Installation Manual of WHIRLPOOL ADN
Contents
1. SAFETY OVERFLOW BEND DUWNWADS TO RISE WATER LEVEL AND UPWARDS TO LOWER IT CWHEN BENDING HOLD THE METAL ARM ONLY NOT THE BUOY 20 Pressure controlled Valve on cooling water circuit e The purpose of this valve is to control cooling water flow to the condenser so as to maintain the high pressure at 16 5 bar 232 240 Psi which corresponds to water temperature of 40 C exit temperature e If mains water temperature exceeds 32 C the above values of high pressure and water temperature at exit will be higher ADJUSTMENT High pressure and water temperature can be decreased by opening valve turn screw clockwise Fan pressostat air cooled models High pressure is controlled by starting and stopping fan which provides airflow through condenser Differential is fixed 1Kg cm2 or 14 Psi Cut off pressure should be 16 Kg cm2 228 Psi Low pressure values in circuit may cause gearbox malfunction due to excessive ice production Pressure values higher than 14 Kg cm2 will diminish ice production and may shorten compressor life Pressure can be regulated by rotating screw on Pressure Control Valve clockwise to increase pressure One full turn is equivalent to about 1 5 Kg cm2 21 Safety pressostat This safety device trips when pressure is too high Pressure might re the set limit of 27 Kg cm2 when a is2. Presostato de seguridad Ps High pressure sofety pressostat R Motoreductor R Gearmotor L Condensador filtro L Electrical interference filter capacitor Pt Protector t rmico motor Pt Motor thermal protection 18 10 04 plano 24 10 v0 01 81 40po o0d02 Jayy Sduaajaju poujpe3 ouiy JoposUusPpUOJ J JOJOUUIDAD JOJONPSsOYOW H aouanbas asoyd DIquiDo asbjy A yoysosseid Ajajos aunssaud ybiy popunbas ap 0 0 80S8ug Sq IN MOJA opoual 4oquiy Al UDIMS DOL aAaj MO 420M onbo ap pio okoq OJMA MI VOL YOLONAFYYOLON uo usa pau Spiaa doys uig abosojs n4 opouajn 10d OJDJ NS Jojouupab oIWJSyi JO jonpeuJOjoN Owa yojims yo up DYIAJOW OJOA ap JOjJANJMAJU dj y yg YOSIYANOD JOSSBIAWOD lwy JOSBJAWOD ODILWS l yossoiduiog soseidwog Ss YoYMs y20 3 OUDJOY JOJANUWIAJU yl UD4 JOpoinusA A ONILLIS OVO l jJAO 190Qp99 JIDJUOI JDIIXAY UOIBD JUSUNDO ND ADIIXND 0 90 U0J DD siopow pajooo ao AUo 0D 80sssug UD4 211D JOd puos OJOS JOPD UIA O D SOSaId Ad SODJINYIL NOIDVINIJY dojouuoab YOOUCD JDYKNY IOJINPBLIOJOU JDIIXND OJIBJUOJY 109 10s8soudwog 120ju03 J0saudwog
3. Procedure 1 Remove top screw on gearbox 2 Remove the four screws that hold flange 3 Remover gearbox using extractor Assembly 1 Lubricate motor axle with grease 2 Place gearbox face up 3 Screw in screw place washer and lower gearbox by tightening nut WARNING Do not hammer 1 Face up clamps socket 2 Remove screw Place washer and tighten until spindle is flush with gearbox axle Upper flange Materials needed R Extractor B PHILLIPS N 2 Screwdriver B M8 Screws 110 mm B No 12 13 monkey wrench 2 B No 8 9 monkey wrench B 4 5 and 6 mm Allen key B M8 nuts 2 Procedure 1 Disassemble gearbox see previous section 2 Remove all four screws holding brackets 3 Remove all three screws that keep plate and evaporator together 4 Remove gearbox by hand or using extractor Assembly 1 Clean lodging and neck plate 2 Mount plate IMPORTANT End of ice discharge flap must be to the right of evaporator s window IMPORTANT Carefully lubricate seal lips depending on model avoid damaging them 1 Replace the three evaporator plate screws 2 Replace brackets 3 Reassemble gearbox see previous section 24 Upper bearing depending on the model Materials needed B Extractor B PHILLIPS N 2 Screwdriver B M8 Screws 110 mm B No 12 13 monkey wrench 2 B No 8 9 monkey wrench B 4 5 and 6 mm Allen key B M8 nuts 2 1 Disassemble gearbox see previous sections 2 Disassemble plate flange
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5. ai E a did 5 10 15 20 25 30 35 5 10 15 WATER TEMPERATURE C Water quality 500 ppm 240 Microhms cm About ice production IMPORTANT Production figures have been obtained under the following conditions 13 Water Quality 550 ppm total solids Water Temperature 15 C Ambient Temperature 20 C Ice production and quality is heavily dependent on the following a Ambient temperature b Water temperature c Water quality d Level of water in evaporator The following graph illustrates variations in production according to these factors As shown production decreases as water temperature increases IT IS IMPORTANT THAT WATER INTAKE TUBE IS NOT CLOSE TO ANY HEAT SOURCE THIS WILL AFFECT ICE PRODUCTION AND QUALITY e Ambient temperature should be taken 4cm away from the centre of the front grille e Water temperature should be taken inside the water trough Check that water line and filter do not receive hot air from condenser fan If so then re direct water inlet line filter to avoid hot air current e Ice quality can be improved by lowering the position of the water trough The trough is attached to a panel with two screws This panel has several slots so that the trough can be moved up or down as required e The trough may be lowered up to 80mm IQ 550 1100 This will result in decrease of production see dotted line in graph below but harder drier ice e Water content in ice obtained by straining ice may b
