Manual - Wasserstrom
Contents
1. result when hot oil contacts the skin Hot oil is flammable Keep open flames away from hot oil and its vapors e Never allow water or ice to get in hot oil IT CAN EXPLODE A WARNING ENVIRONMENT Keep your floors clean and free of grease and all other substances so no one slips accidentally and contacts the hot fryer Keep areas and filters clean above your fryers Oil soiled lint or dust can ignite easily and flames will spread rapidly CARE In three to six months you may spend as much for fat as you paid for your kettle So fat is an item you want to know all about how to select it how to manage it The more production you can get from each pound of fat the more profitable your frying operation will be To get a high rate of production per pound of fat you have to avoid two things One is early breakdown and spoilage of the compound so that you have to throw it away before it does enough work to earn its keep The other is exces sive sponging up of fat by the food being fried The main cause of fat breakdown is excessive heat On the other hand abnormal absorption is caused by frying too long at too low temperatures One answer to both problems is exact control of heat so that fat neither smokes up nor soaks up Of course no fat keeps forever Not only heat but air and moisture salt particles and crumbs of food work to break it down But you can slow up fat deterioration by m2. or fish cakes The fat level should be chosen carefully so that the foaming action of the fat does not spill out of the kettle If solid shortening is used pack carefully around the elements CONTROLS 1 ON OFF TWO POLE SWITCH Located on the front panel is a two pole switch which turns power on or off An indicator light Power On is located on the control housing 2 THERMOSTAT CONTROL Located on the Control Housing this control allows you to select the desired frying temperature A signal light Heating indicates when the element is on When the light goes off the desired temperature has been reached 3 HI LIMIT THERMOSTAT Should fat temperatures reach 450 F 230 this control will shut off the power to the heating elements The unit will still have power The fat temperature must cool to 400 F 202 4 C and the manual reset button located on the back panel of the control housing must be pressed to restore operation Should the hi limit control activate twice in succession the primary thermostat should be checked for malfunction by a qualified service technician Each pot is equipped with its own HI LIMIT THERMOSTAT FRYING After fat has been added turn the switch on and set the thermostat at 200 F 92 4 C After the fat has melted turn the thermostat to the desired setting Included in this instruction booklet is a frying chart and some helpful hints on fat use After the selected fat temperature has been reached
3. ounce series popcorn machines is two 2 years The warranty period for the Chrome Max Griddles is five 5 years on the griddle surface See detailed warranty provided with unit The warranty period for Teflon Dura Tec coatings is one year under normal use and reasonable care This warranty does not apply if damage occurs to Teflon Dura Tec coatings from improper cleaning maintenance use of metallic utensils or abrasive cleaners abrasive pads product identifiers and point of sale attachments or any other non food object tha comes in continuous contact with the roller coating This warranty does not apply to the non stick properties of such materials gt This warranty does not apply to Special Products but to regular catalog items only Star s warranty on Special Products is six 6 months on parts and ninety 90 days on labor gt This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the Service Center s sub agency gt This warranty does not apply if damage occurs from improper installation misuse wrong voltage wrong gas or operated contrary to the Installation and Operating instructions gt This warranty is not valid on Conveyor Ovens unless a start up check out has been performed by a Factory Authorized Technician PARTS WARRANTY Parts that are sold to repair out of warranty equipment are warranted for ninety 90 d
