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Caution! - Moeller

1. Operating ambient temperature IEC 60068 2 SC 25 60 25 60 Condensation prevent with suitable measures Storage E 30 70 30 70 Relative humidity non condensing IEC EN 60068 2 30 55505 Donn 5 SWD network Station type SWD station slave Setting data transfer rate automatic SWD status Ready LED LED green orange Connections Plug 8 pole Plug connectors External device plug SWD4 8SF2 5 Current consumption 15 V SWD supply page 123 Mode parameter Manual automatic mode No Yes Setting Rotary switch Connection auxiliary contact Number 2 2 Rated voltage Ue VDC 15 15 Input current at 1 signal typical mA 3 3 Potential isolation No No Cable length m 28 28 Connection type Push In Push In Terminal capacity solid mm2 0 2 1 5 AWG 24 16 Flexible with ferrule mm2 0 25 1 5 0 25 1 5 Notes 1 Own supply 2 Minimum length 8 mm 139 03 09 AWB2723 1617en 140 03 09 AVVB2723 1617en Index Actuators 15 Adapter for ribbon round cable 97 AUX povver supply Conductor sizes of the cables 50 Line protection 2222 51 55 Miniature circuit breaker 24 V DC 52 56 Blade terminal Ile 86 Fitting to the beginning of the cable 89 Fitting to the end of the cable 90 Installation
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3. Figure 6 Example for calculation of the voltage drop in the device supply 4 6 contactors DILM38 with DIL SWD 032 002 simultaneity factor k 0 8 2 2 SWD 1 0 modules EU5E SWD 4D4D 6 3 function elements M22 SWD K11LEDC W Network termination SWD4 RC8 10 Total length of the ribbon cable 8 m Example of calculation using the formula Un Un 1 Rin x In Ipp Result of calculation Total current in the device supply yp 0 364 A Total current in the contactor supply laux 24A Voltage drop in the device supply 0 38 V Voltage drop in the contactor supply Uaux 2 52 V 03 09 AVVB2723 1617en How do 1 dimension the voltage supply of my SWD topology The SWD gateway is supplying the SWD topology sufficiently Calculation of the voltage drop in the contactor supply DC actuated contactors with the control voltage UAux 24 V DC switch dependably in the range 24 V DC 20 10 96 i e from 19 2 to 26 4 V DC For safety reasons assume that the supply voltage Uayx 23 5 V DC on the supply unit for calculation of the voltage drop The following is valid Uauxmin 19 2 V DC Warning If the voltage drops below the minimum voltage dependable operation of a contactor is no longer guaranteed Maximum value for the voltage drop Ulmax Utmax Uaux Uauxmin 23 5 V 19 2 V 4 3 V DC Rule of thumb value if you are only using ribbon cables and the m
4. 2225 58 EUSE SWD 8DX virsiin innana 58 Installation 2 48 SWD mode normal 108 SWD network Check before commissioning 104 COMMISSIONING esececeseeeeseeeteeeeeteeteeeeeeees 103 Configuration ea adadan 28 CONNECTING l s s 52 56 Creating a project configuration 108 19 11 Physical properties 24 Slave f nction eene deer 11 e LE ennnen ne RERE RRR 17 Valid target configuration creating 28 SWD power feeder module Installation deiere 48 SWD PROFIBUS DP gateway 29 SWD ribbon cable CONNECTING aerei eirinen ETA 83 Fitting with plugs 86 147 Index 03 09 AWB2723 1617en SWD round cable Cable resistance 36 25 COMMOCEING 83 Connection to the printed circuit board 70 Direct Connection 5 67 income s n 68 69 Pluggable connection 68 SWD sation address AA 14 SWD slave Status mess
5. Figure 26 Switch cabinet bushing with round plug 75 76 Installation 03 09 AWB2723 1617en Use the switch cabinet with an integrated round plug type SWD4 SML8 20 if coming from the gateway face you are conducting the SWD network with the live conductors to the switch cabinet The supply is performed via the SWD round cable with a fitted round socket type SWD4 SF8 67 straight or type SWD4 SF8 67W angled at 90 How you connect a round socket to the SWD round cable is described on page 84 The ribbon cable with an attached blade terminal used within the switch cabinet is plugged into the socket of the switch cabinet bushing 46228 E 0 5 8 0 5 mm AVVG20 Figure 27 Connections of the switch cabinet bushing 03 09 AVVB2723 1617en A Electrical Installation Supply of the 24 V DC control voltage for contactor Warning The switch cabinet bushing interrupts the two conductors for the contactor control voltage earth and 24 V DC and conducts them to the spring loaded terminals A and B The remaining conductors between the SWD ribbon cable and round cable connection are connected throughout Within the switch cabinet routing the conductors earth and 24 V DC are connected from the ribbon cable connection to the spring loaded terminals B and the corresponding wires of the round cable connection to the spring loaded terminals A Table 13 Configuration of the spring loade
6. 22 86 Cable plug configuration 85 socket configuration 84 GANSEN 115 Diagnostics 115 CANopen Gateway 14 CANopen network ee NENNEN 52 Config LED rererere 116 DidQnOstles eege degen ee 116 Configuration CIE 85 Cable socket AA 84 SWD flat band conductor 24 SWD round Cable ULU 25 141 142 03 09 AWB2723 1617en Connecting GANOPOM EE 52 Digital inputs and or outputs 58 Enclosure bushing 80 Fieldib 52 E E 61 Power feeder module 53 PROFIBUS DP ege a AYAR R degen 52 Supply voltage POW 54 SWD contactor modules 60 SW mole es ans sana 57 SWD network 52 56 Switch cabinet bushing 73 Connecting digital inputs and or outputs 58 Connecting POW supply voltage 54 Connecting the SWD connection cable 83 Connection TK 50 54 ONE 50 54 SWD connection Cable nsss 83 KOREA 49 SWD ribbon cable 22222222 83 SWD round Cable 2 2
7. 83 Contactor coils Wattage current consumption 35 Contactors Use of contactors anann 47 Control voltage for contactors SUPPI E 77 Current consumption 15 V SWD supply voltage 123 24 V SWD control voltage U pyy seee 124 Device master file GSD 108 Diagnostics 115 Config HEIN 116 114 Reakter eer 120 Dages aa 48 03 09 AVVB2723 1617en Index DP LED iniiae 114 Diagnostics 114 Earth free Operation 101 Earthing of inactive parts 100 EDS description file 108 Electrical load 31 Electrical load calculation In the contactor supply 35 In the device supply 32 Electromagnetic compatibility EMC 100 Electronic Data Sheet 2222 108 EMC Electromagnetic Compatibility 100 EME Direetiye eee aie 100 EMC planning Required prior to installation 100 Enclosure bushing Re UNE 80 In the surface mounting enclosure
8. Earthing of inactive parts All inactive metal parts e g switch cabinets switch cabinet doors support struts mounting plates top hat rails etc must be extensively interconnected with a low impedance earthing This ensures a uniform reference potential for all control elements The influence of coupled interference is decreased e With painted anodised or insulated metal parts the insulating layer must be removed in the screw connection area The connection point must be protected against corrosion e Any moving earthed parts cabinet doors separate mounting plates etc must be connected with short earth straps with a large surface area e The use of aluminium should be avoided where possible as aluminium oxidises and is then not suitable for earthing Danger The earth must never not even in the case of a malfunction have a dangerous touch voltage The earth must therefore be connected to a protective earth conductor 03 09 AVVB2723 1617en V Electromagnetic compatibility EMC PE connection The earth and the PE protective earth connection must be centrally connected to each other Earth free Operation With earth free operation the relevant safety standards must be observed Mounting rails All mounting rails must be fixed with low impedance to the mounting plate and correctly earthed The use of corrosion protected mounting rails is recommended The extensive low impedance fixing of
9. Network termination for an installed ribbon cable If the SWD network ends with a ribbon cable a ribbon cable plug must be connected there gt Insert the ribbon cable into the SWD network termination type SWD4 RC8 10 H Figure 49 SWD network termination for ribbon cable 03 09 AWB2723 1617en Gert f 2 Connecting the SWD connection cable Network termination for an installed round cable If you are using as the last SWD element on the SWD network a surface mounting enclosure with an inlaid PCB M22 SWD I LP01 that is connected via a round cable use the integrated network termination gt Switch the switch on the PCB to the position ON Figure 50 Network termination on the PCB in position ON 99 100 Installation 03 09 AWB2723 1617en Electromagnetic compatibility EMC The SWD system conforms to the requirements of the EMC Directive However EMC planning is required prior to installation All potential interference sources such as galvanic inductive and capacitive couplings as well as radiation couplings should be taken into consideration The EMC of the SWD system is protected if the following rules are adhered to e Proper and extensive earthing of the inactive metal parts e Proper cable routing and wiring e The creation of a uniform reference potential and the earthing of all electrical resources e Special EMC measures for special applications
10. Rated operational voltage Ue V 240 15 96 420 Input voltage ripple 5 Protection against polarity reversal Yes Digital inputs Number 8 4 4 Input current mA typ 4 at 24 V DC Voltage level to IEC EN 61131 2 Limit value type 1 Low lt 5 V DC High gt 15 V DC Input delay High gt Low typ lt 0 2 ms Low gt High typ lt 0 2 ms Status display inputs LED yellow 130 03 09 AWB2723 1617en Technical data EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R Digital semiconductor outputs Number 4 Output current A yp 0 5 at24VDC Short circuit detection threshold A max 1 2 over 3ms Lamp load W 3 Overload proof yes vvith diagnostics Switching capacity EN 60947 5 1 utilization category DC 13 Relay outputs Number 2 Contact type N O contact Operations Utilization category AC 1 250 V 6 A gt 6x 104 Utilization category AC 15 250 V 3 A gt 5x 104 Utilization category DC 13 24 V 1 A gt 2x 105 Safe isolation VAC 230 minimum load current mA 100 mA 12 V DC Response reset time ms 5 2 5 Bounce duration ms Normally 1 5 Short circuit protective device external 4 A gl gG Status display outputs LED yellow yellow Potential isolation Inputs for SWD network Yes Yes Yes Semi conductor output for SWD network Yes Semi conductor outputs for inp
11. the current consumption of all SWD slaves in accordance with the table Maximum current consumption of the individual function elements in the device supply page 33 including the current consumption of the network termination 17 mA gt Refer to the illustration Line resistance of SWD ribbon cable and SWD round cable in the device and contactor supplies page 37 or the table Line resistance of the SWD ribbon cable and round cable page 36 for the total line resistance subject to consideration of the length of the various SWD line types 39 Engineering SWD slave slave address SWD 1 Step 1 Determining the current in the line segment 1 14 42 6 Intl RB 03 09 AWB2723 1617en Un Un 1 Rin x In Ipp gt Calculate the supply voltage at the SWD slave Slave n using the formula Only if this rough calculation yields an excessively low mm supply voltage at an SWD slave n does it have to be calculated as of what network position the minimum supply voltage 10 5 V DC is achieved An additional power feeder module EU5C SWD PF2 1 has to be inserted into the SWD network before this position If your calculation has yielded an excessively low supply voltage at Slave n using the above formula gt Calculate the supply voltage step by step to the individual SWD slaves with the aid of the table Step by step calculation of the supply voltage page 4
12. DIL SWD 032 002 where the simultaneity factor k 0 8 9 contactors DILM38 with DIL SWD 032 002 simultaneity factor k 0 8 2 2 SWD 1 0 modules EU5E SWD 4D4D 03 09 AVVB2723 1617en How do position my SWD slaves 3 3 function elements M22 SWD K11LEDC W 4 Network termination SWD4 RC8 10 Position for an additional power feeder module EU5C SWD PF1 1 Total length of the ribbon cable 8 2 m Example of calculation using the formula Un Un 1 Rin x In Result of calculation Total current in the device supply yp 0 469 A Total current in the contactor supply laux 3 6A Voltage drop in the device supply Uyp 0 49 V Voltage drop in the contactor supply Uaux 3 77 V The SWD gateway does not supply the contactor coils with sufficient current An additional power feeder module EU5C SWD PF1 1 must be inserted after the contactor with the SWD slave address 7 The voltage drop in the device supply is non critical How do position my SWD slaves There are no restrictions to the positioning However the following recommendations gained from everyday practice should be heeded Arrange the SWD slaves of a device group as far as possible in groups on the SWD network If for example the functional elements M22 SWD or SWD UO modules are arranged next to each other installation of the device plugs or later replacement of the SWD slaves will be easier
13. If the DILM module DIL SWD 32 002 is switched over to manual mode position 0 or 1 a switching command from the controller remains without any effect As the LED indicator indicates the switching command of the controller on the DIL SWD 32 002 in manual mode the actual switch position of the contactor can deviate from the LED indicator The mechanical switch position indicator of a DIL SVVD 32 shows unambiguously the actual switch position You can obtain feedback on the switch position of the DILM contactor combination by evaluating the input bit 0 C contactor in the overriding controller 119 120 What Happens If 03 09 AWB2723 1617en Table 25 Diagnostics with the Ready LED flashing 1 Hz gateway Event Explanation Remedy LED off No 15 V DC device voltage via the Check the power supply or DIL SWD 32 SWD network or the DIL SWD 32 ss or LED is defective LED green Fault free operation data exchange The DIL SWD 32 has received the continuous OK switching command Off for the light 1 contactor LED orange Fault free operation data exchange The DIL SWD 32 has received the continuous OK switching command On for the light 1 contactor LED green No data exchange with the SWD The DIL SWD 32 may not be in the target configuration or the SWD gateway is just creating a target configuration 1 On the DILM module DIL SWD 32 002 in manual mode position or 1 the actual swit
14. 111 112 Commissioning 03 09 AWB2723 1617en Switching back on in the case of an unchanged configuration Normally if the actual target and project configurations agree the SWD gateway changes over to the SWD mode Normal and is ready for data interchange Table 18 LED indication of the SWD gateway after changeover to the SWD mode Normal LED Status SWD green continuous light Config green continuous light CAN or DP green continuous light when data is being exchanged on the field bus POW yellow continuous light 03 09 AVVB2723 1617en 5 What Happens If Check the condition of the SWD gateway and of the SWD slaves by means of the status LEDs and diagnostic bits The diagnoses of the various SVVD components and controllers are described in separate manuals Behaviour of the SWD gatevvay Event LED off front LEDs e POW e DP or CAN Config e SWD POW LED The status of the SWD gateway is signalled optically via 4 Table 19 Diagnostics with the POW LED Explanation No supply voltage POW available or SWD gateway is faulty Remedy Check the power supply POW or SWD gateway LED yellow continuous light Fault free operation the SWD gateway is operational LED yellow flashing The SWD gateway has ascertained an irregularity in the self test Consult the Eaton Moeller branch office that is responsible for you or replace the devi
15. 19 M22 SWD K11LED G 115974 19 M22 SWD K11LED R 115975 19 M22 SWD K22LED W 115978 19 M22 SWD K22LED B 115979 19 M22 SWD K22LED G 115980 19 M22 SWD K22LED R 115981 19 M22 SWD KC11 115995 7 M22 SWD KC22 115996 7 M22 SWD LEDC W 115997 19 M22 SWD LEDC B 115998 19 M22 SWD LEDC G 115999 19 M22 SWD LEDC R 116000 19 M22 SWD K11LEDC W 116003 19 M22 SWD K11LEDC B 116004 19 M22 SWD K11LEDC G 116005 19 M22 SWD K11LEDC R 116006 19 M22 SWD K22LEDC W 116009 19 M22 SWD K22LEDC B 116010 19 M22 SWD K22LEDC G 116011 19 M22 SWD K22LEDC R 116012 19 DIL SVVD 32 001 118560 40 DIL SVVD 32 002 118561 40 EU5E SWD 8DX 116381 12 EU5E SWD 4D4D 116382 45 EU5E SWD 4D2R 116383 45 M22 SWD I1 LP01 115990 17 with terminating M22 SVVD I2 LP01 115991 17 resistor switched on M22 SWD I3 LP01 115992 17 M22 SWD I4 LP01 115993 17 M22 SVVD 16 LP01 115994 17 SWD4 RC8 10 116020 17 123 124 Appendix 03 09 AWB2723 1617en Power consumption current consumption 24 V SWD control voltage Uaux DIL SWD 32 Pick up power or DILM 7 9 W 5 or D LM 12 15 W 45 or DILM 17 38 W 12 Pick up current or DILM 7 9 mA 125 or DILM 12 15 mA 188 or DILM 17 38 mA 500 Sealing power or DILM 7 9 W 3 or DILM 12 15 W 45 or DILM 17 3 W 0 5 Holding current or DILM 7 9 mA 125 or DILM 12 15 mA 188 or DILM 17 38 mA 21