6. at 15 C water quality 500ppm 2 Maximum consumption obtained at room temperature 43 according to UNE climate classification Class T TROPICALISED NOTE Expansion controlled by capillary except for model 10400 and 550 which is controlled by a thermostatic valve Models ICE QUEEN 400 amp 550 380V 111 N REFRIGERAN HIGH PRESURE LOW FUSE COMPRESSO TOTAL T PRESURE RATING R POWER POWER CHARGE f 4042 M NIMA M XIMA MEDIA 1 2 GR Kg cm Psi Kg em Psi Kg jem Psi A w w IQ 400 A 635 16 228 17 242 2 3 33 4 3 5 10 750 1350 IQ 400 W 635 16 228 17 242 12 3 33 3 5 10 750 1350 4 IQ 550 A 1500 16 228 17 242 2 3 334 5 16 2200 2x2700 IQ 550 W 1500 16 228 17 242 2 3 33 5 16 2200 2x2700 4 NOTE Expansion controlled by a thermostatic valve 11 Model ICE QUEEN 1100 AWA WA WA WA WAWA KWA WAWA KWAKWA KWA WAK WAWA WAWA WA WA WAWA WAN WA KWA WA KWA ANA AAA AN o g is DI g j f o A is o o o A g o o is A f j g is o 2 o A o A a a f Rating Plate Serial number Cooling water drain water cooled models Electrical connection AYA KWA WA KWA WA AWA KWA KWA KWA WA WA WAWA KWA KWA KWA KWA KWA KWA KWA KWA KWA WA KWA WA WA aa aa aaa AWA WA WA KWA WA KWA WAWA WA WA KWA WA AWA WA KWA KWA WA KWA WAWA KWA KWA KWA KWA Wa aa aaa aa KWA SWA CYA KWA KWA KWA KWA KWA KWA KWA KWA KWA
7. dirty or fan motor is broken air cooled models b Insufficient water in the cooling circuit inlet water temperature is or fan motor is broken water cooled models Air circulation is not sufficient room temperature is too high cc The safety pressostat will switch off the machine completely until pi drops again to its lower set point value 21 Kg cm2 HIGH PRESSURE SET POINTS non adjustable 27 21 Kg cm2 380 296 Psi Start up timer This timer delays start up for 2 3 minutes after machine is switched on This delay allows ice formed on evaporator to partially melt When the machine restarts ice will be wet and loose in evaporator and hence gearbox auger breakage risk is reduced THIS TIMER ONLY WORKS WHEN MACHINE IS WARM Safety devices 22 Overload protection device will trip if maximum current intensity A is exceeded hence preventing the motor from overheating due to current peaks When overload trips a red light will switch on in the front panel The overload must be reset manually to do so the front grille and overload cover must be removed Thermal protection device will trip if temperature in motor exceeds set point When this device trips the same red light will switch on in the front panel In this case however reset is automatic Low water level sensor a magnetically activated sensor buoy located inside the water trough will switch off the machine should the level of water fall below t
8. them out ARE NOT COVERED BY THE WARRANTY Service personnel will invoice you for travel expenses time invested and materials required for maintenance and cleaning of unit 26 MAINTENANCE AND CLEANING PROCEDURES WARNING Unit should always be disconnected during maintenance cleaning procedures Water Condenser 1 Disconnect machine 2 Close water faucet 3 Disconnect water entry exit from condenser 4 Prepare a solution of 50 phosphoric acid in distilled water 5 Distribute solution through condenser Solution is more effective at 35 40 C WARNING DO NOT USE HYDROCHLORIC ACID Air Condenser 1 Disconnect machine 2 Close water faucet 3 Clean condenser using a vacuum cleaner soft brush and or low pressure air Evaporator Water Trough 1 2 3 4 Close water faucet and replace plug in evaporator Disconnect machine Remove drain plug situated in lower bearing of evaporator Use a container to collect water Allow water to flow for 2 to 3 minutes 5 Prepare a solution of 50 phosphoric acid in distilled water Do not use hydrochloric acid Slowly pour solution into water trough Solution is more effective at 3540 C 6 Allow solution to stand for 20 minutes 7 Remove lower plug and empty trough Replace plug 8 Fill trough with solution to maximum capacity Connect machine and wait for unit to automatically shut off when remaining liquid drains WARNING Discard ice produced du
9. 6 Water leaks A Water from trough overflows and A Adjust water level Reduce falls into ice bin Buoy valve does not water pressure Clean or replace close valve Defective o rings in lower bearing B Seal with silicone or replace B 7 Machine is unusually noisy A Defective fan or loose blades A Tighten blades or replace fan B Vibrating components B Tighten loose parts C Compressor makes noise C Replace compressor 8 Motor is unusually noisy B Worn ball bearings B Replace ball bearings or motor 9 Gearbox is unusually noisy A Defective worn parts within gearbox A Open gearbox and replace defective parts or replace entire gearbox defective or dirty lubricate bearings scratched necessary 11 Machine not working Red pilot A Input voltage subject to oscillation A Check voltage and rearm light is switched on in front panel which trips the machine circuit breaker Need a voltage stabiliser faulty C Condensation pressure in C Adjust fan pressostat air refrigeration circuit is too low cooled models or cooling water control valve water cooled models D Evaporation pressure and D Adjust fan pressostat air temperature too low cooled models or cooling water control valve water cooled models check refrigerant charge and expansion valve setting if applicable E Lower or upper bearing is damaged E Replace damaged bearing s and auger may be scratching Look for scratches on the eva
