Model 2200 Cartridge Filling System User Guide
Contents
1. 8 Unpacking and Inspecting Your Shipment seese E R NR RE R ERR innen inneren nennen 8 Parts Included in Model 2200 Cartridge Filler eene nnne nnn nennen nennen nnne nnne 9 Preparing the System for Use initial Preparations ERO RR EREREE I EUG ERES EE REEF TERRATEN CR PERS CENE eve Eee EREREE EUER EISE EE N EXE ER T UE ERE FERRE SEHE REY tue Preparing the Plastic Reservoir Liner s ccesccssseesssecsssesseesensesseecsseesseecsasecsuecssueceaeesuescaeecuecsseeseneseaueseaeesneseaeessaessaeesenseeeeess 11 listalling the Nozzle n ner e i teh ee t RO HE se eestor Rte eee 12 Setting the slice 13 Turning onthe Mail Ai i cortice ederet tapa E RR ERE XEERIR SEE REIP dpdeshacdsaasd REGN Ea eRe aE Yes dcc Fee a drea shapes 14 Filing the Plastic Reservoir LINE riti eee terere tec ect deg die Rb eee ents eee eed Pawan 14 Turing on the Tienda cp 15 Priming the SySEeImo eesesee et eee ERN FERNER ARN E RR UR REEROR EE E EE ERR FP enr aeagiessnduesvasigaycuscegenevistensiadatdiveseees 15 eT ePi eOrnETZDr 16 Removing the Tank Top after Being Pressurized ceeeeeceee ecce ecce eene eee eene eene eene nennen nennen 17 EN MED IEIUAT CREE E Hm 17 Valve AdjusttTi nbs c cx re er EROR ER ESQ uesaouseuaads EATER IBN FUA E UU R A EE E EEE E2. Method 2 Placing the tubing on the tube adapter after placing the liner in the tank 1 Insert the plastic Reservoir Liner Assembly into the Tank The large diameter of the Tube Adapter must go through the hole in the Seal Adapter at the bottom of the Tank Figure 9 Please note that the O Ring located within this adapter should be lubricated occasionally to insure easy insertion and removal of the Reservoir Liner 2 Slide the Tube provided over the end of the Tube Adapter Figure 9 Model 2200 Cartridge Filling System User Guide Figure 9 Tank Liner Method 2 Seal Adapter Tube Adapter Tube Installing the Nozzle The proper nozzle should be placed into position by following this procedure 1 Loosen the Thumbscrew located on the side of the Nozzle Block by rotating it counter clockwise Figure 10 Insert the Nozzle from the bottom of the Nozzle Block Figure 11 At the same time guide the Tube from the Tank into the opening on the top of the Nozzle You will feel resistance as the Tube goes by the O Ring This O Ring should be lubricated occasionally Figure 12 Push the Nozzle upwards until the Retaining Ring stops against the Nozzle Block While holding it in position tighten the Thumbscrew Figure 12 Place the Valve into its proper position The pin in the body must be aligned with the hole in the Pivot Mount Swing the Clamp Handle into position and tighten Figure 10 Nozzle Block Figure 11 Nozz
3. 8 Spare Parts 22 Specifications 23 Materials of Construction 23 Operating Specifications 23 Part Numbers 23 Support 4 System Adjustments 17 Adjusting the System for Different Size Cartridges 20 Adjusting the Valve Stroke 17 Adjusting the Valve Stroke Limit 18 System Benefits 6 System Features 6 Troubleshooting 21 Unpacking 8 Warranty 25 Model 2200 Cartridge Filling System User Guide Tidak 2012 2015 Tridak LLC A Dymax Company All rights reserved All trademarks in this guide except where noted are the property of or used under license by Tridak LLC or Dymax Corporation U S A Please note that most filling system applications are unique Tridak does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in Tridak s standard Conditions of Sale Tridak recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied Tridak is willing to assist users in their performance testing and evaluation Data sheets are available for pressure pots upon request T17593 MAN049 1 20 2015 Dymax Corporation Dymax Oligomers amp Coatings Dymax UV Adhesives amp Equipment Shanghai Co Ltd Dymax Asia H K Limited 860 482 1010 info dymax com 860 626 7006 oligomers amp coatings dymax com 86 21 37285759 dymaxasia dymax com 852 2460
4. 2 Remove the Spacers from the Follower Plate 3 Place the Follower Plate on the Lift Mechanism and secure it with the screws and nuts provided Figure 20 amp Figure 21 Figure 20 Follower Plate Adjustment Figure 21 Follower Plate Configuration 2 Model 2200 Cartridge Filling System User Guide Maintenance The Model 2200 system utilizes a disposable fluid path constructed of tubing Fluids are carried from the system s material reservoir to the dispensing nozzle in a completely sealed path insuring no contact with the valve s internal components This reduces wear to the valve s internal components reducing valve maintenance and extending the valve s life It also insures that fluids remain contaminate free throughout the filling process The Model 2200 system is compatible with a variety of different tubing sizes and materials allowing complete compatibility with the fluids being used The system s disposable fluid path is easy to replace and change out making material changeover simple with little or no clean up Troubleshooting Problem Nothing is dispensing There are air bubbles in the fluid Material is leaking from the dispensing nozzle The dispense rate is too fast The dispense rate is too slow Possible Cause The reservoir s air pressure is too low The valve is not properly adjusted The system is not properly purged There is a problem with the material reservoir and the fluid delive
