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MELSEC Syustem Q

1. PPC CPU686 MS Design Precautions DANGER Indicates an imminent danger of causing death or severe injury unless the situation is avoided correctly as instructed Provide this Unit with external safety circuits so that the entire system is protected even if the external power supply or the Unit goes wrong 1 Configure those circuits outside the Unit which include an emergency stop circuit a protection circuit an interlock circuit for contrary operations such as normal and reverse rotations and an interlock circuit for preventing a machine from breaking beyond the upper or lower positioning limit 2 The Unit stops arithmetic operations and turns all outputs off upon detection of the following states The overcurrent or overvoltage protector of the power supply module has been actuated The self diagnostic feature of this Unit has detected an error such as a watchdog timer error If UO control transparent to this Unit causes an error all of the outputs may be turned on Provide the Unit with an external fail safe circuit or mechanism so that the machine operates on the safe side in that case 3 Depending on the fault of a relay or transistor in an output unit the output may remain on or off For output signals which can result in serious accidents provide external monitor circuits If an overcurrent continues to flow to the output for an extended period of time due to a rating error or short circuited load
2. System Time Set the time in the clock calendar in the Unit System Date Set the date in the clock calendar in the Unit Diskette A Identify the type of floppy disk for the FDD to be used as drive A If no FDD is used set this item to Disabled Do not set it to 2 88 MB as the medium is not supported Diskette B Cannot be connected Leave this item set to Disabled Floppy Drive Swap Leave this item set to Disabled 3 MODE floppy Leave this item set to Disabled Primary Master Specify the type of the disk unit to be used as the first drive Use the Auto option usually Primary Slave Specify the type of the disk unit to be used as the second drive Use the Auto option usually Secondary Master Cannot be connected usually Set this item if you have set PCMCIA ATA DISK in the Advanced window to Secondary Use the Auto option usually Secondary Slave Cannot be connected Leave this item set to the factory default PPC CPU686 MS 13 Table of Contents 4 1 4 Embedded Window PhoenixBIOS Setup Utility Main Embedded Advanced Security Power Boot Exit Item Specific Help Keyboard Error Disp CMOS BACKUP RTC check Memory Safemode System Clock CPU PCI MHz Spread Spectrum Modulation Disabled Disabled Restrain error display Enabled of no keyboard Enabled 100 3 33 43 Enabled F1 Help a Select Item Change
3. In the PCI Configuration window set IRQ 15 for PCI PNP ISA IRQ Resource Exclusion to Reserved In the Exit window select Exit Saving Changes to save the changes you made The system will be restarted automatically Press the lt F2 gt key again to invoke BIOS Setup In the Boot window the name of the ATA card to be used appears under Hard Drive Move it to the beginning of the device list displayed under Hard Drive In the Exit window select Exit Saving Changes to save the changes you made The system will be restarted automatically and booted from the ATA card 52 PPC CPU686 MS Table of Contents 10 Options Serial Conversion Cable PPC SCC 01 Hard Disk Unit PPC HDD MS 5 PPC HBR 01 Silicon Disk Units PPC SDD MS 32 PPC SDD 64 PPC SDD 128 PPC SDD 192 PPC SDD 320 PPC SDD 500 PPC SDD 1000 CD ROM Drive PPC CDD 01 NNNM MS MS MS MS MS MS Connector Terminal 36 pin half pitch to 9 pin D SUB conversion cable 500mm in cable length 5 GB hard disk unit Hard disk unit shock proof fixing brackets 32 MB silicon disk unit 64 MB silicon disk unit 128 MB silicon disk unit 192 MB silicon disk unit 320 MB silicon disk unit 500 MB silicon disk unit 1 GB silicon disk unit Dedicated CD ROM drive 400mm in cable length PPC COT 01 Terminal box to convert the serial parallel and USB interfaces in the extension interface EX I F to the PC st
4. PPC CPU686 MS Table of Contents 5 13 Handling the Software Protect Key The software protect key is used by software to identify the machine to run on Note that if this Unit goes wrong and must be replaced with a new one some pieces of software won t work until the protect key in the new Unit is replaced with the protect key in the original Unit Detaching the Protect Key Remove two screws and then the protect key Remove these screws before detaching the protect key board Attaching the Protect Key Insert the connector of the protect key in the socket in the Unit then fasten it using the two screws removed in Detaching the Protect Key Tighten the screws within the following torque range Tightening torque range 36 to 48N cm PPC CPU686 MS 35 Table of Contents 6 1 6 2 Combination with the MELSEC Q Series Overview The PC CPU module can communicate with the MELSEC Q Series PLC CPU module intelligent function module and I O module at high speed by connecting the buses using the MELSEC Q Series bus module Note that the bus interface driver is used for communication with the various modules in the MELSEC Q Series including the PLC CPU For details on each MELSEC Q Series module and the bus interface driver refer to the relevant manuals System Co
5. PPC CPU686 MS and describes their functions Combination with the MELSEC Q Series This chapter discusses the combination of the PPC CPU686 MS with the MELSEC Q Series Reset Specifications This chapter describes the procedures for resetting the system Troubleshooting This chapter summarizes the check items for troubleshooting Appendix This chapter contains the memory map and I O port address list of the PPC CPU686 MS Options This chapter lists the options available to the PPC CPU686 MS PC CPU Related Manuals This chapter lists the manuals for related products Recommended Third Party Products This chapter lists third party products available to the PPC CPU686 MS PPC CPU686 MS Table of Contents PPC CPU686 MS Table of Contents 2 Overview 2 1 Specifications Mode PPC CPUSG6 MIS 64 16KB Memory L Cache 128KB 64MB 128MB Video e VGA 640x480 SVGA 800x600 XGA 1024x768 ae Horizontal sync signal frequency 31 5kHz 37 9kHz 48 4kHz Specifications Display colors 16 777 215 16 777 215 65 536 FDD I F 26 pin half pitch connector Optional FDD PC FDD25BH IDE VF Primary 40 pin half pitch connector Up to 2 units acceptable Secondary Not supported RS 232C compliant 2 channels 9 pin D SUB connector and extension interface Serial interfacos IEN HEN Transfer rate 50 to 115 200 bps 1 channel Extension interface EN WEI Patallebinteraee Supported modes Normal SPP EPP 1 7 1
6. Tab 5 10 IDE Connector Table of Contents 30 PPC CPU686 MS Table of Contents 5 10 Extension Interface The extension interface can connect either the connector terminal PPC COT 01 separately priced that converts the serial parallel or USB interface in the extension interface to the PC standard connector or the serial conversion cable PPC SCC 01 separately priced for serial use only The connector name is EX 1 F Connector type 36 pin half pitch connector DX10G1M 36SE equivalent 1 1 36 19 Pin No Signalname Direction Pin No Signalname Direction 1 DCD INPUT 19 DSR INPUT 2 RXD INPUT 20 RTS OUTPUT 3 TXD OUTPUT 21 CTS INPUT 4 DTR OUTPUT 22 RI INPUT 5 GND 23 GND 6 STRB OUTPUT 24 AFEED OUTPUT 7 DATA 0 OUTPUT 25 ERROR INPUT 8 DATA 1 OUTPUT 26 IN IT OUTPUT 9 DATA 2 OUTPUT 27 SELECT IN OUTPUT 10 DATA3 OUTPUT 28 GND 11 DATA 4 OUTPUT 29 GND 12 DATA 5 OUTPUT 30 BUSY INPUT 13 DATA 6 OUTPUT 31 PE INPUT 14 DATA 7 OUTPUT 32 SELECT INPUT 15 ACK OUTPUT 33 GND Ze 16 GND 34 GND Gd 17 DATA INPUT 35 DATA 18 5V SC 36 5V Tab 5 11 EN LE Connector PPC CPU686 MS 31 Table of Contents 5 11 Operation Switches Reset Switch Reset switch Pushbutton switch Hardware reset switch Pressing the switch for at least one second reset the Unit Note Use the reset switch only wh
7. 2 RDATA Input 15 TRKO Input 3 GND 16 GND 4 GND 17 WGATE Outpu 5 GND 18 GND 6 WDATA Output 19 GND 7 DENSEL Output 20 STEP Outpu 8 DENSEL Output 21 DIR Outpu 9 N C 22 MTRON Outpu 10 DRVSEL Output 23 N C 11 Vcc 5V 24 DSKCHG Outpu 12 Vec 5V 25 N C 13 INDEX Input 26 Vec 5V 24 PPC CPU686 MS Table of Contents 5 4 Serial Port Interfaces The Unit has two RS 232C compatible serial port connectors SERIAL1 as Serial PortA SERIAL2 as Serial PortB You can set COM1 to COM4 or disabled using BIOS Setup described in Chapter 4 Note that SERIAL2 can be used by connecting the connector terminal PPC COT 01 separately priced ENER 2F8h 2FFh 3E8h 3EFh 2E8h 2EFh Tab 5 4 I O Addresses and IRQs for SERIAL 1 The BIOS s factory defaults for the serial port settings are as follows Serial port A COM1 3F8h 3FFh IRQ4 Serial port B COM2 2F8h 2FFh IRQ3 Connector used 9 pin D SUB male connector 5 CH po o Jot j 6 9 Pin No Signalname Meaning Direction 1 DCD Data carrier detect Input 2 RXD Reoeive dat from equipment Input 3 TXD Transmit data to equioment Output 4 DTR Data terminal ready Output 5 GND Signalground 6 DSR Data set ready Input 7 RTS Request to send Output 8 CTS Clear to send Input 9 RI Ring indicator Input Tab 5 5 Seriali Connector PPC CPU686 MS Table of Contents 5 5 CRT Interface
8. Control Systems Control Systems Phone 7 812 325 36 53 Pontbeeklaan 43 Donauweg 2 B Fax 7 812 325 36 53 BE 1731 Asse Zellik NL 1043 J Amsterdam e mail consys consys spb ru Phone 32 0 2 467 17 51 Phone 31 0 20 587 6700 ELEKTROSTYLE RUSSIA Fax 32 0 2 467 17 45 Fax 31 0 20 587 6839 ul Garschina 11 e mail infoautomation getronics com e mail info gia getronics com RU 140070 Moscow Oblast TELECON CO BULGARIA Motion Control NETHERLANDS Phone 7 095 557 9756 4 A Ljapchev Blvd Automation b v Fax 7 095 746 8880 BG 1756 Sofia Markenweg 5 e mail mjuly elektrostyle ru Phone 359 0 2 97 44 058 NL 7051 HS Varsseveld ELEKTROSTYLE RUSSIA Fax 359 0 2 97 44 061 Phone 31 0 315 257 260 e mail Fax 31 0 315 257 269 INEA CR doo CROATIA mail Losinjska 4 a Beijer Electronics AS NORWAY HR 10000 Zagreb Teglverksveien 1 Phone 385 0 1 36 940 01 NO 3002 Drammen Fax 385 0 1 36 940 03 Phone 47 0 32 24 30 00 e mail inea inea hr Fax 47 0 32 84 85 77 AutoCont CZECHREPUBLIC Mail info beijer no Control Systems s r o MPL Technology Sp zo o POLAND Nemocnicni 12 ul Sliczna 36 CZ 70200 Ostrava 2 PL 31 444 Krak w Phone 420 59 6152 111 Phone 48 0 12 632 28 85 Fax 420 59 6152 562 Fax 48 0 12 632 47 82 e mail consys autocont cz e mail krakow mpl pl louis poulsen DENMARK Sirius Trading amp Services srl ROMANIA industri amp
