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Powerware Plus 36 Operator`s Manual

1. 8 F 6 a 4 3 2 1 H POWER TOP COVER PROCESSOR l 17 1 1435mm ml 31 0 1787mm 6 2 157mm SECURED BY TWO 10 HEX CABINE CABINET S PLUG BATTERY CABINET CA HEAD SCREWS IN BACK TWO CONNECTOR PI HERE REQUIRE IN FRONT BEHIND THE DOOR 2 ERNST a 2 0 875 22 mm o o EE kone NC O O O O O O O SA autout KNOCKOUTS BATTERY CONNECTOR AD 9 O 9 O G RATING LABEL PI CUT TIE AND MATE TO BATTERY CONNECTOR J1 FROM a INTERCABINET WIRING G POWER PROCESSOR a COVER SECURED BY FOUR no L MAINTENANCE 410 HEX HEAD SCREWS INPUT INPUT FREQUENCY BREAKER CONF I GURAT ION ne TAG WITH INPUT EER FILTER OPTION ONLY U 7 INPUT POWER TERMINAL FIVE WIRES TO POWER DEAD FRONT Secugeo BY FOUR s10 TERMINAL BLOCK 752 er SS rer HEX HEAD SCREWS LI Gen HEAD SCREWS F A 39 0 OUTPUT TERMINAL BLOCK FRONT COVER TB2 ONLY IN UNITS psonn LIFTS GF WITHOUT PANELBOARDS HINGES AFTER LOCAT D BEHIND DEAD o BUULUUULUULUUDUUUDLU OPENING LATCH FRONT 2 50 63mm INPUT POWER ENTRY OM PANELBOARD MODULE SNAP L IN COVERS F OUD LI E Ps 7 K NE nere Erg INPUT P
2. M B 203 21 Remote Battery Knockout k N Li o a po 5 O ol Mounting Screws 15 00 381 001 I 7 E 7 I ALE SO 1 Service Plate 3 50 88 90 ae TYP SWIVEL DIA 18 50 mpa 4 00 469 901 101 61 ja 13 40 340 36 ka 4 00 mn 24 61 101 6 625 091 Figure 26 Remote Battery Access 3 Follow the wiring instructions in Electrical Installation on page 41 4 Configure the Bypass and Input Configuration switches as described on page 44 5 Continue to the following section Remote Battery Configuration to change the UPS setup Powerware Plus 36 Operator s Manual LTM 1337B 61 8 Installation Remote Battery Configuration After the remote battery has been installed change the UPS setup See Chapter 4 UPS Startup and Shutdown on page 23 before applying power to the unit for the first time Perform the following steps without removing the AC input power 1 2 3 62 Verify the system type Press the Menu button MAIN MENU 1 UPS Status appears Press the down arrow button until MAIN MENU 7 System Setup appears Press the Select button The prompt Password AAAAAA appears NOTE The default password is MEMORY It is recommended to change the default password to ensure security see page 16 Contact your field service representative if you have misplaced your password Enter the password usin
3. l tr ku Leveling Feet J Th Figure 20 Options Cabinet Front View 1 Locate the input power terminal block access cover see Figure 21 2 Remove the four 10 hex head screws located on the corners of the input power terminal block access cover Remove the cover Retain screws and cover for later use NOTE Refer to label on the inside of the cover for torque specifications Powerware Plus 36 Operator s Manual LTM 1337B 55 8 Installation 56 Battery Cabinet Connector fe O O Oo O H DJ CO 09 GO feer Input Power Terminal Block Access Cover jo Hojel a Nok als Alo koi lo lols oa Boros gt Input Power Entry Input Power Terminal Block Figure 21 Options Cabinet Right Side View 3 Run conduit to the input power entry Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation 4 Connect your voltage source to the input power terminal block TB1 of the options cabinet Refer to the Options Cabinet Customer Cable Terminations table shown below Options Cabinet Customer Cable Terminations Terminal Terminal Wire Size Rating Suggested Wire Size Position TB1 1 For 120 208 or
4. INPUT AND OUTPUT CURRENTS ARE APPROXIMATELY THE SAME WHEN LOAD ADD UP TO 10 0 AMPERES PER PHASE FOR BATTERY CHARGER CURRENT J NOMINAL CURRENT AT 0 67 POWER FACTOR IS POWERED THROUGH THE BYPASS Description Oneline Diagram 3600 024K amp 3600 036K Power Processor Cabinet Drawing No 110718267 Revision C Sheet 1 of 2 2 1 8 7 6 5 4 2 1 INSTALLATION INSTRUCTIONS x THE OUTPUT VOLTAGE AND FREQUENCY ARE SET USING THE FRONT PANEL CONSULT THE OPERATOR S MANUAL FOR DETAILS UTPUT ONLY QUALIFIED SERVICE PERSONNEL SHOULD ATTEMPT TO CONFIGURE THIS EQUIPMENT EIE 2007 115V 3 220 127V 3 220 127V 1 0 GROUNDING AND NEUTRAL BONDING 1 1 DETERMINE YOUR SYSTEM S GROUNDING REQUIREMENTS 1 2 INSTALL AS PART OF THE BRANCH CIRCUIT THAT SUPPLIES THIS UNIT AN INSULATED GROUNDING CONDUCTOR THAT IS IDENTICAL IN INSULATION THICKNESS ND MATERIAL TO THE GROUNDED AND UNGROUNDED BRANCH CIRCUIT SUPPLY CONDUCTORS ITS COLOR SHOULD BE GREEN WITH OR WITHOUT ONE OR MORE YELLOW STRIPES 1 3 THE ABOVE MENTIONED GROUNDING CONDUCTOR SHOULD BE GROUNDED TO EARTH AT THE SERVICE EQUIPMENT OR IF SUPPLIED BY A SEPARATELY DE
5. d Leveling Feet Figure 18 Cabinet Joining Detail Front View 7 Tighten the locking nuts against the bracket If you are installing an options cabinet continue to Installing the Options Cabinet on page 52 9 Repeat the procedure as necessary until all cabinets are in place beginning with Step 8 on page 47 10 Continue to Wiring the Battery Cabinets on page 59 Powerware Plus 36 Operators Manual LTM 1337B 51 8 Installation 52 Installing the Options Cabinet Warning Only qualified service personnel such as a licensed electrician should perform the Options Cabinet installation Risk of electrical shock For optimum system operation be sure that your site conforms to the following specifications and requirements e The maximum elevation for normal operation is 5000 ft 1500 m Derating is required for higher elevations Equipment weights are provided for typical configurations see page 32 Contact your local sales representative if additional information is needed e Additional battery cabinets may be added for extended battery time e The unit should be installed with these environmental specifications operating temperature of 0 to 40 C and humidity of 5 to 95 noncondensing Important Safeguards e Do not tilt the cabinet more than 12 degrees the unit may tip over Do not connect more than three battery cabinets to the UPS unit to avoid fire and electri
6. Figure 4 Options Cabinet Block Diagram Normal Mode TO LOAD In Normal mode incoming AC commercial power is filtered to reduce spikes and noise A portion of the utility power is automatically redirected to charge the battery and the battery charge condition is monitored If the utility AC fails or falls out of specified limits the UPS automatically goes to On Battery mode The UPS automatically returns to Normal mode when the utility power returns to within specified limits If Automatic Bypass is enabled and the utility goes out of specified limits the Normal indicator flashes and Bypass is not available On Battery Mode In On Battery mode the battery system provides DC power that is converted to conditioned AC by the UPS Depending upon the battery capacity the system operates in the On Battery mode until the battery is fully drained Output power is then no longer available to the load If incoming power returns within specified parameters the UPS automatically returns to Normal mode When the utility fails and the unit transfers to On Battery mode the Normal indicator goes off the Battery indicator illuminates and the alarm sounds Press the Horn Silence button to turn off the alarm The Battery indicator flashes and the alarm sounds again when the battery is almost discharged When the battery reserves are depleted the Battery indicator goes off and the UPS no longer provides power Overload Mode
7. MAX I MUM kVA NOMINAL kW 115 200VAC 23 16 58 67 pr 24 87 100 A 120 208VAC 24 16 56 67 ez 24 84 100 A 127 220VAC 24 16 53 63 D 24 79 94 5 220 380VAC 24 16 35 36 24 53 230 400VAC 24 16 34 35 A A D 24 51 240 41 5VAC 24 16 32 33 49 A D 24 277 480VAC 24 x INPUT AND OUTPUT CURRENTS ARE APPROXIMATELY THE SAME WHEN LOAD IS ADD UP TO 10 0 AMPERES PER PHASE FOR BATTERY CHARGER CURRENT FOR 115 200VAC 16 28 29 wIwuwlu wulu D 24 42 POWERED THROUGH THE BYPASS 120 208VAC amp 127 220VAC INPUTS OR UP TO 7 0 AMPERES PER PHASE FOR 220 3BOVAC 230 400VAC 240 415VAC 8 277 480VAC INPUTS J NOMINAL CURRENT AT 0 67 POWER FACTOR Description Oneline Diagram 3600 024K amp 3600 036K Options Cabinet Drawing No 110718296 Revision B 8 7 6 Sheet 1 of 1 2 1
8. ALSO REQUIRED FOR AIR EXHAUST TB2 181 INPUT NEUTRAL CONFIGURATION SWITCH S5 SHIPPED IN WYE CONF I GURAT ION TB3 HEX HEAD SCREWS be 7 8705 mm CUSTOMER WIRING COVER SECURED BY EIGHT 10 LEFT SIDE VIEW THIS SIDE SHOULD HAVE orth bia BESIDE IT TO SERVICE THE EQU ENT THREE FEET MINIMUM TO APPLICABLE OSHA UIRE D REFER EQUIREMENTS CUSTOMER CABLE TERMIN WIRE FUNCTION TERMINAL POSITION TERMINAL WI E x SUGGESTED SIZE RATING WIRE SIZE DA TB1 1 B TB1 2 c TB1 3 8 1 0 AWG 170 ANG SO mm NEUTRAL 18 50 mm TB1 4 NEUTRAL TB1 5 GROUND DA TB1 6 6 2 NG 16 35 me 6 ANG 16 mme B OUTPUT pe 6 1 0 AWG 16 66 mar 1 0 AWG SO mma NEUTRA NEUTRAL GROUND REMOTE 8 2 ANG 16 35 mre 6 AWG 16 mm 18 8 AWG EPO 0 68 mm 10 AWG 6 mm REMOTE 5 1 0 AWG BATTERY 2 18 50 me 1 0 ANG 50 mme NEUTRAL BONDING 8 4 ANG 6 16 mme PROVIDED USE 75 C COPPER WIRE SUGGESTED WIRE SIZE IS BASED ON MODEL 36 FULL LOAD RATINGS APPLIED TO NEC CODE TABLE 31 0 16 BOTH INPUT AND OUTPUT NEUTRAL CONNECTIONS REQUIRE A TOTAL OF TWO WIRES AT THE SUGGESTED SIZE ONE WIRE PER TERMINAL POSITION xx INPUT NEUTRAL IS REQUIRED IF SINGLE PHASE LOADS ARE TO BE SUPPLIED AND IF OPTIONS CABINET HAS INPUT OR OUTPUT AUTO TRANSFORMERS 380 480V
9. Powerware Plus 36 Operator s Manual LTM 1337B 53 8 Installation 8 Connect all wires according to the Cable Terminations to Power Processor table located below Cable Terminations to Power Processor Wire Function Wire Number Terminal Position from Options Cabinet Phase A 51 or 54 TB1 1 Phase B 52 or 55 TB1 2 Input to Power Phase C 53 or 56 TB1 3 Processor Neutral 57 1 TB1 4 Neutral 57 2 TB1 5 Ground 11 TB1 6 Phase A 61 TB2 1 Output from Power Phase B Processor Neutral Neutral 9 Reinstall the intercabinet wiring cover removed in Step 3 54 Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation Wiring to Options Cabinet Input Power Processor Cabinet K Optional Battery Cabinet s 9 HI e Battery Connector Pd b d Pa a UPS Load Breaker UPS Input Breaker Q B wor en w Maintenance Bypass Switch n Fe Dead Front e a i secured by six 10 Lift and Turn Latch hex head screws 1 FE Front Cover Output Terminal Block Only in units without Panelboards Panel Board module snap in covers
10. 7 Attach mounting bar with customer provided bolts to the floor at the front of each cabinet as shown in Figure 7 Powerware Plus 36 Operator s Manual LTM 1337B 39 8 Installation 40 d Shipping Mounting Bolt provided with unit Seismic Mounting Bar Seismic Mounting Bolt customer provided o y MI Z G c Ee a OE EET Figure 7 Seismic Mounting Detail Left Side View 8 Secure cabinet to mounting bars with shipping mounting bolts Position the cabinets into the approximate final operating position 10 Lower all leveling feet by turning leveling feet to the left Lower leveling feet until the cabinet cannot roll on its casters 11 Tighten locking nuts against the cabinet on rear leveling feet only Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation Electrical Installation Warning Only qualified service personnel such as a licensed electrician should perform the electrical installation Risk of electrical shock Refer to your national and local electrical codes for acceptable external wiring practices Material and labor for the external wiring are customer supplied An external protective device for the input source must be provided and sized for the currents indicated on the UPS nameplates NOTE The maximum permissible input fault current is 65 000 amps Upstream protection must be coordinated with the load current requirements under nomina
11. UPS On Battery UPS is on battery Load On Inverter Inverter supplying load bypass not available Syncing To Bypass Inverter has ramped but load is still on bypass Inverter Ramping Up Inverter has been started and is ramping Rectifier Overload Overload condition indicated from rectifier Output Brkr Open Output breaker open O UPS not supplying power to the load UPS On Bypass Bypass is supplying power to the load 2 Meters The Meters option displays system meter values obtained through the internal serial communications network or calculated from the values obtained through the network Use the up and down arrow buttons to view the following metered values Input Volts L N input voltage each phase and line to neutral Input Volts L L input voltage each phase and line to line Output Volts L N output voltage each phase and line to neutral Output Volts L L output voltage each phase and line to line e Average Battery Voltage DC Link Voltage Inverter Frequency Input Frequency Output kW shown as bar graphs with each block representing approximately 10 of capacity Output kVA shown as bar graphs with each block representing approximately 10 of capacity 50 60 Hz units only Phase Load Current load currents phase A B and C are shown as bar graphs with each block representing approximately 10 of capacity 50 60 Hz units only Time amp Date displaye
