Owner`s Manual
Contents
1. B 02 JD3800 B 03 JD3800 B 04 JD3800 B 05 JD3800 B 06 JF340 l 05 JF420 1 04B JF340 1 03 JF340 1 02B JF340 1 01 Uwner s Manual Parts List Flywheel System Assy J ol gt 5 7 X 2 4 1 APA Part No Description Part No SP GG900E J 01 JD FLYWHEEL JF340 J 01B SP GG900E J 02 JD SPECIAL WOODRUFF KEY JF340 J 02 SP GG900E J 03 JD COOLING FAN JF340 J 03 SP GG900E J 04 JD STARTER PULLEY JF340 J 04 SP GG900E J 05 JD FLYWHEEL NUT M16 JF340 J 05 Uwner s Manual Parts List Ignition System Assy P K 4 X 1 E N X gi N 7 3 9 APA Part No Description Part No SP GG900E K 01 JD SPARK PLUG CAP ASSY JF340 K 01 SP GG900E K 02 JD INGITION GOIL ASSY JF340 K 02 SP GG900E K 03 JD STOP SWITCH CORD JF340 K 03 SP GG900E K 04 JD STOP SWITCH CORD HOLDER JF340 K 04 SP GG900E K 05 JD FLANGE BOLT M6 X 25 JF340 K 05 SP GG900E K 06 JD CORD GROMMENT JF340 K 06 SP GG900E K 07 JD CHARGE COIL ASSY JF340 K 07 SP GG900E K 08 JD FLANGE BOLT M6 X 40 JF340 K 08 SP GG900E K 09 JD CORD CLAMPER JF340 K 09 SP GG900E K 10 JD FLANGE BOLT M6X20 JF340 K 10 Uwner s Manual Parts List Starter Motor System Assy L 3 3 X 1 2 APA Part No Description Part No SP GG900E 01 JD STARTER MOTOR JF340 L 01 SP GG900E 02 JD SOLENOID JF340 L 02 SP GG900E 03 JD FLANGE BOLT M8x35 JF340 L 03 Owner s Manual Parts List Control System Assy APA Part No Description Part No SP GG900E M 01 JD CONTRO2. CIRCUIT PROTECTOR 10A Owner s Manual Part No JD8000E E 01 JD6500BST E 02 JD6500BST E 03 JD6500BST E 04 JD6500BST E 05 JD6500BST E 06 JD6500BST E 07 JD6500BST E 08 JD6500BST E 09 JD8000E E 10 JD6500BST E 11 JD6500BST E 12 JD6500BST E 13 Uwner s Manual Parts List Frame Comp Assy R Part No Description Part No SP GG900E R 01 JD FUEL TANK MOUNTING BOLT JD3800 F 01 SP GG900E R 02 JD FRAME COMP JD8000 F 02 SP GG900E R 03 JD FLANGE BOLT M6X 12 J03800 F 03 SP GG900E R 04 JD FLANGE NUT M8 JD3800 F 04 SP GG900E R 05 JD MOTOR MOUNT LEFT JD3800 F 05 SP GG900E R 06 JD MOTOR MOUNT RIGHT JD3800 F 06 SP GG900E R 07 JD FLANGE NUT M10 JD3800 F 07 SP GG900E R 08 JD FLANGE NUT M10 JD3800 F 08 SP GG900E R 09 JD RUBBER FOOT JD8000 F 09 SP GG900E R 10 JD FLANGE BOLT M6X 12 JD3800 F 10 SP GG900E R 11 JD COVER BOARD JD8000 F 11 SP GG900E R 12 JD FLANGE NUT M6 JD8000 F 11 SP GG900E R 13 JD BATTERY BRACKET JD8000 F 11 Parts List Generator APA Part No SP GG900E S 01 JD SP GG900E S 02 JD SP GG900E S 03 JD SP GG900E S 04 JD SP GG900E S 05 JD SP GG900E S 06 JD SP GG900E S 07 JD SP GG900E S 08 JD SP GG900E S 09 JD SP GG900E S 10 JD SP GG900E S 11 JD SP GG900E S 12 JD SP GG900E S 13 JD SP GG900E S 14 JD SP GG900E S 15 JD SP GG900E S 16 JD SP GG900E S 17 JD SP GG900E S 18 JD SP GG900E S 19 JD SP GG900E S 20 JD Description STATOR COVER STATOR ASSY COOLING FAN BRUSH ASSY TAPPING
3. COVER COMP AIR CLEANER ELEMENT FLANGE NUT M5 AIR CLEANER SEPARATOR AIR CLEANER SEAL AIR CLEANER CASE COMP GASKET Owner s Manual Part No JD3800 C 01 JD3800 C 02 JD3800 C 03 JD3800 C 04 JD3800 C 05 JD3800 C 06 JF340 A 13B Uwner s Manual Parts List Fuel Tank System Assy P 12 11 APA Part No Description Part No SP GG900E P 01 JD FUEL FILLER CAP COMP JD3800 D 01 SP GG900E P 02 JD FUEL FILTER JD3800 D 02 SP GG900E P 03 JD FUEL TANK COMP JD3800 D 03 SP GG900E P 04 JD FUEL METER ASSY JD3800 D 04 SP GG900E P 05 JD FLAT SCREW JD3800 D 05 SP GG900E P 06 JD FLANGE BOLT JD3800 D 06 SP GG900E P 07 JD AIR DUCT WASHER JD3800 D 07 SP GG900E P 08 JD TANK CUSHION WASHER JD3800 D 08 SP GG900E P 09 JD TANK CUSHION RUBBER JD3800 D 09 SP GG900E P 10 JD FUEL VALVE JD3800 D 10 SP GG900E P 11 JD TUBE CLIP JD3800 D 11 SP GG900E P 12 JD FUEL TUBE JD3800 D 12 Parts List Control Box Assv APA Part No SP GG900E Q 01 JD SP GG900E Q 02 JD SP GG900E Q 03 JD SP GG900E Q 04 JD SP GG900E Q 05 JD SP GG900E Q 06 JD SP GG900E Q 07 JD SP GG900E Q 08 JD SP GG900E Q 09 JD SP GG900E Q 10 JD SP GG900E Q 11 JD SP GG900E Q 12 JD SP GG900E Q 13 JD Description CONTROL PANEL COMP ENGINE SWITCH ASSY DC 12V OUTPUT VOLTMETER ASSY 120V RECEPTACLE Ru 22 CIRCUIT BREAKER 20A 120V RECEPTACLE L5 30 240V RECEPTACLE L14 30 EARTH TERMINAL SCREW HOUR METER CIRCUIT PROTECTOR 5A CIRCUIT BREAKER 25A
4. GG900E B 07 JD WASHER 8 3x 17x1 JF340 B 05 SP GG900E B 08 JD LOCK PIN 10 mm JF340 B 06 SP GG900E B 09 JD GOVERNOR ARM SHAFT JF340 B 07 SP GG900E B 10 JD OIL SEAL 8x 14x5 JF340 B 08 SP GG900E B 11 JD DRAIN PLUG WASHER 12mm JF340 B 09 SP GG900E B 12 JD DRAIN PLUG BOLT JF340 B 10 SP GG900E B 13 JD OIL SEAL 35x 52x8 JF340 B 11 SP GG900E B 14 JD OIL PROTECTOR JF340 B 12 Parts List Crankcase Cover System Assy APA Part No SP GG900E C 01 JD SP GG900E C 02 JD SP GG900E C 03 JD SP GG900E C 04 JD SP GG900E C 05 JD SP GG900E C 06 JD SP GG900E C 07 JD SP GG900E C 08 JD SP GG900E C 09 JD SP GG900E C 10 JD SP GG900E C 11 JD SP GG900E C 12 JD SP GG900E C 13 JD SP GG900E C 14 JD SP GG900E C 15 JD SP GG900E C 16 JD Description DUCT COVER FLANGE BOLT M8 X 35 OIL SCALE OIL SCALE SEAL OIL SEAL 35x 52x8 FLANGE BOLT M8X35 CRANKCASE COVER SLIDER SHAFT GOVERNOR GEAR GOVERNOR GEAR WASHER 6 mm SLIDER WASHER 6 mm GOVERNOR SLIDER BALL BEARING 6202 BALL BEARING 6207 CRANKCASE COVER PAD DOWEL PIN 8X 12 25 Owner s Manual Part No JD5000 A 01 JD5000 A 02 JF340 C 03B JF340 C 02 JF340 B 11 JF390 C 01 JF340 C 04B JF340 C 06 JF340 C 07 JF340 C 05 JF340 C 08 JF340 C 09 JF340 B 13 JF340 B 04 JF340 C 10 JF240 C 11 Owner s Manual Parts List Crankshaft System Assy D APA Part No Description Part No SP GG900E D Ol JD CRANKSHAFT COMP JF420 D 02 SP GG900E D 02 JD BALANCER WEIGHT