9. Security lee EE 18 A110 Power WindOW s 2300 ae ad ee Sa i i ee ed 18 EEIT Boot le EE 19 ALT Exit Window EE 20 Functions of Components GE Mee ele lee te TTT 21 5 2 Keyboard Mouse Interface cescccceeescceceeeeeceeeeeeeeeceeeseeeeeeneeceeeeneaeeeseseaeeesnseaeesenneaeeeenaes 23 5 3 Floppy Disk le 24 5 4 Serial Port Interface Ssni rse nietas ged hudenes becgase nea deena Eana aa aana Seege desen eege 25 5 5 CRI interlace stair vee teen EART a ae ee eee 26 5 6 PCMCIA SOIS eiat oree fading tice nncapedhec gedreet Seege AEN 27 5 7 USB Bora eg ee Meili hie ah an Meine nade 28 5 8 ET 29 5 9 IDE INEA naito itii e ARE ied acai tel AERAR AEA 30 5 10 Extension MorfaCE arizani eiei E EEA Ra AAE A AE AEREANGA ATREA RAE EALER ee 31 51 Operation SMOS a a a aaa a a Ra E aA raa Aaa aaa aE AE aE 32 pT D RRE 34 5 13 Handling the Software Protect key 35 PPC CPU686 MS Table of Contents 6 Combination with the MELSEC Q Series Geli OVEN VIC Wen Ae eege e ee 36 6 2 System Contiguration suv ee teen nn eee Neen ee eee ae 36 6 3 ACCESS EE 37 6 3 1 Multiple PLC CGonfouraiion nena 38 Cid Netgen giereg se eege Eege a an aaa aaa eg 41 7 Reset Specifications 7 1 Reset Specifications Abu 44 7 1 1 Reset Procedure Involving a Reset of the Un 45 7 2 Bus Interface Driver Reset Procedure eeescceceesseeeeeeeneeeeeeneeeceeaeeeeeaeeeseenaeeeeeenateeeseaaes 45 8 Troubleshooting 8 1 Tips for Better Troublesb
10. automation Str Biharia Nr 67 77 Geminivej 32 RO 013981 Bucuresti 1 DK 2670 Greve Phone 40 0 21 201 1146 Phone 45 0 43 95 95 95 Fax 40 0 21 201 1148 Fax 45 0 43 95 9591 e mail sirius siriustrading ro e mail Ipia lpmail com ACP Autocomp a s SLOVAKIA UTU Elektrotehnika AS P rnu mnt 160i EE 10621 Tallinn Phone 372 0 6 51 72 80 Fax 372 0 6 51 72 88 e mail utu utu ee ESTONIA UTU POWEL OY Box 236 FIN 28101 Pori Phone 358 0 2 550 800 Fax 358 0 2 550 8841 e mail tehoelektroniikka urhotuominen fi FINLAND UTECO A B E E GREECE 5 Mavrogenous Str GR 18542 Piraeus Phone 302 0 10 42 10 050 Fax 302 0 10 42 12 033 e mail uteco uteco gr Meltrade Automatika Kft 55 Harmat St HU 1105 Budapest Phone 36 0 1 2605 602 Fax 36 0 1 2605 602 e mail office meltrade hu HUNGARY SIA POWEL Lienes iela 28 LV 1009 Riga Phone 371 784 2280 Fax 371 784 2281 e mail utu utu lv LATVIA Chalupkova 7 SK 81109 Bratislava Phone 421 02 5292 2254 Fax 421 02 5292 2248 e mail info acp autocomp sk Krasnij Prospekt 220 1 Office 312 RU 630049 Novosibirsk Phone 7 3832 10 66 18 Fax 7 3832 10 66 26 e mail elo elektrostyle ru ICOS RUSSIA Ryazanskij Prospekt 8A Office 100 RU 109428 Moscow Phone 7 095 232 0207 Fax 7 095 232 0327 e mail mail icos ru SMENA Polzunova 7 RU 630051 Novosibi
11. the output unit may smoke or burn Provide an external safety circuit such as a fuse Configure the circuit containing this Unit so that the external power supply is turned on after the Unit is turned on Turning on the external power supply before the Unit may result in an output error or malfunction possibly causing an accident When a data link causes a communication error the operation status of the affected station changes depending on the type of the data link in use Configure an interlock circuit in a user program so that the system acts on the safe side An output error or malfunction may cause an accident 1 The data link holds data existing prior to the occurrence of the communication error 2 The remote I O station of MELSECNET H turns all of its outputs off When configuring the system do not leave an empty slot in the base unit If the base unit has an empty slot be sure to apply a blank cover QG60 to the slot Internal components of the Unit may scatter around when a short circuit test is performed or when an overcurrent or overvoltage is applied to the external I O section Indicates a potential danger of either causing a minor or moderate injury A CAUTION or resulting only in property damage unless the situation is avoided correctly as instructed Any control line or communication cable should be neither bundled with nor routed adjacent to the main circuit or power line The control line and communication cable
12. 3 i p y repair because the RTC must be replaced run SETUP and use BIOS Setup System CMOS System CMOS i i y y update system CMOS checksums become invalid 0251 cnecksum pad checksums are invalid Run BIOS Setup to set up your system again If this Default configuration Factory defaults are P py y gain used loaded error is persistent CMOS RTC may be defective or Password checksum The password checksum Run BIOS Setup to set a password again If this error 0252 bad Passwords is invalid The password is persistent CMOS RTC may be defective or the leared is cleared be dying battery ma de f Repair the PC CPU module by replacing the 0260 System timer error System timer error component i lacing th 0270 Real time clock error Real time clock error Repair EECHER IER component Run BI h ime If thi 0271 Check darp and EE E e A SE Ee settings with BIOS Setup H i y BIOS Error List 2 Previous boot incomplete Default configuration used Oadged HU 2 Check the connection cable for engagement If it has 02B0 Diskette drive A error Floppy disk A error no problem something may be wrong with the PC CPU module terminate normally this error upon the next boot Run BIOS Setup to Factory defaults are check settings Avoid a power shutdown or reset S Run BI h ly 02B2 SETUP invalid Use BIOS Setup un BIOS Setup to set the drive type correctly 020 System cache error System c
13. 4 units Maximum number of interrupt units installed 1 unit Notes 1 Up to seven expansion base units can be added 2 The total length of extension cable must be 132 m 3 When using an extension cable do not bundle it with route it near any main circuit high voltage large current 4 Set the extension stage numbers in ascending order without number dublication 5 Connect each extension cable from the extension cable connector OUT on one base unit to the extension cable connector IN on the extension base unit at the next stage 6 Installing 65 units or more results in an error PPC CPU686 MS 41 Table of Contents Restriction by Power Capacity This Unit uses the Q61P Q64P as the Q Series power supply module whose power capacity is 5VDC 6A 8 5A Some combination of this Unit with Q Series modules cannot be used depending on the configuration Calculate the total current consumption by the base units PLC CPU modules I O modules intelligent function modules and peripheral devices to be used Your system configuration is acceptable when the total current consumption is within 6A The table below lists the current consumption values of some modules for you reference For the actual current consumption values of modules refer to their manuals Current Classification Model name consumption A at 5 VDC Q38B Main base unit Q312B PC CPU module PPC CPU686 MS Hard disk unit PPC HDD MS 5 Silicon disk
14. 9 ECP VF Ethernet 100BASE TX 10BASE T RJ 45 connector 82559 Intel pc ATA card Enabled only in SLOT1 boot 3 Hot plugging not supported as ATA cards are handled as IDE devices LAN 2 channels one of which is in the extension interface EN WEI USBF 1 Ver 1 1 compliant Transfer rate 1 5 12 Mbps 6 pin MINI DIN connector shared by keyboard and mouse Both can be used at the same time with the conversion cable KB PSY02K3 SANWA SUPPLY 2 channels Watchdog timers Time out period System WDT 20 msec to 2 sec User WDT 20 msec to 10 sec Lithium ion battery backup Battery life 10 years min at 25 C Clock precision 1 minute month at 25 C Display LEDs RDY Green B RUN Green ERR Red USER Red BAT Orange EXIT Green Reset pushbutton 6 bit DIP switch 3 position toggle switch os td Windows 2000 Professional Windows NT Workstation 4 0 SC KE Windows NT Embedded 4 0 External dimensions mm Power consumption y 5 VDC 5V 3 0A Max 4 Tab 2 1 Function Specifications 1 Keyboard PS2 mouse interface RTC CMOS 55 2 W x 115 0 D x 98 0 H Excluding protrusions PPC CPU686 MS Table of Contents Model PPC CPU686 MS 64 PPC CPU686 MS 128 1 Supported only by Windows 2000 2 Comes on when the card is recognized normally and remains on until unplugging the card is detected 3 Handled as drive C when booted from the ATA card Otherwise handling depe
15. The Unit has a CRT connector The connector name is RGB Connector used 15 pin HD SUB female connector 5 1 ey 6 19 6 0 0 0 6 Le O SE f 15 1 Pin No Signalname Pin No Signalname 1 RED 9 N C 2 GREEN 10 GND 3 BLUE 11 N C 4 N C 12 N C 5 GND 13 HSYNC 6 GND 14 VSYNC 7 GND 15 N C 8 GND Tab 5 6 RGB Connector Note that when the connector terminal PPC COT 01 or serial conversion cable PPC SCC 01 is connected to the ES UE connector the connector at the end of the CRT cable may interfere with that of the connector terminal cable or serial conversion cable if the shell of the CRT cable connector is 16mm or more in width 16mm lt gt NH EX I F RGB Viewed from top of the Unit 26 PPC CPU686 MS Table of Contents 5 6 PCMCIA Slots The Unit has PCMCIA compliant card slots TYPE II card slots x 2 in TYPE III x 1 size ES Los Fig 5 2 Slot Numbers and Locations Notes 1 To use a TYPE III card plug it into slot 1 2 No PC Card can be hot plugged under Windows NT Workstation 4 0 or Windows NT Embedded 4 0 Plug the PC Card before turning on the power to the Unit unplug the PC Card after shutting down the OS and turning the power off Attaching a card stopper Fig 5 3 Attaching a Card Stopper Card Slot Power S
16. Values F9 Setup Defaults Esc Exit Select Menu Enter Select PSub Menu F10 Save and Exit Fig 4 3 Embedded Window with Factory Defaults Keyboard Error Disp Determine whether the system displays an error upon starting without a keyboard attached CMOS BACKUP Specify the source of BIOS data to be loaded Leave this item set to Disabled CMOS usually 1 Setting this item to Enabled causes the data saved to EEPROM to be used RTC check Determine whether the system displays a time error with the RTC backup battery dead 2 Memory Safemode Leave this item set to Enabled System Clock CPU PCI MHz Set the system clock Leave this item set to 100 3 33 43 usually Spread Spectrum Modulation Leave this item set to Enabled 1 CONTEC will receive your request for clearing CMOS at a charge for a repair 2 CONTEC will receive your request for replacing a dead backup battery at a charge for a repair PPC CPU686 MS Table of Contents 4 1 5 Advanced Window PhoenixBIOS Setup Utility Main Embedded Advanced Security Power Boot Exit Installed O S Enable ACPI Reset Configuration Data P PCI Configuration Cache Memory Legacy USB Support gt 1 0 Device Configuration Large Disk Access Mode Local Bus IDE adapter PCMCIA ATA DISK Other Yes No Disabled DOS Primary Disabled Item Specific Help Select the operating system installed on your
