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1. l naunununmuuunu e e Fig 4 1 Mechanical measurements BASIC1 Page 18 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Installation 5 1 5 1 1 Installation Unpacking MSC IPC and testing scope of delivery Unpacking Unpacking device cautiously after incoming good in order to avoid damage Keeping original packaging with all components Only in the original packaging the MSC IPC can be sent in a safe way Scope of delivery Compare on receipt of the MSC IPC the delivery receipt with the content of the delivery Missing parts or wrongly supplied parts must be complained immediately for guarantee reasons The scope of delivery consists of Hardware BASIC1 2 pieces wall mounting steel angle Software According to order Without operating system MS Windows NT 4 0 MS Windows 20009 MS DOS If you have commanded with an operating system this is pre installed ex works All installation and driver files are stored on the hard disk of your MSC IPC Documentation BASIC1 operating manual user s guide Operating system manual Windows XX e Factory testing report Rev 2 00 of 28 5 2002 Page 19 of 100 Installation BASIC1 User manual 5 2 5 2 1 5 2 2 Mounting Conditions Environmental conditions Ambient temperature and humidity For a secure operation of the MSC IPC the values indicated in the technical dates must be
2. sssssssssssseses eene 27 6 Putting into Operation c rcicectu ia ree ecc euet cos pdc cua sc cusam ca Md dc re Sc ce saanut daS ca ecce didatta esie 28 6 1 Functional elemerits 9 eee et aede See Sele tea nye c ut eee cepe taedet ae eee 28 6 2 Switch on of the current supply sssssssssssessseeee ennemi enne nnn senten nenas 29 6 2 1 CONCIIONS ERECTUS 29 6 2 2 To boot the compulter 2 certet eter eee tine dee Lee dede de ee nre e Ea onde Lec 29 6 3 SoftwareinstallatiOEi uso aca nee ane aer dr ae tx aee noe aov rade aee yc dae Y dd da d 29 6 3 1 Installation of the operating system sssssseseseneeeeeneeeenneeenn nennen nnne 29 6 3 2 Installation of the periphery drivers sesssseseeeneenenn nennen ener 29 6 4 Data back UD renion C cc 34 Rev 2 00 of 28 5 2002 Page 1 of 100 Contents BASIC1 User manual BIOS Setup nnus E E eiii 35 Hints f r BIOS Setup d zt ho erotica n ihe ert ER v E ERR ice E UE EF eed Eds 35 Calling BIOS SetU p e een tei n ee one texte eie teer obla 35 Setup Main MenU eina 36 Standard CMOS SetU p 1i e nete danai idt e re n La eed dap ui riade ERR aee CHER anaiai 38 BIOS Feat res Setup iria add ede td date ad px n Pea aut o n danir uds 40 Chipset Features Setup sssssesse esten een tnn enn sss nn nasi nnne entes nsns santa nannte snas 44 Power Management Setup
3. Fig 5 3 BASIC1 mounting situation with control elements to the left Page 22 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Installation 5 3 5 3 1 5 3 2 5 4 5 4 1 Fixing Accessories e Wall mounting angles contained in the scope of delivery Mounting eo Consider situation of the mounting angles see mounting situation Grind mounting holes into switch cabinet mounting plate in accordance with mounting situation drawing c Attach wall mounting angle to BASIC housing according to desired mounting situation Screw in holding down bolts into boring so that the BASIC housing can be hung up into the screws by means of slots at the mounting angle Completely screw in holding down bolts and tighten holding down bolts Connection of the peripherals Safety A When handling units with static vulnerable components the ESD handling 4 procedures have to be considered Disconnect the MSC IPC and the subsequent devices before connection of peripherals from the power supply Main power switch at the switch cabinet OFF Disturbance proof cords and connections are the basis for a interference free operation Use only shielded cables for all signal connections All plug in connectors must be screwed down or locked Providing the cords for the safety with stress reliefs Never lay signal lines together with high voltage lines in a duct Rev 2 00 of 28 5 2002 Page 23 of 100 Installa
4. 51 DRAM Auto Configuration DRAM Timing Control jii Drive A Drive B snuser tetinin Driver for Windows 95 Driver for Windows NT Ethernet driver Exit Without Save External Cache iss FAST IR MODE Pins FFS Window Address Fieldbus adapter FieldBus Address FieldBus IRQ 62 Front of the housing Gate A20 Option Guarantee and liability Halton nenne js Hardware cnn HDD Power Down IDE HDD Auto Detection eds IDE HDD Block Mode IDE Prefetch Mode IDE Primary Master PIO IDE Primary Master UDMA Rev 2 00 of 28 5 2002 IDE Primary Slave PIO 56 IDE Primary Slave UDMA 56 IDE Secondary Master PIO 57 IDE Secondary Master UDMA IDE Secondary Slave PIO IDE Secondary Slave UDMA 57 Important earthing hint s Integrated Peripherals InterBus IR Duplex Mode e IRQ 3 to IRQ 15 sssssss ISA Bus Clock oe LECGD amp GRT erii Lithium batteries 14 Lithium battery 75 Load BIOS Defaults 39 Load SETUP Default 99 LPT2 ECP Mode Use DMA 60 MD
5. sssssssssssssesss esee enne enne sett en neni rint sn terrens 47 PNP PGI GonflgUE ation coire eate ii td aceti recae ene diene anda ERE dei dandis 50 Integrated Peripherals eseeesesseeseseieeseseseeesee eene ne ene EE AKARAK TAR EUA REER nennen en 53 MicroDesign Features Setup ssssssssssssssseeseeee eene nennen nennen nnns entree 59 Sottware Interfaces 5 luae da eius ases e cece deed lect 0th daae peii dee ct aan aariat eere pas 61 Address Overview System Memory ssssssssssssssssseeeneee ener entere nnns nnns trt 61 Interr pts IB ect rrt tert e petet e nete re btt edet tectus 62 System expansions Alterations eeeeeeeiieeeeeeeee eese eeeenn seen ennt nnne tn annia satin nnnm nn nn nn nn 63 SEC m 63 Op n liouslhg 3 ene Seir e rei er ex Ge Face ip n iE epe Ee et PEL e Ice Pe Pee end erba ede 63 instalatora a Slot Card cire ette irren e EE EE eee EE ER EE PR E VERRE EL ee rk ED 64 Install Memon Moile rrise a nana AE pnr peer tee RE eet ree ret ee EPA EDER 65 Install field bus module Hilscher eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee eterne nnne nnne 66 iz Ies IED III 68 General referentes minidan aiii eiii Eie etaed pte Bile tial et aspe ded apte el Eva ae udo agde 68 General errors CAUSE remedy 5 ecceeie eere dece
6. Test whether power plug is plugged and whether power plug sits correctly c Check if power supply is on c Check fuse in the external power supply MSC IPC shuts down while booting Possible causes e Double assignment of l O addresses e Double assignment of hard ware interrupts and or DMA channels Deviating assignment of couplers e Supply voltage to low c Test computer configura tion by means of the deliv ery documents Corresponds the MSC IPC to the as supplied condi tion call our application department c If the configuration was modified you restore the as supplied condition Deinstall additional units and restart the computer again Measure Supply voltage If the mistake still exists af ter that contact the sup plier of the unit Page 68 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Fault diagnosis Error situation Cause Remedy The connected display unit Screen display remains dark no screen Connecting cable of display unit to the MSC IPC VGA Interface is not connected correctly e LCD only is set in BIOS Setup e Other cause Test connecting cables for correct connection and firm seat gt Set in the MicroDesign Features Setup the Pa rameter LCD amp CRT on CRT only Simulscan or Auto in BIOS Setup With other cause Read operating manual of the display unit O
7. 76 Voltage supply 5 eerie tette EE edt irr eet eye E ce eo ve EE i d tege ee Rd 77 Internal voltage 5UPDIY srme riye 77 UEN E a ATEEN EP EOE ILAA T TEE A EN ATE TEEI T E NEA TE ETT 77 Perpheral POMS snc 52 ee ate dun bli tee TERNARA nes ioter dope easi ARARAT 78 Serial interfaces COM1 and COM RS 232 sees 78 Serial interfaces COM3 and COMA option 79 Fieldbus interface option cecccccecsscceceeeseceeeeseeceeeenseceeeensececeeneeceeneneaeeesnseeecesseeeeeeenseaeeeenieaes 84 Parallel interface EET ra aeaa a Aa ie iret i eter Ret fpe Sca eti open EE ea Ro pd 88 Parallel interface LPT2 option sseeeeeneenennenenn nennen nnne 88 PS 2 mouse and PS 2 keyboard ssssssssssssssseseseeee ener nnne nnne nennen 89 USB GCOMMECUOMS AR 90 I II PL P DM 90 NM GASMONITOK DOM sashes EDS 91 External floppy drive Unit option serian re a EEEE nennen 92 DOG tralsd Ger e rece m ae e P E e a RR ea e hes 93 Interfaces and Connections on the expansion board sssssssseeeeeene 94 IDE HD Flash IDEGD ROM ite e hp pompe 94 FDD intern Drive A IDE LS 120 sse EaR en nnne nennen nnns 94 Configuration of jumpers and adjustment of switches ssssesssseeeeeene 95 Set jumper Master Slave for first hard disk onboard sse 95 Set jumper for battery supply ON OFF jumper battery
8. Page 16 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Technical data Mains voltage 24 V DC 19 36 V DC SELV power output Voltage 5V 12 V 12 V 5 V Current 10A 0 8 A 0 4 A 0 10 A Power 50 W 14 4 W 2 4 W 0 5 W Type of protection IP 20 Mechanical measurements 315 x 240 x 120 B x H x T in mm Weight Approx 5 kg dependent on system configuration Ambient temperature Operation at non flowing air vertical mounting 5 C to 45 C Relative humidity with a maximum of 50 40 C with a maximum of 90 20 C Ambient air free from corrosive gases Device can not be operated in the explosion hazard area Vibration Examination according to IEC 68 2 6 Frequency range 0 150 Hz Amplitude 10 57 Hz 0 075 mm Amplitude of the acceleration Operation 10 m s Storage 20 m s Examination to IEC 68 2 27 8 shocks into every positive and negative main axial direction Pulse width 11 ms Amplitude of the acceleration Operation 150 m s Storage 300 m s Storage temperature 25 C to 70 C C Testing for EEC conformity EEC directive 89 336 EEC interference emission acc to EN 55011 and or EN 55022 interference resistance acc to EN 50082 2 Note The supply voltage must fulfill the specifications of a Safety Extra Low Voltage SELV accord ing to DIN 60950 Rev 2 00 of 28 5 2002 Page 17 of 100 Technical data BASIC1 User manual 4 2 Mechanical measurements
9. 819 Bru s e i z za IE IDE HD Flash fol fo fl Soo LE H Sg pa Ez IDE CD ROM 2 Ler zi STETIT ue FDD int Drive A jd r mni Battery oe co 3 vO MEL HER Bo ii Te 37 33 Lea 5 H J Lum n ied IDE LS 120 e E a xj E an i s ye N s O come IDE IPC 586 Feature FDD IPC 585 F BX n IM px A o Fig 12 26 Expansion board 12 5 1 IDE HD Flash IDE CD ROM These interfaces can only be allocated alternative Here you can connect either a CD ROM disk or a DiskOnChip Flash RAM The required component can be connected at the appropriate fe male connector strip 12 5 2 FDD intern Drive A IDE LS 120 These interfaces can only be allocated alternative Here you can connect either a floppy disk or a LS120 disk The required component can be connected at the appropriate female connector strip Page 94 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Annex 12 6 Configuration of jumpers and adjustment of switches Jumpers and switches are configured ready for operation ex works The settings described in the following are only to use if you alter the system configuration 12 6 1 Set jumper Master Slave for first hard disk onboard This jumper sets the onboard hard disk as master or slave It is equivalent to the jumper group of the hard disk i e Pin1 of the jumper group is equivalent to the hard disk jumper group The on board ID
10. bess Dore hh CXEO a 800 by 600 pixels Font Size 34 __ Refresh Frequency s Fonts x E Hertz x List All Modes Test c Activate the button Have Disk c Activate the button search in the next dialog Change Display x E Choose the manufacturer and model of your display adapter If your display adapter came with an installation disk click on HaveDisk ATI Technologies Cardex Chips amp Technologies Cirrus Logic Page 30 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Putting into Operation Select Directory C drivers gratik n nfirm with OK _ Insert the manufacturer s installation disk into the drive and co th O cue selected ard then cick OK c Choose drivers and confirm with OK The installation is proceeded After a restart of the computer the new graphics driver is installed and you can Copy manufacturers Res from tune the desired resolution and color pal EAdiivers grafik Browse ette Touch driver only devices with touch screen gt f you have a device with touchscreen the needed driver is in the directory C Drivers Touch Call the command Setup exe for the installation of the driver in the above mentioned direc tory Follow the instructions at the screen The touch screen Setup Wizard is called Enter the touch controller type ELO 2210 and the type of connection Interface S
11. In order to release the function the set time value is transmitted as clock sig nals from the system to the hard disk The evaluation of the signals is done by the hard disk As there are different clock lengths with different hard disks tolerances in relation to the set time values could occur Doze Mode Activating the Doze Mode Wait time for switching on the current saving mode 10 Sec 1 Hr Do not activate current saving Disable Suspend Mode Activating the Suspend Mode Wait time for switching on the current saving level 0 Sec 1 Hr Do not activate current saving level Disable ae The set time value represents the wait time after having reached the Doze Mode i e the timer for this function starts to run when the system is in the state Doze Rev 2 00 of 28 5 2002 Page 49 of 100 BIOS Setup PM Events BASIC1 User manual These are events when the system should return to normal operation e g when the graphic card is active VGA or when there are activities at a serial or parallel interface LPT amp COM at a floppy disk or a hard disk HDD amp FDD at an interrupt signal or a DMA request VGA LPT amp COM HDD amp FDD DMA master RTC Alarm Resume Primary INTR IRQn 7 8 PNP PCI Configuration OFF ON LPT COM NONE LPT COM ON OFF OFF ON Disabled Enabled ON OFF Primary Secondary Disabled Resources Controled by Manual Reset Configuration
