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1. Safety CE compliant Tube in 150mil 207mil 300mil 330mil Tube out 150mil 207mil 300mil 330mil Loader unloader Available for tape with 12 32mm tape ape in System width Press sealing mode Accept tape with Tape out 12 32mm Control System Operating system Display PC based control with Windows XP 17 TFT LCD monitor Data entry keyboard mouse Operating Requirements Input voltage Input line frequency AC200 245V Single phase 3 wires 50 60Hz Power consumption 1 5 KVA Air pressure 0 6MPa 6 0kg cm 2 Air flow 32 liter min A2 Leaptronix AH 400 Series User s Manual Chapter 2 Illustration of AH 400 Configuration 2 1 Illustration of the Equipment Three color indicator Alarm Feeding area Keyboard and mouse O Front door O Electric appliance front door QO Carrier recycling area Q Monitor O Control buttons 9 Unloading area with optional maker 10 Computer A3 Leaptronix AH 400 Series User s Manual 2 2 Illustration of the Programming Area e Front View Ro axis SOCKET site 5 6 X axis zo axis R axis SOCKET site 1 2 IC programming failure SOCKET site 3 4 recycling box SOCKET site 7 8 Safety sensor of front door site 7 SOCKET site 15 16 SOCKET site 9 10 SOCKET site 13 14 SOCKET site 11 12 Zi axis Safety sensor of back door 22 axis A4 Leapt ronix AH 400 Series User s Manual
2. Wik ik ra e mm Pa is ST fia TE E E E E z 2 E ii ma ees eT h ae EE aa w i gt af Tom r o ags 7 GO ao e Bete M a apap DEH mn ee a n Te Se Pe B ae ss ar a a kj Sa ee Ee hie aen OPRLI EDn pic 2 23 start to read IC master tape program step2 B26 Leapt ronix AH 400 Series User s Manual 2 4 3 NOR Flash Project File Saving Procedure If the IC type is NOR FLASH click Read icon first The screen will show as pic2 24 The process of reading IC master tape NOR Flash as pic2 24 2 27 Click Read ao o Se ee ey ee ee ee ek iga UF g c B g ia Lae 1 i T 1 r i a E Pif ee ee ee we ss Mo m b lt a T B a l a T na SIR BS li ai e 2 Pam aaa Seal button o a we J A ol ari ma Gi i i 4 ee EME i pinpin Ee Ei isma ei ra pic 2 24 reading IC mater tape NOR step1 Then just click 1 in column 01 Which shown as pic2 25 EE ee ey Fee pe R L Fa ini oi on CG Pome rr bi me iy ah gt E a peen me TS ae TE Th d r 4 E T vel B ee ag i tg 8 gt 8 e A v e a s a p click an po column 01 emi o ppf ee sg ey meee pena aims z mee e a a aaam ammm Hg Ee nme e eee Ta ome a oe Le nn pal M i pic 2 25 reading IC mater tape NOR step2 B27 Leapt ronix AH 400 Series User s Manual Then Readi
3. ae hone _posheon Fig 3 13 2 Y1 axis operation The Y1 axis title and definition Move Y1 to HOME position tray_input_position Move Y1 to tray input position tray base Anchor of Y1 under tray base rowimn Row position of Y1 under tray base _ B65 Leaptronix AH 400 Series User s Manual Adjustment control After Y1 axis motor move to the working position we can do the necessary adjustment This adjustment may cause permanent damage please pay attention A The control motor move to the back of the AH B The control motor move to the front of the AH C Show the move unit of the motor movement D Adjust the pulse of the motor movement E Current position of the motor F Current pulse of the motor Fig 3 13 3 Y1 axis adjust control area Operation parameter Show the Motor operation parameter This adjustment may cause permanent damage please pay attention A Show the motor operation speed The unit is pps B Motor acceleration and deceleration mode C Acceleration curve parameter D Deceleration curve parameter E The second parameter of acceleration curve F The second parameter of deceleration curve G Confirm the adjustment AGCA C Cikri i aG r Seeoolh Fig 3 13 4 Y1 operation parameter B66 Leaptronix AH 400 Series User s Manual 3 4 1 8 TZ1 Axis Control This chapter is for introducing TZ1 movement and function It s included 4 subject A Se
4. F Si da E a a JE me C a prm Di r a k MFN l OK button appears sa ij xm lve eel ee pic2 15 confirm loading 4 At this time user can adjust any setting and key in production quantity After that press s to get in program screen User can decide whether clearing the IC please double check there s no IC left Like pic2 16 rapa ee Pe es et ee F i ibm mea 5 T F GO G pem a Tapa LA i i j g res D 4 lt rea D p w Tea i a Lal E TT TEETE i f E a E F pic2 16 program screen B21 Leaptronix AH 400 Series User s Manual 5 Programming status as shown in pic2 17 2 PASS The successful IC number for programming 2 FAL The failure IC number for programming 3 TOTAL The total programming IC number Whether the programmer is started and its le serial number B a pic2 1 T programming The activated programmer But it has just been shut down by the user and will stop the status action in next round 7 The turned off programmer Move the cursor to bj an ee ean ESMO ee saerenean 6 If the error occurs during production it will jump to troubleshooting screen shown in pic2 18 ti a ala Tal n Pee ed ee Ce Bi iae a re ou r Tegi Ed amp ree EM 45 Faa habe he Toa Ss Al fod SLT Lert lel i na fon Sh Mi A ESL Se S r in mirei foo Tail ham TI E
5. 2 3 Illustration of Circuit Distributors e Main Circuit Distributor ba n H ime ppg g TE ii IE amp Tete r p mmie l WANA MEET Timer R0 axis driver Fuse X axis driver AC control circuit board Breaker Power supply Magnetic switch O Relay e Control Circuit Distributor rai FT Relay Q 22 axis driver DC control circuit board R1 axis driver 814M0 terminal board Z0 axis driver 814M1 terminal board Z1 axis driver 1 0 board A5 Leaptronix AH 400 Series User s Manual 2 4 Illustration of Control Buttons Emergency stop button Start button Power on button Pause Resume button Power off button A6 Leaptronix AH 400 Series User s Manual 2 5 Loader and Unloader Systems e Loader System 1 Automatic tape loader module 2 Semiautomatic tube loader FEEDER module e Loader System 1 Automatic tape unloader module 2 Semiautomatic tube unloader module ATM 100 STO 4 XXXkit A7 Leaptronix AH 400 Series User s Manual Chapter 3 Installation amp Replacement on The Programmer Area 3 1 Programmer Before using the equipment it should be fixed well and connected to the air source and power After inspecting all the accessories have been installed successfully then the power can be turned on to start the operation NOTE Please make sure you have indeed followed the installation procedure and have inspected each inst
6. 4 socket_put_ic 21 axis move to socket for putting IC E a a precissor in Fell a precissor in Z1 axis move to the position for getting IC from eee cen Z1 axis move to the position for putting IC from ic precissor out tape_feeder_get_ic Z1 axis move to the position for getting IC from eee tube_feeder_get_ic Z1 axis move to the position for getting IC from et eee ee tray feeder tape_loader_put_ic Z1 axis move to the position for putting IC from aal aa vadeaamababsaniial en eee tube loader tray_loader_put_ic Z1 axis move to the position for putting IC from eee 15 fail_zone_put_ic Z1 axis move to fail zone for putting IC B59 Leaptronix AH 400 Series User s Manual Adjustment control After Z1 axis motor move to the working position we can do the necessary adjustment This adjustment may cause permanent damage please pay attention A The control motor move to up by unit B The control motor move to down by unit C Show the move degree unit of the motor movement D Adjust the pulse of the motor movement E Current position of the motor absolute distance F Current pulse of the motor absolute step Fig 3 11 3 Z1 axis adjustment control Operation parameter Show the Motor operation parameter This adjustment may cause permanent damage please pay attention A Show the motor operation speed The unit is pps B Motor acceleration and deceleration mode C Accelera
7. Leaptronix The messages and contents AH 400 Series User s Manual Reason amp approach When tape in the ZO axis pick the IC fail need to re pick the IC The operator can set the re picked times However still can not pick the IC after re picking W010013 When tray out the ZO axis pick the IC fail need to re pick the IC The operator can set the re picked times However still can not pick the IC after re picking W010014 When tray in the Z0 axis pick the IC fail need to re pick the IC The operator can set the re picked times However still can not pick the IC after re picking When tube in the ZO axis pick the IC fail need to re pick the IC The operator can set the re picked times However still can not pick the IC after re picking W020001 The Z1 axis precissor pick the IC fail need to re pick the IC The operator can set the re picked times However still can not pick the IC after re picking W020002 The Z2 axis precissor pick the IC fail need to re pick the IC The operator can set the re picked times However still can not pick the IC after re picking W020003 The Z2 axis socket pick the IC fail need to re pick the IC The operator can set the re picked times However still can not pick the IC after re picking W020004 The Z1 axis socket pick the IC fail need to re pick the IC The operator can set the re picked times However still can not pick the IC after re picking W02
8. After connecting the power cable and control cable power on to start the movement If the position is not correct please adjust the direction by the handler After than please fix the the handler A by screw 1 handler B by screw 2 A32 Leaptronix AH 400 Series User s Manual 7 2 MK 1 Adjustment Fig 7 7 Adjust Position If you would like to adjust the marking position Please adjust the handler A amp B You can screw the 1 amp 2 for the handler A amp B You can connect the the pressure source and control cable for start the movement A33 Leaptronix AH 400 Series User s Manual Chapter 8 Simple Trouble Shooting 5 1 Power 1 After connecting the power the power ON button does not turn on 1 Check whether the breaker of the main circuit distributor Section 3 3 is on 2 Check whether the fuse of the main circuit distributor Section 3 3 is burned out 2 The equipment cannot be turned off 1 Check whether the timer of the main circuit distributor Section 3 3 is set too long 3 There are no responses to the keyboard or the mouse 1 Check whether the cables are connected to the computer properly 4 There are no responses to the I O points 1 Check whether the cable of the I O board of the main circuit distributor Section 3 3 is connected to the main circuit distributor computer properly 5 2 Air Press 1 There are no responses to the cylinder or the vacuum nozzle 1 Check whether t
9. the IC rotation angle on the feed in side 3 4 1 3 Axis X1 linear movement for the movement of IC from feed zone to position groove This is only for tray mode 3 4 1 1 RO Axis control This chapter is for RO to each work position and function introduce There are included 4 areas A Sensor B Movement control C Adjust control D Movement parameter Fig 3 7 RO axis control B42 Leaptronix AH 400 Series User s Manual Sensor It s Included PEL and NEL limit sensor When the motor position reach the limit sensor position the sensor will show red At the meantime the software will control the motor can not go further Ao j le tia jz l in PEL Sensor NEL Sensor Fig 3 7 1 RO axis sensor display Movement control Before the RO axis motor move to a new working position need to excite and return to the origin A If the control motor excited B The control motor return to the origin C The control motor move to the specified location D Select the motor target location E Show if the motor excitation Yes is red no is white F Show if the motor return to the origin Yes is red no is white Om R tm Home ac home _posheon Fig 3 7 2 RO axis operation RO axis title and the definition 3 7 Definition Z1 is the positioning axis go to the 90 degrees position Z2 is the positioning axis go to the 90 degrees position Z1 is the positioning axis go to the precissor in posi