17. Won t Start Normally Remove each module and check whether the system is started normally in the basic configuration made up of the power supply base unit and PC CPU module Started normally Replace the PC YES CPU module Started normally Replace the power and base units End Started normally Power capacity ok Contact the CONTEC Information center YES Install removed modules Review the system one by one to check configuration Any modules out of order Consult your local system service desk orangency of Mitsubishi Electric Corporation 8 1 2 The Unit Starts with a BIOS Error displayed Check the error with the BIOS error list and take appropriate action Error removed Contact the CONTEC Information center PPC CPU686 MS 47 8 1 3 The OS Won t Start Normally The OS displayed a system errror on the YES Blue Screeen upon oe Unplug the PC card in N use then restart the o system The OS displayed a system errror on the Blue Screeen upon startup YES Reinstall Windows NT 200 Review the PC card settings The OS displayed a system errror on the Blue Screeen upon YES startup Sg Ee Contact the CONTEC the management tool e End Event Viewer Information center Check settings according to the details about the error Any er
18. and time Set Supervisor Password Determine whether BIOS Setup prompts you for a password upon startup When a password has been set here Supervisor Password is is followed by Enabled In Supervisor mode you can set all items Password on boot Determine whether the system prompts you for a password when booted Clear All Password The supervisor can erase both of the user and administrator passwords Once you have set a password you cannot clear the password without it When you have set a password record it and store the record carefully If you loose your password you need to request CONTEC for clearing internal CMOS data at a charge for a repair Handle your password with areat care 4 1 10Power Window PhoenixBIOS Setup Utility Main Embedded Advanced Security Boot Exit Item Specific Help Power Savings Disabled Maximum Power Savings Standby Timeout Off conserves the greatest Auto Suspend Timeout Off amount of system power Maximum Performance IDE Drive 0 Monitoring Disabled conserves power but IDE Drive 1 Monitoring Disabled allows greatest system IDE Drive 2 Monitoring Disabled performance To alter IDE Drive 3 Monitoring Disabled these settings choose Custumized To turn off PCI Bus Monitoring Disabled power management choose Disabled Fl Help a Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter Select k Sub Menu F10 Save and E
19. by Recycling the recycling the power supply shutdown This Unit and all the modules on the bus are reset Available OS shutdown This Unit and all the Units on the Reset by bus are reset restarting the OS D 2 ka Pe o n O 2 D 2 e gt E Ge o Ra oc No combination Reset by resetting Unit No 1 Reset by No combination resetting Unit No 1 Available Setting the toggle switch to B RST The bus interface driver and all the modules on the bus are reset Reset by the toggle switch Bus interface driver reset power supply after Restart followed by Table of Contents Multiple PLC configuration Units No 2 to 4 DIP switch with SW 5 set to OFF DIP switch with SW 5 set to ON Available Same as left Available Restart followed by shutdown after resetting Unit No 1 This Unit and all the modules on the bus are reset Restarting the OS without resetting Unit No 1 results in a multiple PLC down error In the multiple PLC configuration therefore Unit No 1 must No combination Available Resetting Unit No 1 The bus interface driver and all the No combination Since the bus interface driver and all the modules on the bus are reset when Unit No 1 is reset there is no need to set the toggle switch to B RST Setting the toggle switch to B RST without resetting Unit No 1 results ina multiple PLC down error In the multiple PLC congi
20. from equipment 7 N C Not connected 4 N C Not connected 8 N C Not connected Tab 5 9 UTP Connector Network status indication LEDs LINK TX 100M duri ng data transmission Remains on during 100M operation Remains on during normal connection and blinks PPC CPU686 MS 29 5 9 IDE Interface The Unit has an E IDE controller allowing the IDE connector at the bottom to connect the disk unit separately priced The connector name is IDE Connector used 40 pin half pitch connector 1 27 mm pitch 20 1 40 21 Pin No Signalname Direction Pin No Signalname Direction 1 RESET Output 21 GND a 2 DD7 Input Output 22 DD8 Input Output 3 DD6 Input Output 23 DD9 Input Output 4 DD5 Input Output 24 DD10 Input Output 5 DD4 Input Output 25 DD11 Input Output 6 DD3 Input Output 26 DD12 Input Output 7 DD2 Input Output 27 DD13 Input Output 8 DD1 Input Output 28 DD14 Input Output 9 DDO Input Output 29 DD15 Input Output 10 GND 30 N C 11 DDRQ Input 31 GND 2 12 DIOW Output 32 GND 13 DIOR Output 33 GND 14 IOCHRDY Input 34 DALE Output 15 DDACK Output 35 GND 16 INTRQ Input 36 Reserve 17 DAI Output 37 Reserve 18 DAO Output 38 DA2 Output 19 CSI Output 99 CS3 Output 20 DACT Output 40 GND This connector is common t the PC CPU nodule bottom and the disk unit tront and bottom
21. in the MELSEC Q Series base unit Employing a low power consumption high speed CPU of Intel Mobile Celeron 400MHz with 100 MHz FSB enabling processing of a large amount of data at high speed without a fan Containing the CONTEC customized BIOS manufactured by Phoenix Technologies providing BIOS level support Coming standard with a 100BASE TX LAN interface Coming standard with PC Card slots PCMCIA slots Capable of connecting a hard disk unit and a more reliable silicon disk unit as external storage devices on the same base unit Best suited for use in a place subject to vibration and shock or for continuous operation for an extended period of time OS s Supported Windows 2000 Professional Windows NT Workstation 4 0 Windows NT Embedded 4 0 PPC CPU686 MS 1 3 1 4 1 5 Table of Contents Limited One Year Warranty CONTEC Interface boards are warranted by CONTEC Co LTD to be free from defects in material and workmanship for up to one year from the date of purchase by the original purchaser Repair will be free of charge only when this device is returned freight prepaid with a copy of the original invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office from which it was purchased This warranty is not applicable for scratches or normal wear but only for the electronic circuitry and original boards The warranty is not applicable if the device has been tampered
22. name is KB MOUSE SW 6 in the DIP switch is used to change the pin assignments in the connector Connector type MD DS12300 14S 14 JST equivalent 6 5 DE 3 2 1 SW6 OFF 1 Factory default SW6 ON 2 Pin No Signal name Pin No Signal name Pin No Signal name Pin No Signal name 1 MDATA 4 Vcc 5V 1 MDATA 4 Vcc 5V 2 KDATA 5 KCLOCK 2 KDATA 5 MCLOCK 3 GND 6 MCLOCK 3 GND 6 KCLOCK 1 The keyboard can be connected directly 2 Both of the keyboard and the mouse can be conncted with a conversion cable Otherwise the mouse can be connected directly Tab 5 2 KB MOUSE Connector Power Supply Capacity The power supply to the KB MOUSE connector has the following capacity for both of the keyboard and mouse to be used 5V 0 5A Max PPC CPU686 MS 5 3 Floppy Disk Interface Table of Contents The Unit has a FD controller allowing the FD connector at the bottom to accept one FD drive The connector name is FD The FD drive should be the dedicated option PC FDD25BH separately priced Tab 5 3 FD Connector Connnector type 26 pin half pitch connector DX10G1M 26SE equivalent 13 it 7 ij 26 14 Pin no Signalname Direction Pin no Signalname Direction 1 HDSEL Output 14 WRTPRT Outpu
23. should be at least 100mm away from the main circuit and power line Poor wiring conditions result in malfunctions caused by noise When the output unit controls components such as the lamp load heater and solenoid valve a large current about 10 times the normal value may flow at the OFF to ON transition of the output Take appropriate measures for example by replacing it with a unit of a higher rated current PPC CPU686 MS Installation Precautions Indicates a potential danger of either causing a minor or moderate injury A CAUTION or resulting only in property damage unless the situation is avoided correctly as instructed Use the Unit in the environment specified in this manual Using the Unit in an environment not satisfying all the specifications can cause an electric shock fire malfunction product damage and or product degradation Mount the Unit on the base unit with the unit fixing hook at the bottom of the Unit fit in the fixing slot in the base unit Failure to mount the Unit correctly can let the Unit malfunction or fall Before attempting to use the Unit in a place subject to considerable vibration or shock use the unit fixing screw to fasten the Unit securely to the base unit The unit fixing screw must be tightened within the specified tightening torque range Tightening the screw loosely can let the Unit fall cause a short circuit or malfunction Tightening the screw excessively can
24. system which you will use most commonly Note An incorrect setting can cause some operating systems to display unexpected behavior a Select Item Select Menu Fig 4 4 Advanced Window with Factory Defaults Installed OS Change Values Enter Select gt Sub Menu Leave this item set to Other usually Enable ACPI Leave this item set to Yes usually When an OS such as Windows 2000 supporting ACPI is installed the current ACPI setting is OS as ACPI information Note that if you change the setting using BIOS Setup later the OS may fail to run normally because of the contradiction from the information saved by the OS On the Windows 2000 Professional preinstalled model in particular this item to No because the OS has been installed with this item set to Yes ACPI enabled passed to and saved by the Reset Configuration Data F9 Setup Defaults F10 Save and Exit Reset the assignments of resources for PCI and PnP devices PCI Configuration Reserve resources for legacy devices Cache Memory Enable or disable cache memory Legacy USB Support Leave this item set to Disabled I O Device Configuration Set COM LPT serial and parallel devices Large Disk Access Mode Leave this item set to DOS usually Local Bus IDE adapter Set the on board IDE controller Set this item to Primary or Disabled PCMCIA ATA Dik Enable this item to boot from
25. the crimping and pressure welding tools refer to the input output module user s manual An imperfect connection can cause a short circuit fire or malfunction Power Supply and Maintenance Precautions lt gt DANGER Indicates an imminent danger of causing death or severe injury unless the situation is avoided correctly as instructed Do not touch any terminal with the Unit powered or it may malfunction Before cleaning the Unit or tightening up terminal screws be sure to turn the external power supply off for all phases Failure to turn it off for all phases may either result in an electric shock or cause the Unit to fail or malfunction Tightening the screw loosely can let the Unit fall cause a short circuit or malfunction Tightening the screw excessively can break the screw or the Unit letting the Unit fall cause a short circuit or malfunction Do not touch any terminal with the Unit powered or it may malfunction Indicates a potential danger of either causing a minor or moderate injury A CAUTION or resulting only in property damage unless the situation is avoided correctly as instructed Read the manual thoroughly and check the entire system sufficiently for safety before performing online operations during a machine run in particular for a program change forced output and operation status change An operation error can break the machine or cause an accident Do not disassemble or mo