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11. C and check that by pass opens at 21 C In the last two cases bypass will open and close very often Adjust bypass fan pressostat and add refrigerant if necessary Gearbox current consumption should be between 1 9A min and 2 6A peaks with an average 2 2A Safety trip will work at 2 4 2 6A and switch off the machine immediately If the machine is over 2 years old also inspect the auger bearings and grease on bearings In case of excess current consumption you can verify that the problem is in the gear box by either physically detaching gearbox and motor from auger and checking current consumption or by removing only the brown wire which provides current to the compressor In order to avoid damage to the gear box the safety trip is very sensitively adjusted and may trip easily You may teach the end user to re connect the machine by inserting a pen screwdriver through the front grille blades This is best done after a one hour pause Should the machine trip on a regular basis more than once a week the end user must get in touch with the service department 29 SPECIAL ADVICE CONCERNING R 404 REFRIGERANT 30 R 404 is a mixture of 3 liquid phase gases On evaporating the 3 component gases separate Always use the liquid phase valve at the end of condenser or accumulator for refills and purges When replacing a compressor wash inside of circuit with a suitable solvent pump dry with nitrogen gas REPLACE THE DRI
12. CA KWA WA KWA WA KWA WA Ya KWa Ya Ga aa aaa aa aaa Water inlet MUM VANT AT VANT VANT Ve NNA ki VANT NNA 0 Z VOLUME DIMENSIONS CRATED XYZ WATER CONSUMPTION COOLING WATER CONSUMPTION L Hour L Hour AZERA AAAA 50 IQ 1100W 0 80 0 80 192 185 IQ 1100 A 1400x685x835 1400x685x835 COMPRESSOR POWER HIGH PRESURE LOW PRESURE MAXIMUM AVERAGE MINIMUM 16 128 17 242 25 35 9 2xt6 22200 2x2700 o Oo N N x lt N o o N N gt N do gt N LO a gulio 2 Elai N wr eki 5 n ya x oo N zR E lo x o Oo L on gt N lt o o on pen O REFRIGERANT CHARGE 2x1500 IQ 1100 W 500ppm 1 Data obtained at room temperature 20 C water introduced at 15 C water quality 2 Maximum consumption obtained at room temperature Class T 43 according to UNE climate classification NOTE Expansion controlled by a thermostatic valve TROPICALISED Power inlet should be 3 phase lll N T 380 V 50 HZ 12 FA aa AROSA RAZAS A PRODUCTION TABLES FOR ICE FLAKERS IQ135A IQ150A SIRIS IS Ke e e all A ad ki ll a a i 5 10 15 20 25 30 35 5 10 15 20 25 30 35 10200 A IQ 400 A z 40 198 192 184 169 155 143 136 352 342 334 324 306 275 255 15 211 208 205 200 190 185 418 409 400 375 365 346 326 5 10 15 20 25 30 35 5 10 15 20 25 30 35 IQ550A IQ1100A
13. CHECK e Water level e Minimum high pressure fan should stop at 35 37 C equivalent to 5 25 bar 67 5 psi e By pass opening at 21 C 0 5 C during the first few minutes after start up e Ice dispersion cone is spreading ice uniformly inside the bin e Refrigerant charge when fan switches off bubbles should appear at the sight glass and return line to the compressor should be covered in frost right up to the weld If high pressure manometer is connected do not disconnect until you stop the machine and pressures have stabilised Check that a large amount of gas has not been lost in connecting disconnecting manometers and use the shortest hoses you can find in H P e Any gearbox oil leaks 28 NOTE Newly installed electromechanical control devices will suffer variations in their adjustment caused by the machine s own functioning Once a second adjustment of these devices is carried out this should be good for several years It is recommended however to check these devices yearly this is best done between October to April SAFETY TRIP CIRCUIT BREAKER IN NEW MACHINES WILL SWITCH OFF THE MACHINE DUE TO ONE OF THE FOLLOWING e Ambient temperature is below 5 C e Water temperature is below 5 C e Evaporation temperature is below 20 C e Cooling temperature below 30 C e Refrigerant charge slightly low In the first three cases so long as temperatures do not drop below 3 C machine limit re adjust fan pressostat to 42
