature Loading start temperature below which buffer feeding starts Buffer feeding process is finished when low temperature reaches value defined in parameter buffer Loading end temperature feeding end temperature 14 5 MIXER SERVICE SETTINGS Mixer settings 1 2 3 4 5 Mixer suppor M Mixer servomotor and pump are not active Applicable when mixer cycle powers heating installation of CH Maximum temperature of mixer cycle is not limited mixer is fully opened during alarms i e boiler overheating Attention do not activate e CH l this option when installation is made of pipes sensitive to high temperature In such situations it is recommended to set mixer service on FLOOR Is used when mixer cycle powers floor installation Maximum power of mixer cycle is limited to value of parameter max preset mixer temperature Floor on E Attention After choosing option FLOOR
17. MIXERS ROOM TEMPERATURE CONNECTION27 12 12 BOILER ROOM THERMOSTAT CONNECTION 28 12 13 RESERVE BOILER 28 12 14 ALARMS SIGNAL CONNECTION 29 12 15 MIXER CONNECTION 30 12 16 CIRCULAR PUMP CONNECTION 31 12 17 TEMPERATURE LIMITER CONNECTION 31 12 18 ROOM PANEL 31 13 STRUCTURE SERVICE MENU 32 14 SERVICE SETTINGS 33 14 1 BURNER SERVICE 5 34 14 2 BOILER SERVICE 5 36 14 3 AND HUW SERVICE SETTINGS 37 14 4 BUFFER SERVICE 5 38 14 5 MIXER SERVICE 5 38 14 6 ADVANCED 5 39 14 7 SERVICE 5 40 15 DEFAULT SETTINGS RESTORIN 40 16 ALARMS 41 16 1 BOILER MAX TEMP EXCEEDING 41 16 2 FEEDER MAX TEMP EXCEEDING 41 16 3 BOILER TEMP SENSOR FAILURE 41 16 4 FEEDER TEMP SENSOR FAILURE 41 16 5 COMMUNICATION 1055 42 16 6 FIRING UP FAILED 42
18. N In the controller it is possible to set time periods of silo temperature reduction heating cycles hot water silo and circular pump Time periods allow setting temperature reduction in given time period i e at night or when user leaves the heated room Thanks to it preset temperature can be reduced automatically without loss of heating comfort by reducing fuel consumption To activate time periods use parameter Night time decrease for given cycle and activate it Night reductions can be defined separately in working days Saturdays and Sundays Night time decrease Intervals Saturday Sunday Pic 9 Window of time periods choosing It is needed to set the beginning and the end of given time period and value with which the preset temperature will be reduced Night time decrease Intervals 86 66 HOC 66 66 66166 HOC 00 06 00 90 HOC Pic 10 Time periods edition Below sample preset night temperature reduction is presented Attention defining time periods LE during one day must be started at 00 00 Night time decrease Intervals 86 66 66 66 09 08 15 00 59 ELLO lt 2 11 Sample of defining time periods In this example from 00 00 to 06 00 the controller will set preset silo temperature by 3 degrees C Since 06 00 to 09 00 the controller leaves preset silo temperature at preset level without reductions Since 22 00 to 23 59 the controller will reduce pres
19. ation length 6mm part of a boiler or a wall It can not be used Display Graphic LCD as a separate device Leave free space at each partition of the controller save for assembly partition at least 50 mm Leave 224 200 80 l Dimensions free space allowing for setting wires without bending them at least 100mm from back partition of the controller Outer temperature and assembly surface should be within scope of O 50 degrees C PN EN 60730 2 9 PN EN 60730 1 For installing to devices class I 2 Level of contamination Protection class 23 12 3 INSTALLATION The controller is adapted to be installed on flat assembly surface In order to screw it to assemble surface please undo the screws 3 and carefully lift the cover 1 then undo the plug 4 Then remove the cover 1 in a safe place Using screws 5 stuck through holes in the cover 2 screw the controller to assembly surface 6 2 a M 2 y 0 y AC C Pic 19 Embedding controller on assembly surface where 1 cover 2 base 3 screw for cover 4 plug 5 screw for assembly surface 6 assembly surface 12 4 ELECTRIC CIRCUIT CONNECTION The controller is adapted to current 230V 50Hz Features of installation e way with protecting wire e made according with valid law Attention After deactivating the controller with the keypad there still can be a dangerous voltage on the connections Bef
20. ced with a new one Weather temperature CT2S 2 fumes Q Q 12 10 OPTICAL SENSOR CONNECTION Connect the sensor accordingly to point 12 6 Readings of data from optical sensor is possible in menu Information Flame 12 11 MIXERS ROOM TEMPERATURE CONNECTION Room thermostat after disconnecting wires reduces preset temperature in mixer circuit Parameter is in menu 27 Mixer settings 1 2 3 4 5 Mixer room temperature Value of parameter should be chosen in such a way that after activating room thermostat temperature in the room should decrease Other settings according to point 8 16 In case of room panel ecoSTER200 ecoSTER TOUCH make sure that this parameter is correctly chosen Thermostat selection Service settings Mixer settings 1 2 3 4 5 Mixer room thermostat Example on connection and configuration of ecoSTER200 is shown on Pic 18 12 12 BOILER ROOM THERMOSTAT CONNECTION Room thermostat for boiler circuit can switch off the burner operation or switch off the CH boiler pump In order to thermostat switch off boiler operation select Thermostat selection for universal or ecoSTER T1 if room panel ecoSTER200 ecoSTER TOUCH is connected Service settings gt Boiler settings Thermostat selection For thermostat switch on the CH boiler pump without switching off the boiler set the parameter Thermostat pump deactivating on YES Service settings Boiler settings Pump off by thermos
21. der is engaged periodically One period consists of feeder operating time and pause in time Pic 6 Fan and feeder operation periods There are two regulation modes responsible for stabilization of boiler preset temperature Standard and Fuzzy Logic Boiler settings gt Regulation mode Standard mode operation If the boiler s temperature reach preset one then the controller switches to SUPERVISION mode Controller is equipped with boiler s power modulation mechanism which allows for gradual power reduction when approaching the preset temperature There are three power levels Maximal power Medium power Minimum power Values of the individual power levels can be set in the below menu Service settings Burner settings Operation 11 The controller determines the burner power to be used by the boiler depending on the preset boiler temperature and the defined hysteresis values H2 hysteresis and H1 hysteresis Pic 7 It is possible to configure H1 and H2 values so that the modulation will be done with no intermediate level i e by changing the level from 100 directly to 30 and skipping the 50 power value right part of the illustration H1 hysteresis and H2 hysteresis are available in Boiler settings Power modulation 3 output levels 2 output levels Preset temp T 85 C Preset temp T 85 C H1 lt H2 H1 gt H2 Pic 7 Hysteresis H1 and H2 of power modula