26. to the KEY MOUSE cable Fig 5 5 Factory Default Notes 1 Before making changes to DIP switch settings turn off the power to the Unit Do not touch any DIP switch setting with the Unit powered 2 Usually leave SW 5 set to OFF If you set SW 5 to ON the reset operation on Unit No 1 resets this Unit as well If the OS is still up and running at that time the reset causes the OS to abort without executing the legitimate shutdown procedure Note that this may prevent the OS from running normally when restarted PPC CPU686 MS 33 Table of Contents 5 12 LED Displays LED Abbreviation Color status Definition PC CARD PC CARD 1 1 Green RDY PC CARD PC CARD 2 2 Green RDY The Unit has been connected normally to the Ethernet network LINK TX LINK TX Green Off The Unit has not been connected normally to the Ethernet network Blink Data is being transmitted 2 3 n The hardware is all set to go H W The hardware is not ready or a system WDT error has occurred Blink RDY Green READY A reset by the reset switch has been accepted The hardware is reset two seconds after the LED starts blinking On The bus interface driver is running User applications have been enabled for bus access BUS The bus interface driver has been suspended VF Off The Y output is off User applications have been disabled for bus access DRIVER See RUN The bus interface driver has accepted a reset generated either by
27. unit Fit the unit fixing hook in the unit fixing slot in the base unit then push the Unit in the direction of the arrow to mount the Unit on the base unit Unit fixing hook Note Be sure to turn off the power to the Unit before installing it To use the Unit in a place subject to much vibration or shock use two screws to fasten it to the base unit as illustrated below Unit fixing screws M3 x 12 Prepared by the user Tighten the screws within the following torque range Tightening torque range 36 to 48N cm PPC CPU686 MS Table of Contents 3 3 Uninstalling the Unit If the Unit has been fastened with unit fixing screws remove them first 1 While pressing the protrusions 2 on top of the Unit pull the Unit toward you by the upper side 3 Lift the Unit to remove the unit fixing hook from the unit fixing slot 4 Note Be sure to turn off the power to the Unit before uninstalling it If the OS is still up and running when you attempt to turn the power off shut down the OS before turning the power off 10 PPC CPU686 MS Table of Contents 4 BIOS Setup 4 1 BIOS Setup BIOS Setup allows you to make various settings upon startup When you use the Unit for the first time be sure to execute this program Once you have executed the program the settings you made are backed up to be retained 4 1 1 Invoking BIOS Setup Turn on the power to your system and the message Press lt F2 gt
28. unit PPC SDD MS Q02CPU PLC CPU module Q25HCPU Q172CPU Motion CPU module Q173CPU Input module ee e Output module ee A D conversion module Q68ADV D A conversion module Q64DA Positioning module QD75P4 42 PPC CPU686 MS Table of Contents Multiple PLC configuration with the hard disk unit If the total current consumption by the individual units exceeds 6A 8 5A the configuration is not acceptable Number of CPU units Main Remaining PLC CPUs Motion CPUs This Unit base unit Total current current capacity A PPC consumption Q25HCPU eae CPU686 MS Q312B A eaP ea COM EN 0 64A i Ge PPC HDD MS 5 0 087A 6A 9 8 5 g en ee EES DEN SE 3 967 2 033 1 Ato less than 5 A 4 533 1 Ato less than 5 A Ee Ale Sasa ee 4 607 1 393 1 A to less than 5 A 3 893 1 A to less than 5 A o o lt 2 Yt 5887 0 113 Jo Atolessthan1 A 2 613 1 Atoless than 5A 6 437 0 437 Lessthanoa 2 063 1 Ato less than 5 A 7 077 1 077 Lessthanoa 1 423 1Ato less than 5 A 8 267 2 267 LessthanoAa 0 233 0 Ato less than 1 A The remaining current capacity is used as a criterion 1 A to less than 5 A The system can grow 0 A to less than 1 A The configuration is acceptable but not expandable Less than 0 A The configuration is not acceptable 1 Excluding the consumption current in the peripherals including PC cards USB equipment keyboard mouse and or connector terminals Multiple P
29. 0 Sant Cugat del Vall s Phone 34 9 3 565 3131 Fax 34 9 3 589 2948 e mail industrial sp mee com MITSUBISHI ELECTRIC UK EUROPE B V UK Branch Travellers Lane GB Hatfield Herts AL10 8 XB Phone 44 0 1707 27 61 00 Fax 44 0 1707 27 86 95 e mail automation meuk mee com MITSUBISHI ELECTRIC JAPAN CORPORATION Office Tower Z 14 F 8 12 1 chome Harumi Chuo Ku Tokyo 104 6212 Phone 81 3 622 160 60 Fax 81 3 622 160 75 MITSUBISHI ELECTRIC USA AUTOMATION 500 Corporate Woods Parkway Vernon Hills IL 60061 Phone 1 847 478 21 00 Fax 1 847 478 22 83 GEVA AUSTRIA UAB UTU POWEL LITHUANIA CSC Automation UKRAINE Wiener Stra e 89 Savanoriu Pr 187 15 M Raskova St FI 10 Off 1010 AT 2500 Baden LT 2053 Vilnius UA 02002 Kiev Phone 43 0 2252 85 55 20 Phone 370 0 52323 101 Phone 380 0 44 238 83 16 Fax 43 0 2252 488 60 Fax 370 0 52322 980 Fax 380 0 44 238 83 17 e mail office geva at e mail powel utu lt e mail csc a csc a kiev ua TEHNIKON BELARUS Intehsis Srl MOLDOVA Oktjabrskaya 16 5 Ap 704 Cuza Voda 36 1 81 BY 220030 Minsk MD 2061 Chisinau EURASIAN REPRESENTATIVE Phone 375 0 17 2104626 Phone 373 0 2 562 263 Fax 375 0 17 2275830 Fax 373 0 2 562 263 CONSYS RUSSIA e mail tehnikon belsonet net e mail intehsis mdl net Promyshlennaya St 42 Getronics b v BELGIUM Getronics b v NETHERLANDS RU 198099 St Petersburg
30. 9 2102 486 7170 www mitsubishi automation de megfa mail meg mee com www mitsubishi automation com
31. F Reserved for parallel port 280 2E7 Available to user 2E8 2EF Reserved for serial port 2F0 2F7 Available to user 2F8 2FF Serial port 300 35F Available to user 360 377 System reserved 378 3AF Parallel port 3B0 3BB System reserved 3BC 3BF Reserved for parallel port 3C0 3DF System reserved 3E0 3E7 PCMCIA 3E8 3EF Reserved for serial port 3F0 3F7 FD controller 3F8 3FF Serial port 4D0 4DF System reserved CFO CFF System reserved 1000 107F System reserved 46E8 System reserved 83D0 B3D3 System reserved Tab 9 1 I O Port Addresses PPC CPU686 MS 9 3 Interrupt Levels Coen Seeerei Pw _ e voonoxerwor arn esst Jil Cro o e Seeme 9 4 Ooo e o IRQ7 Bottom Parallel port LPT1 II n II II Tab 9 2 Hardware Interrupt Levels Factory Defaults ATA Card Boot Procedure You can boot the system from the ATA card by changing the relevant setting using BIOS Setup Note that the OS that can be booted from the ATA card is Windows NT Workstation 4 0 or Windows NT Embedded 4 0 only Follow the steps below to change the BIOS Setup value Plug the ATA card in Slot1 on this Unit then turn on the system power supply 00 000 Gm DO Table of Contents When the system is normal the Press lt F2 gt to enter SETUP prompt appears at the bottom of the screen Press the lt F2 gt key at the keyboard to invoke BIOS Setup In the Advanced window set PCMCIA ATA DISK to Secondary
32. LC configuration with the silicon disk unit If the total current consumption by the individual units exceeds 6A 8 5A the configuration is not acceptable Number of CPU units van Remaining base h PLC CPUs Motion CPUg This Unit a Total current current capacity unit A PPC consumption 173CP 12B Bee AN CPUS UIS GE A E Judgement SS Judgement osaa a PPC SDD MS 6A 9 8 5 g Q The remaining current capacity is used as a criterion 7 r l l r 7 r l r 7 WE CDe Capo e CERN 1 Ato less than 6 A The system can grow 0 Ato less than 1 A The configuration is acceptable but not expandable Less than 0 A The configuration is not acceptable 1 Excluding the consumption current in the peripherals including PC cards USB equipment keyboard mouse and or connector terminals Configuration with many UO modules and intelligent function modules If the total current consumption by the modules on the main base unit including this Unit and peripheral devices exceeds 6A move I O modules and intelligent function modules to an expansion unit The total current consumption by the modules on each base unit must not exceed 6A If the system configuration is short of power capacity even with one expansion base unit added add more than one expansion base unit PPC CPU686 MS 43 7 Reset Specifications 7 1 Reset Specifications Single CPU R type A eet tye configuration Available Reset
33. Version A A MITSUBISHI ELECTRIC MELSEC System Q Programmable logic controller Users Manual Hardware PPC CPU 686 MS 64 PPC CPU 686 MS 128 A MITSUBISHI ELECTRIC INDUSTRIAL AUTOMATION Copyright Copyright 2001 CONTEC Co LTD ALL RIGHTS RESERVED No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC Co LTD CONTEC Co LTD makes no commitment to update or keep current the information contained in this document The information in this document is subject to change without notice All relevant issues have been considered in the preparation of this document Should you notice an omission or any questionable item in this document please feel free to notify CONTEC Co LTD Regardless of the foregoing statement CONTEC assumes no responsibility for any errors that may appear in this document nor for results obtained by the user as a result of using this product Trademarks MS Microsoft Windows and Windows NT are trademarks of Microsoft Corporation MELSEC and CC Link are registered trademarks of Mitsubishi Electric Corporation All other brand and product names are trademarks of their respective holders Using the Product Safely Safety Precautions Take the following precautions to use the product safely e Do not use or store the product where it is subject to shock or vibration as it contains precision electronic components e Do not modify the pro
34. ache error The Repair the PC CPU module by replacing the Cache disabled cache cannot be used component 02F5 DMA Test Failed The DMA test terminated Repair the PC CPU module by replacing the abnormally component Beep with no error message Eoo There may be a problem with memory or ROM on the screen Repair the PC CPU module by replacing the PPC CPU686 MS 49 9 Appendix 9 1 Memory Map FFFFFFF 0100000 OOFFFFF 00E0000 OODFFFF 00D0000 OOCFFFF 00CC000 OOCBFFF 00C0000 OOBFFFF 00A0000 OO9FFFF 0000000 Fig 9 1 Extended memory area Main BIOS 128KB Extended ROM area USER BIOS reserved VGA BIOS 48KB Video RAM area 128KB RAM 640KB Memory Map Table of Contents 50 PPC CPU686 MS Table of Contents 9 2 I O Port Addresses Address range hex Content 000 00F DMA controller 1 slave ch0 ch3 8 bit transfer 010 01F System reserved 020 03F Interrupt controller 1 master 040 05F Timer 060 06F Keyboard 070 07F RTC NMI mask 080 09F DMA page register 0A0 OBF Interrupt controller 2 slave 0CO ODF DMA controller 2 master ch5 ch7 16 bit transfer 0E0 0FF System reserved 100 12F Available to user 130 13F System reserved 140 16F Available to user 170 18F System reserved 190 1DF Available to user 1E0 1EF System reserved 1FO 1FF IDE hard disk controller Primary 200 277 Available to user 278 27