14. ER WITH ONE SUITABLE FOR R 404 which must also have ANTI ACID properties If you need to add oil use one which is specific for R 404 POE If you are in doubt contact the machine manufacturer If there is a leak anywhere in the circuit where R 404 in the GAS phase and a refill of over 10 is required then ALL THE GAS IN THE CIRCUIT MUST BE PURGED AND THEN REFILL AS DESCRIBED PREVIOUSLY LIQUID PHASE VALVE When charging via low pressure valve do not start compressor immediately allow about one hour for liquid to gasify TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION 1 Machine not running A There is no power A Check power source F j Check filters Open faucet D No apparent cause D Check contactor circuit breaker pressostat timer electric installation and magnetic micro E Timer is faulty E Replace 2 Machine works but doesn t make A Refrigerant leak A Repair leak and recharge ice refrigerant estropeada or capillary obstructed capillary and dehydrating filter D Water humidity in refrigerating D Charge compressor oil system replace capillary and dehydrator use an anti acid one create a vacuum in the installation slightly warm up all components and charge refrigerant 3 Machine works inconsistently A Water pressure lower than 0 7 BAR A For smaller units try regulating pressure may sometimes drop greatly the water trough float Larger when several taps are opened machines mi
15. ICE FLAKERS Range TABLE OF CONTENTS Introduction WA Sannn Wa A ee Aaa 3 BAS AAA AA ke aa eee coerce SU w Do ae n rere aaa DO ai ba Sa aa aa boo rere aa tan So SASA 3 Operating Principles asgi a E R AER AETERNE RT 4 Specifications Installation diagrams for inlet outlet tubes and dIMENSIONS ooooccccccininininininini nario 8 Consumption data weights crated dimensions and VOlUMES ccccccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnanananinnnns 8 WA e ATE EEA E OA A AE A A EE AE AE E E OA 8 Model IQ 135 S60 Compact cooccccnnnccccccccnnnccnnnnannnccnnnnccnnnnnn nn wanazini anawaza 8 Model IQ 150 200 400 550 oooccoococcnnncccnnoooononononcconononnnnnnnnnnconnnnnnnnnnnnnnncnnnnnnnnnnnnnnncnnnnnnnnnnnnnnos 9 Model Ik 00 tee a tata at tata aa aa aaaattttaeeeaaaaaaoootottsssstaasooooooooseseseseooooooooossseeeaoon 10 Production Tables ee 11 About Ice ProduUCtiON aaa aaa kaa waa aa aaa maa aa jaa kaaga mjua kaaa jaa kaaa maa kaja jwa kaja maa kamaa akiwa 12 Delivery 8 Unpacking O 13 Machine DOGY isc leas 14 Rating plate and serial NUMBbE wwswwmwwwwwmawananawuwumuwananaww nimu nan n nn nn cnn nn n nan nnn nn nn rc nn nr rra nr rn ncnnnn 14 Installation Recommended placement of unit ocoooocccnnncccccccccnnconananannccnnn nro nnnnnn nn cnn cnn nr nan rra rre rra 15 Water and drainage A A A A a 15 Connecting unit to water source water cooled units ooooonniccccccnnnonicanccaoncccnnnccnnnnnr nn cnnn nn rn nnnnnnn no 16 Connecting Unit
16. KWA KWA KWA KWA KWA Wa KWA Kwa AA AN ALAT NO DU Ice discharge slot AWA WA WA WA WA WA KWA KWA WA KWA WA WA anan QO O Water trough overflow Rating Plate Serial number Cooling water drain water cooled models Electrical connection Water inlet sp AN O 869 869 Height increases by 80 mm when feet are fitted MODEL ICE BIN COOLING DIMENSIONS GROSS VOLUME STORAGE WATER CRATED WEIGHT CAPACITY CONSUMPTION XYZ KG M IQ 135A Y 5 5 70 615x650x146 85 0 58 YA 5 5 ce bin drain IQ 135 W MODEL REFRIGERANT HIGH PRESURE LOW FUSE COMPRESSO CHARGE PRESURE RATING R POWER MINIMUM MAXIMUM AVERAGE 1 JAL RA AA bi IQ 135 A IQ 135 W 1 Data obtained at room temperature 20 C water introduced at 15 C water quality 500ppm 2 Maximum consumption obtained at room temperature 43 C according to UNE climate classification Class T TROPICALISED NOTE Expansion controlled by capillary 9 ICE QUEEN 150 200 400 550 Model Rating Plate Serial number AWA WA KWA WAWA KWA KWA AWA KWAKWA WA KWA WA WAWA WAWA KWA WAWA WAWA KWA WAWA Kwa QR KWA WA KWA KWA WAWA KWA WAKAWA KWAKWA KWA KWA KWA KWA NOOO AMAA AAMT DONOSO NOOO ewa anana amann OOOO AWA WA WAWA KWAKWA KWAA WA KWA WA WA KWA WAK WAWA KWA KWA KWA WAWA KWA KWA ATO ANANA AAA A AA A A A AN AA AA VRID MMMM is mtanana aaa aaa aaa a ata aaa ata aa AWA WA WAWA KWAA WA KWA WA WAKWA WAN WA WA WAWA KWA WAWA K
17. WA WAWA KWA WA Ka ana Placa caracteristicas NNSOOOOOOON OOOO AA AAA AA A ADA AA A AD AD AD AD AA AAA AAA SONO ON OOOO AWA WA WA KWA WAWA KWA WAWA WA KWAKWA WAWA KWA KWA WAWA KWA WAWA KWA NANA NOOO ai iia anan SOON KWA KWA KWA KWA KWA KWA KWA KWA KWA KWA KWA aaa aaa aaa m aaa aa AWA WA WA WAWA LWA KWAAWAKWAKWAAWAKWA WA WAWA CNA Cooling water drain Numero identif moquino water cooled models Desague agua condensacion solo cond agua IceElectrical connection Wa MMMM Salida hielo Desague emergencia cubeta de agua Salida conex electrica Water inlet Entrada de agua VOLUME DIMENSIONS CRATED NET WEIGHT WATER CONSUMPTION COOLING WATER CONSUMPTION X Y Z 0 20 0 20 0 23 0 23 0 33 0 39 0 39 589 IQ550A Wei 25 95 740x630x865 115 LO LO OIO O 1O ti r jo LO LO O O N X X x x x OIOIOIOIO 09109 109 100 109 ONO X x Xx x Xx OloOjojo jo ooj 00 0 0 x LO LO LO LO B wt st LO LO 00 co to hoho ko LO LO CO CO Ne NGA JN N N NA lt a ia o lo O o OQ SIKI Cico 6 c 6 IQ400W 114 16 80 740x630x730 10 MODEL REFRIGERANT HIGH PRESURE LOW FUSE COMPRESSOR TOTAL CHARGE PRESURE RATING POWER POWER MINIMUM MAXIMUM AVERAGE 1 2 660 660 B00 800 1100 pea es a se 18 690 mo 1700 1700 1 Data obtained at room temperature 20 C water introduced