16. 2 M22 SWD function element for control circuit devices in surface mounting enclosure 3 Switch cabinet bushing 4 SWD input output module 5 SWD contactor module 6 Network terminator 2 SWD round cable M22 SWD function element for control circuit devices 9 SWD flat band conductor Coupling for blade terminal 1 Power feeder module 2 Planning and ordering help SWD Assist 13 14 System description SmartWire Darwin 03 09 AWB2723 1617en With the SWD components a differentiation is made between SWD slaves and SWD elements SWD slaves are all SWD components that respond to a request from the SWD gateway i e can exchange data They are given an SWD slave address SWD elements are passive SWD components that do not exchange any data but are necessary for operation of the SWD network SWD elements are for example the power feeder modules SWD cables adapters etc SWD elements are not given an SWD slave address SWD station The most important SWD slave in the SWD network is the PROFIBUS DP or CANopen gateway with its coordinator function SWD gateways for PROFIBUS DP or CANopen For a short description of how you install and plan your SWD gateway please refer to chapter Engineering page 27 and chapter Installation page 47 For a detailed description of the SWD gateway please refer to the manual AWB2723 1612en Below you will find a short report of the SWD slaves that are cu
17. 20 Figure 28 Enclosure bushings in a surface mounting enclosure Use enclosure bushings with an M20 x 1 5 mm screw fixing of protection type IP67 for example in the surface mounting enclosure for the pluggable connection of the 8 conductor SWD round cable Enclosure bushings with an M20 x 1 5 mm screw fixing are available as plug and socket versions Housing bushing with plug Use the enclosure bushing with an integrated plug type SWD4 SML8 20 if coming from the gateway face you are leading the SWD network with the live conductors to the enclosure You lead the SWD network via the SWD round cable with a fitted round socket type SWD4 SF8 67 straight or type SWD4 SF8 67W angled at 90 How you connect a round socket to the SWD round cable is described on page 84 03 09 AWB2723 1617en Electrical Installation Housing bushing with socket Use the enclosure bushing with an integrated socket type SWD4 SFL8 20 if you would like leave the enclosure in the direction of the SWD network end and the round socket is therefore carrying alive voltage You lead the SWD network further via the SWD round cable with a connected round plug type SVVD4 SM8 67 straight or type SWD4 SM8 67W angled at 90 How you connect a round plug to the SWD round cable is described on page 85 Link for PCB base device plug front This link connects an interrupted select cable SEL cable that is required for automatic addressing of the SWD sla
18. 3 2 2 7 GHz Vim 1 1 1 Radio interference suppression SVVD EN 55011 ClassA Burst IEC EN 61131 2 2008 Level 3 SWD cables kV 1 Radiated RFI IEC EN 61131 2 2008 Level 3 V 10 10 10 135 136 Appendix 03 09 AWB2723 1617en SWD4 RC8 10 SWD4 SFL8 20 SWD4 SML8 20 Ambient climatic conditions Operating ambient temperature IEC 60068 2 C 25 55 25 55 25 55 Condensation prevent with suitable measures Storage E 40 70 40 70 40 70 Relative humidity no condensation 5005 io C IEC EN 60068 2 30 Connection options SWD In Socket 8 pole Plug 8 pole Plug 8 pole Number of insertion cycles gt 200 gt 200 gt 500 SWD Out Socket 8 pole Socket 8 pole Number of insertion cycles gt 500 x 200 Current consumption 15 V SWD supply page 123 Enclosure bushings plug socket SWD4 SF8 20 SWD4 SM8 20 General Standards IEC EN 61131 2 IEC EN 61131 2 EN 50178 EN 50178 Dimensions W x H x D mm 24 x 26 x 162 24 x 26 x 170 VVeight g 20 22 5 Mounting position any any Ambient mechanical conditions Protection type IEC EN 60529 IP67 IP67 Ambient climatic conditions Operating ambient temperature IEC 60068 2 C 25 55 25 55 Condensation prevent with suitable measures Storage E 40 70 40 70 Relative humidity non condensing IEC EN 60068 2 30 Dane 83 Jace Gs Connection options SW
19. 80 Socketipl 18 Engineering With the SVVD Assist 22522252525 27 Exclusion of liability 5 External device plug Installation csescecescsecsseseeeeteeeeeeeeeteeeeeeeeees 92 External device plug link for 18 External power supply Conductor sizes of the cables 79 Line protection s s 79 Field bus CONNECTING aee aa aiie 52 Field bus master Configuration 28 Field bus side Configuration 28 Flat band conductor network termination for an UE 98 143 144 Index 03 09 AWB2723 1617en Function elements Maximum current consumption 33 GSD device master file 108 35 Installation Blade terminal AAA 86 External device plug 92 SWD Gateway aiiiar 48 SWD UO module 48 SWD power feeder module 48 Installation of SWD components Safety rules peserta 47 Installation SWD components sequence 47 Jumper for device plug Bottom Front 18 LED indication After the creation of a new target c
20. A minimum distance of approx 30 cm has to be maintained between SWD network lines and energy cables 45 46 03 09 AWB2723 1617en 03 09 AVVB2723 1617en 3 Installation The SmartWire Darwin SWD components must only be installed and connected up by trained electricians or other persons who are familiar with the mounting of electrical equipment Danger of electric shock Never carry out electrical work on the device while the power supply is switched on Always follow the safety rules Switch off and isolate e Verify isolation from the supply Secure against restart e Short circuit and ground e Cover adjacent live parts The SWD components are installed in the following order e Mechanical installation of the SWD elements e Mechanical installation of the SWD cables and field bus cable PROFIBUS DP or CANopen e Electrical installation of the supply voltages Electrical installation of the sensors and actuators on the SWD 1 0 module If contactors are used e Electrical installation of the control voltage for the contactors 47 48 Installation 03 09 AWB2723 1617en Mechanical Mounting SWD gateways SWD I O modules and SWD power feeder modules are suitable for installation on a top hat rail in accordance with IEC EN 60715 35 mm gt First of all set the field bus slave address This is set on the SWD gateway by means of the DIP switches switches 2 8 on the right hand
21. Caution When fitting the plug make sure that the polarity of the ribbon cable is correct gt Align the ribbon cable and the device plug so that the imprints on both parts are visible gt Insert the ribbon cable in the device plug guide so that the black arrow on the ribbon cable is pointing in the same direction as the black arrow on the movable top part of the plug Figure 44 SWD device plug with correct polarity Caution Correct polarity is ensured with this arrangement The black conductor of the ribbon cable lies under the cable with the designation 15 V shown black on the top part of the plug p Fix the ribbon cable to the device plug by hingeing down and pressing in the centre of the top part of the plug until it audibly engages into the bottom part Corrections to the plug are now still possible by pushing it sideways If the catch has to be released again introduce a screwdriver between the top part of the plug near to the black line and the catch of the bottom part of the plug and then lift up the top part When the plug position has been determined 93 Installation 03 09 AWB2723 1617en gt Put the fixed device plug in the crimper type SWD4 CRP 1 so that the actual socket is lying in the recess in the top part of the crimper gt Then crimp this device plug by pressing the crimper once until you feel a clear stopping point max 1x SVVD4 CRP 1
22. Diagnosis with the aid of the CAN LED Explanation No communication takes place on the CAN Bus Remedy Check the connection to the CANopen master LED red strobe light Baud rate detection on the CAN bus is active No data interchange takes place with the CAN bus LED orange continuous light CAN baud rate detected Waiting for a valid target configuration No data exchange takes place on the CAN bus LED flashing red single flash Communication error on the CAN bus Error warning level reached Data exchange takes place with the CAN bus LED flashing red double flash Monitoring error node guarding heartbeat SDOs are transferred to the CAN Bus LED red continuous light Communication error on the CAN bus Bus off No data exchange takes place with the CAN bus LED green flashing Status Pre operational initialisation mode communication is only possible via SDOs LED flashing green single flash Status Stopped no data exchange LED green continuous light Status Operational the project configuration of the controller agrees with the target configuration of the SWD gateway Cyclical data exchange takes place via the CAN bus 115 116 03 09 AWB2723 1617en What Happens If Config LED Table 22 Diagnostics with the Config LED Event Explanation Remedy LED off No communication with the field bus Check the connection to the field master or the
23. Figure 45 Crimping the SWD device plug in the crimper The position of the crimped device plug can no longer be altered Should the topology change and no more SWD slaves are to be connected here this plug is replaced by an SWD link element type SWD4 SEL8 10 gt section Link for PCB base device plug front page 81 gt Fit the other device plugs in each case with the additional cable length of 100 mm as described above In delivery condition the distance between the top and bottom parts of the crimper is set optimally to 12 5 0 3 mm The presence of undamaged locking compound on the knurled wheel indicates that the ex factory setting is unchanged 94 03 09 AWB2723 1617en Connecting the SWD connection cable 12 5 0 3 Figure 46 Crimper for SWD device plugs Once all device plugs have been crimped the blade terminal still has to be attached to the end of the ribbon cable gt Cut off the 8 pole SWD ribbon cable with the additional length mentioned of 100 mm straight and right angled gt Fit the blade terminal to the cable end as described above for the beginning of the ribbon cable ensuring correct polarity VVhen the ribbon cable is introduced into the plug for the end of the ribbon cable the ribbon cable imprint is located visibly on the upper side It may be necessary to fit further blade terminals if e on account of an expansion of the SWD network a new cable segment is
24. SWD gateway does not bus master or transfer the project contain a project configuration e g configuration into the SWD after switching back on gateway LED green The project configuration of the Data exchange with the field bus continuous light controller agrees with the target configuration of the SWD gateway OK LED green flashing 1 Hz The target configuration does not agree with the project configuration of the controller but the parameter Compatible devices allowed has been activated The deviation allows data exchange with the SWD slave in question You can find a list of the types that are compatible with one another in the manual AWB2723 1612en The SWD gateway is ready for data exchange with the SWD slaves Check your target configuration and if necessary update the project configuration LED red continuous light The target configuration does not agree with the project configuration of the controller the parameter Compatible devices allowed has not been activated The SWD gateway is not ready for data exchange with the SWD slaves Correct your target or project configuration 03 09 AVVB2723 1617en SWD LED Behaviour of the SWD gateway Table 23 Diagnostics with the SWD LED Event Explanation Remedy LED off No power supply Check the power supply LED red No connection of SWD gateway with Check the spade connection on the continuous light the SWD network or the
25. SWD4 SML8 20 The control voltage introduced via the ribbon cable to the spring loaded terminals A is not transmitted any further The control voltage introduced via the ribbon cable to the spring loaded terminals A is not transmitted any further Connect the 0 V connection of the additional 24 V DC power supply to the spring loaded terminal B 0 V and the 24 V connection to the spring loaded terminal B 24 V 78 03 09 AVVB2723 1617en Electrical Installation Conductor sizes of the cables for the 24 V DC external power supply e single wire 0 2 1 5 mm AWG 24 16 e fine wire 0 25 1 5 mm with appropriate isolated wire end sleeves with plastic collars in accordance with DIN 46228 Part 4 minimum length 8 mm Line protection for the cables of the 24 V DC external power supply gt Connect the 24 V DC external power supply via a miniature circuit breaker or a fuse e Line protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated current 3 A tripping characteristic Z Fuse 3 A utilisation class gL gG e Line protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated current 2 A tripping characteristic Z Fuse 2 A utilisation class gL gG 79 80 Installation SWD4 SM8 20 03 09 AWB2723 1617en Connecting the enclosure bushing SWD4 SF8
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27. V DC 4 SWD network input SWD IN 5 SWD network output SWD OUT Caution EMERGENCY STOP switching is performed by switching off the 24 V DC control voltage of the contactor coils See manual AWB2723 1613en 53 54 Installation 03 09 AWB2723 1617en Connecting the supply voltage AUX If there are any contactors or motor starters in the SWD topology a 24 V DC voltage AUX has to be supplied as a control voltage for the contactor coils You will find a description of the conductor sizes and line protection in the following section Connecting the POW power supply EU5C SWD PF2 the device supply voltage for the electronics of all SWD slaves 15 V DC is generated from the 24 V DC supply voltage that you apply to the spring loaded terminal connection POW Conductor sizes of the cables for the POW and AUX supply voltages single wire 0 2 1 5 mm AWG 24 16 e fine wire 0 25 1 5 mm with appropriate isolated wire end sleeves with plastic collars in accordance with DIN 46228 Part 4 minimum length 8 mm 03 09 AWB2723 1617en Electrical Installation Line protection for the POW and AUX supply voltages 24V DC ov t sth sal EI EI O 21 Figure 11 Line protection for the POW and AUX supply voltages gt On the SWD gateway connect the POW and AUX supply
28. a total wattage total current consumption gt 72 W 3 A a power feeder module EU5C SVVD PF1 1 EU5C SWD PF2 1 or a switch cabinet bushing has to be inserted before the SWD slave as of which the 3 A have been exceeded Please refer to the following table for the current consumption of the various contactors Table 10 Wattage current consumption of the contactor coils at a voltage of 24 V DC Contactor Pick up power Pick up Sealing power Holding current at current with 24 V DC 24V w mA Ww mA 0117 DIL9 3 125 3 125 DIL12 DIL15 4 5 188 4 5 188 DIL17 DIL38 12 500 0 5 21 gt Add the currents n of all SWD slaves to the total current Ig Ig k x li I2 424 In Take into account in the calculation the simultaneity factor k of the complete installation Example With a simultaneity factor k 0 6 10 contactors of the type DIL38 can be supplied by an SWD gateway or an SWD power feeder module 35 36 Engineering 03 09 AWB2723 1617en Voltage drop Extensive SWD networks with long line lengths up to 100 m and the line resistance resulting from these lead to a corresponding voltage drop on the device and contactor supply lines For the planned network position of an SWD slave it therefore has to be checked whether sufficient supply voltages are available there If the sum of all voltage drops is so large that the device electronics no longer function stably or a contactor no longe
