OptiFlex V Powder feed equipment - spare parts list
Contents
1. Clean the injector see therefore the injector user manual Reassemble the individual parts 24 e Maintenance and cleaning OptiFlex V Powder feed equipment V 04 07 Troubleshooting guide General information Fault The powder is not flu idized Causes Compressed air not present Fluidizing air is set too low on the control unit srw Gema Fault elimination Connect the equipment to the compressed air Set the fluidizing air cor rectly The powder is not conveyed Compressed air not present Injector nozzle on injec tor powder hose or powder gun are clogged Nozzle in the injector is clogged Nozzle is not inserted Fluidizing not running No conveying air Connect the equipment to the compressed air Clean corresponding part Replace Insert the nozzle see above Check the conveying air supply OptiFlex V Powder feed equipment Troubleshooting guide e 25 un iTw Gema Spare parts list Ordering spare parts When ordering spare parts for powder coating equipment please indicate the following specifications Type and serial number of your powder coating equipment Order number quantity and description of each spare part Example Type OptiFlex V Powder feed equipment Serial number 1234 5678 Order no 203 386 1 piece Clamp 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this yard me2. Preparation for start up Preparing the powder container 1 Swivel the fluidizing suction unit to the side 2 Place the open powder container on the vibrating table 3 Place the fluidizing suction unit onto the powder Switching on the booth The coating booth is switched on according to the corresponding user manual OptiFlex V Powder feed equipment Start up and operation e 19 iTw Gema Start up 20 e Start up and operation V 04 07 Switch on the control unit 1 Press the power switch ON The displays illuminate and the control unit is ready for operation Note For further start up procedure for the OptiFlex V powder feed equip ment see the corresponding control unit operating instructions OptiFlex V Powder feed equipment un srw Gema Color change General information If a color change takes place the individual components of the manual coating equipment must be cleaned carefully Thereby all powder parti cles of the former color must be removed Procedure 1 Cleanthe fluidizing suction unit 2 Clean the powder hose Strip the powder hose from the hose connection on the injector Point the gun into the booth Blow through the hose manually with a compressed air gun Fit the powder hose again to the hose connection on the injector 3 Clean the injector see therefore the user manual of the OptiFlow injector 4 Prepare the manual coating equipment with new powder for start up OptiFlex V P
3. if the hand gun is cleaned or the nozzle is changed When working with cleaning agents there may be a risk of haz ardous fumes The manufacturers instructions must be observed when using such cleaning agents The manufacturers instructions and the applicable environmental requirements must be observed when disposing of powder lac quer and cleaning agents If any part of the spray gun is damaged broken parts tears or missing then it should not be used For your own safety only use accessories and attachments listed in the operating instructions The use of other parts can lead to risk of injury Only original ITW Gema replacement parts should be used Repairs must only be carried out by specialists and under no cir cumstances should they be carried out in the operating area The former protection must not be reduced Gonditions leading to dangerous levels of dust concentration in the powder spraying booths or in the powder spraying areas must be avoided There must be sufficient technical ventilation available to prevent a dust concentration of more than 50 of the lower explosion limit UEG UEG max permissible pow der air concentration If the UEG is not known then a value of 10 g m should be used OptiFlex V Powder feed equipment V 04 07 iTw Gema A summary of the rules and regulations The following is a list of relevant rules and regulations which are to be observed Guidelines
