Model 1200 Syringe Filling System User Guide
Contents
1. Spedice ON oana E E A 13 E SC MIC e A E T E A A E A E AE A A E aden A E E 13 MY QURANIC AAE EEE TA EAEE E OA AEE E A E E E E 14 Model 1200 Syringe Filling System User Guide Introduction Introduction to the User Guide This guide describes how to use the Tridak Model 1200 Syringe Filling System Sections in this guide describe how to assemble use and maintain the filling system safely and efficiently Other Documentation Included In addition to this guide the following documentation is included with your filling system User guide for the Model 828 dispensing valve MAN034 OEM user guide for the air regulators Intended Audience This user guide was prepared for experienced process engineers technicians and manufacturing personnel If you are new to filling systems and do not understand the instructions contact Tridak Application Engineering to answer your questions before using the equipment Where to Get Help Additional resources are available to ensure a trouble free experience with our products m Detailed product information on www tridak com Customer Support and Application Engineering teams are available in the United States Monday through Friday from 8 00 a m to 5 30 p m Eastern Standard Time You can also email us at info dymax com Please see the back cover of this user guide for worldwide contact information Safety WARNING If you use this filling system without first reading and understand2. turn green 2 Remove the plunger from a syringe and install the nozzle end of the syringe into the Nozzle Block 3 Press the Prime Left Button Figure 5 to start filling the syringe Continue to push the Prime Left Button until all the air in the system has been expelled Model 1200 Syringe Filling System User Guide 4 Press the Prime Right Button Figure 5 to start filling the syringe Continue to push the Prime Right Button until all the air in the system has been expelled Figure 5 Control Panel Power Prime Left Prime Right Cycle Start Setting the Fill Height To adjust the fill height loosen the Jam Nut and turn the Fill Height Adjustment Screw accordingly a IN Figure 6 Fill Adjustment Controls Speed Control Retract am Nut Fill Height Adjustment Screw Model 1200 Syringe Filling System User Guide Operating the System Speed Control Adjustments The fill rate must exceed the plunger rise rate or you will not completely fill the syringe To correct that condition you can decrease the plunger rise rate with the Speed Control Adjustments to the Dispensing Valve Model 828 dispensing valves are preset before shipment If adjustment is needed please refer to the Model 828 Dispensing Valve User Guide This manual is included in your shipment Reloading System Material 1 Remove the Air Line from the Cartridge Retainer 2 Using a wrench remove the Fill Tubing from the Cartridge En
3. 1200 Syringe Filling System User Guide Description of Main Components Figure 1 Main Components of a Model 1200 Syringe Filling System 4 P Power Button Prime Left Button Air Regulator Prime Right Button Cycle Start Button Fill Height Air In Adjustment Screw Air In Air Regulator Footswitch SA 4 gZ Model 828 Valve Nozzle Block Model 828 Valve y Assembly and Setup Unpacking and Inspecting Your Shipment When your syringe filling system arrives inspect the boxes for damage and notify the shipper of box damage immediately Open each box and check for equipment damage If parts are damaged notify the shipper and submit a claim for the damaged parts Contact Tridak so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below If parts are missing contact your local Tridak representative or Tridak Customer Support to resolve the problem Model 1200 Syringe Filling System User Guide Utilities Required Air 60 80 psi 0 41 0 55 MPa 50 micron filtered non lubricated dry air is required Electric 120 VAC 50 60 Hz Parts Included in Model 1200 Syringe Filling System m Model 1200 Syringe Filling System Air Line Kits a Fluid Line Kits 3 8 OD Black Polyethylene tubing Footswitch Power Cord m Printed User Manual Preparing the System for Use WARNINGS amp PRECAUTIONS Supply air MUST be connected before connecting ai
