IEC-830
Contents
1. AB bh W Bus Een lala Atrian Plam Vv ad Airtamatinnm industrial PC based Automation A A VA Nef bf bt To A PV AL IEC 830 4U 19 Rackmount Chassis Fault Resilient Enhanced EMI Protection Copyright 2000 All Rights Reserved Manual edition 1 0 January 2000 The information in this document is subject to change without prior notice in order to improve the reliability design and function It does not represent a commitment on the part of the manufacturer Under no circumstances will the manufacturer be liable for any direct indirect special incidental or consequential damages arising from the use or inability to use the product or documentation even if advised of the possibility of such damages This document contains proprietary information protected by copyright All rights are reserved No part of this manual may be reproduced by any mechanical electronic or other means in any form without prior written permission of the manufacturer Trademarks Product names mentioned herein are used for identification purposes only and may be trademarks and or registered trademarks of their respective companies Part number MPRT UM IEC830 10 Table of Contents Specifications bare system een 2 Parts Locations ince nee ee Revita 3 DIMENSIONS En 4 Installation Instructions nennen nnen nennen een ennnnnnnnnnennnnnnnnn 5 Removing the System Cover nnen eene eeneeennee2. Removing the System Cover The procedure for removing the system cover is as follows 1 Power down the computer To ensure that no damage or injury occurs disconnect all peripherals and the system s power cord from the power source 2 Remove the 2 screws located at the rear side of the cover 3 Carefully slide the cover toward the rear of the chassis and lift the cover from the chassis 1EC 830 User s Manual 5 Removing and adding Disk Drives The drive bay can be fully extracted from the chassis to ease the installation of floppy drive harddisk or CDROM The bay secured by three screws is hanging down from two rails and is cushioned by rubber buffers to protect it from shock and vibration To extract the bay proceed as follows 1 Power down the computer To ensure that no damage or injury occurs disconnect all peripherals and the system s power cord from the power source 2 Remove the chassis cover 3 Remove the three screws that connect the bay with the chassis 6 1EC 830 User s Manual 4 Lift the bay out carefully Note the two EMI springs may loosen at this time Please keep them in a save place until the bay is being reinstalled 1EC 830 User s Manual Two additional 3 5 drive assemblies are piggybacked on the main drive bay The first assembly directly mounted to the main drive bay is accessi ble from the front panel and preferably used for FDD drives The second assembly is moun
3. UL CSA TUV EMI Meets FCC CE Class B 1EC 830 User s Manual Parts Locations Mounting panel for special Power supply options connectors or cable extensions 250 W Standard PS 2 250 W ATX 2 x 250 W Mini Redundant Hold down clamp protects cards from vibration Removable drivebay offers space to a three 5 drives ie 5 drives Cooling fan with Power switch Reset switch HDD removable air filter activity Power and Alarm LEDs behind lockable door Heavy duty 120 CFM ballbearing fan fully servicable from front side Optional Fan and Temperature Monitoring Module Optional 2x 250 Watt Hot swap Hot plug Redundant Fower Supply with external Fan Seperate backplate options for AT ATX motherboard or Passive Backplane Operation 1EC 830 User s Manual 3 EZ 01000000000 sz 000000000 CORR RET sz IIA 3 KRI 482 6 F e Bloc ET E L Ee Pf PL m n LI HEEE lll GOC UNL 1EC 830 User s Manual Installation Instructions
4. ability for any damages lost profits lost savings or any other incidental or consequential damage resulting from the use misuse of or inability to use this product Vendor will not be liable for any claim made by any other related party Return authorization must be obtained from the vendor before returned merchandise will be accepted Authorization can be obtained by calling or faxing the vendor and requesting a Return Merchandise Authorization RMA number Returned goods should always be accompanied by a clear problem description f
5. d down clamp to ensure the add on cards are located securely and are protected against shock and vibration To install your cards into the passive backplane proceed as follows 1 2 3 Power Off the system Remove the chassis cover Detach the hold down clamp by removing the 2 screws at both end of the clamp and lift it off Locate the desired bus slot location for installation If you need to use the 8th 9th or 10th slots in full size cards put the 3 slot card guide to expend the slot Remove the substitute I O bracket from the rear of chassis by releasing screw Place the card ends into the appropriate card guide in the chassis Lower the card and carefully push the card edge connector into the slot Ensure that the I O bracket is accessible through the back of chassis Secure the card edge I O bracket to the chassis with the screw Attach required cables Release the two screws on the hold down clamp and adjust the spacers to pressure the cards in their slots then secure the screws and attach the hold down clamp to the chassis 1EC 830 User s Manual 11 Attaching a Keyboard The chassis supports connection of a keyboard at front panel and the rear side The rear side connection is simply access to the DIN connector on passive backplane or motherboard The front panel connection exist of a DIN connector with a cable that can optionally connect to an onboard box header on the passive backplan
