Owner`s Manual
Contents
1. Secure the workpiece firmly Do not wear gloves during operation Hold the tool firmly with both hands Keep hands away from the underside of the belt cover and the cutting blade Also keep the cord away from them Never force the tool or cut too fast for existing conditions Release the switch immediately if the cut ter blade binds or the tool stalls 9 10 11 12 13 Never remove the tool from a cut while the cutter blade is rotating Never leave the tool running unattended Never attempt to cut with the tool held upside down in a vise This is extremely dangerous and can lead to serious acci dents Switch off and unplug the tool and wait for the cutter blade to come to a complete stop before removing wood chips if wood chips are jammed in the chip chute Always use a wooden stick etc to remove them Some material contains chemicals which may be toxic Take caution to prevent dust inhalation and skin contact Follow material supplier safety data SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury FUNCTIONAL A CAUTION DESCRIPTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool oo Adjusting the depth of cut Loosen the knob on the belt cover Move the handle up or down until the indication plate indicates the graduation for th2. 6 Taa kita Groove Cutter MODEL 3803A 004818 INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE SPECIFICATIONS e Specifications may differ from country to country GENERAL SAFETY RULES Model Max cutter blade size Max cutting depth No load speed RPM Overall length Net weight For All Tools A WARNING Read and understand all 3803A 46 mm x 120 mm 1 13 16 x 4 3 4 31 mm 1 7 32 9 000 min 411 mm 16 3 16 6 8 kg 15 lbs Manufacturer reserves the right to change specifications without notice USA001 3 instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Dis tractions can cause you to lose control Electrical Safety 4 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordi nances Never remove the grounding prong or modify the plug in any way Do not use any
3. 3 Flange 4 Flange 004827 1 Hex nut 2 Flange 35 3 Flange 4 Flange 5 Cutter balde 004828 1 Wrench 21 2 Wrench 19 3 Hex nut Installing or removing cutter blade To remove the cutter blade loosen the wing bolt and take off the cutter cover Hold the outer flange with wrench 21 and loosen the hex nut with wrench 19 by turning counterclock wise Remove the hex nut outer flange and cutter blade To install the cutter blade mount the flange cutter blade flange and hex nut onto the spindle in that order making sure that the cutter blade is installed with teeth pointing up at the front of the tool A WARNING e Remove all wood chips or foreign matter adhering to the spindle flanges etc before installing the cutter blade When using cutter blades 7 5 mm 5 16 wide or less install a flange 35 between the cutter blade and the flange as shown in the figure Use the two wrenches to tighten the hex nut securely 004829 1 Belt cover 2 Drive belt 3 Cutter cover 4 Side plates 004830 a 3 2 1 Guide rule 2 Screwdriver 3 Shiplapping attachment Side plates The side plates help to prevent splintering of workpiece This tool is equipped with two side plate 21 30 originally installed on the tool a side plate 2 4 18 provided as a standard equipment and a side plate 33 46 provided as a standard equipment Use the correct combination for the cutter blade to be us
4. Last Name Male Female Single Married Street Address Postal Code AGE Under 19 20 29 30 39 40 49 Over 50 Occupation Dealer s Name amp Address E ic _ _ Factory Service Centres Head Office Regional Office Regional Office Montreal Dartmouth Ville St Laurent Montreal Les Saules Quebec Nepean Ottawa Whitby London Mississauga Calgary Edmonton Richmond Coquitlam Winnipeg Saskatoon For the authorized service centre nearest you please refer to the local yellow pages directory under tools or con 1950 Forbes St Whitby Ontario LIN 7B7 905 571 2200 11771 Hammersmith Way Richmond B C V7A 5H6 604 272 3104 6389 boul Couture St Leonard Quebec H1P 3J5 514 323 1223 202 Brownlow Avenue Dartmouth N S B3B 1T5 902 468 7064 1140 Rue B gin Ville St Laurent Quebec H4R 1X1 514 745 5025 1200 St Jean Baptiste Unit 106 Les Saules Quebec G2E 5E8 418 871 5720 210 Colonnade Road Unit 11 Nepean Ontario K2E 7M1 613 224 5022 1950 Forbes St Whitby Ontario L1N 7B7 905 571 2200 317 Adelaide St S Unit 117 London Ontario N5Z 3L3 519 686 3115 6350 Tomken Rd Unit 8 Mississauga Ontario L5T 1Y3 905 670 7255 8 6115 Fourth St S E Calgary Alberta T2H 2H9 403 243 3995 11614 149 Street Edmonton Alberta T5M 3R3 780 455 6
5. adaptor plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically mal function or break down grounding provides a low resistance path to carry electricity away from the user Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hai