4. Tridak Model 1200 User Guide Dual Component Syringe Filling System with Disposable Fluid Path Technology Instructions for Safe Use Setup and Operation a Maintenance Ordering Spare Parts and Accessories Tidak Model 1200 Syringe Filling System User Guide About Tridak A Dymax Company Systems for fluid packaging Tridak manufactures fluid packaging systems for a variety of industries including industrial medical dental pharmaceutical and food preparation Tridak s filling systems for syringes and cartridges provide significant productivity gains over manual and other more complicated and costly filling methods The equipment is suited for all industry standard packaging as well as custom molded syringes and cartridges Tridak possesses the capability to fabricate nozzles and multi port dispensing manifolds that perfectly match the packages being filled Single component and dual component materials can be packaged in seconds one at a time or in multiples for higher volume throughput High pressure filling equipment is available for packaging highly filled materials in tiny syringes or compules Please note that most filling system applications are unique Tridak does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in the Tridak standard Conditions of Sale Tridak recommends that any intended application
5. be evaluated and tested by the user to insure that desired performance criteria are satisfied Tridak is willing to assist users in their performance testing and evaluation Data sheets are available for pressure pots upon request Model 1200 Syringe Filling System User Guide Contents MTA EOGUCTION x conacescsornsaneeosencaesroesanecssusanasmereswusnesconusnswossiounamoeeaaanenesvenaewasesaetaneennananuesenanereoranmmscnes 4 introduction tothe User GUIS scjies soniad sdadsasdiiienncnunswinncadyies T E NAR 4 WOE O EEC a E E E E E E A 4 SOO a E s es seis oueaiy son cea a seaneueerenieeuusus soy sneaes 4 General Slety ConsideratiONS eee ner rene nena ne eee ee eae ee eee eee 4 specie ey Ge ais 2 1 214 ONE eae ee ene mene Oe E eee ae T ee eee 5 Personal Protective EQUIDIMOGNIE wssecsceseccceusssseeidcwndenceceusaseeenscenswususdabvusseuaveeduedaecnssnenea EAE NA EEEE 5 Produc T OV GIG porsin cern i n E E E 5 Description of the Model 1200 Syringe Filling System nnsosseensssseenssseeersssreresssrerossererossrrreessreresssreressererssseerees 5 Special Features and Benefits of the Model 1200 Syringe Filler ccccccccsssssccceceesecceeceesecessaeeeeceesseseeeesseansess 5 Description of Main COMPONENMS sseccccccssssccccceesecccceeeseeceseueseeceeseaueeceeseeseceeesseuseeesseeaseeessaeaeecessauneeeessageeeeeas 6 Assembly and 5 GUID eaacen scuecte nap saewite se ecersnatcaeewe ve vutccesusasie sceaunaesoaeeiessenew aE 6 U
6. d Fitting 3 Install a filled Cartridge Retainer Replacing the Fill Tubing Remove the Tubing Retainer Cover This can be done by removing the Allen cap screws that hold it in place Figure 7 2 Pull out the Fill Tubing and install new tubing Figure 7 Replace the Fill Tubing Model 1200 Syringe Filling System User Guide Spare Parts and Accessories Replacement Parts Item Part Number Air Regulator Precision Air Regulator 714051 Dispensing Valve Model 828 Dispensing Valve 717057 Material Reservoirs Cartridge Reservoir 20 oz 500 mL 716763 Cartridge Reservoir 32 oz 900 mL T17035 Tubing Fluid Line Kit 3 8 OD Black Polyethylene 716787 Air Line Kit 116789 Miscellaneous Footswitch T14999 Power Cord 110 VAC 7 ft T17021 Model 1200 Syringe Filling System User Guide Specifications System Specifications Materials of Construction Wetted Parts Dispensing valve See Model 828 dispensing valve user guide Fluid tubing light blocking black polyethylene Fluid tubing fittings acetal Operating Specifications Required air pressure 60 80 psi 0 41 0 55 MPa 50 micron filtered non lubricated dry air Required Electrical Power 120 VAC 50 60 Hz Dimensions System Dimensions 29 125 in x 24 125 in x 18 25 in 73 98 cm x 61 28 cm x 46 36 cm W x H x D Figure 8 Model 1200 Dimensional Diagram Model 1200 Syringe Filling System User Guide Warranty F