10. 4 2 o EER Fig 4 2 Normal Message box Those messages will not effect the AH So there is no compulsory action The contents are as below Item Message Content 1 Bring up agent process Ready for starting the programmer 2 Lauching agent please wait Communicating with the programmer Agent server_demo exe Show the programmer program 4 Loading project file Show the loading project file i Finished the programmer control program and the Programmer agent is ready electronic control program connection 6 Start AH400B Produce Start the project production Project is finished saving Finished the project save the report automaticly report B80 Leaptronix AH 400 Series User s Manual 4 1 2 Warning Message These messages will not effect the AH movement only for warning A When ZO axis can not pick the IC on the picking area If re pick function has been set the system will not stop and do the pick action again B When Z1 axis can not pick the IC on the picking area If re pick function has been set the system will not stop and do the pick action again HES Lj Pre ae zj B are eer Fig 4 3 Warning message The message and content are as below Message Content Procedure When tape in ZO pick IC fail need to re pick Handle by the AH oon IC The user can set the re pick times procedure automatically When tray in ZO pick IC fail need to re pick Handle by
11. Carne lb el Set Fig 1 1 Start the electronic control software B1 Leaptronix AH 400 Series User s Manual 2 Click the model no Lf Stp Aetadlerd ler Salha Make bal cei iar ath matal inca j ma 6 Lata Phere dhane wher ede yeu erode ben dere then cick Hre aHa C AHi BET 7 AH400 i ack Hid gt Canes Fig 1 2 Select the model 3 Key in the AH serial no op Amelander Salto Sein Adee rili Tahoe yan batik rumi Pii sored p yee ocd rede ed chek Weed bi contre TOH Se i Bick Hed gt Conceal Fig 1 3 Key in the serial no B2 Leaptronix AH 400 Series User s Manual 4 Select the destination location Please use the default T rip Anaollend ler Software Select Derision Location Whg beaded Peal ae edie Sioflesare bi plied o Stab ell inet AueoH andes olaa inte Wd foking fokisi To orm chek Hiasi Il you would lu bo select a dilleierd fodder chock Higit Al beast Mi of free dick pican iagad coe Fig 1 4 Select destination location 5 Confirm the Model no and serial no Be bo z E tg gt ee ed ae Finady to Instali oF Teh in rev ready to began installing ioien Solvane on wour computes Gn i D kaisi bo conim wath the reala o cick Dock i you erent bo ewe of Beck Intl ca Fig 1 5 Confirm the model no and serial no B3 Leaptronix AH 400 Series User s Manual 6 Installing please wait Thee Flis Ces m lle
12. Series User s Manual 2 2 2 Production mode selection In Production mode selection every button has its unique setting function as pic2 6 We will explain the various functions as following pic2 6 Production mode selection Button Buttonname Button function Tray Input Setup Tray s related settings The setting screen is the same as Tray Output setup E eerie aie Tray Output Setup Tray s related settings The setting screen is the same as Tray input setup Ba anal eee ena 3 Programming Setup _ Programming related settings such as 1C placement angle and Delay te a Tape input Setup Set the interval of the IC feeding time and retry numbers 5 ape Output Setup Set the interval of the IC discharging time and Pulse Width 6 Print Setup Set the interval of the printing time and Pulse Width The following will explain each button s function B12 Leapt ronix AH 400 Series User s Manual 2 2 2 1 Tray Input Setup amp Tray Output Setup Tray input and output are the same function window E Taima m a a a a Dmi a LE cal pic2 7 Tay input Setup amp Tray Output Seip B13 Leaptronix AH 400 Series User s Manual code Optionname rmen Cd 1 Package amp Select Package it will reset all the parameters Tray Type ear Select Tray Type it will reset all the parameters except package 2 NEW Add different type of tray by users 3 Set the parameters of IC trays C1
13. amount of tape which has displayed Press 2 second the amount will be zero Press to start ATM 100 will wait for the outside signal for movement az Press for the motor forward by inch If you stop the motor will O Poe fo ERE hand to forward and backward B93 Leaptronix AH 400 Series User s Manual 5 Parameter Setting Dis l tt i T tal Heat tle Acc time pppn ware HMF p Ep fig A1 3 Parameter Setting Title Content NNoste Distance key inthe 1pc distance for motor mm Total setthepackageamount S Speed set the biggest speed formotormovement Heat time set the heat press time on the tape Set time of increasing and decreasing for motor f al Heat time set the heat press time on the tape OOo 6 Manual Operation ulli pitch Single pilch Heal bin iS F E fig A1 5 Manual operation Tite Content Notte NoHeat for selection no heat or with heat maa Heatbtn pressfor heaton S Auto selection for auto or manual Multi pitch multi pitch movement for each time i Single pitch single pitch movement for each time B94 Leaptronix AH 400 Series User s Manual 7 Offset setting Offset aa HHE Hitec fig A1 6 Offset Setting Iisi E Title Content Note press one for forward 1 pulse So press one for backward 1 pulse So Home Motor go home and offset So f select auto when r
14. if override the original setting B39 Leaptronix AH 400 Series User s Manual 3 3 Other Settings The Fig 3 5 is for production report location and open the GUI option Fig 3 5 Option setting You can set the report location on 1 The 2 Read is for opening the NAND FLASH or NOR FLASH GUI B40 Leaptronix AH 400 Series User s Manual 3 4 System Settings The chapter is for adjusting motor parameter and position The I O control point function and operation fig show as below Conon gt L e d EEL Option fo aa io ee I z ier Tn ze Too D o L at hal ro ri 2 i el a et E im ih me le te o 1 S me et owl fal aa ea Tene Eames l es ten B be oe A er U buc Fig 3 6 System setting Different models have different motor axes and functions They are as below Model _AH 400 AH 401 AH 400A AH 400B There are two kind of motors rotation and linear Rotation motor axis RO PR1 Linear motor axis X1 Z0 Z1 Z2 Y1 TZ1 The I O controls are included a Vacuum Control b Switch amp Light Control c PressBar Control d Printer Control e Loader Control f Programmer Control g Tape Feeder Control h Tray Control B41 Leaptronix AH 400 Series User s Manual 3 4 1 Motor Control Page Each axis motor has different function and position The introduction chapters are as below 3 4 1 1 rotation spindle for programing area IC in amp out 3 4 1 2 Axis PR
15. movement Please take the stack IC away 2 Check the sensor of tray detection OK or not 3 The sensor position is abnormal Please adjust the position 4 ardware connection problem Please contact the repair person 5 I O problem please contact the repair person 1 The ATM 100 taping machine is abnormal Please follow the ATM 100 instruction for trouble shooting 2 Check the sensor of ATM 100 OK or not 3 The sensor position is abnormal Please adjust the position 4 The hardware connection is abnormal Please contact the technical person 5 I O card is abnormal Please contact the technical person 1 The positioned sensor of the mark machine is abnormal Please adjust to the right position 2 Check if the sensor of the mark machine OK or not 3 The hardware cable connection is abnormal Please check the technical person 4 The I O card is abnormal Please check the technical person Leaptronix AH 400 Series User s Manual 4 1 4 Error Message When these messages occur AH will stop all of the action and start alarming It means that need operator to get in to handle the problem The situations are as below A Motor operation problem B Cylinder movement time over the max time C Unexpected situation happen hese type messages will stop the AH compulsorily At the same time The GUI will change to another page It will show the error situation and how to do the trouble shooting as t
16. the motor operation speed The unit is pps B Motor acceleration and deceleration mode C Acceleration curve parameter D Deceleration curve parameter E The second parameter of acceleration curve F The second parameter of deceleration curve G Confirm the adjustment Fig 3 8 4 PR1 axis operation parameter B48 Leaptronix AH 400 Series User s Manual 3 4 1 3 X1 Axis Control This chapter is for introducing X1 movement and function It s included 4 subject A Sensor B Movement control C Adjustment control D Operation parameter Fig 3 9 X1 axis control B49 Leaptronix AH 400 Series User s Manual Sensor X1 is Included PEL and NEL limit sensor on the X1 axis When the motor position reach the limit sensor position the sensor will show red At the meantime the software will control the motor can not go further mo pa Jem m fz la jz u PEL Sensor NEL Sensor Fig 3 9 1 X1 axis sensor Movement control Before the X1 axis motor move to a new working position need to excite and return to the origin A If the control motor excited B The control motor return to the origin C The control motor move to the specified location D Select the motor target location E Show if the motor excitation Yes is red no is white F Show if the motor return to the origin Yes is red no is white ea Fig 3 9 2 X1 axis operation B50 Leaptronix AH 400 Series User s Manual The X1 a
17. tip deter fr lean lherry Pit ale ede Sato lial fuel are Solve a pe Ge E sieci Hisn B Lepi H a a oll Fig 1 6 Installing 7 Click finish to complete E Setep Aviolardbes Scdtware Piel ES Completing the AutoHandler Sothware Setup Wizard Stu Piit fee rales Gator aie Soe r pee computer The aopkeston may be launched by peering ihe rel Ae e Dkk Freh l mol Set Fig 1 7 Completing B4 Leaptronix AH 400 Series User s Manual Then instal the programmer control software Click XXXXXX_SU 6000 exe The below will show Please select Yes After completing the window will close automatically Fig 1 9 Programmer installing B5 Leaptronix AH 400 Series User s Manual 1 2 Software Start Power on the system Power on the IPC Enter the operation system the below will show ie ar L B f User Login rene 3 F G G Parasi Targat 0 0 Pas O oO EA ra 0 ie Ee ent aimee Tori D SE ae oe ee a E LBA kamrar Es Lii os mx _ eo eG Fae GF K See Seer fannan a Fig 1 10 Software start If can not start the software and show the below Please contact Leap or the distributors ERROR Unable to loai mathine profiles Fig 1 11 Error message The axis control card and I O card quantity for each model are as below Modei _AH200A AH400 anaor AHAOOA ANAOOB B6 Leaptronix AH 400 Series U
