Chapter 1 - AutomationDirect
Contents
1. 110 220 VAC and up to 10A relay outputs are offered The analog modules provide 12 bit resolution and several selections of input and output signal ranges including bipolar The specialty modules include 10KHz high speed input thermocouple general purpose communication and more There are two programming methods available RLL Relay Ladder Logic and RLLPLUS RLLPLUS combines the added feature of flow chart programming stages to the standard RLL language RLLP YS is only available for the DL330P CPU All of the DL305 CPUs support RLL programming DirectSOFT supports both RLL and RLLPLYS programming Two handheld programmers are available the D3 HPP which supports RLLP US and the D3 HP which only supports RLL programming The key pads for each handheld programmer differ so it is recommended the handheld programmer that directly supports your CPU be used for programming The DL305 can be programmed with one of the most advanced programming packages in the industry DirectSOFT DirectSOFT runs under Windows and supports many of the windows based features you are already familiar with such as cut and paste between applications point and click editing viewing and editing multiple application programs at the same time browsers etc Direct SOFT universally supports the Direct LOGIC CPU families This means you can use the same DirectSOFT package to program DL205 DL305 DL405 or any new CPUs we add to our product line There is a separate2. 16pt 15 220VAC DEH 16pt 2A pt p tee O Oo O Oo o o o OO OO O O s oo o o e 4 gl zo Oo o Oo o g s l B s E m oo amp l ANALOG b gill oo al 4ch INPUT 28 S 8ch INPUT E a 16ch INPUT Avi se 2ch OUTPUT 4ch OUTPUT or j LES 8ch TEMPERATURE KN TE TRANSDUCER INPUT 8ch THERMOCOUPLE INPUT SPECIALTY CPUs d Bridge CPU to connect to host w OPTOMUX Driver a Bridge CPU w FACTS 9 Extended Basic Programming 1 Bridge CPU to connect to 9 High speed PAMUX NETWORKING compatible has RS232C Data Communication Unit RS422 Data Communication Unit MODBUS Slave Module Lo an MODBUS Slave Module 5 E Os w Radio Modem Universal connector SRC UNITS RS232C RS422 485 Convertor Ka 8pt INPUT Simulator KA 4 1pt High Speed Counter um PROM Writer Unit Filler Module DL305 User Manual Rev D Getting Started DirectLOGIC Part Numbering System As you examine this manual you ll notice there are many different products available Sometimes it is difficult to remember the specifications for any given product However If you take a few minutes to understand the numbering system it may save you some time and confusion The charts below show how the part numbering systems work for each product category Part numbers for accessory items such as cables batteries memory cartridges etc are typically an abbreviation of the description for the item Getting Started Product family Class of CPU
3. Abbreviation 230 330 430 Denotes a differentiation between 1 2 3 4 Similar modules Product family Number of slots Type of Base DC or empty DL205 Product family DL305 Product family DL405 Product family TSTS Input Output Combination AC DC Either Relay Current Sinking Current Sourcing Current Sinking Sourcing High Current Isolation Fast I O Denotes a differentiation between 1 2 3 4 Similar modules ae i DL305 User Manual Rev D Getting Started DirectLOGIC Part Numbering System cont DL205 Product family DL305 Product family DL405 Product family Number of channels 6 Input Analog to Digital Altermate example of Analog I O Output Digital to Analog using abbreviations Combination eS Tc isolated e note n indicates thermocouple type E L a differentiation between ERNE 2 3 4 such as J K T R S or Similar modules _bD4 T DCM DCM Data Communication Module S HSC High Speed Counter HPP RLL PLUS Handheld Programmer DL205 Product family DL305 Product family DL405 Product family Name Abbreviation DL205 Product family DL305 Product family DL405 Product family CoProcessor CP ASCII BASIC AB 64 64K memory 128K memory 512K memory Radio modem R Telephone modem T DL305 User Manual Rev D oO S gt Q op fer rah 0 o3 Getting Started A Few Steps to a Success
4. Guidelines shows you how to prepare for system installation and gives you guidelines for providing a safe environment for your personnel and process Be sure to read this chapter so potential safety problems can be avoided In this chapter you will find topics you must consider when installing a system the environmental specifications component dimensions safety guidelines installation guidelines etc Ch 3 DL330 DL330P DL340 CPU Specifications provides details of each of the DL305 CPUs This chapter contains the operating specifications for the CPUs detailed information on the different types of program storage media available and some basic procedures needed to get the CPU ready for programming Ch 4 System Configuration Bases and Expansion Bases provides selection and installation criteria for Local I O and Local Expansion I O This chapter also discusses the system power budget which is an important part of the planning and installation process Ch 5 I O Module Selection Criteria contains specific considerations which affect I O selection such as sinking sourcing and temperature derating characteristics Ch6 Discrete Input Modules explains each term you will find on our specification sheets provides specifications wiring diagrams and derating curves where applicable for the DL305 Discrete Input Modules Ch 7 Discrete Output Modules explains each term you will find on our specification sheets provides specific