6. dow 6 The I O plates are included One is a real I O plate that offers space to mount interference connectors such as RS 232 and Printer ports The other plate is perforated and only meant to increase air flow in the system Free o bce Se 5b e OESO S s EE T TT T ES v Si i b 2S2 WR 14 1EC 830 User s Manual Maintenance Fan Filter Cleaning It is recommand that the fan filter be cleaned regularly in very dusty environ ments The fan filter should be cleaned at least once every 30 days 1 Power down the computer To ensure that no damage or injury occurs disconnect the system s power cord from the power source Open the lockable door on the front panel and you can find the tab of the fan filter Remove the fan filter cover by press down the tab then you can take the filter out Wash the filter with a mild soap and water solution and dry throughtly 5 Place the filter and cover back into its orginal position Reconncet the power cord and power up the system 1EC 830 User s Manual 15 Removing the Fan 1 Power off the system 2 Open the front door 3 Remove the two thumb screws on the fan unit and
7. e 12 1EC 830 User s Manual Internal Wiring The internal wiring of the chassis includes all signals switches and power that connects the seperate components excluding 110 220 Volt power source wiring power switch reset switch alarm switch power LED HDD LED fan failure LED temperature LED Ll alarm reset Front Panel Switches and Indicators 1 Power Switch ATX connects to AT connects to 2 Reset Switch connects to 3 Power On Off LED connects to 4 HDD active LED connects to 5 Fan fail LED connects to 6 Temperature 1 connects to 7 Temperature 2 connects to 8 Alarm Reset connects to Fan and Internal Speaker 9 Speaker Connector connects to 10 Fan DC Power connects to 11 Pre wired keyboard connect to 1EC 830 User s Manual Power Supply Power Supply CPU card CPU card CPU card Thermal detection board Thermal detection board Thermal detection board Thermal detection board CPU card Power Supply 12V GND Backplane or CPU Card 13 Install Backplate and I O Plates There are two backplates one for a 14 slot backplane and one for a standard ATX motherboard 1 Power down system and remove the system cover 2 Remove the six screws which secure the backplate to the chassis 3 Push the backplate inwards to take it out 4 The ATX backplate offers the possibility to install 2 additional fans on he backplate itself The ATX backplate comes with one ATX Win
8. e installing backplane or motherboard To do so remove the two screws at the sides of the clamp and lift it out 1 Place the backplane or ATX motherboard into the chassis to find out in what holes you need to insert plastic spacers For stability of your boards make sure to have spacers installed on every corner Remove the backplane or ATX motherboard 2 Insert the spacers into the holes 3 Place your backplane or motherbosard into chassis aligning and press down to over the spacers Inserting additional screws to fix the backplane or motherboard tightly to the base of chassis 1EC 830 User s Manual 9 Installing a Power Supply The IEC 830 can be equipped with a standard PS 2 type or Mini Redundant Power Supply For PS 2 type power supplies Standard or ATX an additional converter plate is requirred The Redundant Power Supply can be mounted directly to the chassis without converter plate PS 2 power supply install the converter plate on the rear panel by securing 4 screws Insert the PS 2 power supply carefully into the chassis aligning the 4 holes of the power to the plate and insert screws to secure Mini redundant power supply please remove the PS 2 convert plate Insert the Redundant power supply carefully into the chassis aligning the 4 holes of the power to the chassis holes and insert screws to secure Connect power cables 10 1EC 830 User s Manual Installing Add on Cards The IEC 830 uses a hol