5. JF340 D 04 Uwner s Manual Parts List Piston and Connecting Rod System Assy E Part No Description Part No SP GG900E E 01 JD COMPRESSION RING A JF420 E 01 SP GG900E E 02 JD COMPRESSION RING B JF420 E 02 SP GG900E E 03 JD OIL RING A JF420 E 03 SP GG900E E 04 JD OIL RING B JF420 E 04 SP GG900E E 05 JD PISTON PIN CLIP 20 mm JF420 E 05 SP GG900E E 06 JD PISTON JF420 E 05 SP GG900E E 07 JD PISTON PIN JF420 E 06 SP GG900E E 08 JD CONNECTING ROD JF340 E 07 SP GG900E E 09 JD CONNECTING COVER JF340 E 08 SP GG900E E 10 JD CONNECTING ROD BOLT JF340 E 09 Parts List Recoil Starter System Assv APA Part No SP GG900E F 01 JD SP GG900E F 02 JD SP GG900E F 03 JD SP GG900E F 04 JD SP GG900E F 05 JD SP GG900E F 06 JD SP GG900E F 07 JD SP GG900E F 08 JD SP GG900E F 09 JD SP GG900E F 10 JD SP GG900E F 11 JD SP GG900E F 12 JD SP GG900E F 13 JD SP GG900E F 14 JD SP GG900E F 15 JD Description PIVOT ADJUSTING NUT ROCKER ARM PIVOT ROCKER ARM PIVOT BOLT M8 PUSH ROD GUIDE PLATE ROD PUSH VALVE LIFTER CAMSHAFT VALVE ROTATOR EX VALVE SPRING RETAINER VALVE SPRING VALVE SPRING SEAT IN VALVE SPRING RETAINER IN VALVE EX VALVE Owner s Manual Part No JF340 F 01 JF340 F 02 JF340 F 03 JF340 F 04 JF340 F 05 JF240 F 06 JF240 F 07 JF420 F 08 JF340 F 06 JF340 F 07 JF340 F 08 JF340 F 09 JF340 F 10 JF340 F 11 JF340 F 12 Parts List Recoil Starter System Assy APA Part No SP GG900E G
6. cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock All connections and conduits from the generator to the load must only be installed by trained and licensed electricians and in compliance with all relevant local state and federal electrical codes and standards and other regulations where applicable The generator must be earth grounded for fixed installations in accordance with all relevant electrical codes and standards before operation Do not attempt to connect or disconnect load connections while standing in water or wet or soggy ground Do nottouch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body or with any non insulated conductive object Connect the generator only to a load or electrical system 110 120 volt that is compatible with the electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Insulate all connections and disconnected wires Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclos
7. refill the fuel tank with unleaded gasoline The generator must be turned off and cooled down before refilling the fuel tank Uwner s Manual Operation Starting 1 Turn the engine switch to the ON position The engine switch enables and disables the ignition svstem Run L OFF To stop the engine RUN To run the engine OFF 2 The fuel valve is located between the fuel tank and the carburetor Kev Start When the valve lever is in the ON position fuel is allowed to flow from the fuel tank to the carburetor Be sure to return the fuel valve lever to the OFF position after stopping the engine 3 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position The choke lever opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture from starting a cold engine The OPEN position provides the correct fuel mixture for operation after starting and for restarting a warm engine Choke Rod 4 Operate the Recoil Starter Turn the key to the Run position Pull the starter grip lightly until you feel resistance then pull briskly Return the Closed starter grip gently Pulling the starter grip operates the recoil starter to crank the engine ELECTRIC START For Electric Start just turn the key to start NOTE Make sure correct battery is installed see battery installation for details 5 If the chok
8. 000 Outlet 2 120V outlets 1 120V twist lock 1 120 240V twist lock DC Electrical 12V 8 3 A Gasoline Engine Horsepower 19 Type 4 cycle OHV air cooled Recoil amp Electric Start Displacement 420cc Oil Capacity 1 16 quart 1 1 liter EPA approved Yes Fuel Type Unleaded gasoline Capacity 6 6 gallons Running Time 8 5 hours approx on 1 2 load Fuel Gauge Included Weight Approximate Weight 220 Ibs Uwner s Manual Parts List Cylinder Head assy A Part No Description Part No SP GG900E A 01 JD HEAD COVER COMP BOLT JF340 A 01 SP GG900E A 02 JD HEAD COVER WASHER COMP JF340 A 02 SP GG900E A 03 JD TUBE JF340 A 13 SP GG900E A 04 JD HEAD COVER COMP JF340 A 04 SP GG900E A 05 JD HEAD COVER PACKING JF340 A 05 SP GG900E A 06 JD FLANGE BOLT M10X 80 JF340 A 06 SP GG900E A 07 JD SPARK PLUG JF340 A 07 SP GG900E A 08 JD EXHAUST PIPE STUD BOLT JF340 A 08B SP GG900E A 09 JD CYLINDER HEAD COMP JF390 A 09 SP GG900E A 10 JD CARBURETOR STUD BOLT JF340 A 10B SP GG900E A 11 JD CYLINDER HEAD SEALING PAD JF420 A 11 SP GG900E A 12 JD DOWEL PIN 10x 12x20 JF340 A 12 Uwner s Manual Parts List Cylinder Head assy B Part No Description Part No SP GG900E B 01 JD FLANGE BOLT M6X 14 JF340 B 01 SP GG900E B 02 JD OIL LEVEL SWITCH ASSY JF240 B 02 SP GG900E B 03 JD O RING JF240 B 03 SP GG900E B 04 JD FLANGE NUT JF340 B 02 SP GG900E B 05 JD CRANK CASE JF420 B 02 SP GG900E B 06 JD BALL BEARING 6207 JF340 B 04 SP