4. the operating service and maintenance instruc tions specified by the manufacturer is also part of conformity of OptiFlex V Powder feed equipment General safety regulations e 3 iTw Gema V 04 07 use The OptiFlex V Powder feed equipment should only be used maintained and started up by trained personnel who are informed about and are familiar with the possible hazards in volved Start up i e the execution of a particular operation is forbidden until it has been established that the OptiFlex V Powder feed equipment has been set up and wired according to the guidelines for machinery 98 37 EG EN 60204 1 machine safety must also be observed Unauthorized modifications to OptiFlex V Powder feed equip ment exempts the manufacturer from any liability from resulting damage The relevant accident prevention regulations as well as other generally recognized safety regulations occupational health and structural regulations are to be observed Furthermore the country specific safety regulations must be ob served Explosion protection Protection type Temperature class T6 zone 21 C Ex Il 2 D va T4 zone 22 Technical safety regulations for stationary electro static powder spraying equipment General information The powder spraying equipment from ITW Gema is designed with safety in mind and is built according to the latest technological specifications This equipment can be dangerous if it is n
5. 2 _1G02 V Injector complete see corresponding user manual 23 Vibrator extension cable L 12 m 1002 773 24 Spare parts set 1V consisting of 1003 673 Insert sleeve PTFE 377 724 Injector plug gauge 393 380 Fluidizing pad 1 8 a 237 264 O ring Y 16x2 mm 231 517 Cable tie L 100x2 5 mm 200 719 25 Ribbed cylinder screw M10x20 mm 260 584 26 Hexagon ribbed cylinder screw M8x16 mm 261 793 30 Snap ring A 25 237 094 A Conveying air pneumatic connection consisting of pos 31 33 and 34 B Supplementary air pneumatic connection consisting of pos 32 33 and 35 31 Quick release connection NW5 Y 8 mm red 261 645 32 Quick release connection NW5 8 mm black 261 637 33 Nut with kink protection M12x1 mm Y 8 mm 201 316 28 e Spare parts list OptiFlex V Powder feed equipment ni iTw Gema OptiFlex V Powder feed equipment spare parts 34 Plastic hose 8 6 mm red 103 500 35 Plastic hose 8 6 mm black 103 756 Please indicate length OptiFlex V Powder feed equipment spare parts OptiFlex V Powder feed equipment Spare parts list e 29 iTw Gema oe OptiFlex V Powder feed equipment fluidizing suction unit 1 Bearing bush 1002 046 2 Guide sleeve 1002 052 3 Locknut M48x1 5 mm plastic 1002 051 4 Fluidizing suction unit 40x534 mm complete incl pos 5 9 362 425 5 Adapter nipple 1 8 i 1 8 a 200 930 6 Bezel 0 3mm 338 303 7 Elbow 1 8 a 1 8
6. AG 110 120 VAC Frequency 50 60 Hz Input value 100 VA Protection type IP54 Temperature range 0 40 C Approvals Pneumatic Data OptiFlex V 1V 2V Compressed air main connection G1 4 internal thread Max input pressure 10 bar Min input pressure 6 bar Max water vapor content of compressed air 1 3 g m8 Max oil vapor content of compressed air 0 1 mg m Max compressed air consumption 11 22 m h Dimensions OptiFlex V 1V 2V Width 690 mm Depth 800 mm Height 1135 mm Weight without powder 43 45 kg OptiFlex V Powder feed equipment Technical Data e 17 un rwGema Start up and operation Connecting guide 1 Connect the compressed air supply hose Note 1 The compressed air must be free from oil and water 2 Connect the black hose for fluidizing air to the control unit 3 Connect the grounding cable to the trolley with the screw and the 5 m long grounding cable with the clamping clip to the booth or the conveyor Check ground connections with Ohm meter and ensure 1 MOhm or less 4 Attach the injector connect the powder hose to the injector and to the powder gun 5 Connectthe red hose for conveying air to the corresponding output on the control unit and to the injector 6 Connectthe black hose for supplementary air to the corre sponding output on the control unit and to the injector this hose is electrically conducting 7 Connect the vibrator cable see connecting instruction sup plied
7. Operating instructions and spare parts list OptiFlex Powder feed equipment he T E E Translation of the original operating instructions rw Gema re Documentation OptiFlex V Powder feed equipment Copyright 2006 ITW Gema AG All rights reserved This publication is protected by copyright Unauthorized copying is pro hibited by law No part of this publication may be reproduced photocop ied translated stored on a retrieval system or transmitted in any form or by any means for any purpose neither as a whole nor partially without the express written consent of ITW Gema AG OptiTronic OptiGun EasyTronic EasySelect OptiFlow and Super Corona are registered trademarks of ITW Gema AG OptiMatic OptiMove OptiMaster OptiPlus MultiTronic and Gematic are trademarks of ITW Gema AG All other product names are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers con cerned approve of or are bound in any form by this manual We have en deavored to retain the preferred spelling of the trademarks and regis tered trademarks of the copyright holders To the best of our knowledge and belief the information contained in this publication was correct and valid on the date of issue ITW Gema AG makes no representations or warranties with respect to the contents or use of thi