18. 0 2 21 indicates how to control the PressBar Single Socket Double Socket Triple Socket B24 Leapt ronix AH 400 Series User s Manual The way of control pressbar is as below Click W Order Manager ye eer ee aee e oy Oo min Lela dak Pe ee i a ee ee Emm FFA SE ee i re face Pa iiia Tampa 0 2 wee cm ve oat Hesenes La m tee aT ie me wa l E L Sie eke Nm k mer nmr Pe PEPEE eee eee v he Ph es es a 4 a Pa EO ot den a SS es pic2 20 control PressBar step1 Select System test and then select PressBar SEN Syeem Tet rere Option SNPs oS js regm i g Pee oO i ra D fa E fom io Z WB oressbar_valve 4 W E E ee ee T1449 Presse RAS F oa Press press _valve_4 to raise up or down Do a 4th PressBar hrs prem pic2 21 control PressBar step2 B25 Leapt ronix AH 400 Series User s Manual 2 4 2 Read IC Master Tape Program Pic2 22 2 23 will indicate how start to read IC master tape program Select PASS Fail page isis iac Opon PASS Fail SA ia lt pes Faama i aan m ata O roa ura hem Linear e y D Pex i E w PEM Liira ra G i Fouad itl s PR Reade Eeen Then click Read button a ee al e pic 2 22 start to read IC master tape program step1 LERH Tim mE Ferai i ai Ti Ti AGa e ee ee a e im Fae eee eee law i I p
19. 0005 Z2 axis place the fail IC on the fail tank and detect no IC The IC may be misplace or stack on socket W020006 Z1 axis place the fail IC on the fail tank and detect no IC The IC may be misplace or stack on socket A000001 Prompt the user to set ATM 100 taping machine 1 The operator check if there is a IC on the pick point 2 Check if there is stacked or stuck IC on the pick point Remove the abnormal IC 3 Check if the nozzle OK or not 4 Check the sensor value OK or not If not OK please adjust it 5 The hardware connection is abnormal Please check the repair technical person 6 The I O card is abnormal Please check the repair technical person 1 Sense fail please adjust the sensor value 2 Hardware connection problem Please contact the repair person 3 I O problem please contact the repair person 1 Please follow the instruction to set the ATM 100 taping machine Leaptronix AH 400 Series User s Manual A000002 Prompt the user to set MK 1 mark 1 Please follow the instruction to pee tne E 1 Please check if the door is open A000011 Door 1 open 2 If no the sensor is broken please check the repair person 3 Hardware connection problem Please contact the repair person 4 I O problem please contact the repair person A 010001 There is no more tray on the tray in 1 Please place the new IC tray for area Prompt the user to put the new the tray in tray 2 The s
20. AND step3 If software reads master tape successfully it will show PASS and CheckSum Byte Sum information pic2 36 Then press OK to return Order Manager the screen image shown as Figure 2 37 ee Sis f RL Be Nre maL Order Manager Click to return to Order Manager pic 2 36 reading IC mater tape NAND step4 B33 Leaptronix AH 400 Series User s Manual Then set the NAND project file For the first set the default operating process Note the NAND default operation can not be selected Read For example the default operation is programming The process only checks whether the Bad Block IC and programs the IC Finally do the basic authentication Then check the Program Verify and click Scan Bad Block Just like pic2 37 shows Besides if customer want to load Group Define then switch to the Group define page for setting Setting project file NAND shows as pic2 37 2 38 Fi Pinki BE See ee ea be ee ee a d he ol a er Set default operation process Sie os ti aE ae pic2 37 setting project file NAND step1 Then setting the required parameters by each IC The screen shown as pic2 38 PrP ME Se ee Pees be ee ee Ld m ea amet Set the required parameters by each IC Pic2 38 setting project file NAND step2 B34 Leaptronix AH 400 Series User s Manual Then save the NAND project file First click Save Project and set the sto
21. C manufacturers of project file 4 PartNumber Selected IC part number of project file 5 Package Selected IC package of project file CRC32 CRC32 Checksum of to be programmed data Due to NAND s lager capacity it will be split according to the data size It may appear that more than two CRC32 Checksum Action procedure of the programmer in project file 8 Quantity Expected production volume Tray Amount When user uses the tray mode it will automatically calculate the production volume from tray 10 Produce Production mode This part will be described later Save parameters of each axle and production mode in the project file 12 IMPORT According to the appointed location to load parameter file 13 EXPORT Save the current parameter file to user s appointed location 14 Cancel Leave the order manager screen back to the user login screen After the user finish the parameter setting and the programmer is also normal It will begin production project B9 Leaptronix AH 400 Series User s Manual Region B introduction Display currently loaded project file name Device Shows selected IC brand and model in project file IC Sum Shows IC SUM value in project file Shows the action procedure of the programmer in project file Leave the system settings page and return to current work page Switch from the current page to the system settings page Stop To suspend production process while productio
22. E failed E010021 X1 AXIS back HOME failed E010022 Y1 AXIS back HOME failed B91 Check if there is interfere object on the motor movement route which made the motor can not back home Motor connected cable loose which make the motor can not be excited Please check the cable assignment The home sensor is abnormal or position wrong The hardware cable connection problem Please check the technical person I O card has problem Please check the technical person Leaptronix AH 400 Series User s Manual Appendix ATM 100 Taping Machine Appendix ATM 100 A1 1 Specifications O Dimension package size L1100 W350 H700 mm O Power 10 220vac 50 60HZ O Compressed 5kg cm2 L Adjustable tape 8 72mm O Carrier tape movement multiple of 4mm fig A1 1 configuration Carrier Carrier for taping in Operation display Carrier taping in on off detector Pressure Gauge Hand rolled wheel for tape out Air force adjustment knob Hand rolled wheel for adjust the bandwidth Power connector Input output communicate interface Thermometer Power on off Floating detector Heat sealing knife Empty detector Floating optical tube Taping motor switch Empty optical tube WO ON AUN HBRWN B92 Leaptronix AH 400 Series User s Manual A1 2 Operation 1 Power on the button 2 Wait for a while 3 Enter the operation page Fig A1 2 Operation page show the
23. ESS FPOK He Siesta CCD MR pic 2 41 saving project file NOR step3 B36 Leaptronix AH 400 Series User s Manual Chapter 3 System Setup 3 1 System Setup Introduction System setup is for adjusting motor position for each axis And the partial software setting Please refer the below Fig 3 1 The details will be introduced following Fig 3 1 System setup icon B37 Leaptronix AH 400 Series User s Manual 3 2 User s ID setting The Fig 3 2 is ID setting for administration and operator The Administrator can set all of the parameter The supervisor only can follow the default parameter for production Fig 3 2 User s ID setting B38 Leaptronix AH 400 Series User s Manual Click View All you can see all of the ID Fig 3 3 is for viewing all of the administration ID Fig 3 4 is for all of the operator If you would like to delete an ID please click it to highlight and click the Delete will be OK Please note that the Leaptronix ID on the Administrator list can not be deleted or amended bis Fai Pikes ret Fig 3 3 Administrator ID Fig 3 4 Operator ID When you would like to add user s ID please key in the below information 1 Please input a user name key in the user s name 2 Please input a new password key in the password 3 Please input a new password again confirm the password Click the Add for adding When the user name is exist the system will show a dialog box confirm
24. ET E I A al a a Ba EEEEETET J 7 ae h ak _ Fig 5 5 Relay If the IO card failure please loosen the 4 screws and detach When you do the exchange please make sure that the IO card fixed holes are in conjunction with the screw holes Otherwise the IO card will be burned A23 Leaptronix AH 400 Series User s Manual 5 3 The Vacuum Electromagnetic Valve Replacement Fig 5 6 Vacuum Electromagnetic Valve Please detach the cable and loosen the 2 screws for replacement 5 4 Electromagnetic Valve Replacement Fig 5 7 Electromagnetic Valve set Please detach the cable and loosen the 2 screws for replacement A24 Leapt ronix AH 400 Series User s Manual Chapter 6 Feeder Installation amp Replacement 6 1 ATF Installation amp Replacement Fig 6 1 Feeder Holder Please adjust the holders for matching the feeder of 12 16 24 32mm bandwidth Tjj Fig 6 2 Installation Feeder Please lift upward the handle the red circle move the front edge to the right place and push down to fix it A25 Leaptronix AH 400 Series User s Manual Fig 6 3 Feeder Put the IC reel on the feeder Put down the plate to fix Fig 6 4 Install the IC reel A26 Leaptronix AH 400 Series User s Manual After IC reel go through the feeder take the cover tape through the plate hole Fig 6 5 Fix IC reel Install the IC reel on the drive gear and put the cover on Fig 6 6 Cover T
25. IC number of Tray Row direction C2 IC number of Tray Column direction CW The length of Tray Row direction unit mm CH The width of Tray Column direction unit mm 4 Distance Set the IC and IC position in Tray or IC and the edge of Tray position m D1 The center distance between IC and IC in Column direction Unit mm D2 The center distance between IC and IC in Row direction Unit mm D3 The distance between first IC center and the edge of Tray in Column direction Unit mm D4 The distance between first IC center and the edge of Tray in Row direction Unit mm 5 Height mm Set the height of IC placement in Tray Haa H1 The depth of the IC placement in Tray H2 The total depth of the tray e Times The amount of re taking times when 20 axis takes failure 7 Whether use vacuum function when release IC Default is recommended op Select the timing to switch on vacuum generator when absorb IC Default is recommended OK Write current settings into parameter file and leave this page to last one Apply Write current settings into parameter file and stay at this page isa all Cancel current settings and leave this page to last one B14 Leaptronix AH 400 Series User s Manual 2 2 2 2 Programming Setup Programming related parameter setting pic2 8 Programming Setup window B15 Leaptronix AH 400 Series User s Manual code Optionname rmen o O Operation Select operation
26. Leaptronix INSTRUMENT AH Series AH 400 User s Manual Leaptronix AH 400 Series User s Manual Contents A Machine Chapter 1 Product Specifications ssscssseeeees A1 tITAppearaN CO aiarra E EAA A1 1 2 Basic Specificati n S i eniinn iaia A1 Chapter 2 Illustration of AH 400 Configuration A3 2 1 Illustration of the Equipment ccsscsscssessessessessesseeseeseeees A3 2 2 Illustration of the Programming Area c cscssssseseseseseeeseeees A4 2 3 Illustration of Circuit Distributors ccsesseseeseeseeseeseeseeseeeeeees A5 2 4 Illustration of Control Buttons sssssessssessssnnnnsnnnnnnnnnernsnsrnrnnrnnnnns A6 2 5 Loader and Unloader System s ssssssssssssnsnssnnsnnnnnnnnnnnsnnnnnrnnnnens A7 Chapter 3 Installation amp Replacement on The Programmer Area A8 3 Prog ramme o nieis EREE EOE NEE EENEN EE A8 3 1 1 Equipment Fixationg s sssssssssssssnsnsnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn A8 341 2 Power Installation soncrnmaninn cana A8 3 1 3 Air Source Installation sssssssssesessensnsnssnsnnnnnnnnnnnnnennnenesnsnnnnnnnnns A9 3 1 4 Programming Area Installation s ssssssessssssssnnnsnnnnnsnnnnnnnnnsnsnnnnn A9 3 1 5 Loader Unloader Module Installation s A11 3 1 6 Marker Position Adjustment cccssscssseseessseeessseeeseeeeesess A15 32 BOO Procedure aaa a E RS A16 3 3 Shutdown Procedure s sssssssssssssssrsresrnsnssnnnnnnnnnnnn
