Instruction Manual
Contents
1. B10 paunda Steel rated at 5 000 pounds MODEL 7411 instruction manual for instal 5 Each user has been trained in the proper and safe use of the 22 2 KN min breaking YEAR MFG D lation instructions Plate must equipment YES NO E ee 6 Each user understands the equipment YES NO NOTE If labels and warnings are missing or illegible 7 Each equipment user is in good health and is not under the contact FallTech immediately at 1 800 719 4619 influence of alcohol or drugs YES URGENT WARNING TO EMPLOYERS A NO CHECKED AFTER ANY OF THE ABOVE STATEMENTS COULD CAUSE SERIOUS INJURY OR DEATH TO THE USER AND OR TO OTH ERS IN THE IMMEDIATE WORK AREA YOU ARE LIABLE FOR ANY SUCH INJURY OR DEATH Section 11 Inspection Log cuca IF ANY STATEMENT HAS BEEN ANCHOR DEVICES MODEL NO PURCHASE DATE Inspected By Date Problems Defects Noted If Any Inspected By Date Problems Defects Noted If Any Inspected By Date Problems Defects Noted If Any Inspected By Date Problems Defects Noted If Any FALLIT ZCHI Fall Protection Precision Engineered Alexander Andrew Inc Los Angeles CA e 1 800 719 4619 9M162. sheathing Or Padding To Protect Lifeline Against Sharp Anchor Point Edges Must Support 5 000 Pounds 22 2 KN Min Per Attached Worker Line Tensioner Or Counter Lengths 25 Feet 7 6 m and 50 Feet 15 m 5 Pounds 2 3 kg Model 7407 Wire Form Anchor Model 7408 FallTech Grip Anchor Model 7411 FallTech Connector Plate Section 3 ANSI OSHA Requirements This FallTech Personal Fall Protection System component fully complies with ANSI Standards A10 14 1991 and ANSI Z359 1 1992 and all current OSHA requirements for fall arrest and fall restraint in general construction including 1910 66 Appendix C and 1926 500 Section 4 Employer amp User Training Responsibilities OSHA requires that an EMPLOYER shall provide a training program for each employee who might be exposed to fall hazards The program shall teach each employee to recognize the hazards of falling and train each employee in the procedures to be fol FIG 2B CLC GRIPLOCK lowed to minimize fall hazards Prior to work requiring a Personal Fall Arrest System PFAS FIG 2A or Fall Restraint Positioning system FIG 2B the USER shall be trained by a competent person to properly inspect use store and maintain this equipment according to the requirements of ANSI Rope Grab J Decelerator 7359 1 1992 and the Lifeline Manufacturer s a a Instructions or 50 a As part of the training 19 m proc
3. 310 pounds 140 kg one person plus clothing fools etc Part of a system designed to limit fall arrest force to 1 800 pounds 8 KN max Fully complies with ANSI A10 14 1991 and ANSI Z359 1 1992 standards and all current OSHA requirements including 1910 66 Appendix C and 1926 500 Made in the U S A Section 12 Important Safety Check List Section 10 On Product Labels amp Warnings eee alee Before your employees use any FallTech Personal Fall Protection A yeidfeanenestenare System component check YES or NO after each of the following FIG 4 Manufacturer s Warning Labels for Connector Plate ee To Position Retractable Lifeline To System Compatible Roof Anchor 1 CR ee ve eo Sn gnIn iC anneaceormene FALLTECH strength Piate Sioness NRQUVARNUINIGIIN be mounted structure capo 2 The equipment has been assembled and installed according to id Fall Protection ae at 5 000 pounds CONNECTOR PLATE es FallTech instructions YES m ESN MONO rom Par of sysem Al wamings and instructions determined by aquatted pe 3X The anchorage point meets mit iain toe load requirements per OSHA EURES Sae forces to 1800 pounds 8 3 Z o n 1910 66 Appendix C YES Complies with OSHA ond KN max Capacity 310 ea or better hardware Maximum 4 The equipment has been inspected and found to be in good work ANSI requirements A ea a ee ee pounds Mokau wal ing condition YES D ring Plated forged alloy PIUS clothing tools etc oats laing
