( FOSC ) JB-102A
Contents
1. 5 te s 3 8 3 bp z B s o amp b B gt 5 2 m 5 o 6 pr 5 S T o o D a o o 2 A S E 8 a E B aie B a o E a 2 D a7 2 o a a S a S o oO amp amp 2 z 2 5 9 o F z AM 8 I i E e e i Fi AV d lt L o Ce A rA 5 5 Fix reinfo Tce and pyrocondense fix and seal fiber cable 5 5 1 fiber cable into the corresponding heat shrinkable fixing tube further insert the A them into inlet outlet tube at the bottom of FOSC T Demount fixing nut of reinforced core with a special wrench plastic one which is to be m inserted into the fixing slot afterward and tighten it Then retighten it with a metal wrench the metal wrench is to be provided by operator 5 5 3 Hitch heat shrinkable fixing sleeve to the fiber cable till its root by hand 5 54 Please refer to Drawing 5 for installing branching clip 5 5 5 Heat heat shrinkable fixing sleeve with fire sprayer to make it hugging inlet outlet tube and fiber cable to reach complete sealing 5 5 6 See Drawing 5 important issue 1 Fixing nut of reinforced core should be tightened 8 www komutacija com komutacija gmail com Tel 8 37 45 1616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas 2 While heating heat shrinkable fixing tube should shrink evenly2. www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras O zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas Important issues 1 Reserve enough length of fiber cable to be spliced 2 Stripping length also could be decided by customers according to installation reguirement 100mm sealing and fixing length of fiber cable inside inlet outlet tube jae 1750mm length of protective coat of fiber cable to be stripped off 150mm length of fiber with protective coat the distance from fixing point of fiber cable to fixing point of FOST R i 1600mm length of protective coat of fiber to be stripped off Fiber cable to be spliced and winded inside the FOST L L i S Temp locating Drawing 2 A J mark 100mm sealing and fixing length of fiber cable inside inlet outlet tube J 150mm length of fiber with protective coat a the distance from fixing point of fiber cable to fixing Point o 100mm length of fiber with protfeti e coabto b cut Fiber cable 1600mm length of protective coat of fiber stri ofi branch splicing EA p z 7 U 4 N G 7 a Temp locating j 1850mm length of fi ab el be stripped off LS Temp locating mark Ls for straight ugh r being winded mark D 4 in
3. cable Electrical cutter Take off protective coat of fiber cable Combination pliers Cutting off reinforced core Screwdriver Crossing Paralleling screwdriver k Scissor X L 7 Waterproof cover Waterproof dustproof pa Metal wrench Tightening nut of reintorc Aage 3 4 Splicing and testing instruments to be provided by o r e LN D Name of instruments Usage ap bsp ification 4 Fusion Splicing Machine OT DR Fiberaplivin tae Provisional splicing tools Aeon testing Notice The above mentioned too themselves pa M h 7 gt 4 Is p instruments should be provided by the operators 3 www komutacija com www zaliasis namas lt komutacija gmail com Tel 8 37 451616 petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas 4 Installation flow chart 1 Open the closure 2 Determine length of fiber cable to be fixed and stripped inside FOSC 3 Strip off protective coats of fiber cable and fiber e A 4 Separate fiber cores and prepare work prior to fixing fiber cable 4 5 Fix reinforced core fix and seal fiber cable cable 6 Splice fibers 7 Ins
4. UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas Dome Heat Shrinkable Seal Fiber Optic Splice Closure FOSC J JB 102A AN OMIB 05A9 5 ZN CODE k Aa Installation Manual Tel 8 37 451616 komutacija gmail com Fax 8 37 310246 petras zaliasis namas lt www komutacija com www zaliasis namas lt UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas 1 Scope of application This Installation Manual suits for the Fiber Optic Splice Closure Hereafter abbreviated as FOSC as the guidance of proper installation The scope of application is aerial underground pipeline hand holes The ambient temperature ranges from 40 to 65 C 2 Basic structure and configuration 2 1 Dimension and capacity Outside dimension Height x Diameter Weight excluding outside box 540mm X 205mm p LA 3000 g 86008 L Number of inlet out ports 5 cy Diameter of fiber cable Capacity of FOSC rae i y 24 96 cores Ribbon up to 288 cores 2 2 Main components a A 9 a No Name of Quantity U