9. 01 JD SP GG900E G 02 JD SP GG900E G 03 JD SP GG900E G 04 JD SP GG900E G 05 JD SP GG900E G 06 JD SP GG900E G 07 JD SP GG900E G 08 JD SP GG900E G 09 JD SP GG900E G 10 JD SP GG900E G 11 JD SP GG900E G 12 JD Owner s Manual Description RECOIL STARTER ASSY SETTING SCREW SPRING RETAINER PLATEN SPRING STARTER RATCHET RETURN SPRING RECOIL STARTER REEL RECOIL STARTER SPRING RECOIL STARTER CASE COMP RECOIL STARTER ROPE STARTER KNOB FLANGE BOLT M6X8 Part No JF340 G 01 JF340 G 02 JF340 G 03 JF340 G 04 JF340 G 05 JF340 G 06 JF340 G 07 JF340 G 08 JF340 G 09 JF340 G 10 JF340 G 11 JF340 G 12 Uwner s Manual Parts List Fan Cover System Assy N Part No Description Part No SP GG900E H 01 JD SHROUD JF340 H 01 SP GG900E H 02 JD FLANGE BOLT M6 X 14 JF340 H 02 SP GG900E H 03 JD FAN COVER COMP JF340 H 03 SP GG900E H 04 JD WIRE HARNESS CLIP JF340 H 04 Parts List Carburetor System Assy APA Part No SP GG900E 1 01 JD SP GG900E 1 02 JD SP GG900E 1 03 JD SP GG900E 1 04 JD SP GG900E 1 05 JD SP GG900E 1 06 JD SP GG900E 1 07 JD SP GG900E 1 08 JD SP GG900E 1 09 JD SP GGJOOE l 10 JD SP GG900E I 11 JD Owner s Manual Description TUBE CLIP TUBE A TUBE B WIPE HARNESS CLIP DASHPOT CHECK VALVE MANUAL CHOKE STAY ASSY CARBURETOR IRON GASKET CARBURETOR ASSY CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET Part No JD3800 B 01 JD3800
10. 16AWG 12AWG 12AWG 5 1 8 16AWG 14AWG 10AWG 8 8 12 14AWG 12AWG Owner s Manual Batterv Assembiv To start generator with electric start vou will need a batterv not included Vou can use a 12v lawn tractor battery with the following specifications The dimensions are Wx7 5 0 5 Hx7 including terminals A rated cranking amperage of 200 Terminals are regular not reversed Note Using a battery not designed for this unit may void warranty Also this generator can also be started with the pull start Photos below demonstrate how to install the battery 1 Screw of the M6x12 bolts as shown below Open up the plate Connect battery and put in the cabin 2 Screw on one bolt to rivet the battery and screw the bolts to close up the plate as shown below Rivet battery Close up the plate Owner s Manual Assembiv Unpacking 1 Remove the generator and loose parts box from the carton 2 Compare the loose parts with the inventory list below Loose Parts Wheel kit and handle Check all loose parts against the following list Contact vour dealer toll free at 888 896 6881 if anv of the loose parts shown are not included with vour generator Hardware Check Vour Hardware Kit should include 1 2 Handles with bolts and brackets 2 4 six M8x40mm bolts 6mm x 1 0 thread 3 4 six M8 Nuts 6mm x 1 0 thread 4 2 two rubber bushings with 2 nuts 5 2 two axle shafts 6 2 two washers 7 4 four cotter
11. L ASSY JF340 M 01B SP GG900E M 02 JD CONTROL BASE COMP JF340 M 02B SP GG900E M 03 JD CONTROL ADJUSTING JF340 M 03 SP GG900E M 04 JD PAN SCREW M5 X 34 JF340 M 04 SP GG900E M 05 JD FLANGE BOLT M6 X 14 JF340 M 05 SP GG900E M 06 JD GOVERNOR SPRING JF340 M 06 SP GG900E M 07 JD THROTTLE RETURN SPRING JF340 M 07 SP GG900E M 08 JD GOVERNOR ROD JF340 M 08 SP GG900E M 09 JD FLANGE NUT M6 JF340 M 09 SP GG900E M 10 JD GOVERNOR ARM BOLT M6 JF340 M 10 SP GG900E M 11 JD GOVERNOR ARM JF340 M 11 Uwner s Manual Parts List Muffler System Assy N 1 8 pem lt gt i N Part No Description Part No SP GG900E N 01 JD FLANGE BOLT M8 X 16 JD3800 B 01 SP GG900E N 02 JD FLANGE BOLT M6 X 12 JD3800 B 02 SP GG900E N 03 JD MUFFLER STAY COMP JD3800 B 03 SP GG900E N 04 JD MUFFLER PROTECTOR SEAL JD3800 B 04 SP GG900E N 05 JD MUFFLER SIDE PROTECTOR JD3800 B 05 SP GG900E N 06 JD MUFF INNER PROTECTOR COMP JD8000 A 01 SP GG900E N 07 JD MUFFLER COMP JD8000 A 02 SP GG900E N 08 JD MUFF OUTER PROTECTOR COMP JD3800 B 08 SP GG900E N 09 JD EX PIPE GASKET JD3800 B 09 SP GG900E N 10 JD EX PIPE COMP JD3800 B 10 SP GG900E N 11 JD FLANGE BOLT 8 X 25 JD3800 B 11 SP GG900E N 12 JD FLANGE NUT M8 JD3800 B 12 Parts List Air Cleaner APA Part No SP GG900E 0 01 JD SP GG900E 0 02 JD SP GG900E 0 03 JD SP GG900E 0 04 JD SP GG900E 0 05 JD SP GG900E 0 06 JD SP GG900E 0 07 JD Description AIR CLEANER