12. Parallel Port Mode Selection of the operating mode for the parallel interface Normal Mode Normal Default Enhanced Parallel Port EPP e Enhanced Capabilities Port ECP e ECP and EPP ECP EPP ap If the parallel interface was set to the address 3BC and on interrupt IRQ7 only default mode Normal is available Enhanced Modes are not available in this case ECP EPP ECP Mode Use DMA Assignment of an DMA line for the ECP Mode DMA Line 1 1 e DMA Line 3 3 Default Parallel Port EPP Type Selection of the EPP Type Version 1 7 EPP1 7 Default Version 1 9 EPP1 9 Onboard Serial Port 3 Selection of the port address for COM3 Deactivate interface Disabled Default Selection of port address 3F8 2F8 3E8 2E8 Serial Port 3 Use IRQ Selection of the interrupt line for COM3 e Interrupt IRQ3 IRQ 10 IRQ11 IRQ4 Rev 2 00 of 28 5 2002 Page 57 of 100 BIOS Setup BASIC1 User manual Onboard Serial Port 4 Selection of the port address for COMA Deactivate Interface Disabled Default Selection of port address 3F8 2F8 3E8 2E8 Serial Port 4 Use IRQ Selection of the interrupt line for COMA e Interrupt IRQ3 IRQ 10 IRQ11 IRQ4 Onboard Parallel Port 2 Selection of the port address for the second parallel interface LPT2 Deactivate Interface Disabled Default Selection of port address 3BC 378 278 Parallel Port 2 Use IRQ Selection of the interrupt for the second parallel interface
13. Secondary Master Secondary Slave sssssssseseeeeenn 41 PROFIBUS n ee ceetee 89 PS 2 Mouse Function Control 45 Quick Power on Self Test 43 Read Pipeline 48 References cceeceesssecceeeeeeessseeeeees 26 Replace battery 75 Replacing Installation of static vulnerable components ESD Reserve Memory At Reserved Size Reset Configuration Data Resources Controlled By RS232 module RS 232 with overvoltage protec TON PEDES RS422 485 module Em RS 422 485 opto decoupled 83 Save amp Exit Setup 39 SDRAM Bank Interleave M SDRAM Cycle Length 47 SDRAM Single Burst Wrte i Secondary IDE INT Security Option ssssss Serial Port 3 Use IRQ 5 Serial Port 4 Use IRQ Software sssssssssssssss Specified Use Standard CMOS Setup Storage ss Suspend Mode sssss Sustained 3T Write Swap Floppy Drive System BIOS Cacheable Temperature Supply u s w 62 Transport 2 eet a oriente tn 16 TTY module TTY opto decoupled 85 Typematic Delay Msec i Typematic Rate
14. BASIC1 Cabinet PC in book format User manual Issue 2 00 of 28 5 2002 MSC TUTTLINGEN GMBH Rudolf Diesel StraBe 17 78532 Tuttlingen Tel 49 0 7461 925 251 Fax 49 0 7461 925 291 E Mail tuttlingen msc de www msc de tuttlingen MICROCOMPUTERS SYSTEMS COMPONENTS TUTTLINGEN GMBH BASIC1 User manual Contents Contents 1 Basic notes on handling and operation reete nnne 5 2 Characteristics nece eene du Seales ccncadgeedes drei duele casdecnatdaceneususducssecectoate 7 2 1 Feature Siisera dace iesu poe dere die ves s a eia petet eye vae eee uud eue tpe eee en doe leds 7 2 2 Nomenclature ise eive i oe credere ee usb eset i a tab aede ee uae e lee ie vate dye dae ee yeu 8 2 3 BaSiC OQUIPIM ONE e 9 24 pne ees 9 3 ELA ice 10 3 1 Symbol and reference explanation essent enne nnne 10 3 2 Safety standards and determination sssssssssssssseeneenennen nennen enne 11 3 3 BEIDE E fey ene ee eee ede de ead reo eee use aes eee 11 3 3 1 Electric NaZardS ce celia var M 11 3 3 2 Mechanical hazards Dept Aa eer lei ae eee eee 12 3 4 Operating and service personnel nennen nennen sinn enne 13 3 4 1 CONSIDER PINE irass otira EE cavalo E ENER E E EREE A AN 13 3 4 2 Golem 13 3 4 3
15. Chars Sec 45 Typematic Rate Setting Vent holes Video BIOS Cacheable Video BIOS Shadow Video Off Method Video Off Option Page 99 of 100 Annex BASIC1 User manual Page 100 of 100 Rev 2 00 of 28 5 2002
16. sesssseseeeenenn 95 Supply voltage 5V for the ISA Bus external internal jumper 5 Volt sssssss 95 Switch border CPU clock sse ener ener innen A RAEE 96 Core voltage and Onboard PCI Ethernet Switch unit Core voltage ssssssss 96 Setting of the watchdog timer function sssssssssssseseeeeennnne enne nnne nens 97 Identification and Header sssssssssssssssssssssssesee eene nete n nennen tns r enne 97 Watchdog Function Major function ID 05 ssseeeeene nennen nnns 98 lao cp EM 99 Table of Figures Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 7 4 Fig 7 5 Fig 7 6 Fig 7 7 Fig 7 8 N 1 WWWogggoggogogomes ovmo2o2oo0ERcowv L2ol l Example for the type indication sssssssesessseseene nennen nennen nennen 8 Mechanical measurements BASICH sss eene 18 Mun 21 BASIC1 mounting situation with control elements to the front esses 22 BASIC1 mounting situation with control elements to the left esses 22 Label customized interface assignment essssssseeeeeennenen nennen 24 External connections and interfaces sse nnne 25 Ground bolt and connection 24 V ssssssssssssssssssessee enne 27 Front panel operating and functional elements
17. 20 mA TTY T S5 95U Industrial PC Industrial PC WT 41201 Rev 2 00 of 28 5 2002 Page 83 of 100 Annex BASIC1 User manual 12 3 8 Fieldbus interface option Instead of the two serial interface modules COMS and COM4 an expansion module like a Hil scher COM module can be put on a 40 pin female connection strip via a fieldbus adapter See Design guide COM Index 4 of Hilscher company for the electrical specification of this bus just as for the assignment of the connections to periphery by the 9 pin Sub D connector and the 9 pin Sub D socket also for the function of the two light emitting diodes Female connection strip 40 pin GND VCC N C SMEMW SMEMR N C SA2 SA1 SAO DED7 SA3 DED6 SA4 DEDS SA5 DED4 SA6 DED3 SA7 DED2 SA8 DED1 SA9 DEDO SA10 SA11 SA12 GND VCC SA13 RSTDRV N C N C N C N C N C N C Fig 12 12 Fieldbus female connection strip internal From this internal connection the various modules generate the interfaces to the fieldbus systems CANopen InterBus e PROFIBUS See Design guide COM and leaflets of Hilscher company for technical data of the COM modules Page 84 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Annex Fieldbus adapter There are two versions of fieldbus adapter differed by connection X7 depending on fieldbus system Fieldbus system Connection X7 CANopen Sub D male 9 pin InterBus Sub D female 9 pin PROFIBUS X1 Fe
18. But Disk Key Memory Size of the computer is indicated not variable Main Memory Extended Memory above 1 MB Memory in the range from 640 kByte to 1 MByte Totally installed memory 7 5 BIOS Features Setup Base Memory Extended Memory Other Memory Total Memory CPU Internal Cache External Cache Quick Power On Self Test Boot Sequence Swap Floppy Drive Boot Up Floppy Seek Boot Up NumLock Status Boot Up System Speed Gate A20 Option Typematic Rate Se Typematic Rate C Typematic Delay Security Option PS 2 mouse function control PCI VGA Palette Snoop OS Select For DRAM 64 MB tting hars Sec sec p On ROM PCI ISA BIOS 2A5LCMI5 BIOS FEATURES SETUP AWARD SOFTWARE INC Enabled Video BIOS Shadow Enabled Enabled C8000 CBFFF Shadow Disabled Disabled CC000 CFFFF Shadow Disabled amp Ape C y SCSI D0000 D3FFF Shadow Disabled Disabled D4000 D7FFF Shadow Disabled Enabled D8000 D8FFF Shadow Disabled DC000 DFFFF Shadow Disabled High Fast Enabled 6 250 Setup Enabled Esc Quit Select Item Disabled Fl Help PU PD Modify Non 08S2 F5 Old Values Shift F2 Color F6 Load BIOS Defaults F7 Load Setup Defaults Page 40 of 100 Fig 7 3 BIOS Features Setup Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup The following system parameters can be set CPU Internal Cache Release of the internal Cache Memory CP
19. CIS 7 4 DTR 8 9 9 5 GND 10 COM modules X1 Female connection strip 40 pin X2 Male connection strip 8 pin X3 Male connection strip 10 pin diagnosis X4 Male connection strip 8 pin X5 Male connection strip 10 pin fieldbus Fig 12 14 COM modules Fieldbus interface Male connection strip 10 pin X5 The signal pinning depends on fieldbus Diagnosis interface Male connection strip 10 pin X3 The signal pinning of this RS 232 interface is identical for all COM modules and UR Designation Signal Input Output 2 4 RxD Receive Data In 3 6 TxD Transmit Data Out 4 8 DTR Data Terminal Ready Out 5 10 GND Signal Ground 7 5 RTS Ready to Send Out 8 7 CTS Clear to Send In Fig 12 15 Diagnosis interface Note for all COM modules Hardware settings Address DC000 Interrupt Polling Memory size 2 8 KB Dual port memory Page 86 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual CANope Sub D male 9 pin n Conn strip 10 pin Designation Signal Annex Input Output InterBus Sub D female 9 pin 0o 0m Conn strip 10 pin PE CAN DGND DGND CAN Designation Earth Ground Data Line low Data Reference Potential Data Reference Potential Data Line high Shield Signal In Out In Out Shield of bus cable Fig 12 16 CANopen interface Input Output ONOoawWN PROFIBUS Sub D female 9 pin Conn strip 10 pin PE DO2 DI2 GND2 Usa
20. Data Disabled IRQ 3 assigned to Legacy ISA IRQ 4 assigned to Legacy ISA IRQ 5 assigned to PCI ISA PnP IRQ 7 assigned to Legacy ISA IRQ 9 assigned to PCI ISA PnP IRQ 10 assigned to PCI ISA PnP IRQ 11 assigned to PCI ISA PnP IRQ 12 assigned to PCI ISA PnP IRQ 14 assigned to Legacy ISA IRQ 15 assigned to Legacy ISA DMA D assigned to PCI ISA PnP DMA 1 assigned to PCI ISA PnP DMA 3 assigned to PCI ISA PnP DMA 5 assigned to PCI ISA PnP DMA 6 assigned to PCI ISA PnP DMA 7 assigned to PCI ISA PnP ROM PCI ISA BIOS 2A5LCMI5 PNP PCI CONFIGURATION AWARD SOFTWARE INC CPU to PCI Write Buffer Enabled PCI Dynamic Bursting Disabled PCI Master 0 WS Write Enabled PCI Peer Concurrency Enabled PCI Delay Transaction Disabled PCI IRQ Activated By Edge Primary IDE INT DA Secondary IDE INT B Reserve Memory At CCD00 Reserved Size 64 KB Esc Quit eV gt Select Item Fl Help PU PD Modify F5 Old Values Shift F2 Color F6 Load BIOS Defaults F7 Load Setup Defaults Page 50 of 100 Fig 7 6 PNP PCI Configuration Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup Following system parameters can be set Resources Conirolled By Selection of system ressources assignment Assignment of ressources by the user Manual Setup Default Automatic assignment by the system Auto BIOS Default Reset Configuration Data Selection of system ressources assignment e Funct
21. Feature Port 61 Memory Hole At 15 MB Addr 48 Memory Size of the computer is indicated not variable MicroDesign Features Setup t MODEM Use IRQ M Systems FFS sessssss Multi purpose slot 1 x ISA oder cuc Not qualified personnel Onboard FDC Controller Onboard Parallel Port 2 Onboard Parallel Port Onboard Serial Port 3 Onboard Serial Port 4 Onboard UART 1 OnBoard UART 2 Mode Onboard UART 2 sssssss OnChip IDE First Channel m OnChip IDE Second Channel 56 OnChip YSB enei ieina 57 Open space around the device 22 Option battery chamber custom ized version eene OS Select for DRAM 64 MB Js Parallel Port 2 Mode Parallel Port 2 Use IRQ Parallel Port EPP Type Parallel Port Mode Password Setting cue PCI Delay Transaction PCI Dynamic Bursting PCI IRQ Activated By is PCI Master 0 WS Write PCI Peer Concurrency PCI VGA Palette Snoop PM Control by APM PM Events PNP PCI Configuration Power Management Setup Power Management Primary IDE INT ssssse Annex Primary Master Primary Slave
22. ID 01 Input AX 0501h Output CF 0 Function not provided Watchdog disabled CF 1 Function not provided Watchdog Timer Reset Minor function ID 02 Input AX 0502h Output CF 0 Function not provided Watchdog timer reset CF 1 Function not provided Page 98 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual 12 8 Index 2 Band PBSRAM eseee 48 Adjustment of the correct supply voltage eerte 29 Ambient temperature and humid ITY cire tee deeds 22 Applicable documents 8 Application Range 8 BIOS Features Setup 38 Boot Sequence ssec Boot Up Floppy Seek m Boot Up NumLock Status 44 Boot Up System Speed 44 C8000 CBFFF Shadow DC000 DFFFF Shadow CANODED ener Chipset Features Setup ae COM modules sesss Component side Conditions Conditions Connection of the MSC IPC to the supply voltage Connections 23 Copyright ccrte een CPU Internal Cache 43 CPU to PCI Write Buffer 53 Customized assignment of the in Deinstall memory module 67 Disposal 4e 16 DMA 0 bis DMA 7 5259 Documentation wise Doze Mode
23. Indication of the type of the installed floppy disk drives No drive None 360 KByte 5 1 4 360K 5 25 in 1 2 MByte 5 1 2M 5 25 in e 720 KByte 3 v2 720K 3 5 in 1 44 MByte 3 1 2 1 44M 3 5 in 2 88 MByte 3 1 2 2 88M 3 5 in You can also connect a LS 120 floppy disk drive To use such a drive as floppy disk drive A pro ceed as follows c Connect the LS 120 floppy disk drive as IDE Slave disk c Setthe parameter for Drive A to NONE In order to boot the computer with this drive the setup parameter Boot Sequence in the BIOS Features Setup has to be set to LS ZIP C Please remind that this drive can only be used as floppy disk drive with 1 44 Mbyte format if it is installed without additional driver software with DOS With the operating system Microsoft Windows the disk drive can be oper ated with support of a Multiport driver Video Indication of the Video Adapter e Monochrome Video adapter MONO e CGA 40 Video adapter CGA 40 e CGA 80 Video adapter CGA 80 EGA or VGA EGA VGA default Rev 2 00 of 28 5 2002 Page 39 of 100 BIOS Setup Halt on Halt of the boot process when errors occur e No errors All errors All errors with exception of keyboard errors All errors with exception of disk errors of the keyboard and the disk No Errors All Errors All But Keyboard BASIC1 User manual All But Disk Default All errors with exception of errors All
24. LPT2 e Interrupt IRQ7 IRQ5 Parallel Port 2 Mode Selection of the operating mode for the parallel interface Normal Mode Normal Default e Enhanced Parallel Port EPP e Enhanced Capabilities Port ECP ECP und EPP ECP EPP 45 If the parallel interface was set to the address 3BC and on interrupt IRQ7 only default mode Normal is available Enhanced Modes are not available in this case ECP EPP LPT2 ECP Mode Use DMA Assignment of a DMA Line for the ECP Mode of the LPT2 interface DMA Line 1 1 DMA Line 3 3 Page 58 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup 7 10 MicroDesign Features Setup ROM PCI ISA BIOS 2A5LCMI5 MICRODESIGN FEATURES SETUP AWARD SOFTWARE INC MD Feature Port 110h Temperature 25 9C M Systems FFS disabled Supply 5V 2 5000 mV FFS window addres auto 12 Volt 12000 mv flash n a CPU Temp 25 9 neg 12V 12000 mv LCD amp CRT Auto 3 3 V CPU 3300 mv CPU Core Voltage 3300 mv FieldBus Address DC00h Fan 1 Speed 5720RPM FieldBus IRQ sou Esc Quit Vv gt Select Item Fl Help PU PD 4 Modify F5 Old Values Shift F2 Color F6 Load BIOS Defaults F7 Load Setup Defaults Fig 7 8 MicroDesign Features Setup The following system parameters can be set MD Feature Port Setting of the basic address for the MicroDesign Feature Port Please check the basic address before setting if itis unused to avoid collisio