5. 7038 dymaxasia dymax com www dymax com www tridak com www dymax oc com www dymax com cn www dymax com cn Dymax Korea LLC Dymax Europe GmbH Dymax UV Adhesives amp Equipment Shenzhen Co Ltd Dymax Asia Pacific Pte Ltd 82 2 784 3434 info_kr dymax com 49 0 611 962 7900 info_de dymax com 86 755 83485759 dymaxasia dymax com 65 6752 2887 info_ap dymax com www dymax com kr www dymax de www dymax com cn www dymax ap com
6. EET Model 2200 Cartridge Filling System User Guide Fire and Explosion WARNINGS Poor ventilation open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury Do not install the Tridak Model 2200 Cartridge Filler in a hazardous location Provide fresh air ventilation to avoid buildup of flammable fumes Eliminate all ignition sources such as cigarettes Chemical WARNINGS Hazardous fluid or toxic fumes can cause serious injury or death if inhaled swallowed or splashed in the eyes or on the skin Always wear protective eyewear gloves and clothing as recommended by the fluid manufacturer Know the specific hazards of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Product Overview Description of the Model 2200 Cartridge Filler The Tridak Model 2200 Cartridge Filler offers void free accurate and consistent filling of most single and dual component cartridges and syringes This filler utilizes a bottom up filling process combined with a special low clearance nozzle design to eliminate air entrapment and provide a void free accurate fill each time Special Features and Benefits of the Model 2200 Cartridge Filler The Model 2200 Cartridge Filler is engineered for precise performance and long service life Key features include Adjustable fill speed and fill level w
7. Gallon Tank Liner Assembly Materials of Construction Dispensing Valve Model 920 Dispensing Valve with Disposable Fluid Path System Base Anodized Aluminum Wetted Parts Fluid Tubing Light Blocking Black Polyethylene Fluid Tubing Fittings Acetal Tridak Drop In Tank Reservoirs Stainless Steel Tridak Drop In Tank Liner Polypropylene Operating Specifications Operating air pressure for the Model 2200 Cartridge Filler 2 60 80 psi 4 1 5 5 bar 50 micron filtered non lubricated dry air Operating air pressure for the 10 Gallon Drop In Reservoir Tank Maximum rated pressure 100 psi 0 69 MPa 6 9 bar Maximum inlet fluid pressure Tubing dependent 65 psi 0 45 MPa 4 9 bar typical Note The filtering for the air going into the tank should be appropriate for the material being handled The user must decide the degree of filtration required 60 80 psi 0 41 0 55 MPa 50 micron filtered non lubricated dry air is required System Activation 3 way footswitch Material Viscosity Range 1 000 100 000 cP Compatible Sizes Cartridges and syringe barrels up to 500 mL Maximum cartridge height 7 18 cm Maximum cartridge piston diameter 2 5 6 5 cm Dimensions Dimensions W x D x H for base unit only 16 25 x 16 25 x 27 41 28 cm x 41 28 cm x 68 58 cm Model 2200 Cartridge Filling System User Guide Figure 22 Model 2200 System Dimensions Base Only 1 00 Model 2200 Cartridge Filling System User
8. Guide Warranty From date of purchase Tridak offers a one year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date Unauthorized repair modification or improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Tridak will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE TRIDAK RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON TRIDAK EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM TRIDAK THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Model 2200 Cartridge Filling System User Guide Index Accessories 22 Assembly 8 Components 7 Contact Information 4 Description of System Components 7 Dimensions 23 Fill Height Adjustment 13 Help 4 Maintenance 21 Operation 16 Optional Equipment 22 Parts Included 9 Preparing the System for Use 9 Filling the Plastic Reservoir 14 Initial Preparation 9 Installing the Nozzle 12 Preparing the Plastic Reservoir 11 Priming the System 15 Setting the Fill Height 13 Turing on the Air to the Tank 15 Turing on the Main Air 14 Priming the System 15 Product Overview 6 Removing the Tank Top 17 Safety 4 5 Personal Protective Equipment 5 Preventing Injection Injury 5 Using Safe Operating Pressures 5 Setup