5. all mounting application fix the bracket on the wall with bolt metal hoop is not required 8 Underground application metal hoop is not required 5 9 4 See drawing 8 Important issues 1 Pay attention while installing plastic hoop 11 www komutacija com komutacija gmail com Tel 8 37 45 1616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas 2 The specification of bolt for fixing the bracket is M8 FOSC cover FOSC hoop Drawing 8 A 4 1 6 Fiber Optic Splice Closures FOSC inspecting and testing items 12 www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas Inspecting type Inspectin Routine test p Technical Requirements s item Before leaving Type test factory Each small package contains one fiber optic splice Package closure together with its accessories tools installation manual and packing list Intact in shape no burrs bubbles chaps pores warps full u Appearance impurities and other defects all background colors should be even and continual There is a clear sign on the ho
6. and there should be no bubbles pores and other defects inside the tube Fixing device for reinforced core Reinforced core Heat shrinkable fixing sleeve Fiber with protective coat Drawing 5 J licitig machine to splice fiber to the twist and bend of fiber 5 6 Step Six Splice fibers 5 6 1 Follow user manual of fusi Important issue pay attent 5 7 Step Seven Instal sh able protective sleeve and house fibers 5 7 1 When having co d splicing the fibers the first fiber ring should be housed on the farthest side of FOST the remaining fiber optic should be winded forming a ring with diam ot less than 80mm then put it into FOST Fiber Optic Splice Tray er with heat shrinkable protective sleeve fix heat shrinkable protective sleeve into the slot then enlarge the diameter of yo fiber ring properly see Drawing 6 Important issue pay attention to the twist and bend of fiber 9 komutacija gmail com petras Ozaliasis namas lt Tel 8 37 451616 www komutacija com Fax 8 37 310246 www zaliasis namas lt UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas Fiber slot cll Heat shrinkable o D protective protective sleeve 4 sleeve y Fiber with protective coat Drawing 6 5 8 Step Eight heek up comprehensively To ensure th nical requirements the following instructions must be fol
7. d while the others are for branch splicing 5 4 3 The FOSC is provided with 4 single inlet outlet tubes which suit for single fiber cables with max diameter b19mm and 1 Mass inlet outlet for 1 looped fiber cable with max diameter 25mm or 2 pieces of fiber cables with max diameter p 25mm 5 4 4 Mass inlet outlet tube is required if some fibers are for straight through 5 4 5 The corresponding inlet outlet tube cover could be slightly knocked out with screwdriver from inside to outside according to number and diameter of fi rable required gt 5 4 6 Reserve reinforced core in 70mm length and cut off the vns J 5 4 7 See Drawing 4 and Drawing 5 Important Issues Inlet outlet tubes are to be selected ae to make it easy for splicing gt 9 and sealing 6 A X ys x 4A A 7 www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas Adhesive tape Straight through fiber with protective coat Adhesive tape lt Adhesive tape
8. g 2 B 5 3 Step Three Strip off prot ti oat of fiber cable and fiber 5 3 1 Strip off protective co i of fiber cable from the temp locating mark with the cutter and the stripper please refer to Drawing 2 for stripping length Stripping length also could be decided acco to installation requirement 5 3 2 See Drawing 3 Important issue f it is difficult to pull all the protective coat of fiber cable at one time strip d A it off section by section to avoid fiber breakage L k Stripping terminal fiber cable Wolet terminal fiber cable A P a l gt m Temp locating mark jr p 3 Cutter Drawing 3 5 4 Step Four Separate fiber cores and prepare work prior to fixing fiber cable 5 4 1 Wind 2 layers of insulation tape on protective coat of fiber core for protection Meanwhile get rid of the stuffing to separate fiber core and clean them Form a ring with the diameter of 100mm or so and fix it on the fiber temporarily by adhesive tape 6 www komutacija com komutacija gmail com Tel 8 37 45 1616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas 5 4 2 Depending on fiber cable stripped the following two cases are available All fibers are to be branched after being spliced completely 2 Some of fibers are for straight through after being winde
