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1. WHO 008 311 03395 NOILdO 19 JHL 303 SI SIHL NI AM3AJ 800 243 9226 T WHITAKER W 9 0 Wiring and Schematics 9 5 E 3189 Rev A Interconnection Diagram with Air 230V UiV M C613 2UVW3HOS 3NIHOYM JISVB ILON daa 01 01 S IN3W39V 1438 161 33 Q409 W3MOd MS M34208 M3NOS 1 It if YIHSVAIO1 HIOOL 1 GNNOND LON 02 v 1 GSve l 1 688 3 3503 1 016 3 M 21 01193 MS IDO Viu MIAS 2 1 X Y if W3HSVNoI201 LI HIOOL OIF NOUdO 1 061 33 5 Did gi 33 Onn M3HSYNOI2O1 NONI NONO HIOOL IN OF 92 018 1 641 33 Sv 82d 3GISNI 0715 GNNOUD 102 009 3 010n y WW WHITAKER 800 243 9226 y 9 0 Wiring and Schematics 9 6 E 3189 1 Rev A Interconnection Diagram without Air 230V 5 23 Bp 8 t g 589 z 3875 dii NOTE BASIC MACHINE SCHEMATIC m 5193 1 W O AIR CUT OFF SUPPLIED PLUG 230v REPLACEMENT PLUG 5 1033 10 GROUND STUD INSIDE BOX de o 52 gh 5 Ra TRANSFORMER E 2742 12 MOTOR E 1600 201 BLACK TERMINAL BLOCK 2626 4 E 800 243 9226 FI HOLDER E 530 15 FUSE E 889 1 1 5
2. INCHES REF 6 E 1140 17 ROCKER SWITCH REF 7 E 1152 56 STANDOFF REF 8 E 3181 ISOLATION SHIELD POTENTIOMETER REF 9 EE 3179 CIRCUIT BOARD REF 10 H 6423 10 NUT 10 24 HEX KEP REF 11 H 6423 6 NUT 46 32 KEP REF 12 H 6910 102403 SCREW 10 24 X 3 8 BUTTON HEAD CAP 4 13 H 6910 102404 SCREW 10 24 X 1 2 BUTTON HEAD CAP REF 14 H 7324 10 WASHER 10 INT TOOTH REF 15 H 6910 63203 SCREW 6 32 X 3 8 BUTTON HEAD CAP REF 16 5 1781 160 LABEL FUSE 7A SB REF 17 5 1781 163 BLOWER LABEL REF 18 5 1781 42 LABEL GROUND REF 19 5 1781 50 LABEL ELECTRIC SHOCK REF 21 WHITAKER BROTHERS 800 243 9226 8 0 Parts List 8 6 66000 2 Main Assembly iJOG with Air Sht 5 OW WHITAKER 800 243 9226 W 8 0 Parts List Main Assembly iJOG with Air 66000 2 Sht 5 ITEM PART NO 66001 1 66006 H 6910 403 S 1781 15 S 1781 165 S 1781 50 O O DESCRIPTION QTY BASE WELDMENT 1 SIDE COVER 2 SCREW 1 4 20 X 3 8 BUTTON HEAD CAP 18 LABEL MOVING PARTS HAZARD 2 LABEL FUSE 5A SB 1 LABEL ELECTRIC SHOCK 2 23 WHITAKER 800 243 9226 8 0 Parts List 8 66000 2 Main Assembly iJOG with Air Sht 6 230V Option Parts OW WHITAKER 800 243 9226 8 0 Parts List Main Assembly iJOG with Air 230V Option Parts 66000 2 Sht 6 ITEM PART NO DESCRIPTION QTY 1 66007 1 VACUUM MOTOR 230V 1 2 E 889 1 FUSE 1 5A SB 1 3 E 2742 12 TRANSFORMER 1 4 EE 2778 3 POWER CORD 120V 1 5 3179 1 CIRCUIT BO
3. 2 BUT HEAD CAP STAINLESS 8 H 7327 10 WASHER 5 16 MEDIUM LOCK a 02 lt CO 2 WHITAKER 800 243 9226 29 8 0 Parts List 8 10 66000 3 Main Assembly iJOG without Air Sht 3 W 8 0 Parts List Main Assembly iJOG without Air Sht 3 66000 3 Sht 3 ITEM PART NO DESCRIPTION QTY 1 14050 SERIAL PLATE 1 2 66016 LEVELING PAD 4 3 E 530 13 FUSE HOLDER FUSE W CAP INCHES 1 4 E 1140 17 ROCKER SWITCH 1 5 E 1143 BRIDGE RECTIFIER 1 6 E 2626 4 TERMINAL STRIP 4P 1 7 EE 3191 POWER CORD 120V 1 8 EE 3192 FOOT SWITCH ASSEMBLY 1 9 H 6423 4 NUT 1 4 20 HEX KEP 6 10 H 6910 408 SCREW 1 4 20 X 1 BUTTON HEAD CAP 1 11 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 1 12 H 6918 63204 SCREW 6 32 X 1 2 SOCKET HEAD CAP 2 13 H 6924 004 SCREW 0 X 1 4 DRIVE SCREW 2 14 H 7324 8 WASHER 1 4 INT TOOTH 1 15 H 7324 10 WASHER 10 INT TOOTH 1 16 H 7324 6 WASHER 6 INT TOOTH 2 17 5 1350 16 STRAIN RELIEF BUSHING 2 18 S 1781 164 POWER LABEL 1 19 S 1781 42 LABEL GROUND 1 31 WHITAKER BROTHERS 800 243 9226 8 0 Parts List 8 11 66000 3 Main Assembly iJOG without Air Sht 4 yy WHITAKER 800 243 9226 W 8 0 Parts List Main Assembly iJOG without Air Sht 4 66000 3 Sht 4 ITEM PART NO DESCRIPTION 1 66001 1 BASE WELDMENT 2 66006 SIDE COVER 3 66013 BACK COVER 4 H 6910 102403 SCREW 10 24 X 3 8 BUTTON HEAD CAP 5 6910 403 SCREW 1 4 20 3 8 BUTTON HEAD