29. blade terminal at the end of the cable gt Then crimp this blade terminal by pressing the crimper once until you feel a clear stopping point In delivery condition the distance between the top and bottom parts of the crimper is set optimally to 5 0 2 mm The presence of undamaged locking compound on the knurled wheel indicates that the ex factory setting is unchanged 03 09 AWB2723 1617en Connecting the SWD connection cable Figure 41 Crimper for SWD blade terminals Corresponding inserts are available on request for the use of toggle lever presses 91 Installation 03 09 AWB2723 1617en Fitting external device plugs SWD4 8SF2 5 The device plugs for the SWD ribbon cables are for the purpose of connecting SWD slaves gt Unused slots must be fitted with the link for the device plug front M22 SWD SEL8 10 otherwise the SWD network will be interrupted Figure 42 SWD external device plug gt On the basis of the position of the SWD slave determine where the first device plug has to be fastened to the ribbon cable Add at least 100 mm in length to the measured cable length before between and after the device plugs Due to the cable loop thus created the later dismantling of an SWD slave will be simplified and the cable will remain tension free Figure 43 SWD device plug with sufficient cable length 92 03 09 AWB2723 1617en Connecting the SWD connection cable
30. for blade terminal e SWD accessories A short functional description of the passive SWD components follows 03 09 AVVB2723 1617en Components of the SWD system Povver feeder modules Povver feeder modules are povver supply units that are connected additionally to the SWD network when there is an increased current consumption or increased voltage drop Being a passive SWD element a power feeder module does not have a slave address The power feeder module EUSC SWD PF1 feeds the 24 V DC control voltage for contactors back onto the SWD ribbon cable The power feeder module EU5C SWD PF2 feeds both the 24 V DC control voltage for contactors and the supply voltage of approx 15 V DC for the devices back onto the SWD ribbon cable gt Connecting power feeder module page 53 For a short description of how you install power feeder modules please refer to section Connecting power feeder module page 53 For a detailed description of the power feeder modules please refer to the manual AWB2723 1613en SWD flat band conductors and round cables You connect SWD elements via 8 conductor SWD ribbon cable or round cable via which both the data and the supply voltages are transmitted gt Connecting the SWD connection cable page 83 Network terminator for flat band conductor The SWD network requires termination at the beginning and end of the network gt Using network termination page 98 Adapter
31. for blade terminal round cable This adapter type SWD4 8FRF 10 is for the purpose of adapting from ribbon cable to round cable and vice versa gt Using the ribbon round cable adapter page 97 PCB for surface mounting enclosure 22 1 The M22 l surface mounting enclosures protection type 1P67 are for the purpose of accommodating up to 6 M22 SWD base function elements The M22 SWD base function elements are plugged onto an M22 SWD I1 6 LP01 18 System description SmartWire Darwin 03 09 AWB2723 1617en printed circuit board which is inserted into the surface mounting enclosure The connection with the SWD network is created via this printed circuit board The standard RMQ Titan surface mounting enclosure M22 11 6 in conjunction with standard M22 front elements are used gt M22 SWD base fixing page 66 Socket plug switch cabinet bushings You use switch cabinet bushings with an M18 x 0 75 mm screw fixing for external connection of the SWD network to a switch cabinet or enclosure You use the switch cabinet bushing for example to connect to a control console with M22 SWD function elements or to connect to another switch cabinet and in the process to supply in addition the 24 V DC control voltage for contactors gt Connecting a switch cabinet bushing page 73 Enclosure bushing socket plug Use enclosure bushings with an M20 x 1 5 mm screw fixing of protection type IP67 for exam
32. is responsible for implementing this connection Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the UO interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications othervvise this may cause malfunction and dangerous operation Emergency stop devices complying vvith IEC EN 60204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This sh
33. l juaiquie SUOI IPUOD ewp lquly Bug 01 01 01 01 01 A 8002 2 LELL9 N D pareipey L L L l A s lqe AMS l 4 l 2 A age Ajddns 8002 2 16119 NIII Ising Y SSeJD LLOSS NA GMs uolssaiddns o1pey L W A 2 0 2 E E E W A 2 02 71 01 01 01 01 01 W A ZHIN 0001 08 8002 2 LELL9 N2 231 splay 2Heubewour2 3 v v v v v MA Cpn n fleupsip peyuo gt 8 8 8 8 8 M Seil abyeupsip 800Z Z LEL L9 N2 231 31750 7293 G Z uomnilod ajgeaidde jon abeyjoang 7 2041223 0 6 22 177 03122 0 9 22 CCIN GMS CCIN 2031 1 0 5 22 1223 0 5 24 aJI 6 22 2031 0 6 22 IT 7 031 0 6 22 LL OM ZC 6 2 DIN 133 03 09 AWB2723 1617en Appendix Dupt seq Dupt seq Hulxy aseq Du aseq Buxy aseq 001 001 Pulx 1001 um 001 Dua 1004 Sal Sal EI ON EI sonsoubelq EI ON SO 591 ON Kejdsip q31 suone do gil X1 gil X gil X l g l XL jeoiqo9ja jenlueyaw uedsayr pejuod pejuod sanoabueup 2 Janoabueyp 2 Janoabueyp Janoabueup SDE1u0 juawaya uoun 7 ddns AMS A SI uondwnsuo zuan 0S 0S 0 os 0S s p o uonl sul Jo JaquN dT 1 0 5 22 dT TOM ZC S C4S8 VOMS S C4S8 VOMS dT HQMS C
34. no longer being found by the SWD gateway Then check where there is a possible damage to the SWD cable or an SEL link is missing If an SWD slave is no longer connected the SWD LED is switched off 03 09 AVVB2723 1617en Switching on when there are configuration changes Switching on in the case of a changed project configuration Requirements e Target configuration Actual configuration e A connection to the field bus master is available If after the switch on and initialisation process the SWD gateway ascertains a difference between the stored target configuration and the project configuration it indicates this error with the following LED combination Table 17 LED indication of the SWD gateway in the case of a project configuration deviation LED Status SWD green continuous light Config red continuous light Remedy if the project configuration has been changed gt Retrace the change on the SWD network gt Interrupt the connection to the field bus master by pulling out the field bus plug gt Press the Config button for at least 2 seconds The SWD gateway stores the changed actual configuration as a new target configuration gt table 16 on page 109 The SWD LEDs of the SWD slaves light up continuously green after the creation of a new target configuration gt Reconnect to the field bus master gt If necessary load the project configuration into the SWD gateway again
35. side of the SWD gateway gt Install the above mentioned SWD components in a vertical position on a top hat rail or on a plate with the device feet ZB4 101 GF1 that are available as additional equipment 03 09 AWB2723 1617en Electrical Installation Electrical Installation Potential Relationship between the Components The entire SWD topology operates with a common device supply voltage The field bus and the SWD topology are electrically isolated from one another SWD gateway connection Figure 8 SWD gateway 1 POW Supply voltage 24 V DC 2 Field bus interface 3 Diagnosis interface only for diagnostic purposes in case of service 4 Config button 5 Status LEDs AUX control voltage for contactors 24 V DC 2 SWD network output SWD OUT DIP switch for setting the field bus address 49 50 Installation V 03 09 AWB2723 1617en Caution EMERGENCY STOP switching is performed by switching off the 24 V DC control voltage of the contactor coils See manual AWB2723 1613en Connecting the POW power supply The device supply voltage for the electronics of all SWD slaves 15 V DC is generated from the 24 V DC supply voltage that you apply to the spring loaded terminal connection POW Connecting the supply voltage AUX If there are any contactors or motor starters in the SWD topology a 24 V DC voltage AUX must be additionally supplied as a control voltage for th
36. the end of a chapter 03 09 AWB2723 1617en 03 09 AVVB2723 1617en 1 System description SmartWire Darvvin Target group This manual is aimed particularly at planners developers and operators in the fields of electrical control and mechanical engineering who want to use the connection system SmartWire Darwin with its reduced project planning and wiring costs for operation in the switch cabinet in the periphery directly on the machine or in service buildings The SmartWire Darwin components must only be installed and connected up by trained electricians or other persons who are familiar with the installation of electrical equipment Danger A specialist knowledge of electrical engineering is needed for configuration and commissioning Plant sections and persons are at risk if a SmartWire Darwin element is incorrectly connected or configured and active components such as motors or pressure cylinders are controlled 10 System description SmartWire Darwin 03 09 AWB2723 1617en Proper use Several components of the SmartWire Darwin connection system referred to in the following as SWD comply with the protection type IP20 and therefore have to be installed in an enclosure switch cabinet or wiring distribution board This does not apply to the SWD round cable with a connected round plug in connector with screw type locking which complies with protection type IP67 Power supply and signal terminals mu
37. the installation the SWD system reduces your wiring costs You create your SWD topology with the system components available gt section Components of the SWD system page 13 according to the motto plug amp work At the beginning of the SWD network you always connect an SWD gateway via the SWD ribbon cable The SWD gateway controls the data interchange via the SWD network as a master function At the same time as a slave function it exchanges data with the overriding controller via a field bus system At present you can choose between the field bus systems PROFIBUS DP and CANopen 12 System description SmartWire Darwin 03 09 AWB2723 1617en SWD Assist The planning and ordering help system SWD Assist provides valuable assistance with the project planning of your SWD topology SWD Assist is software that runs on Windows 2000 SP 4 XP or Vista 32 bit and relieves you of the planning work required for an SWD topology The software is available free of charge at http downloadcenter moeller net gt On this Moeller web site you have to first of all select the language and then the software package SWD Assist in the field Select your gt Load SWD Assist as an update or full version 03 09 AWB2723 1617en Components of the SWD system Components of the SWD system Figure 1 The SWD networked switch cabinet 1 SWD gateway
38. transfer rate In this phase in which SWD slaves can still be added or removed the SWD gateway waits for the Config button to be pressed to start the automatic addressing The SWD gateway reports the status with the following LED indication Table 2 LED indication of the SWD gateway after switching on with a new number of SWD slaves LED Status SWD Red flashing Config Off no planned configuration is available The SWD gateway creates the actual configuration from the configuration found by the Config button being pressed for at least 2 seconds In the process it checks which and how many SWD slaves are connected to the SWD network In accordance with their positioning in the SWD network it assigns slave addresses to these in uninterrupted ascending order The SWD gateway starts with the SWD slave closest to it assigning the slave address 1 up to a maximum of 99 During this process the SWD LED flashes orange The SWD gateway stores the actual configuration as a valid target configuration and is now in the SWD mode Failsafe This stored target configuration serves as a reference for each switch on after this 21 ER System description SmartWire Darwin 03 09 AWB2723 1617en The SWD gateway signals the end of this automatic configuration with address assignment with the following LED indication Table 3 LED indication of the SWD gateway after creation of a new target configuration LE
39. via the spring loaded terminal AUX The calculations of the electrical load and the voltage drop have to be made separately for devices and contactor supply Connection of the SWD network to the SWD gateway and to the SWD power feeder module is always performed via the 8 conductor SWD ribbon cable With a cross sectional area of 0 23 mm AWG 24 per ribbon cable conductor the maximum current carrying capacity is e 3A according to IEC EN e 2A according to UL 508 Not until you are in the subsequent SWD topology e g in the case of a surface mounting enclosure can you use the SWD round cable which has a cross section of 0 5 mm for the conductors of the device supply voltage and contactor supply 31 32 Engineering 03 09 AWB2723 1617en For the dimensioning of the power supply the following points have to be taken into account e In the device supply 15 V DC the total power consumption gt Device supply page 32 and the voltage drop gt Voltage drop page 36 The following are optional in the contactor supply 24 V DC The total power consumption gt Contactor supply page 34 the voltage drop gt Voltage drop page 36 Please take the total current consumption of your SWD topology into account and if necessary plan for an additional supply unit s e g the SWD power feeder module s or SWD switch cabinet bushing s Device
40. 0 Step 2 Determining the resistance of the line segment as of the previous slave Rui Rt x L1 Step 3 Determining the voltage drop in the line segment ULiele x Bu Table 12 Step by step calculation of the supply voltage Step 4 Determining the voltage of the current slave U1 Uy Uu SWD 2 l2 lg l1 Ri2 RL x L2 L1 Ut2 l2 x Riz U2 U1 Uu SWD 3 l3 lg l2 Bob L3 L2 13 13 3 02 SWD n In lG l1 l2 lIn IRB Rin R1 x Ln Ln 1 Utn In x Rin Un Un 1 40 a supply unit e Ig Total current in the SWD network that is supplied by e Ira The current that flows through the network termination can be assumed as being 17 mA 03 09 AVVB2723 1617en How do 1 dimension the voltage supply of my SWD topology Uy 14 5 V Supply voltage in the device supply e Un Supply voltage for the SWD slave n oon Uln Voltage drop in the line segment e R Line resistance per metre calculated from the supply and return line won e Ln Length of the line segment n as of the preceding SWD slave The preceding slave is the supply unit for SWD slave 1 41 42 Engineering 03 09 AWB2723 1617en Example for calculation of the voltage drop in the device supply EU5C SWD DP Uyp 14 3 V Uva 22 5 V lyp 0 37 A Iva 2 4 A
41. 0 22 pink GND for device supply voltage and data 4 0 22 Red Data A 5 0 22 blue Data B 6 0 5 white GND for device supply voltage and data 7 0 5 yellow Earth Contactor control voltage 8 0 5 Green 24VDC Contactor control voltage 25 26 03 09 AWB2723 1617en 03 09 AVVB2723 1617en 2 Engineering How do plan a SWD topology This section will help you to plan the SWD topology of an installation Before you plan the SWD topology if possible e The automation task should be clearly defined e The field bus system via which the SWD gateway communicates with the overriding controller should be defined e The number and the types of SWD slaves should be known e The positions of the SWD slaves in the installation should be determined so that the total length of the SWD ribbon cable and round cable is known You can also perform the entire project planning conveniently with SWD Assist which can be downloaded via the following link http downloadcenter moeller net The planning of the SWD topology extends to e Selection of the SWD gateway depending on the field bus system used which at present is PROFIBUS DP or CANopen Selection and positioning of the SWD slaves e g SWD modules DIL SWD 32 SWD 1 0 modules etc The number and the types of SWD slaves determine the volume of data to be transferred and the electrical load gt Calculation of the electrical load in the device supply page 32 gt C
42. 4 Structure of the SWD modules DIL SWD 32 001 and DIL SWD 32 002 for DILM Connection of SmartWire Darwin external device plug Mechanical switching position indicator 3 Diagnostics LED 4 Catch slider 5 Connection pins Adjusting slide for contactor size Terminal X0 X1 X2 Terminal electrical enable X3 X4 Selector switch 1 0 A For a description of the Contactor connection DIL SWD 32 001 002 please refer to the manual AWB2723 1613en 03 09 AVVB2723 1617en Electrical Installation Connecting M22 SWD function elements For a detailed description of Connecting M22 SWD function elements please refer to the manual AWB2723 1613en The M22 SVVD function elements are combined together with front elements of the RMQ Titan system to form control circuit devices that communicate via the SWD network The M22 SWD function elements are each available in 2 versions for front or base fixing 61 ER Installation 03 09 AWB2723 1617en Figure 15 M22 SWD function elements 03 09 AVVB2723 1617en Legend for figure 15 1 2 3 4 10 12 13 14 15 16 17 4 way selector switch Labels with label mounts 4 way adapter Fixing adapters Function element with 3 positions for front fixing LED element for front fixing M22 contact elements Function element with 2 positions for front fixing Function element with 3 positions and LED for front fixing Link for de