9. lating resistance A After sealing the FOSC according to stipulate peration procedure immerse it in clean water in 1 5m depth for 24h the isolating resistance be wedn i metallic components of the FOSC between e components and the ground should be 2x10 M O metallic y 4 7 each time wh m 14 www komutacija com komutacija gmail com www zaliasis namas lt petras zaliasis namas lt Tel 8 37 451616 Fax 8 37 310246
10. le requirement 4 Heat shrinkable fixing Fixing and sealing mass of Configuration as sleeve for round ports fiber cable per requirement 5 Branching clip Branching fiber cables Configuration as 8 per reguirement 6 Earthing wire 1 piece Putting through between earthing devies O Pi 7 Labeling paper 1 piece Labe in efibers Buffer tube as customer s i eto fibers and fixed Configuration as f ith FOST managing buffer per requirement requirement 9 Aluminum foil paper 1piece JP protect the bottom of closure and inlet outlet tubes when heating heat shrinkable fixing sleeve with fire sprays 3 Necessary tools for inst i 3 1 Supplementary materials provided by operator Name of materials Usage Scotch tape o Labeling temporarily fixing Ethyl alcohol Cleaning Gauze p Cleaning 3 2 ial tools to be provided by operator Name of tools Usage Fiber cutter Cutting off fiber cable Fiber stripper Strip off protective coat of fiber cable Combo tools Assembling FOSC 3 3 Universal tools to be provided by operator 2 www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas Name of tools Usage and specification Band tape Measuring fiber cable Pipe cutter Cutting fiber
11. lowed ibers with protective coat are fixed with nylon tie at the entrance of FOST ommet should be pressed from inside to outside in order to properly install FOST Straight through fibers with protective coat should be winded to the clasp as well as ra ki reserved fibers 45 84 Check whether the internal tighteners and fixing nut of reinforced core are well tightened 5 8 5 Check whether seal fitting is installed neatly and smoothly 5 8 6 Check whether heat shrinkable fixing sleeve is reliable and sealing completely 5 8 7 See Drawing 7 Important issues If any problems occur they should be solved right away 10 www komutacija com komutacija gmail com Tel 8 37 45 1616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas FOST O Fixing shelf for FOST Reinforced Nylon tie core Fiber with protective coat Fixing device for Seal fitting reinforced core Base Drawing 7 T 5 9 Step Nine lt Assemble FOSC housing and fix FOSC SC cover on base directly Fiber cable Sq poe SS me Install plastic hoop between FOSC cover and base aim at the central point of the FOSC tighten hoop locking system which is to be fixed by hoop fixing bolt then FOSC installation Aerial application fix metal hoop and transom to the pole Please refer to Drawing 8 2 W
12. sage Remarks components a y 1 Protecting fiber cable FOSC cover 4 iss splices in whole 2 Max 4 trays Fixing heat shrinkable Suitable for Fiber optic s bunchy a protective sleeve and Bunchy 24 cores tray FOS Max 4 trays holding fibers Ribbon 12 pieces 4 ribbon 3 A fa Fixing internal and external S se AS structure 4 w Fixing between FOSC Plastic hoop 1 set cover and base 5 n Sealing between FOSC Seal fitting 1 piece cover and base 6 After inject air it is used for Pressure testing 1 set pressure testing and sealing as per reguirement valve testing 1 www komutacija com www zaliasis namas lt komutacija gmail com petras zaliasis namas lt Tel 8 37 45 1616 Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas Earthing deriving j 1 set device Deriving metal of fiber cables in FOSC for earthing connection parts as per requirement 2 3 Main accessories and special tools No Name of accessories Quantity Usage Remarks 1 Heat shrinkable protective Protecting fiber splices Configuration as sleeve per capacity 2 Nylon tie Fixing fiber with protective Configuration as coat per capaci 3 Heat shrinkable fixing Fixing and sealing single Configuration as sleeve for oval port fiber cab