12. Owner s Manual STEELE emo U ows WARNINGI To Reduce The Risk Of Injury User Must Read And Understand Instruction Manual FOR SERVICE CALL 888 896 6881 SP GGSOO0E Table Of Contents Topic Limited Warranty Safety Guidelines General Precautions Battery Assembly Operation Inspection Cleaning and Maintenance Installation Compliance Specifications Parts List Owner s Manual Page 20 21 22 23 A WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDING OF YOUR WARRANTY STEELE PRODUCTS WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS Owner s Manual Limited Warranty Steele warrants to the original purchaser who uses the product in a consumer application personal residential or household usage that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase All products covered by this limited warranty which are used in commercial applications i e income producing are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase Products covered under this warranty include air compressors air tools service parts pressure washers and generators Steele will repair or replace at Steele s sole
13. SCREW GENERATOR STAY FLANGE BOLT M6X197 AUTO VOLTAGE REG ASSY GENERATOR COVER FLANGE BOLT ROTOR COMP BEARING ASSV PLAIN WASHER FLANGE BOLT M10X283 FLANGE BOLT M5X232 HEX BOLT 5 X 20 VOLT CHANGE TERMINAL BR AC W PLAIN WASHER 5mm HEX NUT M5 SPRING WASHER 5mm Uwner s Manual Part No JD6500 D 01 JD6500 D 02 JD6500 G 03 JD3800 G 04 JD3800 G 05 JD3800 G 06 JD8000 G 08 JD8000 G 09 JD3800 G 10 JD3800 G 12 JD8000 D 03 JD3800 G 14 JD3800 G 15 JD8000 D 04 JD8000 D 05 JD3800 G 18 JD3800 G 19 JD3800 G 20 JD3800 G 21 JD3800 G 22 Uwner s Manual Parts List Wheel amp Hand Assy APA Part No Description Part No SP GG900E T 01 JD COTTER PIN JD6500 T 01 SP GG900E T 02 JD PLAIN WASHER JD6500 T 02 SP GG900E T 03 JD WHEEL JD8000 T 03 SP GG900E T 04 JD SHAFT JD8000 T 04 SP GG900E T 05 JD FLANGE BOLT JD6500 T 05 SP GG900E T 06 JD VIBRATION ABSORBER JD6500 T 06 SP GG900E T 07 JD FLANGE NUT M8 JD6500 T 07 SP GG900E T 08 JD STAND JD6500 T 08 SP GG900E T 09 JD FLANGE BOLT M6X 16 JD6500 T 09 SP GG900E T 10 JD FLANGE NUT M8 JD6500 T 10 SP GG900E T 11 JD HANDLE JD8000 T 11 SP GG900E T 12 JD FLANGE NUT M8 JD8000 T 12 SP GG900E T 13 JD FLANGE BOLT M8 JD8000 T 13 SP GG900E T 14 JD FLANGE BOLT M8 JD8000 T 14 SP GG900E T 15 JD HANDLE BRACKET JD8000 T 15
14. X Your generator is now mobile Enjoy Uwner s Manual Operation Electric mal Fuel Tank NOTE The parts listed above helpful for locating the controls mentioned below CAUTION Prior to first using the generator the engine must be filled with a high quality sae 10w 30 grade engine oil To do so unscrew and remove the engine s oil dipstick located at the bottom of the engine crankcase Fill the engine s crankcase until the oil level is level with the upper marked line on the dipstick Then screw the dipstick back into the oil fill hole Control Panel ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range SAE Viscosity Grades zm Upper Level Oil Fill and Dipstick HN 20 0 20 40 60 80 100 ES 20 10 0 10 20 30 40 C AMBIENT TEMPERATURE Before Starting the Generator 1 Check that the engine power switch is in its OFF position see diagram on next page 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure that the fuel strainer is in place Replace the fuel tank cap Thereafter check the engine s fuel gauge for the amount of unleaded gasoline in the fuel tank If necessary
15. age use of improper chemicals negligence accident failure to operate the product in accordance with the instructions provided in the Owner s Manual s supplied with the product improper maintenance the use of accessories or attachments not recommended by Steele unauthorized repair or alterations Repair and transportation costs of merchandise determine not to be defective Costs associated with assembly required oil adjustments or other installation and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use Uwner s Manual Limited Warranty Merchandise sold by Steele which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS FAILURE OR MALFUNGTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY Some states do not allow the exclusion so it may not apply to you IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Uwner s Manual Safetv Guidelines Definitions This manual contains important
16. e lever has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up Stopping Engine Turn the engine switch to the OFF position 2 Turn the fuel valve lever to the OFF position When the engine is not in use leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage Uwner s Manual Operation Powering 120 Volt Tools And Equipment 1 Prior to powering tools and equipment make sure the generator s rated voltage and amperage capacity 120V AC is adequate to supply all electrical loads that the unit will power If powering exceeds the generator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator AN CAUTION Attempting to power sensitive electronic equipment without the use of an approved line conditioner may cause damage to the equipment Steele is not responsible for any direct or indirect damage caused by failure to use an approved line conditioner 2 Once the generator is running simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets A NOTE The generator features an AC non fuse circuit breaker to protect the AC circuit in case of an overload Should an overload occur the breaker will trip to its off position In this case refer to above in this position T