4. 4 Operating TIDS cesantes 11 7 0 5 12 7 1 Troubleshooting 12 7 2 Blower Brush Replacement 12 AA 13 o T FOO f NR 13 8 2 66000 2 Main Assembly JOG with Air Sht 1 a a 14 8 3 66000 2 Main Assembly JOG with Air Sht 2 16 8 4 66000 2 Main Assembly JOG with Air Sht 18 8 5 66000 2 Main Assembly JOG with Air Sht 4 a 20 8 6 66000 2 Main Assembly JOG with Air Sht 5 a 22 8 7 66000 2 Main Assembly JOG with Air Sht 6 230V Option 24 8 8 66000 3 Main Assembly JOG without Air Sht 1 26 8 9 66000 3 Main Assembly JOG without Air Sht 2 28 8 10 66000 3 Main Assembly JOG without Air Sht 3 30 8 11 66000 3 Main Assembly JOG without Air Sht 4 oooooncccncccccccnonccnnnncconnnonnncnnnnnononannnnnnnonnss 32 8 12 66000 3 Main Assembly JOG without Air Sht 5 Aus 34 ea ETE bas 36 9 1 E 31
5. del operario que usa esta maquina LEA DETENIDAMENTE el manual de instrucciones y las PRECAUCIONES DE SEGURIDAD antes de poner a funcionar la cortadora Pidale a su supervisor una copia e El manejo de la guillotina debe estar exclusivamente a cargo de personal entrenado y autorizado para ello e NOMODIFIQUE LOS MECANISMOS DE SEGURIDAD estan ahi para su proteccion no deben ni modificarse ni quitarse DESCONECTE LA CORRIENTE ELECTRICA antes de proceder a hacerle servicio de limpieza engrasar o de hacer adjustes que no requieren corriente Trabe el interruptor en la posicion OFF apagado vea Procedimiento para cortar la corriente electrica al pie de esta pagina e Eche llave a la guillotina y quite la llave cuando la maquina no esta en operacion vea Corriente electrica Asegurese de que la guillotina este debidamente a tierra Vea Conexion de la fuerza electrica e Verifique el voltaje y asegurese de que este sea suficiente para el debido funcionamiento de guillotina e Preste atencion a todas las placas con advertencias instaladas en esta guillotina e Nopermita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento pueden resultar del manejo sin cuidado o negligente e El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes desperdicios aceite y grasa e haber la necesi
6. iE gt AA V 2l e SE HE PCB ASM POWER CORD ASM EE 3191 120 EE 3179 120v 1112 amp GROUND STUD INSIDE BOX 3 4 TERMINAL BLOCK E 2626 4 3 MOTOR 1600 20 800 243 9226 BROTHERS 3185 W AIR E Q lt gt Lil I Q 2 I O lt gt O 7 lt Lil O z 37 9 0 Wiring and Schematics 9 3 E 3180 1 Rev A Interconnection Diagram without Air 120V L1 0v1 1 3 MS 833208 1615 33 7 9292 3 AA 409 HIMOd 43018 TWNINEL MAYIS 1 x OZ v 1 T y ar CRX 7 YIHSVAVIDO1 HLOOL 1 LJ zi v v duco N3MOd M3HSVNOI201 HLOOL gt 1 QNhOND dii Des e t ROS I3HSVIOID01 F HIOOL INI P 1 HOION 90 INN d33 OZ2 1 c61 33 WSV MS 1004 O M 1 9816 3 OLVW3HOS 3NIHOVW DISVE 310N 81 11 GMS ANNOYS 102 0091 3 YOLON y W WHITAKER 800 243 9226 9 0 Wiring and Schematics 9 4 E 3189 Rev B Basic Machine Schematic 230V Tem NOISH3A YOJ 81 3 33S anu a C H 410 _ HILIMS _ HOLIMS 3 N39 rd TONLNOD cil QN q O Tm a 9 641 33 e 3 YOLOW N ae 1081N02 I LON 11 1 LJ 1081 1041 LOdS 1045 WHO
7. 4 SB 41 CHALLENGE F 2 A WAS 800 243 9226 etm