8. a 235 733 8 Plug NW5 1 8 i 200 859 9 Fluidizing pad 1 8 a 237 264 10 Cable sleeve Y 4 8 1 5 mm 265 276 11 Retaining bracket 1002 054 C_ Fluidizing air pneumatic connection consisting of pos 12 13 and 14 12 Quick release connection NW5 6 mm 200 840 13 Nut with kink protection M10x1 mm Y 6 mm 201 308 14 Plastic hose 6 4 mm black 1001 973 15 Swivel arm incl pos 10 1002 045 Please indicate length 30 e Spare parts list OptiFlex V Powder feed equipment ni iTw Gema OptiFlex V Powder feed equipment fluidizing suction unit 3 OptiFlex V fluidizing suction unit OptiFlex V Powder feed equipment Spare parts list e 31 iTw Gema vai OptiFlex V Powder feed equipment 1V gt 2V Double arm complete consisting of pos 1 2 3 10 11 1002 930 1 Double arm 1002 047 2 Guide sleeve 1002 052 3 Locknut M48x1 5 mm plastic 1002 051 4 Fluidizing suction unit see corresponding spare parts list 10 Cable sleeve 4 8 1 5 mm 265 276 11 Retaining bracket 1002 054 A B C Pneumatic connections see corresponding spare parts lists 32 e Spare parts list s ic 4 N 11 OptiFlex V Powder feed equipment SR iTw Gema OptiFlex V Powder feed equipment Spare parts list e 33
9. and regulations German professional asso ciation BGV A1 BGV A2 General regulations BGI 764 Electrical equipment and material Electrostatic coating BGR 132 Guidelines for the avoidance of the dangers of ignition due to electrostatic charging Guideline Static Electric ity VDMA 24371 Guidelines for electrostatic coating with synthetic pow der Part 1 General requirements Part 2 Examples of use EN European standards RL94 9 EC The approximation of the laws of the Member States relating to apparatus and safety systems for their in tended use in potentially explosive atmospheres EN 292 1 EN 292 2 Machine safety A EN 50 014 to EN 50 020 identical DIN VDE 0170 0171 Electrical equipment for locations where there is danger of explosion EN 50 050 EN 50 053 part 2 Electrical apparatus for potentially explosive atmos pheres Electrostatic hand held spraying equipment Requirements for the selection installation and use of electrostatic spraying equipment for flammable materi als Hand held electrostatic powder spray guns EN 50 177 Stationary electrostatic spraying equipment for flamma ble coating powder PR EN 12981 EN 60 529 identi cal DIN 40050 Coating plants Spray booths for application of organic powder coating material Safety requirements IP Type protection contact foreign bodies and water protection for
10. covered by guarantee 9 If ITW Gema powder spraying equipment is used in conjunction with machinery from other manufacturers then their safety regu lations must also be taken into account 10 Before starting work familiarize yourself with all installations and operating elements as well as with their functions Familiariza tion during operation is too late 11 Caution must be exercised when working with a powder air mix ture A powder air mixture in the right concentration is flammable Smoking is forbidden in the entire plant area 12 As a general rule for all powder spraying installations persons with pacemakers should never enter high voltage areas or areas with electromagnetic fields Persons with pacemakers should not enter areas with powder spraying installations WARNING We emphasize that the customer himself is responsible for the safe operation of equipment ITW Gema is in no way responsible for any resulting damages Safety conscious working Each person responsible for the assembly start up operation service and repair of powder spraying equipment must have read and under stood the operating instructions and the Safety regulations chapter The operator must ensure that the user has had the appropriate training for powder spraying equipment and is aware of the possible sources of dan ger The control devices for the spray guns must only be set up and used in zone 22 Only the spray gun should be used in