25. MSC IPC the ordered operating system is already pre installed If the operating system must be installed subsequently the corresponding installation CD ROM is enclosed in the scope of delivery All installation files are additionally stored on the hard disk in the directory C winnt cd and or C win95 cd You take full installation instructions from the delivered manuals for the corresponding operating system Installation of the periphery drivers With delivery ex works you receive a completely configured MSC IPC The following description applies only if you should carry out a change or exten sion of the system and already installed components should not operate anymore due to a disturbance Rev 2 00 of 28 5 2002 Page 29 of 100 Putting into Operation BASIC1 User manual Where do you find the drivers You will find all drivers that you need in the directory C Drivers on the hard disk If you would like to install additional drivers or must carry out a reinstallation you find all Windows drivers and files in these directories Driver for Windows NT Graphics driver Display Properties HE Doubleclick the icon display in Win Background Screen Saver Appearance Chips Plus Settings dows control panel Choose registers Settings Activate the button Display Type gt Activate the button Change in the fol lowing dialog Color Palette Desktop Area 16777216 Colors z
26. Port 3 Use IRQ Onboard Serial Port 4 Serial Port 4 Use IRQ Onboard Parallel Port 2 Parallel Port 2 Use IRQ Parallel Port 2 Mode LPT2 ECP Mode Use DMA Enabled Auto Auto Half 3 E 3 E gt D IRQ3 D I D I N 3 Standard IRR3 78 IRQT PP PP1 7 isabled isabled RQ10 isabled RQ7 ormal The following system parameters can be set IDE HDD Block Mode Activating the EIDE Block Mode Block Mode ON Block Mode OFF Rev 2 00 of 28 5 2002 Fig 7 7 Enabled Setup Default Disabled BIOS Default Integrated Peripherals Page 53 of 100 BIOS Setup BASIC1 User manual IDE Prefetch Mode Setting for the EIDE data flow Prefetch ON Enabled Setup Default No Prefetch Disabled BIOS Default OnChip IDE First Channel Activating of the onboard EIDE Controller primary channel Primary IDE Channel active Enabled Default Primary IDE Channel not active Disabled IDE Primary Master PIO Selection of the EIDE PIO Mode for the first EIDE channel Master Device Automatic assignment by the system Auto Default PIO Mode Mode 0 to Mode 4 IDE Primary Slave PIO Selection of the EIDE PIO Mode for the first EIDE channel Slave Device Automatic assignment by the system Auto Default PIO Mode Mode 0 to Mode 4 IDE Primary Master UDMA Selection of the Ultra DMA Mode for the first EIDE channel Master Device Automatic assignment by the system Au
27. QUE mE 13 3 5 Transport Storage disposal teorie itr re ett e eee Ee ir e e I Fe ib he EAE ESEA 14 3 6 Installation start up maintenan e s arane asunaren anaiena ae aaaea aaea aa Eiaa aa EA 14 3 7 GIO ANING E A AAA A A AE E TE 15 3 8 Suitable fire extinguishing agents sssesssssssssseseseeeeeeene ener enne nnns nnne nene 15 4 Technical dalta enesenn ninaa Naai crac ees aide ecce puac cu 2 uade crus pide eiui dde cada Pic CR Ria 16 4 1 rnc LER 16 4 2 Mechanical measurements sitein a ieena Eiana A AKUERAN EATEN E nennen 18 5 Instala On oisnean ea a E Eaa E 19 5 1 Unpacking MSC IPC and testing scope of delivery 19 5 1 1 Unpacking EENAA T ad e ent Rer HE ERERE SERE A EENEEREEERRSRRUREE S teHE AM Lente ra ONE EERRAE UA 19 5 1 2 SCOD6G Of deliVOly sse soot ict Siri dS ERR soapy aa REERRTSE EON RXRR ore pss pen eai Seas ie 19 5 2 Mounting Conditions snis iiaii nen ete ee da i ane dah 20 5 2 1 Environmental conditioris 2 rece ra rece YT epe ear eer Yann cene go agone yianda avenue 20 5 2 2 VIENI 20 5 2 3 Mounting KE Ea 21 5 3 mi ecc 23 5 3 1 ACCESSOMCS TEE 23 5 3 2 bur EE 23 5 4 Connection of the peripherals sssssssssesssessssesenee entente enne nnns nnne trenes nns nnne nenas 23 5 4 1 Satety EC 23 5 4 2 External connections and interfaces ssssssssssssseeeeneeeene nennen nnns 24 5 5 Connecting supply distribution
28. SDRAM Bank Interleave Setting for memory access e Interleave access OFF Disabled Interleave x banks 2 Bank 4 Bank Sustained 3T Write Setting for the access to the L2 Cache Write Back or Write Through Sustained Write ON Enabled Default Sustained Write OFF Disabled Rev 2 00 of 28 5 2002 Page 45 of 100 BIOS Setup BASIC1 User manual 2 Band PBSRAM Setting for memory access Access 3 I I l 3 I I I Default Access 2 l l l 2 I I I Read Pipeline Setting for memory access Read Pipeline ON Enabled Setup Default Read Pipeline OFF Disabled BIOS Default Write Pipeline Setting for memory access Write Pipeline ON Enabled Setup Default Write Pipeline OFF Disabled BIOS Default Video BIOS Cacheable Activating of the Video BIOS Cache If Enabled is selected the access on Video BIOS ad dresses is stored in the Cache if the Cache Controller is activated Video BIOS caching Enabled Default No Video BIOS caching Disabled System BIOS Cacheable Activating of the system BIOS Cache System BIOS caching Enabled Default No System BIOS caching Disabled Memory Hole At 15 MB Addr Setting for memory access Deactivate function Disabled Default Activate function 15M 16M 14M 16M Page 46 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual ISA Bus Clock Selection of the Clock speed for the ISA Bus 7 MHz e 8 MHz e 10 MHz e 16 MHz 7 7 Power Management Set
29. User manual e USB Port 1 USB Port 2 USB Port 2 1 2 3 4 VCC Data1 Data1 GND Fig 12 22 USB Ethernet connection via 10Base T connector of shielded version The Intel 82558 controller supports transfer rates of 10 Mbit s and 100 Mbit s 10Base T RJ45 CAT5 shielded in part 10 Page 90 of 100 ONooahRWDND TxD TxD RxD TRM TTM TRM TTM RxD TRM TTM TRM TTM 10Base T Transmit 10Base T Transmit 10Base T Receive Schirm Schirm 10Base T Receive Schirm Schirm Differential Output Differential Output Differential Input Differential Input Fig 12 23 Ethernet Rev 2 00 of 28 5 2002 BASIC1 User manual 12 3 9 VGA monitor port Annex Enables operation of an external display unit in form of a monitor or various different display types e g from MSC TERMINAL series via 15 pin HD Sub D female adapter VGA EXT HD Sub D female adapter 15 pin 1 Video signal red 6 1 11 2 Video signal green T 3 Video signal blue 8 4 Screen ID Bit 2 9 5 15 5 GND earth 10 Rev 2 00 of 28 5 2002 Ground red Ground green Ground blue N C coded Synchronization ground 11 12 18 14 15 Screen ID Bit 0 Screen ID Bit 1 Horizontal synchronization Vertical synchronization Screen ID Bit 3 Fig 12 24 VGA ext Page 91 of 100 Annex 12 3 10 External floppy drive unit option BASIC1 User manual The 37 pin Sub D female adapter to connect an external floppy dis
30. downtimes and to increase the reliability and the service life of the MSC IPC This user manual must be understood by all persons who are responsible for the MSC IPC read and considered in all points This concerns e g Service including fault clearance care and disposal of operating and auxiliary materials e Maintenance Maintenance inspection repair and or transport Particularly the safety chapter must be understood read and be considered in all points Additional to the user manual and the obligatory regulations valid in the use country and at the use place for the accident prevention also the recognised compartment technical rules are to be considered for safety and compartment just working Only with knowledge of this user manual mistakes can be avoided and a trouble free operation can be guaranteed We do not take on any liability for mistakes and breakdowns that result from the non observance of this user s guide If difficulties should result in spite of that please contact directly the Manufacturer MSC TUTTLINGEN GMBH Rudolf Diesel Str 17 D 78532 Tuttlingen Phone 49 74 61 925 251 Fax 49 74 61 925 291 Technical changes that were necessary for the improvement of the MSC IPC are reserved Customized variants The user manual BASIC1 describes all models of the computer family BASIC1 Also the customized variants are based on that If necessary a description of the significant special features is ad
31. fieldbus interface Hilscher Page 66 of 100 The fieldbus interface is placed above the DRAM memory module see fig marking The pins of the Leuk hardt fieldbus adapter card and the pins of the fieldbus interface are interconnected see fig marking Press the cards cautiously together to avoid damaging the pins Rev 2 00 of 28 5 2002 BASIC1 User manual System expansions Alterations The interconnected cards adapter card fieldbus card are plugged into the fieldbus slot with the lower side of the adapter card Fig 9 6 Fieldbus interface on adapter card and CPU board For fieldbus modules an address range of 16 K beginning at address DCO00h is set as default value IRQ 11 is available as interrupt Rev 2 00 of 28 5 2002 Page 67 of 100 Fault diagnosis 10 10 1 10 2 Fault diagnosis General references BASIC1 User manual In this chapter we give you tips how you can define frequently occurring er rors and eliminate them Please look up error reports of the operating system in the user manual of the Operating system With errors and problems that cannot be solved by means of the following description please contact our application department General errors cause remedy Error situation Cause Remedy After switch on of the mains voltage the personal com puter is not ready for opera tion and or does not boot Erroneous voltage supply
32. filter mat again 9 88 4 Plug in current supply consider polarity c Check function of the fan Fig 11 2 Housing fan Rev 2 00 of 28 5 2002 Page 71 of 100 Maintenance Repair of the MSC IPC BASIC1 User manual 11 4 Replace CPU fan Vibrations and noises could be the consequence from a defective CPU fan The defective fan has to be replaced immediately Only mount appropriate fans Get more information at MSC TUTTLINGEN GMBH Unplug current supply of the fan Loosen the fixing screws of the fan housing see arrow in figure and re move fan cautiously Mount new fan cautiosly onto the cool ing element and fix it with screws Plug in current supply consider po larity The tachometer output of the fan yellow cord has to be connected to Open Collector Check function of the fan Fig 11 3 CPU fan Page 72 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Maintenance Repair of the MSC IPC 11 5 Replace system battery If wrong BIOS data are indicated with system start wrong time date hard disk not detected the cause for this errors is normally a system battery with too low capacity or an empty system battery Lithium battery Danger of injury through possible explosion Please consider the following hints when handling batteries Lithium batteries may not and cannot be charged again when they are empty Do not get batteries into touch with fire or water
33. high 3 CD ROM drive Option CD ROM drive 5 14 Slimline 4 Floppy disk 3 1 Disk drive for 3 1 2 disks 1 44 MB Alternative LS 120 5 4 for disk 120 MB 5 Hard disk LED HD LED yellow lights up or flashes in case of access on hard disk 6 LED green Reserved 7 Reset key Reset Restart of the computer by hardware reset Page 28 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Putting into Operation 6 2 6 2 1 6 2 2 6 3 6 3 1 6 3 2 Switch on of the current supply Conditions The correct mains voltage is adjusted and the MSC IPC is connected onto the supply distribution To boot the computer After switch on of the current supply by means of main power switch at the switch cabinet and or control unit supply the MSC IPC boots automatically The green LED indicates the standby of the MSC IPC While booting a self test POST Power On Self Test proceeds The bios settings are tested and the connected system components are scanned After successful booting the installed operating system is started MS DOS Windows 958 NT amp 200068 gt Install the component drivers in accordance with user manual of the manufacturer and in ac cordance with user manual of the installed operating system For more information see also section Periphery driver installation Software installation Installation of the operating system In case of delivery of the
34. kept with installation and operation With vertical mounting of the MSC IPC and a maximum of 45 C ambient temperature in calm air the MSC IPC operates troublefree Keep the MSC IPC out of direct exposure to sun temperature in the device becomes too high In the case of formation of condensation on the device it must be completely dry before start up Dust Operate the MSC IPC if possible in ultra clean environment Extremely dust containing air can cause damages of the device Ventilation Open space around the device During the mounting of the MSC IPC ensure that open space is sufficiently around the device so that a free access to the device is possible and no ac cumulation of heat can arise Page 20 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Installation Vent holes The vent holes of the MSC IPC must not be covered for the safe operation A corresponding distance to neighbouring mounting components must be kept Fig 5 1 Vent holes 5 2 3 Mounting situation Front of the housing The front of the housing with CD ROM disk drive and LED must be freely ac cessible after mounting In case of equipment with CD ROM drive or LS 120 ensure that the tilt angle of the MSC IPC is not more than 30 Rev 2 00 of 28 5 2002 Page 21 of 100 Installation BASIC1 User manual Fig 5 2 BASIC1 mounting situation with control elements to the front
35. of 28 5 2002 BASIC1 User manual System expansions Alterations 9 4 Install Memory Module The main memory of the IPC 586 Single Board Computer consists of one SDRAM module Several modules with different memory size are available see section Characteristics Conditions The MSC IPC has to be disconnected from the supply net disconnect power plug The right cover is opened bari Noles E 4 EE Fig 9 3 Install memory module Insert memory module vertically into slot with contact bank first Pay attention to the codings slots at the module and at the memory socket Press memory module into the slot until both side latches lock the module safely Attach housing cover again and fix it with screws Connect power supply and restart MSC IPC Deinstall memory module c Press both side latches downwards to release the module The memory module is pushed upwards c Withdraw memory module Rev 2 00 of 28 5 2002 Page 65 of 100 System expansions Alterations 9 5 Install field bus module Hilscher BASIC1 User manual With help of the Leukhardt adapter card a fieldbus module can be plugged directly as module onto the fieldbus interface of the CPU board Conditions The MSC IPC has to be disconnected from the supply net disconnect power plug The right cover is opened Fig 9 4 Fieldbus interface on CPU board Fig 9 5 Leukhardt fieldbus adapter card and