4. performance The external wiring should be in conduit or an approved type of flexible cable suitable for operation at 90 C 194 F and of a proper size to carry the load The supply circuit should be properly fused and equipped with a means of disconnection as required by local electrical code THE BODY OF THE APPLIANCE SHOULD BE GROUNDED DO NOT GROUND TO A GAS SUPPLY LINE Four legs are provided and should be installed for ease of cleaning Level unit by adjusting the 4 feet which have an adjustment of 1 3 8 34 92 mm for accurate leveling and perfect line up with other units POWER SUPPLY Models 530TF and 530TEF are wired at the factory for operation on a single phase power supply For specific wiring check the wiring diagram CAUTION CAUTION CAUTION CAUTION OPERATING INSTRUCTIONS PLACE THE LAMINATED WARNING SIGN SUPPLIED WITH THE FRYER INAN AREA VISIBLE TO THE FRYER OPERATOR CLEAN KETTLE BEFORE USING Take out baskets push and hold element catch lift up on element lift handle until elements lock in a vertical position and remove kettle The kettle can be cleaned in a sink like any other pot or container ADDING FAT Replace kettle and swing the element down making fryer ready for use Add fat Each kettle has a 15 lb fat capacity A fat level line on the rear of the kettle will guide you in determining the minimum cold fat level A higher fat level can be used when frying bulky foods such as chicken
5. slowly lower half filled baskets into the fat Do not overload baskets as this causes foods to be improperly fried NOTE Baskets should be allowed to drain after frying cycle The kettle handles serve as basket hangers IDLING During idle periods turn thermostat control to approximately 200 F 92 4 C The fast recovery fryers can be brought up to frying temperature in a matter of minutes Lowering the temperature during idle periods saves energy costs and prolongs fat life DRAINING KETTLE Turn switch to OFF Raise element to the first stop and allow to drain Raise the element to the vertical position and siphon the oil out of the kettle DO NOT ATTEMPT TO REMOVE THE KETTLE FILLED WITH HOT OIL CONTACTING HOT OIL CAN RESULT IN SEVERE INJURIES OR DEATH If you do not have a siphon order one from your dealer or dip the oil out and strain into a container After oil has been removed remove the kettle and clean INAPPROPRIATE USE DUE TO A LACK OF COMMON SENSE MAY RESULT IN PRODUCT DAMAGE OR PERSONAL INJURY CLEANING THE EXTERIOR The exterior surfaces can be cleaned by regularly wiping with a soft cloth Any discoloration can be removed with a non abrasive cleaner 4 CAUTIONS FOR ALL DEEP FRYERS NEVER LEAVE AN OPERATING FRYER UNATTENDED REMEMBER HOT OIL IS DANGEROUS RESPECT WARNING INSTALLATION Locate your fryer in a protected place so that it cannot be tipped over or knocked off its suppor
6. DEEP FRYER MODEL 530TF amp 530TEF SERIES Installation and Operation Instructions 2M Z16001 Rev 5 31 2012 LISTED SAFETY SYMBOL These symbols intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance RETAIN THIS MANUAL FOR FUTURE REFERENGE NOTICE Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability Star reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment Due to periodic changes in designs methods procedures policies and regulations the specifications contained in this sheet are subject to change without notice While Star International Holdings Inc Company exercises good faith efforts to provide information that is accurate we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifications By using the information provided the user assumes all risks in connection with such use MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance Please record the model number serial number voltage and purchase date in the area below and have it ready when you Call to ensure a faster ser
7. FOR SUPPLY CONNECTION USE COPPER WIRE RATED AT LEAST 90 C MODEL 530TE MODEL 530T TMFE30 208V 1 PH 240V 1 PH 208V 1 PH 240V 1 PH 2M Y5135d NG 627 AX ORY 222 22 72272722277 SOME ITEMS ARE INCLUDED FOR ILLUSTRATIVE PURPOSES ONLY AND IN CERTAIN INSTANCES MAY NOT BE AVAILABLE 5 31 12 Rev STAR MANUFACTURING INTERNATIONAL ING SK2590 MODEL 530TF 530TEF 5 L 15 31 2012 Model 530TF amp 530TEF Electric Deep Fat Fryer 1 AZM 4 EG PG PANEL INSPECTION SMALL 3 1 530071 1 BOTTOM ASSEMBLY 24 2 1504 1 STAR MAXLOGO PG 25 _ 2EY5166 2 SWITCH 2POLE3OAMP y yY 6 E1 115714 2 KETTLE ASSEMBLY COMPLETE PG 7 128 115774 2 BASKET TWIN LEFT HANGER OPTIONAL BASKET TWIN RIGHT HANGER OPTIONAL 2B Y 8847 1 BASKET HANGER LT 1028 8846 1 BASKET HANGERRT PG 2E Y2849 1 TERMNALBLOK 12 JELYSOM 1 PANEL INSPECTION f f f f f E1 115719 ELEMENT HANDLE ASSEMBLY E1 Y1669 PPER ELEMENT CLAMP 2 5737 LIP CAPILLARY TUBE 2N Y 5168 mINIC m a LEMENT 240V 5750W 530TF ENT 240V 4600W 530TEF RACE ELEMENT LONG E1 Y 1890 RACE ELEMENT SHORT m m PS G Oo GNAL LIGHT POWER ON WHITE 1 116313 GNAL LIGHT HEATING AMBER 2A 5401 COTTER 3 47 ROD CATCH RELEASE 6 7708 2 THERMOSTA