22. down is finished the controller attempts to ignite the burner and should it fail three times an alarm message of ignition failure is indicated Defines the maximum feeder temperature Should the value be Max burner temperature exceeded the maximum feeder temperature exceeded alarm is generated Defines the maximum flue gas temperature Should the value be Max flue gas temperature exceeded the maximum flue gas temperature exceeded alarm is generated Defines the additional feeder bunker feeder operation time The feeder is attached to the additional B module After that time the additional Additional feeder operation time feeder operation is stopped despite the fuel level sensor contacts are open The fuel level sensor contacts are located in the additional B module Exhaust fan Activates the operation of the exhaust fan Minimum exhaust fan power in selectable by the user It is used only to limit the available fan power range It is not used for the fan control algorithm and should be as low as possible to ensure slow and smooth fan rotation and unrestricted flue gas extraction Activates the operation mode with the vacuum sensor Once the mode is Vacuum sensor activated the rotational speed of the exhaust fan is set by the controller to reach the required value of the vacuum in the combustion chamber Defines the minimum value of the vacuum in the combustion chamber Min vacuum Should the value be exceeded the min
23. ecause it causes deactivation of boiler protection function against 41 backfiring to fuel silo 16 5 BOILER MAX TEMP EXCEEDING COMMUNICATION LOSS Controlling panel is connected to remaining electronics by digital communication joint RS485 In case of damage of this wire on the screen following X information will displayed Attention Lack of communication The controller does not deactivate regulation and operates normally with previously programmed parameters In case of alarm situation it will undertake action accordingly to given alarm It is necessary to check the wire connecting controlling panel with given alarm then mend it or replace it if necessary 16 6 BOILER MAX TEMP EXCEEDING FIRING UP FAILED ATTEMPT Alarm will appear after third failed attempt of automatic furnace firing up In case of alarm all pumps are deactivated in order to not cause excessive cooling of the boiler Deleting is done by pressing TOUCH and PLAY button or by activating or deactivating the controller The cause of these alarms can be broken igniter or lack of fuel in the silo 16 7 BOILER MAX TEMP EXCEEDING FAILED ATTEMPT TO LOAD THE FEEDER This is so called silent alarm reminder It will take place by failed attempt of feeding fuel from additional silo In case when through configured time of feeding the silo installed sensor not detects increase of fuel the reminder is displayed This signalization does not cause activating a
24. emperature sensor CT4 P 13 room panel ecoSTER200 or standard room thermostat 14 return temperature sensor it is not necessary to operate the system To improve water circulation in gravity cycle it is necessary to use large nominal profiles DN of a pipe and 4 way valve not to use large amount of knees and profile narrowings Use other rules referring to gravity installations If return sensor is installed closely it is necessary to isolate it thermally from surroundings and improve thermal contact with pipe Preset silo temperature must be set so high to ensure thermal power for mixer cycle when at the same time heating water returning to the boiler RECOMMENDED SETTINGS Parameter Preset boiler temperature 75 80 C boiler settings Mixer handling 1 CH activated service settings mixer settings 1 Max Preset mixer temperature 1 service settings mixer settings 1 Mixer heating curve 1 0 8 1 4 mixer heating 1 Mixer Weather control 1 mixer setting 1 Shown hydraulic scheme does not replace the project of central heating and serves only as a sample 20 9 2 SCHEME 2 Pic 17 Scheme with heating buffer where 1 boiler 2 burner 3 controller 4 boiler temperature sensor 5 fumes temperature sensor only a preview of temperature 6 boiler pump 7 heating buffer 8 hot water pump 9 hot water silo 10 hot water temperature sensor 11 servomotor of mixing valve 12 room mixer temperature sensor 13 mixe
25. ent consumed by controller I 0 04 A immediate effects of atmospheric conditions i e rain or sunrays Temperature of storage 6 6 A and transport should be within scope 15 65 Controller s level of protection IP20 degrees C During transport the controller cannot be Outer temperature 0 50 C exposed to vibrations bigger than typical for 0 65 C transport of boilers 5 85 without Relative humidity condensation of 12 CONTROLLER INSTALLATION water steam 12 1 ENVIRONMENTAL CONDITIONS Measuring scope of sensors Due to fire risk it is forbidden to use the temperature CT4 controller in proximity of explosive gases or Measuring scope of sensors dust Moreover the controller cannot be used 35 40 5y temperature CT4 P in conditions of water steam condensation or Accuracy of measuring be exposed to effects of water temperature with sensors CT4 and CT4 P 12 2 INSTALLATION REQUIREMENTS Screw clamps wire b i The controler should be installed by a profile up to 2 5mmY For network tighten moment 0 4 qualified authorized installer and signal Nm isolation length accordance with current norms and 7mm regulations The producer is not responsible for damages caused by failing to observe Screw clamps wire profile up to 2 5 valid law this user manual The Protecting mm tighten controller is designed to be built in This moment 0 5 Nm means that it is attached to flat and stable isol
26. erature overshooting or a premature cylinder wear It is recommended to set the parameter value between 80 and 140 factory setting 110 Set full valve opening time given at the plate of valve servomotor i e Valve opening time 1408 Setting the parameter on YES value causes closing of mixer servomotor and deactivating mixer pump after disconnecting joints of room thermostat This is not recommended because the heated room can be too cool Setting parameter determining value of temperature dead zone for mixer controlling circuit The controller regulates mixer in such a way Proportionality range Pump off by thermostat to keep the temperature of mixer cycle equal to preset value Mixer input dead zone However avoid too frequent movements of servomotor which can shorten its long life usage Regulation is undertaken only when measured temperature of mixer cycle will be higher or lower than preset value by the value bigger than mixer dead zone 14 6 ADVANCED PARAMETERS 39 recommended e hides hidden parameters 14 7 SERVICE COUNTERS 15 Basic information on the selected counted boiler operation parameters operation with the maximum intermediate minimum Service counters power number of ignitions feeder operation time quantity of fuel burnt and the number of resets DEFAULT SETTINGS RESTORIN Default settings restore Restoring service settings from main menu are restored 40 16 AL
27. es two functions allows restricting setting too high mixer preset temperature Automatic control also will not cause exceeding preset temperature above value set in this parameter Maximum mixer temperature with parameter mixer setting activated FLOOR is also limit temperature of mixer sensor when mixer pump is deactivated For floor heating set the value below 45 degrees C 50 degrees C or other if producer of materials used for floor or CH installation designer state differently Attention it is not recommended to modify the parameter It is the mixer step value If increased the mixer circuit reaches the preset value in a shorter time Excessive parameter value may result in overshooting and unnecessary feeder movements which reduce the feeder life It is recommended to set the parameter value within the range of 2 to 6 factory setting 3 Attention it is not recommended to modify the parameter The parameter which has an impact on the mixer standby time when the temperature measured by the mixer circuit sensor is close to the preset circuit temperature Higher value translates into longer standstills of the cylinder Excessive value will extend the time Integration time constant necessary for the cylinder to stabilize the preset circuit temperature If the value is too high the time necessary for the cylinder to stabilize the preset circuit temperature will be prolonged Setting the value too low may result in the temp