7. efits 5 System Features 5 System Preparation 7 Cartridge Retainer Preparation 7 Install Fill Tubing 8 System Interconnect 8 System Priming 9 Unpacking 6 Utilities 7 Warranty 13 Tidak 2012 Tridak LLC A Dymax Company All rights reserved All trademarks in this guide except where noted are the property of or used under license by Tridak LLC or Dymax Corporation U S A Please note that most filling system applications are unique Tridak does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in Tridak s standard Conditions of Sale Tridak recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied Tridak is willing to assist users in their performance testing and evaluation Data sheets are available for pressure pots upon request T17566 MANO46 10 15 2012 Dymax Corporation Dymax Oligomers amp Coatings Dymax Europe GmbH Dymax UV Adhesives amp Dymax UV Adhesives amp Dymax Asia H K Dymax Korea LLC 860 482 1010 860 626 7006 49 0 611 962 7900 Equipment Shenzhen Co Ltd Equipment Shanghai Co Ltd Limited 82 2 784 3434 info dymax com oligomers amp coatings dymax com info_de dymax com 86 755 83485759 86 21 37285759 852 2460 7038 info dymax kr www dymax com www dymax oc com www dymax de dymaxasia dymax com dymaxasia dymax co
8. ing the information in this user guide injury can result To reduce the risk of injury read and ensure you understand the information in this user guide before assembling and operating a Tridak filling system General Safety Considerations All users of Tridak equipment should read and understand this user guide before assembling and using the equipment Model 1200 Syringe Filling System User Guide Specific Safety Considerations Using Safe Operating Pressures Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components and serious personal injury To minimize the risk of rupturing components and injury do not exceed the maximum operating pressure of the components in your filling system See system specifications on page 13 Preventing Injection Injury Discharging fluids or compressed air with a dispensing tip against your skin can cause very serious injection injury To minimize the risk of injection injury do not place the dispensing tip in contact with your skin Personal Protective Equipment Operators are recommended to wear any personal protective equipment specified by their company s safety policy for the materials used during filling Personal protective equipment should be in place and used at all times before pressurizing the system and when handling any potentially hazardous materials Product Overview Description of the Model 1200 Syri
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10. ng through the Tubing Retainer Figure 4 C and into the Nozzle Block Fitting Figure 4 A making sure it is bottomed out 4 Reinstall the Tubing Retainer Plate Figure 4 B onto the dispensing valve being careful to tighten the four screws evenly 5 Repeat steps 3 5 for the second dispensing valve Note Make sure the material cartridge on the right containing Part A is attached to the tubing coming from the right side valve Make sure the material cartridge on the left containing the Part B is attached to the tubing coming from the left side valve Installing Cartridge Retainers to Fill Tubing 1 Connect the Cartridge Retainer Figure 4 G to the Fill Tubing Figure 4 D by sliding the Cartridge End Fitting Figure 4 F onto the Fill Tubing Figure 4 D 2 Place the Cartridge Retainer Figure 4 G into the Cartridge Retainer Cradle Figure 4 H Note to prevent air pockets when reloading push down on the cartridge piston until material is at the cartridge fitting end and then install the cartridge retainer Figure 4 Connecting Fill Tubing to the Dispensing Valves D Fill Tubing B Tubing Retainer Plate A Nozzle Block Fitting C Tubing Retainer E Dispensing F Cartridge G Cartridge a ae Retainer Valve End Fitting Retainer Cradle Priming the System 1 Press the Power Button on the system s Control Panel Figure 5 to turn the system on The light to the right of the Power Button will
11. nge Filling System Note These machines are customized to accept specific syringes with plungers fully inserted The Model 1200 Syringe Filling Machine is designed to fill dual component syringe cartridges simultaneously The machine is set up to accept two different materials from pressurized reservoirs making it an ideal filling station for materials requiring two component mixing such as epoxies or composite resins The system can also be configured to fill small single component syringes The filling process requires an operator to load the empty syringes onto the fill nozzles and then activate the filling system using the foot switch The internal PC of the system controls all functions of this system The adjustable stroke controls the full stroke volume Special Features and Benefits of the Model 1200 Syringe Filler The Model 1200 syringe filling system is engineered for precise performance and long service life Key features include a Utilizes disposable fluid path valve technology which eliminates cross contamination and minimizes clean up and downtime during product changeover a Fills two component syringes simultaneously with the same or separate materials a Fill times from 2 6 seconds a Adjustable fill level electronically controlled m Nozzle end filling process with pre inserted plunger minimizes air entrapment a System Dimensions 29 125 in x 24 125 in x 18 25 in 73 98 cm x 61 28 cm x 46 36 cm W x H x D Sze Model