11. dangerous if the instructions in this operating manual are not followed 2 All electrostatic conductive parts in particular the machinery within 5 meters of the coating equipment must be earthed 3 The floor of the coating area must conduct electricity normal concrete is generally conductive 4 The operating personnel must wear electricity conducting foot wear e g leather soles 5 The operating personnel should hold the gun with bare hands If gloves are worn these must also conduct electricity OptiFlex V Powder feed equipment General safety regulations e 7 iTw Gema 8 e General safety regulations V 04 07 The supplied earthing cable green yellow must be connected to the earthing screw of the electrostatic powder spraying hand ap pliance The earthing cable must have a good metallic connec tion with the coating booth the recovery unit and the conveyor chain and with the suspension arrangement of the objects The electricity and powder supply to the hand guns must be set up so that they are fully protected against heat and chemical damage The powder coating device may only be switched on once the booth has been started up If the booth cuts out then the powder coating device must be switched off The earthing of all electricity conducting devices e g hooks conveyor chains must be checked on a weekly basis The earthing resistance must amount to maximally 1 MOhm The control device must be switched off
12. ditional supply for OptiFlex 2V ii 15 Technical Data 17 OptiFlex V Powder feed equipment 17 Electrical Data occ nnnnn KENKERE EN 17 Pneumatic Data nn nn nano AEAEE RREK EEREN 17 DIMENSION Sic 17 Start up and operation 19 Connecting guide i 19 Preparation for Start Up ii 19 Preparing the powder container iii 19 Switching on the booth ii 19 SS ini 20 Switch on the control UNiIt nos 20 Color change 21 General information manner nenn 21 OptiFlex V Powder feed equipment Table of contents e 1 rw Gema re Maintenance and cleaning 23 Daily Maintenance uri ee ae 23 Weekly maintenance ans ee ea 23 fin disuse for severalidays decine lalla eee ieee 23 Powder NOSE finsing cuicos Hanke nmel 23 GIEANINg un lata 24 Cleaning the fluidizing suction UNit ii 24 Troubleshooting guide 25 General informations nee 25 Spare parts list 27 Ordering spare parts ee el Ehe nr 27 OptiFlex V Powder feed equipment spare parts list ennnneeeennnnen nen 28 OptiFlex V Powder feed equipment spare parts ii 29 OptiFlex V Powder feed equipment fluidizing suction unit 30 OptiFlex V Powder feed equipment fluidizing suction unit 31 OptiFlex V Powder feed equipment 1V gt 32V nnensenmesnnnnennnnnnnnnnnnnnnnn 32 2 e Table of contents OptiFle
13. electrical equipment EN 60 204 identi cal DIN VDE 0113 VDE regulations for the setting up of high voltage elec trical machine tools and processing machines with mains voltages up to 1000 V 3 VDE Association of German Engineers Regulations DIN VDE 0100 Regulations for setting up high voltage equipment with mains voltages up to 1000V DIN VDE 0105 part 1 part 4 VDE regulations for the operation of high voltage equipment General regulations Supplementary definitions for stationary electrical spray ing equipment DIN VDE 0147 part 1 Setting up stationary electrostatic spraying equipment 9 DIN VDE 0165 Setting up electrical equipment in locations in areas with danger of explosion OptiFlex V Powder feed equipment General safety regulations e 9 iTw Gema via Sources Carl Heymanns Verlag KG Luxemburger Strasse 449 5000 K ln 41 or from the appropriate employers association 2 Beuth Verlag GmbH Burgrafenstrasse 4 1000 Berlin 30 General secretariat Rue Br derode 2 B 1000 Bruxelles or the appro priate national committee VDE Verlag GmbH Bismarckstrasse 33 1000 Berlin 12 Product specific security measures The installation work to be done by the customer must be carried out according to local regulations Before starting up the plant a check must be made that no foreign objects are in the booth or in the ducting input and exhaust a
14. ir It must be observed that all components are grounded ac cording to the local regulations before start up 10 e General safety regulations OptiFlex V Powder feed equipment n srw Gema About this manual General information This operating manual contains all important information which you re quire for the working with the OptiFlex V Powder feed equipment It will safely guide you through the start up process and give you references and tips for the optimal use of your new powder coating system Information about the function mode of the individual system components reciprocators booths powder gun controls powder guns etc should be referenced to their corresponding documents OptiFlex V Powder feed equipment About this manual e 11 un srw Gema Function description Field of application The OptiFlex V Powder feed equipment is ideally suited for the powder supply for one to two manual or automatic powder guns with organic powder directly from the powder container The powder will be vibrated in its container and directly sucked up by the fluidizing suction unit Any other use is considered as non conform The manufacturer is not re sponsible for any damage resulting from this the risk for this is assumed by the user alone Typical characteristics Processing the powder directly from the original powder manufacturer s container Total emptying of the powder container due to inclined vibrating base Quick a