28. et silo temperature by 3 degrees C Time period is omitted by setting e period reduction for value 0 even if scope of hours is set in it 8 18 CIRCULAR PUMP CONTROL Attention functionality of circular pump is available only after connecting additional module MX 03 Settings are in Night time decrease Circular pump and Service settings CH and HUW settings Settings of time control of circular pump are analogical to settings of night reductions In defined time periods circular pump is deactivated In omitted periods the circular pump is switched into position circular operation time 8 19 FUEL LEVEL CONFIGURATION Fuel level indicator activating To activate displaying fuel level following parameters are to be set Boiler setting fuel level alarm level On value bigger than 07 i e 10 Twisting TOUCH and PLAY knob in main window fuel level is displayed in main window Tip fuel level can also be seen in room panel ecoSTER200 ecoSTER TOUCH OPERATION Su 22 35 1007 I FUEL 723 Pic 12 Additional window with fuel level view Fuel level indicator service Each time when fuel silo is filled to required level it is necessary to press and keep the knob about 2 s in main window Following info will appear 16 Set the fuel level to 100 Pic 13 Fuel level operation After choosing and accepting YES fuel level will be set for 100 Attention Fuel can be refilled anytime that means it i
29. ging the controller Due to breakdown of the controller water in the silo can heat up to dangerous temperature It is necessary to use additional protection in the form of thermostatic valves Parameter determines how high the boiler temperature will be increased to load HUW silo buffer and mixer cycle Temperature increase is only realizing when it is necessary When preset boiler temperature is at sufficient level then controller will not change it due to the fact of feeding 37 the HUW silo buffer or mixer cycle Increasing preset boiler temperature during feeding HUW silo is signaled with letter C in main window of displayer Available after connecting HUW sensor After feeding HUW silo and deactivating HUW pump may be a risk of boiler overheating It happens in case when preset HUW temperature was higher than boiler preset Prolonging of HUW operation temperature This issue is exceptionally important in HUW pump operation in SUMMER mode when pump is deactivated To cool off the boiler HUW pump operation can be prolonged by HUW operation time prolongation mE Pausing time between periods of circulation pump operation is defined Circulation standstill time i I with value of parameter Circulation stop time recommended setting 15 mem tion t 40 min Circular pump operates constantly during circulation operation time recommended setting 60 120s Parameter available after activating option display advanced YES
30. hot water Once a week at night between Sunday and Monday at 2 a m the controller increases temperature of HUW silo After 10 minutes of keeping the silo at 70 degrees C the HUW pump is deactivated and the silo returns to its normal operation It is not advisable to activate disinfection function while the service of HUW is deactivated 8 15 MIXER CIRCLE SETTINGS Settings of first mixer circle are in the menu Menu Mixer 1 settings Settings for other mixers are in following sections of the menu and are identical in each cycle Mixer settings without weather sensor It is required to set manually desired temperature in mixer s heating cycle using parameter Preset mixer temperature e g 50 degrees C Such should be a value to provide required room temperature After connecting a room thermostat value of decline in preset mixer temperature from thermostat should be set parameters mixer room thermostat e g 5 degrees C This value should be chosen experimentally A room thermostat can be a traditional one or a room panel ecoSTER200 ecoSTER TOUCH After activating the thermostat mixer preset temperature will be reduced When this value is reduced correctly then room temperature increase will be stopped Mixer with weather sensor setting without room panel ecoSTER200 Set parameter mixer weather control in position on Adjust weather curve according to point 8 17 Using parameter parallel curve movement set required r
31. imum vacuum exceeded alarm is generated Defines the maximum value of the vacuum in the combustion chamber Max vacuum Should the value be exceeded the maximum vacuum exceeded alarm is generated Corrects the vacuum sensor readings Vacuum blowing correction Defines the allowed exhaust fan blowing power variability range for operation with the vacuum sensor Feeder calibration Calibrates the efficiency of the feeder Requires boiler shutdown 14 2 BOILER SERVICE SETTINGS Boiler settings No fuel detection time Min exhaust fan power Options to choose from Deactivated deactivates room thermostat influence on boiler operation Universal activates room thermostat for boiler ecoSTER T1 option available after connecting room panel ecoSTER200 boiler operation is dependant on room thermostat Thermostat selection No1 in ecoSTER200 ecoSTER200 T2 option available after connecting room panel ecoSTER200 boiler operation is dependant on room thermostan No 2 in ecoSTER200 on sensor ecoSTER200 T3 option available after connecting room panel ecoSTER200 boiler operation is depended on room thermostat No3 in ecoSTER200 on sensor CT7 Minimum preset boiler temperature which can be set in user menu and Min boiler temp minimum temp which can be set automatically by controller i e from night reductions etc Maximum preset boiler temperature which can be set in user menu and Max boiler temp minimum temp which can be set au
32. ion in grid mode If the parameter is set to ON the controller will operate using the lambda probe readings The amount of air supplied to the furnace will be adjusted automatically to maintain the preset oxygen content in the flue gas If the parameter is set to OFF the lambda probe readings will have no influence on the operation of the controller It has an impact on the rate of the adjustment of oxygen content in the flue gas to reach the preset value and on the stability of the oxygen content in the flue gas It is not recommended to modify the parameter if the adjustment time and the stability of the preset oxygen content are as required It has an impact on the rate of the adjustment of oxygen content in the flue gas to reach the preset value and on the stability of the oxygen content in the flue gas It is not recommended to modify the parameter if the adjustment time and the stability of the preset oxygen content are as required Defines the allowed range for the blowing rate variability when operating with the lambda probe Minimum blower power in 9o selectable by the controller user It is used only to limit the available blower power range It is not used for the blower control algorithm and should be as low as possible to ensure slow and smooth blower rotation without buzzing 35 The time countdown starts after the flame brightness has dropped below the value of the Flame detection parameter After the count