17. generally used for charging batteries Uwner s Manual Operation Spark Plug Service In order to service the spark plug vou will need a spark plug wrench commerciallv available Recommended spark plugs NHSP LD F7TC To ensure proper engine operation the spark plug must be properlv gapped and free of deposits 1 Remove the spark plug cap 2 Use a spark plug wrench to remove the spark plug 3 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused A Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After the spark plug is seated tighten with a spark plug in bv hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer A NOTE The spark plug must be securely tightened An improperly tightened spark plug can become very hot and could damage the Engine Never use spark plugs which have an improper heat range Use only recommended spark plus or equivalent Uwner s Manual Inspection Cleaning and Maintenance Spark Plug Service WARNING Always make sure the engine power switch is in its OFF position Disconnect the spark plug wire from the engine and allow sufficient time for the engine and generator to completely cool before performing any inspections maintenance or cleaning Before each use inspect the gene
18. hen reset the circuitry system by turning the circuit breaker to its on position 3 Disconnect all electrical powered tools and equipment from the generator s 120 volt AC duel outlets 4 After the engine and generator have completely cooled store generator in a safe clean dry location if not already installed Powering 12 Volt DC tools and Equipment 1 Prior to powering tools and equipment make sure the generator s rated voltage and amperage capacity 12V DC is adequate to supply all electrical loads that the unit will power If powering exceeds the generator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12V DC powered tool or equipment to the DC Terminals A CAUTION Make sure to connect the positive lead of the power cord to the positive terminal on the generator and connect the negative lead of the power cord to the negative terminal on the generator 3 Start and run the engine as described above 4 When finished using the generator turn the engine power switch to its OFF position Turn the fuel valve to its OFF position 5 Disconnect the electrical powered tools power cord from the generator s DC terminals 6 After the engine and generator have completely cooled store the generator in a safe clean dry location if not already installed in one NOTE The 12V DC is
19. information that you need to know and understand in order to keep Y0U SAFE and to PREVENT EQUIPMENT PROBLEMS The following symbols help you recognize this information Please read the manual and pay attention to these sections Save These Important Safety Instructions Read and understand all of these safety instructions Be sure to retain them for future use WARNING Warnings indicate a certainty or strong possibility of personal injury or death if instructions are not followed CAUTION Cautions indicate a possibility of equipment damage if instructions are not followed NOTE Notes give helpful information WARNINGI Improper operation or maintenance of this product could result in serious injurv an propertv damage Read and understand all warnings and operating Instructions before using this equipment When using air tools basic safetv precautions should alwavs be followed to reduce the risk of personal injurv Uwner s Manual General Precautions WARNING Failure to follow these instructions can result in severe injury or death Z DANGER Carhon Monoxide Using a generator indoors WILL KILL YOU IN MINUTES Carbon Monoxide Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you cannot see or smell If you can smell the generator exhaust you are breathing CO But even If you cannot smell the exhaust you could be breathing CO NEVER use a generator inside homes garages crawlspaces or o
20. option products or components which have failed within the warranty period Service will be scheduled according to the normal work flow and business hours at the service center location and the availability of replacement parts All decisions of Steele with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To process a warranty claim on this product DO NOT return item to the retailer The product must be evaluated by an Authorized Warranty Service Center For the location of the nearest Authorized Warranty Service Center contact the retailer or place of purchase Retain original cash register sales receipt as proof of purchase for warranty to work Use reasonable care in the operation and maintenance of the product as described in the Owner s Manual s Deliver or ship the product to the Authorized Warranty Service Center Freight costs if any must be paid by the purchaser If the purchaser does not receive satisfactory results form the Authorized Warranty Service Center the purchaser should contact Steele toll free 888 896 6881 THIS WARRANTY DOES NOT COVER Merchandise sold as reconditioned used as rental equipment or floor or display models Merchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze dam
