Transient Shock Recorder(TSR) User`s Manual
Contents
1. has a removable battery cap see photo below then you can replace the battery DDTS www dtsweb com TSR00122 MG TSR with User replaceable Battery If you do not have a removable battery cap then your TSR includes a rechargeable battery that is not user serviceable If you are experiencing problems charging your TSR contact DTS Battery Sources The data sheet and MSDS for the Tadiran battery are included below In addition to the Tadiran TL 5903 there are several commercially available replacement batteries that meet the required specifications Links to their data sheets are provided below Tenergy 30304 http www all battery com datasheet Data 20sheet 20Tenerqy 2030304 20ER14505 pdf Ultralife UHE ER14505 http ultralifecorporation com download 322 support dtsweb com 19 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Revision History Date By Description O O O O O o 20 Mar 2013 EKK Replace TSR photos pg 1 pg 4 with those having DTS logo Replaced bottom photos on pg 11 and 12 Added new model number pgs 3 4 Updated Magnet and Motion Sensor Options section Minor changes to software section Updated Appendices A B and C Rev 1 23 May 2011 Initial release Rev 0 support dtsweb com 20 13000 60160 MAN Rev 12. 011 3 23 28 PM 00 00 01 0030000 v 4 8 2011 3 23 30 PM 00 00 01 0030000 v 4 8 2011 3 23 33 PM 00 00 01 0030000 TSR6DXP Sample rates Hz 75000 Status Event capacity 0 full support dtsweb com 12 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Viewing Data 1 From the screen click the Review tab Available data sets for viewing are shown on the left These data sets are stored on your PC not the TSR TSR Control Version 1 1 192 0 HJ E E le xl CI Coo Realtime Review 00 Ql 4 Ch1 X Ch2 Y Ch3 z 4 gt Range Filter Hz 3 Qd E Seti Lock i Lock i Lock Unlock Previous Next Auto None usa i all Channels View Settings Application Serial Number Timestamp TSR O072 2010 08 18 15 24 50 015 TSR O072 2010 08 18 15 28 12 042 00 00 07 TSR O072 2010 08 18 15 54 24 017 00 00 0 2010 08 18 15 54 38 064 00 00 0 TSRO0O072 2010 08 18 15 54 38 064 00 00 02 9990000 Temp c 0 Sample rate sps 35000 TSRO000 2010 08 18 13 13 51 011 2 To Zoom you must first select the zoom icon S on the upper right of the screen You can then use the mouse to draw a window around the data you wish to zoom in on 3 Three data channels can be viewed on the graph at one time You can choose which channels to view with the upper left contro
3. DDTS 909 Electric Ave Suite 206 Seal Beach CA 90740 USA Phone 1 562 493 0158 Fax 1 562 493 3158 www dtsweb com TSR PRO and TSR PRO HB User s Manual ACCEL o OTs TSROO fe 124 9 M qi P fF March 2013 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Table of Contents DES SUD DORN meer M 3 Introducing the TSR PRO and TSR PRO HB Shock Recorders 4 Overview Of TSR Features resa ari PR REN CR GROR PER RC RR RR ERROR CRCR RR DRE RR RR RE RR RM 4 TriaxialAccelerometa sse ospiecekersktdrbrrrc6s RE RRPAP e RQGPPRREr VEPAG PPUIGuRRFPROPS Pd PRQQGS RTI EE Ad EFE 5 Temperature SenSOl sescsc secession sagocnss doaconcssaansnes Uu Oen EengDEISS bo oo DI POTEDICU CON PU SDERSCSN 5 DBISF Interrace COMMUNICALIONS 2 vnd eno p EE REX EAS ERES ERE EE EM bord Ex E 5 Power Charging RegulFermelts seiesui e Esc Pob wr Pep rE Eg E EC PIMPPPCA ER MODI PEDIR PEG 5 USING External POWER suisses dup a Fe CE ihe cae od re III IPIE ERE 6 Status tS TS BED issued oa banned ease aaa ea eae ca Dae aaa tees 6 Using the Event Input and OLUCDULE iesiri ciinei riie a a aa giepE Rad pbS V rais 7 Using the Magnet and Motion Sensor Options sssesssseeeenennnn enn 7 Basic Care and Handling 45i uua xwx RR RR RC ROAD ROCA RR RR RC DR CR ROCA 8 SHOCK RINO arron stia MEDIIS d arent M OpNIM OO MESE CONI I CO MR RE ORI caactenetama
4. You may edit these parameters however you Should only do so with full knowledge of the impact to your data If you have any questions about using these features please contact DTS Technical Support for assistance Basic Care and Handling The TSR is a precision device designed to operate reliably in dynamic testing environments Though resistant to many environmental conditions care should be taken not to subject the unit to harsh chemicals submerge it in water or drop it onto any hard surface WARNING Electronic equipment dropped from desk height onto a solid floor may experience as much as 10 000g Under these conditions damage to the exterior and or interior of the unit is likely The TSR is supplied with calibration data from the factory DTS recommends annual recalibration to ensure that the TSR is performing within factory specifications With support dtsweb com 8 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 the exception of the user replaceable primary battery the TSR is not user serviceable and should be returned to the factory for service or repair When not in use or if shipping is required we suggest that you always place the unit in the padded carrying case originally provided with your unit Shock Rating The TSR is rated for 500 g survivable to 2 000 g 1 ms duration in all axes and can be mounted directly on a vehicle sled or other dynamic testing device Mounting Conside