8. 6 JOG PAPER JOGGERS Sold and Serviced by F 2 A October 2007 1 0 Introduction 1 0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment Keep this manual in a safe convenient place for quick reference by operators and service personnel CAUTION SAFETY ALERT This symbol means CAUTION Personal safety instructions Pay special attention to the instructions in bold type Personal injury may result if the precautions are not read and followed READ THIS MANUAL BEFORE OPERATING Follow precautions and instructions If after reading the manual questions remain please contact your Authorized Challenge Dealer Take a few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying your machine and return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record at Challenge Copy this page fill in the information and send it care of The Challenge Service Department 6125 Norton Center Drive Norton Shores MI 49441 A IP DEALER NAME amp CITY 0 WARRANTY INFORMATION It is very important that you read and understand the conditions outlined in the Warranty Information Sheet attached to the outside of the shipping container of your machine The Warranty Information Sheet must be filled out completely
9. 85 Rev A Basic Machine Schematic 120V 36 9 2 E 3180 Rev Interconnection Diagram with Air 120V 37 9 3 E 3180 1 Rev A Interconnection Diagram without Air 120 38 9 4 E 3189 Rev B Basic Machine Schematic 230V 39 9 5 E 3189 Rev Interconnection Diagram with Air 230V 40 9 6 E 3189 1 Rev Interconnection Diagram without Air 230 41 WHITAKER 800 243 9226 W 2 0 Safety 2 0 Safety 2 1 Precautions Safe use of this machine is the responsibility of the operator Use good judgment and common sense when working with and around this machine Read and understand all instructions thoroughly before using the machine If questions remain contact the dealer from which you purchased this machine Failure to understand the operating instructions may result in personal injury DO NOT ALTER SAFETY GUARDS OR DEVICES They are for your protection Severe personal injury may result Disconnect power before performing maintenance See Section 2 2 Power Lockout Procedure Observe all caution labels on this machine Be sure there is sufficient power to operate the jogger properly I
10. ARD 230V OPTION 1 6 EE 3190 1 PLUG ASSEMBLY POTENTIOMETER 230V 1 7 H 6423 10 NUT 10 24 HEX KEP 4 8 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 4 9 H 7321 10 WASHER 10 SAE PLAIN 4 10 S 1033 10 PLUG MALE SIDE ENTRY 1 11 S 1781 166 LABEL FUSE 1 5A SB 1 WHITAKER 500 243 9226 W 8 0 Parts List 8 8 66000 3 Main Assembly iJOG without Air Sht 1 WWHITAKER 800 243 9226 8 0 Parts List Main Assembly JOG without Air Sht 1 66000 3 Sht 1 ITEM PART NO DESCRIPTION QTY 1 66004 1 TUBE 1 2 66005 1 ECCENTRIC WEIGHT 1 3 66015 1 NON AIR JOGGING TRAY 1 4 66024 REINFORCEMENT PLATE 1 5 66025 REINFORCEMENT PLATE 1 6 E 1237 1 WIRE NUT RED 2 7 E 1600 201 3500 RPM DC MOTOR 1 8 E 1736 2 QUENCHARC 1 9 6910 42055 SCREW 1 4 20 X 2 1 2 BUT HEAD CAP STAINLESS 4 10 H 6918 403 SCREW 1 4 20 X 3 8 SOCKET HEAD CAP 1 11 5 1350 16 STRAIN RELIEF BUSHING 1 27 WHITAKER 800 243 9226 W 8 0 Parts List 8 9 66000 3 Main Assembly iJOG without Air Sht 2 Q O a gt td N lt OW WHITAKER 800 243 9226 W 8 0 Parts List Main Assembly iJOG without Air Sht 2 66000 3 Sht 2 ITEM PART NO DESCRIPTION 1 40016 8 MOUNT VIBRATION 2 66001 1 BASE WELDMENT 3 66015 1 NON AIR JOGGING TRAY 4 E 2196 22 HOLE PLUG 2 5 6417 5 NUT 5 16 18 HEX 6 H 6910 503SS SCREW 5 16 18 X 3 8 BUT HEAD CAP STAINLESS 7 H 6910 504SS SCREW 5 16 18 X 1
