SAVI Note manual
Contents
1. INSTALLATION INSTRUCTIONS amp OWNERS MANUAL SAVI NOTE UNDERWATER LED LIGHT MODEL NUMBERS avi SAVI NOTE75 SAVI NOTE150 Nexxus LIGHTING INc 9400 SouTHRIDGE PARK Court Suite 200 m ORLANDO FLORIDA 32819 m USA m 407 857 9900 m 407 857 0050 WWW NEXXUSLIGHTING COM savi Safely Precautlons u 2 SAVI Note Install Instructions 3 4 1 Nexxus LIGHTING INc 9400 SOUTHRIDGE PARK Court Suite 200 Fiorina 32819 USA 407 857 9900 m 407 857 0050 m WWW NEXXUSLIGHTING COM savi READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY I SAFETY PRECAUTIONS A WARNING To prevent electrocution and or death make sure power is off at the breaker Avoid touching installing the M4 controller box during electrical storms Death or serious injury may result due to lightning surges through the system Be sure to check local electrical codes for grounding electrical boxes via the approved method internal conduit ground external box ground wire to grounding rod etc Use approved conduit routed by approved methods to conduit fittings on the box For DMX based units do not install data cables in the same conduit as power cables to prevent communication problems Be sure the mounting surface is able to support the load of the controller Use all four mounting holes to secure the controller There are no customer serviceable components inside2. fitting Conduit to M4 4 MIN FROM WATER LEVEL TO TOP OF LENS 3 Nexxus LIGHTING INc 9400 SOUTHRIDGE PARK Court Suite 200 OrLANDO FLonpA 32819 USA 407 857 9900 m f 407 857 0050 m WWW NEXXUSLIGHTING COM savi STEP 3 Using the lens wrench thread the fixture into the wall fitting until it is snug STEP 4 Wire the fixture to the M4 Controller See M4 instructions on pages 5 11 STEP 5 Remove the protective cover before startup 4 Nexxus LIGHTING INc 9400 SouTHRIDGE PARK Court Suite 200 Fiorina 32819 USA 407 857 9900 407 857 0050 m WWW NEXXUSLIGHTING COM INSTALLATION MANUAL CONTROLLER M4 LED CONTROLLER For SAVI Notes and X Stream LED Modules m TM MODEL NUMBERS um M4 L M4 H M4 L DMX 4 savi INSTALLATION INSTRUCTIONS MOUNTING l Selecta mounting location so that the bottom surface of the enclosure will be at least twelve P E 12 inches above the ground See FIGURE 1 Be sure to provide enough clearance below the box to route the power communications and d LED accessory conduits as desired 12 2 Place the controller at the location desired and minimum mark the location of the upper two mounting holes 3 Drill holes as appropriate wood masonry block nune brick etc for the mounting hardware Be sure to use a mounting method that can withstand the weight of t
3. E CAREFULLY TIGHTEN EACH OF THE FOUR SCREWS UNTIL A MEDIUM LEVEL OF SNUGNESS IS ACHIEVED THE GOAL IS TO COMPRESS THE GASKET WITHOUT DAMAGING THE MOUNTING FLANGES FOR THE COVER SCREWS THIS COMPLETES THE INSTALLATION OF THE M4 CONTROLLER PLEASE PROCEED TO THE OPERATION MANUAL FOR INSTRUCTIONS ON HOW TO USE THE M4 CONTROLLER 12 Nexxus LIGHTING Inc 9400 SouTHRIDGE PARK Court Suite 200 Fiorina 32819 USA 407 857 9900 m r 407 857 0050 m WWW NEXXUSLIGHTING COM savi LIMITED WARRANTY Nexxus Lighting Inc warranties its products excluding lamps to be free from defects in material and or workmanship under normal condition use and service for a period of two 2 years from the original invoice date Five 5 Years for Red Amber and Orange FlexLED and Border Light LED products and one 1 Year for Non UL Listed Power Supplies If proof of purchase is provided Nexxus Lighting will war ranty the product for two 2 years from date of the purchase Five 5 Years for Red Amber and Orange FlexLED and Border Light products and one 1 Year for Non UL Listed Power Supplies TERMS AND CONDITIONS This warranty only applies when Nexxus Lighting products are properly wired and installed together as a system and operated within the electrical values shown on the Nexxus Lighting specification sheets used in lighting equipment designed and approved for the application and environmental conditions tempe