8. T 1402 27 121 1668 2 SAFETYTHERMOSAT PG 29 21 Y5097 2 GASKET ELEMENT HOUSING 30 E1Y5286 2 BACK ELEMENTHOUSING 31 1 15109 2 ROD CATCH 32 12P 1 69 2 SPRING PG 34 21 Y5088 2 GASKET PIVOT 5 2KY50B 1 BUSHING 2 36 1 530005 1 WIRE HOUSING ASSEMBLY 37 12145095 1 GASKET WIREHOUSING PG 38 fE1V5086 1 BACK WIREHOUSNG 1 mn A 40 2C 8477 3 TINNERMAN CLIP 41 1 1 2159621 2 SWITCHGUARD PG 2C 200067 4 SCREW SWITCH GUARD 6 32X1 4THP SS 1 2M Z8942 1 LABEL FRYER BURN WARNING JP 1 2 2089 1 LABEL RESET 2M Y5135 1 LABEL WIRING DIAGRAM 0 2 2P Y3406 WIRE SPACER THERMOSTAT BULB 302 DIA V yl N 2 3453 WIRE SPACER SAFTEY THERMO BULB 350 DIA o cO 13 14 15 1 8 9 0 1 2 3 4 5 1 1 1 2 2 2 2 2 2 a IMPORTANT WHEN ORDERING SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER Some items are included for illustrative purposes only and in certain instances may not be available Star Manufacturing International Inc N STAR INTERNATIONAL HOLDINGS ING COMPANY Star Holman Lang Wells Bloomfield Toastmaster 10 Sunnen Drive St Louis MO 63143 U S A 314 678 6303 www star mfg com
9. aintaining proper temperatures and by draining your kettle filtering or straining the fat once or twice a day and by keeping the kettle itself absolutely clean A number of commercial devices and materials are avail able to aid in eliminating fat impurities There are several excellent models of pressure filters as well as strainer type filters which if used regularly will prolong life of fat However no purification device will renew broken down or rancid fat or put new life into it Once you have allowed fat to break down it becomes unsuitable for frying in fact browning is impossible In addition to filtration you can prolong the usefulness of fat by sweetening it with fresh compound every day replacing about 15 of the bulk you started with If you do enough frying so that normal absorption of fat in food amounts to 15 to 20 of the capacity of your kettle every day then you can call that your turn over food It means you can add the recommended 15 of fresh fat without discarding any of the old 10 POINT PROGRAM TO PRESERVE FAT AND PRODUCE THE FINEST FRIED FOODS 1 Choose a fat that does not break down quickly Hydrogenated shortening corn and peanut oils are less likely to break down under high temperatures 2 Do not fry foods at temperatures above those recommended The higher the fat temperature the more rapid the rate of fat deterioration Above 400 F fats quickly deteriorate 3 During short intervals b
10. ays The part only is warranted the labor to replace the part is NOT warranted SERVICES NOT COVERED BY WARRANTY 1 Travel time and mileage rendered beyond the 50 mile radius limit 2 Mileage and travel time on portable equipment see below 11 Gas conversions 3 Labor to replace such items that can be replaced easily during a daily cleaning ie 227220 4 12 Pilot light adjustment routine ie removable kettles on fryers knobs grease drawers griddles etc x 3 13 Miscellaneous adjustments 4 Installation of equipment ay 14 Thermostat calibration and by pass adjustment 5 Damages due to improper installation Rane 15 Resetting of circuit breakers or safety controls or reset buttons 6 Damages from abuse or misuse P i 16 Replacement of bulbs 7 Operated contrary to the Operating and Installation Instructions 17 Replacement of fuses 8 Cleaning of equipment 18 Repair of d d duri it deli amp 9 Seasoning of griddle plates Repair of damage created during transit delivery PORTABLE EQUIPMENT installation OR created by acts of God Star will not honor service bills that include travel time and mileage charges for servicing any products considered Portable including items listed below These products should be taken to the Service Agency for repair The Model 510FD 510FF Fryer ALL The Model 526TOA Toaster Oven x Pop Up Toasters The Model J4R 4 oz Popcorn Machine Butter Dispe