33. it is necessary to set parameter max mixer preset temperature on such a value to not damage the floor and avoid scalding risk When mixer cycle temperature exceeds value set in parameter mixer preset temperature feeding of mixer pump is stopped After decreasing temperature of circuit by 2 degrees C pump is reactivated This option is normally used to control floor heating pump in situation when it cooperates with thermostatic valve without servomotor By such action is not recommended It is recommended to use standard heating cycle in floor heating which consists of valve servomotor and mixer pump Parameter available only after connecting to room panel ecoSTER200 This option allows change of room thermostat for mixer Pump only Thermostat selection cycle Options available e Universal standard thermostat connected to terminals 28 30 for mixer 1 for mixers 2 3 4 5 use proper terminals in additional modules ecoSTERT1 thermostat 1 in ecoSTER200 ecoSTERT2 thermostat 1 in ecoSTER200 ecoSTERTS thermostat 1 in ecoSTER200 If ecoSTER200 is not connected then the controller cooperates with standard room thermostat Using this parameter it is possible to restrict Chance of setting to low preset mixer circuit temperature Automatic control i e periodical temperature reduction also will not cause reduction in preset temperature below value set in this parameter Minimum mixer temperature Parameter serv
34. ixers and a heat buffer MX 03 module adding the control of another two mixers and circulating pump A Lambda probe module L PE 230V AC mains power supply FU mains fuse STB safety temperature limiter input FO burner blower FG main feeder FH burner feeder or rotary grate cleaning mechanism FV boiler exhaust fan I igniter PB boiler or buffer pump PHD hot water pump PM mixer pump SM mixer cylinder CPU control 12 7 TEMPERATURE SENSORS CONNECTION Wires of the sensors can be extended by wires with diameter not smaller than 0 5mm Total length of wires in each sensor should not exceed 15m Boiler temperature sensor should be installed in thermostatic pipe installed in boiler Temperature sensor of hot water silo should be installed in thermostatic pipe welded into the silo Mixer temperature sensor should be installed in sleeve located in stream of running water in pipe but also it can be installed on the pipe on condition that it is thermo isolated from the pipe Sensor must be protected from getting loose from the surfaces to which they are connected Good thermo contact should be maintained between sensors and measured surface To this purpose thermoleading paste should be 26 used It is not acceptable to lubricate sensors with water or oil Wires of sensors should be separated from network electrical wires In such a case wrong readings of temperature may be shown Minimum length be
35. let boiler is fired up and its temperature exceeded preset value i e 25 C degrees then controller switches off additional boiler it will give constant power AC 6V for terminals 39 40 It will power the coil of transmitter and disconnecting its joints After decreasing boiler temperature below parameter temperature of additional boiler switching off the controller stops giving power to joints 39 40 which should activate the additional boiler 28 Switching the controller into STAND BY mode causes deactivating the additional boiler Pic 24 Hydraulic scheme with additional boiler in open closed circuit where 1 controller 2 additional boiler 3 transmitter 4 switching valve with end switchers Pic 259 Hydraulic scheme with additional boiler in open closed circuit where 1 controller 2 additional boiler 3 transmitter 4 switching valve with end switchers 5 heat exchanger recommended setting priority HUW deactivated heat exchanger YES Presented hydraulic scheme does not replace project of central heating and is only a sample Presented hydraulic scheme does not replace project of central heating and is only a sample 6V 80mA Pic 26 Electrical scheme of controlling the switching valve of additional boiler where 1 controller 2 additional boiler 3 transmitter 5 servomotor of switching valve with end Switchers attention terminals 22 21 24 must be separated by galva
36. ller is intended to control the operation of a pellet boiler using an optical flame brightness sensor The controller is of a compact design and it is easy to install It can control the work of central heating and hot water circuits and also control the work of 5 mixing heating circuits The required temperature of heating circuits can be set on the basis of data obtained from the main sensor The possibility of cooperation with room thermostats separate for each heating circuit is beneficial for maintaining comfortable temperature in heating rooms Moreover the device turns on the spare boiler gas or oil one The controller can cooperate with additional steering panel located in living rooms and additional module of lambda A sensor Handling of the controller is easy and intuitive The controller can be used within the household and small industrial buildings 3 DATA DOCUMENTATION The user s manual of the controller is a complementation of boiler documentation In particular it is necessary to apply the boiler documentation The user s manual of the controller is divided into two parts for the user and for the installer However in both parts vital information concerning safety is included That is why the user should get acquainted with both parts of the user s manual We do not take responsibility for damages caused by failing to observe the following user manual REFERRING TO 4 DOCUMENTATION STORAGE We advise
37. lling central heating pump operation HUW 9 Measured temperature of hot water boiler HUW 10 Preset hot water HUW boiler temperature 11 Clock and weekday 12 Part of the screen co shared between two icons match symbolizes operating heater and the digit next to it stands for a number of fire up attempts Rake symbolizes activating automatics of furnace cleaning 13 External weather temperature 14 Additional feeder connected to module B Example informations optional knob are presented in the right panel of the main screen e l FLA 4007 fuel level view is presented if the fuel level parameter is properly preset 8 20 Additionally the fuel level can be visible in the ecoSTER200 ecoSTER TOUCH room panel Attention fuel level can be seen in room panel ecoSTER200 STABILIZATION SU 04 29 me FUEL 1007 Le Pic 3 auxiliary window displaying fuel level 10 8 3 CONTROLLER START UP After connecting the power the controller shows the settings put before connecting the electricity If the controller has not operated before it will start up in stand by mode 00 31 41 CONTROLLER TURNED OFF PRESS KNOB TO ENTER MENU In this mode the screen is dimmed actual time and information Boiler on is displayed In this mode protecting pumps against going stale function is in operation It is executed by temporary switching them on Therefore it is advised to keep the
38. n SUPERVISION mode and other parameters of Supervision are grouped in menu Service settings Burner settings Supervision Maximum time of boiler s operating supervision mode is defined in parameter Supervision time If after this time in Supervision mode there is no need to restart the boiler then the controller starts the process of boiler s burning off For setting Supervision time O the controller omits SUPERVISION LE mode and goes directly to BURNING OFF 8 7 BURNING OFF The maximum boiler operation time in the supervision mode can be defined in the Supervision time parameter If after that time counted from the moment the controller entered the supervision mode the boiler operation is no longer necessary the boiler deactivation process is started 12 8 8 PAUSE In the DEACTIVATION mode the remains of the pellet are burnt out and the boiler is prepared for a standby or shutdown Al parameters which influence the deactivation process are grouped in the below menu Service settings gt Burner settings Deactivation The controller will stop feeding the fuel and start blowing the air in cycles to burn out the fuel remains Once the flame brightness is decreased or the maximum deactivation time has elapsed the controller will go to the STANDBY mode 8 9 GRID Some boilers have an additional grate to burn other fuels such as wood waste etc To activate the grid move the parameters available i