18. Y RECOMMEND USING ONLY ORIGINAL REPLACEMENT PARTS AVAILABLE FROM AN AUTHORIZED DISTRIBUTOR WASTE AND OTHER MATERIAL SHOULD BE DISPOSED OF ACCORDING TO LOCAL REGULATIONS AND PROCEDURES FOR WASTE DISPOSAL CLEANING AND MAINTENANCE ARE NOT COVERED BY THE WARRANTY DESCRIPTION Main Features of the Machine 18 8 stainless steel housing Powerful speed reducer 24Kg m 7 rpm Copper evaporator on precision bored tubing HB 50 Durable stainless steel auger with resilient coating Ice drops out of the bottom of unit Speed reducer in top part of the unit DO WDA DAD MNP Ecological refrigerant R404a OPERATING PRINCIPLE Water enters water trough via a float valve which provides a constant head of water Through a hole in the bottom of the trough water flows into the bottom of the evaporator and floods it to the same height as in the water trough Water freezes upon contact with evaporator wall and is scraped off as ice by the vertical rotating auger Ice is carried upward until it passes through discharge flap and falls into bin When bin is full automatic shut off sensor micro switch on discharge flap switches off machine IMPORTANT If unit is placed on top of a cold room and or ice has to fall a long distance from unit a MECHANICAL ICE LEVEL SENSOR should be installed To prevent ice from compressing in cold storage we recommend transferring ice through a plastic tube 80 100 mm diameter attached to its lower end th
19. ca 26 Cleaning the water inlet filters eect cecc ec ececee cece eee ecaeeeeeaee aaa 27 Checking for water leakG 4 sche sitive avian Andee aa kw n kk ded avi 27 Ice Queen 550 Installation instructions28 2 FFOUDIESIWOOUNNO a 32 INTRODUCTION Thank you for choosing ITV s ICE QUEEN flaker You have purchased one of the most reliable ice making products on the market today Carefully read the instructions contained in this manual since they provide important information relative to Safety during installation use and maintenance WARNINGS This appliance should be installed by approved Technical Service Personnel This plug should be accessible at all times To reduce the risk of electrical shock ALWAYS disconnect the machine BEFORE cleaning or maintaining the equipment Do not attempt to install service or modify this machine Improper use by other than specially trained technicians is extremely dangerous and may result in a fire or electric shock This machine should not be placed outdoors or exposed to rain Connect to drinking water mains This appliance is not intended for use by young children or infirm persons without supervision Young children should be supervised to ensure that they do not play with the appliance IMPORTANT e DO NOT ATTEMPT TO SERVICE THIS MACHINE AS IT IS DANGEROUS AND COULD CAUSE SEVERE DAMAGE TO THE UNIT SERVICE SHOULD ONLY BE CARRIED OUT BY TRAINED QUALIFIED PERSONNEL WE STRONGL
20. d puoo Ojos JopojusA OYD SOS91J Ad SO9INS31 NOIDVINIJU 40jouuDab ODJUOD ADI IXNY JOJINPSO OLU ADI IXND OJaDjUOg DJ Lossalduo JoDJUOH JOSOJdWO9 JOJIDJUOJ 2 Kojas aduenbes asbyg asoy ap Jojpsyaq 30 1ojouu086 jodjuo3 0jonpauojoW JOJIDJUCJ y uonJYjoJd puayj JOjON 4OJou OD LUID JO 3B OUg Yq sou 0 S uoixauoo DI Jopoznodwej w L Y m Y A my 3 A y 3 e a 9 Z z z ra 3 z z z 5 5 ES 4 Fi Fi 3 3 3 8 8 8 gt A E 3 a gt Ss g fB D D D ld 19 D D D d 11 Aq a fe L l iene T1 sal A le ele e Sn a WA ah FS Se a yo i 1 1 6 o o o o o 865 Mi F F 26 tos 8 8 Tu A L6 kas ize E Lof 166 Ya o o o ey a vo o o e ey 20 pa ja A oo 209 ka Pa a J y 83 F 3 T n a 17 y x 8 x gt ya S laj G 7 H l 2 Nu vi oO K o III III Lmoug uouon z fag fs 3 So a ns ay 2 a e gt Eb a oe ee 8 a F Fi a Ej J PIOWA O AIOLA Pl l MOS les 865 696 A rs 019 5109 864 696 1S Le 486 yr AI Lof go vd Se a o av vd o o o L L 99 9 ei 1 PI a a n v a a n m LI ES La ON A rual 30 JERARCA ua y AS y e y ji LADY 5 anma7inmzy ra Ka Ka 49019 04B8N g a pay ofoy 0 2 2 Ls 0 2 UMO1g UOLUDN woop Buuin oono owanbs VOY Y DOLI 0I VAN I SPECIFICATIONS Model ICE QUEEN 135 S60 Ne 5 Gy S ou NOOO OOOO ONO aa mwa ii ia ia ia ia ia NOOO LILILOUA ALILIA AWA KWA KWA KWA WA KWA Wa Wa aaa aa aa aaa ian aaa AAA AA KWA
21. e DISPERSION CONE which is PROVIDED WITH THE MACHINE in all models LEY IQ monof sica esquema el ctrico wiring diagram Li azul blue azul blue Tem a e negro black Ambar Verde 5 violeta violet PC Llenado Linea 8 Rojo Red Yellow G E 3 Agua Water Full reen z N On gt o S a a 8 gt gt g E 2 o S D 2 lt o Ps gt o o E IW 3 Si Ip E gt T 2 5 Kaa S 5 bleneoy A A gt L C marron brown 2 1 white Dis C E j L marron brown C1 T j 1 ae ko e 5 E Rojo Disyuntor x Pt Red Breaker o 0 z sy Ca Ta Ti T Ts marron brown a o J L3 EsTs o o A rojo red S y Pv V a gt 0 L Cc 1 SOLO EN LA 1Q550 L Tem Temporizador a la conexion Tem Start timer C Contactor C Contactor c Contacto Motorreductor c contact gearmotor c Contacto Compresor ce Contact Compressor cz Contacto autoalimentacion cz Feedback contact Dis Disyuntor Motorreductor Dis Circuit Breaker motorgear Pv Presostato ventilador solo cond por aire Pv Fan pressostat only air cooled models V Ventilador Mi Shan S Compresor S Compressor p Interruptor de paro marcha p On off switch St Paro por llenado St Full storage bin stop w Micro boya falta de agua w Water low level float switch Ps
