USER MANUAL - Innovative Cleaning Equipment
Contents
1. ANTI KINK SPRING ASSEMBLY ITEM NUMBER AKSS34 Model Number FI WC 11AP FI WC 11AP2 AND RELATED UNITS Page8of9 09162014 User Manual Wall Mounted High Concentration Foam Unit with All Poly Fittings English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION ITEM NUMBER DESCRIPTION AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT AKSS34 P SS ANTI KINK SPRING FOR 3 4 INCH HOSE 3 P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP AIPIEIETIT IG ANDAI PORT BCVR1 10 32 X 1 2 PHIL PAN HEAD SS 20756103B Polypro G57 Air Port x HB Straight w Viton o ring CV12FM7 AP WHITE INCH FEMALE NPT INLET BLACK INCH MALE NPT OUTLET EP SLEAS 7 PSI HASTELLOY SPRING eee HAE BARB EOR TORF HME HB5638K HOSE BARB FOR P56K PUMP CV12 NS 1 2in BARB X 1 2in BARB PVC CHECK VALVE NO SPRING TEFLON BALL HB5638V HOSE BARB FOR P56V PUMP CV38 AP WHITE PVC CHECK VALVE 3 8 BARBS HASTELLOY SPRING P56 BRKT PUMP BRACKET STAINLESS STEEL TEFLON BALL P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT EC14 2 OETIKER CLAMP 13 8 PB16138 POLYPROPYLENE2. If needed install an air dryer before unit Do not use an air lubricator before the unit Never use unit with hydrocarbons or flammable products PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations 4 Always remember to recycle i d F i Specifications and parts are subject to change without notice Model Number FI WC 11AP FI WC 11AP2 AND RELATED UNITS OPTIONS unit with 1 product pick up Pump Seal Material Santoprene standard Viton V Kalrez K FI WC 11AP Add bold option codes to item number as shown For standard options no option code is needed Examples e FI WC 11AP standard unit with Santoprene pump seals e FI WC 11APV unit with Viton pump seals OPTIONS unit with 2 products pick up Pump Seal Material Santoprene standard Viton V 2 Kalrez K FI WC 11AP Add bold option codes to item number as shown For standard options no option code is needed Examples e FI WC 11AP2 standard unit with Santoprene pump seals e FI WC 11APK2 unit with Kalrez pump seals Page20f9 09162014 User Manual Wall Mounted High Concentration Foam Unit with All Poly Fittings English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS Compressed air requirements 40
3. 80 psi 3 5 bar with 5 10 cfm 141 283 l min Water requirements 10 100 psi 0 7 6 9 bar Backflow prevention is required consult local plumbing ordinances for more information Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service department SPECIFICATIONS FI WC 11AP FI WC 11AP2 Power type Compressed air Chemical pickup type Draws from concentrated product Dilution ratio range water chemical 1 1 to 16 1 Number of products unit can draw from One product Two products one at a time Suction line length diameter 8 ft 2 4 m clearbraid hose with 1 2 in 12 7 mm inside diameter for each product Discharge hose diameter length 50 ft 15 m hose with 3 4 in 19 mm inside diameter Discharge wand tip type 32 in 31 2 cm polypropylene wand with zero tip and polypropylene ball valve Output distance 15 20 ft 4 6 6 1 m Output volume 20 gal min 75 l min of foam Flow rate 1 6 gal min 6 l min Pump seals Santoprene Viton or Kalrez Fluid fittings type All poly Dilution rates and flow rates given are based o
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5. CONTROL BOX WORKING DIMS FR079 687 SERIES FLOW RESTRICTOR 0 79 GPM FP FR 16x13x8 PUMP MOUNT 687 12F12F E 79 GPM PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK FV2 FOOT VALVE VITON BLUE 61 125 INCHES FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 PB16138 LATCH LATCH FOR PB16138 FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 1 8 x 4 3 4 x 1 2inch FWP78 7 8in BY 137 BY 1 1 4in FLATWASHER 18 8 PLN MOUNTING FEET FOR POLYBOX 16138 H12CB 1 2 IN ID CLEARBRAID RF SERIES SOLYPROPVLENE ee 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available PL16138 CONTROL BOX LID POLYPROPYLENE 16x13x8 HINGED per ft LOCKABLE LID PN3412 Ain MPT X 1 2in MPT POLY NIPPLE H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available Pen ft PW32 3 4in BLACK POLY PRO X 32in FPTOE amp MPTOE SCH 80 HB1234 1 2in MPT X 3 4in HOSE BARB R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL HB1238 1 2in MPT X 3 8in HOSE BARB SEDES B AFR25 AIR FILTER for R25 HB3434 POLY HOSE BARB 3 4in X 3 4in 25 METAL AIR BOWL for R25 HBEL1212 T HOSE BARB ELBOW 1 2in MPT X 1 2in BARB TAPPED a FOR METERING TIP R25DT 3 16 X 5 16 CLEAR PVC TUBING Available per ft HBEL1238 HOSE BARB ELBOW 1 2 X 3 8 S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 HBELF1212 T HOSE BARB ELBOW 1 2in BY FPT 1 2in TAPPED FOR SA12B GARDEN HOSE
