MQ1 Data Collection Module
Contents
1. Collection Plans A search list of all collection plans created to date Allows navigation to individual collection plans also Collection Events A search list of all collection events which contain collection instances created to date Allows navigation to individual collection events also Collection Instances A search list of all collection instances created to date Allows navigation to individual collection instances also Quick Collect A utility to configure Quick Collect Events End of line continuous monitoring of data You can see for a given characteristic collect item how it is performing in a graphical view Run Chart Data Log A search screen that lists each individual measurements completed to date It lists every single sample individually Snapshot Heports A way to filter data collected into one package You can filter over a time period for example Item Analyzer An analysis tool that allows user to filter for data of one collection plan and run charts against a filtered subset of data from that collection plan Navigation menu listings and their purpose Setup Utilities An area to setup various dropdown menus and settings for the entire module Global Tags Snapshot Types Pass Fail descriptions Collection Plan Types Data Collection Options GI uc Setup Lot Inspection Tables A utility to configure any number of lot size ranges and their corresponding sample sizes to be2. Action Manager Navigation None 26 Common Tasks 1 Add a new Collection Event using the Add Button This brings up the Data Collection Event Wizard Create a Collection Event OO Event Wizard Select a collection plan to use for the event Start a Collection Event Gr Contr Pone OA M AdHoc Click Add from the Collection Event Search screen Fral User Defined Final Al plate inapecton Receiving User Defined Incoming inspection of Al plate i User Defined tewtuweynturen Select the Collection Plan to use for the Event Ingrocess User Defined wrimertwtrw Fral User Defined Final nspecton measurements o Frai User Defined 040131922 Layout Reomvng User Defined Heat Number Certficate results i Specify Lot size NAAA ja mim oe v i Pieces la Lot 2 Select the appropriate Collection Plan and indicate the number of pieces in the lot this information will be used by MQ1 to automatically generate the sample size based on the lot Control Level if any specified for that Collect Item the lot information is not needed if not using Lot Control Tables to select the number of samples 3 Completion of the Data Collection Event Wizard brings up the Collection Event screen Collect Data for a Collection Event Navigation Data Collection Module gt Collection Event Action Manager Navigation None 1 The initial Data Collection Event screen brings up data entry fields for identifying Tag informa
3. Renew the data m the Collection Instances Click the Complete Event button and approve or reject as appropriate Use the Item Analyzer 1 Record Map domm ent er beet 4 mci ses i i con B Dew 00 LULL I RR xem s a Duwi 35 Common Tasks Collection Collection Global Tags Plan Event Operator Production cell etc Tags Serial st Time etc 1 The diagram above depicts the relationship of different types of records in the Data Collection module The items on the right are configured through the different libraries in the module and will apply to the items on the right only when the records on the right are added AFTER the items on the left have been updated 2 Item Analyzer Interface Data Collection Collect Items Collection Plans Collection Events Collection Instances Quick Collect Data Log Snapshot Reports Item Analyzer Utilities Lot Inspection Tables Trigger Actions Rules 3 From the Data Collection module select Item Analyzer shown in the screenshot above 36 Common Tasks Item Analyzer 8 Configuration Collection Plan 12 00 00 AM End Date Time ad 12 00 00 AM N Filter Config A Results 4 The screenshot above shows the Item Analyzer interface in the M Q1 system In section a 1 you will select the Collection Plan that
4. BOGS d Vawt Masterasce Libes Face 2 x 39 Common Tasks Create an Equipment Record of this Type and enter Multiplexer Setup information Aumiomnas Managemand 0 gamer Sugpled Goods PM Procedures Reactor Maittenance Log Martenante Schedele Masrtsnaece Schedule 32 Marfsnance Admrinitryte ERATEN Uxage tm Martenario WOA Loopies Groc Raco cie Sunpted Goc Orao i 05 imines won Order Types ar lel Gi E ILE ah mer E qagmer Sugpted Goods PM Procedures Reactor Maittenance Log Martenante Schedale Masrtsnaece Schedule 32 Marfsnaece Adminictryte ERTEN Uxage tem Murkenare Witter Lopet Groe Meconcte SuotAec WoC Oot per 0 0 imine wont Order Types Quim Poet d PG gl Corer TL RA Merwe Cicer ro mL O01 Envio Me EE Conary Gh Goce Sh See x Ra Cony X Oe Bert oo BOGS s ud C ey oer Ad tiossi im Hertereme 4 Tusphed Seeds Wiel Wasgrlag I Record 1 772 wie Go Corer Gt Goce b See Att X Dnm do Ls s Port Name SU Neue tte seco Detalla Pady m D FeeComd ses joe m om a wom Rts Discard NULL voles Few Contest Mah md s 7 KP Perey tee Coechong Reed Bue Sun fre Rm m Los Char aci LU 775 k bs Pio Comtrod Low gd T KP Party rro Peking Reecerwe Thoenbekd Teama ont Tenn Katt hare n oe FO Rew Cortrot Tent grew Xt Posey Erro Heine harc 5 Tirana o Mat eu EA CNet uU Pan DPP P E EP Pm Pm
5. acknowledges this message by selecting OK This allows the analyst to repeat the data collection and enter new data results for that Collection Instance Complete the Collection Instance by entering data for each Collect Item in the Collection Plan Complete the Collection Event by selecting the Complete Event button on the Collection Instance tab in the Collection Event Complete the Collection Instances ES UN Ub mt Open the first Collection Instance from the Collection Instances tab Fill in the values for each sample rr A P Validate the data ES haci Fill in any additional tags Repeat the steps above for all Collection Instances Complete the Event A A A Collection vent 29 Once the Collection Instances are complete the Gl Can se Gd Sora Aa Xan Pen DQO Complete Event button appears Click this button to specify the status If it requires approval a Data i Peces blat 2 T otal laa pacten Tome T tomoa Collection Administrator will need to approve the Doe event cone tn Colleen Pas horo rapection of A ote Sta Coleco Osta Dele 20091 Ton Collection Imtances Discs Nim Rum Min 28 Common Tasks Collect Data for a Single Collect Item Using Express Collect Within a Collection Event Navigation Data Collection Module gt Collection Event Action Manager Navigation None 1 Another option for collecting data within a Collection Event is to select the Expres
6. ecce tented 16 Problem Solver related securities if owned eesseeeseeseeesessss 17 APOP related securities if owned vesical 17 Initial Database Population Sequence ccooooccccconoccccncconononcncnnnancnnnnnnnnnncnn none nnnnnnnnnnncncnnnns 18 HOw DO ssec a NOA ota 20 SOLU ANG Contigua id ER I a as 20 oetup Glebal TadS c adi coa 20 Setup Snapshot Types 20 Setup Collection Plan Types oooooocccccnnnocccccnnocccccnnnnnnccccnnnnannncnnnnnnnnn non nnnnncnnnnnnnnnncnnnns 21 Setup Lot Inspection Tables va isis pacas 21 Setup Trigger Actions for Out of Spec Data 22 COMMON Tasa td dese ias cl adi E 23 Create Collection Items and Collection Plans through integration with the APQP M d l Te E P 23 Create a Collect Item without using the APQP Module sesseessssss 24 Complete the Collect Item Setup cooonnnccccnnnncccccnnnoocccccononannncnnnnnnnnononnnnnnccnnnnnnncncnnnnns 25 Setup Tags for a Collect Mi Ai 25 Create a Collection Pla da ind 26 Create a Collection Event PE 26 Collect Data for a Collection EVeMt ooooonocccccnnncoccccnononacccnnnnanccononnnnnnnnnnnnnnnnnnnnnnnencnnnnnns 27 Collect Data for a Single Collect Item Using Express Collect Within a Collection Event AA e UR RN EE A Asp Tat scenes IK aa SR lod did 29 Collect Data on a Single Collect Item Using Quick Collect 29 Analyze Collect Items Using Charts ooooncccccccnn