27. ME m N smlm a one i h i E k E m em a Heire BE jaiii Sareng p rE em ip za em rl MEE Aa pic2 18 troubleshooting 1 FrontView Front view of the fault location 2 TopView Top view of the fault location 3 Focus si Photograph of the fault location Please follow the trouble reason to do troubleshooting B22 Leaptronix AH 400 Series User s Manual 7 User can press the yellow button on machine or button amp on the screen to pause the machine during production process The screen will be shown as pic2 19 Se n fas ke Le 7 Tai 20 i iy rem 0 o y LI roa O ik ta T ECS Taai J A qf i t H A 1 E p B B 3 eds ake Ignore the current state machine return to the project management screen directly 2 Finish programming the remaining IC and return to the project management screen To continue production B23 Leaptronix AH 400 Series User s Manual 2 4 Project Saving 2 4 1 Control PressBar Procedure For the first please put the 4th PressBar down The PressBar near the far right side of the operator is the 4th PressBar If it is the Single Socket then put the master tape in Slot4 The 4th PressBar s corresponding slot is the Slot4 If it is the Double Socket then put the IC master tape in Slot7 The 4th PressBar s corresponding 2 slots the left one is Slot7 And raise the 4th PressBar Pic2 20 2 21 indicates how to control the PressBar 2 2
28. The unit is pps B Motor acceleration and deceleration mode CI Acceleration curve parameter D Deceleration curve parameter E The second parameter of acceleration curve F The second parameter of deceleration curve G Confirm the adjustment Fig 3 9 4 X1 axis operation parameter B52 Leaptronix AH 400 Series User s Manual 3 4 1 4 Z0 Axis Control This chapter is for introducing ZO movement and function It sincluded 4 subject A Sensor B Movement control C Adjustment control D Operation parameter Fig 3 10 Z0 axis control B53 Leaptronix AH 400 Series User s Manual Sensor ZO has the origin sensor When the motor reach to the origin sensor position the sensor will show green no Ja Jem m ja jz Ee ORG Sensor O Fig 3 10 1 Z0 axis sendor Movement control Before the Z0 axis motor move to a new working position need to excite and return to the origin A If the control motor excited B The control motor return to the origin C The control motor move to the specified location D Select the motor target location E Show if the motor excitation Yes is red no is white F Show if the motor return to the origin Yes is red no is white Serve onon AG hone _poshen Fig 3 10 2 ZO axis operation B54 Leaptronix AH 400 Series User s Manual The ZO axis title and definition tem Title Definition precissor_in_get_ic Z0 axis move to the positio
29. age siciascsicasiuiiinens inna B80 4 1 2 Warning Message iiscccnininniatnivncdtiiitnnenninnnennae B81 Aks Alarm Message iinan innin aaan anr raaa B82 4 1 4 Error Message3 5 Leave The System Setting Page sasn B89 Appendix ATM 100 Taping Machine B92 ATA Specifications fecnsieicssceccivvicinsncnesdcceicccsassnsusannncanscnsveransennuonsssvedias B92 ATZ Operati ON ivari en a aauamiaeneeae B93 A1 3 Malntenan Ce acnaanaana a a B95 Leaptronix AH 400 Series User s Manual Chapter 1 Product Specifications 1 1 Appearance 1 2 Basic Specifications Transmission Th hput UPH 1 5k X axis 0 02mm_ Y axis 0 05mm Repeatability Z axis 0 02mm R axis 0 01 X axis 200mm Y axis 550mm Max stroke Z axis 50mm R axis 330 Pick amp Place method Multi vacuum nozzles Component detection Vacuum sensor ec ee Dimensions including ATM Net Weight 300 A1 1400 H x 1160 L x 1400 W mm kg Leaptronix AH 400 Series User s Manual Positioning System Positioning Precissor Precissor Dimensions max 30 x 30 mm Programming System Resident programmer Socket site SU 6000 GANG 4 Programmer 2 16 Pin driver 40 universal pin drivers per set Devices supported Applicable packages File formats supported EPROM EEPROM FLASH MCU SOP SSOP SON TSSOP MLP QFN SNT LQFP64 INTEL HEX MOTOROLA HEX TEK MEX ASCII HEX BINARY Communication USB 2 0
30. allation step carefully 3 1 1 Equipment Fixation al nuts for adjusted foodpads a After determining the location of the equipment use a wrench to rotate the footpads and to fix the associate nuts If there is a need to adjust the height of the equipment release the fixed nuts first and then adjust the footpads 3 1 2 Power Installation k While installing the power use a 3 hole socket that supplies single phase 220V 50 60Hz voltage and contains a ground line NOTE In the absence of the same type of sockets please contact us to assist in the installation of power A8 Leaptronix AH 400 Series User s Manual 3 1 3 Air Source Installation Use moisture free and impurities free gas as the air source Since the air pressure requirement of the equipment is 5 6 kg cm2 a stable pressure of 6 kg cm2 is recommended 3 1 4 Programming Area Installation A Programming Socket Sites After connecting the flat cable of a programmer to a driver board install it on the equipment to match with the locating pins and then lock it with the screws NOTE The driver board should be indeed placed through the locating pins Before installing the socket make sure whether the model is correct AQ Leapt ronix AH 400 Series User s Manual B Press Modules Remove the two screws of the left picture Put on a press bar and finally lock the screws back NOTE Before installation make sure whet
31. ape Put the cover tape on the recycle wheel Connect the Feeder 1 If you would like adjust the feeder position please adjust the screws position as the fig 6 1 A27 Leaptronix AH 400 Series User s Manual 6 2 ATR Installation Fig 6 7 ATR Please install the ATR on the right side of the machine as the left fig 6 7 Fig 6 8 Installation Tighten the screws then open the door and connect the power A28 Leaptronix AH 400 Series User s Manual Fig 6 9 Installation Install the carrier tape to the reel power on for start recycle Please adjust the speed on 55 If too tight will influence to feeder Stability A29 Leaptronix AH 400 Series User s Manual Chapter 7 Taping Machine Replacement 7 1 ATM 100 Use amp Installation Fig 7 1 Back Fixed Screws Please remove the back fixed 3 screws for replacement Fig 7 2 Front Fixed Screws After removing the front fixed 3 screws you can start replacement A30 Leaptronix AH 400 Series User s Manual Fig 7 3 Instal Carrier Instal the carrier on the ATM 100 through the track You can adjust the bandwidth Fig 7 4 Install Cover Tape Stick the cover tape on the carrier go through the press handler to fixed the cover tape and carrier Fig 7 5 Finish Installation Install the carrier tape on the recycle wheel power on to start the recycle A31 Leaptronix AH 400 Series User s Manual Fig 7 6 Power on
32. celeration curve parameter D Deceleration curve parameter E The second parameter of acceleration curve F The second parameter of deceleration curve G Confirm the adjustment Fig 3 10 4 ZO axis operation parameter B56 Leaptronix AH 400 Series User s Manual 3 4 1 5 Z1 Axis Control This chapter is for introducing Z1 movement and function It s included 4 subject A Sensor B Movement control C Adjustment control D Operation parameter Fig 3 11 Z1 axis control Sensor Z1 has the origin sensor When the motor reach to the origin sensor position the sensor will show green Fig 3 11 1 Z1 axis sensor B57 Leaptronix AH 400 Series User s Manual Movement control Before the Z1 axis motor move to a new working position need to excite and return to the origin A If the control motor excited B The control motor return to the origin C The control motor move to the specified location D Select the motor target location E Show if the motor excitation Yes is red no is white F Show if the motor return to the origin Yes is red no is white Serva Onyi Fig 3 11 2 Z1 axis operation B58 Leaptronix AH 400 Series User s Manual The Z1 axis title and definition Item Title Definition _ 1 home_position _ Z1 axis move to the HOME position 2 operation_position_ Z1 axis move to the Operation position 3 socket_get_ic__ Z1 axis move to socket for getting IC
33. ck the IC can not get the IC The IC position maybe B C deviate or loss It will need the operator to handle it When Z axis place the IC can not get the IC placed message The IC can not be released by nozzle It will need the operator to handle it When the pressbar up or down can not be detected by the sensor It will need operator to check if there is external object to interfere the sensor On the tray condition there is no tray on the tray in area or too many trays on the tray out area or float IC on the tray Those situations will need the operate to put in the new tray or take away the programmed IC trays or check if there is float IC on the tray There is something wrong on the tape out It will need operator to get rid of it Mark machine has problem need the operator to handle it B82 Leapt ronix AH 400 Series User s Manual These type messages will stop the AH compulsorily At the same time The GUI will change to another page It will show the alarm situation and how to do the trouble shooting as the fig 4 4 ier SE IEA baile Oe Pe ct am Ce ee ee TEES T F O G Tuari Target SE BO ED s Pea FACE to y fea i t Tom aT i a _ he Sea ine So p eo die eh ie eee Fi rmi 2 PI MME E E j ifra erea fh pmp qaem oem d e mn Pe ad Pew eee Sl sd uj i a n amn 2 EEG Fig 4 4 Alarm messages A Show the alarm place B Show the problem and how to handle it B83
34. control motor move to the specified location D Select the motor target location E Show if the motor excitation Yes is red no is white F Show if the motor return to the origin Yes is red no is white RP1 axis motor on home_poaben Fig 3 8 2 PR1 axis operation PR1 axis title and the definition Item Title Definition _ Precissor rotate to 45 degrees position Precissor rotate to 0 degree position recissor rotate to 90 degree position recissor rotate to 180 degree position recissor rotate to 270 degree position recissor rotate to feed in angle recissor rotate to feed out angle recissor rotate to loader in angle Tray Mode oader_out_angle Precissor rotate to loader out angle Tray Mode P P P P P P B47 Leaptronix AH 400 Series User s Manual Adjustment control After PR1 axis motor move to the working position we can do the necessary adjustment This adjustment may cause permanent damage please pay attention A The control motor move by anti clockwise angle B The control motor move by clockwise angle C Show the angle of the motor movement D Adjust the pulse of the motor movement E Current angle of the motor F Current pulse of the motor Lirit e pulse Current Angle iro Fig 3 8 3 PR1 axis adjustment control Operation parameter Show the Motor operation parameter This adjustment may cause permanent damage please pay attention A Show