11. CAP 6 5 1781 15 LABEL MOVING PARTS HAZARD 7 S 1781 165 LABEL FUSE 5A SB 8 5 1781 50 LABEL ELECTRIC SHOCK O hana lt 00 WHITAKER 800 243 9226 33 8 0 Parts List 8 12 66000 3 Main Assembly iJOG without Air Sht 5 Aus 34 WHITAKER 800 243 9226 8 0 Parts List Main Assembly iJOG without Air Sht 5 66000 3 Sht 5 ITEM PART NO DESCRIPTION QTY 1 E 889 1 FUSE 1 5 A SB 1 2 E 2742 12 TRANSFORMER 1 3 EE 2778 3 POWER CORD 120V 1 4 H 6423 10 NUT 10 24 HEX KEP 4 5 6918 102404 SCREW 10 24 1 2 SOCKET HEAD 4 6 H 7321 10 WASHER 10 SAE PLAIN 4 7 5 1033 10 PLUG MALE SIDE ENTRY 1 8 S 1781 166 LABEL FUSE 1 5A SB 1 WHITAKER 500 243 9226 W 9 0 Wiring and Schematics 9 1 E 3185 Rev A Basic Machine Schematic 120V 9 0 Wiring and Schematics Tew NOISYJIA AOSZ NOI 61 3 33S 90r o T 9 11 YN 95 NOO O ld 1400 HOLIMS _ HOLIMS 3 1 1OYLNO9 cul b NIVA 1HM 71 za 6 16 33 YOLOW MOTE TOSLNOD LOW 11 L _ J 1041 1041 1045 1045 WHO OGZ WHO A06Z SIHL NI ONIHL ANZA a zu OOO 800 243 9226 SINCE 1945 BROTHERS WHITAKER y y 9 2 E 3180 Rev A Interconnection Diagram with Air 120V 9 0 Wiring and Schematics 9 g 22 3 P5 Bs E RE wo s Fg 17
12. ERATE THE JOGGER UNTIL YOU HAVE THOROUGHLY READ AND UNDERSTAND ALL OF THE FOLLOWING INSTRUCTIONS CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS Blower Control Switch Time Control k i Air Flow Control Power Jog Speed Figure 3 Machine Controls 6 1 Power Speed Selection Switch all models The power speed selection switch is located at the lower left hand corner of the machine Power is off when the switch is in its center position Press the switch to the down position to set the jogger to its lower speed Press the switch to the up position to set the jogger to its higher speed Note that the machine always has power unless the switch is set to the center position Set it as follows Mode Switch Position Higher Speed 0f J Off Lower Speed Tip The lower speed setting is recommended for most applications WHITAKER 800 243 9226 10 W 6 0 Operation 6 2 Jogging all models Be aware that the nature of jogging paper is loud Select a jogging speed Place a paper pile into the jogging tray Depress the foot switch Gently tamp the edges of the pile until the pile is adequately jogged Release the foot switch and continue tamping until the motor stops Remove the pile 6 3 Air Jogging The following section describes the operation of air assist model of the iJOG 6 3 1 Three Modes of Jogging The air assist feature can be set to three different modes air o
13. OT SWITCH ASSEMBLY 1 14 H 641 7 5 NUT 5 16 18 HEX 3 15 H 6423 4 NUT 1 4 20 HEX KEP 6 16 H 6899 1004 SCREW 10 X 1 2 PHIL PAN SELF TAP F 4 17 H 6910 408 SCREW 1 4 20 X 1 BUTTON HEAD CAP 1 18 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 1 19 H 6918 63204 SCREW 6 32 X 1 2 SOCKET HEAD CAP 2 20 H 6924 004 SCREW 0 X 1 4 DRIVE SCREW 2 21 H 7324 8 WASHER 1 4 INT TOOTH 2 22 H 7324 10 WASHER 10 INT TOOTH 1 23 H 7324 6 WASHER 6 INT TOOTH 2 24 H 7327 10 WASHER 5 16 MEDIUM LOCK 3 25 S 1350 16 STRAIN RELIEF BUSHING 2 26 S 1781 164 POWER LABEL 1 27 5 1781 42 LABEL GROUND 1 17 WHITAKER BROTHERS 800 243 9226 8 0 Parts List 8 4 66000 2 Main Assembly iJOG with Air Sht 3 WMHITAKER 800 243 9226 W Main Assembly iJOG with Air 