9. This may take a few seconds since material must fill the Tubing If after an adequate length of time the material is not flowing adjust the Pressure Regulator on the Tank upwards by 5 psi and repeat the procedure Model 2200 Cartridge Filling System User Guide Once the material is flowing allow it to flow until it is free of any air This can be done in one or several shots depending on the size of your waste receptacle When the flow is air free continue to adjust the pressure on the Tank either up or down until you achieve the desired flow rate Operation Automatic Filling Note This section presumes that all of the preceding steps in each of the sections have been followed 1 Lower the Follower Plate manually Place a Cartridge over the Nozzle with the end resting on the Follower Plate and allow it to move up as far as the Slide or Nozzle will allow Note Since all of the adjustments at this point have been preliminary in nature a slight upwards force on the Follower Plate may be needed to prevent it from dropping away from the fluid too quickly When the cycle starts the Valve will open and material will start to flow into the void below the Nozzle s bottom surface When the material starts to push on the Nozzle s bottom surface the Cartridge will move away from the Nozzle without the material flowing up along the interface between the side of the nozzle and the cartridge This operation should continue smoothly until the move
10. you can feel them touch the Valve s Pinch Bar Stop the rotation This is a feel operation so you might want to try it several times to achieve the proper touch The stroke limit is now set Proceed to Step 10 The following instructions apply only to harder plastic type tubing such as the Fluoropolymers Polypropylene and similar materials If your system uses an elastomeric tube refer to Step 8 9 Rotate each of the screws clockwise until you can feel them touch the Valve s Pinch Bar Stop the rotation This is a feel operation so you might want to try it several times to achieve the proper touch Rotate each of the screws a turn counter clockwise and stop The stroke limit is now set Proceed to Step 10 10 Replace the rear cover of the machine Model 2200 Cartridge Filling System User Guide Cartridge Adjustments Changing the Follower Plate to Accommodate Different Size Cartridges Some systems are equipped with adjustable follower plates to allow them to handle a variety of cartridge sizes The adjustment is made by adding or removing spacers to relocate the follower plate The sequence described illustrates how to make the changes required to go from a large cartridge to a small one The procedure to go from a small to large cartridge is the reverse 1 Remove the two screws that hold the Follower Plate Spacers to the Lift Mechanism with the appropriate hex driver Figure 19 Figure 19 Follower Plate Configuration 1
11. AEE 17 Cartridge Adj stmenits icri mee eene ED Ee PARE n ME apenas bae En a Yuste ys ERE aene ese Van sa dunsn sive ldedessdnevedasstevacseceystsassdendeasgeces 20 Ma INtOM ANG e cL ESETE 21 Ttoubleshootihg cioe o eee eese eoe ose ta tense so nee e ea tense e ea sn Rose a rarer aN ENAERE AENEASE RINE SEENE SHa e FERES 21 Spare Parts and Accessories R 22 Specifications System Specifications EIC n 25 Model 2200 Cartridge Filling System User Guide Introduction Introduction to the User Guide This guide describes how to assemble use and maintain the Tridak Model 2200 Cartridge Filling System safely and efficiently The filling system described in this user guide consists of the Tridak Model 2200 Cartridge Filler and a 10 Gallon Drop In Reservoir Tank sold separately Intended Audience This user guide was prepared for experienced process engineers technicians and manufacturing personnel If you are new to filling systems and do not understand the instructions contact Application Engineering to have your questions answered before using the equipment Where to Get Help Additional resources are available to ensure a trouble free experience with our products Detailed product information on www tridak com m Customer Support and Application Engineering teams are available in the United St
12. Tridak Model 2200 User Guide Cartridge Filler with Disposable Fluid Path Technology Instructions for Safe Use m Setup and Operation a Maintenance Ordering Spare Parts and Accessories Tridnk Model 2200 Cartridge Filling System User Guide About Tridak A Dymax Company Systems for fluid packaging Tridak manufactures fluid packaging systems for a variety of industries including industrial medical dental pharmaceutical and food preparation Tridak s filling systems for syringes and cartridges provide significant productivity gains over manual and other more complicated and costly filling methods The equipment is suited for all industry standard packaging as well as custom molded syringes and cartridges Tridak possesses the capability to fabricate nozzles and multi port dispensing manifolds that perfectly match the packages being filled Single component and dual component materials can be packaged in seconds one at a time or in multiples for higher volume throughput High pressure filling equipment is available for packaging highly filled materials in tiny syringes or compules Please note that most filling system applications are unique Tridak does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in the Tridak standard Conditions of Sale Tridak recommends that any intended application be evaluated and