43. 4 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated current 2 A tripping characteristic Z or Fuse 2 A Caution The POW power supply behaves capacitively when first switched on an increased starting current 12 5 A 6 ms flows in comparison with the rated input current The switching device and the power supply unit for switching on the supply voltage must be suitable for this briefly increased starting current Connecting the SWD network Connection of the SWD gateway is performed via the SWD ribbon cable with a fitted blade terminal beginning of the cable Caution Make SWD network connections only in voltage free condition Connect PROFIBUS DP bus Connect the PROFIBUS DP cable by means of the PROFIBUS DP plug to the field bus interface of the SWD gateway Connecting the CANopen network For connection to the CANopen cable you require a 9 pole D SUB socket e g PS416 ZBS 41 1 gt Connect the CANopen cable by means of the CANopen plug to the field bus interface of the gateway 03 09 AWB2723 1617en Electrical Installation For a detailed description of the field bus connection refer to the manual AWB2723 1612en Connecting power feeder module Figure 10 Connections of the power feeder module shown here by way of the example of the EU5C SVVD PF2 1 POW supply voltage 24 V DC Status LED 3 AUX control voltage for contactors 24
44. 725 1452 signal modules among other things with the connection for the PROFIBUS DP field bus The manuals are available for download on the Internet as PDF files They can be quickly located at http www moeller net en support by entering the document number as the search term Danger Before the commissioning the SWD system must be completely mounted and wired 103 Commissioning 03 09 AWB2723 1617en Switch on gt Before switching on check whether the following supply voltages are available e Supply voltage for PLC the 24 V DC device supply voltage on the POW terminal of the SWD gateway and on an optionally used power feed module the 24 V DC control voltage for contactors on the AUX terminal of the SWD gateway and on an optionally used power feed module the external 24 V DC control voltage for contactors in case you are using a switch cabinet bushing SWD4 SFL8 20 SWD4 SML8 20 with a 24 V DC external supply Caution Connect spring loaded terminals A and B in accordance with the illustration Connections of the switch cabinet bushing page 76 if you would like to use the switch cabinet bushing without an external power supply In this case you will work with the 24 V DC control voltage of the connected SWD gateway or power feed module Check whether All plugs on the SWD cable are correct i e are connected in accordance with the installation instructions i
45. CIN S C4S8 VOMS dT FOMS ZC dT FG MS 77 S 74S8 VOMS S C4S8 VOMS slopauuod nid lod g Bnig SUODD UUO 07 0 15 KI Dumas oe pneg 5 U01E15 GAAS ad uoneys yogu GMS 2001 0 09 20 COM ZC DANILLA AMS ZZN DAITAMS ZZN 1123 0 5 22 y q co qus cci 223 00 9 22 T OOILLtOMS ZEN 037 0 5 20 ILLUtONS ZC 134 03 09 AWB2723 1617en Technical data Network termination switch cabinet bushings SWD4 RC8 10 SWD4 SFL8 20 SWD4 SML8 20 General Standards IEC EN 61131 2 EN 50178 Dimensions W x H x D mm 48 5 x 34 5 X 10 35 x 83 x 40 35 X 83 46 Weight g 10 50 50 Mounting position any any any Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP67 IP67 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 555767 5555 constant acceleration 1 g Hz 8 4 150 8 4 150 8 4 150 Mechanical shock resistance IEC EN 60068 2 Shocks 9 9 9 27 semi sinusoidal 15 g 11 ms Drop to IEC EN 60068 2 31 mm 50 height Free fall packaged IEC EN 60068 2 32 m 0 3 Electromagnetic compatibility EMC Overvoltage category Pollution degree 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 8 8 Contact discharge Level 2 kV 4 4 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz Vim 10 10 10 1 4 2 GHz Vim 5 3
46. Components SWD gateway connection Connecting power feeder module Connecting the SWD 1 0 module Connecting SWD contactor modules Connecting M22 SWD function elements M22 SWD front fixing Connecting a switch cabinet bushing Connecting the enclosure bushing Connecting the SWD connection cable Connecting the SWD ribbon cable Connecting SWD round cables Connect round socket to SWD round cable Connect round plug to the SWD round cable Fitting SWD ribbon cable with plugs Fitting the blade terminal SWD4 8MF2 Fitting external device plugs SWD4 8SF2 5 Coupling for an 8 pole blade terminal Using the ribbon round cable adapter Using network termination Electromagnetic compatibility EMC Earthing of inactive parts PE connection Earth free Operation Mounting rails SWD system for safety related applications 03 09 AVVB2723 1617en Contents Commissioning 103 Switch on 104 Initial switch on of the SWD network 105 Status messages of the SWD gateway after the initial switch on 105 Status messages of the SWD slaves after the initial switch on 105 Creating a target configuration 106 Status messages of the SWD gateway after creating the target configuration 107 Creating a project configuration of the SWD network 108 Switching on when there are configuration changes 109 Switch on in case of a changed actual config
47. D slaves created there complies with the target configuration and is downloaded to the SWD gateway For a detailed description of how to configure your PROFIBUS DP or CANopen SWD gateway please refer to the manual AWB2723 1612en 03 09 AWB2723 1617en How do configure my gateway SWD PROFIBUS DP Gateway EU5C SWD DP The PROFIBUS DP gateway functions as a modular slave on the PROFIBUS DP in conjunction with the configured SWD slaves Each SWD slave has to be considered as an independent module Table 7 Features of the SWD PROFIBUS DP gateway PROFIBUS DP transfer rate Mbit s max 12 automatic adaptation Number of PROFIBUS DP slaves max 124 Valid PROFIBUS DP slave addresses 1 125 PROFIBUS DP data volume per slave max 488 1 0 Byte 244 E 244 A Byte SWD data transfer rate Kbit s at present 125 Number of SWD slaves on the PROFIBUS DP 58 gateway max limitation on account of the data volume Rated current Ig in the device supply A 0 7 Rated current Is in the contactor supply A 5 1 Due to the internal memory structure of the PROFIBUS DP master a maximum of 58 SVVD slaves can be served operated via an SWD PROFIBUS DP gateway 29 30 03 09 AWB2723 1617en Engineering SWD CANopen gateway EU5C SWD CAN In connection with the SWD slaves the gateway functions on the CANopen bus as a modular slave in accordance with profile DS301 4 each SWD slave being an ow
48. D In Plug 8 pole Number of insertion cycles gt 500 SWD Out Socket 8 pole Number of insertion cycles gt 500 Current consumption 15 V SWD supply page 123 03 09 AWB2723 1617en Coupling plug Technical data SWD4 8SFF2 5 SWD4 8SF2 5 SWD4 8FRF 10 General Standards IEC EN 61131 2 IEC EN 61131 2 IEC EN 61131 2 EN 50178 EN 50178 EN 50178 Dimensions W x H x D mm 48 5 x 34 5 x 15 36 5 x 35 x 90 x 35 10 17 5 Weight g 45 55 42 Mounting position any any any Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP20 IP20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 55754 55564 5 84 constant acceleration 1 g Hz 8 4 150 8 4 150 8 4 150 Mechanical shock resistance IEC EN 60068 2 27 Shocks 9 9 9 semi sinusoidal 15 g 11 ms Electromagnetic compatibility EMC Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 Contact disdharge Level 2 kV 4 Ambient dimatic conditions Operating ambient temperature IEC 60068 2 ga 25 55 25 55 25 55 Condensation prevent with suitable measures Storage 28 40 70 40 70 40 70 Relative humidity non condensing IEC EN 60068 96 57 95 55 95 3 ona 5 2 30 Connection options SWD In Plug 8 pole Plug connector Plug 8 pole Number of insertion cycles gt 200 1 gt 200 SWD Out Plug 8 pole Socket 8 pole Push in terminals Num
49. D Status SWD green continuous light Config Off no planned configuration is available The SWD gateway now waits for the parameters of the project configuration from the field bus master If the configuration for the overriding field bus master the project configuration in terms of the number and type of SWD slaves agrees with the target configuration in the SWD gateway and has been transferred to the SWD gateway the data interchange can already commence This is valid for each field bus master The SWD gateway is now in the SWD mode Normal Table 4 LED indication of the SWD gateway after changeover to the SWD mode Normal LED Status SWD green continuous light Config green continuous light CAN or DP green continuous light when data is being exchanged on the field bus POW yellow continuous light For a brief description of how an SWD gateway is put into operation for the first time with a new actual configuration please refer to section Initial switch on of the SWD network page 105 03 09 AVVB2723 1617en The SWD network In the manual SmartWire Darwin Gateways AWB 2723 1612en you can find out how to configure an SWD gateway with its SWD slaves in the configuration software for the PLC Addressing when SWD slaves have been changed After each subsequent switch on of the supply voltage the SWD gateway first of all determines the actual configuration and compares it with the s
50. MF2 page 86 You make the connection to the SWD slaves via external device plugs type SWD4 8SF2 5 You fit the external device plug to the ribbon cable according to the position of the SWD slave gt Fitting external device plugs SWD4 8SF2 5 page 92 Connecting SWD round cables Some SWD elements e g surface mounting enclosures with an inlaid PCB for RMQ Titan function elements or switch cabinet bushings are connected via an SWD round cable You can introduce SWD round cables via a V M20 cable gland and wire them directly or screw them on via fitted cable plugs and cable sockets The configuration of the round socket and round plug is shown below 83 84 Installation 03 09 AWB2723 1617en Connect round socket to SWD round cable 002 R Figure 31 Straight round socket with screw locking for the SWD round cable p Fit solder the round socket to the SWD round cable Warning Connection of the movable soldering lugs on the round socket may be performed only with the use of shrink sleeve insulation on the individual conductors Figure 32 Configuration of the round socket view onto the solder face 2 brown 15 V DC device supply voltage 2 grey SEL select cable for automatic addressing of the SWD slaves 3 pink GND device supply voltage red data A 5 blue data B 6 white GND device supply voltage yellow earth contactor control voltage green 24 V DC c
51. SmartWire Darwin The System User Manual 03 09 AWB2723 1617en An Eaton Brand All brand and product names are trademarks or registered trademarks of the owner concerned 1st published 2009 edition date 03 09 2009 by Moeller GmbH 53105 Bonn Author Arno Dielmann Reinhard Raetz Editor Thomas Lastring Thomas Kracht Translator globaldocs GmbH All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Moeller GmbH Bonn Subject to alteration without notice Moeller GmbH Safety instructions Danger ZN Dangerous electrical voltagel Before commencing the installation e Disconnect the povver supply of the device e Ensure that devices cannot be accidentally restarted Verify isolation from the supply Earth and short circuit Cover or enclose neighbouring units that are live Follow the engineering instructions AWA of the device concerned Only suitably qualified personnel in accordance with EN 50110 1 2 VDE 0105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth PE or to the potential equalisation The system installer
52. Switching on when there are configuration changes Switching on when there If an SWD configuration that is already in operation is are configuration changes switched on again the SWD gateway checks first whether the actual and target configurations agree If so itis checked whether the project and target configurations agree If the result of a check is negative the SWD gateway changes over to the corresponding error mode shows the error by means of the SWD and Config LED and awaits operator actions The behaviour of the SWD network depends on the parameter settings of the SWD slaves in the PLC control configuration If certain SWD slaves are mandatory for operation you can define that the complete SWD network will not go into operation if one of these essential slaves is missing Table 16 LED indication of the SWD gateway in the case of a changed actual configuration LED Status SWD Red flashing Config Off no planned configuration is available Switch on in case of a changed actual configuration If the SWD gateway ascertains after switching a deviation in the number or type of SWD slaves between the actual and target configuration it reacts as follows e Change to error mode e For error reporting by means of LED indication please refer to the table LED indication in the case of a new or changed actual configuration In the case of a changed actual configuration the continued behaviour of the operator is
53. Using a link 81 PE connectlon EE 101 Picku UNENE esee dnce kees nE EERE 35 POW power supply Capacitive behaviour 52 Conductor sizes of the cables 50 Line protection 51 55 Miniature circuit breaker 24 V DC 51 55 Power consumption 24 V SWD control Voltage VAUX degt Edge 124 Power feeder module 17 Cables terminal capacity AUX 54 Cables terminal capacity POW 54 CONNECUNG dee Ee adits 53 Connecting the AUX power supply 54 145 146 Index 03 09 AWB2723 1617en PROFIBUS DP Connecting bus 52 EE 14 Ribbon round cable adapter 97 Round cable network termination for an installed 99 E 15 Simultaneity factor k 35 Status messages SWD gateway After creation of the target configuration 107 After initial switch on 105 Supply voltage Connecting AUX l l s s s l s s 50 Connecting POW 2 2 50 54 Surface mounting enclosure M22 l 4000000000 00 18 SWD acc
54. ages after initial switch on 107 Status messages after initial switch on sessies 105 SWD slave data organization 23 SWD slaves Addressing when there is a change 23 Automatic addressing 21 14 Definition z ad 14 SWD topology Dimensioning the voltage supply 31 Planning e 27 Project planning help system 12 KU E 12 Engineering i l 27 Free dovinload uge eer 12 SUR OC 117 Diaqnosties 117 Switch cabinet bushing 73 COME gr EE 76 With a round socket n se 74 With round plug 75 Switch on SWD gateway In the case of a changed actual cohfiguratl n dese 109 In the case of a changed project CONTIQUTATION Aaaa s na das s n 111 148 03 09 AVVB2723 1617en Index T TANQOE QNOUP iranerne ereere 5 Topology SWD issue siaaa a 16 V Voltage drop sasa yaaa 36 Calculation 31
55. alculation of the electrical load in the contactor supply page 35 Determination of the cable length from the gateway to the end of cable On the basis of this length the line resistance and the electrical load you then calculate the voltage drop on the line and check whether an additional power unit 27 28 Engineering 03 09 AWB2723 1617en power feeder module is required gt Voltage drop page 36 e Positioning of the SWD slaves with the drafting of a device mounting plan for the SWD cables gt How position my SWD slaves page 45 e Definition of what type of network termination will be used at the end of the network gt Using network termination page 98 How do configure my gateway The SWD gateway configures the SWD network automatically So after installation and during commissioning of all the SWD slaves you only have to press the Config button to create a valid target configuration gt Automatic addressing of the SWD slaves page 21 In the process an SWD gateway determines how many and which SWD slaves are present on the SWD network and how many user data bytes have to be transferred A maximum of 1000 user data bytes can be transferred on the SWD network Field bus You configure the field bus side or the field bus master in the controller configuration of the overriding controller The important thing is that the project configuration of the SW