21. or Owner s Manual General Precautions Do not smoke or allow sparks flames or other sources of ignition around the engine and fuel tank Fuel vapors are explosive Keep grounded conductive objects such as tools away from exposed live electrical parts and connections to avoid sparking or arcing These events could ignite fumes or vapors Do not refill the fuel tank while the engine is running or while the engine is still hot Do not operate the generator with known leaks in the fuel system Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition This buildup can occur after repeated failed start attempts valve testing or hot engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Use only engine manufacturer recommended fuel and oil Hot Components WARNING Engine and exhaust system parts become very hot and remain hot for some time after the engine is run Wear insulated gloves or wait until the engine and exhaust system have cooled before handling these parts Work Area Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Generators create sparks which may ignite the dust or fumes Keep bystanders children and visitors a
22. orized parts or failure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker Installation Ensure installation meets all applicable safety and local and national electrical codes Have installation performed by a qualified licensed electrician and building contractor All electrical work including the earth ground connection should be completed by a licensed electrician Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local state and federal regulations If the generator is installed outdoors it must be weatherproofed and should be soundproofed It should not be run outdoors without protection to the generator and wiring conduit The generator weighs 220 Ibs Two or more people should assist when moving or lifting this product Never lift the generator using the engine alternator lifting lugs Connect lifting equipment to the frame of the generator Before lifting the generator ensure the lift rigging and supporting structure are in good condition and are rated to lift such a load Keep all personnel away from the suspended generator during relocating The supporting floor ground surface should be le
23. pins 8 4 four bolts and nuts 9 1 one generator leg 10 2 two wheels not shown QOL 0000 7 je 5 je Owner s Manual Assembiv Handle Installation Install the handle bracket Connect handle with the bracket 5 Manual Assemhly Wheel Kit Installation Here is the hardware required to install the support leg Place a block of wood under the generator so that you don t have to hold it up while trying to install the leg Place the support leg under the frame Push the bolt through the frame and thru the leg Thread a nut onto the bolt Tighten with a wrench Start by installing the rubber floor mounts onto the support leg as shown Note The leg should be installed on the same side as the pull handle The wheels should be installed on the side opposite to the handle Place a block of wood under the generator so that you don t have to hold it up while trying to install the axle Place the axle mount brackets Thread two bolts through the frame and through the axle mounting plates Thread a nut onto the bolt and tighten Push the axle shaft into the axle mount bracket Then push the cotter pin through the axle and bend it backwards as shown This is what the leg looks like when it is installed Slide the wheels onto the axle Place a washer over the wheel Push the cotter pin through the axle and v MI bend it backwards as shown
24. r Use antl Gare Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safetv measures reduce the risk of starting the generator accidentallv Store idle generators out of reach of children and other untrained persons Generators are dangerous in the hands of untrained users Maintain generators with care Do not use damaged generator Tag damaged generators Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the generators operation If damaged have the generator serviced before using Many accidents are caused by poorly maintained generators Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one generator may become hazardous when used on another generator Servicing Maintain labels and name plates on the generator and engine These carry important information If unreadable or missing contact Steele immediately for a replacement Generator service must be performed only qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury Owner s Manual General Precautions When servicing a generator use only identical replacement parts Follow all appropriate instructions in this manual Use of unauth