39. n the Boiler settings gt Boiler oper Mode from pellet to grid In the grid mode fuel feeder is turned off The combustion process is regulated by the fan Fan power when working with grid is set in Boiler settings gt Output modulation Fan power Grid The values of parameters such as Boiler settings Preset boiler temp Boiler settings gt Output modulation Boiler hysteresis Service settings Burner settings Other Fuel detection time are individually adjusted for the grid This allows you to define different properties of boiler operation for operation modes grid and pellets When using the grid an alarm No fuel can appear This alarm occurs when temperature drops below the value of the parameter Service settings gt CH and HUW settings CH activation temp and then for a period of 10 minutes there has been no growth 8 10 HOT WATER SETTINGS The controller regulates temperature of the silo of Hot Water HUW providing that the temperature sensor is connected When the sensor is disconnected the information about it is displayed in the main window By selecting Menu HUW settings gt HUW Pump mode the user is able to e Deactivate feeding the silo parameter Deactivated e Setting HUW priority by parameter Priority then CH pump is deactivated to feed the HUW boiler quicker e Set simultaneous operation of CH and HUW pump with the parameter No priority
40. ng room temperature remains approximately the same no matter what outside temperature In case of connected room panel ecoSTER200 set additionally room temperature factor 0 Guidelines for correct heating curve settings Floor heating 0 2 0 6 Radiator heating 1 0 1 6 Buffer 1 8 4 ke4 k 3 2 k20 25 22 6 m 508 Weather preset temp C Temp outdoors C Pic 8 Heating curves Tips for choosing proper heating curve If by falling outer temperature room temperature is increasing then value of chosen heating curve is too big If by decreasing outer temperature room temperature is also decreasing then value of chosen heating curve is too low If by frosty weather room temperature is appropriate and in warmer time is too low it is recommended to increase parameter heating curve parallel shift and then choose lower heating curve If by frosty weather room temperature is too low and in warmer time too high it is recommended to reduce parameter heating curve parallel shift and choose higher heating curve Buildings which are poorly isolated require setting heating curve with higher values and for better isolated buildings heating curve will have lower value Preset temperature counted according to heating curve can be decreased or increased by controller when it goes beyond scope of limits of temperatures for given cycle 15 8 17 NIGHT DECREASE SETTINGS DESCRIPTIO
41. ng off procedure Alarm is deleted automatically after feeder temperature decrease by 10 C Function which protects against backfire does not work when feeder sensor is disconnected or damaged backfire does not work when The controller has no electrical power Function which protects against The controller cannot be used as sole protection of boiler against backfire Additional protecting automatics are to be used 16 3 BOILER MAX TEMP EXCEEDING BOILER TEMP SENSOR FAILURE Alarm appears by boiler sensor damage and by exceeding measuring scope of this sensor When alarm appears the boiler is activated Deleting is done by pressing TOUCH and PLAY button or by deactivating and activating the controller The sensor is to be checked and replaced if necessary Ee Checking the temperature sensor is described in point 12 9 16 4 BOILER MAX TEMP EXCEEDING FEEDER TEMP SENSOR FAILURE Alarm appears when feeder sensor is damaged or by exceeding measuring scope of this sensor After alarm the boiler is burnt off Deleting is done by pressing TOUCH and PLAY button or by deactivating and activating electrical power to the controller It is necessary to check the sensor and replace it if necessary Yer Checking temperature sensor 15 described in point 12 9 The controller can operate by disconnected feeder temperature sensor after setting parameter Ys feeder max temperature 0 However it is not recommended b
42. nizing from terminals 12 11 14 12 14 ALARMS SIGNAL CONNECTION The controller report alarms by activating external devices like ring or GSM device to short messages SMS sending Device for reporting alarms should be connected according to Pic 28 by transmitter Because this extension is shared with extension for controlling additional boiler in order to activate there alarm functions additional boiler control should be deactivated To do so take following steps in menu Service settings gt Boiler settings Reserve boiler Set zero value of its deactivating temperature 29 6V 80mA Pic 27 External alarm device connection where 1 controller 2 external alarm device 3 transmitter Then in order to operate correctly set proper code for active alarms signal in menu Service settings gt Boiler settings Alarms 12 15 MIXER CONNECTION During assembly works for mixer servomotor pay attention not to overheat the boiler This may happen when there is a limited flow of water from the boiler It is N recommended to check the location of valve in maximum opening before starting work to ascertain heat acceptance from the boiler by opening the valve to maximum The controller cooperates with servomotors of mixing valves equipped with end switchers Using other servomotors is forbidden Servomotors with full circle scope of 30 to 255s can be used Connecting mixer description Connect mixe
43. nside the controller risk of contact with hot parts and parts with dangerous voltage 12 5 SAFETY CONNECTIONS Safety wires are to be connected with terminals marked with this symbol 25 12 6 ELECTRIC SCHEME 12V RJ Me Y eR C Gs Fs T3 T4 T5 T6 RT HS 2 DD DD DD DDD 31 32 33 34 35 36 37 38 39 40 kal e 12V 2 825 63 N oot oO B SO 241 la Mf E a ET Y e ma 1 OS T2 PS AL RB sesesesa passene sessiones passenen esesens oeesineen vo Cimx 03 A 960 0042022220 o ENO ros 230V LL ees La ee nas ETEIETESETETETETETETETETETETESETESETETET limita lia ilti Gem da LNINLIL N L NIL NL STB wren 2 NH E uu mu Ed FE PEL PE BI PELPELPEI PE PE PE geeeeessee C L N PE 230V Pic 21 Controller wiring diagram where T1 CT4 boiler temperature sensor OS optical flame sensor T2 feeder temperature sensor PS vacuum sensor AL RB voltage output to indicate alarms or control the spare boiler T3 CT4 hot water temperature sensor T4 CT4 P weather temperature sensor T5 CT2S fumes temperature sensor T6 CT4 mixer temperature sensor RT boiler room thermostat input HS fan revolution sensor P ecoSTER TOUCH control panel room panel with a room thermostat feature replaces RT D D connector for additional modules B B module adds the control of another two m