12. Control Keys and Indicators These pushbutton controls are on the front panel Emergency Power Off Press the EPO switch to turn off the load power during an emergency condition The UPS must be restarted after an EPO UPS On Press to start up the UPS Horn Silence Press to silence the audible alarm to perform a lamp test or to test audible alarm Press the Horn Silence button for approximately 12 seconds to perform the Horn and Lights test During the first four seconds the panel indicators illuminate During the next four to six seconds one or more of the indicators go out During the last few seconds the alarm sounds The test ends when you release the Horn Silence button after the alarm sounds UPS Off Press to shut down the UPS Powerware Plus 36 Operator s Manual LTM 1337B 9 2 UPS Control Panel Menu Button Press the Menu button to return to previous menu level If you are not sure which menu is currently displayed press the Menu button repeatedly until the Main Menu displays 1 UPS Status Select Button Selects the currently displayed item shown on the second line of the LCD Display or enters the next menu level For example if the display shows MAIN MENU on the top line and 2 Meters on the second line pressing the Select button enters the Meters menu and shows the INPUT VOLTS L N option Up or Down Arrow Buttons Changes the cursor position within the menus status screen or event queue For example
13. PONER C 53 TB2 3 y F G Fi PF El 1 READ ALL WARNINGS BEFORE PROCEEDING NEUTRAL TB2 5 PROCESSOR NEUTRAL 54 TB2 4 2 DD NOT TILT THE CABINET MORE THAN 12 DEGREES UNIT MAY TIP OVER GROUND T82 6 5 2 AWG 16 35 mm 8 ANG 18 mm NEUTRAL 64 TB2 5 M 5000 FEET 15 x USE 75 C COPPER WIRE SUGGESTED WIRE SIZE IS BASED ON USE 3 ans isu EDR HIGHER REV e VEE 1500 METERS WITH A MODEL 36 POWER PROCESSOR AT FULL LOAD RATINGS PER NEC CODE TABLE 310 16 BOTH INPUT AND OUTPUT NEUTRAL 4 VENTILATION NATURAL CONVECTION CONNECTIONS REQUIRE A TOTAL OF TWO WIRES AT THE SUGGESTED an i I is SIZE ONE WIRE PER TERMINAL POSITION Description Options Cabinet Outline and Installation 5 REFER TO DRAWING 110718270 FOR CABINET JOINING AND SEISMIC MOUNTING A INSTRUCTIONS INSTALLATION MUST BE MADE BY QUALIFIED SERVICE PERSONNEL Drawing 3600 024K amp 3600 036K 6 INPUT NEUTRAL IS REQUIRED IF SINGLE PHASE LOADS ARE TO BE SUPPLIED AND Drawing No 110718271 Revision B IF OPTIONS CABINET HAS INPUT OR OUTPUT AUTO TRANSFORMERS 380 480V 3 Sheet 1 of 2 eet 1 o 8 7 6 5 T 4 3 2 l 8 j 6 S 4 2 1 h 30 CIRCUITS va A NEUTRAL BA B C NEUTRAL RISK OF ELECTRIC SHOCK DO NOT REMOVE COVERS BAR BAR NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL 1 0 Rop 302 04 50 gt o 6 7 0 lt 0 8 VERIFY THAT YOUR SOURCE VOLTAGE MA
14. required with no operator intervention Sophisticated detection and switching logic ensures that any change in mode of operation is automatic and transparent to the load Operating Modes After you install and startup the Powerware Plus 36 UPS the UPS filters and regulates incoming AC power eliminating noise and voltage spikes and provides consistent power to your equipment see Figure 3 BYPASS LINE OUTPUT BREAKER CB3 BYPASS 00 PLUS a Na AC OUTPUT TO LOAD INVERTER FILTERS rs BATTERY BREAKER ST EMERGENCY CB2 POWER OFF TERMINAL BOARD BATTERY CABINETS BATTERY BATTERY BATTERY REMOTE BATTERY CONNECTION FOR REPO LEGEND ST SHUNT TRIP F FREQUENCY METER A AM METER V VOLT METER VA VOLT AMP METER T TEMPERATURE SENSING COMPONENT Figure 3 UPS Block Diagram Powerware Plus 36 Operator s Manual LTM 1337B 17 3 UPS Operations INPUT OUTPUT BREAKER BREAKER ES CBI MAINTENANCE STEP UP CB2 AC A INPUT BYPASS AUTO Ze INPUT gt AUTO CURRENT TRANSFORMER TO UPS TRANSFORMER FILTER SWITCH OPTIONAL ENE OPTIONAL OPTIONAL DISTRIBUTION PANELBOARD 30 POLE OPTIONAL BATTERY CABINETS BATTERY BATTERY POWER PROCESSOR CABINET
15. 127 220 VAC inputs Phase C Neutral Neutral 6 1 0 AWG 16 50 mm 1 0 AWG 50 mm For all other inputs 4 AWG 25 mm Ground 6 2 AWG 16 35 mm2 6 AWG 16 mm Output if no PDM options suggest Phase A Phase B Phase C Neutral Neutral 6 1 0 AWG 16 50 mm For 120 208 or 127 220 VAC inputs 1 0 AWG 50 mm For all other inputs 4 AWG 25 mm Ground ed size one wire per terminal position 6 2 AWG 16 35 mm 6 AWG 16 mm Use 75 C copper wire Suggested wire size is based on 3600 036K full load ratings applied to NEC Code Table 310 16 Both input and output neutral connections require a total of two wires at the Input neutral is required if single phase loads are to be supplied and if the options cabinet has input or output auto transformers 380 480V three phase B INPUT J Ar oj U N w N DDIDDDO DDIDDDO a lt o I T m Ps z z o m gt Typical Input Connections LOAD LOAD PANEL lt DD DIDIDI DI D Oz z z z o m z gt TB2 OUTPUT POWER 5 Typical Output Connections Figure 22 Typical Input and Output Connections 5 Reinstall the input power te
16. 32 31 0 787 a j SERVICE ACCESS 17 2 11437 mini L Le e ADDITIONAL CABINETS CONTROLS 8 INDICATORS FEET FRONT COVER SECURED BY ake FRONT PANEL LEVELING E TOP COVER BATTERY CABINET CONNECTOR SECURED BY FOUR 10 HEX HEAD SCREWS ONE BEHIND THE BYPASS RESET SWITCHES MAINTENANCE BYPASS amp BYPASS CONF I GURA TION WITCHES OUTPUT BREAKER CB3 BREAKER L PANEL DOOR 990 LIFT 8 TURN LATCH INPUT BREAKER CBI F BATTERY BREAKER CB2 COMMUNICA 10 HEX HEAD SCREW AFTER OPENING TION PORT I 15 9 405 mm aH THE BREAKER PANEL DOOR LIFT THE FRONT VIEW COVER UP THEN PULL FORWARD TO REMOVE BE CAREFUL NOT TO DAMAGE THE WIRING RUNNING TO THE FRONT COVER A caution A RISK OF ELECTRIC SHOCK DO NOT REMOVE COVERS NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL A RISK OF ELECTRIC SHOCK REMOTE BATTERY TERMINALS TB3 3 4 HAVE VOLTAGE WHEN A BATTERY CABINET IS CONNECTED TO THE POWER PROCESSOR CABINET CAUTION A POWER PROCESSOR INFORMATION CHART CABINET WEIGHT 400 POUNDS 182 KILOGRAMS POINT LOADING 100 POUNDS 45
17. 5 KILOGRAMS HEAT DISSIPATION 240V INPUT FULL LOAD OUTPUT AT 0 67 pF sia Roa BTU HR 36 3 er BTU HR B21 KG CAL HR SHIPPING CONTAINER DIMENS I ONS 43 1 1 095 mm HEIGHT x 22 0 559 mm WIDTH x 41 0 1 041 mm DEPTH IGI SHIPPING CONTAINER WEIGHT 40 POUNDS 18 KILOGRAMS LIN BREAKER PANEL DOOR ONE BEHIND THE FRONT COVER AND TWO IN THE BACK Ed 50 63 mm OUTPUT POWER ENTRY da A va A RISK OF ELECTRIC SHOCK BATTERY CIRCUIT IS NOT ISOLATED FROM AC INPUT HAZARDOUS VOLTAGE MAY EXIST BETWEEN BATTERY TERMINALS AND GROUND TEST BEFORE TOUCHING 2 50 63 mm INPUT POWER ENTRY 0 875 22 mm REMOTE EPO KNOCKOUT 1 75 44 mm REMOTE BATTERY KNOCKOUT S SIDE COVER SECURED BY TWO 410 HEX HEAD SCREWS UNDER THE TOP COVER THREE IN THE FRONT AND TWO IN THE BACK RIGHT SIDE VIEN THIS SIDE IS DESIGNED FOR THE ATTACHMENT OF ADDITIONAL CABINETS TO THE POWER PROCESSOR CABINET NOTES 1 READ ALL WARNINGS BEFORE PROCEEDING 2 DO NOT TILT THE CABINET MORE THAN 12 DEGREES UNIT MAY TIP OVER 3 MAXIMUM ELEVATION FOR NORMAL OPERATION 5000 FEET 1500 METERS DERATING IS REQUIRED FOR HIGHER ELEVATIONS a VENTILATION FAN CODLED INTAKE IN FRONT EXHAUST IN REAR u REFER TO DRAWING 110718267 BEFORE CONNECTING INPUT AND OUTPUT WIRING INSTALLATION MUST BE MADE BY QUALIFIED SERVICE PERSONNEL 6 REFER TO
18. Automatic Bypass not available on 400 Hz units The UPS automatically transfers the protected equipment directly to the utility AC power provided the bypass source is available when one of the following conditions is true e Load current is between 106 to 124 of rating for 10 minutes 125 to 149 for 30 seconds or greater than 150 for 10 cycles e UPS internal temperature exceeds safe operating range e UPS output falls outside of the specified limits of voltage Output real power exceeds specified limits e Load current inrush surge exceeds peak current capability When the unit is in Normal mode and automatically transfers to Bypass mode due to an overload condition the UPS attempts to return to Normal mode After output real power overload failure or any other abnormal condition return to Normal mode must be done manually system startup The UPS remains in Bypass mode if three auto start attempts fail within a 10 minute period Maintenance Bypass not available on 400 Hz units To implement the Maintenance Bypass feature perform the steps in the Onsite Maintenance Bypass procedure If you installed an Options Cabinet use the Options Cabinet Maintenance Bypass procedure on page 21 Onsite Maintenance Bypass The Maintenance Bypass switch is located behind the front door panel of the UPS see Figure 13 on page 46 When activated this switch allows for onsite servicing of the UPS Be sure that the outpu
19. BLOCK TBI OF THE OPTIONS CABINET REFER TO THE CUSTOMER CABLE TERMINATIONS TABLE ON SHEET ONE FOR APPROPRIATE TERMINATIONS AND WIRE SIZES B REINSTALL THE INPUT POWER TERMINAL BLOCK ACCESS COVER REMOVED IN STEP 5 WIRING TO THE OPTIONS CABINET OUTPUT 9 REMOVE THE DEAD FRONT IDENTIFIED IN THE FRONT VIEW OF SHEET ONE 10 PREPARE THE KNOCKOUTS FOR BOTTOM ENTRY SHOWN IN SECTION A A OF THE RIGHT SI VIEW OF SHEET ONE OR FOR BACK ENTRY SHOWN IN THE REAR VIEW OF SHEET WIRING TO A TERMINAL BLOCK NO PDM OPTION A CONNECT YOUR OUTPUT WIRING TO OUTPUT TERMINAL BLOCK TB2 IDENTIFIED IN THE FRONT LIEN EN SHEET ONE PER THE CUSTOMER CABLE TERMINATIONS TABLE ALSO ON SHEET ONE WIRING TO A PANELBOARD PDM OPTION CAUTION A RISK OF ELECTRIC SHOCK PANELBOARD IS STILL LIVE WHEN UPS INPUT BREAKER IS OFF FOR SERVICING TURN OFF UPS LOAD BREAKER NEUTRAL BARS NEUTRAL BARS 2 e Q le s a z z gt OP i i le gt lols ols les al e 8 OO GROUNDING BAR GROUNDING BAR TORQUE LABEL PANELBOARD BEHIND DEAD FRONT 11 12 13 ago ss 030 GROUND BAR PANELBOARD SCHEMATIC A INSTALL YOUR OUTPUT BREAKERS INTO THE PANELBOARD REFERING TO THE SCHEM ATIC ABOVE THE PANELBOARD IS SQUARE D TYPE NQOM AND IT CAN ACCEPT UP TO 30 SINGLE POLE SQUARE D TYPE QO OR TYPE OOB BREAKERS B INSTALL YOUR OUTPUT WIRING REFERING TO THE APPROPRIATE LABELS FOR WI
20. DRAWING 110718270 FOR CABINET JOINING AND SEISMIC MOUNTING INSTRUCTIONS 7 REFER TO DRAWING 110718271 FOR OPTIONS CABINET INSTALLATION INSTRUCTIONS 8 REFER TO DRAWING 110718269 FOR BATTERY CABINET INSTALLATION INSTRUCTIONS 9 FOR OPTIONS CONTACT THE FACTORY OR YOUR DEALER Description Power Processor Outline Drawing 3600 024K amp 3600 036K Drawing No 110718268 Revision D Sheet 1 of 1 8 7 6 3 2 1 8 7 6 5 4 3 2 1 Fon O 1787 m ha 17 2 437 mm RATING LABEL TOP COVER SECURED BY TWO 10 HEX HEAD SCREWS IN BACK TWO IN FRONT BEHIND THE FRONT COVER mm IF ANOTHER BATTERY CABINET IS POSITIONED TO THE RIGHT OF THIS ONE PLUG ITS TIED 8 CONNECTOR HERE o ou PI CUT THE TIE AND CONNECT THIS CONNECTOR TO THE FIXED CONNECTOR IN THE CABINET TO tl THE LEFT 7 27 8 1705 m 15 9 405 mm FRONT COVER SECURED BY ONE 10 HEX HEAD SCREW COVER MUST BE LIFTED LEFT SIDE VIEW FRONT VIEW UP THEN PULLED FORWARD TO REMOVE TOP VIEW RISK OF ELECTRIC SHOCK LETHAL VOLTAGE PRESENT DO NOT TOUCH UNINSULATED BATTERY TERMINALS MATES BATTERY CA
21. Er TE ROTATION SURGE TN 3 DE EE TN 3 PHASE A B C ROTATION 115 200 127 220v LINE TO LINE NOMINAL O SUPPRESSTON i INVERTER Ee EE LINE TO LINE 50 60 Hz gt TE SEE NOTES 1 2 3 AND 4 i FILTERS Bes SEE NOTES 1 2 AND 4 a AUTO AND REFER TO FIG i amp NOTES ON SHEET 2 REFER TO FIG 2 amp NOTES ON SHEET 2 J LO EE AND snes RECOMMENDED INPUT UPSTREAM o SERVICE PROTECTION 125 AMPS A 67 SEE NOTE 3 I VA i EE I FRONT PANEL l l I BATTERY EMERGENCY TERMINALS FOR D ae 2 POLE EMERGENCY BONER OFF pe ENE s kt i Gee N Q ORF REFER TO FIG 3 amp EXTENDED EXTENDED BATTERY LEGEND NOTES 4 1 4 3 ON SHEET 2 BATTERY BATTERY CABINET I CABINET L CABINET 3 Q AMMETER pi EE I ATT 7 FREQUENCY METER z 3 6D SHUNT TRIP I I ci T TEMPERATURE SENSING COMPONENT L TERMINALS FOR Q VOLTMETER REMOTE BATTERY Q VOLT AMPERE METER SEE NOTES 6 7 REFER TO FIG 3 ON SHEET 2 NOTES 1 2 3 4 5 6 7 8 REFER TO NATIONAL AND LOCAL ELECTRICAL CODES FOR ACCEPTABLE EXTERNAL WIRING PRACTICES MATERIAL AND LABOR FOR EXTERNAL WIRING ARE TO BE PROVIDED BY DTHERS AN EXTERNAL PROTECTIVE DEVICE FOR THE INPUT SOURCE MUST BE PROVIDED AND SIZED FOR THE CURRENTS INDICATED ON THE NAMEPLATE PER NATIONAL AND LOCAL ELECTRICAL CODES THE MAXIMUM PERMISSIBLE INPUT FAULT CURRENT IS 65 000 AMPERES NOTE UPSTREAM PROTECTION MUST BE COORDINATED WITH LOAD CURRENT REQUIREMENTS UNDER N
22. Humidity 5 to 95 noncondensing Elevation 5000 ft maximum without derating Input current is the same as the output current when load is powered through bypass Powerware Plus 36 Operator s Manual LTM 1337B 31 7 Product Specifications Powerware Plus 36 UPS Physical Specifications Parameter Power Processor Battery Cabinet VO Cabinet Cabinet Height 39 990m 39 990m 39 990m 99 39 990m 39 990m 99 39 990m Width 17 2 43 7 cm 17 2 43 7 cm 17 2 43 7 cm Depth 1372 44cm 372 94 4 cm 400 Ib 182 kg 900 Ib 410 kg 900 Ib 410 kg Floor Loading 1 73 Ib in2 0 12 kg cm2 225 Ib 103 kg 225 Ib 103 kg Powerware Plus 36 UPS with VO Cabinet Technical Specifications Rating at 8 pf 3600 024K 20 KVA 16 kW 3600 036K 30 kVA 24 kW Rating at 67 pf 3600 024K 24 KVA 16 kW 3600 036K 36 KVA 24 kW Nominal Input Voltage 220 380 VAC three phase 230 400 VAC three phase 240 415 VAC three phase 277 480 VAC three phase Input Power Factor 0 95 typical Nominal Frequency 50 60 Hz Nominal Input Phase 3600 024K 220 380 VAC Current 230 400 VAC 240 415 VAC 277 480 VAC 3600 036K 220 380 VAC 230 400 VAC 240 415 VAC 277 480 VAC Nominal Output Phase 3600 024K 220 380 VAC Current at 67 pf 230 400 VAC 240 415 VAC 277 480 VAC 3600 036K 220 380 VAC 230 400 VAC 240 415 VAC 277 480 VAC Output Power Factor 0 8 1 0 0 67 pf for all load