7. etc Collection Event A Collection Event is an actual data collection occurrence where data is recorded for each Collect Item in a defined Collection Plan e g all data collected at 2pm Friday for Collection Plan 123 X Collection Instance A Collection Instance is a group of specified sequential collection results for a single characteristic or Collect Item e g All 10 samples measured for Inside Diameter 1 at 2pm Friday Attributes Attributes are characteristics whose measurements may be classified as either binary or discrete Binary attribute data are measurements having only two outcomes pass fail agree disagree yes no go no go etc Discrete attribute data are measurements having a set of finite outcomes usually measured by counting of defects per unit produced of each type of defect produced etc Attribute data follows a Poisson distribution Attributes may be measured using gages surveys or by visual inspection Definitions Variables Variables are characteristics whose measurements are described as continuous having numerical values and specified units dimensions such as length width depth etc Variables follow either a normal uniform exponential or parabolic distribution and are typically measured using gages Tags Tags are identifying reference information related to a data collect item that are recorded during a collection event Tags are useful for sorting reviewing or analyzi
8. external file or copy enter manually into MQ1 Collection Plan 87 j Cancel j Close ag Save Add Copy X Delete amp Print 3 PlanDesc Supplied Good Description Id item Multiplexer Parse Setup Rules Tags Change Log Change Log WU eee RT ER oa Collection Items Basic requirements License for the MQ1 Data Collection and Maintenance Modules Data Collection is needed to set up collection events and all data will be recorded there Maintenance is needed to configure the Multiplexer as a piece of Equipment Serial port connection allowed on the computer running MQ1 Customer owned multiplexer Definitions MQ1 must be running on the computer receiving the data so minimum system requirements must be met by that station MQ1 does not restrict what types of hardware gages or multiplexers can be used Process of implementation CEBOS will configure a few sample connections during implementation per our normal process and train the MQ1 Champion to complete the process The screenshot below shows what properties can be setup for multiplexers or gages The user must connect the multiplexer or gage to the serial port of the computer using MQ1 Multiplexer Setup 141 j Cancel gi Close g Save Add X Delete amp Print iz y Port Name Comi Baud Rate Data Bits 8 Parity None bJ FlowControl None bJ StopBits One d M DT
9. information for item code type item description number of cavities if applicable special symbol if applicable and mark the variable box of the data collect item is variable data leave blank if data collect item is attribute data For variable data indicate the minimum nominal and maximum values units GD amp T if applicable decimal places and spec display Enter control information sample size sample sample frequency in the bottom half of the screen 24 Common Tasks 4 If Lot Inspection Tables are to be used to automatically select a sample size based on lot size select the appropriate Lot Control Level from the drop down list Complete the Collect Item Setup Navigation Data Collect Module Collect Item Action Manager Navigation None Whether Collect Items were inherited from APQP or not additional information for the Collect Item may be specified in the Collect Item Options tab Specify the Data Source as either Manual or Database If the Data Source is a Database an additional screen will appear where information related to the Data Source may be entered Select the X Ref tab to enter cross reference information for the Collect Item Setup Tags for a Collect Item Navigation Data Collect Module Collect Item Tag Setup Action Manager Navigation None 1 Use the Tag Setup tab at the bottom of a Collect Item to setup individual Tags for that Collect Item 2 There is an option to se
10. referenced in Collect Items Setup Trigger Actions A utility to configure any number of trigger actions which may be used in collection plan configuration Setup Rules A utility to configure any number of Rules which may be used in collection plan configuration Navigation and Help Tips The Data Collection Module User Guide is targeted at end users who generate and analyze SPC data including incoming inspection of Supplied Goods For basic navigation and other user interface functionality e g sorting data filtering data creating reports exporting data setting default screen views filters refer to the online help articles for General Help Online Help articles can be accessed by selecting Help and then MQ1 Help from a Q9 the MQ1 application s menu bar or by selecting the Circled Question Mark icon near the top right corner of any working window screen t The Quick Launch function found at the bottom of you main menu can be used to Quik Launch m directly initiate a Collection Event by selecting Collection Event from the drop down Collection Event da list and clicking the sign Specific Collection Event can be directly accessed by entering a keyword and clicking on the gt key Collection Items Collection Plans and Collection Events can also be created using ne Data Collect the short cuts created in your Home Page using the Favorite icons found in the FER 1 Collec
11. tab you will be taken to the Results tab shown in the screenshot above By default the system will run a Histogram type chart on the data You can change the type of chart by right clicking the chart and selecting the type of chart you would like to view The statistical data in the top portion of the screen is calculated by the MQ1 system and cannot be modified 8 Customizing Layout of Graphs Fie Copy ToChtowd View Tods Hop Hatogram wi Curve hem LAE 2 LWE 2 With V ld 5 5116 13544 A 38 Common Tasks The layout of the screen above can be customized by right clicking the screen and selecting Customize Layout Once you have opened the Customize Layout menu you can modify the size of the chart and other items as identified below Customization ala w Hidden Items Layout Tree View Configure the Multiplexer in MQ1 In Maintenance Utilities P 1 enter Multiplexer as Equipment Type and select checkbox for Multiplexer NS garemess Try Cara ad hah fel Soe nnn Comet rd Ceteri aqunen A Uer Generated Member Must be aiae 7 System Gereraled Number Dec i Docena T Use Tool OD te Manage Laeapeent Spam Part invent Ebjar Equipevent Toukeg Types gear UT odry Cargar en prr L Lodo e a a 5 0 0 0 0 0500000000000 SL ama MS a R miens Q sem n ie a om Pa Poan So O lias A Eo Lc Vat Vara Lud eere iot E y dir
12. the Data Collect Setup Menu Add a Trigger Action by selecting the Add button MQ1 currently supports three types of Trigger Actions Create CPR Create Defect Log Create Issue an additional option to email a group will be coming Soon select the desired Trigger Action from the drop down menu and describe the action If Create CPR was selected there will be an option to show the CPR Wizard by checking the corresponding box and to specify a CPR Template and Category the CPR created will automatically be populated with information from the Collection Event minimizing the data entry required If Create Defect Log was selected no additional information is required 10 If Create Issues was selected there are options for selecting responsibility for the Issue and e mailing the Issue 11 The Trigger Action will fire when the data collected fall outside of the specified limits and the Collection Event is completed 12 Create Rules 22 Common Tasks ee CEPRURS mene MARS AINT UM ee RET C mam e Data imm LI Create Rules sesh Determine the types of tngger acbons that can be used in kture Collection Plans wea Enter them into the Data Collect Module Meo 13 i Common Tasks Create Collection Items and Collection Plans through integration with the APQP Module Navigation APQP Module gt Worksheets gt Operator Instructions APQP Module gt Utilities gt Page 4 gt APQP Control Output Filters Documents Modul