13. t energy of 16N m 3 times of impacts there Impact should be not breakage on the housing The spot between the FOSC and seal fitting can bear At least 3 sets At least 3 Bending bending tension of 150N at bending angle of 45 for 10 sampled each sets circles there should be no breakage on the housing time sampled 13 www komutacija com komutacija gmail com www zaliasis namas lt petras zaliasis namas lt Tel 8 37 45 1616 Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas Torsion Bearing torsion 50N m 10 circle at torsion angle 90 There should be no breakage on the housing Temperature circle Injected air pressure of 60KPa 5 KPa the temperature circle ranging from 40 C 65 C 10 times of the circular tests one circular consists of high temperature for 2 hours indoor temperature for 2 hours low temperature for 2 hours indoor temperature for 2 hours when the pressure declines the amplitude is 5Kpa immerse the swatch in clean water of normal temperature for 15 minutes there should be no air bubbles Voltage resistance strength After sealing the FOSC according to the stipulated operation procedures immerse it in clean water of normal temperature in 1 5m depth for 24 hours there should be no breakdown or arc over between the metallic components of the FOSC between metallic compone and the ground at DC 15KV for 1 minutes Iso
14. tall heat shrinkable protective sleeve and house fibers 8 Check up comprehensively 9 Assemble FOSC housing and fix FOSC 5 The process of installing FOSC 5 1 Step One Open the closure 5 1 1 Cleaning the locale and determine where to install the FOSC and then place 4 www komutacija com komutacija gmail com Tel 8 37 45 1616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas fiber cables reguired 5 1 2 Check whether the main components and accessories have been well prepared inside the package 5 1 3 Open the closure D Demount hoop fixing bolt and pull hoop locking system out then proceed in demounting the hoop Pull the FOSC cover upwards out installation could begin 5 14 See Drawing 1 Important issues If the weather condition is not good enough then a tent Must be pitched for waterproof and dustproof Q Fixing slot of heat shrinkable protective sleeve FOSC cover Fixing shelf for FOST Fixing device for reinforced Hoop locking systerm 5 2 Step Two Determine length of fiber cable to be fixed and stripped inside FOSC 5 2 1 If all fibers are for branch splicing please refer to Drawing 2 A for stripping length 5 2 2 If some fibers are for straight through while others are for branch splicing please refer to Drawing 2 B for stripping length 5 2 3 See Drawing 2 5
15. using such as name and Sign model of the product etc pa J The fibers reserved are to be winded in fiber optic splice tray FOST the length of fibers housed in FOST i Fiber storage p d gt 1 6m the curved radius is gt 30mm Durifig t device A installation and maintenance there should e attenuation on fibers fe Inside FOSC metallic components of fiber cab has the Electrical a functions of electrical putting earthing jointing H deyi connection and disconnecting It is possible to install At least 3 evice d earthing deriving device vai sets After sealing according tothe tipulated operation sampled Seali procedures the injected Air pressure is 100KPa 5Kpa each time ealin j when immersed in c Water of normal temperature for performance 2 At least 3 sets 15 minutes there s uld be no air bubbles then observed d sampled each for 24 hours uld be no change of air pressure i ime After reopening arid resealing according to the stipulated operation roc dures the injected air pressure is 100KPa Re sealing a hen immersed in clean water of normal performance pi for 15 minutes there should be no air Ap gt ubbles then observed for 24 hours there should be no 4 change of air pressure Fan Bearing pull is 800N at axle orientation there should be no breakage on the housing Bearing pressure of 2000N 10cm for 1 minutes there Punching should be no breakage on the housing Bearing impac
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