36. the computer the network card is installed and you can tune the net work links After the driver installation in Windows NT the latest service pack must be installed download from Microsoft Homepage Page 32 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Putting into Operation Driver for Windows 95 Graphics driver gt Call the command w95500 exe in the directory C Drivers Grafik The installation program searches for the installed graphics controller and installs the neces sary driver and system files automatically on your system Restart MSC IPC and call the dialog display in the Windows control panel to adjust the resolution in the register settings for the screen Touch driver only devices with touch screen WinZip Self Extractor gt You find the required touch driver in the directory C Drivers Touch Welcome to MonitorMouse for Windows 95 c Call the command mm95 200 exe in Pelaase an the above mentioned directory to load the driver installation routine Dente Aas Sade c Start the installation routine with OK Unpack the program files with Unzip into the default directory c Change into directory C elowin95 and Kichen Sie auf des ensprochonde Elo Touckscreeni Maodgl und denn mut OK call file Setup exe NC Wenn hren nicht bekesnmtiet soerwesictes Modell Sievergen klicken Sim mut OR Ay fy nrar che mut derit wreck ek TO NHIEU IN I OP gt Choose the
37. 32 Rev 2 00 of 28 5 2002 BASIC1 User manual Annex 12 3 2 Serial interfaces COM3 and COM4 option Two 16 pin female connection strips on the component side of the All In One board are used as locations of the modules for the serial interfaces COM3 and COM4 They provide TTL signals and supply voltages Each module can be fixed by a M3 screw in a GND contacted drill hole with a hole diameter of 3 5 mm Female connection strip 16 pin GND 5V GND 12V GND 12V DCD DSR RxD RTS TxD CTS DTR RI GND VCC Fig 12 5 COMS and COM4 female connection strip internal From this internal connection the modules generate the external interfaces e RS 232 complete with overvoltage protection e RS 422 485 opto decoupled TTY opto decoupled Technical data on the serial interfaces are contained in the leaflets of the relevant interface mod ules Rev 2 00 of 28 5 2002 Page 79 of 100 Annex BASIC1 User manual RS232 module X1 Male connection strip 16 pin on solder side X3 Sub D male adapter 9 pin Fig 12 6 RS232 module RS 232 interface to All In One board on solder side Male connection strip 16 pin RS 232 with overvoltage protection Interface to periphery Sub D male adapter 9 pin NOG AO ONOG Fig 12 7 COM3 and COM4 RS 232 Page 80 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Annex RS422 485 module X1 Male connection strip 16 pin on solder side X3 Sub D f
38. BASIC1 User manual Connections Installation o Oo oO oO o LH BH s o o JO Oo Im oO TO Hm oO o Jo o o oO oO LH Fig 5 5 External connections and interfaces Position designation Function 1 Output temperature Connection of an external logic for temperature alarm if the permissible operating temperatures of the device are exceeded Connection about Phoenix CombiCon coupler Floating contact U 24DC 1 1A Possible wiring see housing label OK 1 2 sticks concludedly Alarm 1 3 sticks concludedly 2 Repeater Only with connection of the MSC TERMINAL Connection for the operation and visualization unit TERMINAL Sub D Socket 15 pin All inputs that are made at the terminal about keyboard touch industrial mouse or external mouse are transmitted via this inter face onto the CPU of the BASIC1 Rev 2 00 of 28 5 2002 Page 25 of 100 Installation BASIC1 User manual Position denotation Function 3 Parallel interface LPT1 Connection by means of Sub D Socket 25 pin Centronics standard 4 Option Only to use when no internal floppy is connected Standard External floppy configuration is with floppy Connection by means of Sub D Socket 37 pin Do not connect disconnect external floppy disk drive with com puter switched on 5 Serial interface COM2 Connection b
39. BIOS Features Setup The menu contains all further BIOS settings as for example Cache and Shadow settings boot parameter etc Chipset Features Setup In this menu chipset settings are carried out Among other parameters the storage access times can be adapted here Power Management Setup Settings for different power saving mode functions Page 36 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup PNP PCI Configuration Settings for the configuration of PCI devices and the assignment of interrupts IRQ and DMA for plug and play devices or Legacy ISA devices Load BIOS Defaults Loads the BIOS default values of Setup Load SETUP Default Loads the setup default values of Setup Integrated Peripherals Configuration of the onboard interfaces and devices The interfaces of IDE USB and floppy disk can be activated deactivated with this menue as well as the mode of the parallel port can be switched MicroDesign Features Setup Setting of the base address of the MicroDesign Feature Port Settings for the M Systems Disk OnChip Flash Password Setting Here you may enter a password to protect the system or the setup from unauthorized accesses IDE HDD Auto Detection In this menue the BIOS tries to read the hard disk parameters of the IDE drive The BIOS also supports the expanded modes for IDE drives with a memory capacity of more than 528 Mbyte Save amp Exit Setup Saves the alterations of the BIOS set
40. DC USV 24 Art No 6277093 at MSC TUTTLINGEN GMBH Adjustment of the correct supply voltage to the information on the type designation plate and in the Technical Data The supply voltage must fulfill the specifications of a Safety Extra Low Volt age SELV according to DIN 60950 e The supply voltage and the maximum power consumption must correspond Calculation of the required power consumption The power consumption is different according to commanded system configuration and is a maximum of 87 W Important earthing hint Before switching on the supply voltage the MSC IPC must be grounded via the ground bolts at the case Connection of the MSC IPC to the supply voltage Connect MSC IPC by means of Phoenix CombiCon coupler at supply voltage plug of the MSC IPC Ground bolt The DC DC transducer makes the supply possible with 24 V DC 19 36 V DC Connection by means of Phoenix Contact coupler PC 4 2 G 7 62 Consider correct polarity and Ed t NE Fig 5 6 Ground bolt and connection 24 V Rev 2 00 of 28 5 2002 Page 27 of 100 Putting into Operation 6 Putting into Operation 6 1 Functional elements BASIC1 User manual Temp Fig 6 1 Front panel operating and functional elements 1 Power LED Power LED green light up with standby 2 Temperature alarm LED red lights up when operating temperature of the CPU board is too
41. DO2 DI2 BC UM Designation Earth Ground Send Data Line Receive Data Line Ground Logic Voltage 5 V Send Data Line Receive Data Line Bus Connector IN Signal Fig 12 17 InterBus interface Input Output Rev 2 00 of 28 5 2002 anak C PE RxD TxD P CNTR P DGND VP RxD TxD N Earth Ground Data Line Repeater Control Signal Data Reference Potential Power Supply positive Data Line inverse In Out Fig 12 18 PROFIBUS interface Page 87 of 100 Annex BASIC1 User manual 12 3 4 Parallel interface LPT1 The parallel port LPT1 is PC AT compatible its control signals correspond to the Centronics standard Connection via 25 pin Sub D female adapter labeled LPT1 Sub D female adapter 25 pin 1 STB Strobe Out 14 AFD Auto Line Feed Out 2 PDO Data Bit 0 VO 15 ERR Error In H 2 Oo 3 PD1 Data Bit 1 1 0 16 INIT Initialize Printer Out 310 Oo 4 PD2 Data Bit 2 1 0 17 SLIN Select Input Out 4lo x 5 PD3 Data Bit 3 1 0 18 GND Signal Ground 5106 6 PD4 Data Bit 4 1 0 19 GND Signal Ground A o 7 PD5 Data Bit 5 O 20 GND SignalGroud 8 lo o 8 PD6 Data Bit 6 1 0 21 GND Signal Ground 9 o o 9 PD7 Data Bit 7 1 0 22 GND Signal Ground 10 o d 10 ACK Acknowledge In 23 GND SignalGround 11 joS 11 BUSY Busy In 24 GND Signal Ground js gt o 12 PE Paper End In 25 GND Signal Ground 5 18 SLCT Select In Fig 12 19 LPT1 12 3 5 Parallel interface LPT2 option Addition
42. E hard disk is set as IDE master ex works If an additional hard disk is installed the user instructions of the applicated hard disk has to be considered Master Slave T Default T Setting of the jumper depends on the used hard disk 12 6 2 Set jumper for battery supply ON OFF jumper battery This jumper determines whether the circuit board is supplied with battery voltage It also can be used for entering of an external battery voltage Battery On Off 1 Jl Battery on Default li il Battery off 12 6 3 Supply voltage 5V for the ISA Bus external internal jumper 5 Volt This jumper determines whether the 5 Volt regulator existing on the board produces 5 Volt 5 Volt ext int e m 5 Volt external I1 b5 Volt internal Default Rev 2 00 of 28 5 2002 Page 95 of 100 Annex BASIC1 User manual 12 6 4 Switch border CPU clock This switch border is used for the configuration of the different CPU types through the adjustment of the internal and the external bus clock of the CPU CPU clock Version of socket 7 compatible CPU ial 2 oS OS MS MY Pentium 133 MHz So MM MS MY Pentium 200 MHz MMX IB oa ag MM oY AMD K6 2E 333 MHz a cB UB UB GEGEN AMD K6 2E 400 MHz 12 6 5 Core voltage and Onboard PCI Et
43. Enabled Write Pipeline Enabled Video BIOS Cacheable Enabled Esc Quit V gt Select Item System BIOS Cacheable Enabled Fl Help PU PD Modify Memory Hole At 15 Mb Addr Disabled F5 Old Values Shift F2 Color ISA Bus Clock PCICLK 4 F6 Load BIOS Defaults F7 Load Setup Defaults Fig 7 4 Chipset Features Setup Page 44 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup The following system parameters can be set DRAM Auto Configuration Selection of the access time settings for memory modules The automatic configuration with de fault values for different memory module types can be selected as well as the manual setting of the access parameters The standard settings were optimized for the module and should therefore not be altered Manual selection of the parameters Disabled Default Setting for 60 ns Module 60 ns Setting for 70 ns Module 70 ns DRAM Timing Control Selection of the memory access velocity The automatic configuration was optimized for the module and should therefore not be altered Access velocity Normal Default Medium Fast Turbo Auto The selection Auto is only available when the function DRAM Auto Con figuration was set to 60 nsec or 70 SDRAM Single Burst Wrte Selection of the access mode of memory areas for write operations SDRAM write access Single Burst SDRAM Cycle Length Setting for memory access Number of clocks 2 3
44. Only use recommended batteries of the same type to replace batteries Do not dispose used batteries into the domestic waste Batteries have to be disposed according to valid environmental directives Replace battery Loosen the fixing screws of the right housing cover and remove the cover Replace battery as follows gt Remove used battery from the socket see marking c Consider correct polarity of the new battery Only use the same battery type gt Insert new battery into the socket and press it so that the battery is flush with the top edge of the socket oo oo oco oo oo eo eo oo c Attach housing cover plug in current supply and restart computer Fig 11 4 System battery Call Bios Setup and set data as time and date correctly see 7 4 gt Restart computer Rev 2 00 of 28 5 2002 Page 73 of 100 Maintenance Repair of the MSC IPC BASIC1 User manual Option battery chamber customized version If your BASIC is equipped with battery chamber the system battery can be changed without opening the computer housing Replace battery as follows Open cover of the battery chamber see arrow figure is without battery c Battery can be loosened and removed by pulling out of the sticking ribbon Insert new battery and close battery chamber again gt Restart computer and set Bios settings correctly Fig 11 5 System battery with battery ch
45. U Cache ON Enabled Default e CPU Cache OFF Disabled External Cache Release of the external Cache Memory Cache ON Enabled Default Cache OFF Disabled Quick Power on Self Test Shortening of the POST Self Test with system start by excluding some test routines Shortened Self Test ON Enabled Shortened Self Test OFF Disabled Default Q We recommend to hold this function to status Disabled It proved as useful to indicate errors with system start to avoid system crashes and data loss even if the system start uses more time through that Boot Sequence Sequence of the system load routines of the different disk drives Floppy Hard disk SCSI A C SCSI Default Hard disk Floppy SCSI C A SCSI Hard disk CD ROM Floppy C CDROM A CD ROM Hard disk Floppy CDROM C A e Hard disk Floppy SCSI D E F A SCSI e SCSI Floppy Hard disk SCSI A C e SCSI Hard disk Floppy SCSI C A e Only Hard disk C only 20 MB Floppy Hard disk LS ZIP C Rev 2 00 of 28 5 2002 Page 41 of 100 BIOS Setup BASIC1 User manual Swap Floppy Drive Changes Floppy Disk assignment A B to B A Standard Floppy Disk assignment Disabled Default Changed Floppy Disk assignment B A Enabled Boot Up Floppy Seek Test of the Floppy Disk drive with system start Floppy Disk Drive Test ON Enabled Default Floppy Disk Drive Test OFF Disabled Boot Up NumLock Status Status of the Numerical Keypad Numerical Keypad ON On Defaul
46. ally it is possible to connect the second parallel interface LPT2 by a 26 pin plug on the All In One board and to put it out by a 25 pin Sub D female adapter next to the LPT1 socket For LPT2 you need an adapter bracket Male connection strip 26 pin STB AFD PDO ERR PD1 INIT PD2 SLIN PD3 GND PD4 GND PD5 GND PD6 GND PD7 GND ACK GND BUSY GND PE GND SLCT VCC Fig 12 20 LPT2 option Remark In addition to LPT2 port this cut out in side plate can be used for a 37 pin female Sub D adapter to attach an external floppy disk drive Page 88 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Annex 12 3 6 PS 2 mouse and PS 2 keyboard Two 6 pin MiniDIN sockets next to each other to connect an external mouse and an external MF keyboard Mouse Keyboard MiniDIN socket 6 pin Mouse Keyboard 3 1 MSDAT Mouse Data 1 KBDAT Keyboard Data ya 2 NC 2 NC o 3 GND Ground 3 GND Ground Eo 2 4 VCC 4 VCC 5 MSCLK Mouse Clock 5 KBCLK Keyboard Clock 6 4 6 N C 6 N C Fig 12 21 PS 2 mouse and PS 2 keyboard Rev 2 00 of 28 5 2002 Page 89 of 100 Annex 12 3 7 USB connections Double USB connector to attach peripheral USB devices USB connector 4 pin N O54 12 3 8 Ethernet USB Port 1 VCC Data0 Data0 GND AOUN BASIC1