15. more to the danger of life from high voltage current if the shut down procedures are not observed High voltage equipment must not be opened the plug must first be taken out other wise there is danger of electric shock Powder Powder air mixtures can be ignited by sparks There must be sufficient ventilation in the powder coating booth Powder lying on the floor around the powder spraying device is a potentially dangerous source of slipping Static charges Static charges can have the following consequences Charges to people electric shocks sparking Charging of objects must be avoided see Earthing Grounding Earthing All electricity conducting parts and machinery found in the workplace ac cording to DIN VDE 0745 part 102 must be earthed 1 5 meters either OptiFlex V Powder feed equipment a iTw Gema side and 2 5 meters around each booth opening The earthing resistance must amount to maximally 1 MOhm The resistance must be tested on a regular basis The condition of the machinery surroundings as well as the suspension gear must ensure that the machinery remains earthed If the earthing of the machinery includes the suspension arrangements then these must constantly be kept clean in order to guarantee the necessary conductivity The appropriate measuring devices must be kept ready in the workplace in order to check the earthing Compressed air When there are longer pauses or stand still times between working the po
16. nd simple color change Supplied ready for use Available with one or two fluidizing suction units exten sible OptiFlex V Powder feed equipment Function description e 13 iTw Gema vai OptiFlex V Powder feed equipment Structure OptiFlex V Powder feed equipment structure 3 OptiFlow injector 12 4 Frame with hand rail 13 5 Fluidizing suction unit 14 6 Vibrating base 15 8 Swivel arm with guide sleeve 16 OptiFlow injector Hose holder Hose connections Shelf Rubber wheel Swivel wheel All information about the OptiFlow injector you will find in the correspond ing enclosed manual 14 e Function description OptiFlex V Powder feed equipment aes iTw Gema Scope of delivery OptiFlex 1V A mobile trolley with a gun hose support A vibrating base and a fluidizing suction unit A plug in OptiFlow Injector Pneumatic hoses for conveying air red supplementary air black and fluidizing air black Vibrator extension cable Additional supply for OptiFlex 2V A second fluidizing suction unit with plug in OptiFlow in jector a double arm a pneumatic kit and screw joints Pneumatic hoses for conveying air red supplementary air black OptiFlex V Powder feed equipment Function description e 15 V 04 07 Technical Data OptiFlex V Powder feed equipment Electrical Data srw Gema OptiFlex V 1V 2V Nominal input voltage 230240 V
17. ot used for its specified pur pose Consequently it should be noted that there exists a danger to life and limb of the user or third party a danger of damage to the equipment and other machinery belonging to the user and a hazard to the efficient operation of the equipment 1 4 e General safety regulations The powder spraying equipment should only be started up and used once the operating instructions have been carefully studied Improper use of the controlling device can lead to accidents mal function or damage to the control itself Before every start up check the equipment for operational safety regular servicing is essential Safety regulations BGI 764 and VDE regulations DIN VDE 0147 Part 1 must be observed for safe operation Safety precautions specified by local legislation must be ob served The plug must be disconnected before the machine is opened for repair The plug and socket connection between the powder spraying equipment and the mains network should only be taken out when the power is switched off OptiFlex V Powder feed equipment a iTw Gema 7 The connecting cable between the controlling device and the spray gun must be set up so that it cannot be damaged during operation Safety precautions specified by local legislation must be observed 8 Only original ITW Gema spare parts should be used because the explosion protection will also be preserved that way Damage caused by other parts is not