6. miter guide rule is aligned with the cutting line Securely tighten the wing bolt on the miter guide rule Then position the miter guide rule so that the arrow on the scale plate on the tool is aligned with the cutting line Secure the miter guide rule by stepping on the foot plate on the miter guide rule Move the tool gently forward along the miter guide rule Be especially careful to maintain proper bal ance and footing or else loss of control and subsequent injury may result Also the miter guide rule position can be determined using the indicator on the miter guide rule Adjust the indicator so that its length is 0 5 mm 0 02 shorter than the distance A between the edge of the tool base and the side of the cutter blade With this adjustment the indicator will project toward the cutter blade within 0 5 mm 0 02 of it as the edge of the tool slides along the edge of the miter guide rule Secure the miter guide rule at the position where the indicator tip is 0 5 mm 0 02 away from the cutting line A CAUTION e Unplug the tool and re adjust the indicator when changing the miter angle of the miter guide rule 004834 1 Straight board 2 Dado cutting guide rule 3 Approx 150 mm 5 29 32 4 Cutting line OPERATION 004835 1 Cutting line 2 Rib Dado cutting guide rule optional accessory Firmly clamp a straight board to the workpiece parallel to the cutting line and use it as a guide against
7. 644 11771 Hammersmith Way Richmond B C V7A 5H6 604 272 3104 2131 Hartley Ave 103 Coquitlam B C V3K 2Z3 604 525 7434 1670 St James Street Winnipeg Manitoba R3H OL3 204 694 0402 206A 2750 Faithful Avenue Saskatoon Saskatchewan S7K 6M6 306 931 0111 tact our customer service department Tel 1 800 263 3734 When you need service e Explain the problem in a letter e Enclose the letter with the tool e Package carefully and send prepaid to the nearest Makita factory or authorized service centre DATE PURCHASED DEALER S NAME amp ADDRESS MODEL NO 1 800 263 3734 1 800 663 0909 1 800 361 7049 1 888 625 4821 1 888 745 5025 1 800 663 5757 1 888 560 2214 1 800 263 3734 1 800 571 0899 1 888 221 9811 1 800 267 0445 1 888 455 6644 1 800 663 0909 1 800 266 7738 1 800 550 5073 1 888 931 0111 CUSTOMER RECORD SERIAL NO MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centres If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our o
8. The handy guide rule allows you to make accurate straight cuts parallel to a straight edge of a workpiece Loosen the wing bolt which secures the guide rule Align the appropriate arrow on the scale plate with the cutting line Move the guide rule until it contacts the side of the workpiece Tighten the wing bolt to secure the guide rule A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only iden tical carbon brushes Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts ACCESSORIES A CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makit
9. a service center e Cutter blades C00106 EA Width mm For 2 4 3 0 3 9 4 5 5 5 6 0 groove 82 18 5 32 8 16 7 82 1 4 cutting 7 5 9 0 105 120 135 15 0 Dia 5 16 3 8 7 16 1 2 9 16 5 8 J 120 mm 16 5 18 0 21 0 30 0 33 0 36 0 4 3 4 11116 3 4 7 8 1 1 8 1 5 16 1 3 8 For dado cutting Dia 110 mm 4 3 8 42 0 46 0 1 21 32 1 13 16 e Guide rule For groove cutting for dado cutting e Shiplapping scale e Miter guide rule e Flange 35 For blade width 2 4 mm 3 32 7 5 mm 5 16 13 Memo Memo 15 Memo o Q eo S E NE i me es 50 kal GN 4 GN coe lt C CQO N N Y O w ou gt m J DON a XQ S855 Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you first learn of Makita Power Tools _ Hardware lumber Store Industrial Supply _ Magazine Newspaper Catalog __ Tool Distributor _ Other _ From dealer _ Other Store display 2 Use of the product is intended for 4 Most favored points are Construction trade _ Home maintenance Design _ Makita Brand _ Industrial maintenance Other Features _ Power _ Size _ Other _ Price 5 Any comments Certificate of Warranty Mail to Makita Date Purchased Model No Month Day Year 20 HE Initial
10. e depth of cut desired The tighten the knob securely Each increment on the depth indicator indicates 3 mm 1 8 cut ting depth 1 Depth indicator 2 Indication plate 3 Knob 00 20 Cutting position This tool may be operated with conventional cutter blades four teeth cutter blades for grooving or dado cutter blades There are two arrows on the scale plate located on the front edge of the tool s base plate The arrow on the cutter cover side is for conventional cutter blades or four teeth cutter blades The arrow on the belt cover side is for dado cutter Cutting line blades Align the appropriate arrow with the cutting line Arrow for conventional cutter These arrows are to be used to guide along your desired cut blades and four teeth cutter blade ting line They accurately indicate the left edge of your cut as A IE you are cutting The width of cut may vary according to the 4 Width of cut A f NA width of cutter blade selected 3 mm 1 8 per graduation on Direction of cut the scale plate DN do al 04821 Adjusting the indication plate Adjust the indication plate as follows when replacing the cut ter blade e Loosen the knob on the belt cover Move the handle up or down until the cutter blade tips are flush with the underside of the tool base while revolving the cutter blade by turning the drive belt by hand Then tighten the 1 When using cutter blades 120 mm knob securely Adjust the indicat
11. ed Refer to the table below C00105 Width of cutter blade to Correct combination be used On cutter cover side On belt cover side 2 4 18 mm 3 32 23 32 Side plate 2 4 18 Side plate 21 30 30 mm a 1 3 16 33 46 mm 1 5 16 1 13 16 Side plate 21 30 Side plate 21 30 Side plate 33 46 Side plate 21 30 When installing the side plates adjust them so that the clear ances between the side of the cutter blade and the side plates are approx 0 1 mm 0 004 Slowly revolve the cutter blade by turning the drive belt by hand to make sure that the clearances are adequate There must be no contact when rotated Shiplapping attachment Use the shiplapping attachment when cutting the edge of the workpiece Attach the shiplapping attachment to the guide rule using the screws 004831 1 Depth of cut 2 Guide rule 3 Shiplapping attachment 4 Width of cut 5 Width of cutter blade 004832 1 Cutting line 2 Foot plate 3 Miter guide rule Angle guide 004833 1 Cutter blade 2 Indicator 10 Align the right side of the cutting blade with the cutting line Move the guide rule until the shiplapping attachment con tacts the side of the workpiece Then tighten the wing bolt firmly to secure the guide rule Miter guide rule optional accessory Loosen the wing bolt on the miter guide rule Place the miter guide rule on the workpiece and adjust it so that the edge of the
