Siemens APOGEE™ FLN - Baltimore Aircoil Company
Contents
1. 4 1 CHAPTER 5 SIEMENS FLN P1 PROTOCOL 5 1 OVerVICW hese be bee toes ve Ados gn X des dx 5 1 PI POINEIMOD aa KA WA WG KIA ICT 5 1 CHAPTER 6 COMMUNICATION BOARD FAULT TRACKING 6 1 il For more information visit www EatonElectrical com MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 List of Figures Figure 2 1 OPTCB Communication Board 2 1 Figure 3 1 Cable Stripping 3 1 Figure 3 2 Inserting the Data Cables 3 1 Figure 3 3 Grounding the Communication Cables 3 2 Figure 3 4 Stripping the Communication Cables 3 2 Figure 3 5 Grounding the Communication Cables 3 3 Figure 3 6 Using Jumper X4 to Set the Bus Termination 3 3 Figure 3 7 Connecting Resistor Biasing 3 4 Figure 3 8 LED Indications on the Communication Board 3 5 Figure 4 1 Communication Status 4 2 List of Tables Table 1 1 Specifications 1 1 Table 2 1 OPTCB Bus ConnectorSignals 2 1 Table 3 1 Bias Resistor Size vs NumberofNodes 32. 2 Open the cover of the control unit 3 Install the OPTCB option board in slot E on the control board of the AFD Make sure that the grounding plate shown below fits tightly in the clamp Grounding Plate 3 6 For more information visit www EatonElectrical com MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 Table 3 4 Installing the OPTCB Communication Board continued 4 Make a sufficiently wide opening for your cable by cutting the cover grid as wide as necessary 5 Close the cover of the control unit and the cable cover MN04008002E For more information visit www EatonElectrical com 3 7 Siemens APOGEE FLN P1 Communication Kit 3 8 For more information visit www EatonElectrical com E T N Cutler Hammer February 2006 MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 LEEREN S Chapter 4 Commissioning Fieldbus Board Parameters The RS 485 Communication Board OPTCB is commissioned with the control keypad by giving values to appropriate parameters in the Expander board menu M4 Expander Board Menu M4 The Expander board menu makes it possible for the user 1 to see what expander boards are connected to the control board and 2 to view and edit the parameters associated with the expander board Enter the following menu level G4 with the menu button B right arrow At this level you c
3. Mex Unit Step Default Note Response to O No response fieldbus fault 1 Warning 2 Fault stop acc to 2 4 7 3 Fault stop by coasting Response to slot O No response fault 1 Warning 2 Fault stop acc to 2 4 7 3 Fault stop by coasting For more information visit www EatonElectrical com 6 1 Siemens APOGEE FLN P1 Communication Kit E T N Cutler Hammer February 2006 6 2 For more information visit www EatonElectrical com MN04008002E Company Information Eaton s electrical business is a global leader in electrical control power distribution and industrial automation products and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton s electrical business provides customer driven solutions under brand names such as Cutler Hammer Powerware Durant Heinemann Holec and MEMS which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www EatonElectrical com Eaton Corporation is a diversified industrial manufacturer with 2004 sales of 9 8 billion Eaton is a global leader in fluid power systems and services for industrial mobile and aircraft equipment electrical systems and components for power quality distribution and control automotive engine air management systems powertrain solutions and specialty controls for performance fuel economy
4. ewone fo om mo fwo lol o fempeveass Dess ene si RESETFAUT o Rem Bo HO Bo BO Bo 37 Bo 38 Bo 39 Be BO je LM BO MN04008002E For more information visit www EatonElectrical com 5 3 Siemens APOGEE FLN P1 Communication Kit E T N Cutler Hammer February 2006 5 4 For more information visit www EatonElectrical com MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 ALES Chapter 6 Communication Board Fault Tracking MN04008002E The table below presents the faults related to the Siemens FLN P1 option board For more fault code information see also HVX9000 User Manual Fault Tracking Section Table 6 1 Communication Board Faults Fault Code Possible cause Possible solutions Device unknown Unknown option board Check the installation If installation is correct contact the nearest Eaton distributor Communication The data connection between the Check the installation bus fault communication bus master and the If installation is correct contact the communication bus board has nearest Eaton distributor failed Slot fault Defective option board or slot Check that the board is properly installed and seated in slot If installation is correct contact the nearest Eaton distributor You can define with parameters how the AFD shall react to certain faults Table 6 2 AFD Response to Faults Code J Parameter Min