35. d Write current settings into parameter file and leave this page to last one Apply Write current settings into parameter file and stay at this page 8 Cancel O o Cancel current settings and leave this page to last one B19 Leapt ronix AH 400 Series User s Manual 2 3 Production execution 1 Select project file extension file name prj like pic 2 13 Click ose Order Manager ap a ra Rat ii Dialogue Box Feal ya pic2 13 Select project file 2 After selecting the software will load the project file and show the file information Like pic 2 14 Order Manager asoe Tow y Pa O io i p REER Lp A CEFR EK Shows Project file T information m g i Se Pee baer ee aiii ee ee ee n oe ee ee ee SS ee th Eme LEEA NEF EEN ee ee ee ee eae y mi ed ee l es ied ls a pic2 14 Show the project file information B20 Leaptronix AH 400 Series User s Manual 3 If the project file is loaded successfully it will show Order information The button s will also appear Like pic2 15 Note The file loading time depends on the file size Please be patient If the file is 264MB it will take 1 minute on 3GHz CPU 1GB RAM computer Appear Order information Heiter 2i Order Manager 2 ip TT Feet ne E EE E p E ae F i ia i a Pi i z jim jee ima ee T F k 14 Pei ee ye a I Pm SESE SS ees ie f a SS Tega 0 4 na n rei a i e Tomi
36. e IC carrier NOTE Adjust the speed of the RTF module to the position of 55 If the tape is too tight it will affect the stability of loading of FEEDER A12 Leaptronix AH 400 Series User s Manual C STI 4 Semiautomatic Tube Loader Module Remove FEEDER module and install the STI 4 onto the machine Connect the power line the air pressure tube and the COM1 cable to the machine to start the operation A13 Leaptronix AH 400 Series User s Manual D STO 4 Semiautomatic Tube Unloader Module fixed plate lt lt lt Fix the floor plate of the unloader module STO 4 to the machine Adjust the IC unloader to the proper place where the machine can correctly put ICs into the tubes Follow the direction to connect the power and air source Then adjust the controller so that ICs will vibrate smoothly into the unloader tubes A14 Leaptronix AH 400 Series User s Manual E ATM 100 Automatic Tape Unloader Module e ii ul z e Install the tape unloader module ATM 100 to the machine and adjust it to the proper place such that the machine can correctly put ICs into the tape Then turn on power 3 1 6 Marker Position Adjustment Adjust the location and depth of the marker A15 Leaptronix AH 400 Series User s Manual 3 2 Boot Procedure Step 1 After connecting the power switch the breaker to the ON position Then the control buttons ON green Start green and Reset yellow will
37. each the quantity will auto multi pitch movement If select non auto you have to go to the above 6 for press multi pitch The quantity can set on the space which below the button A1 3 Maintenance L Optical fiber sensor use air spear to air out the dust and use soft cloth with alcohol to wipe the dust out O Tape track use air spear to air out the dust every operation O Track Adjust screw and shaft use lubricant every month B95 Document No PME 121108 V 1 2 TEL 886 2 2999 1860 15 E mail lillian leap com tw iLeaptronix aaa acl
38. ensor maybe broken please check the repair person 3 Hardware connection problem Please contact the repair person 4 1 O problem please contact the repair person A010002 The tray is full on the tray out area 1 Please take away the finished Prompt the user to take away the IC tray The tray quantity is over finished tray on the finished area 2 The sensor maybe broken please check the repair person 3 Hardware connection problem Please contact the repair person 4 I O problem please contact the repair person A010003 There is stack IC on the tray loader 1 Please take the stack IC on the Prompt user to take away the IC tray 2 The sensor maybe broken please check the repair person 3 Hardware connection problem Please contact the repair person 4 I O problem please contact the repair person B85 Leaptronix A010005 Z0 axis can not release the IC ee roman soa ava eC A010007 Seize IC from the precissor failed on hada oro alga Prompt the user to take away the IC A020002 Z2 axis can not release the IC pee roman rota ava eC A020042 Z1 axis can not release the IC on the Ls bad zone Prompt the user to take away the IC A020043 Z1 axis can not release the IC from one the precissor Prompt the user to take away the IC A020045 Z1 axis can not release the IC on the rT bad zone Prompt the user to take away the IC A010008 ZO axis IC is missing during the Wa movement on the tray o
39. he fig 4 5 Pri IEF on baiia EEF a T ari Taga TEE BD QU i Pem FACE Ti amp fea 0 0 is E To 2427 it TT oe a fr TT eo A PF f gt ta ll a ae fat i mw TT ST ar we ee eo ie de Ba pes a E Fig 4 5 Error message A Show the error place B Show the problem and how to handle it B89 Leaptronix AH 400 Series User s Manual The message content and reason amp approach are as below Message Content Approach E000001 EMG button action 1 Check if EMG button has been pressed 2 Check if EMG button has been damaged 3 The hardware cable connection problem Please contact the technical person 4 I O card has problem Please contact the technical person The system software has problem sending back false Please send to Leap the files of fsm E000003 log amp fsm log bak which on under the eenalng back false install content for analysis E000004 run time error fsm exit sending back false E010001 Tray in cylinder lock position Check if the positioned LOCK UNLOCK overtime devices were interfered by external object Check if LOCK UNLOCK sensor was E010002 Tray in cylinder lock position damaged overtime l The hardware cable connection problem Please contact the technical person The I O card has problem Please check the technical person B90 Leaptronix AH 400 Series User s Manual Message Content Approach E010020 Z0 AXIS back HOM
40. he manually actuated valve is opened Section 4 2 2 Check whether the barometer of air source Section 4 1 3 is in the correct range 5 6kg cm2 5 3 Programmer 1 There are no responses to programmers 1 Check whether the power is turned on 2 Check whether the power of programmers is connected properly 3 Check whether the USB cable is connected properly including the computer site 2 The failure rate of programming is too high 1 Check whether the cable is connected with the programming SOCKET Section 4 1 4 properly 2 Check whether the press module has fully opened the programming SOCKET Section 4 1 4 3 Check whether the SOCKET is out of usable period A34 Leapt ronix AH 400 Series User s Manual Chapter 1 Getting Stared 1 1 Software Installation This software is for the models of AH 200A AH 400 AH 400A AH 400B AH 401 When you need to install the software please contact Leap to got the right versions They should be included 1 Electronic control software ah 400b_vX XXX zip X XXX is for the version 2 Programmer conrol software XXXXXXXX_SU 6000 exe XXXXXXXxX is for the publish date Install the electronic control software 1 1 Double click the file Start the install procedure iit top Ato Hers ee toler Pile Ej Weloome to the Autotandler Soltware Setup Wirard Thee eel etal Gated oie Sifted oni at OSU li ee ores eed ac Sle all ode apc beas sl at Dk ed fo Gene ot
41. he tray loader area B87 AH 400 Series User s Manual 1 The PressBar go up sensor can not sense the go up position signal 2 During the pressBar go up there is an external object interfere the movement 3 The sensor position is abnormal Please adjust the position 4 Hardware connection problem Please contact the repair person 5 I O problem please contact the repair person Please place the new tray Check the sensor of tray detection OK or not he sensor position is abnormal Please adjust the position Hardware connection problem Please contact the repair person 1 0 problem please contact the repair person Please take away the tray Check the sensor of tray detection OK or not The sensor position is abnormal Please adjust the position Hardware connection problem Please contact the repair person I O problem please contact the repair person Leaptronix A030003 There is stack IC on the loader tray A030004 Taping machine is abnormal 1 A030005 Taping machine is abnormal 2 A030006 Taping machine is abnormal 3 A030007 Taping machine is abnormal 4 A030009 Taping machine is abnormal 6 A030010 Taping machine is abnormal 7 A030008 Taping machine is abnormal 5 A030011 No start the ATM 100 taping machine A040001 The mark machine is not positioned B88 AH 400 Series User s Manual 1 There is stack IC situation during the tray
42. her the press bar model matches with the socket model C Precissors Remove the two screws of the left picture Put on a precissor and finally screw them back NOTE Before installation make sure whether the precissor model matches with the socket model A10 Leaptronix AH 400 Series User s Manual D Vacuum Nozzles leaf springs Install the nozzle from the bottom of the nozzle shaft to the top Then clip the nozzle with the leaf springs on the both sides of the nozzle NOTE Make sure to rotate the inclined planes of the nozzle such that they match with the leaf springs to fix E IC Programming Failure Box Put the IC programming failure box into its installation position NOTE The IC programming failure box should be completely put on the desktop flatly Otherwise the nozzle or shaft will be damaged if it collides with the IC programming failure box while the equipment is running 3 1 5 Loader Unloader Module Installation A ATF 1 Automatic Tape Loader Module FEEDER Put the IC tape on the FEEDER and then install the FEEDER into the feeding area A11 Leaptronix AH 400 Series User s Manual Plug the FEEDER s connector into the Feeder 1 socket location to complete the installation B RTF Automatic Carrier Recycling Module For recycling the IC carrier insert it into the recycling reel After turning on the power the RTF module will automatically recycle th
43. hootingt sssssee0s A34 Gal POWER caniin enr A a a a N A34 6 2 Alr PROS SUNG issiiicassernvccvesensuicevertvewerseumaatesividdvaseeviarssteaniemcdiuss A34 9 3 Program MET van drccattintscerrnvenveinicalvdecvdeceseewurvervenmatanitinetiaenialiny A34 Leaptronix AH 400 Series User s Manual Contents B Software Chapter 1 Getting Started sss222 B1 1 1 Software Installation 0 0 ccsseessesecsesseesseesesseesseesseeeeneaees B2 1 2 Stalt the SOltWane rs iscsvocsesiestactneitie taitnnnrsenaan manatees B6 Chapter 2 Operation Procedure scsscesssensnnsnennn B7 ZA USCR LOGI a PEE EE AA E TA E A E B7 2 2 Order Manager Description ssessssessssssssrsrnsrsrssisrnrnnrnrnnnnnnnenrnsenns B8 2 3 PFOAUCTION execUtON moiin nna eona EEKE KEERATI B20 ZA Pr ject SAVING siiicar A B24 Chapter 3 System Setup 2222 B37 3 1 System Setup Introduction csseeeseseesseeeeessseeeeesseseeesaeesees B37 JA User s ID SOUING onanan noe B38 9 Other SeHingS aninion A B40 34 System Setting nno B41 3 4 1 Setting amp Adjustment for Each AXiS assesseer B42 3 4 2 Test amp Adjustment for each I 0 ssssssssssssssssssrssrsrenrsrinnssneseerens B70 3 5 Leave The System Setting Page s sssssssssssssssesesssssesesscsees B78 Chapter 4 Message amp Troubleshooting 0000 B79 4 1 Message amp Troubleshooting ccccesssessssseseeseesesseesnsssaneaes B79 44 1 Normal Mess