5. Programming DL330P 3 7K RAM RLLPLYS Programming DL340 3 7K RAM RLL Programming and 2 Built in RS232C Ports DL330 DL330P DL340 EPROM Memory Chips BASES 5 Slot Base w Expansion Capability 110 220 VAC P S 5 Slot Base w Expansion Capability 24 VDC Supply 8 Slot Base w Expansion Capability 110 220 VAC P S 10 Slot Base w Expansion Capability 110 220 VAC P S Getting Started O o Lf E P __ __ H FP g p IE ore IE B o ES ps S cag IHRE a ae DC OUTPUT E AC OUTPUT di RELAY OUTPUT E 8pt 5 24 VDC 4pt 110 220 VAC 8pt 4A pt 16pt 5 24 VDC E 8pt 110 220 VAC S 8pt 5A pt 16pt 12 220VAC 8pt 10A pt
6. a m to 6 00 p m eastern standard time If you find a problem with any of our products services or manuals please fill out and return the Suggestions card included with this manual Q D 2 a e E D S D a DL305 User Manual Rev D ELE Getting Started DL305 System Components Kel D b amp o joy en eo CPUs Bases UO Configuration I O Modules Programming Methods DirectSOFT Programming for Windows Handheld Programmer DL305 System Diagrams The DL305 product family is one of the most versatile and widely accepted PLCs used for small control applications These CPUs are small yet powerful Their modular design and expansion capability blend well with todays fast moving industry The following is a summary of the major DL305 system components There are three CPUs in this product line the DL330 the DL330P and the new DL340 Details of these CPU are covered in Chapter 3 DL330 DL330P DL340 CPU Specifications Three base sizes are available in the system 5 slot 8 slot and 10 slot The DL330 and DL330P CPUs support up to 128 local I O and 176 local expansion I O The DL340 supports 136 local I O and 184 local expansion I O Each of these I O configurations is explained in Chapter 4 Bases and Expansion Bases and I O Configuration The DL305 has one of the most diverse I O module selections in the industry A complete range of discrete modules which support 24 VDC 125 VDC
7. manual that discusses Direct SOFT programming software All DL305 CPUs have a built in programming port for use with the handheld programmers D3 HPP and D3 HP Handheld programmers can be used to create modify and store programs to cassette tape as well as debug your application program There is also a separate manual that discusses the DL305 Handheld Programmers The next page shows a generic example highlighting the major components and configurations of the DL305 system The following two pages highlight the specific components which can be used to build your system DL305 User Manual Rev D S Machine Control Packaging Conveyors Elevators Handheld Programmer Q oft a RS232C 05m max 50ft 16 2m 6 88 DLso5 RS232C 4 Convertor Getting Started Computer Controlled I O Industry Standard Computer I O Protocol OPTOMUX Serial RS422 485 PAMUX Parallel Q o DL305 Programming or Q Q Computer Interface Computer Interface with OPTOMUX Driver A Oo DCM 2 i DL405 8 D0000 8 m 8 D D NS DL305 E Q e
8. the majority of the troubleshooting and maintenance time is spent trying to locate the problem Chapter 13 provides some information that will help you quickly identify problems so you can look like a hero if you take time to understand them Getting Started Power up Initial Mode Setting Initialize memory RLL Programming input output 000 010 RLLPLUS flowchart Programming ISG i f J SG SO Cd S1 TMR T1 K 30 CNT CT3 K10 AN A b P ER h H ELEEEEEE D y DL305 User Manual Rev D Q D S E el e E D al D a
9. Getting Started In This Chapter Introduction DL305 System Components DirectLOGIC Part Numbering System A Few Steps to a Successful System 125 Getting Started Kel D I hy o joy en Oo Introduction The Purpose of this Manual Who Should Read this Manual Where to Begin Supplemental Manuals DL305 User Thank you for purchasing our DL305 family of automation products This manual shows you how to install the equipment and it also helps you understand the system operation characteristics o o o W o o o o o o o o ane Ss Since we constantly try to improve our product line we occasionally issue addenda that document new features and changes to the products If an addendum is included with this manual please read itto see which areas of the manual or product have changed H If you understand PLC systems our manuals will provide all the information you need to get and keep your system up and running We will use examples and explanations to clarify our meaning and perhaps help you brush up on specific features used in the DL305 system This manual is not intended to be a generic PLC training manual but rather a user reference m
10. Q Q Q RS232C 4 Convertor RS232C 4 Convertor DL305 User Manual Rev D O D S gt Q op c t fal 6 o3 Kel D b amp o joy o eo Getting Started ew REN 6 REN Q Oo g e rc o j g Ka Ka ZU DC INPUT E 8pt 24 VDC e 16pt 24 VDC Y 16pt 5 24 VDC 16pt 12 24 VDC DirectLOGIC DL305 Family AC INPUT 8pt 110 VAC 16pt 110 VAC T AC DC INPUT 8pt 24 VAC DC 16pt 24 VAC DC saaal kd e PROGRAMMING Handheld Programmer for RLL CPUs Handheld Programmer for RLLPLUS CPUs DirectSOFT Programming for Windows m R n O O O O O O O O O O O O O O O O c es CPUs DL33 bo ASCII BASIC Modules RS232C RS422 RS485 Built in Radio Modem Built in Telephone Modem Program Memory 64K 128K DL305 User Manual Rev D 0 3 7K RAM RLL