56. ation The network termination at the beginning is integrated into the SWD gateway so that only at the end of the line does a termination still have to be switched on or connected gt Using network termination page 98 SWD network cables Use SWD ribbon cable or SWD round cable as the SWD network cable 2 conductors Data A and Data B are used for the data transfer Flat band conductor Each ribbon cable conductor has a cross section of 0 23 mm AWG 24 You will find the configuration of the ribbon cable conductors below Table 5 Configuration of the SWD flat band conductor Meaning 24V DC Contactor control voltage Earth Contactor control voltage GND for device supply voltage and data Data B Data A GND for device supply voltage and data SEL Select cable 15 VDC Device supply voltage 03 09 AVVB2723 1617en The SWD network Round conductor Round cables are suitable among other things for the bridging of large distances The conductors for the supply of the device supply voltage and contactor control voltage have a cross section of 0 5 mm the other conductors 0 22 mm2 each See below for the configuration of the round cable conductors Table 6 Configuration of the SWD round cable Core Cross Wire Meaning section colour mm 1 0 5 brown 15VDC Device supply voltage 2 0 22 grey SEL Select cable for automatic addressing of the SWD slaves 3
57. aximum current of 3 0 A is consumed the maximum voltage drop in the contactor supply is achieved at a line length of approx 8 4 m Calculation of the voltage drop in the contactor supply is the same as that for the device supply with the exception that no current flow due to a network termination has to be taken into consideration A higher electricity consumption has to be assumed so the simultaneity factor also has to be taken into account more intensely in the calculation ua The following is valid in accordance with the illustration page 39 Uy 23 5 V DC Uy Uy Riz x kx li 1 13 In U2 l Riz x I2 13 In l Wren Ry x tel 43 44 Engineering EU5C SWD DP 10 cm 03 09 AWB2723 1617en Please refer to the table Wattage current consumption of the contactor coils at a voltage of 24 V DC page 35 for the current consumption of the contactor coils 11 1n Example of the calculation of the voltage drop in the contactor supply 10 cm 10 cm 10 cm 10 cm 10 cm 4m 10 cm 10 cm 10 cm oF 3 4 Figure 7 Example of the calculation of the voltage drop in the contactor supply SWD topology This is based on the example of the calculation of the voltage drop in the device supply and should be expanded by another 3 contactors DILM38
58. ber of insertion cycles x 200 x 200 Current consumption 15 V SWD supply gt page 123 137 138 Appendix 03 09 AWB2723 1617en DIL contactor modules DIL SWD 32 001 DIL SWD 32 002 General Standards IEC EN 61131 2 EN 50178 IEC EN 60947 Dimensions W x H x D mm 45 X 38 X 76 45 X 38 X 76 Weight kg 0 04 0 04 Mounting on DILM7 DILM38 Mounting position as DILM7 DILM38 Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 5 84 constant acceleration 1 g Hz 8 4 150 8 4 150 Mechanical shock resistance IEC EN 60068 2 Shocks 9 9 27 semi sinusoidal 15 g 11 ms Drop to IEC EN 60068 2 31 Drop mm 50 50 height Free fall packaged IEC EN 60068 2 32 m 0 3 0 3 Electromagnetic compatibility EMC Overvoltage category ll ll Pollution degree 2 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 8 Contact discharge Level 2 kV 4 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz V m 10 10 1 4 2 GHz V m 3 3 2 2 7 GHz Vim 1 1 Radio interference suppression SVVD EN 55011 Class A EN 55011 Class A Burst IEC EN 61131 2 2008 Level 3 CAN DP bus cable kV 1 SWD cables kV 1 Radiated RFI IEC EN 61131 2 2008 Level 3 03 09 AWB2723 1617en Technical data DIL SWD 32 001 DIL SWD 32 002 Ambient climatic conditions
59. bility of supplying the 24 V DC control voltage for contactors Use the SWD round cable for connection outside of the switch cabinet So that the connection can be made easily made and disconnected the switch cabinet bushing has a connection for round connectors with a screw fixing M18 x 0 75 mm protection type IP67 A switch cabinet bushing with a round socket type SWD4 SFL8 20 and with a round plug type SWD4 SML8 20 is available for supply Warning The protection type specified in the appendix is guaranteed only if it is correctly installed Use connections only within the switch cabinet the connection for round connectors with a screwing fastening is accessible outside of the switch cabinet 73 74 Installation 03 09 AWB2723 1617en Switch cabinet bushing with a round socket 18 5 Figure 25 Switch cabinet bushing with a round socket Use the switch cabinet bushing with an integrated round socket type SWD4 SFL8 20 if you would like leave the switch cabinet in the direction of the SWD network end and the round socket is therefore carrying a live voltage You 03 09 AWB2723 1617en Electrical Installation lead the SWD network further via the SWD round cable with a fitted round plug type SWD4 SM8 67 straight or type SWD4 SM8 67W angled at 90 How you connect a round plug to the SWD round cable is described on page 85 Switch cabinet bushing with round plug
60. bon cable end of cable coming from the SWD gateway face into the socket SWD IN gt Insert the SWD ribbon cable start of cable leading to the next SWD slave line into the socket SWD OUT Caution Make SWD network connections only in voltage free condition For a detailed description of the connection of the power feeder modules refer to the manual AWB2723 1613en 03 09 AWB2723 1617en Electrical Installation Connecting the SWD I O module Es 65 EH EE Figure 12 Connections of the SWD I O module 1 SWD ribbon cable with external device plug SWD status LED 3 Status LEDs of the inputs and or outputs 4 Digital inputs and or outputs 5 0 V connection and or V 24 V connection with a combined input output module EU5E SWD 4D4D 57 58 Installation 03 09 AWB2723 1617en Figure 13 Wiring of the I O modules Protect the relay outputs of the UO module EU5E SWD 4D2R example of value 4 A in the above illustration in compliance with the usage category gt Technical data page 131 Connecting digital inputs and o
61. c data traffic SWD system dependability error tolerant system time monitoring2 slave replacement telegram repetition etc Applications Coupling via field bus systems to PLC production controller and process controller energy management 1 The difference in the typical polling cycle time for one or 99 planned SWD slaves is only approx 2 ms gt figure page 20 2 Time monitoring for the SWD slave and for the coordinator default watchdog timeout 300 ms If an SWD slave receives no valid data from the coordinator after expiry of the timeout period it sets its outputs to the safe status 0 The coordinator also sets the receive data of a missing SWD slave to 0 after expiry of the timeout period 19 03 09 AWB2723 1617en System description SmartWire Darwin 1000 900 Polling cycle time dependent on the SWD user data bytes transferred at 125 Kbit s Figure 3 number of user data bytes tp polling cycle time ms 1 SWD slave with n user data bytes n 2 99 SWD slaves with n user data bytes 20 03 09 AVVB2723 1617en The SWD network Automatic addressing of the SWD slaves Prerequisite the SWD gateway is connected properly to the SWD network After initial switch on of the supply voltage the SWD gateway determines the SWD slaves that are present on the SWD network It commences communication with them and first of all sets all SWD slaves to the same data
62. ce 113 114 What Happens If DP LED 03 09 AWB2723 1617en The DP LED reports to the PROFIBUS DP gateway EU5C SWD DP the status on the field bus face Table 20 Diagnostics with DP LED Event Explanation Remedy LED off No communication with PROFIBUS DP master Check Profibus DP master connection LED green The project configuration of the controller agrees with continuous the target configuration of the SWD gateway Cyclical light data exchange takes place via the PROFIBUS DP LED green The PROFIBUS DP master has been recognized No Check your target flashing 1 Hz cyclical data exchange takes place yet via the field bus The project configuration of the controller does not agree with the target configuration of the SWD gateway but the deviation allows data exchange with the relevant SWD slaves configuration and if necessary update the project configuration LED orange continuous light At least one SWD slave requests a diagnosis test because e g SWD slaves are invalid or essential slaves are missing or an SWD slave is missing that has been configured in the control configuration as mandatory Check your target configuration and if necessary update the project configuration 03 09 AVVB2723 1617en Event LED off CAN LED The CAN LED reports to the CANopen gatevvay EU5C SVVD CAN the status on the field bus face Behaviour of the SWD gateway Table 21
63. ch position of the contactor can deviate from the indicated switching command of the controller Only in position A and with a functioning SWD network does the status indicated by the Ready LED on the DIL SWD 32 002 comply with the actual switch position of the contactor In the case of the DILM module DIL SWD 32 001 the switch position of the contactor also complies with the indicated switching command of the controller An exception to this is the Defect in the case of an insufficient contactor supply see below Switching on Contactors with DIL SWD 32 001 The DIL SWD 32 001 has no selector switch thus the status indicated by the Ready LED represents the actual switch position of the contactor Switching on Contactors with DIL SWD 32 002 The 1 0 A selector switch of the DIL SWD 32 002 makes it possible for the operator to electrically switch the contactor on position 1 confirm ON and off position 0 confirm OFF by hand To activate the contactor via the SWD network the selector switch must be in position A Automatic Defect in the case of an insufficient contactor supply In the contactor supply if the 24 V DC control voltage drops below the minimum voltage of 19 2 V DC or exceeds the maximum current of 3 A the secure switching of a contactor is no longer guaranteed The switching command from the 03 09 AVVB2723 1617en Behaviour of the SWD function elements M22 SWD controller may remain vvithout any effect The mec
64. ction elements are treated in the same way as RMQ Titan control circuit devices but can be connected easily to the SWD network without any further wiring The SWD function elements are combined as usual with the front elements of the RMQ Titan system SWD function elements are available for front fastening or for base fastening For a short description of how you install your M22 SWD function elements please refer to section Connecting M22 SWD function elements page 61 For a detailed description of the SWD function elements M22 SWD please refer to the manual AWB2723 1613 section Control circuit devices M22 SVVD 16 System description SmartWire Darwin 03 09 AVVB2723 1617en Figure 2 The SWD topology SWD gateway 2 SWD blade terminal G SWD flat band conductor SWD station 5 SWD external device plug 6 Power feeder module SWD round cable SWD switch cabinet bushing 9 Network terminator SWD elements The SWD elements complete the SWD system Power feeder modules e SWD flat band conductors and round cables e Network terminator for flat band conductor e Adapter for blade terminal round cable e PCB for surface mounting enclosure for plugging in M22 SWD function elements e Switch cabinet bushing socket plug POW e Enclosure bushing socket plug e Jumper for device plug Bottom and Front e Coupling
65. cuit function are used The connection with the SWD network is made via the printed circuit board It has a switchable network termination 66 03 09 AWB2723 1617en Electrical Installation Installation The PCB in the surface mounting enclosure is connected via the SWD round cable to the SWD network The SWD round cable can be connected directly by means of V M20 x 1 5 mm metric cable gland with integrated cable relief or plugged in gt Direct connection of the SWD round cable page 67 8 pole enclosure bushings with a screw fixing M20 x 1 5 mm as plug socket versions are used for the plug in version gt Pluggable connection of the SWD round cable page 68 Connection on the printed circuit board is performed via 8 numbered and colour coded spring loaded terminal clamps This applies to the incoming SWD cable on the PCB side marked IN and to the outgoing SWD cable on the OUT side The SWD round cable and SWD enclosure bushings have the same wire colours e Direct connection of the SWD round cable Figure 19 Direct connection with a cable gland gt Jacket and insulate the SWD round cable to a suitable length gt Fit the individual wires with insulated wire end sleeves with plastic collars in accordance with DIN 46228 Part 4 of suitable cross section and a length of at least 8 mm 67 68 Installation SWD4 SM8 20 03 09 AWB2723 1617en gt Introduce the SWD round cable that come
66. cut edge of the 8 pole SWD ribbon cable is straight and right angled gt Push the open blade terminal with the transparent top part of the plug pointing upwards into the crimper guide up to the stop pin type SWD4 CRP 2 Figure 37 Push the blade terminal into the crimper up to the stop 87 88 Installation A 03 09 AWB2723 1617en The introduction hole on the blade terminal is then accessible from the front in the crimper gt Push the ribbon cable up to the stop via the guide in the bottom part of the crimper between the blade contacts of the black bottom part of the plug and the transparent movable top part of the plug Figure 38 Push the SWD ribbon cable into the blade terminal Warning For correct polarity the black conductor of the ribbon cable must be lying next to the white stripe on the bottom part of the crimper This applies to plug fitting at the beginning and end of the ribbon cable 03 09 AWB2723 1617en Connecting the SWD connection cable Fitting the blade terminal to the beginning of the cable When the ribbon cable is introduced into the plug for the beginning of the ribbon cable the ribbon cable imprint is located non visibly on the underside Figure 39 SWD ribbon cable with a blade terminal at the beginning of the cable 89 90 Installation 03 09 AWB2723 1617en Fitting the blade terminal to the end of the cable Figure 40 SWD ribbon cable with a
67. d terminals A and B Ribbon cable conductor Spring terminal Earth B 0V 24 V DC B 24 V Round cable conductor Earth A 0V 24 V DC A 24V The following 3 cases are possible for the feeding of the 24 V DC control voltage for contactors 77 Installation Possible cases The current requirement of the connected contactors is covered by the connected supply unit SWD gateway or SWD power feeder module Type of switch cabinet bushing with a round socket type SWD4 SFL8 20 or with a round plug type SWD4 SML8 20 03 09 AVVB2723 1617en Measures Connect spring loaded terminal A 0 V to B 0 V and A 24 V to B 24 V as shown in the above illustration Connections of the switch cabinet bushing The 24 V DC control voltage of the supply unit is conducted further An additional 24 V DC voltage supply in the switch cabinet supplies the contactors outside of the switch cabinet with a round socket type SWD4 SFL8 20 The control voltage introduced via the ribbon cable to the spring loaded terminals B is not transmitted any further Connect the 0 V connection of the additional 24 V DC power supply to the spring loaded terminal A 0 V and the 24 V connection to the spring loaded terminal A 24 V LI 42 SWD4 SFL8 20 IA An additional 24 V DC voltage supply in the switch cabinet supplies the contactors in the switch cabinet with a round plug type
68. e contactor coils Conductor sizes of the cables for the POW and AUX supply voltages e solid 0 2 1 5 mm AWG 24 16 e fine wire 0 25 1 5 mm with appropriate isolated wire end sleeves with plastic collars in accordance with DIN 46228 Part 4 minimum length 8 mm 03 09 AWB2723 1617en Electrical Installation Line protection for the POW and AUX supply voltages 24V DC ov EDE Figure 9 Line protection for the POW and AUX supply voltages gt On the SWD gateway connect the POW and AUX supply voltages via separate miniature circuit breakers e Miniature circuit breaker 24 V DC for POW Line protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated current 3 A tripping characteristic C or Fuse 3 A utilisation class gL gG Line protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated current 2 A tripping characteristic C or Fuse 2 A 51 52 Installation 03 09 AWB2723 1617en e Miniature circuit breaker 24 V DC for AUX Line protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated current 3 A tripping characteristic Z or Fuse 3 A utilisation class gL gG Line protection for cable AWG 2