44. is checked and Verify Normal Screen shown as pic2 28 a en ny Pai ae Se T i Le u er rarm l imam ed C a aaa Sie Een Mennan Set default operation procedure pic2 28 setting project file NOR step1 Then setting the required parameters by each IC But not every IC can be set the parameter The screen shown as pic2 29 Tope T Pen E ra U g G toad Tai rt Lan ag i a a ai Faced Set the required parameters by each IC oa Bi Pari kad ee ml a D pm i hin SST i HIC bik ad SS ee E E iar Cee ey pic2 29 setting project file NOR step2 B29 Leapt ronix AH 400 Series User s Manual Then save the NOR project file First click Save Project and set the storage paith C Leaptronix AutoHandler Project As pic2 26 shows Save the project file NOR as shown in pic2 30 2 32 Cc T 4 a E a Lij g rs al wW ie te tll ARETAN AuioHandlor Project es ST Path C Leaptronix Tema rymma AutoHandler Project pic2 30 saving project file NOR step1 Then change the project file name as you need and click save It will jump out the Project information just click you want to do Note the NOR default operation can not be selected Read For example the default operation is clicking icon Auto for programming Which shown as pic2 31 nts Ete as Sees His SSS TEO ee Click default operation you need pic2 31 savi
45. light on as shown in the following picture Step 2 Lift the protection cover of the ON button and press it Then the light of the ON button will turn off and the light of OFF red button will turn on as shown in the following picture This means that the main power is turned on Step 3 Connect the air source and push the manually actuated valve blue slip ring to open air Then turn on the computer to complete the boot procedure manua liiy actuated valve P A16 Leaptronix AH 400 Series User s Manual 3 3 Shutdown Procedure Step 1 After the system has finished all its operations power off the computer Lift the protection cover of the OFF button and press it to turn off the main power Step 2 Switch the breaker to the OFF position to completely turn off the power Then all the control buttons ON OFF Start and Reset will light out Step 3 Close the air by pulling the manually actuated valve blue slip ring to complete the shutdown procedure actuated valve A17 Leaptronix AH 400 Series User s Manual Chapter 4 Installation amp Replacement on The Programmer Area 4 1 Programmer Fig 4 1 Programmer 4 2 Adapter Replacement Fig 4 4 Adaptor Dismantle the pressbar and take off the adapter Please insert the adapter carefully A18 Leapt ronix AH 400 Series User s Manual 4 3 Precissor Replacement Fig 4 5 Precissor We can change the precissor after re
46. ment control Operation parameter Show the Motor operation parameter This adjustment may cause permanent damage please pay attention A Show the motor operation speed The unit is pps B Motor acceleration and deceleration mode C Acceleration curve parameter D Deceleration curve parameter E The second parameter of acceleration curve F The second parameter of deceleration curve G Confirm the adjustment Fig 3 12 4 Z2 axis operation parameter B63 Leaptronix AH 400 Series User s Manual 3 4 1 7 Y1 Axis Control This chapter is for introducing Y1 movement and function It s included 4 subject A Sensor B Movement control C Adjustment control D Operation parameter Fig 3 13 Y1 axis control Sensor Y1 is Included PEL and NEL limit sensor on the X1 axis When the motor position reach the limit sensor position the sensor will show red At the meantime the software will control the motor can not go further Fig 3 13 1 Y1 axis sensor B64 Leaptronix AH 400 Series User s Manual Movement control Before the Y1 axis motor move to a new working position need to excite and return to the origin A If the control motor excited B The control motor return to the origin C The control motor move to the specified location D Select the motor target location E Show if the motor excitation Yes is red no is white F Show if the motor return to the origin Yes is red no is white
47. mode of automatic programmer Include Single W Twin Rolling However Twin and Rolling are special modes and locked Textool Mode Select adapter mode Include X1 X2 and X3 ee el However X3 is special mode and locked Feeder In is the tank incline angle when ZO axis is feeding in to Feeder Out is the tank incline angle when Z1 axis is feeding out the tank Loader In is the tank incline angle when Z1 axis is discharging in the tank Loader Out is the tank incline angle when Zo axis is discharging out the tank 4 Rolling Code Mode Setting about Rolling But the function is locked now Delay ms Put IC Delay The time from Z axis are vacuumed to Zaxis rising Socket Put IC Delay The time from Z axis are vacuumed to Zaxis rising Get IC The time from IC is vacuumed by Z axis to Z axis rising Unit ms PressBar Up Delay The delay time of checking sensor when Press Bar rises up PressBar Down Delay The delay time of checking sensor when Press Bar is down IC Height mm H1 Height of the IC including the pins pS renee o OOO O 7 Retry The retry time of Z axis when Z axis fails in vacuuming IC on the T en Vacuum Whether use vacuum function when release IC Default is recommended Select the timing to switch on vacuum generator when absorb IC Default is recommended Write current settings into parameter file and leave this page to A ieee 10 Apply Write current settings into parameter file and s
48. move the screw Please take it in parallel way carefully 4 4 Pressbar Replacement Fig 4 6 Pressbar You can change the the pressbar after remove the screws Please check if the pressbar meet with the adapter and install it carefully A19 Leapt ronix AH 400 Series User s Manual 4 5 Vacuum Nozzle Replacement Fig 4 7 Vacuum Nozzle After pull down and push the both side shrapnel we can start the replacement A20 Leaptronix AH 400 Series User s Manual Chapter 5 Installation amp Replacement For The Parts of Electrical Box 5 1 The Main Circuit Distribution Panel Ste E _ _ Fig 5 1 Main Circuit If you would like to change the the AC distribution panel please detach all of the cables amp parts and loosen the 6 fixed screws LELE of F I EEEEEG ETTALL aa Fig 5 2 distribution Panel If the relay need change please uproot Please select the compliance of model of DC24V Please note the direction A21 Leaptronix AH 400 Series User s Manual Fig 5 3 Fuse If the fuse burned please remove the blue cover and do the exchange Please select the same specs fuse to avoid damage other parts A22 Leapt ronix AH 400 Series User s Manual 5 2 The Control Loop Distribution Panel dared a L kk RAM IAS Fig 5 4 Motor Control Distribution panel If the relay failure need to exchange please uproot And selection the same model for exchange L
49. n The function is the same as Reset button in front of the machine Start Begin to produce in production process The function is the same as start button in front of the machine Target Shows the target number of production and completed percentage The number of production is based on the feed quantity Pass The passed number and percentage from the completed quantity Fail The failed number and percentage from the completed quantity Shows the current number which has been completely fed B10 Leaptronix AH 400 Series User s Manual Region C Introduction pic2 4 Region Cintroductionintroduction Column name Description UPH Pointer Shows the current capacity in the production process Divided into feeding zone capacity discharging zone capacity and overall production capacity The overall production figure will show below the pointer Customer can close or open print function when system A eee 3 Productivity calculation Re calculate the machine current capacity 4 Storage Status Save current on or off state of adapters 5 Programming time Show the time during production process Programmer timeout handle When check this option the system will be suspended 1 second for each action In order to adjust machine operation Region D Introduction E ee pic 2 5 region D instruction This region will record any malfunction of the software and any adjustment B11 Leaptronix AH 400
50. n for getting IC from ieee Z0 axis move to the position for putting IC from precissor in 7 precissor_out_get_ic Z0 axis move to the position for getting IC from eee Z0 axis move to the position for putting IC from precissor out tape_feeder_get_ic Z0 axis move to the position for getting IC from ee ee tube_feeder_get_ic Z0 axis move to the position for getting IC from tray feeder 12 tape_loader_put_ic ZO axis move to the position for putting IC from Ha basen a aia lal tube_loader_put_ic Z0 axis move to the position for putting IC from immense a 14 tray_loader_put_ic ZO axis move to the position for putting IC from Pe a fail_zone_put_ic Z0 axis move to fail zone for putting IC B55 Leaptronix AH 400 Series User s Manual Adjustment control After ZO axis motor move to the working position we can do the necessary adjustment This adjustment may cause permanent damage please pay attention A The control motor move to up by unit B The control motor move to down by unit C Show the move degree unit of the motor movement D Adjust the pulse of the motor movement E Current position of the motor F Current pulse of the motor Fig 3 10 3 ZO axis adjustment control Operation parameter Show the Motor operation parameter This adjustment may cause permanent damage please pay attention A Show the motor operation speed The unit is pps B Motor acceleration and deceleration mode C Ac
51. ng project file NOR step2 B30 Leapt ronix AH 400 Series User s Manual Next fill the Author and comment information as you need and press OK in Project Information dialogue box It will start to save the project file Waiting for OK of Order Manager turns gray to green it means saving completely Which shown as pic2 32 iis La SOKA ee BS a St Waiting for OK turns gray to green it m ans saving completely pic 2 32 saving project file NOR step3 B31 Leapt ronix AH 400 Series User s Manual 2 4 4 NAND Flash Project File Saving Procedure If the IC type is NAND FLASH click Read icon first The screen will show as pic2 33 The procedure of reading IC Master tape as shown like pic2 33 2 36 c tis no i EE if H i allied pic 2 33 reading IC mater tape NAND step1 Then just click the 1 in column 01 Which shown as pic2 34 li i prigi I E a i ig E e an p umn m ii EET i T a a a Di a ll Hig TNES Ol ae a ee 7 mrmr click 1 in column 01 iis Zsa pic 2 34 reading IC mater tape NAND step2 B32 Leapt ronix AH 400 Series User s Manual Then reading the IC master tape Which shown as pic2 35 Option BP ARRE wera He SES 7 a be Lac aa Click to read IC master tape FFEN pic 2 35 reading IC mater tape N
52. ng the IC master tape Which shown as pic2 26 imi mm lt r 5 5 ET Dz a i G a re ECE f im TETEN fee 8 Dd hi i E A A 9 se PA ri cal i Hz anam er a ar i a ne P m e Fb irs x A ep ale ERP dari a od ie i ti wee d 1 p ar ttre a a o ars X _ io a mT L Kenam cam I fe cay a esa Fe B HEE me pa E a e e e He iair mis esep Te pic 2 26 reading IC mater tape NOR step3 If software reads master tape successfully it will show PASS and CheckSum Byte Sum information pic2 27 Then press OK to return Order Manager the screen image shown as Figure 2 28 ee Pan mam or 22 ee SSS me Fia wf Pe arean rbp eel j Tes Show PASS and i CheckSum Byte ee Hing ii all me Mer ae f oon y Sum information i s IB ol eon press ok to return HOR TE Mosse i Do Order Manager L kn BSS eles BERR pic 2 27 reading IC mater tape NOR step4 B28 Leapt ronix AH 400 Series User s Manual Then set the NOR project file For the first set the default operating process Note the NOR default operation can not be selected Read For example the default operation is programming The process only checks whether the empty IC and programs the IC Finally do the basic authentication Then check the blue Blank Check not blue green Blank Check Program the default