47. amber Page 74 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Maintenance Repair of the MSC IPC 11 6 Spare parts Always specify the article no and series no of your MSC IPC when ordering spare parts Art No Designation Type 64 100 15 Lithium battery CR 1 3 N Lithium 3V system battery 52 070 30 DC fan 80 x 80 x 20 SD 802012 HB housing fan 64 080 24 Fan filter mat 84 x 92 x 9 705 01 3 032 a 60 170 28 Cooling element with fan CPU fan 11 7 Questions to the manufacturer user questions 11 7 1 Contact MSC TUTTLINGEN GMBH Rudolf Diesel Strasse 17 D 78532 Tuttlingen Phone 49 74 61 925 251 Fax 49 74 61 925 291 E Mail tuttlingen msc de Internet http www msc de tuttlingen 11 7 2 Data for calling Please specify the following data for your MSC IPC when calling Device designation and type e g BASIC1 Series No see type label on MSC IPC CPU e g AMD K 6E 333 MHz pay attention to the boot routine BIOS Version pay attention to the boot routine and call Bios Setup 11 8 Current Drivers and Tools You will find the current drivers and tools for your MSC IPC on our homepage in the column Support at http Awww msc de tuttlingen Rev 2 00 of 28 5 2002 Page 75 of 100 Annex BASIC1 User manual 12 Annex 12 1 Interface assignments Connections on the CPU board 12 1 4 Module configurator IPC586 586 board with CPU of the Pentium and AMD K6 2 series Component sid
48. ance works Copyright The copyright for this user manual remains at MSC TUTTLINGEN GMBH D 78532 Tuttlingen This user manual is only intended for the operator and his personnel This documents and its contents may not be disclosed to third parties neither completely nor in part by duplication transmission or any other means without written authority Non compliance may lead to prosecution under criminal law Application Range This user manual describes the BASIC1 in all system configurations Applicable documents In addition to this user manual following documents contained in the scope of delivery are appli cable User manual of the operating system MSC proofing certificates Page 6 of 100 Rev 2 00 of 28 5 2002 BASIC1 2 1 User manual Characteristics Characteristics Features The BASIC1 is a computer to be mounted in cabinet with extremely compact dimensions and based on the IPC586 board Connection ports as well as drive units are conveniently accessible and therefore provide an ex pedient installation of the systems Using a slot PLC board in the free slot for cards based on PCI or ISA together with fieldbus I Os the BASIC1 becomes a full machine control system Mechanically stable robust system unit cover made of galvanized sheet steel to be installed in cabinet mounting is possible on rear side of housing or on side wall Single board computer implies enormous computer performance high sa
49. ary IDE channel Selection of the INT Signal A B Cor D Secondary IDE INT Selection of a INT Signal for the second secondary IDE Channel Selection of the INT Signal A B Cor D Reserve Memory At Selection of a memory range for non PnP extension cards Allocate no memory range N A Default Allocate memory from address CC000 bis DEO00 Page 52 of 100 Rev 2 00 of 28 5 2002 BIOS Setup BASIC1 User manual 7 9 Reserved Size Selection of allocated memory size e Memory range Integrated Peripherals 8KB 16KB 32KB 64KB This function is only available when an address was allocated for the selec tion Reserve memory At ROM PCI ISA B INTEGRATED OS 2A5LCMI5 PERIPHERALS AWARD SOFTWARE INC PCI Slot IDE 2 Channel DE HDD Block Mode DE Prefetch Mode OnChip IDE First Channel DE Primary Master PIO DE Primary Slave PIO DE Primary Master UDMA DE Primary Slave UDMA OnChip DIE Second Channel DE Secondary Master PIO DE Secondary Slave PIO DE Secondary Master UDMA DE Secondary Slave UDMA OnChip USB Enabled Disabled Disabled Enabled Auto Auto Disabled Disabled Enabled Auto Auto Disabled Disabled Disabled Onboard FDC Controller Onboard UART 1 Onboard UART 2 Onboard UART 2 Mode IR Duplex Mode FAST_IR MODE Pins Onboard Parallel Port Parallel Port Mode ECP Modem Use DMA Parallel Port EPP Type Onboard Serial Port 3 Serial
50. ating the onboard Floppy Disk Controller Onboard Controller ON Enabled Default Onboard Controller OFF Disabled Rev 2 00 of 28 5 2002 Page 55 of 100 BIOS Setup BASIC1 User manual Onboard UART 1 Selection of the Port Address and the interrupts for COM Automatic assignment by the system Auto Default Deactivate interface Disabled Interrupt Address 3F8 IRQ4 2F8 IRQ3 3E8 IRQ4 2E8 IRQ3 Onboard UART 2 Selection of the Port Address and the interrupt for COM2 Automatic assignment by the system Auto Default Deactivate interface Disabled Interrupt Address 3F8 IRQ4 2F8 IRQ3 3E8 IRQ4 2E8 IRQ3 OnBoard UART 2 Mode Selection of Operating Mode of the interface Serial Interface Standard Default Infrared Interface HPSIR ASKIR Fast SIR IR Duplex Mode Selection of the infrared interface mode Half Duplex transmission Half Default Duplex transmission Full This option is only available when the OnBoard UART2 Mode was set as infrared interface FAST IR MODE Pins Selection of the IR Signal pins Mode IRR3 IRR3 Default Mode IR IR Mode This option is only available when the OnBoard UART2 Mode was set as infrared interface Page 56 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup Onboard Parallel Port Selection of the port address and the interrupts for the parallel interface Deactivate Interface Disable Address Interrupt 3F8 IRQ7 3BC IRQ7 278 IRQ5
51. d statically have to be discharged Unplug MSC IPC from the supply net before you work with electronic components Taking ESD components only by the edge Do not touch conducting paths or connector pins at an ESD unit 3 3 2 Mechanical hazards Injury danger at installation and maintenance jobs Cut and mining wounds through angular components in the interior of the device Skin contact with metal parts Sheet steel angles screws cords can cause allergic reactions for sensitive persons Page 12 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Safety hints 3 4 3 4 1 3 4 2 3 4 3 Operating and service personnel Consider hints The knowledge of the basic safety hints and the safety rules is basic require o ment for safe dealing and troublefree operation This user manual contains the most important hints in order to operate the MSC IPC safe In addition you have to consider the country specific guidelines corresponding Accident prevention Setup of electrical and mechanical installations e Radio interference suppression EMC guideline A basic education and subsequent to that regular trainings have to be carried out by the opera tor of the MSC IPC Obligation All persons that are instructed with works at the MSC IPC oblige before beginning work e to consider the basic rules about industrial safety and accident prevention to read the safety chapter and the warnings of this manual and to conf
52. ded Rev 2 00 of 28 5 2002 Page 5 of 100 Basic notes on handling and operation BASIC1 User manual Guarantee and liability Fundamentally our General business conditions apply These are available to the operator at the latest since contract conclusion Guarantee and liability claims with person and object dam ages are impossible if they are to be put down to one or several of the following causes Not definition appropriate use e e Inappropriate installation starting up operation repairing and observatories e Operation at defective safety devices or not operative safety and protection appliances Nonobservance of the references in the user manual concerning transport storage assembly start up operation limit values and maintenance e Arbitrary modifying Unsatisfactory check of parts which could be worn e Damages through foreign parts influence and force majeure Specified Use The MSC industrial computer BASIC1 may be used only for mounting in switch cabinets and ter minal boards The range of application is limited by the specifications mentioned in the Technical Data and conditions Only recommended OEM devices and components may be connected to the MSC IPC Another use as aforementioned is not specified For damages arising from that no liability is taken over The specified use also includes the considering of all references in the user manual and the keeping of the mainten
53. e Ext Battery USB jumpers 9 GNDONDf 5V 12V 12V 5V GND i 7 On isl e is Ethernet re 2 e o 24V Il 5 vot Battery B fs azis oV DC DC transducer ext int 98 2 8a o Oo B Battery Keyboard OOf Fieldbus controller i gg 8 O0000000000000000000 o i oo LIOOOOCOOOOOODOOOOCOOO EE T E EET g 7 Core voltage H CPU clock o APM port LCD type Bas o Ap i D dM cee ere Fo Power external Z o Memory DIMM168 IST 12V Y EE CN VCC lt q VCC o GND 2 i GND Temm GND i d j 12V lO Hard disk i i aS Si i l Flash disk 2 5 CPU Temperature z Socket 7 E alarm Power i E Eee Red Zak o z DIP32 socket H owe GL annin MESON 0 S ma e i CPU H OL IPs keyboard Ail E 1 i P iq eem PISA Master Slave lt 22 Floppy 40 pin 222 AGA i 2x USB HDD oM IDE 235905 3 Floppy 34 pin 3 12VZGnD E HININDDE nNinrf Ee Qi E Power Power 9l GND Power GND IDE2 GND Fig 12 1 Module configurator IPC586 Component side Page 76
54. e a jumper setting on the interface module Examples to connect periphery Full duplex without termination Half duplex without termination RS 422 485 interface RS 422 485 interface TxD RxD TxD RxD Industrial PC RS 485 device Industrial PC RS 485 device Duplex mode GND Full duplex with termination Half duplex with termination RS 422 485 interface RS 422 485 interface TxD RxD TxD RxD Termination Transceive Industrial PC RS 485 device Industrial PC RS 485 device Duplex mode GND Page 82 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Annex TTY module X1 Male connection strip 16 pin on solder side X3 Sub D female adapter 9 pin TIIZIIII TTIIIII3C Ia r Fig 12 10 TTY module RS 232 interface to All In One board on solder side Male connection strip 16 pin TTY opto decoupled Interface to periphery Sub D female adapter 9 pin a Curam souce oA sfo z mb OA GY Ooo0000 OOOO OAND Fig 12 11 COM3 and COM4 TTY Operating modes active The module current sources supply the required constant current of 20 mA on the transmit and receive line passive The periphery current sources supply the required constant current of 20 mA on the transmit and receive line Examples to connect periphery 5 95U WT 41201 D 1 TTY interface TIYinterface 8 20 mA TTY R TTY R 20mA TIY T
55. elect in addition the language for the touch screen control panel As a standard interface COM port 2 is defined End installation and restart the MSC IPC c After the new start call up control panel and double click ELO Touch screen Press the button calibration and touch all 3 hot spots as they are indicated on the screen Confirm with yes when the fingertip matches exactly with the hot spots c Complete the calibration with OK Rev 2 00 of 28 5 2002 Page 31 of 100 Putting into Operation Ethernet Network 21x Identification Services Protocols Adapters Bindings Network Adapters 1 Intel 82557 based 10 100 Ethernet PCI Adapter Add Remove Properties Update ltem Notes Intel 82557 based 10 100 Ethernet PCI Adapter or compatible Select OEM Option Choose a software supported by this hardware manufacturer s disk BASIC1 User manual gt Double click the icon Network in the Windows control panel gt Activate the button Add gt Activate the button disk gt Activate the button search in the next dialog c Select directory C drivers ethernet and confirm with OK c Select the network card Intel PRO Adapter in the following dialog During the further installation you are asked to copy some system files In this case you must enter the following path C winnt cd The installation is proceeded After a restart of
56. emale adapter 9 pin r 1 1 M n E 1 E H 1 1 1 1 1 1 1 1 1 1 L Fig 12 8 RS422 485 module RS 232 interface to All In One board on solder side Male connection strip 16 pin RS 422 485 opto decoupled Interface to periphery Sub D female adapter 9 pin Fin Ferdi Farapi S LLL 3 ene GND GND AAW ooooo 0000 990 x9 2 l dmbe GND GND Duplex mode Duplex mode Fig 12 9 COM3 and COM4 RS 422 485 Standard setting on delivery e Full duplex No termination Switching in case of half duplex mode In half duplex mode the RTS signal of RS 232 interface switches over from transmit to receive mode Rev 2 00 of 28 5 2002 Page 81 of 100 Annex BASIC1 User manual Operating mode and termination The features half duplex and termination of transmit and or receive line can be externally config ured by solder joints at the 9 pin Sub D adapter Solder joint Operating mode Solder joint Termination Full duplex State of delivery No termination State of delivery Half duplex Termination Full duplex Termination Half duplex The termination of the transmit and receive line with a resistance of 120 Ohm is conducted each to one pin of the Sub D female adapter By connecting this pin with the corresponding line at the socket outside the housing the termination can be handled variably without open the case and possibly chang
57. est injuries Invalidity Hazardous situation to life and limb of personnel and others Nonobservance may cause death or serious injuries Potentially hazardous situation Nonobservance may cause slight injuries also as warning of property damages Notes on correct handling With this symbol references and tips for the secure operation of the MSC IPC are given Non compliance may cause damage to the product and or damage to parts items in the vicinity Environmental protection Non compliance may have an impact on the environment gt This arrow stands for actions of the operating and maintenance personnel Rev 2 00 of 28 5 2002 BASIC1 User manual Safety hints 3 2 3 3 3 3 1 Safety standards and determination Following standards and determinations are valid for use and operation of the MSC IPC Electro magnetic compatibility 89 336 EMC For MSC industrial computers is valid Products which carry the CE symbol meet the requirements of the EEC directive C 89 336 EEC on electromagnetic compatibility The EEC declarations of conformity and the related documentation will be maintained at the fol lowing address for inspection by the responsible officials in accordance with article 10 1 of the above stated EEC directive MSC TUTTLINGEN GMBH Rudolf Diesel Strasse 17 D 78532 Tuttlingen Dangers The MSC IPC is built according to state of art and with regard to safety rules Nevertheless with the use dangers