5. ace 18 xl ISI TSR Control Version 1 1 192 0 IE vy Control Realtime Review E Range 75 m Poulain Channels l Application 1600 1400 1200 1000 600 400 1000 1200 1400 1600 2 Seconds series 2 series 1 series 0 support dtsweb com 15 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Appendix A Connector Information High density DB15F interface connector panel view m USB Data Positive to from PC USB port Status output Opto coupler switch closure with respect to pin 12 Status Output maximum 36 VDC and or 30 mA Event output Opto coupler switch closure with respect to pin 13 Event Output normally open maximum 36 VDC and or 30 mA Event input Opto coupler input with respect to pin 14 Event input Apply 1 6 to 6 5 VDC to trigger data recording 6 Grund JJ 0 8 USB PWR 5 V from PC USB port puer r Event routs or ainar uats o power for Event input or other uses Most configurations do not support external event power For more information please contact DTS Technical Support Event output turns on when either the event input is active or the accelerometer signals are above the threshold support dtsweb com 16 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 External Event Input Using an external event input signa
6. d into the TSR mounting scheme the TSR will automatically prepare itself for data collection when it senses the presence of a magnet Under most circumstances the magnet sensor is disabled The motion sensor detects very small levels of vibration and motion If the motion sensor is enabled whenever the TSR is motionless it will go into a deep sleep to preserve battery life When motion is detected it will wake and prepare itself for data collection The TSR is normally delivered with the motion sensor disabled If your application would benefit from the functionality and extended battery life that can be achieved by using the motion sensor it can be easily enabled along with a number of time out parameters Control of all magnet and motion sensor options is available through the settings file located in the software directory e g C DTS TSR Control 2 TSRControl2 xml lt MagnetSensorEnable gt false lt MagnetSensorEnable gt MotionSensorEnable false MotionSensorEnable where false disabled default or true enabled Enabling these features will use the default settings for the user adjustable parameters There are two user adjustable parameters for the magnet sensor lt MagnetDetectDelayMilliseconds gt and lt MagnetRemovalDelayMilliseconds gt and three user adjustable parameters for the motion sensor MotionDetectDelayMilliseconds lt MotionQualificationPeriodMilliseconds gt and lt MotionDetectInactivitySeconds gt
7. hat the system is armed You can then disconnect the TSR from the PC The LED will flash blue for 30 seconds while it is in its arming and sensor warm up phase When the LED goes dark the unit is armed The TSR will trigger and collect data for the programmed period if the g threshold on any axis is met The system will automatically re arm for another event after the previous event recording is complete It is not necessary to safely eject hardware support dtsweb com 11 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Downloading Data 1 Reconnect the TSR to the PC using the supplied cable 2 The software will ask if you want to disarm the TSR Click Yes The TSR must be disarmed before you can download the data 3 Click the Download button Depending on the length of the test it may take several minutes or longer to download the data A progress bar is shown in the bottom right corner of the screen 4 You can download multiple events if more than one is stored in the TSR You can select which events to download or download them all Data is available for repeated download until the unit is reinitialized Fr TSR Control Version 1 15410 tox s Contro Realtime Review gt u a Be Initialize Disam Download Refresh Settings About Eventlist Manage Application 6DXP00000 3events available for download Duration Time stamp v 4 8 2