23. THE FRONT OF THE CABINET THEN SECURE THE CABINET TO BOTH THE FRONT AND REAR MOUNTING BARS WITH THE HARDWARE PROVIDED WITH THE UNIT GO DIRECTLY TO STEP 17 LOWER ALL LEVELING FEET SUCH THAT THE CABINET WILL NO LONGER ROLL ON ITS CASTERS FOR THE REAR LEVELING FEET ONLY TIGHTEN THE LOCKING NUTS AGAINST THE CABINET SECURE THE FRONT ADJOINING LEVELING FEET OF THE CABINETS TOGETHER WITH THE FLAT JOINING BRACKET AS SHOWN ABOVE TIGHTEN THE LEVELING FEET LOCKING NUTS AGAINST THE BRACKET THIS STEP FOR THE OPTIONS CABINET ONLY FOLLOW THE INSTRUCTIONS ON SHEET TWO OF DRAWING 110718271 BEFORE PROCEEDING TO STEP 19 JOINING ADDITIONAL CABINETS REPEAT STEPS 10 17 AS NECESSARY UNTIL ALL CABINETS ARE IN PLACE WIRING BATTERY CABINETS TO THE SYSTEM IDENTIFIED IN DRAWING 110718268 OPENING THE BREAKER PANEL DOOR THEN LIFTING z m JENA e 20 COMPLETE THE SYSTEM WIRING BY TAKING CONNECTOR PI FROM EACH BATTERY CABINET 2 LOCATE THE SEISMIC MOUNTING BARS THAT SECURED CH CABINET TO ITS PALLET ATTACH THE FRONT COVER UPWARD BEFORE PULLING FORWARD SAVE COVER AND SCREW FOR LATER USE IDENTIFIED IN THE TOP VIEW OF OUTLINE DRAWING 110718269 AND MATING IT TO ONE MOUNTING BAR TO THE FLOOR FOR THE REAR OF CH CABINET TO BE INSTALLED 8 REMOVE THE TOP COVER OF THE POWER PROCESSOR CABINET BY REMOVING THE FOUR SCREWS THE MATCHING J1 CONNECTOR IN THE NEXT CABINET TO THE LEFT IDENTIFIED IN DRAWING 110718268 SAVE COVER AND SCREWS FOR LATER USE S
24. be available Powerware Plus 36 Operator s Manual LTM 1337B 29 6 Troubleshooting 30 Powerware Plus 36 Operator s Manual LTM 1337B 7 Product Specifications Powerware Plus 36 UPS Technical Specifications Rating 3600 024K at 8 pf 20 KVA 16 kW 3600 024K at 67 pf 24 KVA 16 kW 3600 036K at 8 pf 30 KVA 24 kW 3600 036K at 67 pf 36 KVA 24 kW Nominal Input Voltage 115 200 VAC three phase 120 208 VAC three phase 127 220 VAC three phase Input Power Factor 0 95 typical Nominal Frequency 50 60 400 Hz 400 Hz only available on special units Note Bypass functionality is not available for 400 Hz output Nominal Input Phase 3600 024K 115 200 VAC Current 120 208 VAC 127 220 VAC 220 380 VAC 230 400 VAC 240 415 VAC 277 480 VAC 3600 036K 115 200 VAC 120 208 VAC 127 220 VAC 220 380 VAC 230 400 VAC 240 415 VAC 277 480 VAC Nominal Output Phase 3600 024K 115 200 VAC 67A Current at 0 67 pf 120 208 VAC 67A 127 220 VAC 62A 3600 036K 115 200 VAC 100A 120 208 VAC 100A 127 220 VAC 94A Output Power Factor 0 8 1 0 0 67 pf for all loads including nonlinear loads Heat Dissipation 208V 3600 024K 10 402 BTU Hr 2 621 Kg Cal Hr input full load at 0 8 pf 3600 036K 15 602 BTU Hr 3 932 Kg Cal Hr Neutral Current Capability 175 of phase current Crest Ratio 3 1 Unbalanced Load 100 any phase s Capability Operating Environment Operating Temperature 0 to 40 C
25. of the equipment you intend to protect with your UPS The UPS load should not exceed the UPS rating See Figure 1 and the following procedure to determine the total load requirements 1 Obtain the load ratings from either the nameplate or operator s manual of the equipment you intend to protect The ratings are listed in either watts W amperes or amperes max A or volt amperes VA 2 Ifthe rating is in watts multiply by 1 4 to obtain the VA requirement this is the typical relationship between watts and volt amperes ratings in most computing equipment If the rating is in amperes or amperes max multiply by the input voltage 200 208 220 230 or 240 VAC to obtain the VA requirement 3 Add all of the resultant VA ratings together to obtain the total load requirements of the equipment to be protected 3 COMPUTERS 3 MONITORS EXTERNAL MODEM 100 WATTS 2 AMPS EACH EACH 50 VA 3 X 100 WATTS X 1 4 420 VA 3 X 2 AMPS X 208 1248 VA 50 VA 420 VA 1248 VA 50 VA 1718 VA Total Load Requirements Figure 1 Volt Amperes Calculations Example If the total load requirements of your protected equipment exceeds the capacity of your UPS you must either reduce the number of pieces of equipment you are protecting or use a UPS with a larger load capacity When deciding on which pieces of equipment to remove from UPS protection remember that printers generally have a lower priority Computers moni
26. phase loads are to be supplied and if the options cabinet has input or output auto transformers 380 480V three phase 42 Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation OUTPUT I f 5 200 115VE 1 208 120V 1 220 127V 208V AIS SA EG BS Sales TB2 LOAD oil 2d S Sl3l c OUTPUT OR ere POWER LOAD PANEL OR TYP NS Da N OPTIONS lt lt CABINET f NS ISIS N 5 oS Se PHASE ROTATIO A B C A A 6 gt AIS Si ZA 3 gt BISI S 2 8 c B1 c amp S Q 3 c INPUT cB POWER SUPPL LED N al N TRANSEORMER BY OTHERS S 3 115 200V lt 3 120 208v NS ISIS N 3 127 220V SEE D SO I W OPTIONS SSG Y ICABINET ONLYDI 13 220 380V 13 230 400V 13 240 415V 13 277 480V Figure 9 Power Cable Terminal Blocks 1 and 2 4 As part of the branch circuit that supplies this unit install an insulated grounding conductor Use the following specifications for the grounding conductor that connects to input terminal block Material and insulation thickness must be identical to the grounded and ungrounded branch circuit supply conductors Color should be green with or without a yellow stripe s e Ground should be grounded to the earth ground in the service equipment or in
27. source voltage matches input voltage specified on rating label of this cabinet see Figure 19 Powerware Plus 36 Operator s Manual LTM 1337B 63 mm Output Knockout 8 Installation Top Cover FAN 00000000 NO 00000000 22 mm Output Knockouts Rating Label Intercabinet Wiring Cover Input Frequency 2 HUUUHHUUHUU Configuration Tag m es A ower Processor Output Wires Five wires to TB2 Power Processor Input Wires III Six wires to TB1 Figure 19 Options Cabinet Rear View Remove the four 10 hex head screws located on the top and bottom corners of the intercabinet wiring cover Retain the screws 3 Remove the intercabinet wiring cover and retain for later use 4 Remove the eight Z10 hex head screw located on the corners and sides of the customer wiring cover on power processor cabinet see Figure 8 on page 41 Remove cover and retain screws Refer to labels on inside of cover to torque specifications Pass the two sets of wires from options cabinet Figure 19 through corresponding entry holes of power processor cabinet input output power entry Figure 8 Line the rim of these entry holes with the grommet material provided in the options cabinet joining kit
28. the remainder of the cabinet joining operation It will need to be removed again when the top cover is replaced Remove the seven 10 hex head screws for the right side cover see Figure 14 Retain the screws Lift and remove the right side cover Roll the next cabinet s into place options cabinet first if one is to be installed Remove front and top covers of cabinets to be joined Continue to Step 10 for removing the options cabinet covers Skip to Step 14 on page 49 for removing battery cabinet covers Lift and turn the latch located on the front cover of options cabinet See Figure 15 Powerware Plus 36 Operator s Manual LTM 1337B 47 8 Installation Power Processor Cabinet Optional Battery Cabinet s TM Maintenance Bypass Switch Dead Front 7 rer secured by six 10 Lift and Turn Latch hex head screws l EL Front Cover A 7 er Figure 15 Options Cabinet Front View 11 Lift the front cover off the hinges 12 Remove the two 10 hex head screws in the back of
29. the supply transformer if supplied by a separately derived system NOTE All attachment plug receptacles on or connected to your UPS or system equipment must be a grounding type The grounding conductors serving these receptacles must be connected to the earth ground in the service equipment 5 The neutral conductor of the output circuit is bonded to the chassis ground as configured at the factory If the output neutral is not to be grounded remove the bonding wire green with yellow stripe that runs from TB3 5 to the frame ground see Figure 10 NOTE It is recommended to remove the bonding wire for a three wire delta output Powerware Plus 36 Operator s Manual LTM 1337B 43 8 Installation 44 EPO REMOTE EPO 7 HJ SOS 1 SL LIS REMOTE EE HOS S3C BATTERY 73 IS SA i OUTPUT NEUTRAL 2 GROUNDING BOND YIN S SS ee NEUTRAL Figure 10 Terminal Block 3 6 If you are using a Remote Emergency Power Off switch hardwire the terminal block positions 1 and 2 See the termination table on page 42 for proper connections See Figure 8 on page 41 for the connection locations The REPO switch is a customer supplied switch that can disconnect the UPS output voltage from your protected equipment The REPO function activates when the REPO wires are shorted together Use the following specifications for the REPO switch e The switch should be a wall mounted moment
30. 2 REFER TO NOTES ON SHE T 2 I I n n I I LOF DRAWING 110718267 OF DRAWING 110718267 4 4 ALIEN EER ER 4 S EDE I POWER l l SEE NOTE 5 l I DISTRIBUTION I ar EE se SEEL EEE I EXTENDED EXTENDED ga PANELBOARD lt i BATTERY 30 POLE I BATTERY BATTERY OPTIONAL CABINET CABINET A OPT J AE ads old I I CABINET koni l I CA fl holofa POWER ASIOI l l itis Sales h PROCESSOR alS Sales p a el lal EISER n CABINET del S bl r oursur TRANSFORMER I CB REFER TO DNELINE LOAD POWER EE DEYE AY OTHERS 4 NS SN DRAWING 110718267 ee NO Sl N 3 127 220V ert k ee Svat D S Sa sfs 3 2407415V H S Sfi r 1 SL S5 3 277 480V _ TYPICAL INPUT CONNECTIONS TYPICAL OUTPUT CONNECTIONS SEE DRAWING 110718271 SHEET TWO FOR PANELBOARD CAUTION INFORMATION RISK OF ELECTRIC SHOCK DO NOT REMO NO USER SERVICEABLE PARTS INSIDE SERVICING TO QUALIFIED SERVICE PERSONNEL COVERS D NOTES 1 REFER TO NATIONAL AND LOCAL ELECTRICAL CODES FOR ACCEPTABLE EXTERNAL WIRING PRACTICES MATERIAL AND LABOR FOR EXTERNAL WIRING ARE TO BE PROVIDED BY OTHERS AN EXTERNAL PROTECTIVE DEVICE FOR THE INPUT SOURCE MUST BE PROVIDED AND S
31. 7 Cabinet Joining Detail Rear View Install one of the angled joining brackets at that location with the screws just removed see Figure 18 Join the top front corners of the cabinets together with the other angled joining bracket Place the angled joining brackets over screw holes Replace the screws and tighten into place Securing the Joined Cabinets 1 For seismic mounting continue to the following step For normal mounting skip to Step 4 2 Attach a mounting bar to the floor at the front of the cabinet 3 Secure the cabinet to both the front and rear mounting bars with the screws provided with the unit Skip to Step 6 4 Lower the leveling feet so that cabinet no longer rolls on its casters Tighten locking nuts against cabinet for rear wheels only Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation 6 Place the flat joining racket above the locking nut on the front leveling feet see Figure 17 Mounting Hole Behind Cover Flat Joining Bracket N JE A Leveling Foot Locking Nut Locking Nut ur x lt
32. ATION AND FINAL CONFIGURATION IN THE OPERATOR S JOINING TWO CABINE MANUAL ONELINE DRAWING 110718267 AND POWER PROCESSOR OUTLINE DRAWING 110718268 12 LOCATE THE JOINING KIT SECURED TO THE BACK OF THE CABINET TO BE JOINED FOR WIRING AND CONFIGURATION INFORMATION READ ALL WARNINGS BEFORE PROCEEDING inti 1 H A ai A CONFIGURE THE OUTPUT CIRCUIT GROUND BY READING ELECTRICAL INSTALLATION 13 REMOVE THE SCREWS SECURING THE ADJOINING TOP CORNERS OF THE REAR COVERS DF BOTH Description Installation Drawing 3600 024K amp 3600 036K IGURE C I CABINETS AS SHOWN IN THE REAR VIEW ABOVE AND INSTALL ONE OF THE ANGLED JOINING IN THE OPERATOR S MANUAL AND STEP 1 5 OF ONELINE DRAWING 110718267 BRACKETS AT THAT LOCATION WITH THE SCREWS JUST REMOVED Drawing No 110718270 Revision D B CONFIGURE THE BYPASS BY REFERING TO BYPASS CONFIGURATION IN THE OPERATOR S 14 JOIN THE TOP FRONT CORNERS OF THE CABINETS WITH THE OTHER ANGLED JOINING Sheet 1 of 1 MANUAL AND STEPS 2 1 2 4 OF ONELINE DRAWING 110718257 BRACKET AND THE PROVIDED HARDWARE AS SHOWN IN THE FRONT VIEW ABOVE 8 7 5 5 j 4 3 2 1
33. BINET INFORMATION CHART i 1 READ ALL WARNINGS BEFORE PROCEEDING CABINET 300 POUNDS CAU ON WEIGHT 410 KILOGRAMS 2 DO NOT TILT THE CABINET MORE THAN 12 DEGREES UNIT MAY TIP OVER POINT 225 POUNDS RISK OF ELECTRIC SHOCK DO NOT REMOVE COVERS LOAD ING L103 KILOGRAMS 3 MAXIMUM ELEVATION FOR NORMAL OPERATION 5000 FEET 1500 METERS NO USER SERVICEABLE PARTS INSIDE REFER a DERATING IS REQUIRED FOR HIGHER ELEVATIONS SERVICING TO QUALIFIED SERVICE PERSONNEL SHIPPING CONTAINER 43 1 1 095 mm HEIGHT DIMENSIONS x 22 0 559 mm WIDTH 4 VENTILATION NATURAL CONVECTION x 41 0 1 041 mm DEPTH E 5 REFER TO DRAWING 110718270 FOR CABINET JOINING AND SEISMIC MOUNTING CAUTION PING EER TALE Ee Bo ET INSTRUCTIONS INSTALLATION MUST BE MADE BY QUALIFIED SERVICE PERSONNEL 6 WARNING TO AVOID FIRE AND ELECTRICAL SHOCK DO NOT CONNECT MORE THAN RISK OF ELECTRIC SHOCK BATTERY CIRCUIT IS NOT THREE BATTERY CABINETS TO THE POWER PROCESSOR CABINET ISOLATED FROM AC INPUT HAZARDOUS VOLTAGE MAY EXIST BETWEEN BATTERY TERMINALS AND GROUND TEST BEFORE TOUCHING Description Battery Cabinet Outline Drawing 3600 024K amp 3600 036K Drawing No 110718269 Revision A Sheet 1 of 1 8 7 5 l 4 3 2 1 es i LEFT SIDE VIEN SEISMIC MOUNTING DETAIL LEVELING FEET NOT SHOWN ATTENTION THIS EQUIPMENT MUST BE SECURED TO PREVENT UNWANTED ROLLING AFTER INSTALLATION BY