13. you would like to analyze data from The start and end dates in section 2 are used to define what date and time range the Collection Events occurred in Section 3 allows you to configure filters of the content of the tags filled out on the events in the specified time frame In section 4 a list of Characteristics that were measured will show up to analyze any of the Characteristics simply check the checkbox on the left of the Characteristic name If you modify the criteria of your tag filters in section 3 you may need to refresh the list of Characteristics by clicking Refresh Items in section 5 The other button in section 5 Apply Selection is used once you have selected the Characteristics in section 4 that you would like to graph 5 User Guide continued on the next page 37 Common Tasks Jtem Analyzer LWE 2 Width LWE 2 Width Min BY Tm Unit Data Capability Performance 3t of samples Std Dev 5 of points Cp Pp Max Cpu Ppu Cpl Ppl Cpk Ppk Copy To Clipboard View Tools Help Histogram w Curve Iter LWE 2 LWE 2 Width R Run a XBar amp R l 1 575 0 116 1 344 2 804 4 264 5 724 X amp Mr Histogram 2 305 1 575 0 846 0116 0 614 1 344 2 074 2 804 BB Histogram 3 00 21 00 0 Histogram w Curve P p 6 cere fress Raw Data Plot 7 Once you have applied your selections on the Filter Config
14. 67 ee bes pee AO M Analyze Collect Items Using Charts Navigation Data Collection Collect Item Analyze Tab Action Manager Navigation None 1 Select the Analyze tab at the bottom of the Collect Item screen Select the Analysis Setup parameters subgroup size data range and tag filter then select Plot Chart to view the X bar R chart for the Collect Item 3 Check the Show Chart Toolbar box to edit the chart parameters change chart types or print the chart 4 Check the Show Annotation Toolbar to add text or annotations to the chart 5 Check the appropriate boxes to the right of the chart to display the control limits and the mean on the chart 6 Process capability statistics Cp and Cpx are displayed to the right of the chart 31 Common Tasks Create Snapshot Reports for the Collection Plans Navigation Data Collection gt Snapshot Reports Action Manager Navigation None 1 ad a PREREQ Setup Snapshot Types in Data Collection Utilities Page 1 and indicate whether approval is required for each type Select Snapshot Reports from the Data Collection menu and use the Add button to add a Snapshot Report This brings up the Snapshot Report Wizard On the first page of the Snapshot Wizard select the Collection Plan to filter On the next page of the Snapshot Wizard select a range type by specifying either the last collect instance or the range of last samples or a range date On the last
15. Collection Module Quick Collect Action Manager Navigation None l Use Quick Collect to quickly collect and display real time data for a Collection Plan In the Quick Collect screen begin this process by loading a Collection Plan into the Hit List on the right upper quadrant of the screen Note the Quick Log may also be accessed directly from the Analyze tab in a Collect Item A list of Collect Items in the Collection Plan is displayed To view the Acceptance Criteria for a specific Collect Item in the Collection Plan highlight the Collect Item and toggle from the Hit List to the Current Collect Item Info tab To create a Collection Event for a Collect Item in the Collection Plan highlight the Collect Item and select Load in the upper left quadrant under the Collect Heading This brings up the Tag input and data input screens Enter the appropriate Tag information and data values The results are plotted in the Chart view shown in the lower right quadrant of the screen Select Validate to allow the system to compare the data results to the acceptance criteria A system generated Validation Message appears to alert the user when data results are out of tolerance and the user acknowledges this message by selecting OK Select the Commit button to commit the results to the database Upon committing the results a data point representing the average for all of the subgroups is plotted on the chart Data points that are out of tolerance are
16. Dn TS TY H J 40 Common Tasks l Create Collection Plan and select link to M ultiplexer Ec A TERE carm Jiu A A E E A ERA iis Cole Pera Colerbon Pars Phe we Mice Cotecten un J S comcast Qu doe Colecbon vestis Plan Desc Cotecbon lastances ad Quick Cect y Dela ies Mopens mito dd Sepeived Good a AOL Reports Created Wy res z a aa Iter Aeadyter LE I ee s Let esperes Falles pin Agar Pert latas Traga mom gum j mero ion Piles CM EN Roce 0 0 09 Sama Naa ntin 00 oo 0 Meer 3 pus u 2 Select Collect Items and assign M ultiplexer Port to each Collect Item fruc E qox Mos lim dor Ba oe X Om dm E Colec Here ers Mele peaches J S amose d dx Coleciar Event l peat oe Cotertor Emtarcas i Qua Collect Data Lop O Miia jura Sao Sopiani ud St era Created By CL horrere Product dd Ten sahar ties lon motor ass Cage ides Hull 41 Common Tasks Enter Multiplexer Parse Setup String to Parse and Test Parse in Collection Plan detail T A AAA A Da Coleco a E Coron Ow Me Boy X A dro E Se ne Colhect Pena MM e iien coket RI cen Ug io Colabo Pars ee 3 Coslevbon freaks Pian Donc Cosecbon lastances k Colect ia Maiga iron Qj Sesha aa seagate pot Created y 1 ders ross mm Item Aeahyrer A nite an z Let hspedos father Tota u D retur Ft Tragen imes LL
17. ET 5 Ice RETE I I 5 Sampe SIZE HET 5 aime E 5 gb ad Bd ols voe n ae a earner xA LI LL E E a LL EAD LAO 6 Collect A ES 6 DeleChiPercentage supina pai lis 6 SIGCSE IACHON te colado 6 Trigger Action Type A NA NR ee 6 Trigger Action Description cata A eii iu eite 6 Trigger Action Templates darte evenness 6 A ated tom Lu es ets icit d ILLA T 6 Basic F nctonality uci iae etes opens ated iar an ara aane t IM e LR LAE 7 Basic Fequiremenists c ah ensign animate etate co dur nein eet 7 Process of Implementado 8 APOP Module Intedtaloti susto dass e SOME 9 Table of Contents Collect GINS ae erepta a a e a ea A a Collection PB ae o uem a dsc a E a ia toollecti n EV CIM aa A ka Wis Send ulti ain el cde deu Data OG en cucina eret to EutcaG ru tr ba d e Deor iaa Express ONGC PM M cct Global AGS ous iar A bete i oeste t SM LU f Lot Inspection Tables uu aeo A pa tre CICK ONGC NM P UT Snapshot Reports Loto lia e Stat ol better Trigger AGIOPIS c na etuer dion abb b teh t ceste Lud tasse tee tds hut E AS LEA M M RE X Bars RGITS ts uulgo eno bites oops ada ar prb a M c PEU AED e bte Kata Histograms Gals oS raso eA SE E ded E FC Am d R n COMERS Sta sacar aoa doe ve e E podra ao Data iecao itai lod Votes vn o Ta Sau do RU o ud Haw Data Plot Ghants oca os A O Histogram with Curve CAS sia o i eee Genel RO Ro NLS unc otto etit nnd ML DU E n ce Action Manager EVO nis sire notet Loci pena reto eerte Rape atrio DRE Gade MQ1 Data Collection Modul