8. l is optional If you would like to do this there are two methods available contact closure or 12 V The wiring information for each method is shown below TRIGINP Pin 4 40V MAXIMUM _TRIGINM pin 14 40V MAXIMUM REVERSE POLARITY PROTECTION Switch closure NO 12 15 V panel view panel view support dtsweb com 17 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Appendix B Mechanical Specifications Weight 240 g 8 5 oz 72mm Recommended mounting hardware 2 835 in 8 32 x 1 1 4 or M4 x 30 mm alloy steel bolts with washers 4 25 mm 63 5 mm Torque to 30 in Ib dry or 0 167 in 2 500 in 22 in Ib lubricated 4 25 mm Note If you use SS screws then 0 167 in reduce torque values by 35 30 mm 1 181 in 72 63 5 mm mm 2 500 in 5 4 3 mm 0 169 in THRU x4 33 mm 1 299 in STATUS LED 33 mm 1 299 in 28 28 mm 1 114 in ACCEL AXIS INTERSECTION 10 17 mm 0 400 in 10 64 mm 22 mm 0 419 in 0 866 in Please contact DTS if you need to purchase additional TSR accessories 13000 60130 TSR USB Comm Cable 1 m 24000 00076 TSR Battery Cap for primary TSRs with replaceable batteries 99000 00191 Protective cover for DB9F HD15F connector black support dtsweb com 18 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Appendix C Battery Information for primary TSRs with replaceable batteries If your TSR
9. ls E TSR Control Version 1 1 192 0 s Control Realtime Review L Diagnostics wiy fl ch x Ch 3 1Z ii i Ld None i Lock i Lock Serial TSR00303 2011 02 25 20 38 42 410 TSR00303 2011 02 25 21 14 37 347 TSR00303 2011 02 25 22 34 35 123 TSRO00306 2011 02 25 21 15 57 514 TSRO00307 2011 02 25 21 15 46 946 TSR00308 2011 02 25 21 44 27 110 support dtsweb com 13 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 4 The data can be viewed unfiltered or with a 3 dB filter point from the pick list An FFT on the data can also be performed Filter Hz mmm al Exporting Backing up Deleting Data All data is stored in CSV file formats that can be read by Microsoft Excel or other programs Data is stored in the C DTS TSR Control 2 Data directory in a subfolder using the serial number of your TSR recorder The data subfolder contains all data by time stamp To back up your data you can copy this subfolder or you can delete it entirely if you no longer need to keep the data support dtsweb com 14 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Real Time Mode To view data from the channels real time click the Realtime tab You can view any or all of the three channels Note that the data is being sampled continuously at a relatively low sample rate For example you may not see a short duration data pulse when hitting the TSR against a surf
10. madtial 9 MOUNCING COoDnsIdeteatloriS scis deua cia ERR RR PEE RR Ed Ma qi E ORE KE toe a Du Ey 9 Thermal cConsideratiolis sscims cem xui DUET IDEO E d CO VEI POE ab Lord M verres rH en ME 9 TSR Control 2 SoftWare 5i iusussYuskaMERARRSKRERFEEEFEERZERARUESENEEREEREREANUKEEUFERNEFEKRRREEERENR AME 9 SoftWare Instalati aasia a AE A T 9 COMMUNICATING WIN ENC TSR rrari T E A OE NE 10 Initializing the TSR to Collect Data ssssesssnsnnsssnnnsrnrsnrnnnnnnrnnennnnrnnsnrnnennenrnns 11 DOW MIOAGIING Data RE D o 1 DUET 12 MICWING Data e 13 Exporting Backing up Deleting Data eeeeeee nennen nnn 14 Real TME MOG Sait uaaes sists pa as eM SEES PR UO tun VV d pU SQUE DRE EFIE UM QE 15 Appendix A Connector Information eene eere eere een n hann nnn 16 External EVeriblnpLbbssudmeyeusaminv inti vites aa Seh yev piii E Pup ad PVP OSQERUPVAV INVE MEUS UMPE 17 Appendix B Mechanical Specifications eere enne enn nnne 18 Appendix C Battery Information for primary TSRs with replaceable DAU CRISS IIIS TIT TTC COLIT UIDI 19 Bater Soll E unssnses1scSaceD I LLaCPIIIDLICODI ID UACPIIIC OCOO ULL nOPILSD AEE 19 support dtsweb com ii 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 DTS Support TSR PRO and TSR PRO HB shock recorders are designed to be reliable and simple to operate Should you need assistance DTS has
11. meter and temperature sensor The TSR is an ultra low power system that permits unattended monitoring of shock and vibration events When armed the TSR waits in a ready state to record any event where the specified acceleration threshold is exceeded It then returns to the ready state to wait for the next event Overview of TSR Features e Rated for 500 g dynamic testing environments e Internal three axis accelerometer with factory set ranges of 50 or 250g TSR PRO and 50 or 500 g TSR PRO HB Internal 1 GB flash for gt 2 hours of data at maximum sampling rate Records internal temperature date and time for each event 16 bit ADC Both models are available with either an integrated rechargeable battery rechargeable or user replaceable non rechargeable battery primary Available 6 36 VDC external power input uses internal battery as back up e Programmable level trigger from 2 to 10 of full scale e All communication signals and power battery charging are supported via the DB15F interface e Integrated thru holes for mounting DDTS www dtsweb com DDTS www dtsweb com TSR00122 cc TSR00122 d ix p Hn D A e TSR PRO primary TSR PRO HB rechargeable rechargeable also available primary also available support dtsweb com 4 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 X axis Circuitry Threshold Window X axis Comparators Acceleratio