22. e as much as 10 e Ice production also decreases with improved water quality See graph for approximate production variations Production Variations According to Water Quality When Water Temperature is Maintained at 15 C 1500 ppm 1000 ppm 500 ppm Level 60 mm 500 ppm 30 ppm 10 15 20 25 30 35 40 45 Room temperature DELIVERY amp UNPACKING 14 Upon receipt thoroughly inspect the packing container If there appears to be damage to the container contact the shipper immediately Unpack unit in the presence of delivery personnel noting any damage on the waybill ITV packing bears the Green Point on all models according to the European Directives on management of Packaging and Waste Disposal Be sure to include model name and serial number on all claims Serial number is located in the following three places 1 Packing There is a label stuck onto the cardboard packing bearing this serial number 1 2 Machine body On the back of the machine 1 3 Rating plate and serial number Located at the back of the machine Water cooled machines check that the drainage hose at the back of the machine is in good condition ITV N 0000000 MODELO v He A A W 220 240 V 50 35 16 300 W Verify that the installation kit is inside the bin and wer R22 CODENSACION CONDENSATION KONDENSATION 450 gr AIRE AIR LUFT has the following pieces sc
23. e levelled b Are voltage and freguency of mains supply the same as indicated on rating plate c Is drainage system working properly d Is air circulation and room temperature adeguate Air cooled models AMBIENT TEMPERATURE WATER TEMPERATURE MAKIMUM 43 C 35 C MINIMUM 5 C 5 C e Is water pressure adequate MAXIMUM 0 7 Kg cm2 MINIMUM 6 Kg cm2 ATENTION Check that voltage and mains frequency is the same as in the rating plate Starting up Once preliminary check has been completed ventilation connections temperature etc proceed as follows 1 Remove top cover of unit 2 Open faucet make sure there are no leaks and check that water level is adequate 4 Set switch to OFF position 5 Connect unit 6 Check for air bubbles in water supply tubing water trough to evaporator IMPORTANT Be sure voltage and frequency of mains supply is as indicated on rating plate 1 Set appliance switch to ON position All elements should be working except for fan air cooled machines which will commence operation only when high pressure activates it All pilot lights should be switched off except for power display green indicating that power is on Otherwise check the troubleshooting section of this manual 18 2 Make sure fan blades don t come into contact with anything and that none of the tubes vibrate Inspection and Adjustment of Water Level in the Trough 1 Make sure water level in trough does not go down compl
24. etely as this will set off WATER LOW sensor while machine is operating Should this happen with a pressure higher than 1Kg cm2 and filters in good condition INCREASE LEVEL by bending the float arm upwards 2 Turn machine off and wait for flotation valve to close before water escapes through maximum level drain If that happens and pressure is lower than 6kg cm2 slowly bend and lower the float s arm until you have achieved an adequate flow IMPORTANT If water pressure exceeds 6 kg cm2 a pressure reduction unit should be installed to maintain pressure at 4kg cm2 Cross Check a Shut off water faucet Water level will recede until automatic shut off occurs b Open water faucet Water level will rise and machine operations will commence in 3 minutes time IMPORTANT Please instruct end user as to the correct maintenance procedures as described above The manufacturer declines all responsibility for damage caused by failure to properly maintain the equipment ADJUSTMENTS Expansion valve DO NOT TOUCH THE EKPANSION VALVE Water Level The purpose of maintaining proper water levels is to allow adeguate water flow to the evaporator A water level sensor has been incorporated to shut off unit until reguired minimum water level is achieved The optimal water level is indicated in diagram below
25. ght require elsewhere in premises installation of a mains pressure raising unit B Water pressure is appropriate 0 7 a B Regulate water level in trough 6 5 BAR 4 Compressor works in intermittent A Condenser is dirty A Clean condenser manner B Air circulation obstructed B Re establish air circulation C Defective condenser fan C Check and replace fan D Fan pressostat is defective or needs D Check and replace adjust adjustment E E Safety pressostat is defective Check and replace defective needs adjustment valve section necessary A Room temperature too high over A Relocate unit to a cooler 35 C place B Water temperature too high over B Ensure that filter and inlet tube 30 C are away from heat sources such as hot air blown by machine s own fan C Poor water quality over 1500 ppm C Lower the water trough Install water purifier D Condenser is dirty D Clean condenser E Pressure controlled valve on cooling E Adjust or replace valve water needs adjustment or is defective F Low compressor output F Replace compressor 5 Ice is too wet 31 G Refrigerant leak G Repair leak and recharge refrigerant H Water level in trough is low Water H Check water pressure Look consumption is greater than buoy valve for obstruction in filters or valve pass Adjust water level in trough 32 PROBLEM PROBABLE CAUSE SOLUTION