53. nnnnnnnnnnnnnnnnnnnnnnnnnnnas A17 Chapter 4 Installation amp Replacement on The Programmer Area A18 4 1 Programmer srincnenanne A18 4 2 Adapter Replacement ccsscssscsssssesesesesseesseesseeesseseesesansecaes A18 4 3 Precissor Replacement cscssccscssssscssesseesseseesessesensessesanaes A19 4 4 Pressbar Replacement ssccssssscsssecsssessseeesssecesecnsesesnseeeteees A19 4 5 Vacuum Nozzle Replacement sssssssssssssssnnnsnnnnsnnnsnnnnnnnnnnnnnnnnnnnnnnnns A20 Leaptronix AH 400 Series User s Manual Contents A Machine Chapter 5 Installation amp Replacement For The Parts of Electrical Box isiu haii aS A21 5 1 The Main Circuit Distribution Panel s ssssessssnnesnsresnesrennssnenesnnnenss A21 5 2 The Control Loop Distribution Panel sssssssssssssecrseeeeeens A23 5 3 The Vacuum Electromagnetic Valve Replacement 0000 A24 5 4 Electromagnetic Valve Replacement cscscsssscsssssesssseseseseseees A24 Chapter 6 Feeder Installation amp Replacements A25 6 1 ATF Installation amp Replacement cc csssscsseseeseeeseeseeeees A25 6 2 ATR Installation isisszicisessyvesysvavivseciassasnisensvssaaaseivavounaativanennssannvys A28 Chapter 7 Taping Machine Replacement A30 7 4 ATM 100 Use amp Installation cccsecsscssessesseessesseeeseessesseeees A30 T 2 MKA AdjUStMEN tnana anaa A33 Chapter 8 Simple Trouble S
54. nsor B Movement control C Adjustment control D Operation parameter Fig 3 14 TZ1 axis control Sensor TZ1 is Included PEL and NEL limit sensor on the X1 axis When the motor position reach the limit sensor position the sensor will show red At the meantime the software will control the motor can not go further Fig 3 14 1 TZ1 axis sensor B67 Leaptronix AH 400 Series User s Manual Movement control Before the TZ1 axis motor move to a new working position need to excite and return to the origin A If the control motor excited B The control motor return to the origin C The control motor move to the specified location D Select the motor target location E Show if the motor excitation Yes is red no is white F Show if the motor return to the origin Yes is red no is white 2 Sena Ono AG z home pastan Fig 3 14 2 TZ1 axis operation The TZ1 axis title and definition Item Title Definition _ 1 home_position Move TZ1 to HOME position 2 operation_position Move TZ1 to Operation position 3 tray_out_split_up Split up TZ1 to tray out position 4 tray_in_split_up Split up TZ1 to tray in position 5 tray_in_split_tray Split to TZ1 to tray in position B68 Leaptronix AH 400 Series User s Manual Adjustment control After TZ1 axis motor move to the working position we can do the necessary adjustment This adjustment may cause permanent damage please pa
55. nto parameter file and stay at this page 6 Cancel Cancel current settings and leave this page to last one 2 2 2 5 Print Setup pic2 11 Print Setup window code Option name 1 Pulse Width Setting the pulse width of the printing impulse 2 Interval Setting the interval time of printing 3 OoK Write current settings into parameter file and leave this page to last one 4 Apply Write current settings into parameter file and stay at this page 5 Cancel Cancel current settings and leave this page to last one B18 Leaptronix AH 400 Series User s Manual 2 2 2 6 Tube Input Setup Bas Cie i One ie Friar FP how becker abe pic2 12 Tube Input Setup window Tube The quantity of operated Tube Click to turn on or off A aes gue tin Continue Fail When machine can not take the IC in one tube it will turn to next one Counter and next till the original tube This process is called a cycle Continue Failure counter value means the cycle times The re taking times if ZO counters failure when absorb materials Code Warning Disable When one of the tube s warning time reaches the setting value it will close the tube After that it will no longer take IC from this tube If this tube is the last one it won t close Whether use vacuum function when release IC Default is recommended Select the timing to switch on vacuum generator when absorb IC Default is recommende
56. nual 3 5 Leave System Setting Page After finishing the system setting and adjustment please click the icon to leave the page Fig 3 23 Leave system B78 Leaptronix AH 400 Series User s Manual Chapter 4 Message amp Troubleshooting 4 1 Messages amp Troubleshooting There are 4 type of messages Item Type Machine Action Normal message only display Warning message only display Alarm message display and stop the machine Error message display and stop the machine The 3 color indicator and buzzer actions are as below Item Type 3 color indicator amp buzzer action Normal operation Green indicator light Suspended operation Yellow indicator light Yellow indicator flicker Red indicator flicker buzzer alarm 3 times 5 e Red indicator flicker buzzer alarm rror message continually The software will show the message in the red box as the fig 4 1 Thaker m Aari i User Login a B GO Go Targa i 1 he Paa D a te ce ri ig Ummm iee ee SY To il ER TEHTI Eiern i E Tap 2d E eee Co Eni is aE tl LERRA a i fig 4 1 Message area B79 Leaptronix AH 400 Series User s Manual 4 1 1 Normal Message The follow message will show A The user load the program project electronic control and programmer software B The user set the system adjust for each axis C The time of Start or end project Those messages will be only shown on the Information box as Fig
57. ot If ready will show green otherwise is gray C Control the ATM 100 to start B75 Leaptronix AH 400 Series User s Manual 3 4 2 6 Programer Introduction Fig 3 20 Programmer Control A For controlling the programmer power on off Press is power on otherwise if off 3 4 2 7 Tape Feeder Introduction Fig 3 21 Tape Feeder Control A For controlling the feeder to start B76 Leaptronix AH 400 Series User s Manual 3 4 2 8 Tray Introduction Chior meri Option ae i err Fa t P mi iei ime eie ee ee ee ee ee ae T E TE s E Ji T ry r Tra a z Target i a te s Paa Op a ti far fa ig Tot 0 i ja a a 1 mom rE a Be bal La Ci Fig 3 22 Tray Control A Show the tray split cylinder on the inner condition or not Green is for yes Gray is for no B Show the try split cylinder on the outer condition or not Green is for yes Gray is for no C Show the tray lock or not Lock sensor show green it means lock Unlock sensor show green it means unlock D Show the tray condition empty full or float Empty no tray is green has tray is gray Full Over 10 trays will show green vice versa Float If float will show green vice versa E There are 2 control points 1 Tray split cylinder for control split cylinder expansion condition 2 Tray lock cylinder for control split cylinder lock or loose condition B77 Leaptronix AH 400 Series User s Ma
58. rage paith C Leaptronix AutoHandler Project As pic2 39 shows And save the project file NAND as shown in pic2 39 2 41 Click a wE li cie se o pe pe e o o ee ee ee ymi Le a Tin EE Faaa ha rm GF uy amp up 0 oc 4 a i oO ig a 0 RET C Leapironix uloHandler Project Saving Path C Leaptronix AutoHandler Project pic 2 39 saving project file NOR step1 Then change the project file name as you need and click save It will jump out the Project information just click you want to do Note The NAND default operation can not be selected Read For example the default operation is clicking icon Auto for programming Which shown as pic2 40 i oo G G a Click default operation you need ar nt te pic 2 40 saving project file NOR step2 Leaptronix AH 400 Series User s Manual Next fill the Author and comment information as you need and press OK in Project Information dialogue box It will start to save the project file Waiting for OK of Order Manager turns gray to green it means saving completely Which shown as pic2 41 Note The storage time depends on file size please kindly wait For example The 264MB size file will take 5 minute to program on 3GHz CPU 1GB RAM PC Wa Pheu ME See Pees be et Ld e z ee ee Ss p m e B E e E E a o EE Waiting for OK turns gray to green it means saving completely Hi
59. se angle B The control motor move by clockwise angle C Show the angle of the motor movement D Adjust the pulse of the motor movement E Current angle of the motor F Current pulse of the motor Fig 3 7 3 RO axis adjust control Operation parameter Show the Motor operation parameter This adjustment may cause permanent damage please pay attention A Show the motor operation speed The unit is pps B Motor acceleration and deceleration mode C Acceleration curve parameter D Deceleration curve parameter E The second parameter of acceleration curve F The second parameter of deceleration curve G Confirm the adjustment J600 AD O Gre ea ace Fig 3 7 4 RO axis operation parameter B45 Leaptronix AH 400 Series User s Manual 3 4 1 2 PR1 Axis Control This chapter is for introducing RP1 movement and function It s included 4 subject A Sensor B Movement control C Adjustment control D Operation parameter Fig 3 8 PR1 axis control B46 Leaptronix AH 400 Series User s Manual Sensor PR1 has the origin sensor When the motor reach to the origin sensor position the sensor will show green ag jor Patio je fz a r ORG Sensor O Fig 3 8 1 PR1 axis sensor Movement control Before the PR1 axis motor move to a new working position need to excite and return to the origin A If the control motor excited B The control motor return to the origin C The
60. ser s Manual Chapter 2 Operation Procedure 2 1 User Login After starting the software please enter your account and password If account and password are correct the will light Press it to login to project management software When you first login to the system please use default account Leaptronix or Administrator and password Leaptronix or Administrator After doing that please set your personal account password And every character is case sensitive B7 Leaptronix AH 400 Series User s Manual 2 2 Order Manager Description 2 2 1 Column Description After user login the software will get in to Order Manager Screen It is divided into four regions Each region will be explained as below Gata ae Fas pic2 1 four regions Major function of four regions A Project loading action program of machine save import export and control panel B Project information and advanced setting production volume action process selection options C Current production capacity Unit Per Hour production options D The history of the current project s operation B8 Leaptronix AH 400 Series User s Manual The 4 regions will be described as following Region A introduction Order Manager pic2 2 Region A introduction Column Column name Description 4 UserName User account name 2 Project Name Show the project file path and file name 3 ICVender Selected I
61. tay at this page 11 Cane Cancel current settings and leave this page to last one B16 Leaptronix AH 400 Series User s Manual 2 2 2 3 Tape Input Setup dal aoe iY Gan Yaan de J Par D kii eR en iE pic2 9 Tape Input Setup Window code Option name Tape The quantity of operated Feeder Click to turn on or off E enon atone rer when oeetg he actin _ 2 Pulse Feeder gun control signal and the impulse width 3 Times The re taking times if ZO counters failure when absorb materials Whether use vacuum function when release IC Default is recommended Select the timing to switch on vacuum generator when absorb IC Default is recommended a ca licencia one 6 Apply Write current settings into parameter file and stay at this page 7 Cancel Cancel current settings and leave this page to last one B17 Leaptronix AH 400 Series User s Manual 2 2 2 4 Tape Output Setup Ces Sia eben 7 Cer d Ziene Ose eo pic2 10 Tape Output Setup window 1 Pulse Width Setting the pulse width of the discharge end 2 Interval Setting the interval time of the discharge end Vacuum Whether use vacuum function when release IC Default is recommended Select the timing to switch on vacuum generator when absorb IC Default is recommended 4 oK Write current settings into parameter file and leave this page to last one 5 Apply Write current settings i