12. n 2 to 10 Sensor i Processor Communication us Offset 16 bit d ADC Compensation Voltage PRO 300 Hz r PRO HB 1 650 Hz gt 3 Event Out Event axis Circuitry Power Event In Magnet Detect options set in XML External Power Power Supplies Motion Sense Option 1 AA Primary Lithium Battery ig Diagnostics options set in XML Option 2 Rechargeable Lithium TSR PRO Block Diagram Y axis Circuitry Status Z Triaxial Accelerometer The TSR PRO and TSR PRO HB are supplied with an integrated three axis MEMS accelerometer with DC response 300 Hz for TSR PRO 1650 Hz for TSR PRO HB If you are unsure what range your TSR supports this information is available from within the software via the Diagnostics window Temperature Sensor The TSR PRO and TSR PRO HB are supplied with an integrated temperature sensor A single sample temperature measurement is recorded for each event There are no user selectable settings for the temperature sensor DB15F Interface Communications All communication signals power battery charging status output Prem event input and event output signals are supported via the eS DB15F interface A TSR to USB communication power cable P N 13000 60130 is provided with your unit Detailed information on installing the software initializing the TSR down loading and viewing data begins
13. nd pin assignments Status STS LED This LED is green blue or red and is on off or blinking USB communication in progress Preparing flash memory vl e l Arming sensor warm up Y Impact event data recording in progress An event has been recorded unit is armed and disconnected from PC support dtsweb com 6 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 WARNING Do not perform any critical tests when the LED indicator is blinking red battery low Using the Event Input and Output The TSR event schematic is shown below Detailed information on how to implement the event features are included in Appendix A RM57 RI II TRIGINP TRIGINP FROM BD 40V MAXIMUM TRIGINM FROM BD 40V MAXIMUM REVERSE POLARITY PROTECTION TRIGINM TRIGOUTP TRIGOUTP TO BD IRIGOUTM TRIGOUTM TO BD P 2915 1 F3 BAS40SL QM rr RM39 NTA4153NT1G TSR Event Schematic Using the Magnet and Motion Sensor Options The TSR includes a magnet sensor and motion sensor to aid in power savings for certain applications The magnet sensor can detect the presence of a magnet in close proximity to the TSR This sensor is used to allow the TSR to go into a deep sleep when the magnet is absent or fully prepare for data acquisition when the magnet is present When the magnet is support dtsweb com 7 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 integrate
14. on page 9 See Appendix A for connector information and pin assignments Power Charging Requirements The TSR contains either an integrated rechargeable battery or a user replaceable non rechargeable battery sufficient to operate the unit for extended periods support dtsweb com 5 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Non Rechargeable i Rechargeable Battery primary Battery Capacity Type 900 mAh lithium 3 6 V 2400 mAh lithium AA cell Battery life 2 5 days 3 months 3 1 days 6 months Replace N A Do not remove the battery User replaceable with Tadiran TL 5903 or similar These units are not user serviceable Charge Always charges when connected to N A USB via AC or DC 4 5 hours from These units are not rechargeable complete discharge to full charge di batt low d batt a m j B attery low attery low Depends significantly on operating mode and use conditions Data sheet and MSDS can be found in Appendix C Alternate sources are also identified Unit will shut down automatically to prevent overdischarge Using External Power When external power is connected the internal battery functions as a back up power source Should primary power be lost the back up battery will support data collection until primary power is restored or until the internal battery discharges completely and the unit shuts down See Appendix A for connector information a