69. ected SWD slaves the status LED for diagnosis of the SWD network lights up continuously green 107 108 Commissioning 03 09 AWB2723 1617en Creating a project configuration of the SWD network Create the project configuration in the PLC control configuration Among other things define the number type and sequence of SWD slaves and which SWD gateway is being operated PROFIBUS DP slave or CAN device The following files are used for integration of the SWD gateway into the control configuration For CANopen an EDS description file EDS Electronic Data Sheet that contains the standardized descriptions of the CANopen slaves For the CANopen gateway EU5C SWD CAN this is the file EU5C SWD CAN eds e For PROFIBUS DP a device master file GSD file which contains a standardized description of the WD gateway The SWD Assist function generates and saves a project specific GSD file that can be imported by PROFIBUS DP configuration tools if these are provided with the necessary import function After the project configuration has been transferred to the SWD gateway and it agrees with the target configuration stored there data interchange can already be commenced The SWD gateway is now in the SWD mode Normal gt table 18 on page 112 In the manual AWB 2723 1612 you can find out how to configure an SWD gateway with its SWD slaves in the configuration software for the PLC 03 09 AWB2723 1617en
70. ed cylinders plant parts may become damaged or persons endangered provided SmartWire Darwin components are connected up incorrectly or configured and programmed incorrectly Exclusion of liability We have provided all the information in this manual to the best of our knowledge and belief and in accordance with the latest state of the art However this does not exclude the possibility of inaccuracies so that we cannot accept any liability for the accuracy and completeness of the information In particular this information does not guarantee any particular properties The SmartWire Darwin components specified in this manual may be set up and operated only in connection with the corresponding manual and AWA installation instructions enclosed with the device Installation commissioning operation maintenance and retrofitting of the SmartWire Darwin components may be performed only by qualified personnel The SmartWire Darwin components may be used only in the areas recommended by us and only in conjunction with third party devices and components that have been approved by us Their use is allowed fundamentally only in technically faultless condition Fault free and safe operation of the system requires proper transport storage installation About this Manual 03 09 AVVB2723 1617en and commissioning as vvell as careful operation and maintenance If the aforementioned safety related instructions are not observed in particula
71. erent installation positions of the surface mounting enclosure M22 SWD4 SM8 20 oo oo oo oo oo oo oo oo 22 69 Installation 03 09 AWB2723 1617en oooooooo oooooooo 22 M22 SWD4 SM8 20 M22 SWD4 SF8 20 Figure 21 Incoming and outgoing SWD round cables with different installation positions e Connection to the printed circuit board qa 1 f f Figure 22 Printed circuit board gt Place the PCB in the mounting of the surface mounting enclosure so that the terminal strip is lying with the marking IN on the side of the incoming SWD round cable 70 03 09 AWB2723 1617en Electrical Installation Ensure that the PCB is pointing in the correct direction The direction of the arrow defines the arrangement of the SWD slaves The SWD gateway is positioned to the left of the IN marking code gt Clamp all incoming wires according to colour in the spring loaded clamp terminals marked with the same colours on the IN side Figure 23 PCB with terminal strip for the incoming connection IN 1 brown 15 V DC device supply voltage grey SEL select cable for automatic addressing of the SWD slaves 3 pink GND device supply voltage 4 red data A 5 blue data B 6 white GND device supply voltage yellow earth contactor control voltage green 24 V DC contactor control voltage If further SWD slaves follow this surface
72. essories ULU s s is n 18 SVVD components Sequence of installation 47 SWD EE 14 KEE 14 SWD contactor modules 14 CONNECTING tanaan aaa a a Aa DaS AA AR taaa 60 SWD coupling Using for ribbon cables 96 SWD device plug Sufficient cable length 92 SWD elements Definition 14 SWD external device plug Crimping in the crimper 94 With correct polarity illustration 93 SWD flat band conductor Cable resistance 36 Configuration 24 SWD function elements 15 03 09 AVVB2723 1617en Index SWD gateway CONNECTING 00 ceceseseeeeceeeeeseeeeteeeeeeaceeeeestatiees 49 Diagnostics POW LED n se 113 Installation Senideen isin 48 LED indication gt LED indication KEE 113 Status messages gt Status messages Switching back on in the case of an unchanged configuration 112 Switching on gt switching on SWD VO modules sista aaa 15 Connecting eeri iei 57 Diagnostics Ready LED 120 Diagnostics SWD LED 118 ELBE S ND AD2R dee anid 59 EUSE SWD 4DAD
73. governed by whether the change has been created deliberately or by an unwanted influencing of the SWD topology In any case the following is valid 109 110 Commissioning 03 09 AWB2723 1617en gt Prior to reconfiguration interrupt the connection to the field bus master by pulling out the field bus plug Switching on in the case of a deliberately changed actual configuration In this case the changed actual configuration must be saved as a new target configuration gt Press the Config button for at least 2 seconds Please refer to the table LED indication after creating a new target configuration p Change the project configuration for the field bus master in the configuration software for the PLC in accordance with the changed actual configuration gt Reconnect to the field bus master The SWD gateway is then in the SWD mode Normal and is ready for data interchange gt LED indication of the SWD gateway after changeover to the SWD mode Normal page 112 Cautionl First of all check whether your actual configuration has been changed unintentionally e g by detaching a device connector In this case the changed actual configuration must not be saved as a new target configuration because an SWD slave that can no longer be found would thereby be removed permanently from the target configuration Remedy With the aid of the status LED ascertain which of the SWD slaves is
74. hanical switch position indicator of a DIL SWD 32 shows unambiguously the actual switch position Behaviour of the SWD function elements M22 The status of an SWD function element M22 SWD is signalled optically via the green SWD LED with a diameter of SWD 3 mm on the rear panel Table 26 Diagnosis with the aid of the green SWD LED on the rear panel Event Explanation Remedy LED off No 15 V DC device voltage via the Check the power supply or M22 SWD SWD network or the M22 SWD or LED is defective LED green Fault free operation data exchange continuous OK light LED green No data exchange with the SWD The M22 SWD may not be in the flashing 1 Hz gateway target configuration or the SWD gateway is just creating a target configuration LED green fast Defect in the M22 SWD Determine or evaluate the defect by flashing 3 Hz means of a detailed slave diagnosis in the control program 121 03 09 AWB2723 1617en 122 03 09 AWB2723 1617en Appendix Technical data Current consumption 15 V SWD supply voltage device supply Type Article no Current consumption mA Notes M22 SWD K11 115964 1 M22 SWD K22 115965 7 M22 SWD LED W 115966 19 M22 SWD LED B 115967 19 M22 SWD LED G 115968 19 M22 SWD LED R 115969 19 M22 SWD K11LED W 115972 19 M22 SWD K11LED B 115973
75. he SWD The status of an SWD I O module is signalled optically via the inputs outputs modules green front panel LED SWD Table 24 Diagnosis of an SWD 1 0 module with the aid of the green SWD LED Event Explanation Remedy LED off No 15 V DC device voltage via the Check the power supply or I O module SWD network or the I O module or the LED is defective LED green Fault free operation data exchange continuous OK light LED green No data exchange with the SWD The UO module may not be in the target flashing gateway configuration or the SWD gateway is just 1 Hz creating a target configuration LED green fast Error in the 1 0 module e g overload Determine or evaluate the defect by flashing 3 Hz means of a detailed slave diagnosis in the control program 118 The 1 0 module indicates the statuses of its input and or outputs with yellow LEDs 03 09 AWB2723 1617en Behaviour of the SWD module DIL SWD 32 Behaviour of the SWD The status of an SWD module DIL SWD 32 001 DIL SWD module DIL SWD 32 32 002 is signalled optically via the front panel LED Ready The Ready LED can assume the colours green or yellow It indicates the statuses that are influenced via the SWD network i e the communication status and the switching command from the controller On the DIL SWD 32 002 the communication status is indicated only when the 1 0 A selector switch has been switched to position A Automatic
76. he middle position Correspondingly more efficient function elements are used for the combined functions of a luminous command device or for the realization of a multi step switch A luminous pushbutton which previously had to be realized as a combination of several elements can now be realized simply by means of one combination element LED indicator contact element M22 SWD K11LED The M22 SWD front function elements are snapped onto the M22 A adapter in the middle position 03 09 AWB2723 1617en SWD4 100LF8 24 SWD4 3LF8 24 2S SWD4 5LF8 24 25 SWD4 10LF8 24S Electrical Installation Installation M22 SWD K M22 SWD LED p Sel SVVD4 85F2 5 Figure 17 Connection of the function element to the SWD flat ribbon cable gt Fit the external device plug to the ribbon cable gt Plug the M22 SWD front function element onto the external device plug gt Wire an SWD contact element p Fit the M22 front element 65 Installation 03 09 AWB2723 1617en M22 SWD base fixing M22 SWD base function elements are inserted into the M22 I surface mounting enclosure with a PCB and M22 front elements Layout Figure 18 Surface mounting enclosure with PCB and M22 SWD base function element The M22 SWD base function elements are used just like the already known M22 K10 K01 contact elements and M22 LED indicator elements On the front panel the previous elements for the control cir
77. jaly Aejdsip snes SUMS did S YNIMS 410 uoneoolle ssaippy 1672 Salz ssaippe uonel onpulolne oheulone op Jaysuey eyep SAI 0 dn SAIGIN 21 0 dn ayes u doNy dd Sngld0ud jo20 01d sng anes u doNY ab 40 5 81 uonxun ezu sng Dau CAINB VOMS S EU UL pejq 2 c4IN8 TQMS PU UL pelg siopauuod 4 ajod g Dn x 2 lod g Dn suon uuo 441 51u02 q37 GMS uonedipul Snes oneulolne oheulone uoneool e ss rppy GZ Juasald ye GZ Juasaid ye SO op m 66 ES 540 215 AMS Jo lseul JO EUIPIOOD GAAS ad uoneys yomu GMS 1 224 0 5 26 3 L Ldd GMS 3SN4 NY3 AMS JSNI Appendix 40 0 5 263 128 03 09 AWB2723 1617en Technical data UO modules EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R General Standards IEC EN 61131 2 EN 50178 Dimensions W x H x D mm 35 X 90 X 101 Weight kg 0 1 0 1 0 11 Mounting Top hat rail IEC EN 60715 35 mm Mounting position vertical Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP20 IP20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 55751 5 84 5 84 constant acceleration 1 g Hz 8 4 150 8 4 150 8 4 150 Mechanical shock resistance Shocks 9 9 9 IEC EN 60068 2 27 semi sinusoidal 15 g 11 ms Drop to IEC EN 60068 2 Drop mm 50 50 50 31 height Free fall
78. mbered and colour coded spring loaded terminal connection The ribbon cable with an attached blade terminal is plugged into the socket 09000000 Figure 48 SWD blade terminal round cable adapter with configuration of the spring loaded terminal connection 1 brown 15 V DC device supply voltage 2 grey SEL select cable for automatic addressing of the SWD slaves 3 pink GND device supply voltage red data A 5 blue data B 6 white GND device supply voltage yellow earth contactor control voltage green 24 V DC contactor control voltage gt Connect the 8 conductors of the round cable in accordance with their colour to the spring loaded terminals of the same colour gt Insert the ribbon cable into the adapter socket 97 98 Installation 03 09 AVVB2723 1617en Warning For correct polarity the black conductor of the ribbon cable must be inserted into the adapter so that it is lying next to the line shown in black with the designation 15 V If you want to supply the 24 V DC contactor control voltage in addition when changing from ribbon cable to round cable use the adapter for the switch cabinet bushing gt Connecting a switch cabinet bushing page 73 4 Using network termination The SWD network must be terminated at the beginning and at the end with a network termination The network termination at the network beginning is always integrated into the SWD gateway
79. mounting enclosure with SWD slaves gt Clamp all outgoing wires according to colour in the spring loaded clamp terminals marked with the same colours on the OUT side 71 Installation 03 09 AWB2723 1617en il Q er 2 im D D o AZ O AS o o ON LE Figure 24 PCB with outgoing connection OUT gt Equip the PCB slots with the M22 SWD C function elements Ensure that the installation position is correct The status LED is at the top Each plugged in M22 SWD base function element is given its own SWD slave address in the automatic addressing Caution Equip unused slots with the link M22 SWD SEL8 10 o gt Switch the network termination to the position ON if this surface mounting enclosure houses the last SWD slave Caution The network termination must be switched without fail to the position OFF if further SWD slaves follow the surface mounting enclosure with SWD slaves 72 03 09 AVVB2723 1617en Electrical Installation Connecting a switch cabinet bushing Use the switch cabinet bushing for external connection of the SWD network to a switch cabinet or enclosure This is not given a slave address There is voltage reversal and EMC protection for an externally supplied 24 V DC control voltage The device is screwed into a switch cabinet boring with an installation diameter of 18 5 mm Switch cabinet bushings provide the possi
80. n module Table 8 Features of the SWD CANopen gateway CANopen transfer rate Mbit s max 12 automatic adaptation Number of CANopen slaves max 124 Valid CANopen slave addresses node addresses 2 32 CANopen data volume per slave max 256 I O Byte 128 E 128 A Byte SWD data transfer rate Kbit s at present 125 Number of SWD slaves on the PROFIBUS DP 99 gateway max Rated current Ig in the device supply A 0 7 Rated current Is in the contactor supply A 5 03 09 AVVB2723 1617en How do 1 dimension the voltage supply of my SWD topology How do dimension the voltage supply of my SWD topology Besides its function as a coordinator the SWD gateway also assumes the power supply of the SWD topology In addition it has a built in power supply unit which provides 2 separate supply voltages within the SWD network e The 15 V DC device supply voltage Uyp device supply for its own supply and for the electronics of the downstream SWD slaves The SWD gateway or an SWD power feeder module generates this 15 V DC supply voltage from the 24 V DC supply voltage that you apply to the spring loaded terminal connection POW The 24 V DC control voltage for the contactor coils contactor supply that are activated via an SWD module DIL SWD 32 Only if the SWD topology comprises contactors or motor starters do you supply in addition to the SWD gateway or SWD power feeder module the control voltage