4. ally the back most to the right side and J6 of the PCB see FIGURE 3b Note Before cutting the cables for fixtures 3 amp 4 steps 9 10 verify the desired internal routing location to J7 amp J8 Be sure to leave enough cable to reach the appropriate terminal block 9 Repeat steps 2 7 for fixture 4 it helps to install 4 before 3 Usually this will be the front most conduit input to the right Connect fixture 4 to J8 of the PCB see FIGURE 3b 10 Repeat steps 2 7 for fixture 3 Connect fixture 3 to J7 bottom right of the PCB see FIGURE 3b Note Using an adhesive backed tie wrap mount helps locating the cables for fixture 3 after tucking the cable for 4 along the right wall VI DMX COMMUNICATION BUS CONNECTIONS ON DMX UNITS Some 4 controllers use an optional serial communications bus DMX bus to commu nicate with a master controller Some installations only require an incoming cable while other installations will require an input as well as an output cable proceeding on to the next receiver controller This section details how to attach those connections 1 Determine if the installation uses an input or both an input and an output DMX con nection An additional output connection can be added in the future if desired 2 Locate the incoming DMX communication cable see FIGURE 2 This cable will be attached to terminal block J3 on the PCB Trim excess cable leaving no more than four 4 inches pro
5. ate repeat steps 3 7 for the DMX output cable which should be attached to J4 of the PCB VII SYSTEM TESTING Once all connections are completed it is time to test the system Make sure all tools and loose items are removed from the controller and that no obvious damage has occurred to the PCB before applying power to the unit Do not skip the grounding test mentioned earlier It is imperative that a good system safety ground be provided to the system for the safety of all Once satisfied that all appropriate prepara tions are complete proceed to the steps below 1 check the system it is necessary for someone to monitor the output of the accessory lamps during the power up sequence Have one observer ready to see how the LED accessory lights look during the initial power on If the unit is a DMX style unit it will have rotary switches on the PCB on the side towards the power supply Using a small screwdriver set the following address on the switches See FIGURE 4a S3 Top Switch 7 S2 Middle Switch 0 S1 Bottom Switch 1 a stand alone unit will not have switches so no setting is required Activate the circuit breaker or switch to provide power to the unit After initial power up DMX units will enter a power on sequence consisting of white red green and blue before re turning to a white output on all LED accessories Investigate the connections for any accessory that does not work correctl
6. dress 501 uses addresses 501 to 512 for example To set the unit to base address 127 set the S1 S2 amp S3 Switches as follows See FIGURE 4b S3 Top Switch 1 S2 Middle Switch 2 S1 Bottom Switch 7 Set other address in a similar manner 7 After cycling power to the unit again with the new address on the switches the unit will respond to standard DMX commands from the master controller at the base address LED accessory 1 red up through the next eleven addresses last address is LED acces sory 4 blue 8 When satisfied the unit and installation are working properly pro FIGURE 4b ceed to the Close Out section of this manual 11 Nexxus LIGHTING INc 9400 SouTHRIDGE PARK Court Suite 200 OrLANDO FLonpA 32819 USA 407 857 9900 m 407 857 0050 m WWW NEXXUSLIGHTING COM savi VIII CLOSE OUT 1 Locate the cover of the M4 controller and the installation hardware provided screw and flat washer 2 Checkthe gasket in the inside of the cover for damage and then turn the cover as appropriate to orient the exterior silk screened logos and or lettering 3 Install the cover using the installation hardware Torque each of the four screws to 12 in Ibs of torque maximum WARNING OVER TIGHTENING THE SCREWS ON THE COVER WILL DAMAGE THE CASE AND SEALING SYSTEM THIS MAY ALLOW WATER TO PENETRATE INTO THE M4 CONTROLLER AND CAUSE FAILURE IF NO TORQUE SCREWDRIVER IS AVAILABL