11. anual Rev D 030 to 037 130 to U 137 DL305 e bbbb PPPP e PPPP Step 6 Understand the System Operation Step 7 Review the Programming Concepts Step 8 Choose the Instructions Step 9 Understand the Maintenance and Troubleshooting Procedures Before you begin to enter a program it is very helpful to understand how the DL305 system processes information This involves not only program execution steps but also involves the various modes of operation and memory layout characteristics All control systems differ in some areas The DL305 CPUs offer two different types of programming RLL programming available for all the DL305 CPUs uses conventional ladder diagram type solutions for many application problems RLLPLUS is available for the DL330P CPU This method of programming greatly reduces the program design time and makes program troubleshooting and machine startup considerably easier Once you have installed the system and understand the theory of operation you can choose from a diverse instruction set to implement your application Many things can happen on the factory floor Switches fail batteries need to be replaced etc In most cases
12. anual for the DL305 system If you are in a hurry and already understand the DL305 system please read Chapter 2 Installation and Safety Guidelines and proceed on to the chapter pertaining to your needs Be sure to keep this manual handy for reference when you run into questions If you are a new DL305 customer we suggest you read this manual completely so you can understand the wide variety of products configurations and procedures used with the DL305 family of products We believe you will be pleasantly surprised with how much you can accomplish with AutomationDirect products If you re really in a hurry check out Appendix A This appendix has a quick start that will show you how to quickly connect and program a very simple system Depending on the products you have purchased there may be other manuals that are necessary for your application If you have purchased analog I O specialty modules or DirectSOFT or you will be using remote I O or networking you will want to supplement this manual with the manuals written for these products Manual Rev D Getting Started BEN How this Manualis Ch 1 Getting Started provides an overview of all the components that can be Organized used to make up one or many DL305 systems This chapter shows the basic concepts of how the pieces fit together It also explains the DL305 part numbering system which will help you quickly identify the various types of modules Ch 2 Installation and Safety
13. ations wiring diagrams and derating curves where applicable for the DL305 Discrete Output Modules Ch 8 System Operation explains how the DL305 CPUs control the system operation This includes information on I O updates application program execution and memory structure Ch 9 RLL Programming Concepts explains the basic concepts used in RLL programming Ch 10 RLLPLUS Programming Concepts explains the basic concepts used in the RLL YS programming This programming method greatly reduces program design time and simplifies machine startup and troubleshooting Ch 11 Instruction Set explains how each individual instruction operates Ch 12 RLLP YS Instruction Set explains the instructions used with the DL330P CPU It also shows some instructions that operate differently with this CPU Ch 13 Maintenance and Troubleshooting is a guide designed to aid you in diagnosing repairing and avoiding system problems Appendices A D there are several appendices referred to throughout the manual These include things such as a quick start error code listing instruction execution times etc Technical We realize even though we strive to be the best we may have arranged our Assistance information in such a way you cannot find what you are looking for If you need assistance please call us at 1 800 633 0405 Our technical support group is glad to work with you in answering your questions They are available weekdays from 8 00
14. ful System Step 1 Review the Installation Guidelines Step 2 Understand the CPU Setup Procedures Step 3 Understand the I O System Configurations Step 4 Review the I O Selection Criteria Step 5 Determine the I O Module Specifications and Wiring Characteristics Getting Started You should always make safety your first priority in any system application Chapter 2 provides several guidelines that will help provide a safer more reliable system This chapter also includes wiring guidelines for the various system components The CPU is the heart of your automation system Make sure you take the time to understand the various features and setup requirements It is important to understand how the I O system can be configured You have two different types of systems e Local System e Local Expansion System Itis also importantto understand how the system Power Budget is calculated This can affect your I O placement and or configuration options There are many considerations involved when you select your I O modules Take time to understand how the various types of electrical connections can affect your choice of I O modules There are many different I O modules available with the DL305 system Chapters 6 and 7 provide the specifications and wiring diagrams for the discrete I O modules NOTE Specialty modules have their own manuals and are not included in this manual DL305 User M
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