18. LI PPT sot E A A tunan Rescurves Jw 039 y oet a 42 Common Tasks 3 Create Collection Event and Collect Data from Multiplexer Frequently Asked Questions Q What is the standard way to close an event if you don t want to have approvals A Event Types in Utilities allow you to control if approval is required Q it looks like the run charts only display 3 values and these are the same three from this instance why is limited to 3 points A The charts only show 9 values why At each characteristic there is an SPC tab where you can control subgroup size and number of points Q How do use Control Level field on a Supplied good to suggest inspection methods This article will show the user the four possible outcomes from the four different Control Level settings Process Details and screen shots The Control Level field can be found on the Supplied Good detail screen Supplied Goods are listed in several areas of M Q1 including Maintenance Equipment Supplied Goods Supplier Management Supplied Goods Purchasing Supplied Goods Common Data Common Data Entry Supplied goods NOTE In Common Data there is no Control h Level Location Informal tresses EMIT Location He Dimensional Inspection General Receiving No Inspection Aisle M Bin NMotes E 2 Level field displayed There are four possible choices in the Control Level Field see image above indicat
19. MQ1 Data Collection Module User Manual CEBOS Ltd 2014 Table of Contents Table of Contents Welcome to MQ1 Data Collection Module oooooconnncccnnnocccccccnnonanccnnnnnancncnnnnnncncnnnnna nano 1 ucc mem 1 BENCINA A a ee nes LK Ad Lolo ca At 1 Navigation menu listings and their purpose cconooccccnnonoccccnononcccnnnnnoncncnnnnnannncnnnnnnnncnnnnnnns 2 Collect Items 26d eost dence ag est pa eee tue o toS POR C Todi di qos utei ue pups 2 COM CHOM Plan Sasiia ied tete ont stesse pidas As d AE at 2 Collection EVentS C EET 2 Collection Instafe S cede d eiit artem ta at ie ja nf 2 Q ick GONG CE mM T T 2 A Undc uL Mn M ALT M LO 2 Snapshot Repons 2 eret redeo oer eretetato ela Set id 2 tem ANALY 2 OF ep c TER 2 POEUN TGS E het rites reb Ep tare cet eed cscs op vated cesta egret ce emer ua dt 3 Setup Lot Inspection Tables ius eu ate oue dtp eor eren ardet euge 3 Setup Trigger ADOS 6 riot eii 3 SIP AMES e sms pee teer er Eo Er ee eR RAE e ER metere east 3 BINDS MER TO a a cet Set 4 Sad CE 4 Collection Pla ts AES orte debui ad uten cU AD e teh Su mia ad 4 Collection Plan Ty PGS p eu e e eae cae te e lado reece mu o uito chee 4 Collection Evente ene deco cR Create Dre Ata e Et a oor eh OR aac aget 4 Collection Instance aoro ce tact nS ected tartas o eddie pert DT 4 A PEUGEOT BAe hee cae Gents 4 rr mcer 5 VA PIE 5 GaVvily d abet hss SNe seta a A LI tn o LL LAE Lus 5 A CK ves dh ocd tat cea cp ROPA M
20. P gt Worksheet gt Operator Instruction 8 Global Tags Data Collection gt Setup gt Utilities gt Page 1 gt Global Tags 9 Snapshot Types Data Collection gt Setup gt Utilities gt Page 1 gt Snapshot Types 10 Trigger Actions Data Collection gt Setup gt Trigger Actions Collection Plan Types Data Collection Setup gt Utilities gt Page 2 gt Collection Plan Types 12 Lot Inspection Tables Data Collection Setup Lot Inspection Tables 13 Collect Items Data Collection gt Collect Items 14 Collect Items Tags Data Collection Collect Items Tag Setup 15 Collection Plans Data Collection Collection Plans f using APQP Integration Collect Items and Collection Plans may be inherited from APQP Operator Instructions if so setup 19 How Do How Do Setup and Configuration Setup Global Tags Navigation Data Collection Module gt Utilities gt Page Set up Global Tags miji Determine if they are required yellow helds Inchcate if is a Date Time field Determine if the previous answer for this tag should be used Ditta Determine if it should be a default for any new Collection Plan 1 Action Manager Navigation None Global Tags represent a master list of tag information that may then be selected and applied to individual Collect Items 1 Enter a descriptive tag caption Select the appropriate logical type from the drop down menu Add an appropriate SQL
21. R RTS Discard NULL values Flow Control High Signal 75 FlowControlLow Signal 25 Flow Control Transmit Ignores Xol IV Parity Error Checking WM Parity Error Replacing Parity Error Replacement Character 53 Read Buffer Size 1024 Receive Threshold 1 Timeou 0 Write Buffer Size 1024 Transmit Threshold 1 Xon Character 17 XoffCharacter 19 CEBOS can not guarantee that all multiplexer devices or gages will work with MQ1 APQP Module Integration APQP Module Integration The Data Collection module may be fully integrated with the MQ1 APQP Module Collect Items and Collection Plans may be inherited directly from Operator Instructions in APQP Worksheets if so designated This link with APQP ensures that data collection proceeds according to the most recent Operator Instruction revision Collect Items Collect Items represent the most basic data collection unit in MQ1 Collect Items describe the type of characteristic to be measured attribute or variable and corresponding acceptance criteria visual aids as well as information on how that characteristic is to be controlled sample size frequency control method measurement system reaction plan Variable characteristic specifications are documented as minimum nominal maximum values having specified units Attribute characteristic acceptance criteria default to pass fail Other information that may be specified in the Collect Item includes number of cavities GC amp T tag
22. a Data Collection Snapshot Report Ld heset frs riat bae Det gt prebi YA Se d Cuon m if Dun Created PIDIO Alle rta i few peer Dune c a cen Crete wwerpnem PTA Peter Sena tr Y A 1 OwaLevo fee ooe Dr Fm Xn Pate E cw A x ra ma Maite Sows Letra es Create user Instructions and attach them to Collection Instances via Binders see Help for Binders in Documents module help 1 PREREQ User must own the Documents module and have permission to add new documents In order to establish Master child links to documents via the Binder the User must have also have MQ1 Security objects that allow Add Edit rights to that type of screen e g add edit rights to a Collect Item If no Save button is displayed in the Binder when a user opens it then that User does not have proper security to change or add documents there 2 Bind a document to a Collect item Add this Collect Item to a Collection Plan e g Plan Inside Diameter 123 X This document will now be available in the binder of a Collection Instance spawned from Collection Plan Inside Diameter 123 X OR 3 Enter an existing collection plan open a collect item in that plan and bind a document to that collect item 4 Determine which Collection Events need approval 34 Common Tasks ono Look for any records where the Event Status is Awaiting Approval O Open the Collection Event search screen Open the Collection Event
23. automatically flagged by turning the respective field red The user has the 30 Common Tasks opportunity to correct and reenter these results and Re Commit the data Data Collector Responsibilities mS od Te ee ra rot i a cente ij Start a Quick Collect Merten Vans PI pe Open the Quick Collect menu tem m the Data vec n usn A ai ae Collection module Data eg ag drat Papas jw earam Click the Load Plan button on the Ht List A 77 E Capability Stud window via oe vijent O Select the Collection Plan a at ocean oat naa anes cm A L Select the Collection Instance i 114912 ji i In the Mit List screen there should be a list of Collection Instances Charactenslscs that need to 7 pi be collected Select the appropriate charactenstic m rz TET PES then click the Load button in the Collect window m Lem EL AAA mouy el tor Desk Cty Wem Centre Tag and Collect Event information Complete the Collection Instance lee he Tees 0 000 de MOT Adr aor Fill in the values for each sample Yerum dto maledun Tees Sepa et VINCI 2410 Tao ab en Fill in the Tag values y Q a a Validate the values A RA om X and Mong Marge Commit the values when ready q Fra 000622 Sample Rest E s RP avg 7 0 po od s t 5 3 Y ke me Load the next Collection Instance and repeat the pp e Rron ssa steps above peni i ed Ed FEET Min 123454