44. oom temperature according to formula Required room temperature 209 heating curve parallel movement Example To reach room temperature 259 value of heating curve movement must be set for 59C To reach room temperature 189 C value of heating curve parallel movement must be set for 29C In this configuration a thermostat can be connected It will level inaccuracy of heating curve adjustment in case when its value will be too big In such case value of decrease of preset mixer room temperature from thermostat should be set i e for 29C After disconnecting thermostat plugs preset mixer cycle temperature will be reduced By correct adjustment this reduction will stop temperature increase of temperature in heated room Mixer with weather sensor and room panel ecoSTER200 ecoSTER TOUCH Set parameter Mixer weather control In position on Adjust weather curve according to point 8 17 Controller ecoSTER200 ecoSTER TOUCH automatically moves the heating curve depending on preset room temperature The controller relates adjustments to 20 degrees C i e for preset room temperature 22 degrees C the controller will move heating curve by 2 degrees C for preset room temperature 18 degrees C the controller will move heating curve by 2 degrees C In some cases described in point 8 16 it can be necessary to adjust heating curve movement 14 In this configuration room thermostat is able to reduce temperature of hea
45. ore starting assembly works it is obligatory to disconnect the electrical power and make sure that there is no danger electrical power on claps and wires 24 Connecting wires should not touch with surfaces with temperatures exceeding nominal temperature of their work Claps on the right side of the device are marked as L N 1 19 are designed to connect devises powered with current 230V Claps 20 40 D D and RJ are designed to cooperate with low voltage devices below 12V N Connecting current 230V to claps 20 40 and transmission connections causes damage to the controller and brings danger of electrical shock a a a L NL NL y O 12V 230 7 Pic 20 Wire connection where 1 correctly connected wire 2 incorrectly connected wire it is not acceptable to twist wires inside the device Wires inside the controller should be led through cable glands Cable glands should be screwed Make sure that glands are correctly screwed by pulling wire Length of isolation of external tire of wires should be minimal maximum 60mm If it is necessary to longer isolate the wire tire they should be connected with each other or other wires close to the connector In this case when a wire gets loose from the connector it is not in contact with dangerous parts Isolation lengths of wires entering connections are shown in the table in point 10 It is not acceptable to twist wires and leaving unconnected wires i
46. r pump 14 room panel ecoSTER200 with room thermostat function 15 thermostatic 3 way valve for return protection 16 buffer higher temperature sensor 17 buffer lower temperature sensor 18 weather temperature sensor 19 additional module B RECOMMENDED SETTINGS Parameter Seg MENU 70 Shown hydraulic scheme does not replace the project of central heating and serves only as a sample 21 9 3 SCHEME Haler Pic 18 Scheme with heating buffer and 5 mixing heating circuits where 1 boiler 2 burner 3 controller 4 boiler temperature sensor CT4 5 fumes temperature sensor CT2S 6 boiler pump 7 heating buffer 8 hot water pump 9 hot water silo 10 circular pump 11 3 way valve with servomotor 12 mixer cycle pump 13 mixer cycle mixer sensor 14 room sensor CT7 15 room sensor CT7 16 higher sensor of buffer CT4 temperature 17 lower sensor of buffer CT4 temperature 18 weather temperature sensor CT4 P 19 room panel ecoSTER200 with room thermostat function 20 standard room thermostat 21 additional module B 22 additional module MX 03 23 hot water room temperature RECOMMENDED SETTINGS Parameter Settings Shown hydraulic scheme does not replace the project of central heating and serves only as a sample 22 11 STORAGE AND TRANSPORT 10 TECHNICAL DATA CONDITIONS EU TORT The controller cannot be exposed to Curr
47. r temperature sensor Connect electrical mixer pump Activate the controller and select in service menu proper mixer service SERVICE SETTINGS Mixer 1 settings Set in mixer service settings proper time of valve opening time should be written on data plate of servomotor i e 120s Connect electrical power of the controller and activate it so the mixer pump is working Choose the direction which servomotor opens and closes To do so switch the button to manual control and find position in which temperature in mixer circuit is maximal in controller it is position 1009o ON and value position when temperature of mixer circuit is minimal in controller it is position 0 OFF Remember the position in order to later verification of proper connection Disconnect the electrical power to the controller Connect electrical power to mixer servomotor with the controller according to point 12 4 and value servomotor producer s documentation confuse opening direction with closing direction Connect electrical power to the controller and switch it into STAND BY mode Check if wires for mixer opening and closing are not swapped Go into Manual control and open mixer by selecting Mixer 1 Opening By opening servomotor temperature on the mixer sensor should increase If not disconnect the power and swap wires attention another cause may be incorrectly connected valve check the producer s
48. rner operates with maximum power without modulation of power The burner deactivates with disconnecting thermostat joints 28 29 Boiler temperature sensor does not influence feeder operation AW Inerease Value of the increase of the airflow power at a time when feeder is working in the burner e Feeder 2 operation Feeder 2 Feeder operation time expressed in relations to feeder operation time minimum operation time Minimal time of feeder operation time Feeder efficiency Feeder fuel efficiency in kg h Energy density Fuel calorific in KWh kg Max burner power in kW The parameter is used to modulate the burner power Intermediate burner power Intermediate burner power in kW The parameter is used to modulate the burner power uen m power in kW The parameter is used to modulate the burner Fuel tank capacity used to calculate the fuel level Introduction of the appropriate value will release the user from the necessity to calibrate the e Tank capacity fuel level The controller will use the data if no fuel level calibration has been carried out After a successful fuel level calibration the value is not used Burning off maximum time After this time the controller goes to PAUSE mode in spite of the fact that the controller detects flame Burning off minimum time Burning off will last at least this time in spite of the fact that flame sensor indicated lack of flame Thermostat mode Air flush intensity Fan
49. s not needed to wait till the silo is empty However fuel should be filled up to the level corresponding to 100 and set the controller level by pressing knob Description of activity The controller measured fuel level on the basis of its current consumption Factory settings will not always correspond to actual fuel consumption so to work correctly this method needs level calibration by controller s user No additional fuel sensors are required Calibration Fill the silo to the level which corresponds to full level of fuel then set value of parameter Boiler settings Fuel level fuel level calibration fuel level 1009 o In main window the indicator will be set on 100 The calibration process is marked with a pulsating fuel level indicator The indicator will pulsate until programming point referring to minimum fuel level Decreasing level of fuel in the silo should be monitored constantly When fuel level reaches expected minimum parameter value should be set this way Boiler settings gt Fuel level gt Fuel level calibration gt Fuel level 0 8 20 COOPERATION WITH ADDITIONAL FEEDER After connecting additional B module the controller can cooperate with low fuel level sensor in silo After activating sensor for auxiliary feeder operation time controller will connect auxiliary feeder to refill basic fuel level This parameter can be found in Service settings gt Burner settings Other 8 21 INFORMATION