6. PN3412 P56 P56K or P56V CV12FM7 AP R25 CV38 AP FWLG14 c H14B H Available per ft J In SSA14 R25DT A Available per ft ee SN1414 HBEL1238 T5 T I HBSSEL1438 HB1238 IL HB1234 H38B H Available per ft CONTROL BOX ASSEMBLY OUTSIDE VIEW Pe ys STR34 SNB34GH PBFT PP FWLG14 SN1414 BVB14 Model Number FI WC 11AP FI WC 11AP2 AND RELATED UNITS Page 60f9 09162014 User Manual Wall Mounted High Concentration Foam Unit with All Poly Fittings English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS 1 PRODUCT PICK UP LINE HBELI212 T ro nig 5 CV12 N5 APR HIl2UCB ERAT Avorithle mer Ff per ft a F2 2 PRODUCT PICK UP LINE HBELF1212 T Thread mating Hp ae es M bara far prodmcts pick up Model Number FI WC 11AP FI WC 11AP2 AND RELATED UNITS Page 7 of 9 09162014 User Manual Wall Mounted High Concentration Foam Unit with All Poly Fittings English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS ZERO TIP FOAM WAND ASSEMBLY ITEM NUMBER PWA32 9 HHPB1214 PW32 HV34 HB3434 50 ft 15 m HOSE ASSEMBLY ITEM NUMBER H34 50 AP SSC34 HB3434 H34B H Available per ft SSC34 Za OPTIONAL COMPONENT WATER SEPARATOR ITEM NUMBER WS 20CFM
7. SWIVEL ADAPTER X 1 2 MPT METERING TIP SHW3 3in LONG COATED WEIGHT HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB SN1414 STAINLESS 1 AMPT X 1 AMPT NIPPLE HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB SNB34GH BRASS 3 4 GH SWIVEL NUT HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE 55 12 STAINLESS MALE FEMALE 5 5 ADAPTOR 1 2in X 1 2in BARB SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT HHPB1214 HEX HEAD POLY REDUCER BUSHING 1 2in X 1 4in SSC12 WORM GEAR CLAMP S S 31 91 HHSB34GH12 STAINLESS HEX HEAD BUSHING 3 4in MGH BY 1 2 FPT SSC34 WORM GEAR CLAMP S S 75 1 25 HV34 3 4in POLY BALL VALVE SSC38 WORM GEAR CLAMP S S 25 63 HV50 3 3 WAY BALL VALVE 1 2 INCH FIBER GLASS RE SSHH F S S LASER CUT HOSE HANGER FLAT STOCK ENFORCED POLYPROPELENE BODY TEFLON SEATS EPDM O RING STR34 1in SEAL STRAINER FOR 3 4 GH FITTINGS HV50 3 BRKT SS BRACKET FOR HV50 3 T5 1 2 POLY TEE MTK 511 METERING TIP KIT 511 530 WMS14 14 X 1 1 4 HEX W H SMS SLOTT S S N1032 10 32 HEX MACH SCREW NUT 18 8 WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB WR15G34 WATER PRESSURE REGULATOR 3 4in FGH BY 3 4in MPT Body ABS internal parts SS PP and Santo NV14Y HNDL KNOB FOR 2839 1 4 NEEDLE VALVE WS 20CFM TSUNAMI WATER SEPARATOR 20 CFM P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT Model Number FI WC 11AP FI WC 11AP2 AND RELATED UNITS Page
8. Foam Unit with All Poly Fittings English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 Slowly open the discharge valve HV34 to begin foaming The discharge valve should be completely open while foaming Adjust the needle valve NV14Y located inside the control box to regulate the wetness or dryness of the foam following the steps below a Close needle valve NV14Y completely in clockwise direction b Open needle valve NV14Y in counter clockwise direction 3 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of foam is achieved After Use Instructions 1 2 Place the chemical suction line into container of water Open the discharge valve HV34 and allow the unit to be flushed with water for approximately 2 4 minutes or until all chemical has been discharged from system 3 Close air inlet valve BVB14 Shut off the water supply to the unit 5 Open the discharge valve to relieve any pressure remaining in the unit Close the discharge valve after all pressure has been relieved from the unit Store the unit with the discharge valve in the closed position Maintenance Instructions To keep your foam unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air wat
9. USER MANUAL MODEL NUMBER FI WC 11AP FI WC 11AP2 AND RELATED UNITS Wall Mounted High Concentration Foam Unit with All Poly Fittings English Original Instructions User Manual Wall Mounted High Concentration Foam Unit with All Poly Fittings English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N WARNING 000 9 Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 2 4 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished
10. e air inlet hose barb and secure it with the smaller hose clamp provided in the parts package Connect a water line to the water inlet fitting SNB34GH Note A back flow preventer must be installed in the water line check local plumbing codes to ensure proper installation Insert the proper metering tips and connect the chemical intake lines to the inlet barbs Note Use the included metering tip color charts to determine the appropriate metering tip based on the product and dilution rate you will be using 10 Place the other end of each chemical intake line into a Model Number FI WC 11AP FI WC 11AP2 AND RELATED UNITS chemical container METERING TIP COLOR CHART Diameter Ratios Metering Tip Color Inches Water Chemical NO TIP NO TIP 1 1 GREY 0 128 1 5 1 BLACK 0 098 2 25 1 BEIGE 0 07 3 25 1 RED 0 052 4 25 1 WHITE 0 043 6 5 1 BLUE 0 04 7 5 1 TAN 0 035 9 1 GREEN 0 028 11 1 ORANGE 0 025 16 1 BROWN 0 023 22 1 YELLOW 0 02 Z PURPLE 0 014 43 1 PINK 0 01 Use of these metering tips is not recommended At ratios greater than 16 1 water chemical the output volume of the unit may be greatly reduced Injection rates will vary based on chemical viscosity air pressure and many other factors We recommend testing unit output to verify injection rate prior to use Page 4 of 9 09162014 User Manual Wall Mounted High Concentration
11. er supply and depressurized according to the After Use Instructions above Inspect the pump P56 P56K P56V for wear and leaks Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace the filter located within the air regulator R25 as needed Clean by unthreading the air regulator bowl from the air regulator R25 Check the chemical metering tips intake lines and Strainers for debris and clean as needed Drain the air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If the air source has a high moisture content you may wish to install a water separator WS 20CFM before the unit Model Number FI WC 11AP FI WC 11AP2 AND RELATED UNITS Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the air regulator bowl and air filter for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air regulator bowl the check valve CV38 AP needs to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operat
12. ing range is 40 to 80 psi 3 to 5 bar with 5 to 10 141 6 to 283 3 l min If the unit operates at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi 3 bar turn the unit off until the compressor can catch up o If the air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical metering tips intake lines and strainers for debris or damage Clean or replace as needed To prevent damage to the unit strainers must always be used Make sure proper foaming chemical and concentration are being used If the needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in Operation Instruction If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 AP may need to be replaced Page 5of9 09162014 User Manual Wall Mounted High Concentration Foam Unit with All Poly Fittings English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH STANDARD FITTINGS CONTROL BOX ASSEMBLY FRONT INSIDE VIEW HHSB34GH12 P56 BRKT SCREW WR15G34 P56 BRKT didi
13. n chemical with viscosity of water and factory air pressure settings Model Number FI WC 11AP FI WC 11AP2 AND RELATED UNITS Page3of9 09162014 User Manual Wall Mounted High Concentration Foam Unit with All Poly Fittings English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions 1 2 Remove all components from packaging Select desired area to mount the control box Note We recommend mounting the control box at a height of 6 feet or less The chemical suction lines must reach the bottom of the chemical container The bottom of the chemical container should not be positioned higher than the bottom of the control box Attach the control box mounting feet to the back of the control box using the four screws provided in the parts package Mount the control box to the wall using four of the screws and plastic anchors provided in the parts package Note To drill holes for the plastic anchors use a 5 16 inch drill bit Mount the hose hanger in a convenient location using the remaining two screws and anchors provided in the parts package Attach the discharge hose assembly to the discharge hose barb HB1234 and secure it with the larger hose clamp provided in the parts package Connect the air inlet hose barb HBSS1438 provided in the parts package to the air inlet valve BVB14 located on the side of the control box Then attach a 3 8 inch 1 0 air line from your air compressor to th
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