24. ctions to be taken in MQ1 if a collection event meets the criteria e g if sample data falls outside parameter A then send email Definitions Rule Type Collect Level Defect Percentage Trigger Action An action that will result from a trigger criteria being true Examples are emails defect log entries and CPR creation Trigger Action Type There are 4 Action Types Create CPR Create Defect Log Create Issue Send E mail each with different options Trigger Action Description A text field allowing user to denote the purpose of the Trigger Action Trigger Action Template Multiplexer A hardware device used to connect a digital gage to a computer using MQ1 It allows data transfer directly into MQ1 from the gage so the user can input data more easily Definitions Basic Functionality With the use of serial port connectors and a multiplexer device the operator can input the measurement from the digital gage or measurement system directly into the Collection Event screen in MQ1 The data input event must be controlled manually by the operator Once the device is connected to the computer there is an area on the Collection Plan to setup how to parse the data coming in and where to put it in the collection event see screenshot below Each characteristic or Collection Item will need to be set up separately in the Data Collection module to receive the data this way This eliminates the need to export the data to an
25. d data Collection Event records are stored broken down into the smallest unit the data samples From this log users can view all data collected or filter the data according to their needs Each line of data APQP Module Integration in the log is one sample measurement The data accumulates in the log after each collection event is completed Express Collect Express Collect is a mechanism for quick data entry within a Collection Event The data entry screen for Express Collect shows all data collect items for a Collection Event at one time providing for quick and efficient data entry This way of entering data is in contrast to having one screen per Collect Item It is a matter of preference more than anything whether a user enters data in the Express Collect view or into each Collect Item screen separately Global Tags The user may create a library of often used tags called Global Tags Once created they can easily be linked to any Collect Item or Collection Plan from a master drop down list e g user ID can be logged immediately upon creation of the Collection Event if this tag is applied to the Collection Plan Lot Inspection Tables Lot Inspection Tables define the sample size to be collected for a given lot size to achieve a desired confidence level that the sample is representative of the entire lot Lot Inspection Tables may be user defined or derived from referenced tables such as Military Lot Inspection Tables wh
26. e gt Setup gt Document Types Data Collect Module gt Utilities gt Page 2 gt Collection Plan Types Data Collect Module gt Collect Items Data Collect Module gt Collection Plans Mee ue ome ge Ci Sa na te P n nn pr AAA AS mee a Tr v3 Meme f vn oo me 6S gae po Goat a et ee ws co oo Set up Collection Items Dj Seu 22 me OB Ce Enter the Collection Items or characteristics to es ca monitor rr dd sn 2 Create a Collection Item Enter sample size frequency control methods gages and equipment reaction plans etc ppm Caption Logical Type SA Source Req d 1s Date Time Ditto Obs Set up additional Tags I r Action Manager Navigation None 1 PRE REQ Create a Part and Worksheet in the APQP Module 2 PRE REQ Create a Document Type for APQP Operator Instructions in the Documents Module under Setup Document Types 23 Common Tasks 8 9 PRE REQ Add Process Flows Characteristics and Control Plans to APQP Worksheet PRE REQ Verify that the Data Collect Default Output box is checked for the characteristics requirements for which data is to be collected PRE REQ Create Control Output Filters in APQP Utilities Page 4 for processes for which data is to be collected Create Collection Plan Types in Data Collect Utilities Page 2 In the selected APQP Worksheet create Operator Instructions to reflect the desired Data Collection Plans as follows a Setup Proces
27. e Security Overview ssseeeeee Data Collection Administrator tees dia Data oll DE ia eco miri a eh Coa wa gua eiat dic tT POC MON PRETI EUR TED TUS M Profile SUM iue abad ue eacus deni E aA tla bo edes at euet ded dedi tun Security Object ouo mr Eee tut cetera e asa edis Von ask cie See bat LS i abv ad Data collector should have o oe be pss Data Collection Administrator should have ccccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeees Defect Log Records aiii rarae te S eet d ne a e cx e E HEUS D EE E ttd En toi Aifco idein eh cad hhh betae neta AE AA act boe Table of Contents Problem Security see Problem Solver module setup ssessssusss 15 ENS A la 15 A AA As 15 APQP Security see APQP module SetUp ccoococcnnnnoccccnnconcccconcnccncnnnnnnancccnnnannnnnnnnnns 15 O O E SS 15 Data Collection Related Security Objects coococnnccccccnccccccccnnonacccnnonnnannnnnnnnnnnnnnnnanancncnnnns 16 Bi ucebosMcieoro ML CEDE 16 Data CFOS CHORIN ct TC 16 Data Collection Records obe peres avant euism ndis aia 16 Data Collection Navigation ccccccccceeeesscceeeeeeeeeeeeeeeeeeeeeeeesaaaeeeseeeeeeeeeeeenaaaeeeeneaes 16 Data Collection Event SiN Officiis a be Hi clio aet umi tens 16 Data Collection Administratoren qoe nh a ta oda or eid Du Vp elite ex o p x 16 Data Gollect Item Records ui det badzu gia 16 Common Data Navigation sonos sni rique ausu dette cu aee o eS etree
28. er defined collection parameters Features Collection plans are user configurable Ensures data collection to most current control plan through link with APQP Module Displays current control plan information at point of inspection Supports attribute variable and multi cavity data collection Provides collection mechanisms for both dynamic in process inspections and event based batch inspections Supports several mechanisms of data collection including direct transfer of data from digital gages and production equipment as well as manual data entry Includes electronic security protected sign offs of inspection and testing results Provides a direct link to nonconformance reporting and notification for out of control data through configurable trigger actions Provides basic SPC analysis and charting of data Benefits Enhances communication and reporting of inspection results Stores records electronically for easy retrieval and analysis Creates nonconformance reports directly from data collection screen Promotes real time decision making and quick intervention for process problems Reduces potential for data collection errors through validation mechanisms and direct equipment interface capability Navigation menu listings and their purpose Navigation menu listings and their purpose Collect Items A search list of all Collect items individual characteristics created to date Allows navigation to individual collect items also