5. 4 Table 3 2 Communication Board Status LED BS YELLOW 3 5 Table 3 3 Fieldbus Status LED FS GREEN 3 5 Table 3 4 Installing the OPTCB Communication Board 3 6 Table 4 1 Changing the FLN Board Commissioning Parameter Values 4 1 Table 4 2 Communication Message Indications 4 2 Table 5 1 Analog Inputs Al ana 5 1 Table 5 2 AnalogOutputs AO 5 2 Table 5 3 Binary Inputs Bl llle 5 2 Table 5 4 Binary Outputs BO 5 3 Table 6 1 Communication Board Faults 6 1 Table 6 2 AFD Response to Faults 6 1 MN04008002E For more information visit www EatonElectrical com Hl Siemens APOGEE FLN P1 Communication Kit Ka PT Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below A WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death 44 CAUTIO
6. ON with Jumper X4 See Figure 3 6 H ON Terminated This is the last device on network OFF Not Terminated At least one other network device is connected past this device Bus Jumpers Interface Board Connector Connector Figure 3 6 Using Jumper X4 to Set the Bus Termination MN04008002E For more information visit www EatonElectrical com 3 3 Siemens APOGEE FLN P1 Communication Kit E TN Cutler Hammer February 2006 Bus Biasing Bus biasing is required to ensure faultless communication between devices at RS 485 bus Bus biasing makes sure that the bus state has proper potential when no one is transmitting Without biasing faulty messages can be detected when the bus is in idle state RS 485 bus state should be from 0 200 to 7V or 0 200 to 7V Illegal bus state is from 0 200 to 0 200V Table 3 1 Bias Resistor Size vs Number of Nodes Number of Nodes 18k ohm 5 Failsafe Biasing in OPTCB Option Board Connect resistor biasing resistors between PIN 2 PIN 4 and PIN 3 PIN 5 See Figure 3 7 Figure 3 7 Connecting Resistor Biasing National Semiconductor www national com has a very good application note Failsafe Biasing of Differential Buses AN 847 PDF concerning this problem 3 4 For more information visit www EatonElectrical com MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 LED Indications The two LED indicators next to the connector s
7. and safety and intelligent truck drivetrain systems for safety and fuel economy Eaton has 56 000 employees and sells products to customers in more than 125 countries For more information visit www eaton com Eaton Electrical Inc 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www EatonElectrical com 2006 Eaton Corporation All Rights Reserved A Printed in USA O Ut S a m m e r Publication No MN04008002E CPG In February 2006
8. E TeN Cutler Hammer Siemens APOGEE FLN P1 Communication Kit User Manual February 2006 Supersedes December 2005 MN04008002E For more information visit www EatonElectrical com E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 Important Notice Please Read MN04008002E The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FORA PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subj
9. N Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery For more information visit www EatonElectrical com E T N Cutler Hammer February 2006 MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 Kiara Chapter 1 Overview Introduction The Cutler Hammer HVX9000 from Eaton s electrical business can be controlled monitored and programmed from a host system via the Siemens APOGEE FLN P1 communication protocols with the addition of the OPTCB RS 485 Communication Option Bo
10. an browse through slots A to E with the Browser buttons to see which expander boards are installed On the bottom line of the display you also see the number of parameter groups associated with the board If you press the menu button gt again you will reach the parameter group level where there are two groups Editable parameters and Monitored values Another press on the menu button B takes you to either of these groups Siemens FLN Communication Parameters To commission the Siemens FLN Communication Board enter the level P4 5 1 from the Expander Board Menu 4 The board can be installed in either slot D G4 4 or slot E G4 5 It is installed in slot E from the factory Table 4 1 Changing the FLN Board Commissioning Parameter Values f Name efauit Range Description 1 Communication 10 0 OFF See Communication Timeout on Page 4 2 Timeout 1 3005s The SLAVE ADDRESS of every device must be set before connecting to the bus The SLAVE ADDRESS must be the same as in the master configuration The baud rate is automatically configured for 4800 No adjustment is possible 1 Review the following drive and fieldbus application parameter settings O Check that application HVX9 11 or later is selected Application Selection 53 2 HVX9 11 or later version Refer to the HVX9000 User Manual for instructions on how to set parameters using the keypad O Check that start source auto is set to network This allows the user to provid