12. npacking and Inspecting Your SHIPMENL cccccccsssecccssecccseesccceuececseuseecsueeceseuscesseeeeseueeeseaecessenecessaeeesseneeess 6 CERES PS IG E E A A E E A AE N 7 Parts Included in Model 1200 Syringe Filling System ccccccssssccccceeseeceeceeeccecseeeeceesaeseecesseeuecessueeeeeeseaeeeeees 7 Preparing the System for USe ccscscscsccscsceccccscnccccccscsceccecscscsccccecscesescecscscescececscescececscesecsececes 7 Carenigge Retainer PRED AlALION ssccuricsncevacacsssaenesiescedeeescendueeesdudowetexensniadniaeensgeabewesdedoassncurseunatelacenseaeleeesdededsrsaeerautcens 7 ENAS SAA E E AE E EAN AA ENEE A A E PAEA EE E E 8 metaline F TOBIN serea E E EE ETE E E E 8 Primine CNC SV SUOMI asus cacenvcisaccrayacescaveuseaceuvsxasseussencctipasanceseessaaeaosseocmnneganctu sane ENEA 9 Operating the SYSTEM ice ccsscisssevawevacansyseneavavussuosnesaeeebavereunsendsngahedoenooussaenievswaseuonseareeusseuneonesiereens 11 Speed Control Adjustments sssrinin E E AT E EEA E EAS EEEE EEEE EEA 11 Reloading System Material ssesessssesessesessessssessssesssoesssoecssseossosossseossseoseseossssossseossssossssoseeesesee 11 Replacing the Fill Tubing sessesessssesessessssessssessssessssesssoecssoecssosossseossseossssosessossseosessossssosessoseee 11 Spare Parts and Accessories ssessssessessessesoccoscsosossoesoesoessecoesossesoesoesoesoesoesosssssssosscescesseseeseeseese 12 FR Oe IV P aa E N E E erat E E A E E sa 12
13. r to reservoir Disconnect air to reservoirs BEFORE supply air is disconnected Don t start without a syringe in place Cartridge Retainer Preparation 1 Install Cartridge End Fitting onto a Cartridge Retainer 2 Place a filled Cartridge into the Cartridge Retainer 3 Install and securely tighten the Cartridge Retainer Cover Assembly onto the Cartridge Retainer Figure 2 20 oz Cartridge Retainer Cartridge Retainer Cover Assembly Cartridge Retainer Cartridge Inside Cartridge Retainer Cartridge End Fitting Sze Model 1200 Syringe Filling System User Guide System Interconnect 1 Plug the Power Plug into the Power Connection Figure 3 on the machine s back panel 2 Connect the Footswitch to the Footswitch Jack Figure 3 on the machine s back panel 3 Connect the supply air to the 1 4 NPT Air Inlet on the rear of the unit Figure 3 Set the pressure to 65 psi 0 44 MPa Figure 3 Connections Rear Panel Footswitch Jack Power Connection NPT Air Inlet shown with plug inserted Installing Fill Tubing Connecting Fill Tubing to the Dispensing Valves 1 Remove the Tubing Retainer Plate from the dispensing valve 2 Cut two pieces of 3 8 OD x 1 16 tubing to a length of 6 inches Note 3 8 OD black polyethylene tubing is included with shipment Bulk tubing of other material compositions is available from Tridak Model 1200 Syringe Filling System User Guide Eo 3 Push the tubi
14. rom date of purchase Tridak offers a one year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date Unauthorized repair modification or improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Tridak will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE TRIDAK RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON TRIDAK EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM TRIDAK THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Accessories 12 Air Connections 8 Assembly 6 Utilities 7 Components 6 Compressed Air Requirements 7 Contact Information 4 Description of System Components 6 Dispensing Valve Adjustments 11 Documentation Other Documentation Included 4 Electrical Requirements 7 Fill Height Adjustment 10 Fluid Connections 8 Help 4 Installing Fill Tubing 8 Operation 11 Optional Equipment 12 Parts Included 7 Product Overview 5 Reloading Material 11 Model 1200 Syringe Filling System User Guide Replacing the Fill Tubing 11 Safety 4 Personal Protective Equipment 5 Preventing Injection Injury 5 Using Safe Operating Pressures 5 Setup 6 Spare Parts 12 Specifications 12 Speed Control Adjustments 11 Support 4 System Ben
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