29. f no approval is required Indicate the Trigger Action if any associated with this Collection Plan Type Setup Lot Inspection Tables Navigation Data Collection Module gt Setup gt Lot Inspection Tables Action Manager Navigation None 1 Name the Lot Inspection Table Specify the Lot Size range by entering the Lot Size Start and Lot Size End in the appropriate fields Specify the Sample Size corresponding to the lot size range 21 How Do 2 Repeat Steps 2 and 3 for additional ranges in the lot Data Collection Administrator Responsibilities bien AM cm c M wmi Am r nem ERE os ai vu e v Set up Lot Inspection Tables co g S n Fstahlish or locate inspection tablas from various source Enter them into the Data Collect Module he Ei MBs Setup Trigger Actions for Out of Spec Data Navigation Data Collection Module gt Setup gt Trigger Actions Create Trigger Actions D Carpena Fame Page Men Anaya Tool Actors Sesa NP TUE ARR E Trigger Action 1 Determine the types of trigger actions that can Ej Cancel dg Close E Save Add X Delete Pint ij Cy be used in future Collection Plan types Action Type Creste Issue vi ActionDesc Create a problem when there is a problem Responsibility CEO Boss I 7 Automatically e mail issue Sende mailfrom Administrator a ONDARON 9 Action Manager Navigation None Select Trigger Actions in
30. gration Raw Data Plot Charts X amp Mr Charts Histogram with Curve Charts no Charts p Charts Action Manager Events Action Manager Events There are currently no Action Manager Events associated with this module However there exists functionality in the Trigger Actions area to have emails sent automatically from the system when specified conditions have been met See Trigger Actions 13 MQ1 Data Collection Module Security Overview MQ1 Data Collection Module Security Overview Data Collection Administrator The Administrator is a user responsible for all setup and configuration of items plans and usually gathering analysis of results They may also be responsible for monitoring completion of issues and corrective actions stemming from out of spec results They may also be entering results data on a regular or irregular basis Data Collector The data collector is the person who will be measuring products and entering data into collection events This person typically may work on the shop floor or in a quality lab They are interested in finding the correct collection plan entering data and adding issues or corrective actions if needed Introduction Security Groups for different user classes are defined in the Data Collection Security Groups section below Note The tables in this section list security objects that make up each security group The security objects included in each group are des
31. ich are included in MQ1 When Lot Control Level is specified for a Collect Item in MQ1 the system will automatically calculate the number of samples required for a given lot size Quick Collect Quick Collect is a data collection mechanism optimized for quick data entry for single Collect Items within Collection Plans for continuous inspection processes Once a Collection Plan is loaded in Quick Collect data is easily entered for each Collection Item in the plan and results are displayed in real time control charts Quick Collect is the preferred data collection mechanism for real time process control Rules Rules define the criteria for when a collected data point should trigger an action Rules can be set at the Collection Event level or at the Collection Instance level MQ1 uses the Western Electric Rules for statistical process control at the Collection Instance level See Trigger Actions for explanation of what actions can be triggered 10 APQP Module Integration Snapshot Heports Snapshot Reports are user defined reports that are created by filtering collected data from within the Data Log Snapshot report types may be configured by the user in the Data Collect Utilities Trigger Actions Trigger Action are actions within MQ1 that may be automatically generated for out of control data as specified by the user The three types of Trigger Actions currently supported by MQ1 are 1 creation of corrective actions user must ow
32. ignated with either a P for permission or A E D for record add edit delete privileges 14 Profile summaries Profile summaries Security Object ME Data collector should have Data Collection Administrator should have Defect Log Records X A E X A E D Data Collection Utilities Data Collection Records X A E X A E D Data Collection Navigation X P Data Collection Event Signoff X P Data Collection Administrator Data Collect Item Records X A E D Problem Security see Problem Solver module setup X APQP Security see Data Collection Related Security Objects APQP module setup Data Collection Related Security Objects NOTE the term add edit delete refers to settings in the MQ1 Users security area where the user is being given permission to add create new records of this type edit alter and save changes to records of this type delete has the ability to delete individual records of this type Defect Log Records Security for Defect Log records add edit delete Data Collection Utilities Authorization to save changes to Utilities for the Data Collection system Data Collection Records Security for Data Collection record add edit delete Data Collection Navigation Authorization to navigate to the Data Collection system Data Collection Event Signoff Data Collect Can sig
33. information data source analysis and charting setup Collect Items may be inherited from the APQP module provided that this default output option is selected for the characteristic requirement Collect items may also be created ad hoc independent of the APQP module Collection Plan One or more Collect Items are grouped together logically into a Collection Plan These logical groupings may be defined by inspection type Receiving Inspection Initial Sample Inspection Final Inspection process step Lab oratory Testing activity department Quality or any other applicable grouping Collection Plans may be directly inherited from Operator Instructions in an APQP Worksheet provided that this option is appropriately selected Collection Plans may also be created ad hoc independent of the APQP module Collection Event A Collection Event is a data collection mechanism optimized for batch grouping of results collected at one time minimizing the keystrokes required for data entry Collection Events are typically used for collecting First Off or Final Inspection data where the batch scope is clearly defined For Collection Events common tag information is entered once for the entire event and is not entered separately for individual Collect Items unless there is a unique tag required for an item All data entered for a Collection Event is signed off with a single approval Data Log The Data Log is a single table in MQ1 where all collecte
34. ing what level or type of inspection needs to be done when that Supplied Good is received 43 Common Tasks Each selection alters the Receiving Item screen to indicate to the user what inspection choices are recommended for that supplied good The generally work flow is this When the goods are received at the site the receiver should be adding a Receiving Event generally in the Supplier Management module and create a Receiving Item for each type of good received On the Receiving Item screen the user can log the number of items received and the defects detected These all contribute to calculations of the supplier s on time delivery and PPM metrics The receiving staff will also see one particular configuration of the Receiving Item screen depending on what control level is set at the Supplied Good screen Examples are below They can choose to follow the suggestions or ignore them as preferred Control level Purpose What user will see 1 Both General and Dimensional Have receiver General perform a inspection dimensional Complete inspection using a Collection Plan from the Data Collection module AND a general inspection of the product s checkbox and Add Collection Event button see 1 below condition 2 Dimensional Inspection Have receiver Add Collection perform a Event button dimensional see 2 below inspection using a Collection Plan from the Data Collection module 3 General Receiving Ha