26. he set minimum A red light will switch on in the front panel labelled low water level Reset is automatic Bin full of ice a micro switch located at the top of the evaporator will stop the machine when the bin and the ice discharge tube leading to the bin is full of ice An orange light will switch on in the front panel labelled bin full Reset is automatic INSPECTION AND REPLACEMENT PROCEDURES Lower bearing Materials needed PHILLIPS N 2 Screwdriver M8 Screws 5 mm Allen key Nylon head hammer No 12 13 wrench Procedure 1 2 3 4 5 6 tighten screw Disconnect unit Close faucet Remove square black plastic lower lid on machine base Remove drain plug on lower bearing Remove side screw that holds bearing with a 5 mm Allen key T To e T a Introduce M8 50 mm screw in drain plug hole Bearing will come out as you 7 Check for wear inside bearing and replace if more than 0 25 mm 8 Replace o rings add silicone and grease clean evaporator and reassemble IMPORTANT Side hole must be aligned with the one in evaporator otherwise you will not be able to insert Allen screw in place 1 Open water faucet and check for leaks 2 Assemble unit and connect to power source 3 IMPORTANT DISCARD ICE PRODUCED DURING FIRST 15 MINUTES Speed Reducer Gearbox Materials needed Extractor M8 Screws No 12 13 monkey wrench 2 No 8 9 monkey wrench 6 mm Allen key M8 nuts 2 ARRAAA o
27. oop 3 4 water hose two small filters and user manual 0000000 UUVVUUU In all models there is a large particle filter 5 micres COD MARU HHI with accessories and an ice dispersion cone WARNING DO NOT LEAVE PACKING MATERIALS PLASTIC BAGS CARDBOARD BOXES ETC WITHIN REACH OF CHILDREN INSTALLATION Recommended Placement of Unit IMPORTANT ICE QUEEN machines are intended to operate at room temperature between 5 C and 43 C and with water temperature ranging between 5 C and 35 C You may encounter evaporator gearbox malfunctions should the machine run at temperatures below the recommended minimum When running above maximum recommended temperatures you can expect shorter compressor life and decreased production Air cooled units receive air input via front of machine and expel air through rear grille IMPORTANT If front and or rear ventilation is inadequate obstructed or in close proximity to other heat producing machinery use of a water cooled unit is strongly recommended The above mentioned also applies should unit be installed in an area where dust smoke or other airborne pollutants may be present Units especially air cooled ones should not be installed in kitchens To facilitate access to condenser and or water pressure valve allow sufficient space at front of the machine Ensure that flooring is firm and even Water and Drainage Water quality influences ice hardness flav
28. our and quality as well as condenser life Keep in mind the following points a WATER IMPURITIES Major impurities are eliminated by the two small wire mesh filters provided and installed on either end of the water inlet hose Filters should be cleaned replaced regularly depending on purity of water For minor impurities we recommend installing a 5 micron filter such as the one provided with the unit Part ITV 207499 This filter will need to be replaced only when machine stops due to insufficient water flow filter is obstructed with impurities b WATER WITH MORE THAN 500 PPM Ice will be less hard and tend to adhere Lime deposits may impede proper function In water cooled models condenser obstruction is likely Installation of a high quality water softener is recommended c CHLORINATED WATER In most cases the filter which is included in the machine should be sufficient However if mains water smells or tastes of bleach this indicates an excess of chlorine which may eventually corrode the stainless steel auger A carbon filter will remove chlorine in water average filter life 6 months not included with machine Part ITV 207509 NOTE You may encounter water with ALL aforementioned properties 16 d PURIFIED WATER A 1096 reduction in overall production may occur Connecting Unit To Water Source e Use 1 3 m flexible tube with the two filters attached provided NOTE We advise using a single faucet fixture e Water
29. porator bearings and on the vertical grooves inside evaporator Check auger blade for sharpness and scratches F Defective worn parts within gearbox F Open gearbox and replace faulty parts or replace entire gearbox blocked 33