34. E BEHIND DOOR ANGLED CABINET TY JOINING BRACKET TL 10 32 HEX HEAD SCREWS FLAT CABINET JOINING BRACKET ak on pe HE EE EVEL ING FOOT nurs NS NUT op REAR VIEW CABINET JOINING DETAIL INSTALLATION INS RUCT IONS C CONFIGURE THE INPUT BY REFERING TO INPUT CONFIGURATION IN OPERATOR S MANUAL AND STEP 3 1 OF ONELINE DRAWING 110718267 D VERIFY THAT THE MAINTENANCE BYPASS SWITCH IS SET IN THE OFF 1 POSITION BY REFERING TO MAINTENANCE BYPASS IN THE OPERATOR S MANUAL AND FIGURE 4 OF ONELINE DRAWING 110718267 E IF YOU HAVE A REMOTE EMERGENCY POWER OFF CONNECT IT BY REFERING TO SECTION 2 5 1 IN THE OPERATOR S MANUAL STEPS 4 1 4 3 OF ONELINE DRAWING 110718267 AND THE CUSTOMER TERMINATION TABLE OF OUTLINE DRAWING 110718268 F IF YOU HAVE IOTE BATTERIES CONNECT THEM BY REFERING TO NOTES 6 7 OF ONELINE DRAWING 110718267 AND THE CUSTOMER TERMINATION TABLE OF OUTLINE DRAWING 110718268 G THIS STEP ONLY FOR WHEN AN OPTIONS CABINET WILL NOT BE INSTALLED CONNECT INPUT AND OUTPUT WIRING TO THE POWER PROCESSOR REFERING TO ONELINE DRAWING 110718267 AND OUTLINE DRAWING 110718268 FOR CON TION REQUIREMENTS PREPARING THE POWER PROCESSOR CABINET FOR JOINING 7 REMOVE THE FRONT COVER OF THE POWER PROCESSOR CABINET BY REMOVING THE SCREW SECURING THE JOINED CABINET THIS STEP FOR SEISMIC MOUNTING ONLY ATTACH A MOUNTING BAR TO THE FLOOR AT
35. EITHER ADJUSTING ALL LEVELING FEET TO TAKE THE WEIGHT OFF THE CASTERS OR BY BOLTING THE UNITS TO THE FLOOR WITH THE SEISMIC MOUNTING BARS SHIPPED WITH EACH CABINET FAILURE TO DO SO WILL VIOLATE SAFETY RULES AND WILL RESULT IN THE LOSS OF SAFETY AGENCY APPROVALS FOR THIS UNIT YOU MAY SKIP STEPS UNDER ANY HEADING THAT DOES NOT APPLY TO YOUR PARTICULAR INSTALLATION PREPARATION FOR SEISMIC MOUNTING YOU ARE NOT INSTALLING SEISMIC x STEPS I AND 2 ARE FOR SEISMIC MOUNTING ONLY MOUNTING GO DIRECTLY TO STEP 3 PREPARE ALL FLOOR SEISMIC MOUNTING HOLES PER THE DRILL PATTERN DEPICTED IN THE OPERATOR S MANUAL FLOOR MOUNTING BOLTS ARE TO BE PROVIDED BY THE CUSTOMER THE SEISMIC MOUNTING BARS HAVE 0 438 DIAMETER MOUNTING HOLES PHYSICAL SHIPPING MOUNTING BOLT de PROVIDED WITH UNIT SEISMIC MOUNTING BAR SEISMIC MOUNTING BOLT PROVIDED BY CUSTOMER ge 11 I mi NUT LEVELING FOOT FRONT VIEW CABINET JOINING DETAIL 2 1 MOUNTING HOL
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kVA NOMINAL kW MAXIMUM RATED CURRENT PER PHASE INPUT OUTPUT MAXIMUM RATED CURRENT PER PHASE INPUT OUTPUT
37. Invensys POWERWARE Powerware Plus 36 Operator s Manual Introduction The Powerware Plus 36 UPS is a high performance online microprocessor controlled UPS designed to protect your equipment from corruption or loss of information because of electrical line disturbances During a power failure the UPS supplies backup power from maintenance free batteries providing additional time to complete computer activity and safely store data When commercial power is present the UPS supplies filtered and regulated power to your equipment and maintains the battery in a charged condition The advanced switching technology used in this UPS enables the unit to handle a wide range of input voltages and frequencies Special Features All Powerware Plus 36 UPS models come with the following special features True online double power conversion operation for complete load protection Reliable high quality power whether operating from utility battery or generator Local Remote Emergency Power Off EPO REPO feature that can disconnect your protected equipment from all power sources e External maintenance bypass keeps the critical load up and running even if the UPS needs removing e Front access to input output and battery circuit breakers and maintenance bypass switch Complete service access from only one side e Options Cabinet houses any combination of external wrap around maintenance bypass power distribution panel 10
38. OMINAL AS WELL AS LOW LINE AND OVERLOAD CONDITIONS THE UNIT SHALL BE GROUNDED AT THE INPUT TERMINAL BLOCK TO A SINGLE POINT LOCAL OR UTILITY EARTH GROUND THE GROUND CONDUCTOR SHALL BE SIZED PER NATIONAL AND LOCAL ELECTRICAL CODE REQUIREMENTS ON THE OUTPUT FOLLOW APPLICABLE ELECTRICAL GROUNDING GUIDELINES IN THE UNITED STATES THE OUTPUT IS A SEPARATELY DERIVED SOURCE WARNING TO AVOID FIRE AND ELECTRIC SHOCK HAZARD DO NOT CONNECT MORE THAN THREE BATTERY CABINETS TO THE POWER PROCESSOR CABINET REMOTE BATTERIES REQUIRE A DC BREAKER SUITABLE FOR BRANCH CIRCUIT PROTECTION TO BE PROVIDED BY OTHERS THE MAXIMUM AVAILABLE FAULT CURRENT PERMITTED FROM A REMOTE BATTERY SUPPLY IS 6000 AMPERES INPUT NEUTRAL IS REQUIRED IF SINGLE PHASE LOADS ARE TO BE SUPPLIED AND IF OPTIONS CABINET HAS INPUT OR OUTPUT AUTO TRANSFORMERS 380 480V 3 CAUTION A RISK OF ELECTRIC SHOCK DO NOT REMOVE COVERS NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL ELECTRICAL SPECIFICATIONS MODEL 24 MODEL 36 MAXIMUM RATED MAXIMUM RATED CURRENT PER PHASE CURRENT PER PHASE INPUT OUTPUT INPUT OUTPUT 58 A 67 87 A 100 A 56 A 67 A 84 A 100 A 53 A 62 79 A 94 A NOMINAL VOLTAGE MAX I MUM kVA NOMINAL kW MAX IMUM kVA NOMINAL kW 200 115VAC 208 120VAC 220 127VAC 23 2 24 0 24 0 16 0 16 0 16 0 34 5 36 0 36 0 24 0 24 0 24 0
39. OWER Ui BRIN San T Tene AOOO III TT TERMINAL BLOCK TB1 J K N G OO 2 50 OO a KNOCKOUTYO sp o a s NE FN LEVELING 1 375 pay FEET i i KNOCKOUT gt O O O L I j Es D m 15 9 1405mm 2 ooo 27 9 708mm i FRONT VIEN SECTION A A r RIGHT SIDE VIEN REAR VIEN SHOMN WITHOUT PDM OPTION FOR OPTION CABINET OUTPUT WIRING NO OPTIONS SHOWN f CUSTOMER CABLE TERMINATIONS C OPTIONS CABINET INFORMATION CHART WIRE TERMINAL TERMINAL WIRE x SUGGESTED CABLE TERMINATIONS TO POWER PROCESSOR l FUNCTION POSITION SIZE RATING WIRE SIZE Me WIRE NUMBER FROM TERMINAL POSITION MAXTNOM CABINET 200 POUNDS e BA TB1 1 FUNCT ION OPTIONS CABINET IN POWER PROCESSOR WEIGHT 1 409 KILOGRAMS a JB El FOR 120 208 OR 127 220VAC INPUTS JA I op S4 TBI MAXIMUM POINT 225 POUNDS F q 1 0 AWG SO mme wa LOADING 102 3 KILOGRAMS ZC TB1 3 Ge A B 52 or 55 TB1 2 INPUT AN FOR ALL OTHER INPUTS INPUT R 43 1 1 095 mm HEIGHT NEUTRAL TB1 4 TO ge 53 or 55 TB1 3 SHIPPING CONTAINER ek de Ms 4 AWG 25mm DIMENSIONS a ke NEUTRAL TB1 5 POWER NEUTRAL 57 1 TB1 4 x 41 0 1 041 mm DEPTH PROCESSOR SHIPPING CONTAINER S FONDS GROUND 181 6 6 2 ANG 16 35 mm 8 AWG 18 mma NEUTRAL 57 2 18175 WEIGHT C18 KILOGRAMS ZA TB2 1 I a GROUND 1 TB1 6 3 urur LAE ENE N _ FOR 120 208 DR 127 220VAC OUTPUTS Za Si EI IF NO ZC 782 3 BAO AWG OUTPUT ge 62 T82 2 NOTES 15 50 mm FOR ALL OTHER OUTPUTS FROM OP TOEN NEUTRAL TB2 4 AWG 25mm2
40. RE SIZE AND TIGHTENING TOROUES C REMOVE ONE PANELBOARD MODULE SNAP IN COVER IDENTIFIED IN THE FRONT VIEW ON SHEET ONE FROM THE DEAD FRONT FOR EACH BREAKER POLE INSTALLED INTO THE PANELBOARD REINSTALL THE DEAD FRONT REMOVED IN STEP 9 WIRING FOR BATTERY CABINETS IF THIS SYSTEM IS TO BE CONNECTED TO BATTERY CABINETS MATE BATTERY CONNECTOR P1 IDENTIFIED IN THE FRONT VIEW ON SHEET ONE TO BATTERY CONNECTOR JI OF THE POWER PROCESSOR SHOWN IN THE RIGHT SIDE VIEW OF DRAWING 110718268 READ THE CONNECTOR CAUTION ON THAT DRAWING BEFORE MATING COMPLETING SYSTEM INSTALLATION NOW RETURN TO INSTALLATION DRAWING 110718270 AT STEP 19 TO COMPLETE PHYSICAL INSTALLATION OF THE SYSTEM Description Options Cabinet Outline and Installation Drawing 3600 024K amp 3600 036K Drawing No 110718271 Revision B Sheet 2 of 2 2 1 8 F 6 2 I 4 3 2 1 RECOMMENDED INPUT UPSTREAM SERVICE PROTECTION 125 AMPS FOR 115 200 127 220VAC INPUTS l 83 AMPS FOR 220 380 277 480VAC INPUTS SEE NOTE 3 OUTPUT SE BREAKER ee EE EE EE BREAKER I CB2 I AC OUTPUT TO LOAD AC INPUT TO UPS 3 PHASE A B C ROTATION 3 PHASE A B C ROTATION l STEP DOWN l CURRENT I STEP UP I NS 115 200 277 480VAC LINE TO LINE 115 200 277 480V LINE TO LINE NOMINAL de O FILTER VATE Vi He o n v sa 50 60 Hz SEE Notes 1 2 3 AND 4 i TI OPTIONAL MAL IE N ee OFTEN i I BEE NOTES ga dd
41. RIVED SYSTEM AT THE SUPPLY TRANSFORMER SEE NOTES 1 4 ALL ATTACHMENT PLUG RECEPTACLES IN THE VICINITY OF THIS UNIT OR SYSTEM ARE TO w 2 2 2 4 BE OF A GROUNDING TYPE AND THE GROUNDING CONDUCTORS SERVING THESE RECEPTA CLES ARE TO BE CONNECTED TO EARTH GROUND AT THE SERVICE EQUIPMENT I I NST IS ga 1 5 IF OUTPUT NEUTRAL IS NOT TO BE GROUNDED REMOVE THE BONDING WIRE GREEN WITH 208v ETT YELLOW STRIPE THAT RUNS FROM TB3 5 TO FRAME GROUND IT 1S RECOMMENDED THAT TYP 2 2 THIS BONDING WIRE BE REMOVED FOR A 3 WIRE DELTA OUTPUT SEE FIGURE 3 BS S 2 ze 3 l TB2 si Lb s2 2 0 BYPASS CONFIGURATION ann I c S S 3 gc oUTPUT 2 1 DETERMINE THE INPUT AND OUTPUT VOLTAGE AND FREQUENCY I LOAD PANEL 120V POWER of ma 2 2 IDENTIFY THE BYPASS CONFIGURATION SWITCH S2 LOCATED BEHIND THE FRONT DOOR OR TYP NS SA N ML SEE FIGURE 4 OPTIONS MT cont SURAT ION 2 3 IF THE INPUT AND OUTPUT VOLTAGE AND FREQUENCY ARE IDENTICAL AND BYPASS IS CABINET NS ISIS N DESIRED SET THE BYPASS CONFIGURATION SWITCH S2 TO THE ENABLE POSITION i 2 4 IF THE INPUT AND OUTPUT VOLTAGE AND FREQUENCY ARE NOT IDENTICAL OR IF BYPASS I GS SES IS NOT DESIRED OR IF THE INPUT FEED IS DELTA 3 WIRE CONNECTED AND THE LOAD IS WYE 4 WIRE CONNECTED SET THE BYPASS CONFIGURATION SWITCH S2 TO THE FIGURE 4 DISABL POSITION 3 0 INPUT CONFIGURATION 3 1 MAKE SURE THAT INPUT CONFIGURATION SWITCH LOCATED IN THE WIRING COMPARTMENT AT THE BACK OF THE UNIT IS SE
42. SECURING THE POWER PROCESSOR CABINET READYING THE SYSTEM FOR POWER UP PROCESS 3 ROLL THE POWER PROCESSOR CABINET INTO PLACE DRAWING 110718268 FOR SPACE 91 REMOVE THE RIGHT SIDE COVER DF TEE POWER PROCESSOR CABINET BY REMOVING THE SEVEN 21 MAKE SURE ALL FRONT LEVELING FEET ARE SECURED IN PLACE WITH THE LOCKING NUTS REQUIREMENTS _ B G 4 THIS STEP FOR SEISMIC MOUNTING ONLY ATTACH A MOUNTING BAR TO THE FLOOR AT THE PREPARING THE CABINET TO BE JOINED 22 INSTALL THE SIDE COVER REMOVED IN STEP 9 ONTO THE CABINET ON THE FAR RIGHT FRONT OF THE CABINET THEN SECURE THE CABINET TO BOTH THE FRONT AND REAR MOUNT ING 10 ROLL THE NEXT CABINET INTO PLACE OPTIONS CABINET FIRST IF THERE IS ONE i BARS WITH THE HARDWARE PROVIDED WITH THE UNIT GO DIRECTLY TO STEP 6 i 23 REPLACE ALL TOP COVERS REMOVED IN STEPS 8 AND 11 11 REMOVE THE FRONT AND TOP COVERS OF THE CABINET TO BE JOINED THE APPLICABLE a 5 LOMER ALL LEVELING FEET SUCH THAT THE CABINET MILL NO LONGER ROLL ON ITS CASTERS ENE EE LN EN ier epee baa ap 24 REPLACE ALL FRONT COVERS REMOVED IN STEPS 7 AND 11 FOR THE REAR LEVELING FEET ONLY TIGHTEN THE LOCKING NUTS AGAINST THE CABINET Y JURE A BOTH COVERS AND HARDAARE F R CATER Use CNT IFIES THE REMOVAL PROCEDURE SAVE 25 YOU HAVE NOW COMPLETED INSTALLATION OF YOUR UPS SYSTEM AND ARE READY FOR PREPARING THE POWER PROCESSOR CABINET ELECTRICALLY INITIAL POWER UP REFER TO OPERATOR S MANUAL SECTION 2 7 C TS 6 NOW READ ELECTRICAL INSTALL
43. T TO POSITION WYE 4 WIRE INPUT OR TO DELTA 3 WIRE INPUT AS YOUR INPUT DICTATES SEE FIGURE 5 AND REFER TO THE LEFT SIDE VIEW OF DRAWING 110718268 THE UNIT IS SHIPPED WITH THE SWITCH SET FOR WYE INPUT 4 0 REMOTE EMERGENGY POWER OFF 4 1 REMOTE EMERGENCY POWER OFF REPO SWITCH IS A WALL MOUNTED NORMALLY OPEN MOMENTARY CONTACT PUSH BUTTON SWITCH SUPPLIED BY OTHERS PHASE 4 2 MINIMUM RATINGS FOR A REPO SWITCH ARE 120 V AND 125 mA ROTATION AE NOTE 4 3 REPO WIRES ARE HIGH VOLTAGE REFER TO LOCAL ELECTRICAL CODES FOR PROPER ma A B C SE INSTALLATION SEE FIGURE 3 Y 4 4 POWER FOR THE REPO SWITCH iS SUPPLIED BY THE POWER PROCESSOR I t I A S SA Yue 8 6 S 2 5 m C 3 C INPUT a POWER ki INPUT D penn ak 38 180 208v NS S5s N A DELTA 3 127 220V kai A 6 ON I W OPTIONS SUS s INPUT NEUTRAL CABINE ONLY CONF I GURAT I ON 36 220 380V 13 230 400V 3 240 415V 138 277 480v 1 FIGURE 5 FIGURE 2 EPO REMOTE EPO 7 HISUS SEE NOTE 4 3 4T8S01812 A REMOTE BATTERY 1 S S 31 gar SEE NOTE 7 BATTERY TB3 LEGEND ON SHEET 1 l 1Q lal I REPO REMOTE EMERGENCY POWER OFF OUTPUT NEUTRAL CIRC GROUNDING BOND P NS 5 INVERTER NEUTRAL CB CIRCUIT BREAKER SEE NOTE 1 5 T N NEUTRAL FIGURE 3 Description Oneline Diagram 3600 024K 8 3600 036K Power Processor Cabinet Drawing No 110718267 Revision C Sheet 2 of 2 2 1 6 2 157 mm
44. TCHES THE INPUT VOLTAGE SPECIFIED ON THE do sola RATING LABEL OF THIS CABINET IDENTIFIED IN THE FRONT VIEW ON SHEET ONE 1 33 WIRING BETWEEN THE OPTIONS CABINET AND THE POWER PROCESSOR 150 3 016 1702 018 REMOVE THE INTERCABINET WIRING COVER IDENTIFIED IN THE REAR VIEW ON SHEET 190 020 ONE SAVE THE COVER AND SCREWS FOR LATER USE 21o o22 230 e024 REMOVE THE CUSTOMER WIRING COVER OF THE POWER PROCESSOR IDENTIFIED IN THE 250 729 025 LEFT SIDE VIEW OF DRAWING 110718268 REFER TO THE LABELS ON THE INSIDE OF 2707 e og THAT COVER FOR TORQUE SPECIFICATIONS SAVE THE COVER AND SCREWS FOR LATER USE A gt PASS THE TWO SETS OF WIRES FROM THE OPTIONS CABINET SHOWN IN THE REAR VIEW ON SHEET ONE THRU THE CORRESPONDING ENTRY HOLES OF THE POWER PROCESSOR SHOWN IN THE RIGHT SIDE VIEW OF DRAWING 110718268 LINE THE RIM OF THESE ENTRY HOLES WITH THE GROMMET MATERIAL PROVIDED IN THE OPTIONS CABINET JOINING ir rata S ALL WIRES PER THE CABLE TERMINATIONS TO POWER PROCESSOR TABLE REINSTALL THE INTERCABINET WIRING COVER REMOVED IN STEP 2 WIRING TO THE OPTIONS CABINET INPUT 6 REMOVE THE INPUT POWER TERMINAL BLOCK ACCESS COVER IDENTIFIED IN THE RIGHT SIDE VIEW DN SHEET ONE REFER TO THE LABEL ON THE INSIDE OF THE COVER FOR TORQUE SPECIFICATIONS SAVE THE COVER AND SCREWS FOR LATER USE 7 AFTER RUNNING CONDUIT TO THE INPUT POWER ENTRY SHOWN IN THE RIGHT SIDE VIEW OF SHEET ONE CONNECT YOUR VOLTAGE SOURCE TO INPUT POWER TERMINAL