50. t dead zone Not available if proper sensor not attached extension module or parameter is hidden 33 14 SERVICE SETTINGS 14 1 BURNER SERVICE SETTINGS Burner settings TN 000 gnition test time Time for checking if furnace is hot Only fan is operating Threshold of flame detection in 9o of light when the controller deems the furnace as hot It is also used for detection of lack of fuel and end of burning off Firing up airflow of blowing when firing up Too big value prolongs the firing up proces or causes failed attempt of firing up Firing up time Time of following firing up attempts 3 attempts After that time the controller goes to another firing up attempt Blowing after firing up 96 of fan blowing after flame detection Blowing period after firing up Fan operation time with power B owing after firing up Igniter warming up time before engaging the fan It should not be too e Flame detection Igniter period long as to not damage the heater After this time the heater works still until detecting the flame e Stabilization time Duration of the STABILIZATION operating mode of the exhaust fan blowing rate during the ignition Excessive value e Exhaust fan will make the ignition process longer or result in a failure to ignite the fuel Preset value of the vacuum in the combustion chamber during the ignition owitches the burner into THERMOSTAT mode i e for working in bakery The bu
51. tat 12 13 RESERVE BOILER CONNECTION The controller can control work of additional gas or oil boiler It is not necessary then to manually activate or deactivate this boiler Additional boiler will be activated when boiler for pellet loses temperature and will deactivate when pellet boiler reaches its proper temperature Connection to additional boiler should be done by a qualified installer according to technical data of this boiler The additional spare boiler should be connected by transmitters with terminals 39 40 12V GOMA Pic 23 Sample scheme of system for additional boiler connection to the controller where 1 module B 2 additional boiler for oil or gas 3 transmitter RM 84 2012 35 1012 and holder GZT80 RELPOL The controller is not equipped with transmitter as standard option Assembly of transmitter should IN be done by a person with proper qualifications According to valid norms and regulations To activate control over additional boiler set the parameter Reserve boiler deactivation temperature on value different than zero Service settings gt Boiler settings Reserve boiler Deactivating control over additional boiler is done after setting zero value of switching off for this parameter Controlling extension of the boiler is shared with alarm extension Deactivating additional boiler N control will cause that this extension will be controlled by module of controlling alarms When pel
52. ter HUW pump operation time extension 0 silo is loaded The cause may be HUW silo loading when HUW priority is activated Wait until HUW is loaded or activate the HUW priority The cause may be active function SUMMER The cause may be activation of function return protection menu service settings boiler settings return protection If function return In hydraulic installation protection is activated check if return sensor of water return to silo is with mixing valve and isolated thermally from surroundings By usage thermoleading paste servomotor mixer is improve thermal contact of the sensor with pipe Improve preset not opening temperature of the boiler to ensure power for heating returning water Check if hydraulic installation is correctly made after closing the valve return temperature must increase above value of parameter Minimum return temperature The cause may be calibration of mixer valve wait until calibration is finished Active calibration is marked CAL in menu INFORMATION 20 CONTROLLER CONFIGURATION BY BOILER PRODUCER The producer of boiler burner should adjust program parameters in controller to given type and power of the burner The most important parameters are those related to Firing up Operation and Burning off The controller is able to change the default settings depending on power and type of the burner Default settings for given boilers burners should be consulted with Company Plum Sp
53. ting cycle by a constant value when preset temperature in a room will be reached Similarly like it was described in previous point not recommended or automatically constantly correct heating cycle temperature It is not recommended to use both these possibilities at the same time Automatic correction of room temperature is done according to formula Correction preset room temperature measured room temperature x room temperature factor 10 Example Preset temperature in heating room set in ecoSTER200 22 degrees C Measured temperature in room using ecoSTER200 20 degrees C room temperature factor 15 Preset mixer temperature will be increased by 22 degrees C 20 degrees C x 15 10 3 degrees C Correct value of parameter must be found room temperature factor Scope 0 50 The bigger value of factor the bigger correction of preset boiler temperature factor When set on value 0 preset mixer temperature is not corrected Attention setting too high value of room temperature factor may cause cyclic room temperature fluctuations 8 16 WEATHER CONTROL Depending on measured outside temperature automatically controlled can be either preset boiler temperature and mixer cycles temperatures By correct adjustment of heating curve temperature of heating circuits is counted automatically depending on value of external temperature Thanks to that by choosing proper heating curve for given buildi
54. tion Operation in Fuzzy Logic mode In Fuzzy Logic mode the controller automatically regulates burner power to allow boiler operation in such a way to maintain its temperature on preset level The controller uses power levels defined in Standard mode In this mode the parameters Hysteresis H2 and Hysteresis H1 do not have to be set The Fuzzy Logic mode unlike the Standard mode is not faulty in respect of failing to reach the preset boiler temperature due to incorrect adjustment of Hysteresis H2 and Hysteresis H It also allows for quicker reach the preset temperature Attention If the boiler operates without heat buffer and controller is switched into SUMMER mode than Standard mode operation of the controller is recommended After exceeding the preset temperature by 5 degrees C the controller switches into SUPERVISION mode 8 6 SUPERVISION SUPERVISION mode is applicable either in regulation in STANDARD and Fuzzy Logic mode The controller switches into SUPERVISION mode automatically without user s intervention in Standard regulation mode after reaching the boiler preset temperature in Fuzzy Logic steering after exceeding boiler preset temperature by 5 degrees C SUPERVISION mode the controller oversees the furnace keeping it from burning off To do so the burner operates with very low power what together with properly adjusted parameters do not cause further increase in temperature Burner s power i