7. e placed stallation of the wires as shown in FIGURE 2 6 Nexxus LIGHTING Inc 9400 SOUTHRIDGE PARK Court Suite 200 FLonpA 32819 USA 407 857 9900 407 857 0050 m WWW NEXXUSLIGHTING COM savi 4 Install the ends of the conduit to the enclosure after routing the excess wire length into the enclosure at the appropriate locations see FIGURE 2 5 If required by the local electrical codes or as desired install a ground wire directly to the enclosure using the external ground connection provided not shown See FIGURE 4a See FIGURE 3b page 7 page 5 PCB PRINTED CIRCUIT BOARD POWER SUPPLY See FIGURE 3a See FIGURE 3c page 4 page 7 FIGURE 3 IV INTERNAL WIRING POWER PIG TAIL CONNECTION A ToM4 A C Connections Power SuPPY Ground 1 Locate the power pig tail provided with the M4 controller It will be located under the power supply and will consist of one black 120 VAC one white neutral and one green safety ground wire 2 Locate the incoming power wires from the conduit 3 Trim excess lengths as desired and strip back approxi mately 3 8 of the insulation from all wires 4 Twistthe black wire of the M4 controller with the incoming 120 VAC wire Install a wire nut or crimp using an ap From AC Input proved insulated method see FIGURE 3a 7 FIGURE Nexxus LIGHTING INc 9400 S
8. he controller and the attached conduits 4 Temporarily secure the box to the mounting surface using the method selected 5 Mark the position of the lower two holes remove the box drill the lower two holes and prepare the lower mounting locations 6 Secure the four mounting screws or bolts to complete the mounting of the M4 controller WARNING DUE TO THE DESIRED WATER RESISTANT SEAL OF THE ENCLOSURE DO NOT RE MOVE ANY KNOCKOUTS UNLESS THAT HOLE WILL HAVE A CONDUIT INSTALLED IF A KNOCKOUT IS ACCIDENTALLY REMOVED STEPS MUST BE TAKEN TO RE SEAL THE OPENING OR THE M4 CONTROLLER WILL BE DAMAGED Ill CONDUIT AND GROUND CONNECTIONS 1 After selecting the desired conduit muU REM size or 34 carefully remove 8 the appropriate knock outs in the bottom of the enclosure while being Z C O 80 careful not to touch the PCB Print i i Service Allinone ed Circuit Board conduit IN cut O pwxw F i 2 Install the power communication and LED accessory conduit fittings ud T as desired to the enclosure see FIGURE 2 FIGURE 2 3 Pull cables through to the ends of the conduit Leave extra cable length to allow preparation and in Note The left most conduit fitting hole must be used for installation of power to the con troller The LED accessory and communica tions conduit connections should b
9. ouTHRIDGE PARK Court Suite 200 OrLANDO Fiorina 32819 USA 407 857 9900 r407 857 0050 m WWW NEXXUSLIGHTING COM savi 5 Twist the white wire of the M4 controller with the incoming neutral not the ground wire Secure as in step 4 see FIGURE 3a 6 Repeat for the green ground wire and the incoming ground wire see FIGURE 3a 7 Carefully tuck the wires into the area below the power supply while being careful that the wires do not lay against the internal components of the power supply 8 If possible verify a grounding path exists between the incoming service ground wire and the case of the MA controller If this is not possible double check the ground connection between the crimp and or wire nut connection and the case of the M4 controller WARNING DUE TO THE DESIRED WATER RESISTANT SEAL OF THE ENCLOSURE DO NOT RE MOVE ANY KNOCKOUTS UNLESS THAT HOLE WILL HAVE A CONDUIT INSTALLED IF A KNOCKOUT IS ACCIDENTALLY REMOVED STEPS MUST BE TAKEN TO RE SEAL THE OPENING OR THE M4 CONTROLLER WILL BE DAMAGED V LED ACCESSORY CONNECTIONS SAVI Note or X Stream LED Modules l Locate the incoming cable for fixture 1 see FIGURE 2 This cable will be at tached to terminal block J5 on the PCB Trim excess cable leaving no more than six 6 inches protruding from the conduit Carefully remove two 2 inches of insulation from the cable a box cutter set to pro trude less than 1 8 is good for this purpose Cut f