11. elivery of your unit in perfect condition If equipment is received in damaged condition either apparent or concealed a claim must be made with the delivering carrier Concealed damage or loss if damage or loss is not apparent until after equipment is unpacked a request for inspection of concealed damage must be made with carrier within 15 days Be certain to retain all contents plus external and internal packaging materials for inspection The carrier will make an inspection and will supply necessary claim forms WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing the equipment This fryer is equipped for the voltage and wattage indicated on the nameplate mounted on the lower right corner of the element housing It is designed for use on alternating current AC only It is intended for use by properly trained personnel only DO NOT CONNECT TO DIRECT CURRENT DC The installation of the appliance should conform to the NATIONAL ELECTRIC CODE AND ALL LOCAL ELECTRIC CODES AND ORDINANCES AND THE LOCAL ELECTRIC COMPANY RULES AND REGULATIONS For your protection we recommend that a qualified electrician install this appliance He should be familiar with electrical installations and all electrical codes Proper connections and power supply are essential for efficient
12. etween frying turn the heat down Do not keep heat on for long periods between batches 4 Keep fat clean Strain or filter daily or at end of each shift Add at least 15 fresh fat to your kettle daily 5 At least once a day cool a small amount of fat and taste it to see if it has picked up foreign flavors 6 Discard fat that tends to bubble excessively before food is added 7 Donot overload baskets pieces should not touch when frying Shake baskets to prevent food from sticking together Fry similar sizes together 8 Never salt foods directly over fat salt in fat reduces its life 9 Raw wet foods such as potatoes and oysters should be drained or wiped dry before frying to extend the life of the frying fat Have foods to be fried at room temperature 10 Keep fat temperatures below smoking point to mini mize frying odors HANDY FRYING CHART TIME IN FOOD COATING PROCEDURE TEMP MINUTES POTATOES Standard French Fries Cut in uniform pieces 1 2 350 5 7 Blanch Only square the long way 350 3 1 2 Brown Only 350 3 1 2 Long Branch Cut in uniform pieces 3 4 square the long way 350 7 10 Julienne shoe string Cut in uniform pieces 1 8 to 1 4 square the long way 350 3 6 Chips Soak in cold running water until water does not run milky 350 2 3 CHICKEN Large Pieces Batter or Some prefer rolling in 325 9 11 Small Pieces Breading seasoned flour dipping in egg 340 7 10 Pre cooked wash and
13. frying 350 3 4 FISH Fillets Large Breading Select fillets of uniform 350 4 Fillets Small or Batter size skin out and dry 350 3 Oysters Breading Use Oyster liquor in batter or Batter or breading 350 5 Clams Batter 350 1 Scallops Breading 350 4 Shrimp Batter Some prefer soaking 1 2 hour in cold seasoned milk 350 3 Smelts Breading Cut spinal cord several 350 4 places to prevent curling MEATS Chicken Fried Steak Breading Sever all connecting membranes at one inch intervals to prevent curling 360 3 4 Cutlets Breading 350 3 4 Chops Breading 340 3 4 Meat Balls Breading or rolled in flour 340 4 6 Brains Breading 340 3 5 VEGETABLES Asparagus Batter or crumbs Pre cook in salted water 350 3 Cauliflower Batter or crumbs Pre cook and separate flowers 3509 3 Egg Plant Crumb Breading Peel cut cross wise into 1 4 slices 350 3 Onions Light batter Slice thin soak in milk for two hours 350 3 FRITTERS Fruit bananas pineapples apricots berries Serve with fruit juice 350 3 5 Corn Batter Serve with syrup or jelly 350 3 5 Vegetable peas green beans Serve with tomato cheese sauce 350 5 8 MISCELLANEOUS Croquettes Breading 360 3 Chinese Noodles 379 1 2 French Toast 375 DOUGHNUTS Cake 379 1 1 2 2 Yeast raised 37159 1 Visit our Website at www star mfg com Email service star mfg com THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL This unit has been tested for proper operation before leaving
14. nsers The Model 518CMA amp 526CMA Cheese Melter Pretzel Merchandisers The Model 12MC amp 15MC amp 18MCP Hot Food Merchandisers N Model 16PD A Only i The Model 12NCPW amp 15NCPW Nacho Chip Popcorn Warmer p Pastry Display Cabinets All Hot Dog Equipment except Roller Grills amp Drawer Bun Warmers Chip Merchandisers All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer 4 Accessories of any kind All Condiment Dispensers except the Model HPD amp SPD Series Dispenser Sneeze Guards Specialty Food Warmers except Model 130R 11RW Series and 11WSA Series Pizza Ovens All QCS RCS Series Toasters except Model QCS3 amp RCS3 Series Model PO12 Only Heat Lamps All Fast Steamer Models except Direct Connect Series 1 umps Manua The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty FOR ASSISTANCE Should you need any assistance regarding the Operation or Maintenance of any Star equipment write phone fax or email our Service Department In all correspondence mention the Model number and the Serial number of your unit and the voltage or type of gas you are using 2 4497 2 61312 RIGHT HAND CONTROL LEFT HAND CONTROL HOUSING ASSEMBLY HOUSING ASSEMBLY 530015 530016 A THERMOSTAT HIGH LIMIT HEATING LIGHT POWER ON LIGHT E HEATING ELEMENT 2 POLE SWITCH POWER SUPPLY BLOCK