55. to the fuel type All the conditions of usage the installation must be considered Faults in adjusting the parameters may cause boiler emergency mode overheating backfire to the feeder etc The controller is for boiler producers The boiler producer before its use should check if the cooperation between the controller and the boiler is correct and is not dangerous The controller is not a spark safe device It means that in emergency mode may be the source of a spark or high temperature which together with dust or flammable gases can cause fire or explosion The controller must be installed by the boiler producer in accordance with valid norms and regulations Modification of programmed parameters should only be carried by a person acquainted with this user s manual The controller can only be used in heating installations made in accordance with valid norms regulations The electrical circuit in which the controller works should be protected with a fuse proper for voltage used The controller can not be used with damaged cover box On no condition can any alterations to the controller s construction be made The controller is equipped with an electronic disconnector of connected devices working type 2Y accordance to PN EN 60730 1 and microdisconnector working type 2B in accordance to PN EN 60730 1 Children should not be allowed access to the controller 2 GENERAL INFORMATION The contro
56. tomatically by controller i e from night reductions etc 36 Alarm indication Boiler cooling temperature Parameter A FuzzyLogic Parameter B FuzzyLogic Parameter C FuzzyLogic Pump off by therm Configuration of the alarm output so that it is activated if one or more selected alarms occur Available settings AL 1 maximum flue gas temperature exceeded AL 1 maximum boiler temperature exceeded AL 3 maximum burner temperature exceeded AL 4 boiler sensor failure AL 5 burner sensor failure AL 6 ignition attempt failure AL 7 fan damaged AL 8 minimum vacuum exceeded AL 9 maximum vacuum exceeded Temperature of boiler cooling off Above this temperature the controller activates HUW pump and opens mixer cycles to allow boiler cooling off The controller activates HUW pump if this temperature exceeds maximum value The controller will not open mixer cycle when mixer setting floor active Applicable to FuzzyLogic mode It has an impact on the time necessary for the boiler to reach the preset value and the stability of the boiler temperature It is not recommended to modify the parameters if the adjustment time and the stability of the preset temperature are as required Options available e CH boiler pump is not activated when room thermostat starts operation YES CH boiler pump is deactivated when room thermostat starts operating 14 3 CH and HUW SERVICE SETTINGS CH and HUW settings CH activation temperature
57. tween those wires should be 10cm It is not acceptable to allow for contact between wires of the sensors and hot parts of the boiler and heating installation Wires of the sensors are resistant to temperature not exceeding 100 degrees C 12 8 WEATHER SENSORS CONNECTION The controller cooperates solely with weather sensor type CT4 P The sensor should be installed on the coolest wall of the building Usually it is the northern wall under the roof The sensor should not be exposed to direct sunrays and rain The sensor should be installed at least 2 m above the ground far away from windows chimneys and other sources of heat To connect use wire with diameter at least 0 5mm2 up to 25m long Polarization of wires is not essential Second end should be connected to terminals of controller according to Pic 23 or properly to used kind of controller sensor should be screw to the wall Access to assembly holes is possible after unscrewing the cover of the sensor Tackbolts holes Tackbolt 2 pcs 710 gt 3 E e 7 4 P 4 4 0 t y 19 mir Cable 2x0 5 mny r IL Max length 25m 1 6 2 3 6 5mm w Pic 22 Weather sensor connection CT4 P 12 9 WEATHER SENSORS CHECKING Temperature sensors CT4 CT4 P can be checked by measuring their resistance in given temperature In case of big differences between measured resistance value and values in table below the sensor should be repla
58. uld have valid admission documents In case of not installing the limiter terminals 1 2 are to be connected by a bridge The bridge must be made with insulated wire with diameter at least 0 75 mm and with insulation which is thick enough to meet safety standards of the boiler 12 18 ROOM PANEL CONNECTION It is possible to equip the controller with room panel ecoSTER200 ecoSTER TOUCH which has following functions Room thermostat controls up to 3 thermostats Alarm signal Fuel level indicator 4 wire connection Attention properly connect the power cord VCC of the room panel to the controller terminal according to 12 6 Electric Scheme 2 wire connection 2 wire connection requires usage of power Supply feeder 12V of direct current with nominal current minimum 500m4A Points of powering ecoSTER200 GDN and 12V connect to external power supply feeder The feeder is not a standard option for the controller Lines D and D connect in such a way as shown on scheme point 12 6 Maximum length of wires in the additional panel should not exceed 30 m their diameter should not be lower than 0 5 mm 31 13 STRUCTURE SERVICE MENU Service settings Burner settings Boiler settings Thermostat selection CH and HUW settings Buffer settings Buffer operation Loading start temperature Loading end temperature Mixer settings 1 2 3 4 5 32 Thermostat selection e Universal Mixer inpu
59. ut e Fuel level calibration Lambda probe calibration HUW settings Preset HUW temperature HUW pump mode 8 CONTROLLER MAINTENANCE 8 1 BUTTONS DESCRIPTION TOUCH and PLAY knob Rotation Menu selection increase decrease the parameter value Pressing for a short time confirmation of the selection change ENTER Pressing for approx 2s cancellation of the 8 2 MAIN DISPLAY WINDOW DESCRIPTION 1 13 11 x 4 OPERATION 2796 Nd 83 02 10 RES fs B 5 s Mas Om Os 14 I fg 1 4 Pic 2 Main display window 1 Controller s working modes FIRE UP OPERATION SUPERVISION BURNING OFF BURNING OFF ON DEMAND STOP 2 Boiler preset temperature Boiler measured temperature 4 Functions having influence on preset boiler temperature Following symbols Signal respectively E Preset boiler temperature decrease due to thermostat disconnection UJ VD preset boiler temperature decrease due to activated time spans t Boiler preset temperature during loading the hot water boiler HUW t Boiler preset temperature increase from mixer circulation EX weather control switch on for boiler circulation ti Preset temperature increase to load the buffer 5 Symbol signalling blowing operation 6 Symbol signalling fuel feeder operation 7 Symbol signalling central heating CH pump operation 8 Symbol signa
60. utomatic boiler operation there is only a warning displayed Deleting is done by pressing TOUCH and PLAY button or by activating or deactivating power to the controller 42 17 OTHER 17 1 POWER STOPPAGE In case of power stoppage the controller returns to operation mode in which it was before stoppage 17 2 ANTIFREEZING PROTECTION When temperature of the boiler decreases below 5 degrees C CH pump will be activated enforcing circulation of boiler water It will delay the process of freezing water however in case of very low temperatures or by lack of electrical power it may not protect the installation against freezing 17 3 PUMP ANTI STANDSTILL FUNCTION The controller does the function of CH HUW and Mixer pumps protection against getting stale 17 3 NETWORK FUSE REPLACEMENT Circuit fuse is positioned inside the controllers cover The fuse can only be replaced by a person holding proper qualifications after disconnecting electrical power Porcelain fuses 5x20mm and time lag fuses with nominal current 6 3A should be used In order to take out the fuse unscrew the fuse cover and remove the fuse 17 4 CONTROL PANEL REPLACEMENT It is not recommended to replace the panel itself as the program in panel must be compatible with program in other part of the controller 18 LAMBDA SENSOR A Burner efficiency can be increased by connecting additional lambda sensor module Connect the module according to point 12 6

S. Control ENG BurnPell

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