45. The Overload indicator illuminates when the system goes into an overload condition due to one of the following conditions overload current is between 106 to 124 of rating for 10 minutes 125 to 149 for 30 seconds or greater than 150 of the output current rating for 10 cycles The alarm sounds Push the Horn Silence button to turn off the alarm If the Bypass feature is disabled or not available the unit shuts down If Bypass is enabled the unit transfers to Bypass mode in an overload condition 18 Powerware Plus 36 Operator s Manual LTM 1337B 3 UPS Operations Bypass Mode not available on 400 Hz units In the Bypass mode the UPS transfers the critical load directly to the filtered utility power provided the bypass source is available The transfer occurs due to one of the following conditions e Load current is between 106 to 124 of rating for 10 minutes 125 to 149 for 30 seconds or greater than 150 for 10 cycles The UPS attempts three restarts e UPS internal temperature exceeds safe operating range The UPS does not attempt a restart e UPS output falls out of the specified voltage limits The UPS does not attempt a restart Output real power exceeds specified limits The UPS does not attempt a restart e Load current inrush surge exceeds peak current capability The UPS continuously tries to restart When the unit is in Normal mode and automatically transfers to Bypass due to a load current
46. abled The Bypass Configuration switch is in the DISABLE position This is a mandatory setting for 400 Hz units 1 Apply AC power to the UPS by opening the breaker panel door and turning on 1 the input breaker all indicators illuminate for approximately ten seconds and then go off If an options cabinet is installed also turn on 1 the options cabinet input breaker 2 Turn on 1 the battery breaker 3 Turn on 1 the output breaker of the power processor cabinet and on the options cabinet if supplied Power is not supplied to the load yet Press the UPS On button the alarm beeps and the Battery and Bypass indicators flash as the rectifier turns on Powerware Plus 36 Operator s Manual LTM 1337B 4 UPS Startup and Shutdown After approximately 15 seconds the Bypass and Normal indicators flash as the inverter turns on When the UPS is on the Normal indicator remains lit indicating that the UPS is operating in Normal mode With Bypass Enabled The Bypass Configuration switch is in the ENABLE position This setting is not available for 400 Hz units 1 Apply AC power to the UPS by opening the breaker panel door and closing 1 the input breaker all indicators illuminate for approximately 10 seconds and then turn off 2 Turn on 1 the battery breaker 3 Turn on 1 the output breaker of the power processor cabinet and on the options cabinet if supplied The Bypass indicator remains on The UPS s
47. and the alarm sounds 2 Turn off O the input breaker battery breaker and output breaker to ensure that all power is removed from the protected equipment The Bypass indicator turns off Powerware Plus 36 Operator s Manual LTM 1337B 25 4 UPS Startup and Shutdown 26 Powerware Plus 36 Operator s Manual LTM 1337B UPS Communications The Powerware Plus 36 UPS has an RS 232 port that provides you with full RS 232 communication It has selectable baud rates of 2400 4800 9600 or 19200 and operates in the modes described below Options for the LAN relay interface are available through the Relay Setup option in the System Setup Menu on the front panel display It has programmable relays for Novell networks as well as for the IBM AS 400 Each relay can be individually programmed by the customer Refer to the Plus Communications Manual for additional information about the RS 232 communication and the LAN relay interface Terminal Mode This mode provides an alternate user interface to the UPS running data through an ANSI x3 64 compatible terminal such as a VT100 The displayed data is user selectable by a menu screen When a data screen is selected it continuously updates to reflect the state of the UPS The following options are available from the menu screen Alarm Event Queue Active Alarms Meters Screen Mimic Screen Battery Data and Set Time and Date Printer Mode This mode provides a hard copy of the alarm messages in t
48. ary contact normally open pushbutton switch Minimum ratings of 120 VAC and 125 mA Caution The REPO wires are at high voltage potential 240V Refer to your local electrical code for proper installation of the high voltage REPO wires 7 Replace the terminal clock plate and the conduit plate on the UPS rear panel 8 Continue to the following section Final Configuration Final Configuration After you have installed the UPS perform the following steps for the bypass and input configuration Bypass Configuration Caution Any change to the bypass configuration must be made when there is no power to the unit Failure to do so may result in damage to the load 1 Determine the input and output voltage and frequency 2 Locate the Bypass Configuration switch and Maintenance Bypass switch located behind the breaker panel door on the power processor cabinet see Figure 13 on page 46 Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation ON ENABLE s LO OFF DISABLE MAINTENANCE BYPASS BYPASS CONFIGURATION Figure 11 Maintenance Bypass and Bypass Configuration Switches 3 Setthe Maintenance Bypass switch to the OFF O position NOTE If you are using an options cabinet this is a mandatory setting 4 Ifyour UPS uses automatic or maintenance bypass set the Bypass Configuration switch to the ENABLE position 5 Ifyour UPS doe
49. cal shock hazard Refer to your national and local electrical codes for acceptable external wiring practices Material and labor for the external wiring are customer supplied An external protective device for the input source must be provided and sized for the currents indicated on the UPS nameplates NOTE The maximum permissible input fault current is 65 000 amps Upstream protection must be coordinated with the load current requirements under nominal as well as low line and overload conditions For I T neutral power sources upstream protection must simultaneously disconnect the three phase conductors and the neutral The recommended input stream service protection is 125 amps for 115 200 127 220 VAG inputs and 63 amps for 220 380 277 480 VAC inputs The UPS must be grounded at the input terminal block to a single point local or utility earth ground The ground conductor should be sized according to your national and local electrical codes In the United States the output is a separately derived source If you are using remote batteries a DC breaker suitable for branch circuit protection is required the DC breaker is customer supplied and must be rated at 250V 75A The maximum fault current from a remote battery cannot be more than 6000 amps Caution Risk of electrical shock Battery circuit is not isolated from AC input Hazardous voltage may exist between battery terminals and ground Test before touching 1 Make sure that the
50. d in the MM DD YY HH MM SS or the DD MM YY HH MM SS format Powerware Plus 36 Operator s Manual LTM 1337B 11 2 UPS Control Panel 3 Alarm Queue The Alarm Queue option displays the 200 most recent alarms and events in chronological order most recent first Use the right and left arrow buttons to pan across the screen and view entire descriptions Use the up and down arrow buttons to scroll through the queue The alarms are displayed in the following format sequence number date time and description of the alarm 4 Active Alarms The Active Alarms option displays a description of each active alarm 5 Battery Data The Battery Data option displays information about the battery If the UPS is running with normal utility the Battery Charge bar chart is displayed If the UPS is running on battery the Battery Time Remaining bar chart is displayed Each block on the bar chart represents approximately 10 of the total time This calculation assumes a constant load on the UPS If custom batteries are selected the battery voltage is displayed 6 S W Versions The S W Versions option displays the software versions for the front panel inverter and rectifier 7 System Setup Select the System Setup option to enter the System Setup Menu This menu is password protected and prompts you for the System Setup password After entering a valid password the System Setup Menu appears NOTE The default password is MEMORY It is recomm
51. densing Important Safeguards e Do not tilt the cabinet more than 12 degrees the unit may tip over Do not connect more than three battery cabinets to the UPS unit to avoid fire and electrical shock hazard Powerware Plus 36 Operator s Manual LTM 1337B 37 8 Installation Installing the UPS and Battery Cabinets Warning Only qualified service personnel such as a licensed electrician should perform the UPS installation Risk of electrical shock To perform the Powerware Plus 36 installation you need a 5 16 hex nut driver Make sure that you read all of the caution and warning statements in Safety Considerations beginning on page i before performing the installation If your UPS is connected to a remote battery provided by another manufacturer disregard all references to battery cabinets in this section and see Installing Remote Batteries on page 60 for more information on installation and configuration The following instructions assume you have already removed the unit and battery cabinets from the pallets according to the unloading instructions on the outside of the shipping box Use the following procedure to set up the UPS and battery cabinets 1 Place the UPS and battery cabinet s near the operating site Make sure the air vents and air exhausts are free of obstructions and the UPS is not near a heat source or in direct sunlight NOTE It is recommended to allow a minimum of 3 of space on the lef
52. ended to change the default password to ensure security see page 16 Contact your field service representative if you have misplaced your password Powerware Plus 36 Operator s Manual LTM 1337B 2 UPS Control Panel The System Setup Menu From the System Setup Menu use the Menu button to return to the Main Menu When altering settings under the System Setup Menu the Select button saves a change and the Menu button cancels the change unless otherwise indicated An asterisk displayed on the left side of the item indicates that the item is currently selected The System Setup Menu contains the following options Select Type H W Modules 1 2 3 Sync Range 4 Adj Out Volts 5 Comm Setup 6 Relay Setup 7 Set Language 8 Set Time amp Date 9 Contrast Adj 10 Horn Volume e 11 Clr Alarm Queue 12 Set User PWD 13 Battery Cfg Use the up and down arrow buttons to display the System Setup options Press the Select button to enter one of the submenus 1 Select Type Use the Select Type option to select the output voltage and output frequency type for the UPS The UPS kVA rating is displayed for information only it cannot be changed Use the right and left arrow buttons to display all options for each category Press the Select button to save an option In this submenu pressing the Menu button does not cancel changes it returns the cursor to the previous menu The UPS must be off and the output breaker
53. exit the H W Modules submenu before turning on the UPS 3 Sync Range Use the Sync Range option to select a deviation of the utility frequency from the nominal inverter frequency The inverter tracks the utility within the range entered in this option If the utility is outside of range the inverter operates at nominal frequency The ranges are e O0 5 Hz 1 0Hz 1 5 Hz e 2 0 Hz 2 5 Hz 3 0 Hz Use the up and down arrow buttons to view the entries Use the left and right arrow buttons to change the value Press the Select button to save your changes 14 Powerware Plus 36 Operator s Manual LTM 1337B 2 UPS Control Panel The UPS must be off and the output breaker must be open 0 in order to change the Sync Range setting If the UPS is not off and the output breaker is closed 1 you can only view the Sync Range submenu After selecting a new value press the Menu button to exit the Sync Range submenu before turning on the UPS 4 Adj Out Volts Use the Adjust Output Volts option to adjust the output voltage to 5 of the nominal output voltage The UPS must be in Normal mode while adjusting the output voltage Use the up arrow button to increase the percentage the down arrow button to decrease the percentage The changes are made in real time and remain effective after you exit the Adjust Output Volts submenu The Menu button does not cancel changes within this submenu NOTE As an exception i
54. g the up and down arrow buttons to scroll through the letters Use the right and left arrow buttons to move to another character position After you have entered the password press the Select button The display now shows SYSTEM SETUP 1 Select Type Press the down arrow button until 13 Battery Cfg appears Press the Select button Using the up and down arrow buttons scroll to Custom Battery Press the Select button A battery charger disable enable menu appears that allows you to enable or disable the UPS built in battery charger Select either Enable or Disable by using the left and right arrow buttons Press the Select button An asterisk appears beside the newly selected option Press the down arrow button A Custom DCUV menu appears that allows you to select the low battery shutdown level Use the left and right arrow buttons to scroll through the different options Press Select to choose the desired DCUV level An asterisk appears to the left of the newly selected option NOTE If the Custom DCUV selection does not appear after selecting Custom Battery verify that the UPS is off or on bypass Press the Menu button four times to exit System Setup Powerware Plus 36 Operator s Manual LTM 1337B 8 rj 5 3 4 3 2 1 l I l OUTPUT BREAKER RECTIFIER BREAKER CBI 5 BYPASS PLUS en I AC OUTPUT TO LOAD