18. owder feed equipment Color change e 21 a iTw Gema Maintenance and cleaning e Note 1 A regular and conscientious maintenance increases the operating li fe of the unit and ensures a longer constant coating quality Daily maintenance 1 Clean the injector see therefore the user manual of the OptiFlow injector 2 Clean the powder hose see therefore in chapter Color change Weekly maintenance 1 Clean fluidizing suction unit injector and powder gun Just place the fluidizing suction unit in the powder shortly before restarting operation 2 Check the control unit grounding connections to the coating booth the suspension devices of the work pieces or the con veyor chain If in disuse for several days 1 Disconnect the mains plug 2 Clean the coating equipment 3 Turn off the compressed air main supply Powder hose rinsing If lengthy downtimes take place the powder hose must be cleaned Procedure 1 Strip the powder hose from the hose connection on the injector 2 Point the gun into the booth 3 Blow through the hose manually with a compressed air gun 4 Fit the powder hose again to the hose connection on the injector OptiFlex V Powder feed equipment Maintenance and cleaning e 23 iTw Gema via Cleaning Cleaning the fluidizing suction unit 1 Removethe injector Remove the fluidizing suction unit Clean the fluidizing suction unit with compressed air Also blow off the suction tube with compressed air
19. ritten in an under standable form and in the language of the persons employed and has to be announced in a suitable place in the working area 4 The operator is under obligation to check the powder spraying equipment at least once every shift for signs of external damage defects or changes including the operating characteristics which could influence safety and to report them immediately 5 The operator is obliged to check that the powder spraying equipment is only operated when in satisfactory condition 6 Asfarasitis necessary the operating firm must ensure that the operating personnel wear protective clothing e g facemasks 7 The operating firm must guarantee cleanliness and an overview of the workplace with suitable instructions and checks in and around the powder spraying equipment 8 No safety devices should be dismantled or put out of operation If the dismantling of a safety device for set up repair or servicing is necessary reassembly of the safety devices must take place immediately after the maintenance or repair work is finished The powder spraying device must be turned off while servicing is car ried out The operator must train and commit the responsible personnel to this 9 Activities such as checking powder fluidization or checking the high voltage spray gun etc must be carried out with the powder spraying equipment switched on Notes on special types of hazard Power It is necessary to refer once
20. s publication and reserves the right to revise this publication and make changes to its content without prior notice Printed in Switzerland ITW Gema AG M venstrasse 17 9015 St Gallen Switzerland Phone 41 71 313 83 00 Fax 41 71 313 83 83 E Mail info itwgema ch Homepage www itwgema ch don rwGema Table of contents General safety regulations 3 Safety symbols pictogramSs nn 3 Conformity Of USC non nnnn cnn rca 3 Technical safety regulations for stationary electrostatic powder spraying EQUIPMENT prati anice era 4 General information cece eeeeeeeeeeeeeseeeeeaaeeseaeeseeeeeseaeessiaeeeeaes 4 Safety CONSCIOUS Working 5 Individual safety regulations for the operating firm and or operating PEISOMNG leida aaa 5 Notes on special types of hazard ii 6 Safety requirements for electrostatic powder coating 7 A summary of the rules and regulations ii 9 Product specific security measures i 10 About this manual 11 General information i 11 Function description 13 Field of application i 13 Typical characteristiCS ie 13 OptiFlex V Powder feed equipment i 14 SUIUCIU oct indio dd tia 14 OptiFlow injector nara no noccn rca nnnr cc nnc nr anrnnrann 14 Scope Of delivery iii 15 OBUFIEX IV sla ei dear 15 Ad
21. ter ware is always marked with an The wear parts are always marked with a All dimensions of plastic hoses are specified with the external and inter nal diameter Example 8 6 mm 8 mm outside diameter 0 d 6 mm inside diameter i d WARNING Only original ITW Gema spare parts should be used because the explosion protection will also be preserved that way The use of spare parts from other manufacturers will invalidate the ITW Gema guarantee conditions OptiFlex V Powder feed equipment Spare parts list e 27 iTw Gema ov OptiFlex V Powder feed equipment spare parts list 1 Wheel shaft 1000 453 2 Rubber wheel Y 200 mm 260 592 3 Lock washer 26 mm 1000 944 4 Swivel wheel 50 mm 260 606 5 Spacing ring 375 624 6 Rubber damper 20x25 mm M6 2a 43sh 246 000 7 Fluidizing suction unit see corresponding spare parts list 8 Stop plate 1000 513 9 Countersunk Allen screw M6x40 mm 1002 953 10 Countersunk Allen screw M6x20 mm 1002 992 11 Handlebar 1002 623 13 Hose holder 1000 699 14 Hexagon shakeproof nut M6 244 430 Cable connection fitting for vibrator cable M16 1 6 10 5 mm brass not shown 265 780 17 Cable plug 4 pins male 206 466 18 Countersunk Allen screw M6x30 mm 1002 952 19 Grounding cable complete 301 140 21 Vibrator motor 220 240 VAC 50 Hz 1001 748 Vibrator motor 120 VAC 389 382 2