81. n the subsection Fitting SWD ribbon cable with plugs page 86 e The plugs for all SWD slaves are plugged in The sensor actuator connections for the SWD I O modules are connected correctly e The field bus connection between the SWD gateway and the controller is plugged in Danger If you have already integrated an SWD slave into a system secure the endangered working areas 104 03 09 AVVB2723 1617en Initial switch on of the SWD network With the aid of the status LEDs described below you can recognize the respective operating statuses of the different SWD slaves Initial switch on of the SWD network After initial switch on of the supply voltage the SWD gateway determines which and how many SWD slaves are connected to the SWD network As yet no configuration exists in the SWD gateway Status messages of the SWD gateway after the initial switch on Prerequisite the SWD network is connected properly to the SWD gateway Table 14 LED display of the SWD gateway for a new actual configuration LED Status SWD Red flashing Config Off no planned configuration is available Status messages of the SWD slaves after the initial switch on For the connected SWD slaves the status LED for diagnosis of the SWD network flashes in the colour green frequency 1 Hz 105 106 Commissioning 03 09 AWB2723 1617en Creating a target configuration Before the SWD gateway can exchange data wi
82. on element M22 SWD K11 7 M22 SWD K22 7 M22 SWD LED W 19 M22 SWD LED B 19 M22 SWD LED G 19 M22 SWD LED R 19 M22 SWD K11LED W 19 M22 SWD K11LED B 19 M22 SWD K11LED G 19 M22 SWD K11LED R 19 M22 SWD K22LED W 19 M22 SWD K22LED B 19 M22 SWD K22LED G 19 M22 SWD K22LED R 19 M22 SWD KC11 7 M22 SWD KC22 7 M22 SWD LEDC W 19 33 Engineering 03 09 AWB2723 1617en M22 SWD LEDC B 19 M22 SWD LEDC G 19 M22 SWD LEDC R 19 M22 SWD K11LEDC W 19 M22 SWD K11LEDC B 19 M22 SWD K11LEDC G 19 M22 SWD K11LEDC WR 19 M22 SWD K22LEDC W 19 M22 SWD K22LEDC B 19 M22 SWD K22LEDC G 19 M22 SWD K22LEDC R 19 DIL SWD 32 001 40 DIL SWD 32 002 40 EU5E SWD 8DX 12 EU5E SWD 4D4D 45 EU5E SWD 4D2R 55 SWD4 RC8 10 17 M22 SWD IL LP with 17 the network termination switched on Contactor supply A contactor receives the control voltage Uaux via conductors 8 24 V and 7 earth of the 8 conductor ribbon cable gt Configuration of the SWD flat band conductor page 24 and further via the SWD module DIL SWD 32 Each contactor is equipped with its own SWD module DIL SWD 32 03 09 AVVB2723 1617en How do 1 dimension the voltage supply of my SWD topology Calculation of the electrical load in the contactor supply If the SWD modules DIL SWD 32 are combined with contactors that on account of the type or quantity cause
83. onfiguration 22 LED indication SWD gateway After changeover to the SWD mode Normal 22 112 After switching on with a new number Of slaves 21 n the case of a changed actual configuration 109 n the case of a project configuration deviation 111 M22 SWD base fixing 66 Installation o s 67 ECO Leste tied bien bute teeta 66 03 09 AVVB2723 1617en Index M22 SWD front fixing 63 64 M22 SWD function elements Installation 65 M22 SVVD function elements Connecting 52 222 61 TEE 62 Mounting rale 101 Network termination For an installed ribbon cable 98 Network termination for an installed fOUNA Cable A a 99 Network terminator 17 Operation earth free 101 Parts earthing of inactive 100 Passive SVVD components Functional description 16 OVEIVIOW 5 a a 16 PCB base device plug front
84. ontactor control voltage 03 09 AWB2723 1617en Connecting the SWD connection cable Connect round plug to the SWD round cable Figure 33 Straight round plug with screw locking for the SWD round cable gt Fit solder the round plug to the SWD round cable Figure 34 Solder view of the round plug 1 brown 15 V DC device supply voltage grey SEL select cable for automatic addressing of the SWD Slaves 3 pink GND device supply voltage 4 red data A 5 blue data B 6 white GND device supply voltage yellow earth contactor control voltage green 24 V DC contactor control voltage 85 86 Installation 03 09 AWB2723 1617en Fitting SWD ribbon cable with plugs Depending on the purpose fit a blade terminal or external device plug to the SWD ribbon cable The plugs are connected firmly and permanently to the SWD ribbon cable by means of a suitable crimper Caution When fitting the plug make sure that the polarity of the ribbon cable is correct gt Fitting the blade terminal SWD4 8MF2 page 86 Fitting the blade terminal SWD4 8MF2 Figure 35 SWD blade terminal A blade terminal type SWD4 8MF2 must be fitted at the beginning and end of each SWD ribbon cable Figure 36 SWD ribbon cable with blade terminal at the beginning and end 03 09 AVVB2723 1617en Connecting the SWD connection cable Make sure that the
85. ould not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented e Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc 03 09 AVVB2723 1617en Contents About this Manual 5 System overview SmartWire Darwin 5 Exclusion of liability 5 Additional documentation 6 Reading conventions 7 System description SmartWire Darwin 9 Target group 9 Proper use 10 Improper use 10 The SWD system 11 SVVD Assist 12 Components of the SWD system 13 SWD station 14 SWD elements 16 The SWD network 19 Features of the SWD network 19 Automatic addressing of the SWD slaves 21 Organization of the SWD slave data 23 Physical properties of the SWD network 24 Engineering 27 How do plan a SWD topology 27 How do configure my gateway 28 Field bus 28 SWD PROFIBUS DP Gateway EU5C SWD DP 29 SWD CANopen gateway EU5C SWD CAN 30 How do dimension the voltage supply of my SWD topology 31 Device supply 32 Contactor supply 34 Voltage drop 36 How do position my SWD slaves 45 Contents 03 09 AWB2723 1617en 3 Installation Mechanical Mounting Electrical Installation Potential Relationship between the
86. packaged m 0 3 0 3 0 3 IEC EN 60068 2 32 Electromagnetic compatibility EMC Overvoltage category ll ll ll Pollution degree 2 2 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 8 Contact discharge Level 2 kV 4 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz Vim 10 10 10 1 4 2 GHz Vim 3 3 2 2 2 7 GHz Vim 1 1 1 Radio interference suppression SVVD EN 55011 Class A Burst IEC EN 61131 2 2008 Level 3 Supply cables kV 2 2 2 Signal cables kV 1 1 1 SWD cables kV 1 1 1 Surge IEC EN 61131 2 2008 Level 1 Supply cables 0 5 kV Radiated RFI IEC EN 61131 2 2008 V 10 10 10 Level 3 Appendix 03 09 AWB2723 1617en EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R Ambient climatic conditions Operating ambient temperature IEC C 25 55 25 55 25 55 60068 2 Condensation prevent with suitable measures Storage C 40 70 40 70 40 70 Relative humidity non condensing 555005 555 Jere 2S IEC EN 60068 2 30 SWD Interface Station type SWD station slave Setting data transfer rate automatic Status SWD LED Green Connection Plug 8 pole Connection plug External device plug SWD4 8SF2 5 Current consumption 15 V SWD supply Connection supply and 1 0 page 123 Connection type Push In solid mm2 0 2 1 5 AWG 24 16 Flexible with ferrule mm 0 25 1 5 0 25 1 5 0 25 1 5 24 V DC supply for output supply
87. ple in the surface mounting enclosure or switch cabinet for pluggable connection of the 8 conductor SWD round cable gt Connecting the enclosure bushing page 80 Jumper for device plug Bottom Front This link connects an interrupted select cable SEL cable The select cable must be functional for automatic addressing of the SWD slaves SWD accessories Further accessories such as blade terminals connectors round plugs round sockets with screw type locking in straight or angled finish and pliers for fitting the plug are available 03 09 AVVB2723 1617en The SWD network The SWD network The relevant SWD gateway operates on the SWD network as a coordinator that assumes the network management and controls the data transfer procedure The special SWD protocol is used for this purpose Features of the SWD network Table 1 Features of the SWD network Physics of the data cable RS485 Network length m at present up to 100 Number of slaves max 99 automatic addressing Data transfer rate Kbits s automatic detection at present 125 User data bytes per telegram variable up to a maximum of 1000 Cycle time of one complete polling 2 number of user data bytes x 0 1 cycle ms Access type central coordinator polling Data transfer protocol SWD character orientated fixed frame length variable data field Data backup process CRC32 verification polynom Alarm acquisition acycli
88. r switches definitely you must insert an additional supply unit before this network position Table 11 Line resistance of the SWD ribbon cable and round cable Ri line resistance TOhms ml for the Ohms m for the m calculated from 15 V DC device 24VDC the supply and supply contactor supply return line Flat band 0 131 0 174 conductor Round conductor 0 06 0 07 1 The line resistance m is valid for a line temperature of 70 C On account of the different line resistances you must determine the the voltage drop for the SWD ribbon cable and SWD round cable separately 03 09 AWB2723 1617en ROTA How do 1 dimension the voltage supply of my SWD topology 40 50 60 70 80 90 100 L m Figure 4 Une resistance of SWD ribbon cable and SWD round cable in the device and contactor supplies 1 Round cable in the device supply 2 Round cable in the contactor supply 3 Ribbon cable in the device supply 4 Ribbon cable in the contactor supply 37 38 Engineering 03 09 AWB2723 1617en Calculation of the voltage drop in the device supply The operability of an SWD slave is guaranteed at a supply voltage for the devices Uyp in the range of 15 V DC tolerance range 30 20 i e 10 50 18 0 V DC The following is valid Uypmin 10 5 V DC Warning If the voltage drops below the minimum voltage the safe ope
89. r if the commissioning or maintenance of the devices is performed by insufficiently qualified personnel and or the devices are used improperly it cannot be excluded that the SmartWire Darwin components will present sources of danger We assume no liability for any injury or damages incurred Additional documentation At various points in this manual reference is made to more detailed descriptions in other documentations These are available in the form of PDF files for download from our FTP server ftp ftp moeller net DOCUMENTATION AWB_MANUALS The latest edition of this manual can be obtained from the Internet 03 09 AVVB2723 1617en Reading conventions Reading conventions Symbols used in this manual have the following meanings gt Indicates instructions to be followed Caution Warns of a hazardous situation that could result in damage to the product or components Warning Warns of the possibility of serious damage and slight injury Danger Warns of the possibility of a hazardous situation that could result in major damage and serious or fatal injury or even death Draws your attention to interesting tips and supplementary information Q PE For greater clarity the name of the current chapter is shown in the headline of the left hand page and the name of the current section in the header of the right hand page This does not apply to pages at the start of a chapter and empty pages at
90. r outputs SWD 1 0 module EU5E SWD 8DX gt Connect the sensors to the corresponding input 10 to 17 gt Connect the reference potential 0 V DC of the inputs to the 0 V connection SWD 1 0 module EUSE SVVD 4D4D gt Connect the sensors to the corresponding input 10 to 13 gt Connect the joint reference potential 0 V DC of the inputs and of the supply voltage for the output to the 0 V connection gt Connect the actuators to the corresponding output 0 to Q3 gt Connect the 24 V DC supply voltage for the output voltage to the 24 V terminal 03 09 AVVB2723 1617en Electrical Installation SWD 1 0 module EU5E SWD 4D2R gt Connect the sensors to the corresponding input 10 to 17 gt Connect the reference potential 0 V DC of the inputs to the 0 V connection gt Wire the first relay output via QO and the second one via Q1 For details on terminal capacity for the wiring of the digital inputs outputs and of the output supply please refer to the Appendix gt Technical data page 130 Connecting the SWD network Connection of the SWD gateway is performed via the SWD ribbon cable with a fitted external device plug which you insert into the SWD socket on the top side of the device For a detailed description of the connection of the SWD 1 0 module please refer to the manual AWB2723 1613en 59 Installation 03 09 AWB2723 1617en Connecting SWD contactor modules DIL SWD 32 001 DIL SWD 32 002 Figure 1
91. ration of an SWD slave is no longer guaranteed For safety reasons assume a supply voltage Uyp 14 5 V DC on the supply unit for the calculation of the voltage drop Maximum value for the voltage drop Ulmax Umax ypmin 14 5 V 10 5 V 4 0 V DC In the following calculation of the supply voltage a maximum electrical load with a simultaneity factor of 1 is assumed Rule of thumb value if you use only ribbon cables and the maximum current of 0 7 A is consumed the maximum voltage drop in the device supply is achieved at a line length of approx 43 m even with an unfavourable layout An unfavourable layout exists if the first SWD slave is switched on after 43 m of ribbon cable 03 09 AWB2723 1617en How do dimension the voltage supply of my SWD topology Figure 5 Voltage supply in the SWD network 1 Supply unit SWD gateway or SWD power feeder module The following is valid in accordance with the illustration Uy 14 5 V DC Ui Uy Rit x li z In Ire Uz Ui Riz x lz 13 In B Un Un 1 Rin X In Caution In the case of this simplified formula the current limitation due to the line resistance remains unconsidered and the nominal current of the individual SWD slaves is assumed at all times The result is valid at a supply voltage Un of 10 5 V DC p First of all determine the total current by adding together
92. re is a short circuiting of the 15 V DC device voltage SWD gateway or the crimp connections of the plugs on the SWD ribbon cable LED red flashing 1 Hz After initial switch on the SWD gateway has detected SWD slaves on the SWD network no actual or target configuration exists yet After switching back on with the existence of a target configuration at least one SWD slave too many or too few has been found in comparison with the target configuration No data exchange with the SWD gateway LED orange flashing 1 Hz Transient state while the SWD gateway is determining the target configuration LED green flashing 1 Hz Transient state until the actual configuration found has been stored internally as a target configuration LED green continuous light All SWD slaves stored in the target configuration are available The SWD gateway is in the SWD mode Normal data exchange with the SWD slaves is taking place on the SWD network 117 What Happens If 03 09 AWB2723 1617en Behaviour of the SWD The status of an SWD power feed module EU5C SWD PF 1 1 power feeder modules or EU5C SWD PF2 1 is signalled optically via the front panel LED POW Event Explanation Remedy LED off No 15 V DC device voltage available Check the POW power supply or the or the LED is defective SWD power feed module LED yellow 15 V DC device voltage OK continuous light 1 Behaviour of t
93. rrently available SWD contactor modules The SWD modules DIL SWD 32 001 automatic and DIL SWD 32 002 automatic manual can be combined with the contactors DILM7 to DILM38 Thus motor starters consisting of a protective motor switch PKZ and a contactor DILM can also be combined with the SWD system Besides the device supply voltage a 24 V DC control voltage is supplied to the DIL SWD 32 modules for the contactors For a detailed description of the SWD modules DIL SWD 32 please refer to the manual SmartWire Darwin Slaves AWB2723 1613en 03 09 AVVB2723 1617en Components of the SWD system SWD UO modules The SWD 1 0 modules are digital inputs and outputs for the connection of sensors and actuators that can be accessed via the SWD network These can be for example auxiliary switches of additional switching devices that do not have integrated SWD technology The modules are placed in the immediate vicinity of the sensors actuators due to which the remaining wiring is markedly reduced Diverse modules with digital inputs and outputs in the form of transistors and relays are available For a short description of how you install your SWD 1 0 modules please refer to section Connecting the SWD 1 0 module page 57 For a detailed description of the SWD I O modules please refer to the manual AWB2723 1613 section Input output modules EU5E SVVD SWD function elements M22 SWD The M22 SWD fun