30. pressure should be between 0 7 and 6 Kgs cm2 10 85 Psi If water pressure exceeds these values installation of appropriate corrective units will be necessary e It is important that water tubing does not come close to or in contact with any heat sources or heat generated by unit as this could decrease production Connecting Unit To Drain Water cooled Models e Drain must be located at least 150mm below machine level Drain tube must have an inner diameter of 30mm and a minimum gradient of 3 cm per metre 3 Electrical connection e Unit is provided with a 1 5 m cord and Schucko socket except for models 109550 and 101100 e A switch and adequate fuses should be installed Nominal voltage and intensity are indicated on rating plate as well as on this manual s technical pages Voltage fluctuations greater than 10 can cause problems or prevent machine from starting e Line to base of plug must have a minimum section 2 5 mm2 for models up to IQ 200 and 4 mm2 for other models Be sure voltage indicated on rating plate corresponds to that of mains supply IMPORTANT Supply socket must be properly earthed Be sure to check standard for country where appliance is going to be installed Assembling the dispersion cone This device spreads ice evenly so it does not pile up beneath exit tube Its position can be altered to redirect ice and hence prevent the pyramid effect OPERATION Preliminary Checks a Is machin
31. ring cleaning procedure 9 Disconnect machine remove plug open faucet and let water run for 2 to 3 minutes 10 Close faucet place plug open faucet and connect the machine At this point sanitary cleaning starts 27 11 Slowly add bleach to water trough for at least 5 minutes Allow machine to make ice for at least 15 minutes WARNING Discard ice produced during cleaning procedure 12 Disconnect unit place cover and check for water leaks Change seal in water plug if necessary 13 Replace filters if necessary Machines provided with 5mm wire gauze filters 14 Reconnect machine Cleaning the water inlet filters These round wire gauze filters placed on either end of the water hose to mains often become blocked in the first few days of use especially when the plumbing installation is new Clean them under a jet of water Checking for water leaks This must be done whenever maintenance is carried out on the machine check all water connections braces tubes and hoses in order to eliminate leaks and prevent breakages and flooding Check that the valve closes tightly on models with an automatic cleaning system NOTE You will observe that after a certain period of functioning the running in period low pressure pressostats may need to be adjusted This second adjustment will be final RUNNING IN CHECK It is essential to service the machine after about 10 working days or earlier if any incident has occurred
32. see previous section 3 Remove top seals 4 Place and fix extracting ring 5 Strike chisel placed over extracting ring using nylon head hammer Assembly 1 Install new seals and lubricate SHELL MULTIFAK EP2 TE code ITV420 2 Secure bearing 3 Mount plate IMPORTANT Be careful not to damage seals Lubricate seal lips with grease 25 MAINTENANCE AND CLEANING INSTRUCTIONS IMPORTANT Maintenance and cleaning procedures as well as problems derived from failing to carry them out are not covered by the warranty Proper maintenance is essential to obtain favourable ice quality and optimum functioning of unit Frequency depends on water quality and characteristics of room where unit is installed Maintenance cleaning procedures should take place at least once every six months If concentration of air pollutants is high complete procedures on a monthly basis MAINTENANCE TABLE PROCEDURE MONTHLY QUARTERLY BIANNUAL YEARLY BIENNIAL DURATION Water condenser cleaning CT 90 minutes Lowerbearingcheck Ss aT 0 minutes pepper beating cheek fe a Oo ae O 45 minutes OO Ao H 30 minutes cleaning level E A oee cleani ng replacem ent O 830 minutes e o EA AA e aS a a pa 0000 Depending on room characteristics Depending on water quality 888 Carried out by owner e Essential Maintenance and cleaning procedures as well as problems derived from failing to carry
33. to MN iii bc 16 Electrical CONNMECtIONS oooooccccnnncccnncncccnnnconnnnncnnccnnnnnn nana a aa cnn narran nr rra 16 Assembling the dispersion CONG ooococnncccoccccnnnccconnnnnnccnnnncn nana nn nn cn cnn cnn nan nn nn cnn nn n nana nn nn ncnnnncnnnnnes 16 Operation Preliminar CHECKS a 17 SS Ya AAA Ta Uparan eneen as 17 Inspection and adjustment of water level in the trough oooocccnnnccnnnnccccccconncccnnnnannncnnnn cc nana nn nn ccnnnos 18 A AA AA AA AA AA AA AA a AA AA 18 Adjustments EXpDaNSION valve fe eta Aa et oto aa ni rati ko ek AA aa aa 18 MECIE CA 19 Pressure controlled valve on cooling water circuit c cccccceeeeeeeceeneeeeeeeeeeeecaaeeeeeeeeeeeestaeeeeeees 20 Fan pressostat air cooled MONeIS ooooocnnnnnconcccnnnncoconcnanccnnnnccnnnnn non cn cnn cnn nan nr nn cnn rra kuuawa 20 High pressure safety pressOStat ooonnncoccccnnnncccnnncconncnnnncconnnnnnoncnnnn cnn anne nn nn cnn nn cra nan nr nn rra nn rra nnnnn rra 21 Start Up tiMer 2 eee ran n rr nn arcas 21 Safety elements PO CO pq AAA AAA Ek ao ko ka anko poun kas 21 Inspection replacement procedures Lower DOAN MO e kai a a AA 22 Speed F AUCEN GEANVOX on 22 Upper A AN umi 23 Upper bearing depending on MOdel ooooonncccnccccnnnccconanonancccnnnnnnnnnnn aaa ooaaatttssssaaeaoooooososssssasasooooooo 24 Maintenance and cleaning instructions Maintenance table iii Ad 25 Water condensa AAA 26 PI COMOSM aaa 26 Evaporator water tous dead hie ele ates on ka e ca
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