9. eneerneeenneeneeeneen 5 Removing and adding Disk Drives nnen nennen eenen veen 6 Passive Backplane 5 neret ETUR IEEE ele 9 Installing a Power Supply ssssssseenen nene 10 Installing Add on Cards sese nemen 11 Attaching a Keyboard si 5i ine centri eed e Rs ed 12 Internal Wiring siisi niiit rt E EHE PEE er EU X Eee 13 Install Backplate and I O Plates sssss 14 Maintenance 1 ciencia aK AE ina iiec de dadvendacns 15 Fan Filter Cleaning 20x e ter et de et deden 15 Removing the FAM dep rt ERO HER HER C ER ARI end 16 Removitig thie SDeaker ecrire REIR LS RR HC RE ERI 17 EMIGIIpS c nih tot oett eter aede teca 18 Appendix Exploded Diagram eene 19 EDT 21 packing list bare system Hardware IEC 830 Chassis with either ATX or Passive Backplane backplate installed Accessories Interface Connector Panels 19 rackmount Ears Spare Airfilter Grounding wire Pack of chassis screws Assorted Cable fasteners and straps Frontdoor Keys Printed Matter IEC 830 User s Manual Warranty Card x 1 x2 x2 x 1 IMPORTANT This following chapters provide information on several types of chassis components their features and applications and proper installation procedures Please heed the following warning and cautions Warning Only experienced authorized electronics service
10. personnel should access the interior of the unit Caution Always remove power from the system before inspecting or maintaining the chassis To ensure no damage or injury occurs also the power cord should be disconnected from the power source The following steps are required to remove power from your system 1 Open the front panel access door 2 Place the ON OFF switch in the OFF 0 position 3 Turn all peripherals off and disconnect them from the chassis 4 Disconnect the power cord from the power source 1EC 830 User s Manual Specifications bare system Construction heavy duty steel Disk Drive Capacity three 5 drives all accessible from the front panel and three 3 drives one accesible from the front panel Cooling System 12cm Ball bearing fan flow in with an air filter on the front panel Keyboard Connector Pre wired 5 pin DIN connector on the front panel Controls Reset power On Off and alarm reset Indicators LEDs for power On Off HDD activity Fan fail and temperature 1 2 Speaker 8 ohm speaker Dimensions 482 6 W x 470 D x 177 H mm Weight 14 5kg Environmental Operating Temperature 32 to 122 F 0 to 50 C Relative Humidity 5 to 95 40 C non condensing Vibration operating 5 to 17 Hz 0 1 double amplitude displacement 17 to 500 Hz 1 5G acceleration peak to peak Shock operating 2 5G 15 20ms 35G 15 20ms non operating Safety Meets
11. pull the unit up carefully to lift it out 4 Disconnect the DC power lines and Speaker wiring of the fan 5 Remove another 4 screws at the front of the fan unit and then slide the fan housing cover backwards 16 1EC 830 User s Manual Removing the speaker 1 Power off the system 2 Open the system cover you will find a speaker mounted beside the fan unit by two scews 3 Disconnect the lines of the speaker 4 Remove the two screws and take the speaker out carefully 1EC 830 User s Manual 17 EMI Clips The IEC 830 is equipped with EMI grounding clips that ensure electrical bonding of the parts of your IEC 830 system They are important If installing or extracting parts of the system causes these clips to loosen always restore there original position when parts are being reinstalled into the system 18 1EC 830 User s Manual Appendix Exploded Diagram 8 e x gt W E yan GA SE g 19 1EC 830 User s Manual This product is warranted to be in good working order for a period of one year from the date of purchase Should this product fail to be in good working order at any time during this period we will at our option replace or repair it at no additional charge except as set forth in the following terms This warranty does not apply to products damaged by misuse modifications accident or disaster Vendor assumes no li
12. ted on the first assembly and is not accessible from the front panel To separate the two assemblies remove the 4 screws on the top of the assemblies and slide them backwards and lift them up to release them from the main drive bay Place the 5 25 drive inside the main bay aligning the screw holes 4 at both side in the drive with mounting holes in the housing inserting screws to secure the disk drive to the main drive bay The first drive bay should be moved away The bottom space is of the main drive bay is for installation of an additional 3 5 HDD Install the accessible 3 5 FDD and non accessible HDD into the two piggybacked drive assemblies and secure the assemblies to the main drive bay with the 4 top screws Make sure that the assemblies hooks are properly seated If a 10th full size card S needs to be installed 2 drivebay than omit the installa for HDD or tion of the non accessi 10 full size slot LE ble HDD bay 2nd drivebay assembly Omitting this drive 1st drivebay creates just enough exposed for space for a full size FDD HDD add on board Place the main housing with drives back into its previous position inside the chassis securing it with the previously removed screws main drive bay 1EC 830 User s Manual Passive Backplane The chassis can hold either a passive backplane ISA or PCI ISA or an Baby AT or ATX motherboard You should remove the hold down clamp befor
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