58. fans which supply a special clock signal Page 60 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual 8 1 Software Interfaces Address Overview System Memory Software Interfaces In Real Address Mode 1 Mbyte address space is available In Protected Virtual Mode up to 16 Mbyte physical address space can be administrated onboard After a system reset the CPU is in Real Address Mode It executes the Code at address FFFFFOh For this reason the BIOS range has to be placed into the top 64 kByte segment of the 16 Mbyte address space From this address range a far jump into the segment F000h is executed Hex Adresse Name Function 00000000h to 640 kByte User RAM DOS applications OOO9FFFFh 000A0000h to 128 kByte Video RAM display refresh memory OOOBFFFFh 000C0000h to 48 kByte VGA BIOS VGA BIOS range OOOCBFFFh 000CCO000h to 144 kByte Extension ROM Expanded BIOS range OOOEFFFFh For ISA cards only CC000 DFFFF is applicable 000F0000h to 000FFFFFh 64 kByte onboard BIOS BIOS range CC000 DFFFF E0000 EFFFF Expanded range e g for ISA option or PnP Option ROM Silicon Disk BIOS extension POST indication of the first 64 kByte BIOS 00100000h to Onboard RAM 2 128 MByte Extended Memory only to use in O7FFFFFFh Protected Mode 00000000h to Offboard RAM 16 MByte Memory range on expansion boards OOFFFFFFh FFFFOOOOh to 64 kByte onboard BIOS BIOS ran
59. fety and compact de sign The all in one CPU the central intelligence of our industrial PCs includes all functions completely on board in the version of an IPC 586 board CPU ranging from Pentium 133 MHz MMX up to AMD K6 2bE 400 MHz Memory up to 256 MB RAM IDE Flash disk up to 100 MB alternative to Harddisk 2 MB video RAM Watchdog for system safety Integrated keyboard controller Floppy disk 3 1 44 MB Hard disk 212 with more than 4 8 GB CD ROM drive Slim Line COM 1 and COM2 as RS 232 COM3 and COM4 option as RS 232 RS 422 485 or TTY Parallel port LPT1 Ethernet RJ 45 socket 10 100 Base T 2 USB connections VGA connector PS 2 keyboard connection PS 2 mouse connection Repeater port COM2 PS 2 keyboard PS 2 mouse to connect TERMINAL Interface of an external floppy disk drive buffered Floating contact for overtemperature Reset button LEDs hard disk power overtemperature and user user specific Passive backplane with 1 combislot PCI or ISA Internal interface for LPT2 Slot for fieldbus modules CAN bus InterBus Profibus as an alternative to COM3 COM4 LS 120 drive alternative to FDD Operating systems Windows NT Windows 2000 MS DOS Registered in accordance with CE and UL Rev 2 00 of 28 5 2002 Page 7 of 100 Characteristics BASIC1 User manual 2 2 Nomenclature The identification of the different types of BASIC1 series depends on e installed CPU the options used
60. for life and limb of the user or third parties and or influences at the product or at other real values may arise The MSC IPC is to be used only e for the specified use e in perfect state with regard to safety Troubles which can influence the safety are to be eliminated immediately Before the MSC IPC must not be put into operation Electric hazards Danger through electric tension Works at MSC IPC may be carried out only by an electrician electronic tech nician Following determinations must be kept with installation and operation of MSC IPC The valid accident prevention rules in Germany in particular the VBG 4 Separate MSC IPC from the supply network before works Unplug power plug Consider in particular when plugging unplugging peripherals Rev 2 00 of 28 5 2002 Page 11 of 100 Safety hints BASIC1 User manual Lithium batteries Injury danger through possible blast Consider following hints absolutely when handling with batteries Lithium batteries may and cannot be charged Never bring batteries into touch with fire or water When replacing batteries we recommend to use only batteries of the same type Replacing Installation of static vulnerable components ESD y When handling units with static vulnerable components the ESD handling 4 procedures are to be considered Persons that work on the MSC IPC must be grounded for static discharge Devices and tools may not be charge
61. ge 47 of 100 BIOS Setup BASIC1 User manual The following system parameters can be set Power Management Setting of current saving mode Minimal current saving Min Saving Maximal current saving Max Saving Adjustable times for current User Define Current saving mode OFF Disable Default PM Control by APM Allocation of the APM Interface for current saving mode APM ON Yes APM OFF No Default Video Off Option Current Saving level for deactivating the monitor Never activate current saving mode Always On Activate current saving mode in Suspend Suspend gt Off Default Activate current saving mode in all levels All Modes Off Video Off Method Setting of the current saving mode of the monitor Blank screen Blank Screen Current saving mode via H Sync u V Sync V H SYNC Blank Default Current saving mode according to DPMS DPMS Support MODEM Use IRQ Leave current saving mode when modem signals are active on an IRQ channel No leaving of the Current saving mode when modem is active NA IRQ for Modem 3 4 5 7 9 10 11 Page 48 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup HDD Power Down Release of the Current saving mode of hard disk Wait time for switching on Current saving mode 1 Min 15 Min Current saving mode OFF Disable Default The transition of the hard disk to the Current saving mode is done by the hard disk itself if the function is activated
62. ge after Reset FFFFFFFFh Rev 2 00 of 28 5 2002 Page 61 of 100 Software Interfaces BASIC1 User manual 8 2 Interrupts IRQ The NMI of the CPU and two 8259 Interrupt Controllers of the chipset supply totally 16 system in terrupts All interrupts can be masked The interrupts are sorted according to priority beginning with the highest priority The following table lists the 16 available interrupts If a peripheral device is deactivated such as serial or parallel interface PS 2 mouse or hard disk controller the assigned interrupt gets free again Interrupt Level Funktion NMI Parity or I O channel error Master Slave IRQ 0 Timer Output 0 IRQ 1 Keyboard IRQ 2 Cascaded for Slave Controller IRQ9 IRQ 8 Real time Clock RTC IRQ 9 ACPI Power Management IRQ 10 free serial interface 3 4 IRQ 11 Serial interface 3 4 IRQ 12 PS 2 mouse free IRQ 13 Coprocessor IRQ 14 Hard disk controller 1 IRQ 15 Hard disk controller 2 IRQ 3 serial interface 2 IRQ 4 serial interface 1 IRQ 5 free LPT2 IRQ 6 Floppy controller IRQ 7 LPT 1 Page 62 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual System expansions Alterations 9 System expansions Alterations 9 1 Safety Works on MSC IPC may only be done by an elektrospecialist When working on MSC IPC the device has to be disconnected from the supply net disconnect power plug A When hand
63. gh current surge and where appropriate danger of explo sion Do not use under any circumstances for quenching Water Flux quencher not suitable for electrical devices Halon extinguisher damages the ozonosphere Rev 2 00 of 28 5 2002 Page 15 of 100 Technical data BASIC1 User manual 4 Technical data 4 1 General housing Galvanized sheet metal 1 mm thickness All In One CPU IPC 586 Board SBC Pentium MMX 200 MHz SBC AMD K6 2E 333 MHz SBC AMD K6 2E 400 MHz other processors on request Memory 32 64 128 256 MB RAM 1 x DIMM168 on 586 board Hard disk Hard disk 2 4 8 GB IDE Chipdisk optional Disk 2 2 gt 32 MB boat capable flash as alternative for harddisk Floppy disk optional Floppy disk 32 1 44 MB LS 120 optional LS 120 34 120 MB Expansion board 1 floppy disk slot or 1 slot LS 120 1 slot CD ROM Interfaces 2 x serial COM1 COM2 Standard as RS 232 with overvoltage protection 1 x parallel LPT1 1 x Ethernet 1 x PS 2 Mouse 1 PS 2 keyboard x 1 x VGA for display unit 2 x USB 1 repeater port x 1 x 37 pole Sub D socket for ext Floppy disk drive 1 x Floating Indicator Contact for overtemperature Options COM3 COM4 as RS 232 with overvoltage protection RS 485 RS 422 with optocoupler TTY with optocoupler Slot for field bus modules alternative to COM3 COM4 CANopen INTERBUS PROFIBUS Internal interfaces for LPT2 Floppy CD ROM
64. hard disk Memory Flash additional interfaces operating system Example BASIC1 F 586 200 0 7 4800 128 F100 3 485 2000 Option Operating system e g MS Win 2000 Option COM3 4 or Fieldbus here RS 485 Option Flash in MB here 100 MB Option DRAM in MB here 128 MB hard disk in MB here 4 8 GB Display version here always 0 i e without display CPU version here Pentium 200 Disk drive here Floppy Standard Basic device with 1 free slot Fig 2 1 Example for the type indication Page 8 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Characteristics 2 3 Basic equipment SBC Pentium MMX 200 MHz 586 200 AMD K6 2E 333 MHz 586 333 AMD lt _ 4 2E 400 MHz 586 400 Hard disk Hard disk 22 4 8 oo 4800 Floppy Floppy Disk 377 1 44 MB integrated 1 44 Connection for external Floppy FLOPPY DISK 2 4 Options Memory DRAM DIMM 32 MB RAM D32 DIMM 64 MB RAM D64 UT temi 8 Serial interfaces COMS as RS 232 3 232 EE ER Ere mose fr i LS 120 3 1 2 alternatively to FDD 120 Rev 2 00 of 28 5 2002 Page 9 of 100 Safety hints BASIC1 User manual 3 Safety hints 3 1 Symbol and reference explanation Danger Warning Caution o Activities Page 10 of 100 Immediate danger to life and limb of personnel and others Nonobservance cause death or hard
65. hernet Switch unit Core voltage This switch unit provides the configuration of the core voltage of the CPU as well as for the switching off of the PCI Ethernet controller Switch 1 5 Core voltage Switch 6 7 reserved Switch 8 PCI Ethernet OnBoard Enable Disable Concerning CPUs with one supply voltage 3 3 V the voltage installed here is without significance Concerning CPUs with two supply voltages the voltage differing from 3 3 V will be installed o Do not change the core voltage because it is optimized ex works Switch no 8 is only efficient if the PCI variant of the Ethernet controller is equipped Core voltage CPU type Core voltage iin 2 P o a S B MM UR S Pentium 133 MHz 3 3V 3 oo mmm Pentium 200 MHz MMX 2 8V B 3m m om ol UB SB AMD K6 2E 333 MHz 1 9V IB mmm AMD K6 2E 400 MHz 22V Core voltage SW8 PCI Ethernet OnBoard 1525 45 45 gg 15 d enabled Default 52513545556 7 08 v disabled Page 96 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Annex 12 7 Setting of the watchdog timer function The watchdog timer function is part of the feature port functions The access to the watchdog timer function is possible via the BIOS Feature API 12 7 1 Identification and Header Each program which will access to the BIOS Fea
66. ion OFF Disabled Default e Function ON Enabled IRQ 3 to IRQ 15 Allocation of IRQ signals with user defined assignment e Allocation for ISA Card Legacy ISA Automatic assignment by the system PCI ISA PnP DMA 0 bis DMA 7 Allocation of DMA signals with user defined assignment Allocation for ISA Card Legacy ISA e Automatic assignment by the system PCI ISA PnP CPU to PCI Write Buffer Setting for the data flow on the PCI Bus by activating of a write buffer If Enabled is selected up to 4 DWORD data can be written on the PCI bus without interruption of the CPU Write Buffer Enabled Default e No Write Buffer Disabled PCI Dynamic Bursting Setting for the data flow on the PCI bus Dynamic Bursting Enabled Setup Default No Bursting Disabled BIOS Default Rev 2 00 of 28 5 2002 Page 51 of 100 BIOS Setup BASIC1 User manual PCI Master 0 WS Write Setting for the data flow on the PCI bus Function active Enabled Default Function not active Disabled PCI Peer Concurrency Setting for the data flow on the PCI bus Concurrency Enabled Default No Concurrency Disabled PCI Delay Transaction Setting for the data flow on the PCI bus Delay Transaction Enabled No Delay Disabled Default PCI IRQ Activated By Selection of the identification of an IRQ request IRQ with Edge Signal Edge Default IRQ with Level Signal Level Primary IDE INT Selection of a INT Signal for the first prim
67. irm that they understood these through their signature The safety conscious work of the personnel has to be checked in regular distances Qualification Only trained personnel which is familiar with the device may work on the MSC IPC The responsibilities of the personnel are to be determined of course for the installation starting Up operation maintenance and repair Only a trained elektrospecialist may carry out following works e Installation e Initiation Operation Maintenance Personnel to be taught may work only under supervision of a practised person on the de vice Not qualified personnel Operations of not qualified and not authorized persons without comprehen sive know how can result in considerable damages at the MSC IPC and in ex treme cases dangers for life and limb Rev 2 00 of 28 5 2002 Page 13 of 100 Safety hints BASIC1 User manual 3 5 3 6 Transport storage disposal Transport The customer bears the responsibility for the in house transport of the MSC IPC and has to provide for the compliance of the safety and accident prevention rules Advance of device only in the original packing Storage An inappropriate storage can cause defects Consider the ambient conditions under Technical data Disposal Electronic parts to be disposed load the environment Hand the components on to a specialised company responsible for the recycling of electrotech nical material in order to a
68. k drive is to be inserted in the cut out assigned for at the peripheral ports on the left hand side of the case Via a flat cable the female adapter is to be connected to a 40 pin upright male connection strip on the All In One board Note the special wiring of this flat cable The interface also provides the voltage supply 5 V GND for the external floppy drive unit in addition to the signals of the 34 pin connection strip Sub D female adapter 37 pin 1 2 3 4 5 6 7 8 9 e Page 92 of 100 1 Wee 2 VCC S o 3 DRVDENO 58 4 NC o z 5 DRVDENI O5 6 IDX Og 7 MTO S o 8 DRI ae 9 DRO o m 10 MT1 Oo 11 DIR S o 12 STP o9 13 WD o S 14 WG oo 15 TRO Oo 16 WPRT o 17 RDATA 18 HDSL 19 DC Note Density Select 0 reserved Density Select 1 Index Motor Enable 0 Drive Select 1 Drive Select 0 Motor Enable 1 Direction Step Write Data Write Gate Track 0 Write Protect Read Data Head Select Disk Change With the computer switched on do not connect or disconnect external floppy drive unit If there is a floppy disk drive integrated in BASIC1 an external drive unit may not be connected Remark 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND Fig 12 25 Floppy external option An external floppy drive unit 312 1 44 MB complete with pre configured cable is availab