62. the AH IC The user can set the re pick times procedure automatically W010014 When tray in ZO pick IC fail need to re pick Handle by the AH IC The user can set the re pick times procedure automatically W020002 Z2 axis precissor can not pick IC need to re Handle by the AH pick IC The user can set the re pick times procedure automatically W020003 Z2 axis socket can not pick IC need to re pick Handle by the AH IC The user can set the re pick times procedure automatically W020004 Z1 axis socket can not pick IC need to re pick Handle by the AH IC The user can set the re pick times procedure automatically W020005 22 axis place the fail IC on the fail tank and Handle by the AH detect no IC The IC may be misplace on procedure automatically socket W020006 Z1 axis place the fail IC on the fail tank and Handle by the AH detect no IC The IC may be misplace on procedure automatically socket When tube in ZO pick IC fail need to re pick Handle by the AH IC The user can set the re pick times procedure automatically W020001 Z1 axis precissor can not pick IC need to re Handle by the AH pick IC The user can set the re pick times procedure automatically B81 Leaptronix AH 400 Series User s Manual 4 1 3 Alarm Message When these messages occur AH will stop all of the action and start alarming It means that need operator to get in to handle the problem The situations are as below A When Z axis pi
63. the position for getting IC from precissorin 6 _ precissor_in_put_ic Move Z2 axis to the position for putting IC from precissor in 7 precissor_out_get_ic Move Z2 axis to the position for getting IC from precissor out precissor_out_put_ic Move Z2 axis to the position for putting IC from precissor out 9 tape_feeder_get_ic__ Move 22 axis to the position for getting IC from tape feeder 10 tube_feeder_get_ic_ Move Z2 axis to the position for getting IC from tube feeder 11 tray_feeder_get_ic 12 tape_loader_put_ic_ Move axis to the position for putting IC from tape loader __ 13 _ tube_loader_put_ic__ Move 22 axis to the position for putting IC from tube loader 14 tray_loader_put_ic Move 22 axis to the position for putting IC from tray loader 15 fail_zone_put_ic Move 22 axis to fail zone for putting IC B62 Leaptronix AH 400 Series User s Manual Adjustment control After Z2 axis motor move to the working position we can do the necessary adjustment This adjustment may cause permanent damage please pay attention A The control motor move to up by unit B The control motor move to down by unit C Show the move distance of the motor unit movement D Adjust the pulse of the motor movement E Current position of the motor absolute distance F Current pulse of the motor absolute step Move Unit mom F pulse Current Position 5 0 F puls Fig 3 12 3 Z2 axis adjust
64. tion Z1 is the positioning axis go to the precissor out position Z2 is the positioning axis go to the fail zone position r failzone Z1 is the positioning axis go to the fail zone position Z1 axis is in the feed in precissor positive limit area Z1 axis is in the feed in precissor negative limit area Z1 axis near the precissor positive position Z1 axis near the precissor negative position B43 Leaptronix AH 400 Series User s Manual RO axis title and the definition Item Title Definition __ home_position Z1 is the positioning axis go to the 90 degrees position r_home_position Z2 is the positioning axis go to the 90 degrees position 3 in_precissor Z1 is the positioning axis go to the precissor in position out_precissor Z1 is the positioning axis go to the precissor out position Z2 is the positioning axis go to the fail zone position 6 fail_zone Z1 is the positioning axis go to the fail zone postion e z1 negative limit Z axis is in the feed in precissor negative limit area 9 near_p_in_precissor Z1 axis near the precissor positive position 10 near n_in_precissor Z1 axis near the precissor negative position B44 Leaptronix AH 400 Series User s Manual Adjustment control fter RO axis motor move to the working position we can do the necessary adjustment This adjustment may cause permanent damage please pay attention A The control motor move by anti clockwi
65. tion curve parameter D Deceleration curve parameter E The second parameter of acceleration curve F The second parameter of deceleration curve G Confirm the adjustment Fig 3 11 4 Z1 axis operation parameter B60 Leaptronix AH 400 Series User s Manual 3 4 1 6 Z2 Axis Control This chapter is for introducing Z2 movement and function It s included 4 subject A Sensor B Movement control C Adjustment control D Operation parameter Fig 3 12 Z2 axis control Sensor Z2 has the origin sensor When the motor reach to the origin sensor position the sensor will show green Fig 3 12 1 Z2 axis sensor B61 Leaptronix AH 400 Series User s Manual Movement control Before the Z2 axis motor move to a new working position need to excite and return to the origin A If the control motor excited B The control motor return to the origin C The control motor move to the specified location D Select the motor target location E Show if the motor excitation Yes is red no is white F Show if the motor return to the origin Yes is red no is white home_poahen AG 3 Fig 3 12 2 Z2 axis operation The Z2 title and definition 1 home_position Move Z2 axis to the HOME positon 2 operation_position _ Move 22 axis to the Operation postion 3 socket_get_ic Move Z2 axis to socket for getting 1C a socket_put_ic Move Z2 axis to socket for putting IC 5 _ precissor_in_get_fe Move Z2 axis to
66. ut PR gt TrayLoader A010009 Z0 axis IC is missing during the e iii A020008 Z2 axis IC is flying during the pe amet RaP o A020044 Z1 axis IC is flying during the RO pe Tpsenen oP A020010 PressBar go down limit detect error A020006 21 axis IC is flying during the movement PR gt TX B86 AH 400 Series User s Manual 1 Please check if there is any problem on the Z asix height 2 Check the nozzle 3 The sensor maybe broken please check the repair person 4 Hardware connection problem Please contact the repair person 5 I O problem please contact the repair person 11 The IC is missing or flaying during the X axis or RO axis movement Please take the IC out from the area to avoid the mixing situation 2 Check the nozzle 3 The sensor maybe broken please check the repair person 4 Hardware connection problem Please contact the repair person 5 I O problem please contact the repair person 1 The PressBar go down sensor can not sense the go down position signal 2 During the pressBar go down there is an external object interfere the movement 3 The sensor position is abnormal Please adjust the position 4 Hardware connection problem Please contact the repair person 5 I O problem please contact the repair person Leaptronix A020020 PressBar go up limit detect error A030001 There is no tray on the tray unloader A030002 There is too many tray on t
67. witch amp Light Control A Show the emergency stop switch signal Normal is green If click it will show gray B Show the front of AH START amp RESET button condition If press the button it will show green No it will show gray C The door sensor If the door open it will show green Close will show gray Please do not open the door during the production D The 3 color tower light and buzzer control icon The user can use those icons to control the 3 color tower light and buzzer Please do not open 3 color tower and buzzer at the same time to avoid the damage E To control on off for the START and RESET light on the front of AH B72 Leaptronix AH 400 Series User s Manual 3 4 2 3 PressBar Introduction Fig 3 17 PressBar Control A Show the up sensor of the pressbar OK or not Green is OK otherwise gray B Show the down sensor of the pressbar OK or not Green is OK otherwise gray C The pressbars up and down status B73 Leaptronix AH 400 Series User s Manual 3 4 2 4 Printer Introduction Fig 3 18 PressBar Control A Show the MK1 printer sensor condition Green is for sensing B Control MK1 up or down condition B74 Leaptronix AH 400 Series User s Manual 3 4 2 5 Loader Introduction Fig 3 19 Loader Control A Show the ATM 100 taping machine alarm or not If on alarm condition it will show green otherwise is gray B Show the ATM 100 taping machine ready or n
68. xis title and definition item Title J Defnion 1 home_position Move Xaxis to home 2 precissor_position Move X axis to precissor near_precissor_position Move X axis to near precissor position but will not contact RO 4 x_positive_limit X axis positive limit 5 x_negative_limit X axis negative limit 6 _ tape_feeder_1_position X axis at the tape feeder 1 postion __ 8 tube_feeder_1_position X axis at the tube feeder 1 positon _ 9 tube_feeder_2_position X axis at the tube feeder 2 position 40_ tube_feeder_3 position Xaxis at the tube feeder 3 position 41 tube_feeder_4_position X axis at the tube feeder 4 position a2 tray base K axis anchor undertraybase 13 column n K axis each column position under tray base Adjustment control After X1 axis motor move to the working position we can do the necessary adjustment This adjustment may cause permanent damage please pay attention A The control motor move to left by unit B The control motor move to right by unit C Show the move unit of the motor movement D Adjust the pulse of the motor movement E Current position of the motor F Current pulse of the motor Fig 3 9 3 X1 axis adjustment control B51 Leaptronix AH 400 Series User s Manual Operation parameter Show the Motor operation parameter This adjustment may cause permanent damage please pay attention A Show the motor operation speed
69. y attention A The control motor move to up by unit B The control motor move to down by unit C Show the move distance unit of the motor movement D Adjust the pulse of the motor movement E Current position of the motor absolute distance F Current pulse of the motor absolute step Fig 3 14 3 TZ1 axis adjustment control Operation parameter Show the Motor operation parameter This adjustment may cause permanent damage please pay attention A Show the motor operation speed The unit is pps B Motor acceleration and deceleration mode C Acceleration curve parameter D Deceleration curve parameter E The second parameter of acceleration curve F The second parameter of deceleration curve G Confirm the adjustment wer Fig 3 14 4 TZ1 axis operation parameer B69 Leaptronix AH 400 Series User s Manual 3 4 2 Test amp Adjustment for each IO According to the function of the IO we can devide to the follow types B70 Leaptronix AH 400 Series User s Manual 3 4 2 1 Vacuum Introduction Fig 3 15 Vacuum Control A Show the vacuum sensor status If has IC show green no show green B Only for control vacuum valve suction click for opening C Only for control devacuum valve blow click for opening Please do not open suction amp blow and the same time B71 Leaptronix AH 400 Series User s Manual 3 4 2 2 Switch amp Light Introduction Fig 3 16 S

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