12. he risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury USE PROPER EXTENSION CORD Use only three wire extension cords that have three prong grounding type plugs and three pole receptacles that accept the tool s plug Make sure your extension cord is in good condition Replace or repair damaged or worn cord immediately When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and ove
13. ion plate so that it points ree idia to the 0 graduation Depth indicator Indication plate O N 004822 1 When using cutter blades 110 mm 4 3 8 in dia 2 Depth indicator 3 Indication plate 004823 1 Screw 2 Scale plate 3 Cutter balde 4 Guide rule 004824 1 Lock button 2 Switch trigger ASSEMBLY e When using cutter blades 110 mm 4 3 8 in diameter simply re install the indication plate upside down and adjust it so that it points to the 0 graduation Adjusting the scale plate Loosen the screws which secure the scale plate Adjust the scale plate right or left so that the arrow on the scale plate is aligned with the side of the cutter blade using the guide rule as shown in the figure Tighten the screws securely Switch action A CAUTION e Before plugging in the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released To start the tool simply pull the switch trigger Release the switch trigger to stop For continuous operation pull the switch trigger and then push in the lock button To stop the tool from the locked position pull the switch trig ger fully and then release it A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool 004825 1 Wrench 19 2 Wrench 21 3 Hex nut 004826 1 Hex nut 2 Cutter balde
14. ption replace without charge This Warranty does not apply e where normal maintenance is required e repairs have been made or attempted by others e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools No dealer or his agent or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific rights The provisions contained in this warranty are not intended to limit modify take away from disclaim or exclude any warranties set forth in any provincial legislation To the extent required by law the provisions in any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 Japan 883844 239
15. r can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 14 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce t
16. rheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury Table 1 Minimum gage for cord Ampere Rating Total length of cord in feet 120 V NGANG Tah GROUNDING INSTRUCTIONS This tool should be grounded while in use to protect the operator from electric shock The tool is eguipped with a three conductor cord and three prong grounding type plug to fit the proper grounding type receptacle The green or green and yellow con ductor in the cord is the grounding wire Never connect the green or green and yel low wire to a live terminal Your unit is for use on 120 volts and has a plug that looks like Fig A Cover of Grounded Grounding Outlet Box Blade SPECIFIC SAFETY RULES USB084 1 DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to groove cutter safety rules If you use this tool unsafely or incorrectly you can suffer serious personal injury 1 ga AA Inspect for and remove nails or foreign matter from the workpiece before opera tion Check the cutter blade carefully for cracks or damage before operation Replace cracked or damaged cutter blade immedi ately
17. the dado cutting guide rule Adjust the dado cutting guide rule so that the arrow on the scale plate is aligned with the cutting line The best distance between the cutting line and the guide straight board is approximately 150 mm 5 29 32 A WARNING e Be sure to clamp or secure the workpiece before cutting It allows both hands to grip both handles This helps to maintain secure control of the tool especially if a kickback occurs e Always be sure that the cutter blade is secured firmly before cutting Hold the tool firmly with both hands Rest the front end of the tool base on the workpiece surface and align the arrow on the scale plate with the cutting line without the cutter blade making any contact with the workpiece Switch on and wait until the cutter blade attains full soeed Then move the tool gently forward Hold the tool base flush with the workpiece at all times Be alert and maintain firm control of the tool by holding both handles securely Do not cut one handed When the cut is complete do not move the tool away from the workpiece until the cutter blade has coasted to a complete stop NOTE e The cutter blade does not contact the workpiece until the rib on the tool base passes the end of the workpiece 11 004836 1 Wing bolt 2 Scale plate 3 Cutting line 4 Guide rule MAINTENANCE 001145 Ban 1 Limit mark 004837 1 Screwdriver 2 Brush holder cap 12 Guide rule
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