69. le in our delivery program Rev 2 00 of 28 5 2002 BASIC1 User manual Annex 12 4 DC DC transducer The DC DC transducer provides power supply to the IPC586 board inclusive all connected com ponents like e g display hard disk bus board etc Input Voltage range 18 36 V DC Fuse T6 3 A plug in Starting current limitation Active electronic s gut porc e ee Output valage DG Ripple Us lt 20 MHz Fipple Us 20 MHz Current imitation yp P Ps eee Ie ie ee Curent nation Power output limitation Proof against open circi Holdup time Pee o nsnm Safety EN 60950 Output Safe extra low voltage SELV according to EN 60950 Test voltage 500 V 50 Hz or 750 VDC Protective class Class II Rev 2 00 of 28 5 2002 Page 93 of 100 Annex BASIC1 User manual 12 5 Interfaces and Connections on the expansion board Qu mE Odi eT a ey l P H F q TEX TEX iex ocx o CD ROM Floppy Disk IDE HD Flash LS 120 372 5 W A 62x 82x O LOX 90x Hd go uox ure ka ER M
70. ling static vulnerable components the ESD protective measures i 4 have to be considered Absolutely consider the notes on safety in the section safety of this manual 9 2 Open housing Fig 9 1 Open housing Loosen fixing screws of the right or left housing cover see arrows 1 Puta screwdriver into the centre hole of the metal extension of the housing cover 2 and turn the screwdriver about 90 degrees clockwise Lift the cover and remove it cautiously Rev 2 00 of 28 5 2002 Page 63 of 100 System expansions Alterations BASIC1 User manual 9 3 Installation of a slot card The bus frame is mounted as backplane in vertical position to the single board computer and is stabilized with a bus support Multi purpose slot 1 x ISA oder 1 x PCI Equippable with an ISA slotcard or a PCI Card Conditions The MSC IPC has to be disconnected from the supply net disconnect power plug The right cover is opened Fig 9 2 Combi slotcard for ISA or PCI Card Plug Slot card according to user instructions of the manufacturer into the bus slot Fix Slot sheet steel at the housing Attach housing cover again and fix it with screws Connect power supply and restart MSC IPC G88 8 48 Call Bios setup if required and set specific settings I O address IRQ for slot card according to user instructions of the manufacturer Restart computer and install device drivers if required Page 64 of 100 Rev 2 00
71. male connection strip 8 pin X2 Female connection strip 8 pin X4 Male connection strip 40 pin X6 Male conn strip 40 pin solder side X7 Sub D connector 9 pin for CANopen Sub D socket 9 pin for InterBus and PROFIBUS X10 Female conn strip 10 pin diagnosis X11 Female conn strip 10 pin fieldbus X12 Sub D connector 9 pin diagnosis Vi LED green Run LED yellow Ready Fig 12 13 Interface module Fieldbus adapter Connection to fieldbus module on component side Male connection strip 40 pin X4 Connection to All In One board on solder side Male connection strip 40 pin X6 The signal pinning of both connection strips is identical and corresponds to the pinning of the 40 pin female connection strip Fieldbus of the All In One board Fieldbus connection to periphery X7 CANopen Sub D connector 9 pin InterBus Sub D socket 9 pin ProfiBus Sub D socket 9 pin Fieldbus connection to fieldbus module Female connection strip 10 pin X11 X7 female X11 X7 male X11 10 10 PE 1 PE 1 1 PEZ 5 PE 6 3 9 3 3 7 5 8 5 8 7 7 7 9 9 6 9 5 10 1 10 Rev 2 00 of 28 5 2002 Page 85 of 100 Annex BASIC1 User manual Diagnosis connection to periphery Sub D connector 9 pin X12 Diagnosis connection to fieldbus module Female connection strip 10 pin X10 X12 X10 10 PE 1 1 PEI 6 3 2 RxD 4 7 HIS 5 3 IxD 6 8
72. mon palette range Snoop Write Cycles of the primary PCI grafic controller Palette Snoop Enabled No Palette Snoop Disabled Default We recommend to keep the value on Disabled OS Select for DRAM gt 64 MB Only select this option when your system is equipped with 64 MB Memory and the operating system OS 2 is installed Operating system OS 2 OS2 Other Operating systems No OS2 Default Rev 2 00 of 28 5 2002 Page 43 of 100 BIOS Setup BASIC1 User manual 7 6 Video BIOS Shadow Copy Video BIOS into RAM Shadow Shadow ON Enabled Default Shadow OFF Disabled C8000 CBFFF Shadow DC000 DFFFF Shadow Copy ROM BIOS into RAM Shadow Shadow ON Enabled Shadow OFF Disabled Default Only existing ROM modules are copied into RAM If an address range is released for Shadow which includes no ROM module the corresponding range is not released for Shadow the parameters are set automatically to Video BIOS Shadow and C8000 D If the onboard Video BIOS is used with no external graphic card plugged in CBFFFFF Shadow indepent from the settings in the Setup fields Chipset Features Setup ROM PCI ISA BIOS 2A5LCMI5 CHIPSET FEATURES SETUP AWARD SOFTWARE INC DRAM Auto Configuration Disabled DRAM Timing Control Normal SDRAM Single Burst Wrte Single SDRAM Cycle Length 2 SDRAM Bank Interleave Disabled Sustained 3T Write Enabled 2 Bank PBSRAM 2 Betala Read Pipeline
73. n the connected display unit no mouse is indicated No connection of mouse connecting cable and PS 2 interface Mini DIN socket RQ 12 is used by another card c Switch off MSC IPC and test connecting cables for correct connection and firm seat Mouse interface is marked at the device c Test whether the software driver was installed for the mouse install when neces sary Check interrupt allocation of the computer Set other cards to another IRQ if re quired Time and or date of the MSC IPC are not correct e System time in the BIOS erroneous e Empty system battery c Restart MSC IPC and Calling BIOS Setup c Set time date correctly and store the change when leaving the Setup If the problem still exists the system battery is empty For more information see main tenance section battery change While booting the MSC IPC the hard disk is not recog nized Mistake in the BIOS Setup Detection of hard disk does not function e Defective harddisk gt Restart MSC IPC and enter the hard disk dates again in the BIOS Setup Start the MSC IPC new Replace harddisk Rev 2 00 of 28 5 2002 Page 69 of 100 Maintenance Repair of the MSC IPC BASIC1 User manual 11 Maintenance Repair of the MSC IPC 11 1 Safety Only skilled specialists are authorized to perform maintenance works When handling modules with static vulnerable components the ESD protec ti
74. n with addresses of other components Basic address 110h Default 118h 128h 160h 168h 350h 580h 7F8h M Systems FFS Activating of the M Systems DiskOnChip Flash Filing Systems M System active auto e M System not active disabled Default Rev 2 00 of 28 5 2002 Page 59 of 100 BIOS Setup BASIC1 User manual FFS Window Address Setting of the memory window address on the M Systems DiskOnChip Flash Filing System Automatic Selection of the Address Auto Default Address of the memory window C800 to DCOO This function is only available if the option M Systems FFS was set to Disabled LCD amp CRT Selection of the interface for the graphic display Monitor and or LCD Panel Automatic Selection Auto Default Display only on CRT CRT only Display only CRT and LCD SimulScan Display only on LCD LCD only With Automatic Selection the screen display is adapted during the system start for reason of compatibility The clock signal must be set to Open Collector In the mode Auto the CRT screen is selected and the LCD is switched off if a CRT and a LCD are connected to the system FieldBus Address FieldBus IRQ Indication of the basic address and the IRQ Line for the field bus These parameters cannot be changed Temperature Supply u s w The indicated measurements can only be read but not be altered The indication of the rotational speed of the CPU fan is only available with
75. of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Annex 12 2 Voltage supply 12 2 1 Internal voltage supply 8 pin terminal strip in the middle of the left hand edge of board to supply the four PC voltages of the power supply unit or the DC DC transducer s Z Each terminal is to be inscribed with the corresponding voltage VCC VCC GND GND GND 12 V S Plug in connection Phoenix Contact MKDS1 5 8 5 08 SSSSSSS Fig 12 2 Internal voltage supply 12 2 2 Test pads Test pads with the four PC voltages at the upper edge of the component side of the All In One board for service tasks GND 5V 12V 12V 5V e e e e e Fig 12 3 Test pads Rev 2 00 of 28 5 2002 Page 77 of 100 Annex BASIC1 User manual 12 3 Peripheral ports 12 3 1 Serial interfaces COM1 and COM2 RS 232 Two serial interfaces located on 9 pin Sub D connectors each as a RS 232 marked by COM1 and COM2 RS 232 interface Sub D male adapter 9 pin N04 O1 DN O OANOAaARWDY DCD RxD TxD DTR GND DSR RTS CTS RI COMS3 and COM4 as an option The serial interfaces COM3 and COM 4 can be realized by expansion modules as RS 232 RS 422 485 or TTY alternatively to the fieldbus interface Page 78 of 100 Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send Ring Indicator In In Out Out In Out In In Fig 12 4 COM1 and COM RS 2
76. re eerta ee ear ade ade ner era nee idee dan 68 Maintenance Repair of the MSC IPC seessseeseeeeeeses essen nennen nennt nina nana nennt nnns 70 SricuHM ILE EE 70 bemeTe ELE 70 General HINTS s 3 s oit i tp im EE Med ME enti eenapicu ma E ce deris a 70 Cleaning of fan filter Matsie iieriieii eisini enyn ii a nennen diae nnns nnns entree ens 70 Replace device fan cedi e Se c iets da EUR e da ge eee E ne SER dd ui 71 Replace CPU fan 41 12 rn eee e cet a va re aec PU Heg Do ede eae 72 Replace system battery occ cete ee cp ales duke POKRA ENNE VLEET 73 Spare parts ais eae een nye de availa agre Feb aane ce Oe RON eR E Vae Ee bua a Ode 75 Questions to the manufacturer user questions enne 75 COntaCL o en citra dete ah Oey eet nude e doge crea eru YU e Feb ana ce Pope RON eR EE ae a ee 75 Data forcalling EET 75 Current Drivers and Tools 2 iy nie Ge dine cu a dt dag ie aee ce en i Ta aget anb E feels 75 Page 2 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Table of Figures 12 12 1 12 1 1 12 2 12 2 1 12 2 2 12 3 12 8 1 12 3 2 12 3 3 12 3 4 12 3 5 12 3 6 12 3 7 12 3 8 12 3 9 12 3 10 12 4 12 5 12 5 1 12 5 2 12 6 12 6 1 12 6 2 12 6 3 12 6 4 12 6 5 12 7 12 7 1 12 7 2 12 8 Dun cep ea 76 Interface assignments Connections on the CPU board ssssssseeeeeeerene 76 Module configurator IPC586 586 board with CPU of the Pentium and AMD K6 2 series
77. s adapter card and fieldbus interface Hilscher ssusss 66 Fieldbus interface on adapter card and CPU board sse 67 Fan filter mats teet exea utet aues s ue e 70 HousilgiTali cusa t te detto diete te LLL det e 71 CDI fati dx eeot e oco Up e HM ch dite DELE c MeL dE aM E 72 oystemibaltery ic ceo dene eL LLL eA D to aM EL pees Lom TE Me e 73 System battery with battery chamber nennen 74 Module configurator IPC586 Component side sse 76 Internal voltage supply erson un rinin rE T EEA AEO nn trn n entente nter enne 77 Test pads utetur ttem dde testet ay 77 COM1 and COMe RS 232 esee esee nenne nnne nn tnnn entren enn sn nnns es nnns entes 78 COMS and COM4 female connection strip internal seeeeeee 79 RS232 modu le 1 2 x Ime e Mee aie i heeds 80 COMS and COM4 RS 232 sse nennen resins nnn en nennen 80 RS422 485 module died eid e t d eee e Elbe etre e e a 81 COMS and COM4 RS 422 485 esses enne nennen nennen nennen 81 TTY MOUE peniana ess eoo piene d iE ERU GEO pet A He EE epo ed eee ode 83 COMS and COMMA TTY visa sete tacit exegerit baeo Ede Dye fe bath spe Cea dede eed 83 Fieldbus female connection strip internal eeeennnn n 84 Interface module Fieldbus adapter sssseeeeeeeee nennen nene 85 ee Hue 86 Diagnosis Interface oie rede REEL da
78. sesseeeeneeeneen 28 SIE 36 Standard CMOS Setup sssssssssssssssssseee enter en nennen trt e entere nnn sintesi nennen 38 BIOS Feat tres SelUp ie Ree a e tei eee tdt ari edax teo rue prb En pers uide pae 40 Chipset Features Setup ssssssssssssssssses estere enne entren rennen sinn sn tenen 44 Power Management Setup enne nnns nre nennen nnn nnne enn 47 PNP PGIEGornflgurations s aote temere als ntc itus EE 50 Integrated Peripherals ts ono bep Dente tex e 53 MicroDesign Features Setup ssssssssssssssssssseeeeeeen enne nennen rennen senes 59 Rev 2 00 of 28 5 2002 Page 3 of 100 Table of Figures BASIC1 User manual Fig 9 1 Fig 9 2 Fig 9 3 Fig 9 4 Fig 9 5 Fig 9 6 Fig 11 1 Fig 11 2 Fig 11 3 Fig 11 4 Fig 11 5 Fig 12 1 Fig 12 2 Fig 12 3 Fig 12 4 Fig 12 5 Fig 12 6 Fig 12 7 Fig 12 8 Fig 12 9 Fig 12 10 Fig 12 11 Fig 12 12 Fig 12 13 Fig 12 14 Fig 12 15 Fig 12 16 Fig 12 17 Fig 12 18 Fig 12 19 Fig 12 20 Fig 12 21 Fig 12 22 Fig 12 23 Fig 12 24 Fig 12 25 Fig 12 26 PEM Te UE ure et ET REEMMEEE 63 Combi slotcard for ISA or PCl Card sssssssssssssssssseeeenennnene nennen rennen 64 Installsmemory module 2 2 tense adegit eser redeat ERE eno ag oed nies 65 Fieldbus interface on CPU board ssssssssssssseseeeeeeene enne nentes nennen nene 66 Leukharat fieldbu
79. t Numerical Keypad OFF Off Boot Up System Speed Setting of Boot Speed High Boot Speed High Default Low Boot Speed Low Gate A20 Option Mode for the A20 address line Switch via the PS 2 Port 92h Fast Setup Default Switch via the Keyboard Controller Normal BIOS Default Typematic Rate Setting Release of the user defined settings for automatic key repetition Programmed key repetition ON Enabled Programmed key repetition OFF Disabled Default If setting is Disabled the standard values 6 characters per second with 250 msec time delay is valid Page 42 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup Typematic Rate Chars Sec Number of key repetitions Number of key repetitions per second 6 8 10 12 15 20 24 30 These function is only available when Typematic Rate Setting is set to Enabled Typematic Delay Msec Defines the time delay to start the automatic key repetition Time delay in msec 250 500 750 000 These function is only available when Typematic Rate Setting is set to Enabled Security Option Protect System with Password Password protection for Setup Setup Default Password protection for System System PS 2 Mouse Function Control Activating of the PS 2 Mouse support PS 2 Mouse support ON Enabled Default e PS 2 Mouse support OFF Disabled PCI VGA Palette Snoop Selection of RAMDAC Shadowing for ISA VGA Additional Cards in a com