25. r maintenance or any other reason Keep hands arms long hair loose clothing and jewelry away from moving parts Be aware that when engine parts are moving fast they cannot be seen clearly Keep access doors on enclosures closed and locked when access is not required When working on or around the generator always wear protective clothing including ANSI approved safety gloves safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediately Do not induce vomiting if fuel is swallowed For skin contact immediately wash with soap and water For eye contact immediately flush eyes with clean water and seek medical attention Noise Prolonged exposure to noise levels above 85 DBA is hazardous to hearing Always wear ANSI approved ear protection when operating or working around the generator when it is running Extension Cord If an extension cord not included is used make sure to use only UL approved cords having the correct gauge and length according to the following table Nameplate Amps r Cord Lengths 4 Gfulload 0 50 20 100 100 150 150 200 0 5 16AWG
26. rator Electrical and other permits may be required for the installation of emergency power systems Investigate your local building and electrical codes before installing this unit Installation must be completed by licensed contractors WARNING The generator weighs approximately 195 pounds Use care and the proper lifting or hoisting equipment when moving it to the installation location Always connect hoist lines to the frame of the generator General Location Make sure to locate and install the generator outdoors where cooling air is readily available Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection In normal weather conditions the air vent should face the prevailing wind direction Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it Generator placement should allow four feet of access to all sides for maintenance Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator The slab must extend on all sides beyond the frame by at least one foot Contact a cement contract or for slab specifications if necessary A
27. rator Check for Loose screws Misaligned or binding moving parts Cracked or broken parts Damaged electrical wiring Any other condition that may affect safe operation If an engine problem occurs have it checked by a qualified service technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving parts using a premium quality lightweight machine oil Oil has to be drained after the first 20 hours of use This is the break in period Then after every 50 hours of use drain the old engine oil and replace with a high quality SAE 10W 30 grade engine oil Every 300 hours of use have a qualified certified technician perform thorough maintenance on the generator and engine For long term storage either drain fuel into suitable container or add a fuel preservative stabilizer not included to prevent fuel breakdown Uwner s Manual NOTE Prior to powering tools and equipment make sure the generator s rated voltage wattage and amperage capacity is adequate to supply all electrical loads that the unit will power If powering exceeds the generators capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate gene
28. s described in the documentation required by 40 CFR 90 and which are produced during the model year stated on this certificate This certificate of conformity does not cover small non road engines imported prior to the effective date of the certificate SMALL NON ROAD ENGINE FAMILY 8JDGS 4202GA This certificate of conformity is conditional upon compliance of said manufacturer with the averaging banking and trading provisions of 40 CFR Part 90 Subpart C both during and after model year production Failure to comply with these provisions may render this certificate void abinitio The HC 4 NOX family emission limit FEL is g k W hr It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 90 126 and 90 506 and authorized in a warrant or court order Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR 90 It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR 90 This certificate does not cover small non road engines sold offered for sale or introduced or delivered for introduction into commerce in the U S prior to the effective date of the certificate Owner s Manual Specifications Electrical Current Output 120V 240V 62 5 31 25A 60Hz Rated Wattage 7 500 Peak Wattage 9