13. air pressure is completely exhausted then return it to its original closed position 3 Once you can no longer hear any air escaping the Clamp Screws that secure the Top can be loosened 4 Afterall of the Clamp Screws are loosened the Clamp Screws can be pivoted away from the Tank Top and the Top can be removed CAUTION in the event that the main air the air that goes to the machine s inlet panel is disconnected from the system for any reason the tank will bleed down to atmospheric pressure and the dispense valve will open This will lead to material being dispensed onto the surrounding area in an amount that is viscosity dependent For this reason an adequately sized waste receptacle must always be placed under the nozzle assembly whenever the machine is left unattended If it is desired to leave the machine without a receptacle or the receptacle does not have an adequate size then the stroke adjustment on the valve see the section titled Valve Adjustments can be set so that the valve cannot open even with the loss of air pressure While this creates a fail safe configuration the user must of course readjust the valve prior to putting it back in operation System Adjustments Valve Adjustments Adjusting the Valve Stroke Note The valve is supplied factory adjusted The adjustment screw can be used to fine tune the flow rate to the valve provide a fail safe means of shutting the valve off or minimize the amount the valve opens i
14. ates Monday through Friday from 8 00 a m to 5 30 p m Eastern Standard Time You can also email us at info dymax com Please see the back cover of this user guide for worldwide contact information Safety WARNING If you use this filling system without first reading and understanding the information in this user guide injury can result To reduce the risk of injury read and ensure you understand the information in this user guide before assembling and operating a Tridak filling system General Safety Considerations All users of Tridak equipment should read and understand this user guide before assembling and using the equipment To learn about the safe handling and use of dispensing and packaging fluids obtain and read the MSDS for each fluid before using the fluid Model 2200 Cartridge Filling System User Guide Specific Safety Considerations Using Safe Operating Pressures Pressurizing the components in the system beyond the maximum recommended pressure can result in the rupturing of components and serious personal injury To minimize the risk of rupturing components and injury do not exceed the maximum operating pressure of the components in your filling system Recommended Operating Pressures The recommended operating pressure of the Model 2200 Cartridge Filler is 60 80 psi 0 41 0 55 MPa 4 1 5 5 bar The maximum recommended working pressure of the 10 Gallon Drop In Reservoir Tank is 65 psi 0 45 MPa 4 9 bar The max
15. cting Your Shipment When your Model 2200 Cartridge Filler arrives inspect the box and notify the shipper of any damage immediately Open each box and check for equipment damage If parts are damaged notify the shipper and submit a claim for the damaged parts Contact Tridak so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below If parts are missing contact your local Tridak representative or Tridak Customer Support to resolve the problem Model 2200 Cartridge Filling System User Guide Parts Included in Model 2200 Cartridge Filler Model 2200 Cartridge Filling System m Footswitch m Printed user manual Preparing the System for Use Initial Preparation Note The following instructions are based on the Model 2200 System with a 10 Gallon Drop In Reservoir Tank and a Tank Liner Assembly Contact Customer Support for installation support with a different reservoir Secure the system to a permanent workbench using the 4 bolts supplied Refer to Figure 3 for the correct pattern and hole size WARNING tt is important that the Model 2200 system is properly secured to the workbench in order to operate the system safely Figure 3 Mounting Patterns and Hole Size 1 A FA i 4 AX 41 DIAMETER THRU 1 00 MINIMUM DISTANCE TO THE FRONT EDGE OF THE WORKBENCH o o FRONT EDGE OF WORKBENCH 1 Attach the Footswitch if not already installed The airli