80. te ep dane dere due De Due pepe ck uda dede E Ded 86 CANopenrinterface 2 4 ciere AR pede head eda itae 87 InterBus interface recita nee hee ene etes ene eaten e eer pu eiue ede 87 PROFIBUS interface e ode eae tia donde abe de aiid 87 EP TA itti emittenti A LA teo rav AEn Ced 88 LPT2 Toptlon ate e t than deel ial Gen e rre bre ur een ee uu 88 PS 2 mouse and PS 2 keyboard sss seen entente ennt nene 89 USB ctiam etait ated te Vete vnu steep pee tuta 90 Ethernet enini eene ee atresia er ei ette Ets detention 90 Men ER 91 Floppy external option itte tte ente e etre nee Ere re eru en 92 EXPANSION DOA ie eren eene e qt en A patente ie eee e n n EU rb een 94 Copyright MSC TUTTLINGEN GMBH 78 532 Tuttlingen 2002 These operating instructions are available as article no 69 00 062 Subject to change without notice Page 4 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Basic notes on handling and operation 1 Basic notes on handling and operation To this user manual This user manual is component of the MSC IPC It must always be stored in the near of the of the MSC IPC in order to be fast available This user manual is supposed to facilitate to become ac quainted with the device and to use its specified applications The user manual contains important references to operate the MSC IPC safe properly and eco nomically Your observation helps to avoid dangers decrease repair costs and
81. tion BASIC1 User manual 5 4 2 External connections and interfaces References Do not connect or disconnect plugs during operation Field bus interface and COM3 COM4 are to be equipped alternatively Assignments of the serial interfaces COM3 and COMA differs dependant on the module used RS 232 RS 485 422 TTY Customized assignment of the interfaces The particular assignment of the interfaces of your MSC IPC can be recognized at the label on the housing 4 d External Floppy l Hepeater ee Only usabee if no internal Floppy is installed TIAE or if the extemal Hoppy is a B Drive OK 14 2 dosed Alam 1 3 dosed i p te Au com2 f 0 S2 USB RS232 RS232 Ae l Ln Keyb K S292 j ne WU amm Ready m zo yum d j Wy y Run P a p O COMB TTY 00MA TTY S Ne cedes on epos D pater P COM RS485 422 OOM4 RS485 422 500MB Rg32 OOM RL32 A cu dd C Diagnostic C Fieldbus not connected Fig 5 4 Label customized interface assignment In combination with a TERMINAL device of MSC TUTTLINGEN GMBH the connector cable for the repeater port of the Terminal is connected to the PS 2 interface for the keyboard the mouse and the COM2 Interface In case of connection to a TERMINAL the hint on the label applies Only available if Repeater Port is not connected Page 24 of 100 Rev 2 00 of 28 5 2002
82. to Setup Default No Ultra DMA Mode Disabled BIOS Default IDE Primary Slave UDMA Selection of the Ultra DMA Mode for the first EIDE channel Slave Device Automatic assignment by the system Auto Setup Default No Ultra DMA Mode Disabled BIOS Default OnChip IDE Second Channel Activating the onboard EIDE Controller secondary channel Secondary IDE Channel active Enabled Default Secondary IDE Channel not active Disabled Page 54 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup IDE Secondary Master PIO Selection of the EIDE PIO Mode for the second EIDE channel Master Device Automatic assignment by the system Auto Default PIO Mode Mode 0 to Mode 4 IDE Secondary Slave PIO Selection of the EIDE PIO Mode for the second EIDE channel Slave Device Automatic assignment by the system Auto Default PIO Mode Mode 0 to Mode 4 IDE Secondary Master UDMA Selection of the Ultra DMA Mode for the second EIDE channel Master Device Automatic assignment by the system Auto Setup Default No Ultra DMA Mode Disabled BIOS Default IDE Secondary Slave UDMA Selection of the Ultra DMA Mode for the second EIDE channel Slave Device Automatic assignment by the system Auto Setup Default No Ultra DMA Mode Disabled BIOS Default OnChip USB Activating of the Universal Serial Bus Interface USB USB active Enabled USB not active Disabled Default Onboard FDC Controller Activ
83. touchcontroller type and the connection in the following dialog ELO 2210 is standard at COM2 gt End installation program and restart the MSC IPC gt After the new start of Windows 95 the calibrating program is called automati cally c Touch all 3 hot spots being displayed as they appear on the screen 37 senes c Confirm with yes when the fingertip matches exactly with the hot spots c Complete the calibration with OK Rev 2 00 of 28 5 2002 Page 33 of 100 Putting into Operation BASIC1 User manual Ethernet driver gt Install Ethernet drivers analogous to Windows NT see section Windows NT Ethernet driver 6 4 Data back up Fundamentally we recommend a regular data back up On completion of the first boot process and the hardware installation the system data and the content of the whole hard disk must be backed up c Create a system disk in accordance with user manual of the operating system Safe the content of the hard disk via network onto the hard disk of a server Page 34 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup 7 1 7 2 BIOS Setup Hints for BIOS Setup The BIOS setup is already installed ex works according to your system configuration Changes may be made only After a system expansion or change After a BIOS update After replacement of the system battery or other components Gp After a BIOS update the BIOS default values sho
84. ture API functions has to detect if the API Header is in the Bios Code Segment F0000h bis FFFFFh If the header is not detected there is no access possible to the API functions Header DWORD ALIGNED Field Description Offset Size Value Signature 00h 4 Byte MiD ASCII API Version 04h 1 Byte 10h Header Length 05h 1 Byte OEh Reserved 06h 4 Byte undefined 16 Bit Real Mode Code Offset OAh 2 Byte variable 16 Bit Real Mode Code Segment OCh 2 Byte variable Example for detecting the API header with an Assembler routine Use the following example to detect the header mov ax 0F000h BIOS Code Seg mov es ax E xor di di First possible Offset mov eax 44694D24h Signature MiD mov cx 4000h Number of dwords to scan cld Scan forward repne scasd it jne MD API NotFound Jump if Signature not found sub di 4 ES DI points to header jmp MD API Found Pi Rev 2 00 of 28 5 2002 Page 97 of 100 Annex BASIC1 User manual 12 7 2 Watchdog Function Major function ID 05 This API category provides functions for the watchdog timer Watchdog Timer On Minor function ID 00 Input AX 0500h BX 55AH Program watchdog by register CX CX Bit 6 1 Enable reset pin CX Bit 5 1 enable IOCHK pin CX Bit 4 0 Top 5 bit for count 0 5 19 s BX 55AH disable pins and set count to a maximum of 8 75 s Output CF 0 Function not provided Watchdog enabled CF 1 Function not provided Watchdog Timer Off Minor function
85. uld be restored again with the command Load Bios defaults before you adapt the BIOS setup to your system configuration again After that the system settings can be adapted again in accordance with your system configura tion Only use the Setup record contained in the scope of delivery for this purpose Calling BIOS Setup In order to call the BIOS Setup you proceed as follows gt Restart computer While booting the computer the following message is indicated PRESS DEL TO ENTER SETUP With simulteanous pressing of the key Entf or DEL the computer changes to the BIOS setup mode Rev 2 00 of 28 5 2002 Page 35 of 100 BIOS Setup BASIC1 User manual 7 3 Setup Main Menue ROM PCI ISA BIOS 2A5LCMI5 CMOS SETUP UTILITY AWARD SOFTWARE INC STANDARD CMOS SETUP INTEGRATED PERIPHERALS BIOS FEATURES SETUP MICRO DESIGN FEATURES SETUP CHIPSET FEATURES SETUP PASSWORD SETTING POWER MANAGEMENT SETUP DIE HDD AUTO DETECTION PNP PCI CONFIGURATION SAVE amp EXIT SETUP LOAD BIOS DEFAULTS EXIT WITHOUT SAVING LOAD SETUP DEFAULTS Esc Quit ht gt e Select Item F10 Save amp Exit Setup Shift F2 Change Color Time Date Hard Disk Type Fig 7 1 Setup Main Menue The following submenues can be selected in the Setup Main Menue Standard CMOS Setup All standard BIOS settings are carried out here as for example time and date indication of the connected hard disks and floppy disk drives
86. up BIOS Setup 7 159 MHz PCICLK 4 Default PCICLK 3 PCICLK 2 ROM PCI ISA BIOS 2A5LCMI5 POWER MANAGEMENT SETUP AWARD SOFTWARE INC Power Management Disabled RO5 LPT2 Primary PM Control by APM No RO6 Floppy Disk Primary Video Off Option t Susp Stby gt Off RO7 LPT1 Primary Video Off Method V H SYNC Blank RO8 RTC Alarm Disabled Modem Use IRQ Disabled RO9 IRO2 Redir Secondary Boot Up Floppy Seek Enabled RQ10 Reserved Secondary PM Timers RQ11 Reserved Secondary HDD Power Down Disable RO12 PS 2 Mouse Primary Doze Mode Disable RO13 Coprocessor Primary Suspend Mode Disable RQ14 Hard Disk Primary ROl5 Reserved Disabled PM Events VGA OFF LPT amp COM LPT COM HDD amp FDD ON DMA master OFF RTC Alarm Resume Disabled Primary INTR ON Esc Quit Select Item IRQ3 COM 2 Primary Fl Help PU PD Modify IRQ4 COM 1 Primary F5 Old Values Shift F2 Color F6 Load BIOS Defaults F7 Load Setup Defaults Fig 7 5 Power Management Setup The setup menue for the power management can be different depending on the system configu ration Settings of the individual parameters can also change the setup menue Doze Mode designates a system state in which the CPU is operated with a lower clock rate Suspend sets the system in a state in which all components with exception of the CPU are shut off Rev 2 00 of 28 5 2002 Pa
87. up into the CMOS and leaves setup menue Exit Without Save Ignores the alterations of the BIOS setup and leaves setup menue Rev 2 00 of 28 5 2002 Page 37 of 100 BIOS Setup 7 4 Standard CMOS Setup BASIC1 User manual The following system parameters can be set Date Setting of the current date Month Jan to Dec Day 0 to 31 Year 1994 to 2079 Time Setting of the current time Hour 00 to 23 Minute 00 to 59 Seconds 00 to 59 Page 38 of 100 ROM PCI ISA BIOS 2A5LCMI5 STANDARD CMOS SETUP AWARD SOFTWARE INC Date mm dd yy Wed Jul 29 2000 Time hh mm ss 10 20 00 HARD DISKS TYPE SIZE CYLS HEADS PRECOMP LANDZ SECTOR MODE Primary Master Auto 0 0 0 0 0 0 AUTO Primary Slave Auto 0 0 0 0 0 0 AUTO Secondary Master Auto 0 0 0 0 0 0 AUTO Secondary Slave Auto 0 0 0 0 0 0 AUTO Drive A 1 44M 3 5 in Drive B None Base Memory 640K Video EGA VGA Extended Memory 31744K Halt On All Errors Other Memory 384K Total Memory 32768K Esc Quit eV gt Select Item PU PD Modify Fl Help Shift F2 Change Color Fig 7 2 Standard CMOS Setup Rev 2 00 of 28 5 2002 BASIC1 User manual BIOS Setup Primary Master Primary Slave Secondary Master Secondary Slave Indication of the parameters for the connected IDE EIDE devices Additionally to IDE EIDE hard disks the BIOS also supports devices with PIO Mode 4 and ATAPI interface Drive A Drive B
88. ve measures have to be considered E gt Disconnect MSC IPC from supply net when performing maintenance works switch off main switch at the switch cabinet 11 2 Cleaning 11 2 1 General Hints Do not use aggressive cleaning agents as acids or leaches danger of damages of the metal surfaces No wet cleaning only use a moistened cloth dampened with commercial cleaning agent 11 2 2 Cleaning of fan filter mat If the filter mat is not cleaned regularly system components could be damaged as a result of overtemperature of the components c Clean the filter mat semiannual to avoid contamination of the fan especially to avoid unsatisfactory ven tilation c Push fan cover on the side and remove it gt Remove filter mat from fan cover and clean it in a washing leach Dry it af L 1 rLE terwards Fig 11 1 Fan filter mat Page 70 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Maintenance Repair of the MSC IPC 11 3 Replace device fan If the device fan is defective damages of system components can be the result as consequence of an overtemperature of the device Replace defective housing fan immediately Unplug current supply of the fan gt Push fan cover on the side and remove it see 11 2 2 Loosen the four fixing screws of the fan housing Remove fan from computer housing Mount new fan and fix it with screws Mount fan cover with
89. void a load of our environment This applies in particular for batteries and accumulators Please do not dispose in any case about the dustbin Installation start up maintenance Q Important information Only trained specialists may carry out installation start up and maintenance In case of storage in cold environment formation of condensation could occur Device must be completely dry before start up With start up and operation the ambient conditions Temperature air humidity etc of the de vice have to be considered for a safe operation Spare parts Extensions Accessories Only by MSC TUTTLINGEN GMBH recommended parts can be used In case of use of other components the guarantee is dropped on the part of MSC TUTTLINGEN GMBH Page 14 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Safety hints 3 7 3 8 Cleaning eo Before beginning of the cleaning works the device has to be unplugged of the supply net and to be protected against restoring the supply Only use detergents that are recommended for cleaning in the section main tenance cleaning Suitable fire extinguishing agents ry In the fire case steam and gases can arise which could lead to health inju ries In the fire case Unplug MSC IPC of all external connections Disconnect device from the net unplug power plug Using suitable fire abatement measures Use only Residue free carbon dioxide quenchers Direct danger throu
90. y means of D subminiature connector 9 pin 6 Serial interface COM1 nese 7 Ethernet interface Connection by means of RJ45 coupler shielded version Transmission rates of 10 Mbit s and 100 Mbit s 8 2xUSB Connection of components with USB interface and Connector USB 9 PS 2 keyboard Connection by means of Mini DIN Socket 6 pin 10 PS 2 Mouse 11 Optional Additional Connection Option about Sub D Socket 37 pin User interface TUS Is not required in most cases of application 12 VGA monitor Connection of a monitor by means of HD Sub D Socket 15 pin 13 Optional Connections SUB D Plug 9 pin or 1 field bus module SUB D Socket 9 pin or COM4 module as RS 232 RS 485 422 TTY 14 Optional 1 field bus module or COM3 module as RS 232 RS 485 422 TTY 15 Display LED Only with field bus interface PROFIBUS Status display LED green RUN CANopen INTERBUS LED yellow READY Page 26 of 100 Rev 2 00 of 28 5 2002 BASIC1 User manual Installation 5 5 Connecting supply distribution In case of works at the switch cabinet danger exists through electric tension Switch supply distribution voltageless Main power switch OFF Attaching safety sign to the switch cabinet Danger of damage for the MSC IPC Consider the correct supply voltage with the connection of the MSC IPC Reference For the additional reliability an Interrupt Free Current Supply can be connected This is available under the denotation

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