35. lect Tags from the Global Tag drop down menu or to create additional tags by entering the appropriate information into the Tag Setup table 3 The selected Tags are linked to the Collect Item and whenever data is collected for that particular Collect Item the user will be presented with fields to fill out the specified tag information Note Global tags can be setup to appear for all Collect Items 25 Common Tasks Create a Collection Plan Set up Collection Plans Develop Collection Plans Plea Type Creates By Ders Late un ES Determine the Type of Collection Plan Mulier did Sepplied Good au Link in the appropriate Collection Items Setup multiplexer see Maintenance module Link to Supplied Goods Incoming Inspection Cancel Close Swe Add Delete Print Plan Type Created By ers Latine besa sd obsolete Mul plexer 292 aud Supplied Good C0005401 aw A de om asian Rens Muhiphexer Parse Setup Rue Cos aee 7 Set up Rules and Triggers i Cice Kak Close Kal ee Asa Ra Copy X Delete Pent EL Under the Rule Tab of the Collection Plan Pron Toga Created By qi Administrator Select the Rule to applied Lj oteoiete Select the Trigger to action if rule fails Meliana 2345 ud SeppliedGed sex a3 Note Rules and Triggers can also be setup up y eomm EN at the Collection Item level Create a Collection Event Navigation Data Collection Module gt Collection Event
36. n off on events if required Can approve snapshots Data Collection Administrator Authorization to modify data on closed Collection Events Data Collect Item Records Security for Data Collect Item add edit delete Common Data Navigation Authorization to navigate to the Common Data system Data Collection Related Security Objects Problem Solver related securities if owned There are several security objects related to configuring Problem Solver For a full explanation see Problem Solver Security setup in Help APQP related securities if owned There are several security objects related to configuring APQP For a full explanation see APQP Security setup in Help Initial Database Population Sequence Initial Database Population Sequence Sequence Database Item Module gt Location gt Notes Operator Instruction Document Type Documents gt Setup gt Document Types gt Operator Instruction Document Type of Super Type APQP Document 2 APQP Operator Instruction APQP Setup gt Utilities gt Page 3 gt Document Document Setup Setup gt Operator Instruction 3 APQP Control Output Filter APQP Setup gt Utilities gt Page 3 gt Output Filter 4 APQP Library Controls APQP Library Control Library Check Control Plan Output Data Collect Box 5 APQP Library APQP gt Library gt Requirements Characteristics Requirements Characteristics 6 APQP Worksheet APQP gt Worksheets 7 Operator Instruction APQ
37. n the Problem Solver module 2 creation of defect log items no additional modules needed 3 creation of issues user must own the Problem Solver module 4 Creation of an Action Manager message This can be a standard daily message or an immediate e mail to a group of people when an out of spec situation is detected Cok Cpxis the process capability ratio a mathematical expression of the amount that a process is off target accounting for dynamic shifts of the mean in a process A typical goal for the value of Cp is greater than 1 33 Cpx is a metric commonly used to establish and monitor process performance Similarly Cy may also typically be used to evaluate baseline performance of new equipment and then to monitor equipment wear and tear X Bar amp R Charts X Bar and R Charts are variable data control charts used to measure the distribution and variability of the data The X Bar Chart plots the mean of each subgroup and compares it to the process mean and process control limits It is useful for detecting special cause changes to the process mean The R chart or range chart displays the variation within subgroups of variable data and is used to calculate the control limits for the X Bar Chart Histogram Charts Run Charts A consecutive number of points consistently increasing or decreasing or above or below the the centerline This can be evidence of the existence of special causes of variation 11 APQP Module Inte
38. ng collected data and provide a means to group data to evaluate trends e g date time lot line collectors name Cavity A Cavity is a single indentation or cell within an extruded forged cast or molded part for which measurement data may be collected The number of cavities must be specified for a collect item so samples can be collected for each Cavity GD amp T GD amp T or Geometric Dimensioning and Tolerancing consists of descriptive symbols used on engineering drawings to define geometric requirements for corresponding features on engineered components GD amp T is commonly used in the aerospace automotive electronic and commercial design industries Characteristics and Data Collect Items in MQ1 may be designated and described as GD amp T if applicable Sample A Sample is a smallest bit of data to be collected Each measurement in a Collection Instance is considered a Sample e g inside diameter for part 123 X 1 04 is one sample Sample Size Sample Size is the number of samples taken from a population for collection of data The Sample Size for data collection should be chosen to be representative of the population and may be determined using Lot Inspection Tables The Sample Size specifies the number of individual collection samples that are documented for a given Collect Item during a Collection Instance e g sample 10 pieces per lot every hour Rule Logical rules setup by user to configure some automatic a
39. occcccononancnonnnancncnnnnnnnnnnnnnnnnn cnn nnnnnnnncncnnns 31 Create Snapshot Reports for the Collection PIAans c sccccceceeeeesseesseeeeeeeeeeeeeees 32 Create user Instructions and attach them to Collection Instances via Binders see Help for Binders in Documents module help esses 34 Use the ltem Analyzer a ed Nase tos LL e de 35 Create an Equipment Record of this Type and enter Multiplexer Setup information 40 Frequently Asked QUESTIONS sais He ite cet ix eost nbus elu ofer tute 43 Welcome to MQ1 Data Collection Module Welcome to MQ1 Data Collection Module NOTE Throughout this manual the module as a whole will be referred to as Data Collection There are a few places in the product where the term Collect Item is interchangeable with the term Collection Item The CEBOS MQ1 Data Collection Module electronically manages the collection and statistical evaluation of data from various inspection and testing processes Typical applications for this module include data collection during receiving inspection first off inspection in process inspection final inspection as well as for product testing at any stage of a process It is also applicable to non manufacturing environments whenever there is a recurring need to collect and evaluate data Data collection requirements are defined either by master collection information derived from the MQ1 APQP Module or independently through us
40. page of the Snapshot Wizard the system will automatically populate a description for the Snapshot Report based on the range selected Complete the Snapshot Wizard by selecting a Snapshot Type and the Finish button Upon completion of the Snapshot Wizard the Snapshot Report is created The initial view of the Snapshot Report shows the Snapshot Items Select the Items Values tab at the bottom of the screen to view the results for individual Snapshot Items Use the Notes field to enter any text information to be included on the Snapshot Report 32 Common Tasks Select Print to preview and print the Snapshot Report This function allow to create report of all the data captured using a spectic Collection Plan for a specific product for the lust colechon instance or the last n collection instances or over a specific period of time Select Snapshot Report p NM n Calectan lots Add a new snapshot report um Select the Collection Plan aa a ae isot Check the box of the charactensbes to be pont 9 e in the report a a MAA Click on Next to go to page 2 net i Select thu range ol data to be prnled Click on Next to page 3 Enter a Desenption Select a Snapshot Report Type Chick on Finesh 33 Common Tasks Select Print to print the Snapshot Report Add a new snapshot report Click on Preview in the Snapshot Report Reports Screen Sapaat Lepor leger 2 Ome Pees Pr