35. andard connectors 1m in cable length Floppy Disk Unit PC FDD25BH 3 5 inch floppy disk drive 600mm in cable length Analog input type color TFT LCD with touch panel LCD dedicated power supply IPC PALA D 1510 Monitor 15 Touchscreen Manuals PPC CPU686 MS MU English version of the User s Manual PC CPU module User s Manual Bus Interface Driver User s Manual PPC CPU686 MS 53 Table of Contents 11 PC CPU Related Manuals PC CPU module User s Manual Bundled with the PPC CPU686 MS MJ Japanese version or PPC CPU686 MS MU English version Bus Interface Driver User s Manual Bundled with the PPC CPU686 MS MJ Japanese version or PPC CPU686 MS MU English version Hard Disk Unit Manual Bundled with the PPC HDD MS 5 Silicon Disk Unit Manual Bundled with the PPC SDD MS Series Connector Terminal Manual Bundled with the PPC COT 01 CD ROM Drive Manual Bundled with the PPC CDD 01 Manual for Hard Disk Unit Shock proof Fixing Brackets Bundled with the PPC HBR 01 54 PPC CPU686 MS Table of Contents 12 Recommended Products Keyboard Mouse shared cable PPC YCAB 01 PPC CPU686 MS 55 Figure 2 1 Figure 2 2 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 4 10 Figure 4 11 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 5 5 Figure 9 1 List of Figur
36. bled Cache CC00 CFFF Disabled Cache D000 D3FF Disabled Cache D400 D7FF Disabled Cache D800 DBFF Disabled Cache DC00 DFFF Disabled Cache E000 E3FF Disabled Fl Help a Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter Select k Sub Menu F10 Save and Exit Fig 4 6 Cache Memory Window with Factory Defaults Leave these items set to their factory defaults 16 PPC CPU686 MS Table of Contents 4 1 8 I O Device Configuration Window PhoenixBIOS Setup Utility Embedded Advanced Security Power Boot Exit I O Device Configulation Item Specific Help Serial Port A Enabled Configure serial port A Base I O Address 3F8 using options Interrupt IRQ 4 Serial Port B Enabled Disabled Base I O Address ECH No configuration Interrupt IRQ 3 Parallel Port Enabled Enabled Mode ECP User configuration Base I O Address 378 Interrupt IRQ 7 Auto DMA channel DMA 3 BIOS or OS chooses configuration OS Controlled Displayed when controlled by OS a Select Item Change Values F9 Setup Defaults Select Menu Enter Select gt Sub Menu F10 Save and Exit Fig 4 7 I O Device Configuration Window with Factory Defaults Serial port A Set the SERIAL1 connector on the Unit Serial port B Set the SERIAL2 port in the extension interface EX UEL Parallel port Set the PARALLEL port in the exte
37. break the screw or the Unit letting the Unit fall cause a short circuit or malfunction When connecting an extension cable plug it securely into the relevant connector on the base unit or the Unit Check the connection after plugging it to prevent an imperfect contact which can cause input and output errors Before attaching or detaching this Unit be sure to turn the external power supply off for all phases or the product may be damaged Do not directly touch any conductive part or electronic component of the Unit Doing so may cause the Unit to malfunction or fail Wiring Precautions lt gt DANGER Indicates an imminent danger of causing death or severe injury unless the situation is avoided correctly as instructed Before mounting or wiring the Unit or any other product be sure to turn the external power supply for all phases Failure to turn it off for all phases may cause an electric shock product damage or malfunction Indicates a potential danger of either causing a minor or moderate injury CAUTION or resulting only in property damage unless the situation is avoided correctly as instructed Be sure to ground the FG and LG terminals by at least Class D Grounding former Class3 Grounding exclusive for sequencers Failure to do so may cause an electric shock or malfunction S Be careful not to let foreign matters such as chips and wire tailings in the Unit Foreign matters caught
38. ce driver by resetting CPU Unit No 1 PLC CPU Setting the toggle switch to B RST without resetting CPU Unit No 1 results in a multiple PLC CPU down error on another CPU module PPC CPU686 MS 45 8 1 Table of Contents Troubleshooting Tips for Better Troubleshooting Key points for establishing a system faster are minimizing the number of problems developing and once a problem has developed identifying the cause as soon as possible You should perform troubleshooting with the following three basic points in mind A Check visually Check the following items Behavior of external devices Existence or absence of power supply Wiring state connection cable LED indication Power indicator LED After checking the Unit for items 1 to 4 connect the Unit to external devices and check the behavior of the user program B Identify the problem Take the following steps to observe how the symptom changes a Change the input state to check whether the correct change can be read by the test program Turning the output on and off repeatedly to check whether the state of the external device changes correctly C Narrow the range down Check the results of A and B above to locate the fault in one of the following options The Unit side or external device side This Unit or any other Unit Connection cable GI Sim CG User program 46 PPC CPU686 MS Table of Contents 8 1 1 The Unit
39. dify any unit Doing so may result in a fault malfunction injury or fire Before attaching or detaching the Unit be sure to turn the external power supply off for all phases Failure to turn it off for all phases may cause the Unit to fail or malfunction Disposal Precautions Indicates a potential danger of either causing a minor or moderate injury A CAUTION or resulting only in property damage unless the situation is avoided correctly as instructed When disposing of the product treat it as industrial waste EMC and Low Voltage Directives To make the equipment based on the MELSEC Q Series PLC including this Unit conform to the EMC and Low Voltage Directives be sure to refer to EMC and Low Voltage Directives in the following MELSEC Q Series manual to configure the equipment as specified therein QCPU Q Mode CPU Unit User s Manual Hardware PPC CPU686 MS Model name QCPU Q U H W E QCPU Q Mode CPU Unit User s Manual Hardware Design Maintenance and Inspection Model name QCPU Q U HH E The cables lead from this Unit to the outside of the control panel must be shielded cables For each shielded cable apply a metal clamp to the shield exposed by partly stripping the cable and ground it for connection to the control panel as near this Unit as possible Note Before turning off the power to this Unit shut down the OS Note that if you turn it off with the OS up and runni
40. duct CONTEC bears absolutely no responsibility for the product which has been modified e Do not use or store the product where it is exposed to extremely high or low temperature or to an abrupt change in temperature e Do not use or store the product under direct sunlight or near any heating apparatus such as a heater or stove e Some products have to be set up before they can be used normally Be sure to check whether the product is one before use Set the switches and jumpers only as specified or the product may develop trouble e Do not use or store the product in a highly humid or dusty place e f you find anything wrong with the product consult your local retailer CONTEC sales office or the CONTEC Information Center Safety Information This document provides safety information using the following symbols to prevent accidents resulting in injury or death and the destruction of equipment and resources Understand the meanings of these labels to operate the equipment safely lt gt DANGER Indicates an imminent danger of causing death or severe injury unless the situation is avoided correctly as instructed Af WARNING Indicates a potential danger of causing death or severe injury unless the situation is avoided correctly as instructed CAUTION Indicates a potential danger of either causing a minor or moderate injury or resulting only in property damage unless the situation is avoided correctly as instructed
41. en the Unit has hung or crashed Using the switch in a normal state with the OS up and running causes the OS to abort without executing the legitimate shutdown procedure possibly preventing the OS from running normally when restarted Three Position Toggle Switch BSTOP Bus interface driver control switch 1 B RST Bus interface driver RESET Holding the toggle switch at the B RST position for two seconds resets the MELSEC Q Series modules under control of this Unit and the bus interface as well Use this switch to reset only the MELSEC Q Series modules instead of causing a 3 position hardware reset of switch toggle switch Ge B STOP Bus interface driver STOP Stops of the operation of the bus interface driver prevents user applications from issuing access to the modules on the bus and turns the Y output 2 off Module diagnostic utilities such as forced Y output and buffer memory batch monitor can be ex B RUN Bus interface driver RUN Makes the bus interface driver active allowing user applications to access modules on the bus 1 The bus interface driver allows the module to access various MELSEC Q Series modules such as the PLC CPU I O and intelligent function modules 2 The MELSEC Q Series sequence program places Y at the beginning of the output number of each output module The Y output signifies the output to an output module Fig 5 4 Factory Default 32 PPC CPU686 MS Table of Content
42. es System Configuration Diagram E 7 External EIERE ee 8 tw Screenin a a e E 11 Main Window with Factory Defaults seeesesssssennnnnenseeeernnnnnneesesrrrrnnesee 13 Embedded Window with Factory Defaults ceeeeeeeeeeeeeeeenneeeeeeeees 14 Advanced Window with Factory Detauhtse 15 PCI Configuration Window ccccceeeeeeeeeeeneeeeeeeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeneeaees 16 Cache Memory Window with Factory Defaults ececeeeeeeeeeeeeeeeeeeeeeees 16 I O Device Configuration Window with Factory RE IC EE 17 Security Window with Factory Defaults ccccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeaees 18 Power Window with Factory Detaultet 18 EVO WU OW tec Sacre ha sas fata ta Sn tae as cae ht ha noe tea Dio ha tae ote sone ee 19 EX HE VOW EE 20 Component LOCAUOMS EE 21 Slot Numbers and Locations EE 27 As Eelere Ree TEE 27 Factory CT eiert 32 Factory lettre EE 33 En Neie ANE E 50 PPC CPU686 MS l List of Tables Table 2 1 Function Specifications lt 1 Ee EEN EENEG 5 Table 2 1 Function Specifications lt dee cnr eti ENNEN ENNEN ee 6 Table 2 2 Installation Environment Conditions ccccccccceecccccceesceeeeseeeeececeeeeesaaseeeeeeees 6 Table Ee 12 Table 5 1 Gomponent FUNCIONS ee 22 Table 5 2 KB MOUSE Connector WEE 23 Table5 3 Klee ee eneon ai aaa ae eaa EEEE EE 24 Table 5 4 I O Addresses and IRQs for SERIAL 1 0 s ssssssssssseseseeeenseses