16. e is resting on the Follower Plate and confirm that the clicking sound is occurring at the proper position Bring the Follower Plate and Nozzle back down to the bottom position and remove the Cartridge Note The initial adjustment is just an approximation and must be refined by making small adjustments to the Level Adjustment after observing the actual fill levels once you begin automatically filling the Cartridges Model 2200 Cartridge Filling System User Guide Figure 13 Level Adjustment Screw Figure 14 Cartridge Adjustment Follower Plate Turning on the Main Air Note Do not connect the air line that goes to the Tank Cover at this time Turn on the Main Air that you previously connected to the Air In Port see Initial Preparation Check to see that the Valve is operating properly by depressing and releasing the Purge Button on the system s front panel You should hear a solid thumping sound when the Valve opens and closes and the Tube that runs through the Valve should flex Note The Valve Housing should not move at all If you see any movement of the Valve Housing turn off your air supply and retighten the clamp that holds the Valve Filling the Plastic Reservoir Liner 1 Fill the Plastic Reservoir Liner with your material Note It is imperative that the filling operation is done in a manner that prevents air from being trapped in the material Trapped air will create unsatisfactory filling of your containers 2 Each
17. ely 1 revolution clockwise repeat Steps 1 amp 2 If the cartridge is being filled to a volume of 50 cc or less this adjustment should be 7 a revolution or less Repeat Step 3 Continue to repeat this procedure until you see a slowing of the fill rate When this slowing is observed readjust the Adjustment Screw to its previous position This is your production setting note and record the tank pressure Note Lowering the Reservoir pressure will also decrease the flow rate This pressure should always be set to the minimum needed to get a smooth fill in the desired time 5 If the fill rate is too slow readjust the Stroke Adjustment Screw approximately 1 revolution counter clockwise Steps 1 amp 2 If the volume of the cartridge is 50 cc or less this adjustment should be a revolution or less Repeat Step 3 Continue to repeat this procedure one or two times to see if you Observe an increase in flow rate If you do continue to repeat the procedure until you observe the desired rate or there appears to be no more increase If there is no longer an increase and more flow is desired increase the tank pressure and then fill a cartridge to observe the results You may repeat this procedure until the maximum pressure of the tank is reached Adjusting the Valve Stroke Limit The Model 2200 Valve features a Stroke Limit Adjustment that greatly extends the life of the pinch tubing The system comes pre adjusted for the tubing type that is supplied
18. ial Preparation Step 6 Without a Cartridge in place turn the Counterbalance Knob clockwise until the Lift Plate starts to rise Continue to slowly turn the knob Only turn the knob enough so that the Follower Plate is able to travel to its full up position Lower the Follower Plate by hand and place a Cartridge into position resting on the platform and over the Nozzle you will probably have to lightly hold the Cartridge in its initial position Now turn the Counterbalance Knob clockwise so that the platform can lift itself and the Cartridge as far as it can go Note On some Cartridges this will be until the Nozzle stops on the bottom of the Cartridge and on other Cartridges particularly long ones this will be until the slide completes its travel the Nozzle will not touch the bottom of the Cartridge Both are correct Manually lower the Lift Plate and Cartridge Remove the Cartridge Priming the System CAUTION never operate the machine without a waste receptacle or Cartridge in its proper position under the Nozzle Slowly turn the knob on the Pressure Regulator located on the top of the Tank clockwise until the Pressure Gauge reads approximately 10 psi If the Tank volume is large allow adequate time for the pressure to build up and stabilize Lower the Lift Plate manually and hold an adequately sized waste receptacle under the Nozzle Depress the Prime Button on the front panel and observe the material flow from the Nozzle
19. imum rated pressure of the reservoir is 100 psi 0 69 MPa 6 9 bar See system specifications on page 23 If a different tank is to be used with the Model 2200 Cartridge Filler refer to the specific reservoir manual for the recommended pressure specifications Preventing Injection Injury Discharging fluids or compressed air with a nozzle against your skin can cause very serious injection injury To minimize the risk of injection injury do not place the filling nozzle in contact with your skin Personal Protective Equipment Operators are recommended to wear any personal protective equipment specified by their company s safety policy for the materials used during filling Personal protective equipment should be in place and used at all times before pressurizing the system and when handling any potentially hazardous materials Potential Hazards Equipment Misuse WARNINGS This equipment is for professional use only Serious injury can result from high pressure fluids To reduce the risk of injury read and ensure you understand the information in this user guide before assembling and operating the Tridak filling system and it s accessories RA Use the equipment only for its intended purpose If you are ever unsure call Tridak Do not alter this equipment Use only Tridak parts Check equipment daily Repair or replace worn or damaged parts immediately Comply with all applicable local state and national fire and safety regulations