66000 2 Sht 3 ITEM PART NO 1 66011 1 2 H 6910 503SS 3 H 6910 504SS DESCRIPTION JOGGING TRAY SCREW 5 16 18 X 3 8 BUT HEAD CAP STAINLESS SCREW 5 16 18 X 1 2 BUT HEAD CAP STAINLESS 8 0 Parts List QTY 1 2 1 WHITAKER 800 243 9226 19 8 0 Parts List 8 5 66000 2 Main Assembly iJOG with Air Sht 4 20 W WHITAKER 800 243 9226 W Main Assembly iJOG with Air 66000 2 Sht 4 8 0 Parts List ITEM PART NO DESCRIPTION QTY 1 EE 3226 CONTROL BOX ASSEMBLY 120V OPTION 1 1 EE 3227 CONTROL BOX ASSEMBLY 230V OPTION 1 2 35126 3 KNOB HEF 3 66001 1 BASE WELDMENT REF 4 66008 VACUUM COVER REF 5 530 13 FUSE HOLDER FUSE W CAP
14. and returned to THE CHALLENGE MACHINERY COMPANY in order for the warranty to be issued for this machine Challenge is a registered trademark of The Challenge Machinery Company e 6125 Norton Center Drive e Norton Shores MI 49441 Copyright 2007 by The Challenge Machinery Company All rights reserved Printed in the U S A 2 Meme 800 243 9226 1 0 Introduction TABLE OF CONTENTS Tee MIMI OGG Ag uuu 2 20 eee 4 ZB IS 4 2 2 Power Lockout PIOCOGOUEFG siot toe otro anten seo 4 2 3 Warning Label 5 S agre d MT 7 o SP A 8 5 0 Installation amp oT does 9 5 1 Inspecting Shipment 9 ABguriu 9 PAP e 9 5 4 Power Hook Up RE 9 5 5 Mounting to Adjustable Stand Optional sessi 9 SADLO AA o e 10 6 1 Power Speed Selection Switch all models 10 6 2 Jogging KAMA II aa 11 AA AAA AAA AAA AAA AA AAA 11 6 3 1 Three Modes of IOM 11 6 3 2 Air Flow 11 6 3 3 Timer Adjustment arrasaron ii 11 6
15. dad de reemplazar partes hidraulicas afloje todas las conexiones poco a poco para dejar escapar la presion Jamas debe aflojarse conexiones mientras la maquina este e andando e Sila guillotina empezara a sonar o trabajar diferentemente a lo acostumbrado desconectela consulte la seccion Troubleshooting Reparador de este manual Si no es posible corregir el problema llame a su servicio autorizado para que le examinen la maquina PELIGRO DE MACHUQUE Mantenga manos y dedos fuera de la agarradera mientras sujeta el papel Use el calibrador trasero y su rueda de mano para empujar el papel cortado NO PONGA SUS MANOS BAJOLA CUCHILLA O AREA DE LA AGARRADERA e NOOPERE SIN LAS GUARDAS PROTECTORAS PRECAUCION Como proceder para desconectar la corriente electrica Para maxima seguridad durante ajustes y reparaciones de su maquina verifique bien que el interruptor principal de control de corriente al cual la maquina esta conectada este desconectado El interruptor deba ser puesto en la posicion OFF desconectado y se debe poner un candado en la anilla La llave del candado debe ser guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el engrase en cualquier maquina W HITAKER 800 243 9226 3 0 Packing List 3 0 Packing List Part No Description Qty Pape
16. f the jogger sounds or operates unusually have it checked by a qualified service person 2 2 Power Lockout Procedure For maximum safety while making adjustments or repairs to your machine be sure to disconnect power to the machine Disconnect the power plug from its socket Figure 1 Main Power Disconnect W WHITAKER 800 243 9226 2 0 Safety 2 3 Warning Label Definitions The following warning labels are found at various locations on your machine Read and understand the meaning of each symbol If a label is lost from the machine it should be replaced 1 HAZARDOUS AREA Yt Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace A all guards Do not operate with any guards removed SHOCK HAZARD Disconnect power before removing cover Replace cover before operation WHITAKER 800 243 9226 W 2 0 Safety IOJO 44 CAUTION This Este simbolo de alerta de seguridad significa OJO INSTRUCCIONES DE SEGURIDADPERSONAL Lea las instrucciones porque se refieren a su seguridad personal Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales Esta maquina junto con sus mecanismos de seguridad esta disenada para ser manejada por UNA SOLA PERSONA ala vez Jamas debe ser manejada por mas de una persona al mismo tiempo La seguridad es la responsabilidad
17. n all the time the foot switch is depressed air on for an adjustable period of the time the foot switch is being depressed and air off The Blower control switch is located at the right rear corner of the machine Set it as follows Mode Switch Position Always On 6 3 2 Air Flow Adjustment The amount of airflow can be set from zero to maximum The air flow adjustment knob is located next to the Blower switch Turning the knob counter clockwise decreases the air flow Turning it clockwise increases air flow A medium to low setting is recommended for most applications 6 3 3 Timer Adjustment The amount of time the blower runs while the foot switch is depressed can be adjusted to a maximum of approximately 10 12 seconds Turning the knob counter clockwise decreases the time while turning it clockwise increases the time A medium to low setting is recommended for most applications 6 4 Operating Tips e Ear protection is recommended if operating for extended periods of time e lf the machine is placed on a bench a lip should be added to the edge of the bench to prevent the machine from sliding off e The rubber feet should be kept clean to prevent the machine from sliding e Medium to low settings are recommended for most applications and will extend the life of the machine 11 WHITAKER 800 243 9226 W 7 0 Troubleshooting Maintenance 7 0 Troubleshooting Maintenance 7 1 Troubleshooting Motor s won t
18. r Jogger Optional Items Part No Description Qty A 6822 1 Heavy Duty Stand W WHITAKER 800 243 9226 4 0 Specifications 4 0 Specifications Description Inch Units Metric Units Air Assist Version Runs with air alwayson J o o y O Runs with airoff O Runsinartimermode J y O Low and high jog settings 1 Footswitch operated Adjustable air flow Will collated sets 120V 60HZ 15 Amp _ O CNW Dimensions O Z Assist Version y O Low and high jog settings Footswitch operated j Willjogcollaedsets 120V 60HZ 5Amp 1 _ y O A g2sgtt3 s25 2 te Dimensions AAA _ U U M 93 dB without air 88 db with air ear protection recommended Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units 8 Meme 800 243 9226 5 0 Installation amp Setup 5 0 Installation amp Setup 5 1 Inspecting Shipment This machine has been carefully packed to prevent damage during shipment However claims for damage or loss are the responsibility of the recipient Inspect all shipments as soon as they are received If there is any noticeable damage note it on the freight bill Visual and or hidden damage must be reported to the claims department of the carrier within 15 days Contact your dealer if yo