29. ther partly enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon monoxide poisoning Gasoline and Oil This product requires oil and fuel Attempting to start the engine without oil will ruin the engine and void the warranty Work in well ventilated area Keep cigarettes flames or sparks away from the work area or where gasoline is stored WARNING Gasoline is extremely flammable and is explosive under certain conditions Keep out of reach of children Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Always have multiple ABC class fire extinguishers nearby Keep the generator and surrounding area clean at all times Fuel or oil spills must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oily rags in a covered metal container e Never store fuel or other flammable materials near the generat
30. ttach the frame to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding it is recommended that trained and licensed electrician perform this procedure Connect a 6 AWG grounding wire not included from the ground connector on the generator power panel picture below to a grounding rod picture below It must be driven at least 24 deep into the soil The grounding rod must be an earth driven copper or brass electrode which can adequately ground the generator p 4 Ground Connector N Brass Rod Electrode Uwner s Manual UNITED STATES ENVIRONMENTAL PROTECTION AGENCY WASHINGTON DC 20460 2008 Model Year Certificate of Conformity Manufacturer Jiangsu Jiandong Group Co Ltd Certificate Number JDG NRSI 08 15 Effective Date 1 7 2008 Date Issued 1 7 2008 Merrylin Zaw Mon Director Compliance and Innovation Strategies Division Office of Transportation and Air Quality Pursuant to Section 213 of Clean Air Act 42 U S C section 7547 and 40 CFR 90 and subject to the terms and conditions prescribed in those provisions this certificate of conformity is hereby issued for the following small non road engine family more fully described in the documentation required by 40 CFR 90 and produced in the stated model year This certificate of conformity covers only those new small non road engines which conform in all material respects to the design specification
31. ures Personal Safety Stay alert Watch what you are doing and use common sense when operating a generator Do not use generator while tired or under the influence of drugs alcohol or medication A moment of inattention while operating generators may result in serious personal injury Uwner s Manual General Precautions Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Make sure the power switch is in its OFF position and disconnect the spark plug wire when not in use Remove adjusting kevs or wrenches before turning the generator on A wrench or a that is left attached to a rotating part of the generator mav result in personal injurv Do not overreach Keep proper footing and balance at all times Use safety equipment Always wear eye protection Wear ANSI approved safety impact eye goggles Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Do not force the generator Use the correct generator for your application The correct generator will do the job better and safer at the rate for which it is designed Do not use the generator if the power switch does not turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generato
32. vel and strong enough to safelv hold the weight of the generator If the floor grounded surface is not level strong cross members should be placed under the full length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the generator and all contents tools etc Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area Mechanical Always make sure the power switch is in its OFF position Disconnect the spark plug wire and allow the engine to completely cool before carrying out maintenance Owner s Manual General Precautions Check for damaged parts Before using the generator any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation technician The generator is designed with guards for protection from moving parts In any case care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator Do not operate the generator with safety guards removed While the generator is running do not attempt to reach around the safety guard fo
33. way while operating a generator Provide barriers or shields as needed Electrical Safety Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Grounding provides a low resistance path to carry electricity away from the user in the event of an electrical malfunction Double insulated tools are equipped with a polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Uwner s Manual General Precautions Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose generator to rain or wet conditions Water entering a generator will increase the risk of electric shock Do not abuse the power cord Keep power cords away from heat oil sharp edges or moving parts Replace damaged power cords immediately Damaged power cords increase the risk of electric shock When operating a power tool outside use an outdoor extension
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