20. ith consistent accuracy Disposable fluid path valve technology which eliminates cross contamination and minimizes clean up and downtime during product changeover m Fills single and two component cartridges and syringes m Fills one side at a time to prevent cross contamination Bottom up filling process eliminates air entrapment Dimensions W x D x H 16 25 x 16 25 x 27 41 28 cm x 41 28 cm x 68 58 cm Model 2200 Cartridge Filling System User Guide Description of Main Components Figure 1 Main Components of a Model 2200 System Front View with 10 Gallon Drop In Reservoir Tank Clamps P Relief Valve Tank Cover Tank Top Plate Tank Guide Pins Tank Stabilizer Handles Valve Body Nozzle Mount Counterbalance Control Knob Prime Button Clamp Handle Follower Plate Level Adjustment Screw Base Plate Footswitch Model 2200 Cartridge Filling System User Guide Figure 2 Main Components of the Model 2200 Cartridge Filler Rear View with Back Cover Removed No Tank Tank Guide Pins Top Plate Counterbalance Counterbalance Regulator Cylinder Filter Assembly Front Plate Slide Assembly Prime Lift Platform Assembly Proximity Valve Bumper Assembly Actuating Screw Cylinder Rod Coupling Proximity Valve Level Adjustment Assembly Base Plate Air Manifold Located Behind Inlet Panel Assembly Inlet Panel Assembly Air Logic Valves Assembly and Setup Unpacking and Inspe
21. le Installation Nozzle Block Model 2200 Cartridge Filling System User Guide Figure 12 Nozzle Assembly Flexible Tube Nozzle Setting the Fill Height Set the level to which the cartridge will be filled i e the point where the valve shuts off the flow of material into your cartridge using the following instructions 1 Loosen the Level Adjustment Locking Screw by turning it counter clockwise Figure 13 Slide the Level Adjustment Screw to the halfway point in the slot When it slides in tighten the Locking Screw by rotating it clockwise Figure 13 Grasp the Follower Plate Figure 1 and slowly move the plate up and down If you listen very carefully you will hear a gentle click sound as it passes the position where the dispense valve will stop the flow of material Place the Cartridge onto the Nozzle and let its bottom rest on the Follower Plate Figure 14 Move the Follower Plate with the Cartridge resting on it up the Nozzle until the bottom of the Nozzle is at the level that you want the fluid height within the Cartridge Keep the Cartridge and Follower Plate in this position while you loosen the Level Adjustment Screw Slide the Level Adjustment Screw up and down while listening for the clicking sound that you observed earlier When this sound is heard tighten the screw to maintain its position Move the Cartridge up and down the Nozzle by moving the Follower Plate up and down Make sure that the cartridg
22. ment of the Cartridge Follower Plate reaches the point where the flow automatically stops 2 Initiate the automatic cycle by depressing the Footswitch The Valve will open and the material should flow into the Cartridge If the material weight is too great for the amount of counterbalance force use a small amount of pressure applied by hand to the Follower Platform until the Cartridge is filled and automatically shuts off 3 Remove the Cartridge by lowering it and pulling it away from the material The technique used to pull the Cartridge away from the material will vary from one material to the next and is solely dependent on the characteristics of the material being dispensed In some cases you ll want to pull straight away others will be angled slightly and still others will require a wiping action with the cartridge top 4 Readjust the counterbalance pressure and or the shut off point and repeat Steps 1 2 and 3 until you get the desired results without having to apply any manual pressure See the System Adjustments on page 17 for further details on making adjustments and fine tuning 5 The machine is now ready to be put into production Model 2200 Cartridge Filling System User Guide Removing the Tank Top after Being Pressurized 1 Remove the air line to the Tank using the Quick Connect user supplied 2 Slowly open the Release Valve Figure 1 by rotating its Wing Knob counter clockwise Keep it in the open position until the