4. fall arrest forces Section 6 Visual Inspection Before Each Use To make sure that this FallTech Anchor Device will perform properly as part of a Personal Fall Arrest or Fall Restraint System it is important that you visually inspect it BEFORE EACH USE This Anchor Device should also be inspected by a competent person other than yourself at least twice a year What to look for when visually inspecting Anchor Devices 1 Look to see that Anchor Device is not cracked bent or deformed 2 Make sure that Anchor Device is free of excess dirt paint oil or other contaminants which could affect its operation 3 If Anchor Device has been subjected to fall arrest or equivalent forces remove it from service immediately and destroy 4 Look to see that all Anchor Device labels and warnings are secure ly fastened and still legible Missing or illegible labels and warnings must be replaced by contacting FallTech 5 Look to see that other FallTech Personal Fall Protection System components Full Body Harnesses Lanyards Rope Grabs Lifelines etc are ready for use by visually inpecting each one according to the User s Instructions provided by the manufacturer with each component part 6 Record the results of your Anchor Device inspection in the Log pro vided in Section 11 of this manual If this Anchor Device is damaged or has been subjected to fall arrest or equivalent forces it must be removed from service immediately and des
5. FALLI ZCHI Fall Protection Precision Engineered ANCHOR DEVICES USER S INSTRUCTION MANUAL PLEASE NOTE This manual meets the Manufacturer s Instructions requirements of ANSI A10 14 1991 and ANSI Z359 1 1992 It should be read completely and used as part of the User s Training Program as required by OSHA 1910 66 Appendix C This is a design compatible component of a comprehensive Fall Tech Personal Fall Arrest or Fall Restraint System AS A USER YOU MUST READ AND FOLLOW THE MANUFACTURER S INSTRUCTIONS LABELS AND WARNINGS for each component part of the complete system before using it If you do not understand the Instructions Labels and Warnings for the use and maintenance of this component have them explained to you ANY MISUSE OF THIS COMPONENT ANY ALTERATION OR MODIFI CATION OF IT OR FAILURE TO PROPERLY FOLLOW THESE USER S INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR DEATH ATENCION TODAS LAS PERSONAS QUE USEN ESTE EQUIPO DEBERAN LEER Y COMPRENDER O TENER A ALGUIEN QUE LES EXPLIQUE LAS SIGUENTES INSTRUCCIONES ANTES DE USARLO EN CASO CON TRARIO SE PODRIAN PRODUCIR LESIONES GRAVES O MORTALES ATTENTION LIRE ET BIEN COMPRENDRE OU SE FAIRE RECITER LES INSTRUCTIONS AVANT DE SE SERVIR DE CETTE APPAREIL SINON LA BLESSURE GRAVE OU LA MORT PEUT ON RESULTE ACHTUNG ALLE BENUTZER DIESES GERATES MUSSEN DIE ANLEITUN GEN VOLLSTANDIG DURCHLESEN UND VERSTEHEN NICHTBEACH TUNG KANN SCHWERE ODER TODLICHE VERLETZUNGE
6. N ZUR FOLGE HABEN ATTENZIONE E VERAMENTE MOLTO IMPORTANTE LEGGERE LE ISTRUZIONI E CAPIRE COMPLETAMENTE COME SI DEVE ADOPERARE QUESTO ISTRUMENTO ALTRIMENTI SI RISCHIA IL PERICOLO DI FARSI MALE SEVERAMENTE E PUO RISULTARE ANCHE IN MORTE Section 1 Product Description Fallfech Wire Form and Grip Anchors FIG 1A 1B are design com patible components of a comprehensive Personal Fall Arrest Fall Restraint Suspension or Rescue System They are designed to serve as anchorage points capable of sustaining a minimum static load of 5 000 pounds 22 2 KN per attached worker Once properly installed see Section 7 they may be connected to a design compatible FallTech Carabiner or Lifeline snap hook DO NOT USE ANCHOR DEVICES FOR HANGING HOISTING OR SUPPORTING TOOL AND EQUIPMENT Section 2 Important Do s and Don ts NOTE THE COMPONENTS MATERIALS AND ANCHORAGE OF A PERSONAL FALL ARREST OR FALL RESTRAINT SYSTEM MUST BE SELECTED BY A QUALIFIED PERSON TO MATCH THE SYSTEM APPLICATION AND WORKPLACE HAZARDS AND ENVIRONMENT gt PIJ lt Do use this component only with other system compatible components of a comprehensive personal fall protection or fall restraint system such as those available from FallTech Do use this component only in a system which limits free falls to 6 feet or less Do use extreme caution when rigging this system Do rig this system to avoid the hazards of swing falls gt PIE lt Don t use