22. wder spraying equipment should be drained of compressed air There is a danger of injury when pneumatic hoses are damaged and from the uncontrolled release and improper use of compressed air Crushing and cutting During operation moving parts may automatically start to move in the operating area It must be ensured that only instructed and trained per sonnel go near these parts The operator should ensure that barriers comply with the local security regulations Access under exceptional circumstances The operating firm must ensure that local conditions are met when re pairs are made to the electronic parts or when the equipment is restarted so that there are additional measures such as barriers to prevent unau thorized access Prohibition of unauthorized conversions and modifica tions to machines All unauthorized conversions and modifications to electrostatic spraying equipment are forbidden for safety reasons The powder spraying equipment should not be used if damaged the faulty part must be immediately replaced or repaired Only original ITW Gema replacement parts should be used Damage caused by other parts is not covered by guarantee Repairs must only be carried out by specialists or in ITW Gema work shops Unauthorized conversions and modifications may lead to injury or damage to machinery The ITW Gema AG guarantee would no longer be valid Safety requirements for electrostatic powder coating 1 This equipment is
23. x V Powder feed equipment ae iTw Gema General safety regulations This chapter sets out the fundamental safety regulations that must be fol lowed by the user and third parties using the OptiFlex V Powder feed equipment These safety regulations must be read and understood before the OptiFlex V Powder feed equipment is used Safety symbols pictograms The following warnings with their meanings can be found in the ITW Gema operating instructions The general safety precautions must also be followed as well as the regulations in the operating instructions DANGER Danger due to live electricity or moving parts Possible consequences Death or serious injury WARNING N Improper use of the equipment could damage the machine or cause it to malfunction Possible consequences minor injuries or damage to equip ment o INFORMATION 1 Useful tips and other information Conformity of use 1 The OptiFlex V Powder feed equipment is built to the latest specification and conforms to the recognized technical safety regulations It is designed for the normal application of powder coating 2 Any other use is considered as non conform The manufacturer is not responsible for damage resulting from improper use of this equipment the end user alone is responsible lfthe OptiFlex V Powder feed equipment is to be used for other purposes or other substances outside of our guidelines then ITW Gema AG should be consulted 3 Observance of
24. zone 21 The powder spraying equipment should only be used by trained and au thorized personnel This applies to modifications to the electrical equip ment which should only be carried out by a specialist The operating instructions and the necessary closing down procedures must be followed before any work is carried out concerning the set up start up operation modification operating conditions mode of operation servicing inspection or repairs The powder spray equipment can be turned off by using the main switch or failing that the emergency shut down Individual components can be turned off during operation by using the appropriate switches Individual safety regulations for the operating firm and or operating personnel 1 Any operating method which will negatively influence the techni cal safety of the powder spraying equipment is to be avoided OptiFlex V Powder feed equipment General safety regulations e 5 iTw Gema 6 e General safety regulations V 04 07 2 The operator should care about no non authorized personnel works on the powder spraying equipment e g this also includes using the equipment for non conform work 3 For dangerous materials the employer has to provide an operat ing instructions manual for specifying the dangers arising for hu mans and environment by handling dangerous materials as well as the necessary preventive measures and behavior rules The operating instructions manual has to be w
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