19. reen terminal plugs into the circuit board 11 Reinstall the switch box to the back of the machine 12 Reinstall the side cover 13 Reconnect the power cord yy WHITAKER 800 243 9226 8 0 Parts List 8 0 Parts List 8 1 Footprint WIWHITAKER 800 243 9226 8 0 Parts List 8 2 66000 2 Main Assembly iJOG with Air Sht 1 WHITAKER 800 243 9226 8 0 Parts List Main Assembly iJOG with Air 66000 2 Sht 1 ITEM PART NO DESCRIPTION QTY 1 66004 1 TUBE 1 2 66005 1 ECCENTRIC WEIGHT 1 3 66011 1 JOGGING TRAY 1 4 66024 REINFORCEMENT PLATE 1 5 66025 REINFORCEMENT PLATE 1 6 E 1600 201 3500 RPM DC MOTOR 1 7 E 1736 2 QUENCHARC 1 8 E 2191 2 3 4 CONDUIT FITTING 2 9 6910 42055 SCREW 1 4 20 2 1 2 BUT HEAD CAP STAINLESS 4 10 H 6918 403 SCREW 1 4 20 X 3 8 SOCKET HEAD CAP 1 11 5 1350 16 STRAIN RELIEF BUSHING 1 15 WHITAKER 800 243 9226 W 8 0 Parts List 8 3 66000 2 Main Assembly iJOG with Air Sht 2 W 8 0 Parts List Main Assembly iJOG with Air 66000 2 Sht 2 ITEM PART NO DESCRIPTION QTY 1 14050 SERIAL PLATE 1 2 40016 8 MOUNT VIBRATION 3 3 66001 1 BASE WELDMENT 1 4 66007 VACUUM MOTOR 1 5 66016 LEVELING PAD 4 6 E 530 13 FUSE HOLDER FUSE W CAP INCHES 1 7 E 1140 17 ROCKER SWITCH 1 8 E 1143 BRIDGE RECTIFIER 1 9 E 2189 2 TUBING CORRUGATED FLEXIBLE 1 10 E 2190 2 3 4 CONDUIT FITTING 2 11 E 2626 4 TERMINAL STRIP 4P 1 12 EE 3191 POWER CORD 120V 1 13 EE 3192 FO
20. turn on Power switch turned off unplugged blown fuse circuit breaker tripped brushes worn loose wires Jogger runs but blower won t Blower switched off blown fuse brushes worn control circuit board damaged loose wires Jogger motor runs but won t jog Eccentric weight on motor loosened 7 2 Blower Brush Replacement 1 Switch the machine off and disconnect the power cord 2 Remove one side cover from the machine To remove the switch box from the machine remove 4 screws that attach it to the back side of the machine 4 Rock back and forth while pulling on each of the 2 green terminal plugs to disconnect them form the circuit board 5 Each brush assembly is held in place with by a bracket that is held down with 2 screws Remove the brackets by removing the screws 6 DONOT CUT OR UN CRIMP THE WIRES FROM THE BRUSH ASSEMBLY Each wire is attached to a thin strip of metal that is inserted into the brush assembly 7 Using a small screwdriver pry between the wire the casing to remove the strip of metal attached to the wire 8 The first half of the strip will slide out easily It will lock when it is half way out Use a thin screwdriver to push down the locking tab that is on the strip of metal Pull the strip of metal while pushing the locking tab 9 Install the new brush assembly in the reverse order of which the old one was removed Always replace both brushes at the same time 10 Firmly re insert the 2 g
21. u need any assistance Check the contents of the box against the packing list on page 7 Make sure there are no missing items 5 2 Uncrating The JOG weighs approximately 70 lbs 26 kg DO NOT risk personal injury or damage by attempting to move machinery with makeshift equipment or inadequate help This machine is shipped in a corrugated carton Open the lid and remove the fillers Carefully lift machine out of the carton and set on a work surface or optional stand see section 5 5 Mounting to Adjustable Stand 5 3 Cleaning After unpacking wipe down all machine panels and surfaces with a clean cloth 5 4 Power Hook Up CAUTION SHOCK HAZARD Possible shock could cause personal injury or death Connect the plug to any standard 