55. hat Bypass is not available the UPS enters Load Power Off mode from Normal mode To switch to Load Power Off from Normal mode hold the UPS Off button for three seconds The alarm sounds while the UPS Off button is held and the Normal indicator goes off when the voltage is removed from the load The UPS waits for internal voltages to bleed down before proceeding to Normal mode of operation Press the UPS On button once to return to the Normal mode Load Power Off can also be entered by turning off O the output breaker Powerware Plus 36 Operator s Manual LTM 1337B 19 3 UPS Operations 20 Audible Alarm An audible alarm sounds a pulsing tone when the UPS is in Overload or On Battery mode When there is one minute or less of battery time remaining a constant tone sounds The alarm also sounds a constant tone if the UPS is not on battery and the UPS battery is disconnected battery breaker is open or battery disconnected Bypass Plus 50 60 Hz inputs and outputs only The UPS Bypass Plus feature contains two features in one Automatic Bypass and Maintenance Bypass The UPS Bypass Plus features are available only when the Bypass Configuration switch is enabled this switch is factory configured according to your order Bypass operation requires that input and output voltage and frequency are the same If the UPS is operating as a voltage and or frequency converter bypass must be disabled See Final Configuration on page 44
56. he EPO feature a REPO switch can be wired to the UPS This allows a normally open pushbutton switch to be wired to the UPS This REPO switch can perform the same functions as the EPO switch located on the UPS front panel See Electrical Installation on page 41 for information regarding its electrical ratings and installation After the EPO or REPO switch has turned off the UPS you can restart the unit by first opening 0 all the circuit breakers input output and battery and proceeding with the system startup defined in System Startup on page 24 Powerware Plus 36 Operator s Manual LTM 1337B 4 UPS Startup and Shutdown The following sections describe the UPS initial power on system startup and system shutdown Make sure you have completed the installation and configuration of your UPS before performing these procedures Before connecting your protected equipment to the UPS and starting the system take a few minutes to identify all controls and indicators on the front panel see Figure 2 on page 9 Initial Power on Since the system type is factory set according to your order it is not mandatory that you set the type See the label on the rear of the unit for type information If you want to verify or change the system type perform the following steps 1 Open the breaker panel door of the UPS Verify that all three breakers input breaker battery breaker and output breaker are in the OFF O position 2 App
57. he UPS is taken into consideration and can be calculated using the following expression KW KWBati T rc lt e 0 85 0 05 x 1 PF Nominal battery voltage is 240 Vdc 120 cells 2 0 Vdc Float voltage should not exceed 270 Vdc 4 Determine the desired backup time and the operating temperature 5 The low battery shutdown voltage is customer selectable It can be set between 1 67 Vdc cell and 1 85 Vdc cell Select a value suitable for your application to size your battery and make sure you set the value when configuring the UPS Follow the battery manufacturer s application notes and charts to calculate the battery capacity necessary for your application The UPS has a cyclic battery charger turn on 265 Vdc turn off 285 Vdc that delivers a maximum current of 5 amps The internal charger must be disabled when an external charger is used For battery sizes above 75 AH an external charger is recommended Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation Remote Battery Installation The following instructions assume you have already installed the UPS according to the instructions beginning on page 38 Caution Do not add remote batteries if a battery cabinet is already connected to the UPS 1 Refer to the battery manufacturer s operator s manual for battery installation and maintenance instructions 2 Remove the knock out for the conduit as shown in Figure 26
58. he alarm history queue using a serial printer After selection Printer mode scans the current alarm history queue and prints all the alarm entries that have not been printed yet Subsequent alarms are printed as they occur Options exist to reprint the alarm queue to print all active alarms metered data or machine configuration ASCII Computer Mode This mode outputs information that reflects the state of the UPS Using the factory available protocol you can write software to interface with the information provided by the front panel display Binary Computer Mode This mode also outputs information that reflects the state of the UPS and you can write software to interface with it In addition this computer mode allows the system to operate remotely by sending the UPS control commands Powerware Plus 36 Operator s Manual LTM 1337B 27 5UPS Communications 28 Powerware Plus 36 Operators Manual LTM 1337B 6 Troubleshooting If you have installed your UPS and it does not perform properly consult the chart below If the condition persists contact qualified service personnel Condition Power is applied to the UPS but the UPS does not start up and the Bypass indicator is flashing Power is applied to the UPS but the UPS does not start up and no indicators are on Possible Cause Output type set incorrectly Input wiring not in proper rotation Bypass overload protection tripped Improper voltage applied to
59. if the display shows MAIN MENU on the top line of the LCD Display and 1 UPS Status on the second line press the down arrow button to move to the next menu item 2 Meters Right or Left Arrow Buttons Shows possible device settings in menus and scrolls through the screen messages or moves the cursor position when entering the password or the date and time For example if the LCD Display shows Password on the top line and AAAAAA on the second line press the right arrow button to move the cursor one position to the right AAAAAA See UPS Control Panel Functions on page 17 for information on the Normal Bypass On Battery and Overload indicators Using the Front Panel Display You can use the front panel display to set up and monitor the UPS The display has a Main Menu and a System Setup Menu with several user selectable options The Main Menu The Main Menu contains the following options e 1 UPS Status 2 Meters 3 Alarm Queue e 4 Active Alarms 5 Battery Data e 6 S W Versions e 7 System Setup Use the up and down arrow buttons to display the Main Menu options Press the Select button to enter one of the submenus 10 Powerware Plus 36 Operator s Manual LTM 1337B 2 UPS Control Panel 1 UPS Status The UPS Status option displays the number of currently active alarms and the conditions The following table describes the different UPS conditions System Normal Inverter supplying load bypass available
60. input current filter e Sealed maintenance free batteries Casters for easy installation and mobility e 30 pole built in power distribution panel allows bolt in or snap in breakers to be installed e 20 additional output KVA for nonlinear load applications Two year Best Power limited warranty and extended warranty service USA and Canada System Overview During normal operation incoming commercial power is filtered to reduce noise and spikes The rectifier provides isolated regulated and filtered DC power to the inverter A portion of the input power to the rectifier is used to charge the battery The inverter provides further regulated and filtered AC power to the load In the event of a severe overload or unit failure the Auto Bypass feature if enabled switches the load to the filtered input power If bypass is not available the inverter can still support difficult loads for a short period of time If utility power falls out of tolerance the UPS remains online deriving power from the battery During extended power outages the battery supplies power until nearly discharged at which time the UPS shuts off power to the load When the utility power returns within tolerance the UPS automatically restarts and supplies power to your protected equipment while recharging the battery Powerware Plus 36 Operator s Manual LTM 1337B 1 1 Introduction System Requirements Determine the total load requirements in volt amperes
61. ions 115 200 VAC Any of the three configurations 120 208 VAC may be selected 127 220 VAC 220 380 VAC Factory configured Not 230 400 VAC user selectable This option is 240 415 VAC not available for 400 Hz units 277 480 VAC Figure 5 Output Voltage Options Press the right and left arrow buttons to view the possible settings for the Output Voltage option Press the Select button to select an Output Voltage setting The line to neutral l n and line to line I l voltages are displayed on the menu Press the down arrow button to view the Output Frequency option Use the right and left arrow buttons to view the settings Press the Select button to select an Output Frequency setting This option is not available for 400 Hz units NOTE If an asterisk does not appear to the left of the newly selected output voltage or frequency setting verify that the UPS is off and that the output breaker is off O Press the down arrow button to display the UPS Model number This is a view only option you cannot change this selection Wait 15 seconds for the UPS configuration to complete then press the Menu button four times to return to normal operation Press the Select button once to return to the UPS Status menu System Startup Make sure that the UPS is off all indicators are off Start up your system according to one of the following procedures depending on whether the Bypass feature is enabled or disabled With Bypass Dis
62. l as well as low line and overload conditions The recommended input stream service protection is 125 amps The UPS must be grounded at the input terminal block to a single point local or utility earth ground The ground conductor should be sized according to your national and local electrical codes In the United States the output is a separately derived source If you are using remote batteries a DC breaker suitable for branch circuit protection is required the DC breaker is customer supplied and must be rated at 250V 75A The maximum fault current from a remote battery cannot be more than 6000 amps See Figure 8 for the location of the power cable terminal block and the conduit access Use the following procedure to perform the electrical installation for your UPS d TB2 dar TB1 J Input Neutral IE Configuration 3 Switch B me OE TB3 LE rn EE Ra ER ad O Op Customer HELE l Wiring Cover 2 9 q OG OG Figure 8 Power Processor Cabinet Left Side View III Powerware Plus 36 Operator s Manual LTM 1337B 41 8 Installation 1 Determine your equipment s grounding requirements according to your local electrical code 2 Remove the screws on the customer wiring cover of the po
63. l cabinets must be secured to prevent them from moving when installation is complete Secure the cabinets either by lowering all leveling feet to take the weight off the casters or by bolting the cabinets to the floor using the seismic installation procedure Failure to do so violates safety rules and results in the unit losing its safety agency approvals Powerware Plus 36 Operator s Manual LTM 1337B 59 8 Installation 60 Completing Installation 1 a AGO N Make sure all front leveling feet are secured in place with the locking nuts secured against the cabinets Remount the side cover on the power processor cabinet Replace all top covers Replace all front covers Continue to UPS Startup and Shutdown on page 23 to start up your UPS Installing Remote Batteries The following sections describe how to determine the battery capacity and install and configure the remote batteries Determining the Battery Capacity When a battery cabinet is not supplied with the UPS DC power can be supplied by remote batteries It is recommended to use sealed maintenance free lead acid type batteries To determine the battery capacity you need for your UPS 1 Determine the active load KW and load power fact PF of the critical load to be protected by the UPS KW is calculated from the apparent power KVA and the load power PF as KW KVA x PF Determine the power to be delivered by the battery KWpgatt The efficiency of t
64. ly AC input power and close 1 the input breaker in the UPS cabinet NOTE If you are using an options cabinet also close the input breaker in the options cabinet The front panel indicators come on and then go off The alarm sounds indicating that the battery breaker is open O Press the Horn Silence button to turn off the alarm 3 Press the Menu button to display MAIN MENU 1 UPS Status 4 Press the down arrow button until MAIN MENU 7 System Setup appears Press the Select button The prompt Password AAAAAA appears NOTE The default password is MEMORY It is recommended to change the default password to ensure security see page 16 Contact your field service representative if you have misplaced your password 5 Enter the password by using the up and down arrow buttons to scroll through the letters press the right and left arrow buttons to move to other character positions 6 Press the Select button after entering the password The display shows SYSTEM SETUP 1 Select Type 7 Press the Select button to display the Output Voltage option Figure 5 shows the unit types and possible configurations provided by the Output Voltage option NOTE You can press the down arrow button to scroll through all of the menu options The selected setting is indicated with an asterisk Powerware Plus 36 Operator s Manual LTM 1337B 23 4 UPS Startup and Shutdown 24 10 11 Unit Type Possible Configurations Menu Select