15. our plant to insure delivery of your unit in perfect condition However there are instances in which the unit may be damaged in transit In the event you discover any type of damage to your product upon receipt you must immediately contact the transportation company who delivered the item to you and initiate your claim with same If this procedure is not followed it may affect the warranty status of the unit LIMITED EQUIPMENT WARRANTY All workmanship and material in Star products have a one 1 year limited warranty on parts amp labor in the United States and Canada Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service Star s obligation under this warranty is limited to the repair of defects without charge by the factory authorized service agency or one of its sub agencies Models that are considered portable see below should be taken to the closest Star service agency transportation prepaid gt Star will not assume any responsibility for loss of revenue gt On all shipments outside the United States and Canada see International Warranty warranty period for the Ultra Max Hot Plates Griddles Charbroilers is 3 years parts amp labor The warranty period for the Star Max Charbroilers Griddles Hot Plates Fryers amp Finishing Oven is 2 years parts amp labor The warranty period for the JetStar six 6 ounce amp Super JetStar eight 8
16. t A mechanical restraint should be installed to prohibit the fryer from tipping or moving Consult your local codes for allowable methods of restraint Install an automatic fire extinguisher over the fryer and in the exhaust duct sure your power supply is installed properly and in accordance with the local and national codes Install a shut off switch or gas valve close to the fryer It must turn off the fryer immediately e Failure to add a mechanical restraint can result in oil splashing out and contacting the skin leading to serious injury or death A WARNING MAINTENANCE e Have your equipment checked regularly to insure its safe and properly functioning If your fryer starts to smoke or boil abnormally cut off the power supply immediately and determine the reason for the smoking or boiling before attempting to use it again WARNING TRAINING e Train all personnel to understand the hazards of hot oil Instruct them on the proper action to take if something does not seem to be acting properly Instruct your personnel on what to do if there is an oil fire Do not use water on an oil fire Use only fire extinguishers of the approved type and never direct such extinguishers so as to blow the oil out of the oil container WARNING HOT OIL e Inappropriate use due to a lack of common sense may result in product damage or personal injury e Hot oil is dangerous Severe burns
17. vice Model No Serial No Voltage Purchase Date Authorized Service Agent Listing Reference the listing provided with the unit or for an updated listing go to Website www star mfg com E mail Service star mfg com Service Help Desk Business 8 00 am to 4 30 p m Central Standard Time Hours Telephone 314 678 6303 Fax 314 781 2714 E mail Parts star mfg com Service star mfg com Warranty star mfg com Website www star mfg com Mailing Address Star International Holdings Inc Company 10 Sunnen Drive St Louis MO 63143 U S A CAUTION A WARNING SPECIFICATIONS sea Shining 2 EA 240V 11500 ze fts 013 1 bs 208v 6910 k spine LZ 6 910 g 240V 9 200 GENERAL INSTALLATION DATA This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations Before using your new equipment read and understand all the instructions amp labels associated with the unit prior to putting it into operation Make sure all people associated with its use understand the units operation amp safety before they use the unit All shipping containers should be checked for freight damage both visible and concealed This unit has been tested and carefully packaged to insure d
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