94. s from the gateway face through the fitted cable gland and into the surface mounting enclosure gt If further SWD slaves follow this surface mounting enclosure introduce the second SWD round cable fitted with wire end sleeves through another cable gland and into the surface mounting enclosure gt Then connect the wires to the PCB gt Connection to the printed circuit board page 70 e Pluggable connection of the SWD round cable SWD4 SF8 20 Figure 20 Pluggable connection with enclosure bushings e Incoming SWD round cable Fitted to the SWD round cable with the live conductors coming from the gateway is a cable socket type SWD4 SF8 67 straight or type SWD4 SF8 67W angled at 90 gt Housing bushing with plug page 80 gt So fasten the enclosure bushing plugs type SWD4 SM8 20 in the surface mounting enclosure on the incoming side IN 03 09 AWB2723 1617en Electrical Installation Outgoing SWD round cable If further SWD slaves follow this surface mounting enclosure with SWD slaves a cable plug type SWD4 SM8 67 straight or type SWD4 SM8 67W angled at 90 is fitted to the outgoing SWD round cable gt Housing bushing with socket page 81 p So fasten the enclosure bushing socket type SWD4 SF8 20 in the surface mounting enclosure on the outgoing side OUT Please refer to the following illustration for the incoming and outgoing SWD round cables arrow direction with diff
95. st be protected against accidental contact and covered An SWD topology may only be operated if it has been properly fitted and connected by a qualified skilled electrician The installation must comply with regulations for electromagnetic compatibility EMC gt Electromagnetic compatibility EMC page 100 Danger The power up of the SWD topology must not cause any hazards arising from activated devices such as unexpected motor startups or power ups Improper use The connection system SWD must not be used as a replacement for safety related controllers such as burner controllers crane controllers or two hand safety controllers To find out how the SWD contactor modules can be used for safety related switching off in spite of this please read the manual SmartWire Darwin Slaves AWB2723 1613en 03 09 AVVB2723 1617en The SWD system The SWD system This manual describes the intelligent SmartVVire Darvvin connection system referred to below as SWD The backbone of the SWD system is the self configuring SWD network in which data are exchanged with the SWD slaves via an 8 conductor SWD network cable gt section The SWD network page 19 The SWD slaves are provided with a voltage via the SWD network cable at the same time You can connect up to 99 SWD slaves e g switching devices control circuit devices and 1 0 modules to the SWD network cable As the SWD slaves are located on site in
96. supply The SWD gateway supplies the 15 V DC device supply voltage Uyp via conductor 1 15 V and the conductors 3 and 6 each GND gt Configuration of the SWD flat band conductor page 24 Calculation of the electrical load in the device supply The total current consumption of all SWD slaves connected to the SWD gateway must not exceed 0 7 A in the device supply Otherwise a power feeder module EUSC SWD PF2 1 has to be used before the SWD slave as of which the 0 7 A has been exceeded In the device supply the current consumption of the various SWD elements contains a constant proportion that is always consumed and a variable proportion for example caused by switching on an LED 03 09 AVVB2723 1617en How do 1 dimension the voltage supply of my SWD topology For the purpose of simplification calculate with the current consumption values of the following table Maximum current consumption of the individual function elements in the device supply which contains both proportions For further simplification calculate with a simultaneity factor of 1 for example all LEDs are activated simultaneously p Add together the currents of all SWD slaves plus the current that flows through the network termination making a total current fa GG jop Ws ge ae lige se ps Table 9 Maximum current consumption of the individual function elements in the device supply Maximum current consumption of SWD slaves Functi
97. th the PLC it must store the found configuration of the SWD slaves internally as a target configuration gt Press the Config button for at least 2 seconds The function of the Config button is disabled as long as communication with the field bus master is active If necessary interrupt communication by pulling out the field bus plug While the SWD gateway is determining the configuration the SWD LED flashes in the colour orange frequency 1 Hz For the connected SWD slaves the status LED for diagnosis of the SWD network flashes in the colour green frequency 1 Hz The SWD gateway stores the found configuration internally as a target configuration and is in the SWD mode Failsafe It exchanges so called zero data with the SWD slaves All SWD slaves are operated in safe status i e their digital outputs are switched off With the aid of this target configuration the SWD gateway checks each time the voltage supply is switched back on whether the number and type of SWD slaves present on the SWD network are unchanged and whether the SWD topology is functional with these 03 09 AVVB2723 1617en Creating a target configuration Status messages of the SWD gateway after creating the target configuration Table 15 LED indication of the SVVD gatevvay after creating the target configuration LED Status SWD green continuous light Config Off no planned configuration is available For the conn
98. the mounting rails in contact with the mounting system using screws or rivets is recommended With painted anodised or insulated metal parts the insulating layer must be removed in the connection area The connection points must be protected against corrosion e g by greasing Caution Use only grease that is specifically suited for this purpose 101 102 Installation 03 09 AWB2723 1617en SWD system for safety related applications For many applications of the SWD contactor modules DIL SWD 32 apart from normal operational switching switching off in an emergency or switching off due to the opening of guard doors is required The SWD system is not designed for the transfer of safety related signals To find out how the SWD contactor modules can be used for safety related switching off despite this please refer to the manual AWB2723 1613en 03 09 AVVB2723 1617en A 4 Commissioning The commissioning of an SWD network always takes place in connection with the SWD gateway and the overriding controller PLC with its field bus connection Commissioning of the various SWD gateways and controllers are described in separate manuals e AWB2723 1612 PROFIBUS DP chapter SWD PROFIBUS DP Gateway EU5C SVVD DP or CANopen chapter SVVD CANopen Gateway EU5C SVVD CAN e AWB2724 1491 Modular PLC XC CPU201 among other things vvith the connection for the CANopen field bus e AWB2
99. to be connected by means of an SWD coupling gt Coupling for an 8 pole blade terminal page 96 due to an increased current consumption or a greater voltage drop an additional power supply unit a power feeder module is to be inserted into the SWD network gt Connecting power feeder module page 53 95 96 Installation 03 09 AWB2723 1617en Coupling for an 8 pole blade terminal Use the coupling for an 8 pole blade terminal type SWD4 8SFF2 5 to connect two ribbon cables that are fitted with blade terminals at the beginning and end of the cable SWD4 8SFF2 5 Figure 47 Connect SWD ribbon cables with a coupling for an 8 pole blade terminal gt Insert the ribbon cable into the coupling guide so that the black arrow on the ribbon cable is pointing in the same direction as the black arrow on the coupling Warning For correct polarity the black conductor of the ribbon cable must be inserted into the coupling so that it is lying next to the line shown in black with the designation 15 V 03 09 AWB2723 1617en Connecting the SWD connection cable Using the ribbon round cable adapter This adapter type SWD4 8FRF 10 is for the purpose of changing from ribbon cable to round cable and vice versa It is is fastened to a top hat rail or by means of the device feet ZB4 101 GF1 that are available as additional equipment to a plate For connection of the round cable the adapter has an 8 pole nu
100. tored target configuration In the process the SWD gateway checks which and how many SWD slaves are connected to the SWD network If the configuration has changed it has to be differentiated whether the change has been effected in the SWD network see Switch on in case of a changed actual configuration page 109 or whether the change has been effected in the configuration software of the PLC see Switching on in the case of a changed project configuration page 111 Organization of the SWD slave data The SWD network is organized in the same way as a binary data area in which the memory space required for the input output bytes of a slave is reserved for each SWD slave detected The data area comprises a maximum of 1000 bytes This reserved data area is transferred completely in the SWD network Each SWD slave reads the receive data intended for it input byte and writes its send data output bytes to the memory location reserved for it The data are declared valid at the end of the transfer cycle after error free completion of the telegram verification Each SWD slave can now accept the new receive data at the same point in time and prepare its send data for the next transfer cycle 23 24 System description SmartWire Darwin 03 09 AVVB2723 1617en Physical properties of the SWD network An SWD network is designed for a line structure It must be terminated at the beginning and at the end with a network termin
101. ua ul ysnd d uonp uuo sabexon Ajddns uon uuo EI EI EI Dune UND HOYS 0 0 2 0 Lo eu quand xew To 7 ST L EFS VL to ST1 HEFL A 0 euoijesado Deen qddns adinap abeqjon Ajddns AMS SO EI S K aa uonporpul snie s fi 5 1 OL OL OL Su sdip abeyon Dufpug iddns abeyon iddns AMS A SL ON ON dAn pue dr Ml q uonejos 21142104 gE gE gE M 24 A Y7 3e Uonedissip jean sW 9 V SZI 4 sw 9 V SZI sw 9 V SZI l v pue zuan sniu EI EI EI ood peoH AQ 0 0 0 V quand Dog Sal 59 SO jesianad Auejod isulpbe n lold giz CS abeyon ndu 0Z Sl Dd HZ 0C SI 2072 0Z SI 2072 A uoyp uuoo abeyon jddns modn abeyon iddns 1 244 0 9 26 3 1 144 0 5 26 3 2 5 26 3 40 0 15 26 3 127 Daosp aq o sey Z4d GMS DSNI ynpoul tat Jamod e p ap uuo ale Y 0 lt UONdUNSUOD JUNI 270 e YIM S10PLJUOD 11 Z p sn aq 0 SEY 7 1 4d GMS DSNA a npow Jamod e PAUUO ae Y lt onduunsuoo Wan E i 5 2 11 S 0N 03 09 AWB2723 1617en EI EI uogejos 21 09104 EC 6 nid q a s x lod 6 a gns x snq Dei d uon tuo Soins did Hyd ein ajqeudyms snq Da 10 sis i Duppuuual u lb uaalbh painojod om pad 02 ani pH lul snq p
102. uration 109 Switching back on in the case of an unchanged configuration 112 What Happens If 113 Behaviour of the SWD gateway 113 POW LED 113 DP LED 114 CAN LED 115 Config LED 116 SWD LED 117 Behaviour of the SWD power feeder modules 118 Behaviour of the SWD inputs outputs modules 118 Behaviour of the SWD module DIL SVVD 32 119 Behaviour of the SWD function elements M22 SWD 121 Contents 03 09 AWB2723 1617en Appendix Technical data Current consumption 15 V SWD supply voltage device supply Power consumption current consumption 24 V SWD control voltage Uayx SWD gateways power feeder modules I O modules M22 SWD connections Network termination switch cabinet bushings Enclosure bushings plug socket Coupling plug DIL contactor modules 123 123 123 124 125 129 132 135 136 137 138 Index 141 03 09 AVVB2723 1617en About this Manual System overview Smart re Darwin ZN This manual describes the scope of functions installation commissioning and diagnosis of the SmartWire Darwin intelligent connection system Specialist electrical training is needed for commissioning and creating circuit diagrams The user must also be aware of and adhere to all valid occupational safety and accident prevention guidelines standards and regulations Danger If active components are controlled such as motors or pressuriz
103. uts No Relays for SWD network Yes Relays for inputs Yes Relays for relays Yes Notes 1 Minimum length 8 mm 131 03 09 AWB2723 1617en 222 EU EU EU EU EU ul 89009 N3 231 DIER os 0 0 05 0 ww dolp 16 7 89009 3 03 dog sw 1 5 e Jeplosnuls was L2 2 89009 N3 231 6 6 6 6 6 916 DOYS eIUeYDA ost 8 osl P ost Y8 ost 78 ost 78 ZH DL uojesajanve Visum v8 sS yag 8 6 ro E ZH ww G g apnyjdwe Weu 8002 2 LELL9 SuonesqiA 0241 0241 0241 024 0241 62509 3 23 ad uom qold suoHlpuo peue JUaIqUIY Aue uonisod Bununoy vl vl DL Ol 01 Vu cb X Sb xil LEX SV XLI cb X Sb XZL cy X SY X OL LE X SY X CL sr x r X LL I6E x cr x LI IY XUW Xl SY X r X OL I6E X XZ ww q x H x M suolsuawiq 82106 NJ 7 1 119 NIDII SpJepuels Jesauay 2001201 9 22 1 7 031223 0 5 22 Appendix 2 04 00 9 22 1223 005 22 200113 0 9 22 AJIL LA AMS ZZIN 2001 0 9 220 027 0 15 22 LL OM ZC 6 22 suon uuo GMS ZZIN 132 Technical data 03 09 AWB2723 1617en 0 2 89009 N31 Sola 596 6 515 66 6 66 6 ulsu puoo uou Dpum apen UR Ur UR Ur 08 Ur 087 Ur 087 07 Jo apos saunsea lqelins Uu quanaud uonpsu puo 2 89009 Gei 0 eer 0 ser O eer 0 g 0 2 231 lmel d
104. ves The link device plug front SWD4 SEL8 10 connects the interrupted SEL cable on an unused device plug SWD4 8SF2 5 SVVD4 85F2 5 SWD4 SEL8 10 Figure 29 Link for device plug front The link for the PCB base M22 SWD SEL8 10 for a PCB M22 SWD I1 6 LP01 in the surface mounting enclosure is plugged onto each unused socket strip 81 03 09 AWB2723 1617en Installation CH DD RA Figure 30 Link for PCB base Caution Unused slots must be equipped with the link SWD4 SEL8 10 or M22 SWD SEL8 10 82 03 09 AVVB2723 1617en Connecting the SWD connection cable Connecting the SWD connection cable SWD elements are connected via 8 conductor SWD ribbon cable or round cables For DIY construction you can order SWD ribbon cables and round cables by the metre without plugs e Ribbon cable length 100 m type SWD4 100LF8 24 e Round cable length 50 m type SWD4 100LR8 24 Connecting the SWD ribbon cable SWD slaves and some other SWD elements are connected via an SWD ribbon cable At the beginning and end of the ribbon cable there is always a blade terminal type SVVD4 8MF2 Several ready made SWD ribbon cables are available to you e g type SVVD4 5LF8 24 25 these already having been provided vvith blade terminals at the beginning and end Alternatively you can make the SVVD ribbon cable line by fitting the blade terminal yourself gt Fitting the blade terminal SWD4 8
105. vice plug SWD external device plug SWD ribbon cable Planning and ordering help SWD Assist M22 surface mounting enclosure Surface mounting enclosure with PCB Enclosure bushing for round cable Enclosure bushing plug socket 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Electrical Installation Cable adapter plug socket SWD round cable Link for base slots Function element with 3 positions and LED for base fixing Function element with 3 positions for base fixing Function element with 2 positions and LED for base fixing Function element with 2 positions for base fixing LED element for base fixing Front rings Indicator lights Key operated buttons Selector switch actuators Pushbutton actuators Button plates Button lenses Label mounts EMERGENCY STOP button Joystick 63 64 Installation 03 09 AWB2723 1617en M22 SWD front fixing M22 SWD front function elements are used in connection with the M22 A adapter and M22 front elements for installation in consoles or switch cabinet doors The M22 SWD front function elements are used just like the already known M22 K10 K01 contact elements and M22 LED indicator elements On the front panel the previous elements for the control circuit function are used Layout M22 SWD LED Figure 16 Layout of the M22 SWD front fixing One M22 SWD front function element is used per M22 A adapter Mounting is always performed in t
106. voltages via separate miniature circuit breakers or fuses Miniature circuit breaker 24 V DC for POW Line protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated current 3 A tripping characteristic C or Fuse 3 A utilisation class gL gG Line protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated current 2 A tripping characteristic C or Fuse 2A 55 56 Installation 03 09 AWB2723 1617en e Miniature circuit breaker 24 V DC for AUX Line protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated current 3 A tripping characteristic Z or Fuse 3 A utilisation class gL gG Line protection for cable AWG 24 in accordance with UL 508 and 5 22 2 no 14 Miniature circuit breaker 24 V DC rated current 2 A tripping characteristic Z or Fuse 2 A Caution The POW power supply behaves capacitively when first switched on an increased starting current 12 5 A 6 ms flows in comparison with the rated input current The switching device and the power supply unit for switching on the supply voltage must be suitable for this briefly increased starting current Connecting the SWD network Connection of the SWD gateway is performed via the SWD ribbon cable with a fitted blade terminal gt Insert the SWD rib

Caution! - Moeller

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