23. n order to minimize the amount of surge when the valve closes In all cases the adjustments are carried out in the same manner It is prudent to record the number of revolutions that the screw is turned in order to return to the preset conditions if that is required The following instructions assume that the machine has been set up per the preceding instructions the main air is on the plastic reservoir liner is filled and in place in the tank and that the tank is adjusted to an appropriate pressure 1 Loosen the Seal Nut that locks the Adjustment Screw with the appropriate open end or adjustable wrench Figure 15 If necessary hold the screw with the correct hex driver to insure that it does not move You will hear a slight hissing sound caused by the air escaping once the Seal Nut is loose Model 2200 Cartridge Filling System User Guide 2 Readjustthe Stroke Adjusting Screw using the appropriate hex driver Figure 16 Clockwise rotations shorten the stroke and restrict the flow If adjusted closed the flow will stop Counter clockwise rotations open the flow to the maximum that the tube can pass Tighten the Seal Nut when the adjustment is completed Figure 15 Seal Nut Figure 16 Stroke Adjustment Screw 3 Fill a cartridge as you would in normal operation Observe the fill rate to see if it is acceptable If the flow rate is too fast go to step 4 if itis too slow go to step 5 4 Readjustthe Stroke Adjustment Screw approximat
24. ne labeled OUT on the machine s Inlet Panel Figure 4 goes to the fitting marked IN on the Footswitch The airline labeled IN on the system s Inlet Panel Figure 4 goes to the fitting marked OUT on the Footswitch Model 2200 Cartridge Filling System User Guide Figure 4 Model 2200 Inlet Panel Place the Footswitch at a convenient location on the floor Be careful not to pinch or fold the two airlines Turn the Counterbalance Control Knob counter clockwise until the number is somewhere between 0 and 20 The Main Air In Fitting labeled AIR IN Figure 4 on the Inlet Panel is a 0 25 female pipe thread American standard Adapt this fitting to an air fitting of your choice and connect it to your air source Do not turn air on Remove the Cover Assembly from the 10 Gallon Drop In Reservoir Tank Attach a Female Quick Connect user supplied to your air source Do not attach the Quick Connect to the system at this time Place the 10 Gallon Drop In Reservoir Tank on top of the Model 2200 Cartridge Filler Figure 1 When the Tank is properly located the Tank Guide Pins will be located on the outside of the Tank Swing the Tank Stabilizer Handles up so they lock into place on the Tank This will keep the Tank secured to the base Remove the valve by loosening the Clamping Handle Figure 5 and then swing the Clamping Handle free of the Valve Body Place the Valve Body on the machine s base Note You can reposition the Clampi
25. ng Handle by depressing the red button on the back of the handle while at the same time pulling the handle and rotating it to its new position before releasing the button Figure 6 amp Figure 7 Figure 5 Model 2200 Valve Body Figure 6 Valve Body Removal Valve Body Clamping Handle Model 2200 Cartridge Filling System User Guide Preparing the Plastic Reservoir Liner There are two basic procedures for preparing the plastic reservoir liner for use Which method is used depends solely on which is more convenient for the user The first method requires the user to place the tube on the tubing adapter before placing the plastic reservoir liner in the tank The second method requires the user to attach the tubing after the plastic reservoir liner is in the tank Note The tubing must be pre cut to a length of 7 25 03 inches Method 1 Placing the tubing on the tube adapter before placing the liner in the tank 1 Slide the Tube provided over the end of the Tube Adapter Figure 7 3 Insert the plastic Reservoir Liner Assembly into the Tank The large diameter of the Tube Adapter must go through the hole in the Seal Adapter at the bottom of the Tank Please note that the O Ring located within this adapter should be lubricated occasionally to insure easy insertion and removal of the Reservoir Liner Figure 7 Tank Liner Tube Adapter Figure 8 Tank Liner Collar Tube Adapter Seal Adapter Tube Adapter Reservoir Liner