43. esetting Unit No 1 PLC CPU DIP switch with SW 5 set to ON Shut down the OS on the screen or set the shutdown command input to ON Check that the EXIT LED on this Unit comes on or that the shutdown completion output is turned ON Reset the switch on Unit No 1 Release the switch on Unit No 1 from the reset The shutdown command input and shutdown completion output require the connector terminal PPC COT 01 separately priced These functions are supported only by Windows 2000 Professional For details refer to the connector terminal manual The EXIT LED comes on only when you shut down Windows 2000 Professional To reset this Unit or restart the OS in the multiple PLC CPU configuration be sure to reset CPU Unit No 1 PLC CPU in advance Doing so without resetting CPU Unit No 1 causes a multiple PLC CPU down error on another CPU module Bus Interface Driver Reset Procedure Single CPU configuration with this Unit as only one CPU Unit Stop the user application Gei the toggle switch to B RST hold the switch at the B RST position for two seconds then release it Set the toggle switch to B RUN ES Execute the user application Multiple PLC CPU configuration DIP switch with SW 5 set to ON Stop the user application Reset CPU Unit No 1 Release CPU Unit No 1 from the reset O Execute the user application In the multiple PLC CPU configuration reset the bus interfa
44. esssrsenes 25 Table 5 5 Seriall Connector et gegbeegebeeeeee Eeer 25 Table 5 6 RGB EIERE iessen sgsieeegsgedee Eege 26 Table 5 7 Card SIOPPOWerSUp DIY EEN 27 Table 5 g USB GOnMCC LEE 28 BEE EAR RT ee 29 haple 5 10 IDE Gonnector eanan nants was a tanta te 30 Pale RE EX VF Re EE 31 Table 9 1 I O al ee ele 50 Table 9 2 Hardware Interrupt Levels Factory Defaults ceeeeeeeeeeeeeeeeeeeeeeeeeeenenneees 51 II PPC CPU686 MS A MITSUBISHI ELECTRIC HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES MITSUBISHI ELECTRIC EUROPE B V German Branch Gothaer StraBe 8 D 40880 Ratingen Phone 49 0 2102 486 0 Fax 49 0 2102 486 1120 e mail megfamail meg mee com EUROPE MITSUBISHI ELECTRIC FRANCE EUROPE B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex Phone 33 1 55 68 55 68 Fax 33 155 68 56 85 e mail factoryautomation framee com MITSUBISHI ELECTRIC IRELAND EUROPE B V Irish Branch Westgate Business Park Ballymount IRL Dublin 24 Phone 353 0 1 419 88 00 Fax 353 0 1 419 88 90 e mail sales info meir mee com MITSUBISHI ELECTRIC ITALY EUROPE B V Italian Branch Via Paracelso 12 I 20041 Agrate Brianza Ml Phone 39 039 60 53 1 Fax 39 039 60 53 312 e mail factory automation it mee com MITSUBISHI ELECTRIC SPAIN EUROPE B V Spanish Branch Carretera de Rubi 76 80 E 0819
45. ges Save the changes you have made in BIOS Setup windows to CMOS and EEPROM 20 PPC CPU686 MS Table of Contents 5 Functions of Components 5 1 Component Locations Front panel B RUN LED Green Card LED 2 Sas pec cpuses wier Ped aro RDY LED Green 9 ear SE ERR LED Red KB Mouse USER LED Red I Card Slot 1 ard Slo BAT LED Orange Card Slot 2 EXIT LED S Green I SERIAL 1 3 position toggle switsh RS 232C RESET switch USB EX I F SERIAL 2 RS 232C Parallel USB A LAN 10BASE T RGB 100BASE TX Bottom Front FDD IDE Fig 5 1 Component Locations DIP switch Software protect key PPC CPU686 MS 21 Name irction Connector terminal Option Serial conversion cable option connector Shutdown power off display Tab 5 1 Component Functions Table of Contents 22 PPC CPU686 MS Table of Contents 5 2 Keyboard Mouse Interface The Unit has a shared connector for use by the keyboard and the mouse The connector
46. guration therefore Unit No 1 must be reset Available Same as left Unavailable This Unit and all the modules on the bus are reset when Unit No 1 is reset Therefore the OS restart cannot be executed Restarting the OS without resetting Unit No 1 results in a multiple PLC down error In the multiple PLC configuration therefore U Available Resetting Unit No 1 after shutdown This Unit and all the modules on the bus are reset No combination Unavailable Since this Unit and all the modules on the bus are reset when Unit No 1 is reset the toggle switch cannot be used to reset Setting the toggle switch to B RST without resetting Unit No 1 results in a multiple PLC down error In the multiple PLC congiguration therefore Unit No 1 must be reset 44 PPC CPU686 MS Table of Contents 7 2 Notes 7 3 Note Reset Procedure Involving a Reset of the Unit Reset by Recycling the Power Supply Shut down the OS or set the shutdown command input to ON Check that the EXIT LED on this Unit comes on or that the shutdown completion output is turned ON Turn the power off Turn the power on back Restarting the OS DIP switch with SW 5 set to OFF In the multiple PLC CPU configuration reset CPU Unit No 1 PLC CPU Shut down the OS on the screen then restart it In the multiple PLC CPU configuration cancel the reset of CPU Unit No 1 PLC CPU Reset by r
47. he operating environment Pollution level 2 indicates the environment that generates only nonconductive pollutants while allowing accidental condensation to cause temporary conduction 3 The Unit may fail and cannot be used in an environment in which the air is compressed to over the atmospheric pressure generated at an altitude of around Om Tab 2 2 Installation Environment Conditions When a commercial peripheral device such as a PC Card USB device keyboard or Note mouse is installed satisfy the installation environment conditions specified for that device or those for the Unit whichever are harder 6 PPC CPU686 MS Table of Contents 2 2 System Configuration lt PPC CPU 686 MS xx PC CPU Module KEYMOUSE cable PPC YCAB 01 PPC HDD MS 5 or PPC SDD MS xx Disk unit Master Slave ae 00 ee Gel o e lo sl A F PPC CDD 01 1 CD ROM drive Clm Ud oO Cable length 50 cm Cable length 50 cm Cable length 1 m A i 5 LI Tri IDE connection cable 1 Bundled with disk unit PC FDD 25 EH EJ 3 5 inch FDD Cable length 40 cm PPC SCC 01 2 I serial leng
48. in the Unit may cause a fire fault or malfunction Wire each product to the Unit correctly after checking the rated voltage and pin assignments of the product Connecting a power supply not matching the rating or miswiring may cause a fire or fault Tighten each terminal screw within the specified tightening torque range Tightening the terminal screw loosely may result in a short circuit or malfunction Tightening the terminal screw excessively can break the screw or the Unit also resulting in a short circuit or malfunction PPC CPU686 MS iii The cables connected to this Unit must be either enclosed in ducts or fixed with clamps Doing neither allows the cables to hang loose move or be pulled inadvertently resulting in the Unit and or cables damaged or the Unit malfunctioning due to an imperfect contact in cable connection When disconnecting each cable from this Unit do not hold the line to pull Unplug the cable after loosening the screws fastening the cable end to the connector in the Unit Pulling the cable connected to the Unit may break the Unit and or cable or cause the Unit to malfunction due to an imperfect contact in the cable connection Do not connect the outputs of two or more power units in parallel Doing so heats up the power units possibly causing a fire or fault The connectors for external connection must be crimped welded with pressure or soldered correctly with the relevant tool For
49. ing forms Access another PLC CPU in the local system Access the I O module or intelligent function module in the local system Access a PLC CPU via the MELSECNET H module Geib CG Access a remote UO remote device intelligent device or PLC CPU via the CC Link module PPC CPU686 MS 37 Table of Contents 6 3 1 Multiple PLC Configuration Multiple PLC Configuration Including This Unit This Unit supports both of the single CPU configuration with the Unit as only one CPU and the multiple PLC configuration with the Unit combined with other CPUs Note that only one PPC CPU686 MS this Unit can be installed in the same system Combination of CPUs Units No 2 to 4 None PLCCPU Motion CPU CSS f Qn H CPU Q17 CPU Pina eene Unit No Motion CPU Not supported Not supported Not supported Not supported Not supported Not supported Not supported Supported Numbers Maximum number of units installable Notes 1 This Unit cannot be Unit No 1 in the multiple PLC configuration The multiple PLC configuration requires a PLC CPU 2 For the multiple PLC configuration place this Unit at the right end of a series of CPUs 3 Although a total of up to three PLC and motion CPUs can be installed the number of modules installable is restricted by the power capacity of the power supply module Q61P See Restriction by Power Capacity in Notes for details 38 PPC CPU686 MS Table of Contents CPU Configu
50. nds on the OS and driver specifications Only the OS which can be booted from the ATA card is Windows NT Workstation 4 0 or Windows NT Embedded 4 0 Windows 2000 Professional cannot be booted that way To boot the system from the ATA card see Chapter 9 Appendix 4 This does not include the current consumption by any peripheral device such as the PC Card USB device keyboard or mouse or by the connector terminal Tab 2 1 Function Specifications 2 pte edition O Operating ambient temperature 0 to 55 C Storage ambient temperature 25 to 75 C Operating ambient humidity 5 to 95 RH No condensation allowed Storage ambient humidity 5 to 95 RH No condensation allowed With intermittent vibration Amplitude Conforming 10 to 57Hz 0 075mm Tested 10 times to 57 to 150Hz age for 80 minutes Vibration resistance JIS B3502 in each of the and With continuous vibration X Y and Z IEC 61131 2 Amplitude directions 10t057Hz 0 035mm 57t0150Hz 49m 147 mie 3 times in each of three directions 1 The overvoltage category of a device indicates which distributor in the range from public distribution network to machinery the device is assumed to be connected to Category II applies to devices to which power is supplied fror fixed facilities The surge voltage of those devices is 2500V whose rated voltage is 300V 2 The index indicating the degree to which conductive substances are generated in t
51. nfiguration This Unit can be combined with MELSEC Q Series modules as shown below 216 Disk unit DD MS 5 PPC SDD MS KL Main base unit Q Series power supply Q CPU Q 33B Q 35B Q 38B Q 312B I O and intelligent function modules Extension cable i Expansion base unit i Q CO6B Q C12BB Q C30B Q 50B Q C100B i Q 63B Q 65B Q 68B Q 612B i Q Series power supply I O and intelligent i function modules 36 PPC CPU686 MS Table of Contents 6 3 Access Forms This unit Bus interface driver Disk unit MELSECNET H module CC_Link module Output module Power supply module d J sesso function module Es J a D jo Ioclelel alae o k PLC CPU 4 CC_Link I HS E amago Remote I O Remote Intelligent device device Power supply modu Wi Power supply module DO DOC Uocleicklesle y PLC CPU The Unit can access various modules in the follow