41. s Collect button 2 In the Express Collect view data for each Collect Item in a Collection Event is entered in a single screen As the data is entered for each Collect Item the acceptance criteria for that item are displayed 3 Select Save to commit the results to the database 4 MQt automatically compares the results entered to the specifications for each Collect Item The system automatically generates a Validation Message to alert the user if one or more of the entered results are out of tolerance The user acknowledges this message by selecting OK This allows the analyst to repeat the data collection and enter new data results for that Collection Instance 5 Return to the Collection Instance and select the Complete Event button to complete the Collection Event Complete the Express Collect data Click the Express Collect button on the Collecbon Plan Fill in the values for each sample Save the values os o a a v a 3 s a a e a Complete the Event ment m E Y ho ha q Y Once the Collection Instances are complete the DRAE ESOS 7 EZ Complete Event hutton appears Click this button EUR ia to specify the status If it requires approval a Data san ta tomm lt gt Collecton Administrator wil need lo approve the ee Lg evont s mm Collect Data on a Single Collect ltem Using Quick Collect 29 Common Tasks Navigation Data
42. s and Control Plan and define the Operator Instructions b Select the Add Document button from the main Worksheet screen C Select Operator Instruction as the document type and choose the appropriate Output Filter d Select a Collection Plan type using the drop down list and enter a Data Collection Plan Name logical naming operators are provided and may be used if desired e Complete this process by selecting OK Create additional Operator Instructions to reflect all desired Data Collection Plans associated with this worksheet Approve and activate the Operator Instructions as follows 10 The Is Doc beside each Operator Instruction in the Worksheet should now be checked 11 Open the Worksheet Operator Instruction documents by selecting the document file folder icon on the far right side of the Worksheet window 12 Click the View CR button to open the Change Request 13 Review approve and activate the Change Request 14 Once the Operator Instructions have been activated corresponding Collect Items and Collection Plans are automatically created in the Data Collect Module Future changes to these documents will automatically update the corresponding Data Collect Items and Collection Plans Create a Collect Item without using the APQP Module Navigation Data Collect Module gt Collect Item Action Manager Navigation None 1 2 Add a new Data Collect Item in the Data Collect Module using the Add button Enter the item
43. statement to create the tag from information contained within MQ1 Indicate if this tag will be required and whether it is a date time tag by checking the appropriate boxes Select the Ditto box if the tag information is to be automatically repeated without being re entered this minimizes data entry and saves keystrokes Indicate whether this tag will be a default tag or is obsolete by checking the appropriate boxes Setup Snapshot Types 20 How Do Navigation Data Collection Module gt Setup gt Utilities gt Page Set up Snapshot T m et up Snapshot Types Type Requires App Develop a list of snapshot types and whether they require approval R399997 Li i RecodlofG gt M 1 cue uw Se ies Action Manager Navigation None Enter the Snapshot Type description Indicate that this Snapshot Type requires approval by checking the approval box or leave box blank if no approval is required Setup Collection Plan Types Navigation Data Collection Module gt Utilities gt Page 2 ma Heodid P M Set up Collection Plan Types TECON TES Develop a list of Collection Plan types i tuo in ii Hame T CCEE EEN ee E IU f f Requires Approval r r Summary Only r r Allow AdHoc 1 o Action Manager Navigation None 4335353 Enter the Collection Plan Type description Indicate that this Collection Plan Type requires approval by checking the approval box or leave box blank i
44. t Items Search No Filter Collection Items Plans Events Detail Screens 2 New Item Hm 3 Collection Plans Search No Filter HQ New Collection Plan EJ 5 Collection Events Search No Filter 6 New Collection Event Definitions Definitions Collect Item A Collect Item is a single characteristic that is to be measured or evaluated during the data collection process A Collect Item may be either an attribute or a variable characteristic Collect items define the specifications or acceptance criteria for the characteristic as well as control parameters sample size sampling frequency Other relevant reference information may also be defined within the Collect Item E g Inside Diameter 1 minimal 1 05 nominal 1 10 and maximum 1 12 with sample size 10 per hour Collection Plan A Collection Plan consists of a defined logical grouping of Collect Items aligned with the user s inspection testing processes Collection Plans can be developed based on APQP Worksheet Operator Instructions or independently of APQP e g Collection Plan for Final Inspection part 123 X includes items Inside Diameter 1 Outside Diameter 11 Length 2 0 Collection Plan Types These are user configured groupings of plans that can be created to serve as filtering tools or just to further classify what types of collection plans are being created e g Final inspection First off inspection in process NDE Magnetic particle
45. tion which should be entered as indicated zoe hal Dem Bie AX D Bre BIG S Fill in the Tag Values Cc Renren Stem Clem om Ose SNS Peces b La Tg Toma F I teta Fill in the tag values that appear on the Tags tab boron lo i mm tme o B W 5 ETCETT EN Lll et 2 To begin data entry select the Collection Instances button at the bottom of the Data Collection Event screen 27 Common Tasks Open the first Collect Item in this view to enter results MQ1 automatically creates the correct number of fields for entering data points for this Collect Item based on the control information number of cavities if applicable and lot size if using Lot Inspection Tables for this Collect Item Enter individual results for variable data or pass fail results for attribute data The characteristic specifications are displayed to the right of the Collection Instance results entry fields as a reference Upon completing the data results entry select Validate to allow the system to compare the data results to the acceptance criteria MQ1 automatically compares the results entered to the specifications for that comparison MQ1 also tabulates the number of results that passed or failed and turns results data fields that are outside of the specification limits red to flag these results In addition the system generates a Validation Message to alert the user if one or more of the entered results are out of tolerance The user
46. ve receiver General perform a general inspection inspection of the Complete product s condition checkbox see 3 below 4 No Inspection Have receiver perform no inspection of the goods No indicators see 4 below 44 Common Tasks 45
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