15. our TSR from operating correctly Device Driver Installation ze Aa px WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel Cancel lt Back support dtsweb com 9 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 ji TSR Control 2 ji TSR Control 2 Select Installation Folder Confirm Installation The installer will install TSR Control 2 to the following folder The installer is ready to install TSR Control 2 on your computer To install in this folder click Next To install to a different folder enter it below or click Browse Click Nest to start the installation Folder fc SDTSSTSR Control 25 Browse Disk Cost Install TSR Control 2 for yourself or for anyone who uses this computer Everyone C Just me Cancel lt Back Cancel 3 When you see this screen installation is complete Installation will add icons to your desktop a quick launch toolbar and TSR Control to your start menu programs ji TSR Control 2 Installation Complete TSR Control 2 has been successfully installed Click Close to exit Please use Windows Update to check for any critical
16. rations The unit should be securely bolted to the test article or dynamic testing device to provide the best shock protection Mounting methods and hardware selection should be carefully calculated to withstand expected shock loading See Appendix B for the TSR s mechanical specifications Thermal Considerations The TSR is an extremely low power device with negligible self heating and it is unlikely that self heating will be an issue in real world testing Should you have any questions about using the TSR in your environment please contact DTS TSR Control 2 Software Software Installation 1 Locate the TSR Control 2 Setup exe file on the CD or USB drive provided Note If you do not have the TSR Control 2 install file please contact support dtsweb com 2 Double click the file to begin the installation and follow the prompts Note For Windows XP systems you may be asked to locate the NET driver When prompted you will need to BROWSE to C DTS TSR Control 2 Drivers i TSR Control 2 E 10l xl i xi Welcome to the TSR Control 2 Setup Wizard A The installer will quide you through the steps required to install TSR Control 2 on your computer This setup program will install the e Sensing TSR Device Driver The device driver is required for proper operation of your TSR You may be asked several times to give permission to the installer or device driver Please allow access to these programs Failure to grant access will prevent y
17. support engineers worldwide with extensive product knowledge and test experience to help via telephone e mail or on site visits The best way to contact a DTS support engineer is to e mail support dtsweb com Your e mail is immediately forwarded to all DTS support engineers worldwide and is typically the fastest way to get a response particularly if you need assistance outside of normal business hours For assistance by telephone please go to http dtsweb com support techsupport php to find the phone number appropriate for your region of the world This manual supports the following products 13000 60160 TSR PRO Triax Shock Recorder 50 g primary battery 13000 60161 TSR PRO Triax Shock Recorder 50 g rechargeable 13000 60162 TSR PRO HB Triax Shock Recorder 50 g rechargeable 13000 60170 TSR PRO Triax Shock Recorder 250 g primary battery 13000 60171 TSR PRO Triax Shock Recorder 250 g rechargeable 13000 60180 TSR PRO HB Triax Shock Recorder 50 g primary battery 13000 60190 TSR PRO HB Triax Shock Recorder 500 g primary battery 13000 60191 TSR PRO HB Triax Shock Recorder 500 g rechargeable 13000 60210 IDR Incident Data Recorder 250 g primary battery support dtsweb com 3 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 Introducing the TSR PRO and TSR PRO HB Shock Recorders The TSR PRO and TSR PRO HB shock recorders are rugged data recorders with an integrated three axis accelero
18. updates to the NET Framework 4 Start TSR Control by double clicking the desktop icon or go to C DTS TSR Control 2 and find the TSR Control 2 exe file Communicating with the TSR 5 Connect the PC to the TSR using the supplied cable The TSR can be connected to the PC before or after starting the software 6 Your screen will look one of two ways depending on whether the TSR is connected when the software is started support dtsweb com 10 13000 60160 MAN Rev 1 TSR PRO and TSR PRO HB User s Manual March 2013 no TSR connected TSR connected r EIISEO CONI a Geer Control Realtime Review gt U aa Beg Initialize Download Refresh Settings About Eventlist Manage Application One event available for download Time stamp Duration v 4 8 2011 2 05 02 PM 00 00 05 Model TSR6DXP Sample rates Hz 75000 42v 8o o me o hone EE Initializing the TSR to Collect Data gt 1 Click Initialize button Choose the recording time seconds and trigger threshold g for each channel For this version of software the sampling rate is fixed at 10 ksps channel Initializing the TSR synchronizes its timestamp with the PC B Iritalizatm Recording Time s Sample rate ps 10000 2 After clicking OK a dialog box will indicate t
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