52. ng the OS may fail to get started normally the next time you boot the Unit Also you should connect an uninterruptible power supply UPS to the Unit in case of a power failure PPC CPU686 MS Table of Contents Table of Contents Introduction 1 1 IN ecru evi A t elt e eA aay set SAT ESTE A AM ah AF i Dh ag al 1 V2 OS SESUPPOMO hinnen oy cae eaea Make ineno aaiae E 1 1 3 Limited One Year Warranty cccccccccccececeeseeeeeeeeceeeeeeaaeseeeeeceeeeecaaeeeeaaesgeeeeseaeeesaesteeeeeseeeess 2 T4 Eelere Mel IEN 2 1 5 RETTEN 2 1 6 Organization of This Manual 3 Overview e 5 2 2 System Contigurationi is esu ah eg aa ea aa iae aves bettie ied dedi eaten ES ge 7 2 3 External DiIMeNsSions serai aaa e E T AE EEE T EEA 8 Installing and Uninstalling the Hardware 3 1 Notes on lee kondiursiioiii eena nee neal ee naa nan aah naan 9 3 2 Installimng the EE E 9 KSC R I BCEE 10 BIOS Setup 4 1 EI EE 11 4 1 1 Invoking BIOS Setup AANEREN REENEN 11 4 2 lee e EE 12 LS Main Me nui csveuai aici aia aha aio E a abo EE 13 ALA Embedded Window EE 14 Ald Ee Vie e Klee 15 4 1 6 PCI Configuration Window 0 cccccceccceeseeeeeseeeeeeeeceeeeeeaaeeeeaeeseeeeseeeeetaeeseaaeeseneeee 16 4 1 7 Cache Memory Window cccccceecceceee ee eeeeeeeeeeceeeeeceaeeeeaaeeeeaeeseeeeeseaeeeeaeeseneeseneees 16 4 1 8 I O Device Configuration WiINdOW cccccccceeeeceeceee tees eeeeeeteeeeeseaeeeeaeeesaaeeeeneeees 17 44 9
53. nsion interface EN WEI Options Enable Specify the base I O address and IRQ manually Set the IRQ specified here to Available in the PCI Configuration Window Auto The BIOS sets the configuration items automatically This option becomes Enabled upon startup of the BIOS OS Controlled The OS sets the configuration items automatically This option is Disabled until a PnP OS is started Mode Select the parallel port operation mode DMA channel Specify the DMA channel to be used when ECP has been selected for the parallel port operation mode Menu items available only to the parallel port PPC CPU686 MS 17 Table of Contents 4 1 9 Security Window Notes PhoenixBIOS Setup Utility Main Embedded Advanced Security Power Boot Exit Item Specific Help Set User Password Enter Set Supervisor Password Enter Supervisor Password controls access to the Supervisor Password Is Clear setup utility User Password Is Clear Password on boot Disabled Clear All Passwords Enter Fl Help a Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter Select gt Sub Menu F10 Save and Exit Fig 4 8 Security Window with Factory Defaults Set User Password Determine whether BIOS Setup prompts you for a password upon startup When a password has been set here User Password is is followed by Enabled In User mode you can set only the date
54. ootmg A 46 8 1 1 The Unit Won t Start Normally 0 cecceeccceceeeeeeseeeeeaeeceeeeceaeeeeaaeseeeeeseeeesaeeesaaeeeeeees 47 8 1 2 The Unit Starts with a BIOS Error deplaved eener nesrnssrnssrnsens 47 8 1 3 The OS Won t Start Normally cccccccceceeeceeeeeeeeeeeeeeceaeeeeaeeeeeeeseeeeeseaeesecaeeseeeeeaes 48 GE SNE Ce E re 49 9 Appendix TI Menon Map ET 50 G E ele 51 9 3 Interrupt EE 52 9 4 ATA Card Boot Procedure s sesseesseesseesseessreesrnesrnernsttnstrnstnnsstnnstnsstnsstnnsrenstensnensnnnnnnn nnan nt 52 10 Options 10 Sie Le TEE 53 11 PC CPU Related Manuals 11 PC CPU Related Manuals seseeseeneeneeeseesseesnetenettsrtttrttnttnntnnstnnsttnsttnntnnstnsrnnsrnasrnsnts 54 12 Recommended Third Party Products 12 Recommended Third Party Products AA 55 PPC CPU686 MS vii Table of Contents 1 1 1 1 2 Introduction The PC CPU module is a PC AT compatible personal computer that can be incorporated into the MELSEC Q Series manufactured by Mitsubishi Electric Corporation The Unit is available in the following two models different in memory capacity PPC CPU686 MS 64 64 MB installed PPC CPU686 MS 128 128 MB installed Features Capable of processing information and control data seamlessly by the combination of the MELSEC Q Series PLC CPU module for sequence control and the PC CPU module for information processing Integrating the major features of the personal computer in a compact unit fit in two slots
55. pecify the order of devices to be checked for the system to be booted Use the lt gt and lt gt keys to rearrange the order of bootable devices The following types of devices can be specified as boot devices Removable Devices Floppy disk drive Hard Drive Non removable device such as the hard disk drive silicon disk drive or ATA card when the ATA card boot has been enabled ATAPI CD ROM Drive Optional CD ROM drive IDE type Network Boot This item cannot be used Devices are listed from top to bottom in the order of descending priorities PPC CPU686 MS 19 4 1 12Exit Window PhoenixBIOS Setup Utility Main Embedded Advanced Security Power Boot Exit Exit Saving Changes Item Specific Help Exit Discarding Charges Load Setup Defaults Exit System Setup and Discard Changes save your changes to Saves Changes CMOS Fl Help a Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter Select PSub Menu F10 Save and Exit Fig 4 11 Exit Window Exit Saving Changes Table of Contents Save the changes you have made in BIOS Setup windows to CMOS and EEPROM then reboot the system with the new settings Exit Discarding Changes Discard the changes you have made without saving then reboot the system with previous values Load Setup Defaults Load the default values retained by the BIOS Discard Changes Load the current values from CMOS Save Chan
56. ration Diagrams Single CPU configuration with this Unit as only one CPU Unit No 1 This Unit eee looli loolae This unit Disk units Multiple PLC configuration with this Unit in combination with PLC CPUs Maximum configuration with this Unit and three PLC CPUs Units No 1 to 3 PLC CPUs Unit No 4 This Unit CT SS eae loolooa d This unit Disk units PLC CPU Install as the Up to 3 modules rightmost CPU Multiple PLC configuration with this Unit in combination with a PLC CPU and motion CPUs Unit No 1 PLC CPU Units No 2 and 3 Motion CPUs Unit No 4 This Unit cS ee ia n This unit Disk units DOC ogoogo ogoogo D D alae Uoclelloclleses PLC CPU and motion CPUs Up to 3 modules Install as the Unit No 1 must be the PLC CPU Irightmost CPU Note The total n
57. ror information displayed about the PC CPU module settin YES 74 Check settings according to the details about the error Table of Contents 48 PPC CPU686 MS Table of Contents BIOS Errors BIOS Error List 1 0200 Failure Fixed Disk Hard disk error setting switch and unit engagement If they have no problem something may be wrong with the drive Gane DE Check the cable connection If it has no problem i 4 y y replace the keyboard with a different model Replace the keyboard with a different model If the 211 K E K error persists the keyboard interface may be faulty Il Repl he k ith a diff I If th 0212 Keyboard Controller Keyboard controller error eplace the eyboard wit agi erent mode the Failed error persists the keyboard interface may be faulty Monitor type does not The monitor type does not 0220 match CMOS Run match CMOS data Use Run BIOS Setup to make the correct setting ETUP BIOS Setup AM Fail Repair the PC CP lacing th 0230 System R ailed at System RAM error epair the PC CPU module by replacing the offset component 0231 Shadow Ram Failed Shadow RAM error Repair the PC CPU module by replacing the at offset component i Repair the PC CP lacing th 0232 Extended RAM Failed Extended RAM error epair the PC CPU module by replacing the at address line component System battery is The system battery is 0250 SC Re ae Se dead Ce lace ge H EE Request CONTEC for
58. rsk Phone 7 095 416 4321 Fax 7 095 416 4321 e mail smena nsk yandex ru RUSSIA SSMP Rosgidromontazh Ltd RUSSIA 23 Lesoparkovaya Str RU 344041 Rostov On Don Phone 7 8632 36 00 22 Fax 7 8632 36 00 26 e mail STC Drive Technique Poslannikov per 9 str 1 RU 107005 Moscow Phone 7 095 786 21 00 RUSSIA INEA doo SLOVENIA Fax 7 095 786 21 01 Stegne 11 e mail info privod ru SI 1000 Ljubljana Phone 386 0 1 513 8100 Fax 386 0 1 513 8170 MIDDLE EAST REPRESENTATIVE e mail inea inea si Beijer Electronics AB SWEDEN SHERF Motion Techn Ltd ISRAEL Box 426 Rehov Hamerkava 19 S 20124 Malm IL 58851 Holon Phone 46 0 40 35 86 00 Phone 972 0 3 559 54 62 Fax 46 0 40 35 86 02 Fax 972 0 3 556 01 82 e mail info beijer de e mail ECONOTEC AG SWITZERLAND Postfach 282 CH 8309 N rensdorf AFRICAN REPRESENTATIVE Phone 41 0 1 838 48 11 Fax 41 0 1 838 48 12 CBI Ltd SOUTH AFRICA e mail info econotec ch GTS TURKEY Dar laceze Cad No 43A KAT 2 TR 80270 Okmeydani Istanbul Phone 90 0 212 320 1640 Fax 90 0 212 320 1649 e mail gts turk net Private Bag 2016 ZA 1600 Isando Phone 27 0 11 928 2000 Fax 27 0 11 392 2354 e mail cbi cbi co za A MITSUBISHI ELECTRIC INDUSTRIAL AUTOMATION Gothaer Strasse 8 D 40880 Ratingen Phone 49 2102 486 0 Hotline 49 1805 000 765 Fax 4
59. s Examples of using the toggle switch for the single CPU configuration with this Unit alone Operation expected Action to take Stop user application access to the units on the bus 1 Set the toggle switch to B STOP Restart user application access to the units on the bus 1 Set the toggle switch to B RUN 1 Set the toggle switch to B RUN 2 Hold the toggle switch at the B RST position Resets the units on the bus and recover from the reset for two seconds then release the switch 3 Set the toggle switch to B RUN 4 Execute the user application DIP Switch ON WALDN 123456 No J Name Swierte Reserved Factory default OFF Reserved Factory default OFF Reserved Factory default OFF Reserved Factory default OFF Reset method select switch Factory default OFF When this Unit is module No 2 to 4 in the multiple PLC system 1 Bil Ea 6bit slide _ Setting the RESET L CLR switch on unit No 1 PLC CPU to i OFF DIP switch RESET resets the bus interface driver without resetting this Unit _ Setting the RESET L CLR switch on unit No 1 PLC CPU to RESET resets this Unit KB MOUSE connector select switch Factory default OFF SW 6 OFF Connect the PS2 keyboard 2 ON Connect the PS 2 mouse or KB MOUSE cable ON 1 For the multiple PLC system see Chapter 6 Combination with the MELSEC Q Series 2 With SW 6 set to OFF the KB MOUSE connector is dedicated to the PS 2 keyboard and not available