26. of the Plastic Reservoir Liners are supplied with a loose fitting Plastic Cover to protect the contents if the filled Liner is stored outside of the Tank This Cover must be removed before placing the Plastic Reservoir Liner in the Tank Model 2200 Cartridge Filling System User Guide 3 Place the Follower Plate on top of the material handle side toward the open end of the Plastic Reservoir Liner and push it down until it is seated firmly on the fluid s surface Do not push hard enough to allow any fluid to come around the sides and flow onto the top surface Note The Follower Plate might not be needed on a low viscosity material one that self levels quickly 4 Place the Tank Cover on the tank Swing the Clamps into position and rotate the Clamp Handles clockwise until the screw ends are firmly seated against the Cover It is good practice to tighten opposite Clamps in sequence i e tighten the Clamp at 12 o clock then the one at 6 o clock then the one at 9 o clock followed by the one at 3 o clock and so on Follow this pattern until all are tightened Moderate hand tightening force is adequate Never force the Clamps or use tools to tighten 5 Turnthe knob on the Pressure Regulator located on the top of the Reservoir Cover counter clockwise until it stops Turning on the Air to the Tank Connect the air line that goes to the Tank using the Quick Connect user supplied that has been previously connected to your Main Air Source Init
27. ry system The valve is not properly adjusted An air bubble is trapped in the fluid body or in the dispense nozzle The fluid pressure is set too high The valve is not properly adjusted The fluid pressure is set too low The valve is not properly adjusted Corrective Action Increase the supply air pressure Follow the valve adjustment procedures Follow the procedure to prime the system Diagnose and repair Follow the valve adjustment procedures Follow the procedure to prime the system Decrease the fluid pressure in the reservoir Follow the valve adjustment procedures Increase the fluid pressure in the reservoir Follow the valve adjustment procedures Model 2200 Cartridge Filling System User Guide Spare Parts and Accessories Item Part Number Dispensing Valve Model 920 Swing Valve with Disposable Fluid Path T15196 Reservoir Assemblies Reservoir Tank 10 Gallon T17589 Reservoir Tank Liner Assembly 10 Gallon T15337 Reservoir Tank Liner Assembly 5 Gallon T10015 Miscellaneous Pinch Tube T10930 Crush Washer T10289 Tube Adapter T10934 Stainless Steel Self Locking Set Screw T12308 Press Plate T10936 O Ring Buna N T13565 External Retaining Ring T14137 Model 2200 Cartridge Filling System User Guide Specifications System Specifications Part Numbers T10071 Model 2200 Cartridge Filler No Reservoir T17589 10 Gallon Drop In Reservoir Tank T15337 10 Gallon Tank Liner Assembly T10015 5
28. tested by the user to insure that desired performance criteria are satisfied Tridak is willing to assist users in their performance testing and evaluation Data sheets are available for pressure pots are available upon request Model 2200 Cartridge Filling System User Guide Contents IntrOGCEIO Fi ion ores ones Ya nr esa p anie Yo sonos eos passes assesses Susa sene sos eo Vassnesapaoenes senbyesapuskeoss gosayassURePee sn vosEo qos skeSssuapdo Introduction to the User Guide Where to Get Help neue tee e peni deiectis tedici eem ette te maid eamus 4 ril Ka FE 4 General KT AMO DEO T D RR 4 Specific Safety Gonside rations rdiet Ge Pre ipa et Fade e aas eade abet dae abd s EAD aa aE dee b Reto RICE REG ER aged an i 5 Personal Protective Equiprmieht cicer has eee rli xg bag P peau E Ea TEANA Res Ranae REX RENE xD RES EA EERS 5 Potential Hazards eR RR POTRETE REO ERRORIS RARUS UREREIR ORI gen EP EIER DE E DE 5 PRODUCE OVOIVIOW c 6 Description of the Model 2200 Cartridge Filler sieesesssesseeeseeeeeene nennen erne 6 Special Features and Benefits of the Model 2200 Cartridge Filler esses eene 6 Description of Main Components eire HEURES ERR RT SERERE ceases ox aE riea A CER KR AA SACRA REN X Ra E iR RR arr R Eee em anaia 7 Assembly and Setup
29. with the system Under normal operating conditions it will rarely if ever need readjustment Note Steps 1 8 of the following instructions are common to the adjustments needed for any type of tubing the instructions following Step 8 apply to the type of tubing noted 1 Place an adequately sized waste container under the Nozzle and turn the system air off Model 2200 Cartridge Filling System User Guide 2 Remove the Model 2200 Valve as described in Step 8 of the Initial Preparation 3 When the Valve has been removed Figure 17 you will see two Adjusting Screws protruding through the face of the Pivot Mount one on each side of the Anvil 4 Removethe machine s rear cover by removing the two screws that hold it in place 5 The Adjusting Screws can be reached from the back of the unit They should both be rotated counter clockwise until their ends are approximately flush with the top surface of the Anvil Figure 17 Pivot Mount Figure 18 Shut Off Force Adjusting Screws Adjusting Screws 6 Reinstall the Valve and the Tubing if it was replaced 7 Turnthe machine s main air back on and insure that it is at the proper pressure The Valve should now be clamping the Tubing with its correct shut off force The following instructions apply only to elastomeric tubes such as Urethane PVC Silicon Neoprene and similar materials If your system uses a plastic tube proceed to Step 9 8 Rotate each of the Screws clockwise until
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