11. ard kit If you purchase your Communication Board Kit separate from the drive please note that it must be installed in slot E on the control board of the HVX9000 Specifications MN04008002E Table 1 1 Specifications tom AI Communication Board Connections OPTCB Pluggable connector 5 08 mm Data Transfer Method RS 485 half duplex Communications Environment Safety For more information visit www EatonElectrical com 1 1 Siemens APOGEE FLN P1 Communication Kit E T N Cutler Hammer February 2006 1 2 For more information visit www EatonElectrical com MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 aed Chapter 2 Board Layout and Connections The RS 485 Communication Board is connected to the communications bus through a 5 pin pluggable bus connector OPTCB board Communication with the control board of the drive takes place through the standard interface board connector shown in Figure 2 1 OPTCB Communication Board MN04008002E Bus Jumpers Interface Board Connector Connector Figure 2 1 OPTCB Communication Board Table 2 1 OPTCB Bus Connector Signals Receive Transmit data minus A Receive Transmit data plus B DGND Data ground reference potential for VP 0 This pin 1 can be used to bypass the cable shield to the next slave Jumper X4 is the 1209 termination resistor Set jumper X4 to ON only if the Cutler Ha
12. e start stop commands from the FLN network Parameter P1 1 17 Fieldbus o Check that reference source auto is set to network This allows the user to provide a speed reference from the FLN network Parameter P1 1 18 z Fieldbus 6 Check that the HOA mode is set to AUTO MN04008002E For more information visit www EatonElectrical com 4 1 Siemens APOGEE FLN P1 Communication Kit E T N Cutler Hammer February 2006 2 Set the FLN address for the device if desired default address is 99 Parameter P1 13 9 1 99 The drive is set up for FLN network communication For more information about the description of some parameters see the HVX9000 User Manual HVX9 11 or later version Communication Timeout The RS 485 Communication Board initiates a communication error if communication is broken for as long as defined by the Communication Timeout Communication Timeout is disabled when given a 0 value Communication Status To see the present status of the communication board enter the Communication status page from the Monitor menu G7 5 2 See Figure 4 1 and Table 4 2 G c G uc bhie Vue eo e O V1 V1 Good Message Error Message Figure 4 1 Communication Status Table 4 2 Communication Message Indications Messages Indications Good messages 0 999 Number of messages received without communication errors Error messages Number of messages received with CRC or parity errors 4 2 For m
13. ect to change without notice Cover Photo Cutler Hammer HVX9000 Drives For more information visit www EatonElectrical com Siemens APOGEE FLN P1 Communication Kit E T N Cutler Hammer February 2006 kiu Table of Contents LIST OF FIGURES Hil LIST OP TABLES iii SAFELY 221232455523 222 5220 59 948 55458 xu gm uid PAA AA IV DefinitionsandSymbols IV Hazardous High Voltage IV CHAPTER 1 OVERVIEW 1 1 ID tFOCOHCIIOTI 2 xu 3 8 tpi ce WA PAA 1 1 SDSCITIC OL IDDIS ui er eror Pace ar du ae Kna qeu dri AA d Re ees PCIE EU 1 1 CHAPTER 2 BOARD LAYOUT AND CONNECTIONS 2 1 OPTCBCommunicationBoard 2 1 CHAPTER 3 INSTALLATION 3 1 Making the Ground Connection 3 1 Bus Terminal Resistors eee 3 3 IKA APAT 3 4 LEDIndicatiONS a 3 5 Installing the OPTCB Communication Board 3 6 CHAPTER4 COMMISSIONING 4 1 Fieldbus Board Parameters 4 1 Siemens FLN Communication Parameters
14. how the present status of the Communication Board yellow and the Fieldbus Module green See Figure 3 8 Table 3 2 and Table 3 3 3 Yellow RS 485 Board Status Green Fieldbus Status D d Aa Green Figure 3 8 LED Indications on the Communication Board Table 3 2 Communication Board Status LED BS YELLOW Uis Meng Option board in initialization state waiting for activation command from the Adjustable Frequency Drive AFD Blinking fast once sec Option board is activated and in RUN state Option board is ready for external communication Blinking slow once 5 secs Option board is activated and in FAULT state Internal fault of option board Table 3 3 Fieldbus Status LED FS GREEN Uis meaning O OFF Fieldbus module is waiting for parameters from the AFD No external communication ON Fieldbus module is activated Parameters received and module activated Module is waiting for messages from the bus Blinking fast once sec Module is activated and receiving messages from the bus Blinking slow once 5 secs Module is in FAULT state No messages from Master within the watchdog time Bus broken cable loose or Master off line MN04008002E For more information visit www EatonElectrical com 3 5 Siemens APOGEE FLN P1 Communication Kit E T N Cutler Hammer February 2006 Installing the OPTCB Communication Board Table 3 4 Installing the OPTCB Communication Board 1 Remove the cable cover