60. setting Blink the toggle switch to B RST or by resetting unit No 1 in the multiple PLC configuration 1 A system error has occurred without stopping the output O SYSTEM O ERROR n 7 KE ALARM The Unit or PC Card has caused an internal battery error 2 O o 5 Q o The Unit is in the normal state he shutdown procedure has been completed 3 The shutdown procedure has not been completed U C CARD 1 has been recognized normally by the Unit and is accessible C CARD 1 is not accessible U C CARD 2 has been recognized normally by the Unit and is accessible U C CARD 2 is not accessible The transmission rate is 100 Mbps O O O O O O O O O O The transmission rate is 10 Mbps O n ff n ff n ff n ff n ff n When the B RUN LED is blinking do not reset the bus interface driver by setting the toggle switch to B RST or resetting unit No 1 in the multiple PLC configuration again Only the PC Cards which can detect their internal battery error normally are memory cards When a PC Card other than memory cards such as an I O card ATA card or CardBus card is used this LED may go on with the card detected as a battery error W It is effective only to use Windows 2000 Professional When Windows 2000 Professional is shut down normally the CRT screen becomes blank The EXIT LED comes on indicating that the shutdown procedure has been completed Before turning the power off ma 34
61. ta links cannot be performed MELSECNET H dedicated instruction cannot be used The interrupt program start function cannot be used Application programs can perform communication using the md function Network parameters are set by the bundled utility 3 CC Link dedicated instructions cannot be used The interrupt program start function cannot be used Application programs can perform communication using the md function Network parameters are set by the bundled utility 40 PPC CPU686 MS Table of Contents 6 4 Notes Maximum Number of modules Installed and Maximum Number of I O Channels v an ci 03 11 eSbtNo 160 Extension cabe t A 32 channelunit is installed in each sbt Example of system expansion F aD F 4F F 51F 53F 55F 57F Ter supply m odul Es xpansion base unit Q 68B s5 Ehl Maximum number of stages added 7 stages Maximum number of UO units installed 64 units Maximum number of UO channels 4 096 channels Maximum number of MELSEC ET H units 4 units installed Maximum number of CC Link units installed
62. th PPC COT 01 2 Connector terminal For other products refer to the manuals coming with them Notes For 1 and 2 either of their respective cables is connected Fig 2 1 System Configuration Diagram PPC CPU686 MS Table of Contents 2 3 External Dimensions DO0 OD 00000 IEN 4 115 25 130 mm Fig 2 2 External Dimensions PPC CPU686 MS Table of Contents 3 Installing and Uninstalling the Hardware 3 1 Notes on Use Install the PC CPU module on the MELSEC Q Series base unit before use The Unit requires the MELSEC Q Series power supply module as well Refer to the manuals for the base unit and power supply module for their specifications installation procedures and wiring methods Note that this Unit occupies two slots in the base unit Notes Before installing or uninstalling the Unit be sure to turn the power off Installing or uninstalling the Unit left powered can cause a fault or malfunction 3 2 Installing the Unit Before installing the Unit remove the transparent protective sheet from the rear panel which comes into contact with the base
63. the ATA card Be careful not to conflict with the local IDE controller Local Bus IDE adapter and PCMCIA ATA DISK allow a total of up to three devices to be used PPC CPU686 MS 15 Table of Contents 4 1 6 PCI Configuration Window PhoenixBIOS Setup Utility Embedded Advanced Security Boot Exit PCI Configuration Item Specific Help p gt PCI PNP ISA UMB Region Exclusion Reserve specific upper gt PCI PNP ISA IRQ Resource Exclusion memory blocks for use p gt PCI PNP ISA DMA Resource Exclusion by legacy ISA devices Fl Help a Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter Select gt Sub Menu F10 Save and Exit Fig 4 5 PCI Configuration Window PCI PNP ISA UMB Region Exclusion Leave this item set to the factory default PCI PNP ISA IRQ Resource Exclusion Leave this item set to the factory default usually PCI PNP ISA DMA Resource Exclusion Leave this item set to the factory default 4 1 7 Cache Memory Window PhoenixBIOS Setup Utility Embedded Advanced Security Boot Exit Cache Memory Item Specific Help Memory Cache Enabled Sets the state of the Cache System BIOS area Write Protect memory cache Cache Video BIOS area Write Protect Cache Base 0 512k Write Back Cache Base 512k 640k Write Back Cache Extended Memory Area Write Back Cache A000 AFFF Disabled Cache B000 BFFF Disabled Cache C800 CBFF Disa
64. to enter SETUP appears when the system is normal Press the lt F2 gt key at this prompt Phoenix BIOG 4 0 Release 6 0 Copyright 1985 2000 Phoenix Technologies Ltd All Rights Reserved Copyright 200 CONTEC co Ltd PPC CPU686 MS BIOS ver 1 00 CPU Intel R Mobile Celeron TM processor 400MHz 640K System RAM Passed 63M Extended RAM Passed 128K Cache SRAM Passed System BIOS shadowed Video BIOS shadowed UMB Upper limit segment address E825 Press lt F2 gt tp enter SETUP Fig 4 1 Initial Screen PPC CPU686 MS 11 Table of Contents 4 1 2 Key Operations The table below lists the major key functions used in BIOS Setup CSR RE El Lesen Sotectine prevousvatie Tab 4 1 Key Operations 12 PPC CPU686 MS Table of Contents 4 1 3 Main Menu PhoenixBIOS Setup Utility Main Embedded Advanced Security Power Boot Exit System Time System Date 3 MODE floppy p gt Primary Master p gt Primary Slave p gt Secondary Master k Secondary Slave System Memory Extended Memory Legacy Diskette A Legacy Diskette B Floppy Drive Swap Item Specific Help 09 21 27 01 01 1993 1 44 1 25 MB 31 Disabled Disabled Disabled 4312MB None None None 640 KB 64512 KB a Select Item Change Values Select Menu Enter Select gt Sub Menu F9 Setup Defaults F10 Save and Exit Fig 4 2 Main Window with Factory Defaults
65. umber of PLC and motion CPUs installable is restricted by the power capacity of the Q Series power supply module Q61P Q64P When a large number of I O modules and intelligent function modules are used the equivalent restriction applies to them in the same way For details see Restriction by Power Capacity in Notes PPC CPU686 MS 39 Table of Contents Supported modules upported Classification Model name function version ti esem OOOO ems OO sorea Foner supy mone DEER RER oroe l ngs sorea __ Q62DA Q64DA D A conversion module Q68DAV Q68DAI Supported B and later Q64TCTT Q64TCRT t B Temperature control module Q64TCTTBW Q64TCRTBW Supported and later Temperature digital Q64TD Q64RD Supported B and later conversion module QD75P1 QD75P2 QD75P4 Positioning module QD75D1 QD75D2 QD75D4 Supported B and later Q Serigs QD70P4 QD70P8 High speed counter QD62 QD62D QD62E Supported Le i FL net OPCN 2 module QJ71FL71 QJ71FL71 B2 Supported B and later QJ71LP21 25 QJ71BR11 Conditionally B l MELSECNET H module QJ71LP21G QJ71LP21GE supported 2 and later CC Link module QJ61BT11 Conditionally f p and later supported 3 QJ71E71 QU71E71 B2 i Not supported EE EE orson DEELER D clueeg E SEELEN 1 The modules with B and later are supported in function version B and later 2 Only inter PC networks can be used remote UO networks cannot be used Transfer between da
66. upply The table below lists the card voltages and current capacities available to each PCMCIA slot Voltage Current capacity Max 0 5A Slot 0 5A Slot Not supplied Tab 5 7 Card Slot Power Supply PPC CPU686 MS 27 Table of Contents 5 7 USB Port The Unit has one channel of USB interface The connector name is USB You can add another channel by connecting the connector terminal PPC COT 01 separately priced to the Unit Note that the USB port is supported only by Windows 2000 Professional 1 4 Pin no gt Signalname 1 Vcc 5V 2 DATA 3 DATA 4 GND Tab 5 8 USB Connector Power Supply Capacity The capacity of power supplied to the USB connector per channel is as follows 5V 0 3A Max channel 28 PPC CPU686 MS Table of Contents 5 8 Ethernet The Unit has a Fast Ethernet interface The connector name is UTP Network system Transmission rate Maximum cable length 100m segment Controller 100BASE TX 10BASE T 100M 10M bps 82559 INTEL The category 5 cable must be used for transmission at 100Mbps Connector type RJ 45 1 8 Seil E LINK TX 100 Pin No Signalname Meaning Pin No Signalname Meaning 1 TD Transmit data to equipment 5 N C Not connected 2 TD Transmit data to equipment 6 RD Receive data from equipment 3 RD Receive data
67. with or damaged through abuse mistreatment neglect or unreasonable use or if the original invoice is not included in which case repairs will be considered beyond the warranty policy How to Obtain Service For replacement or repair return the device freight prepaid with a copy of the original invoice Please obtain a Return Merchandise Authorization Number RMA from the CONTEC group office where you purchased before returning any product No product will be accepted by CONTEC group without the RMA number Liability The obligation of the warrantor is solely to repair or replace the product In no event will the warrantor be liable for any incidental or consequential damages due to such defect or consequences that arise from inexperienced usage misuse or malfunction of this device PPC CPU686 MS Table of Contents 1 6 Organization of This Manual This manual consists of the following chapters Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Introduction Overview This chapter lists the specifications of the PPC CPU686 MS and introduces the names of major units making up the entire system Installing and Uninstalling the Hardware This chapter explains how to install and uninstall the PPC CPU686 MS BIOS Setup This chapter describes BIOS Setup Functions of Components This chapter locates the major parts of the
68. xit Fig 4 9 Power Window with Factory Defaults 18 PPC CPU686 MS Table of Contents Power Savings Set the power save mode by selecting Disabled Customize Maximum Performance or Maximum Power Savings Standby Timeout Specify the time out period for the unit to enter the standby mode from the idle state The standby mode turns off the peripheral devices including the monitor Auto Suspend Timeout Specify the time out period for the Unit to enter the suspend mode from standby mode IDE DRIVE 0 Monitoring IDE DRIVE 1 Monitoring Select whether to use IDE DRIVE 2 Monitoring devices as idle timer reset IDE DRIVE 3 Monitoring events PCI Bus Monitoring 4 1 11Boot Window PhoenixBIOS Setup Utility Main Embedded Advanced Security Power Boot Exit Removable Devices Item Specific Help Hard Drive Bootable Add in Cards Keys used to view or WDC AC14300R PM configure devices ATAPI CD ROM Drive lt Enter gt expands or Network Boot collapses devices with a Eor lt Ctrl FEnter gt expand all lt Shift E1 gt enables or disables a device lt and lt gt moves the device up or down lt n gt May move removable device between Hard Disk or Removable Disk lt d gt Remove a device That os not installed a Select Item Change Values F9 Setup Defaults Select Menu Enter Select gt Sub Menu F10 Save and Exit Fig 4 10 Boot Window S

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