65. me amp Date option to set the time date and format of the values Use the right and left arrow buttons to change the format for example MM DD YY to DD MM YY Use the up and down arrow buttons to change the numeric values 9 Contrast Adj Use the Contrast Adjust option to change the contrast on the display This option may not be available for some Plus 36 models Use the up and down arrow buttons to adjust the contrast Press the Select button to save the setting Powerware Plus 36 Operator s Manual LTM 1337B 15 2 UPS Control Panel 10 Horn Volume Use the Horn Volume option to set the alarm horn volume Two volume settings are available for the UPS alarm loud and soft Use the left or right arrow button to view the setting 11 Cir Alarm Queue Use the Clear Alarm Queue option to empty the list of alarms in the alarm queue Press the Select button to clear the alarm queue 12 Set User PWD Use the Set User PWD option to modify the user password for the System Setup Menu When entering this option AAAAAA appears on the display Use the left and right arrow buttons to move the cursor position in the password field Use the up and down arrow buttons to scroll through the character values To save the password you must press the Select button 13 Battery Cfg Use the Battery Cfg option to set your battery configuration or set up the system for custom batteries See page 60 to use this option for configuring remote batte
66. must be open 0 in order to change the Select Type setting otherwise you can only view the type setting After selecting a new type option press the Menu button to exit the Select Type submenu before turning on the UPS Powerware Plus 36 Operator s Manual LTM 1337B 13 2 UPS Control Panel The Select Type submenu contains the following options Output Voltage 115 200V 200V 120 208V 208V 127 220V 220V 220 380V 380V 230 400V 400V These options are preselected during installation 240 415V 415V and cannot be changed by the user 277 480V 480V Output Frequency 50 Hz 60 Hz 400 Hz this option is factory configured and cannot be changed by the user e Model Number 2 H W Modules Use the H W Modules option to view and change the present system hardware configuration This option contains the following entries Bypass Installed Number of Output Phases e Inverter Installed Rectifier Installed Comm Board Installed Use the up and down arrow buttons to view the entries Only the Comm Board Installed option can be changed by the user Use the left and right arrow buttons to change the value Press the Select button to save your changes The UPS must be off and the output breaker must be open 0 in order to change the H W Modules setting If the UPS is not off and the output breaker is closed 1 you can only view the H W Modules After selecting a new value press the Menu button to
67. n Warning Only qualified service personnel such as a licensed electrician should perform the UPS installation Risk of electrical shock Installation The following sections describe your UPS package and the installation and physical setup of the UPS the options cabinet and remote batteries Unpacking and Inspection Upon receiving your UPS optional battery cabinet s or options cabinet carefully examine the packing containers for any signs of physical damage or leakage Notify the carrier immediately if damage is present Carefully unpack the UPS and battery cabinets making sure you retain the packaging materials for future shipment of the units Examine each unit carefully Immediately notify your distributor if you find any damage Do not operate any unit that is leaking liquid or if a white powdery residue is present Site Preparation For optimum system operation be sure that your site conforms to the following specifications and requirements The maximum elevation for normal operation is 5000 ft 1500 m Derating is required for higher elevations Equipment weights are provided for typical configurations see page 32 Contact your local sales representative if additional information is needed e Additional battery cabinets may be added for extended battery time e The unit should be installed with these environmental specifications operating temperature of 0 to 40 C and humidity of 5 to 95 noncon
68. n the 127 220V configuration the output voltage may not be adjusted up 5 Comm Setup Use the Comm Setup to set up the serial port for communication with a terminal and printer or in a computer mode Output modes are for ASCII computer binary computer terminal and printer The VO port must have the following parameters correctly set to establish and maintain communication baud rate data size hardware handshake software handshake and parity Two standard sets of I O port parameters are available for two wire terminal no handshaking and terminal with software handshake All VO port parameters can be customized Use the up or down arrow buttons to view the list of setup parameters Use the right and left arrow buttons to view other settings See Chapter 5 UPS Communications for more information on the communication interface 6 Relay Setup Use the Relay Setup option to display and change the LAN Relay Interface configuration Standard configurations include AS 400 Novell and AT amp T Default 1 All relays can also be customized Use the up and down arrow buttons to view the list of options Refer to the Powerware Plus Communications Manual for more information on the relay setup 7 Set Language Use the Set Language option to select a language for the display You can select English French German Portuguese or Spanish Use the up and down arrow buttons to view the options 8 Set Time amp Date Use the Set Ti
69. nelboard and Panelboard Schematic 5 Install output wiring referring to appropriate labels for wire size and tightening torques 6 Remove one panelboard module snap in cover see Figure 15 on page 48 from the dead front panel for each breaker pole installed into the panelboard Reinstall the dead front panel removed in Step 1 8 Continue to the following section Wiring the Battery Cabinets 58 Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation Wiring the Battery Cabinets To connect the battery cabinets to the UPS perform the following procedure 1 Cutthe tie on the battery connector 2 Take the battery cabinet connector P1 from each battery cabinet and mate it to the matching J1 connector in the next cabinet to the left see Figure 25 3 If another battery cabinet is positioned to the right plug its tied connector to the battery cabinet receptacle J1 Battery Cabinet Connector Battery Cabinet Top View 7 as LL Power Processor Cabinet Right Side View ai J1 Battery Cabinet mi MO n Receptacle Connect to a OO Battery Cabinet to the P1 Battery ane Right Cabinet Connector Connect to a Battery Cabinet to the Left Figure 25 Battery Cabinet Connectors Caution Battery circuit is not isolated from AC input Hazardous voltage may exist between battery terminals and ground Test before touching Caution Al
70. overload condition the UPS attempts to return to Normal mode If three auto start attempts fail due to overload current within a 10 minute period the UPS remains on Bypass When the unit transfers to Bypass due to an overtemp real power overload or inverter failure the UPS remains on Bypass and does not attempt a restart When a surge current causes the unit to transfer to Bypass the UPS continuously tries to restart To switch to Bypass with Bypass Configuration switch enabled hold the UPS Off button for three seconds The Normal indicator goes off and the Bypass indicator illuminates Caution If the alarm sounds when the UPS Off button is pressed then Bypass is not available If the UPS Off button is pressed for three seconds with Bypass not available the UPS enters Load Power Off mode If the Bypass mode was entered from Normal mode wait approximately one minute before trying to return to Normal mode The UPS waits for internal voltages to bleed down before proceeding to Normal mode of operation Press the UPS On button once to return to the Normal mode Load Power Off Mode To switch to Load Power Off from Bypass mode hold the UPS Off button for three seconds The alarm sounds while the UPS Off button is held and the Bypass indicator goes off when the bypass voltage is removed from the load Press the UPS On button once to return to Bypass mode If Bypass is not enabled or the Bypass indicator is blinking indicating t
71. ries The following configurations are available for the Battery Cfg option e No battery Custom battery 1 EBC50 e 2 EBC50s e 3EBC50s Use the up and down arrow buttons to change the value To save the value press the Select button Powerware Plus 36 Operator s Manual LTM 1337B UPS Operations This chapter describes the UPS front panel control functions UPS operating modes and alarm conditions and the Bypass and Emergency Power Off features UPS Control Panel Functions The front panel indicators illuminate only when one of the following conditions is present e NORMAL Green when UPS is in Normal operating mode If Bypass is enabled the Normal indicator flashes when Bypass is unavailable e BYPASS Yellow when UPS is in Bypass mode The Bypass indicator flashes in the event of a phase rotation installation alarm or loss of one phase e BATTERY Yellow when UPS is operating in the On Battery mode The Battery indicator flashes when there is approximately two minutes or less of battery time remaining If the UPS is not operating on battery this indicator flashes when the UPS battery is disconnected battery breaker open or battery disconnected e OVERLOAD Yellow when UPS is in an Overload condition NOTE If all the indicators flash simultaneously there is a problem with the UPS Please contact your field service representative The UPS automatically switches between Normal On Battery and Bypass modes as
72. rminal block access cover removed in Step 2 Wiring to the Options Cabinet Output 1 Remove the six 10 hex head screws on the dead front cover see Figure 20 Remove the panel Retain the panel and screws 2 Prepare the knockouts for bottom entry Figure 23 or back entry see Figure 19 Powerware Plus 36 Operator s Manual LTM 1337B 57 8 Installation 0 875 in Knockouts 17 D a O GOU 2 50 in Knockout 1 375 in Knockouts 2 C 00009000 O O OO VA Figure 23 Bottom Entry Conduit Knockouts 3 If you do not have a PDM option then connect your output wiring to the output terminal block TB2 according to the Options Cabinet Customer Cable Terminations table located on page 57 Caution The panelboard is still live when UPS input breaker is off Turn off UPS load breaker when servicing 4 If you have the PDM option then install the output breakers into panelboard see Figure 24 NOTE The panelboard is Square D type NQOM and it can accept up to 30 single pole Square D type QO or type QOB breakers Neutral Bars Neutral Bars 30 Circuits Neutral Bars DA B C Neutral Bars e OG Di l RR READER DR aid Fo I EN TDN 290 s O30 Grounding Bar 7 Grounding Bar Ground Bar Torque Label _ Panelboard Panelboard Schematic behind dead front panel Figure 24 Pa
73. rning Failure to follow this procedure could result in serious damage to the unit To transfer the load to Maintenance Bypass 1 Ensure that the Normal indicator illuminates solid not flashing indicating that bypass voltage and frequency is within limits 2 Press the UPS Off button to activate the Bypass mode The Bypass indicator illuminates 3 Turn the UPS Maintenance Bypass switch S1 to the ON position 4 Turn the Options Cabinet Maintenance Bypass switch to Position 2 ON MAINTENANCE BYPASS SWITCH OPTIONS CABINET Powerware Plus 36 Operator s Manual LTM 1337B 21 3 UPS Operations 22 To transfer the load back to the UPS 1 Ensure that the UPS is in Bypass mode The Bypass indicator should be illuminated solid not flashing indicating that Bypass is available 2 Turn the Options Cabinet Maintenance Bypass switch to Position 1 OFF 3 Turn the UPS Maintenance Bypass switch S1 to the OFF position 4 Turn on the UPS by pressing the UPS On button Local Remote Emergency Power Off The EPO feature disconnects the protected equipment from all power sources by opening O the UPS battery breaker and the output breaker The EPO does not disconnect the UPS from the input AC power source To operate press the EPO switch located on the UPS front panel see Figure 2 on page 9 NOTE After the EPO switch is pressed the internal logic power supply is on if AC power is present at the UPS input With t