15. inals 3 Cable A and 4 Cable B See Figure 3 2 CI Ciel a A B Figure 3 2 Inserting the Data Cables MN04008002E For more information visit www EatonElectrical com 3 1 Siemens APOGEE FLN P1 Communication Kit E T N Cutler Hammer February 2006 4 Strip the communication cables so they can be secured to the drive frame with the grounding clamp See Figure 3 3 Figure 3 3 Grounding the Communication Cables Grounding Only One Point on the Net In this method of grounding the shield is connected to ground only at the last device on the network Other devices on the network bypass the shield 1 Strip about 2 in 5 cm from the cables and cut off the gray cable shield 2 Leave no more than 1 4 in 1 cm of each cable outside the terminal block and strip the ends of both cables to about 0 2 in 0 5 cm to fit in the terminals See Figure 3 4 Note We recommend that you use an Abico connector to fit the shields into the terminal Shield Figure 3 4 Stripping the Communication Cables 3 2 For more information visit www EatonElectrical com MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 3 Secure the communication cables to the drive frame with the grounding clamp as shown in Figure 3 5 Figure 3 5 Grounding the Communication Cables Bus Terminal Resistors If the OPTCB connector is the last device on the network the bus termination must be set to
16. mmer drive is the last device on the network Jumper X1 has no effect on OPTCB board a 7 For more information visit www EatonElectrical com 2 1 Siemens APOGEE FLN P1 Communication Kit E T N Cutler Hammer February 2006 2 2 For more information visit www EatonElectrical com MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 ee Chapter 3 Installation Making the Ground Connection Grounding by Clamping the Cable to the Drive Frame This method of grounding is the most effective and especially recommended when the distances between the devices are relatively short or if the device is the last device on the network Note Normally the option board has already been installed in slot E of the control board It is not necessary to detach the whole board to ground the bus cable shield Just detach the terminal block 1 Strip about 2 in 5 cm from the cables shown at the left of Figure 3 1 and cut off the gray cable shield Note Do this for both communication cables except for the last device 2 Leave no more than 1 4 in 1 cm of each cable outside the terminal block and strip the ends of both cables shown at the right of Figure 3 1 to about 0 2 in 0 5 cm to fit in the terminals Strip this part Cut here ee Bla at YA z weit uim oo E E A i ers ET XI la Pu dem IETIETIDIIT Figure 3 1 Cable Stripping 3 Insert the cables into Term
17. ore information visit www EatonElectrical com MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 ws Chapter 5 Siemens FLN P1 Protocol Overview The P1 Protocol provides e Direct control of Drive e g Run Stop Direction Speed reference Fault reset e Full access to necessary parameters e Monitoring of Drive status e g Output frequency Output current Fault code P1 Point Map Analog Input Al Point Map Table 5 1 Analog Inputs Al an ws v mA mA MN04008002E For more information visit www EatonElectrical com 5 1 Siemens APOGEE FLN P1 Communication Kit E T N Cutler Hammer February 2006 Analog Output AO Point Map Table 5 2 Analog Outputs AO ho le MbDNAD M ho 9 WWORSWUS Binary Input BI Point Map Table 5 3 Binary Inputs BI NPT Point Number Description 0e p s n Wo froma Reverse s qm somon Se fm si m DRNEREADY notea Reay s fs freon 8 s e ws Ne s 5 2 For more information visit www EatonElectrical com MN04008002E E T N Cutler Hammer Siemens APOGEE FLN P1 Communication Kit February 2006 Binary Output BO Point Map Table 5 4 Binary Outputs BO Ner Point Number Description Jp i5 so fe wrwwws e Rem Bo s WSRume No hee Bo f2 OMDHWO RN foma Reverss a lomosrersrer So fem 2 DWYINGHT oy ngh ss OCKPANEL Ca lk o o fms ll OO
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