10. own discretion its products under the conditions of the warranty RETURN OF DEFECTIVE PRODUCT After contacting Nexxus Lighting Inc and receiving the RMA the purchaser user shall promptly re turn the product after receiving instructions regarding if when and where to ship product Product must be returned within 30 days of receiving RMA Shipping box must be clearly marked with RMA Failure to follow this procedure shall void this warranty Nexxus Lighting will cover expenses for material but will not cover shipping costs Products returned without an RMA will be refused and returned to sender at the senders expense REPLACEMENT OF PRODUCT LIMITS OF LIABILITY The foregoing shall constitute the exclusive remedy of the purchaser and the sole liability of Nexxus Lighting Inc regarding its products and component warranty NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS MADE OR IS TO BE IMPLIED In no event shall Nexxus Lighting Inc be liable for any other costs or damages including labor charges lost profits or revenues incidental special or consequential damages Total liability shall not exceed the total extended purchase price for the product Nexxus Lighting Inc reserves the right to examine all failed Nexxus Lighting Inc products and components to determine the cause of failure and patterns of usage and reserves the right to be the sole judge as to whether any product or component is defective and covered
11. rature humidity within the normal specified operating range of the system This warranty does not apply to any abnormal use in violation of any applicable standard code or instructions for use in installations including those contained in the latest National Electrical Code NEC the Standards for Safety of Underwriters Laboratory Inc UL Standards for the American National Standards Institute ANSI in Canada the Canadian Standards Association CSA Europe CE Australia C Tick This warranty will not apply in the event of conditions demonstrating abnormal use or stress including under over voltage conditions excessive switching cycles excessive operating hours alterations accident theft misuse abuse and damaged caused by negligent installation improper maintenance or where adequate care has not been taken to prevent damage to the lighting system Replacement of Nexxus Lighting components with any other manufacturer will void the entire warranty WARRANTY SERVICE CLAIMS Nexxus Lighting must issue a Return Material Authorization RMA number for all requests for warranty review To expedite service please contact Nexxus Lighting Customer Representative 407 857 9900 If you are unsure whether a situation exists that is covered by this warranty please contact Nexxus Lighting Customer Service for assistance In the event of a defect in material or workmanship during the warranty period Nexxus Lighting will repair or replace at its
12. rom the desired removal location towards the cut end of the cable to prevent damaging the internal wires Separate the insulation along the cut path and fold it back Using cutters remove the excess cable insulation Only the four internal wires should be remaining red green blue and a fourth conductor usually black Using the wire stripper remove 1 8 to 3 16 of insulation from each of the four wires The wires will be installed as shown in FIGURE 3b below LED FIXTURE CONNECTION TO TERMINAL BLOCK e Blue re 1 Position Power Wire usually Black P 2 Position Red wire m 3 Position Green wire 4 Position Blue wire LED outputs must be connected as shown to avoid damage to the circuit FIGURE 3b Insert each wire into the appropriate terminal block location Using a small flat blade screwdriver tighten each screw of the terminal block until you feel it com press the wire and become difficult to turn approximately 3 5 in Ibs DO NOT OVERTIGHTEN Carefully pull on the wire to verify it is secure 8 Nexxus LIGHTING Inc 9400 SouTHRIDGE PARK Court Suite 200 OrLANDO Fiorina 32819 USA 407 857 9900 m r 407 857 0050 m WWW NEXXUSLIGHTING COM savi 7 Repeat for the remaining three wires of the cable see FIGURE 3b Tuck the excess cable out of the way for the remaining steps 8 Repeat steps 2 7 for fixture 2 using the appropriate conduit input for location 2 usu