74. s including nonlinear loads Heat Dissipation 208V 3600 024K 10 402 BTU Hr 2 621 Kg Cal Hr input full load at 0 8 pf 3600 036K 15 602 BTU Hr 3 932 Kg Cal Hr Input Current Total lt 10 per phase when input current filter option is Harmonic Distortion installed depends on input source impedance 32 Powerware Plus 36 Operator s Manual LTM 1337B 7 Product Specifications Power Distribution Panel 30 pole rated 120 208 VAC available from Exide Board Electronics Maintenance Bypass Make before break style rated 200 A for 100 Switch non linear load applications Position 1 UPS Output Position 2 Bypass Utility Neutral Current Capability 175 of phase current Unbalanced Load 100 any phase s Capability Operating Environment Operating Temperature 0 to 40 C Humidity 5 to 95 noncondensing Elevation 5000 ft maximum without derating Input current is the same as the output current when load is powered through bypass Powerware Plus 36 UPS Battery Specifications Nominal Battery String 240 Vdc 120 cells Voltage Nominal Battery Current 3600 024K 78A 3600 036K 118A Battery Type Sealed maintenance free high rate discharge lead acid cells Expected Life 5 years or a maximum of 200 deep discharges Powerware Plus 36 Operators Manual LTM 1337B 33 7 Product Specifications 34 Powerware Plus 36 Operator s Manual LTM 1337B Powerware Plus 36 Installatio
75. s not use automatic or maintenance bypass set the Bypass Configuration switch to the DISABLE position This is a mandatory setting for 400 Hz units Input Configuration 1 Locate the Input Neutral Configuration switch located on the rear wiring panel of the power processor cabinet see Figure 8 on page 41 Y WYE 55 DELTA ON INPUT NEUTRAL CONFIGURATION Figure 12 Input Neutral Configuration Switch 2 Ifthe UPS has a neutral input WYE input set the switch to the WYE position If the UPS does not have a neutral input DELTA input set the switch to the DELTA position NOTE The unit is factory configured with the switch in the WYE position 4 Make sure that the Maintenance Bypass switch is set to the OFF position Powerware Plus 36 Operator s Manual LTM 1337B 45 8 Installation Joining the Cabinets 1 Front Panel Controls and Indicators Leveling Feet Remove the screw located at the bottom of the power processor cabinet front cover see Figure 13 Retain the screw A ROWERWARE ELLE aje e a Bypass Reset Switches Maintenance Bypass and B
76. t breaker is turned on 1 Danger This equipment is always electrically live Users must remove utility power by external means Caution Failure to follow instructions could result in load power interruption Caution When operating in Maintenance Bypass your equipment is not protected from power outages Powerware Plus 36 Operator s Manual LTM 1337B 3 UPS Operations To transfer the load to Maintenance Bypass 1 Hold the UPS Off button until the Normal indicator goes off and the Bypass indicator illuminates 2 Wait until the Bypass indicator is the only indicator lit on the front panel 3 Turn the Maintenance Bypass switch S1 to the ON position ON 2 S1 oi MABYPASS 4 Open O the input breaker and battery breaker To transfer the load back to the UPS 1 Close 1 the input breaker and battery breaker 2 Wait until the Bypass indicator is the only indicator lit on the front panel 3 Turn the Maintenance Bypass switch to the OFF position 4 Press the UPS On button and wait until the Normal indicator illuminates indicating that the UPS is operating in Normal mode Options Cabinet Maintenance Bypass The Options Cabinet Maintenance Bypass switch is located behind the front door panel of the Options Cabinet see Figure 15 on page 48 When activated this switch allows for the entire power processing unit to be replaced while maintaining power to the critical load Wa
77. t side of the unit for access by qualified service personnel and a minimum of 8 of space on the rear side for proper ventilation 2 Remove the mounting bars from the pallets 3 Steps 4 7 are for seismic mounting only If you are not installing seismic mounting skip to Step 8 4 A seismic installation of the UPS requires that the mounting bars be bolted to the floor See Figure 6 for a detailed drill and mounting pattern NOTE For Zone 4 it is recommended to use 5 16 self drill bolts and hardware with 1 5 16 minimum embedment for 3000PSI strength concrete Refer to your local building codes for seismic mounting requirements 38 Powerware Plus 36 Operator s Manual LTM 1337B sv ka Service 8 Installation 7 06 180 mm REAR inimum I N 27 88 Optional Qptional 709 mm Processor Cabinet Cabinet LEFT SIDE Access per 11 19 284 mm 438 mm 11 19 284 mm 438 mm FRONT per 11 19 284 mm gt a 17 25 ma 17 25 a 17 25 C 438 mm Repeat pattern for each cabinet Figure 6 Seismic Installation Mounting Pattern 5 Attach one mounting bar with customer provided bolts to the floor for rear of each cabinet to be installed NOTE The floor mounting bolts are customer provided and should fit the 0 438 diameter mounting holes on the mounting bars 6 Position the cabinets into the approximate final operating position
78. the unit Output breaker is open 0 UPS is in Load Power Off mode Action To Take Reset the output voltage and frequency to match the inputs see page 13 Have an electrician check the input phase rotation Press and then release bypass overload protection switches S3 and SA Check the utility input voltage Close l the output breaker Press the UPS On button UPS starts enters Normal mode and then turns off or Battery indicator flashes and alarm sounds while UPS is not on battery Battery not connected Contact qualified service personnel Battery breaker is not closed O Close l the battery breaker Normal indicator flashing bypass not available Input bypass out of frequency or voltage limits Check set type and sync range If you have any questions or problems with your UPS call for service at one of the following telephone numbers and ask for a UPS technical representative In the United States and Canada 1 800 356 5737 e Model number e Serial number Or 1 608 565 2100 Or your nearest local Best Power office Please have the following information ready when you call for service e Version number if available e Date of failure or problem Symptoms of failure or problem e Customer return address and contact information NOTE For any warranty claim to be valid the Warranty Registration Card must be on file or Proof and Date of Purchase must
79. top cover Retain the screws 13 Remove the two 10 hex head screws located in the front of top cover behind the door Retain the screws 48 Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation 14 Toremove the battery cabinet front cover remove the 10 hex head screw from front cover see Figure 16 Front Cover Screw Figure 16 Battery Cabinet Front View 15 Lift the cover up and pull forward to remove 16 To remove the battery cabinet top cover remove the two 10 hex head screws in back and then the two in front 17 Lift the cover up and pull forward to remove Powerware Plus 36 Operator s Manual LTM 1337B 49 8 Installation 50 18 19 20 21 22 23 Locate the joining kit secured to the back of the cabinet to be joined Remove the screws securing the adjoining top corners of the rear covers of both cabinets see Figure 17 Angled 2 l Go Hex Head Screws EE eee p Figure 1
80. tors and modems typically have a higher priority because they could be processing or transmitting data when a power outage occurs NOTE Your UPS is designed to work with three phase AC power Sources You need to install the Options Cabinet if your requirements include 220 380 VAG 230 400 VAG 240 415 VAG 277 480 VAG an external maintenance bypass power distribution unit PDU or input filter Powerware Plus 36 Operator s Manual LTM1337B 1 Introduction Estimated Battery Run Times The estimated accuracy of the battery support times is 10 Battery times in minutes are shown according to the output watts and UPS configuration Output Watts One Battery Two Battery Three Battery Cabinet Cabinets Cabinets 8000 30 80 128 110 Special Symbols These common symbols may be found on your UPS O aoe O On indicates the on position of a switch Off indicates the off position of a switch Bypass indicates bypass control switches Battery indicates that the power provided to the load is coming from batteries Input Breaker indicates an input circuit breaker Powerware Plus 36 Operator s Manual LTM 1337B 3 1 Introduction DC Breaker indicates a DC circuit breaker Output Breaker indicates an output breaker Battery Connector indicates the 2 position connector for battery input Fuse indicates a fuse Input Neutral Configuration Switch indicates the input neutral config
81. upplies incoming AC power to the load The Bypass indicator flashes in the event of a phase rotation error See page 41 for the appropriate input wiring 4 Press the UPS On button The alarm beeps and the Battery and Bypass indicators flash as the rectifier turns on After approximately 15 seconds the Bypass and Normal indicators flash as the inverter turns on When the UPS is on the Normal indicator remains lit indicating that the UPS is operating in Normal mode NOTE If the Bypass and Battery or Bypass and Normal indicators flash for more than one minute or if the indicators flash in any combination other than those mentioned in this section call your field service representative System Shutdown Shut down your system according to one of the following procedures depending on whether the Bypass feature is enabled or disabled With Bypass Disabled The Bypass Configuration switch is in the DISABLE position This is a mandatory setting for 400 Hz units 1 Press and hold the UPS Off button The alarm sounds for three seconds and the Normal indicator goes off 2 Turn off O the input breaker battery breaker and output breaker to ensure that all power is removed from the protected equipment With Bypass Enabled The Bypass Configuration switch is in the ENABLE position This setting is not available for 400 Hz units 1 Press and hold the UPS Off button until the unit transfers to Bypass The Bypass indicator illuminates
82. uration switch Bypass Reset Switch indicates the bypass reset switches Ground indicates the customer ground connections Emergency Power off indicates an EPO switch or connection Delta indicates the switch position for a delta 3 wire input Wye indicates the switch position for a wye 4 wire input Input indicates the input connections Output indicates the output connections Inverter indicates the inverter module Powerware Plus 36 Operator s Manual LTM 1337B 1 Introduction Risk Of Electric Shock indicates that a risk of electric shock is present and the associated warning should be observed Caution Refer To Operator s Manual Refer to your operator s manual for additional information gt Powerware Plus 36 Operator s Manual LTM 1337B 5 1 Introduction Powerware Plus 36 Operator s Manual LTM 1337B 2 UPS Control Panel The following sections identify the controls and indicators on the front panel see Figure 2 and the front panel display functions Emergency Power Off Na NORMAL wie Normal Indicator Green BYPASS Bypass Indicator Yellow BATTERY Battery Indicator Yellow OVERLOAD lt Overload Indicator Yellow LCD Display al Horn Silence Re ON I BPP eee UPSOn 7 Menu Button w sect 4 Select Button TN Button Button f Button Button Figure 2 Front Panel Controls
83. wer processor cabinet rear panel with a 5 16 hex nut driver see Figure 8 on page 41 3 Hardwire the input and output terminations for the UPS See the following table for specifications and Figure 9 for terminal blocks NOTE Ifyou are using an options cabinet do not connect the input and output wiring Continue to Final Configuration on page 44 Caution The UPS contains its one energy source battery There is high voltage present at terminals 8 and 9 terminals for remote battery connection when a battery cabinet is connected to the UPS Power Processor Cabinet Customer Cable Terminations Terminal Terminal Wire Size Rating Suggested Wire Size Position 6 1 0 AWG 16 50 mm 1 0 AWG 50 mm Neutral Neutral Ground 6 2 ANG 6 AWG 16 mm 16 35 mm Phase A Phase B 6 1 0 ANG Phase O 16 50 mm 1 0 AWG 50 mms Neutral Neutral Ground TB2 6 6 2 AWG 16 35 mm Remote TB3 1 18 8 AWG Eee TB3 2 0 6 mm2 10 AWG 6 mm Remote TB3 3 6 1 0 AWG B tt 2 2 attery R TB3 4 16 50 mm2 1 0 AWG 50 mm Neutral Bonding TB3 5 8 4 AWG 6 16 mm2 Use 75 C copper wire Suggested wire size is based on 3600 036K full load ratings applied to NEC Code Table 310 16 Both input and output neutral connections require a total of two wires at the suggested size one wire per terminal position nput neutral is required if single
84. ypass Configuration Switches Output Breaker a Breaker Panel Door Lift and Turn Latch Input Breaker Battery Breaker y Front Cover Screw Communication Port Figure 13 Power Processor Cabinet Front View 2 Open the breaker panel door and lift the front cover upward before pulling forward Carefully pull the front cover of the power processor cabinet forward to expose the left front screw of the top cover Note that the electrical connections to the front panel controls remain connected Remove the four 10 hex head screws located behind the breaker panel door the front cover and in the back see Figure 14 Retain the screws Powerware Plus 36 Operator s Manual LTM 1337B 8 Installation Battery Cabinet Connector the Breaker Panel Door One Top Cover Secured by Four 10 r Hex Head Screws One behind 7 behind the Front Cover and Two i in the Back a Output Power Entry Input Power Entry Remote Emergency 2 gt Power Off Knockout b Remote Battery Knockout KOTE Side Cover Secured by Two 10 Hex Head Screws under the Top Cover Three in the Front and Two in the Back 10 Figure 14 Power Processor Cabinet Right Side View Lift and remove the top cover Temporarily put the front cover back on to avoid damage to the electrical connections during

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