7. ST FIT SNUGLY A too loose fit may cause the Grip to work itself free causing serious injury or death Attach a design compatible Lifeline snap hook or self locking Carabiner to the integral O ring of the Grip Anchor FALLTECH CONNECTOR The Falllech Connector Plate is designed to be used in a variety of applications to provide secure anchorage Plate must be installed using appropriate fasteners not supplied Structure to which the plate is attached must be capable of supporting applica ble loads Proper fasteners Grade 5 or better recommended must be used to secure plate to anchorage If plate is welded in position work must be done by a certified professional welder per current industry standards Care must be taken in installation to ensure the D ring swivels freely af all times Welded installations and installations into masonry must be proof tested to 3 600 pounds NOTE Always follow the Manufacturer s Instructions Labels and Warnings FOR EACH COMPONENT PART of the FallTech Fall Arrest or Fall Restraint System when connecting any subsystem component to another a Anchor Point Should Be Directly Above User To Avoid Swing Fall Hazard 7 Opt ne ee ee a a ee eee ee z wad uj ino lt 2 gt rifts RS x t P E a fr A ro oy FIG 3B Anchor Point F Q Should Always Be Above Work Position V7 Pi Total Fall Distance JN Free Fall Max 6 Feet Vali 1 8 m Lanya
8. ess the user of these Anchor Devices must 1 Become familiar with ALL instructions printed in this manual 2 Be trained in the cor rect use and care of this component 3 Be aware of its appli cation limits and 4 Know and understand the consequences of improper use of this component NOTE You must be trained in the use of these Anchor Devices without being subjected in a Ten PTT to a fall hazard For best Counterweight Min results Personal Fall 5 Pounds 2 3 kg Protection System train ing should be reviewed A or repeated at least one per year Lanyard with Shock Absorber Full Body Harness Section 5 The Fall Protection Plan As an employer you must be aware of the factors which affect the safety of your workers before during and after a fall Having a Fall Protection Plan ready before work begins is the best way fo ensure the ultimate safety and well being of your employees Your Fall Protection Plan Must Include 1 Proper anchorage A PROPERLY SELECTED ANCHORAGE POINT IS CRITICAL TO THE SUCCESS OF A PERSONAL FALL ARREST SYSTEM PFAS OSHA 1910 66 APPENDIX C REQUIRES THAT AN ANCHOR AGE POINT structural beam or member MUST SUPPORT A STATIC LOAD OF 5 000 POUNDS 22 2 kN PER PERSON ATTACHED TO THE ANCHORAGE POINT The anchorage point must be selected to reduce fall hazards and to avoid worker contact with objects in the fall path FIG 3B 2 Limit free fall to 6 ft 1 8 m or less Users
9. of Personal Fall Protection Systems must not work above the anchorage point FIG 3B The connecting subsystem of one worker Lifeline Lanyard etc must not cross or tangle with that of another worker Connecting subsystems must never be knotted or tied to each other 3 Positioning Fall Restraint Only Plan When a Rope Grab is attached to a Lifeline for work positioning fall restraint purposes FALL PROTECTION SYSTEM Typical Setup FIG 2A only a Manual Rope Grab which can be locked into a fixed non sliding position on the properly anchored Lifeline may be used 4 Minimizing of swing falls Anchorage point must be directly above user FIG 3A 5 Fall path clearance check The amount of clearance needed is based on the type and length of the connecting subsystem used and the location of the anchorage FIG 3B Total fall distance is the maxi mum free fall distance 6 feet 1 8 m plus the distance the Lanyard shock absorber elongates max 3 5 feet 1 1 m Total fall distance may not exceed 9 5 feet 2 9 m 6 Avoidance of sharp edges and other hazards You must protect workers by padding or sheathing unprotected sharp edges while work is being done All workplace hazards must be eliminated controlled or considered before any work fakes place 7 Rescue and evacuation plan You must provide a means of rescue and evacuation for workers should a fall occur 8 Immediately dispose of equipment which has been subjected to