13. the M4 controller Only qualified electricians should open the box for installation of the power and LED accessories connections All connections should enter through an approved conduit method LED accessories are low voltage and should never be electrically connected to any power source other than the appropriate M4 controller connector J5 to J8 Wires must be connected properly to avoid permanently damaging the LED accessory 2 Nexxus LIGHTING INc 9400 SouTHRIDGE PARK Court Suite 200 OrLANDO Fiorina 32819 USA 407 857 9900 407 857 0050 m WWW NEXXUSLIGHTING COM Savi INSTALLATION INSTRUCTIONS STEP 1 The light fixture must be installed in or on a wall of the pool with the top of the lens opening not less than 4 inches 10 16cm below the normal LEVEL TO TOP OF LENS water level of the pool except when y the fixture is installed in an area of the swimming pool that is not used for swimming and the lens is adequately guarded to prevent any person from contacting it M4 Controller STEP 2 Snake the 4 conductor electric cord through the conduit outlet of the wall fitting into the conduit and up to the M4 controller DO NOT CUT EXCESS CORD Leave adequate cord in the conduit Do NOT wrap cord around fixture so that the fixture will be able to be raised to the deck if required Cut off extra cord after allowing for service and length of run to box Pull the fixture snug to the wall
14. truding from the conduit 3 Carefully remove one and one half 1 1 2 inches of insulation from the cable The cable is a twisted shielded pair type so be careful to not damage the shield or the internal wires 4 Locate the actual shield cable within the overall shield see FIGURE 3d and separate it from the individual shield wires Carefully cut off and remove the shield wires but NOT the small shield cable see FIGURE 39 DMXG DMXO DMX COMMUNICATION CABLE DMX DMX wires DMX Communication cable Shield Cable FIGURE 3d 5 Using the wire stripper remove 1 8 to 3 16 of insulation from each of the remaining two wires 9 Nexxus LIGHTING INc 9400 SouTHRIDGE PARK Court Suite 200 m OrLANDO FLonpA 32819 USA 407 857 9900 m r 407 857 0050 m WWW NEXXUSLIGHTING COM savi The wires will be installed as shown in the figure below The order of the wires are 1 Position Shield Cable Wire 2 2 Position DMX or inverted input Shield Cable 3 Position DMX or non inverted input Insert each wire into the appropriate terminal block location Using a small flat blade screwdriver tighten each screw of the terminal block until you feel it com press the wire and become more difficult to turn DO NOT OVERTIGHTEN Care 6 DMX CONNECTION F DMX FIGURE 3 fully pull on the wire to verify it is secure 8 If appropri
15. under this warranty N LIGHTING 2007 Nexxus Lighting Inc MAN SAVI NOTE 0707 V02 00
16. y 10 FIGURE 4a Nexxus LIGHTING Inc 9400 SOUTHRIDGE PARK Court Suite 200 FLonpA 32819 USA mT407 857 9900 m r407 857 0050 m WWW NEXXUSLIGHTING COM savi 4 Stand alone units will come on to one of several modes but will always be ON when power is provided to the controller By toggling power you can cycle through all of the modes in the following order Color Modes Slow color change takes about a minute to cycle White Blue Green Aqua Green and Blue Pink Green 8 Blue fade back and forth Fast color change about 15 seconds to cycle Party mode blinks quickly between colors Investigate the connections for any accessory that does not work correctly It is recommended that the colors be cycled until the white mode for this test Please note that if power remains off for at least nine 9 seconds the unit will store the last mode and a safety white mode will be displayed on power up for 12 to 13 seconds before the stored mode is recalled Please consult the user manual for more detailed operation instructions Once testing is completed power off the unit Finally as desired the DMX address should be set for DMX units The top switch S3 is the one hundreds unit for the address the middle switch is the tens unit and the lower switch S1 is the ones unit Addresses may be set from 1 to 501 This unit uses twelve addresses so ad
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