120 Volt outlet Figure 2 Power Hook Up 5 5 Mounting to Adjustable Stand Optional Remove the stand and casters from their box Assemble the casters to the stand using 9 wrench Assemble the tube and adjust it to you preferred height Lock it in place using the two 2 13 bolts 3 4 wrench and 12 lock washers provided Using at least two people place the machine on the stand Line up four holes in the top shelf of the stand with four holes on the underside of the machine base Fasten the machine to the stand using four 5 16 18 screws 1 2 wrench provided with the stand WHITAKER 800 243 9226 W 6 0 Operation 6 0 Operation CAUTION IMPORTANT DO NOT ATTEMPT TO OP
22. ual may not be complete in all aspects of product maintenance and repair All products should be used only by qualified and properly trained personnel following proper safety procedures All products should be regularly inspected and maintained and their condition application and use should be periodically evaluated by qualified personnel Only qualified and properly trained technicians should perform maintenance repair and replacement procedures Attempting these procedures without proper training may cause machine damage or operator injury Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer No parts or product support will be available to repair or maintain unsupported products Older products may not be UL listed if the product does not have a UL label it is not a listed product and may not comply with applicable installation or other regulations or requirements if relocated to a new facility Many municipalities require a product to be UL listed before an electrician will connect power to them Often the cost of updating an older product to comply with current safety regulations is greater than the value of the product W WHITAKER 800 243 9226 Serial Numbers 070031A amp Up INSTRUCTION AND PARTS MANUAL The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 www challengemachinery com WHITAKER 800 243 922
23. www WhitakerBrothers com The Challenge Machinery Company provides owner s manuals on its products solely as a courtesy to its customers See the information below before using this manual These manuals are for reference only These manuals include products which are non current unsupported or no longer produced by The Challenge Machinery Company and are provided solely as an accomodation to our customers By providing these manuals The Challenge Machinery Company makes no representation or warranty as to the products their current condition or their suitability or fitness for use in any particular application which are the sole and independent responsibility of the product owner and user Older products may not comply with current safety procedures guidelines or regulations and it is the product owner s and user s responsibility to evaluate the suitability and fitness of the products in their current use and application The Challenge Machinery Company makes no representation warranty or recommendation regarding any modifications which may be required on non current or unsupported products The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The availability of these manuals is solely for the purpose of providing reference information for the products This man

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