10. rd Shock i Absorber Deceleration Y Distance Max 3 5 Feet 1 1 m Work Level Total Fall Distance May Not Exceed 9 5 Feet 2 9 m Maximum Allowable Free Fall Before Fall Arrest System Activates is 6 Feet 1 8 m YY To Avoid Injury J Fall Path D Must Be Clear Of Obstructions Section 8 Maintenance amp Storage Anchor Devices should be cleaned with a mild soap and water solu tion and wiped dry with a clean cloth DO NOT FORCE DRY ANCHOR DEVICES Check Anchor Devices for excessive amounts of dirt paint roofing mastic oil etc which could affect operation Store Anchor Devices in a cool dry place free of direct sunlight DO NOT STORE ANCHOR DEVICES IN AN AREA WHERE CHEMICAL VAPORS MAY EXIST lf Anchor Devices are stored for an extended period of time be sure to inspect them thoroughly see Section 6 before use as part of a Personal Fall Arrest or Fall Restraint System DO NOT ATTEMPT TO REPLACE OR REPAIR ANY PART OF THIS ANCHOR DEVICE Section 9 Product Specifications Wire Form Anchor Construction 1 4 Stainless steel rated to min 5 000 Ib 22 2 kN tensile strength FallTech Grip Anchor Construction Galvanized steel rated to min 5 000 Ib 22 2 kN along axis Hole size needed 3 4 19 mm 7 8 22mm Connector Plate Construction Stainless steel D rings plated forged steel each rated to min 5 000 Ib 22 2 KN min break strength General Specifications Capacity
11. this component or system to hoist materials Dont use this component if it has been exposed fo corrosion chemicals excessive heat flames or physical deformation Don t use this component if you are working near high voltage power lines or other energized electrical equipment Don t use this system if you are pregnant a minor or have reduced tolerance to fall forces by reason of age physical condition or other pre existing disorders Don t use near moving machinery which may entangle any component of ihe system Don t subject system components to sharp edges or abrasive surfaces Don t use system if your total combined weight body clothing tools etc exceeds 310 pounds 140 kg Don t use this system if there are any signs of excessive wear or any signs of structural deterioration Dont use polypropylene rope with any component of this system Dont knot any components of this system Knotting reduces component strength by 50 DON T USE THIS SYSTEM IF IT HAS BEEN USED TO ARREST A FALL IF IT HAS BEEN USED TO ARREST A FALL IT MUST BE REMOVED FROM SERVICE IMMEDIATELY AND DESTROYED FIG 1A WIRE FORM ANCHOR lt _ Loops Around Proper Anchor Point Squeeze Here To Open Connect Lifeline Lan yard Here FIG 1B FALLTECH GRIP ANCHOR Connect Lifeline Lanyard Here D ring For Attaching Lifeline Lanyard FIG 2A Typical Fall Restraint Setup Lanyard Manual Rope Grab Roofer s Restraint
12. troyed NOTE Harsh environments and weather prolonged use and other extreme working conditions may require you to have this Anchor Device fully inspected by a competent person other than yourself at least twice a year Section 7 How To Install Anchor Devices WIRE FORM ANCHOR Falllech Wire Form Anchors FIG 1A are designed for attachment to a support member capable of sustaining the minimum static load required for a Personal Fall Arrest or Fall Restraint System 5 000 pounds 22 2 kN per attached worker Grasp the lower portion of the Anchor below the large loop and squeeze the two sides tightly together to open up the large top loop slip the opened top loop past the support member pipe or beam turn 90 and release Connect a design compatible Lifeline snap hook or self locking Carabiner to the smaller formed eye on the bottom of the Wire Form Anchor FALLTECH GRIP ANCHOR FallTech Grip Anchors FIG 1B are designed for attachment to a support beam capable of sustaining the minimum static load required for a Personal Fall Arrest or Fall Restraint system 5 000 pounds 22 2 KN per attached worker BEFORE INSTALLING THE ANCHOR A 3 4 HOLE MUST BE DRILLED THROUGH THE SUPPORT BEAM Must be used in vertical applications only Grasp the Anchor with your thumb in the eye and your fingers on the flanges Pull together and insert Grip through pre drilled 2 4 hole in support beam Release thumb and fingers The Grip MU
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