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ISC40FF ISC40FS Instruction Manual

1. 125 5 SS ETT A Pipe wall mounting kit 70 2 75 4 3 o AN Dir Sb of ES N XD LL p e 10 0 4 4x En LI 6 SED MEL Ch E a L gt pipe mount pipe mount vertical horizontal Fig 7 3 Pipe wall mounting kit IM 12D8J2 E E 26 3 E 8 Option L1 L2 d los odi FF1 156 6 14 211 8 31 65 2 56 IFF2 145 5 71 200 7 87 85 3 35 IFF3 156 6 14 211 8 31 60 5 2 38 IFF4 145 5 71 200 7 87 79 2 3 12 FP1 156 6 14 211 8 31 65 2 56 9 90 3 55 FP2 145 5 71 200 7 87 85 3 35 IFP3 156 6 14 211 8 31 60 5 2 38 IFP4 145 5 71 200 7 87 79 2 3 12 Fig 7 4 Flow fittings PP PVDF a SN e o E T gt Option Et d Direction IFS1 260 10 24 65 2 56 Fow direc FS2 280 11 02 85 3 35 IFS3 260 10 24 60 5 2 38 FS4 280 11 02 79 2 3 12 54 2 12 120 4 72 L1 Fig 7 5 Flow fittings SS IM 12D8J2 E E 27 Rd 78 x 1 6 acc DIN 405 88 3 46 Fig 7 6 Rd 78 x 1 6 acc DIN 405 2 NPT acc ANSI B 20 1 Rd 78 x 1 6 acc DIN 405
2. f distance min 25 mm 1 Fig 5 7 Please note that with a flanged pipe mounting the system should be calibrated by grab sample to set up the correct installation factor taking account of the effect from the pipe walls With a standard 80mm 3 T piece or branch the sensor will sit in the side arm This will normally present no problem as turbulence will refresh the solution j surrounding the sensor ensuring that the So mm DIN measurement remains valid S see fig 5 8 os a u Fig 5 8 Not recommended solid deposits Not recommended air entrapment Fig 5 9 Installations examples of the ISC40 TF sensor IM 12D8J2 E E 18 5 4 Installation of subassemblies The key difference between a sensor adapter and a subassembly is that with subassembly installation the sensor can be removed from the process installation without removing the subassembly first This allows easier access to the sensor for maintenance activities Generally the subassembly consists of three parts of which one part is fitted permanently to the process installation the second part is fitted to the sensor and the third part holds the earlier parts together In addition to these three parts there are elas tomeric seals where appropriate Dependent on the type of subassembly the permanent part is welded
3. 2 NPT acc ANSI B 20 1 IM 12D8J2 E E 28 Chemical Compatibility Chart Material PVDF S S 316 VITON PEEK PP PVC PFA Kynar g28 R28 28 228 28 ss ss8 Sulfiric acid 10 OOO XXX 000 000 OO OX 000 50 OOO XXX 000 OOX OO OO 000 95 OX XXX 000 X XX 000 fuming F 000 en 000 Hydrochloric acid 10 ODO 000 OOX OO OX 000 G sat OOO OOX OO OO 000 OG Nitric acid 25 OOX XXX OOX 000 oo OX 000 S 50 Joox xxx l XXX X OX 000 5 95 OX OOO lec 000 fuming 1000 l 000 Phosphoric acid 25 OOO 000 000 OO OX OOO 50 OOO XXX 000 000 OO OO 000 95 OOO 000 XX 000 OO OO 000 Hyarofluoric acid 40 OOO 000 EE OO OX 000 75 OOO 000 RENE OO XX 000 o Acetic acid 10 OOO OOX 000 OO OX 000 SS glacial OX OOX a OOX OX XX 000 8 Formic acid 80 OOO XXX XXX OO O OOX Citric acid 50 OOO 000 000 000 OO OO 000 Calcium hydroxide sat OOO 000 000 000 OO OO 000 3 Potassium hydroxide 50 OOX OOO 000 000 OO OO 000 lt Sodium hydroxide 40 oox OOO XXX 000 OO OX 000 Ammonia in water 30 ooo OOO XXX 000 OO OX 000 o Ammonium chloride sat DOO XXX 000 OOO OO OO 000 2 S Zinc chloride 50 OOO XXX 000 000 OO OO 000 Iron IIl chloride 50 OOO 000 000
4. MS1 IM 12D8J2 E E 22 6 SPARE PARTS 6 1 Options ISC40 sensor as spare parts Option Description Material Process connection Part number SFA Flange adapter AISI316 SS 2 ANSI 150 Ibs K1541ZR SFD Flange adapter AISI316 SS DN50 PN16 K1541ZQ PSG Screw in adapter PVC ISO 7 1 R2 K1541ZN SSG Screw in adapter AISI316 SS ISO 7 1 R2 K1541ZL SFT Flange adapter AISI316 SS Sanitary Tuchenhagen K1541ZP STC1 Flange adapter AISI316 SS Sanitary 2 tri clamp K1541ZG STC2 Flange adapter AISI316 SS Tri clamp complete K1541ZF All adapters include Viton O ring S PHO3 03 m protection hose K1500DN PHO5 05 m protection hose K1500DP PH10 10 m protectionhose K1500DQ PH15 15 m protectionhose K1500DR PH20 20 m protection hose K1500DS Stainless Steel mounting nut for sensor K1500AL 3pcs 6 2 Options ISC40FF and ISC40FD as spare parts ISCAOFF A Option Description Material Process connection Part number FF1 Flange adapter PVDF DN15 PN10 K1521AL FF2 Flange adapter PVDF DN25 PN10 K1521AP FF3 Flange adapter PVDF ANSI 1 2 150lbs K1521AE FF4 Flange adapter PVDF ANSI 1 150lbs K1521AH 7FP1 Flange adapter PP DN15 PN10 K1521AM FP2 Flange adapter PP DN25 PN10 K1521AQ FP3 Flange adapter PP ANSI 1 2 150lbs K1521AF FP4 Flange adapter PP ANSI 1 150lbs K1521AJ FS1 Flange adapter AISI 316 SS DN15 PN10 K1521AK FS2 Flange a
5. rings 44 17 X 1 78 O rings for old model ISC40FD V 44 17 X 1 78 K1541ZS 5 O rings O rings for model ISC40FS PSCJ PCSA FCSJ FSCA 40 64 x 5 33 26 57 x 3 53 K1500DF K1500DE K1500DG 5 sets of 3 O rings 56 52 x 5 33 40 64 x 5 33 K1500CD 1 O ring 26 57 x 3 53 K1500CH 1 O ring 56 52 x 5 33 K1500DH 1 O ring O rings for model ISC40FS SCSJ SCSA SCWN 40 64 x 5 33 26 57 x 3 53 K1500DB K1500DA K1500DC 5 sets of 3 O rings Ring NW50 40 64 x 5 33 K1500CD 1 O ring 26 57 x 3 53 K1500CH 1 O ring 53 34 x 5 33 K1500DD 1 O ring O rings for model ISC40FS S2WN 40 87 x 3 53 26 57 x 2 62 K1541ZH K1500DJ K1500DK 2 sets of 3 O rings 2 seal clamp O rings for model ISC40FS STWN 40 87 x 3 53 26 57 x 2 62 K1541ZK K1500DL K1500DM 2 sets of 3 O rings 3 seal clamp O rings for old model ISC40 PCSJ PCSA FSCJ FSCA 56 52 x 5 33 K1541ZM 5 O rings O rings for old model ISC40 SCSJ SCSA SCWN NW25 NW50 K1541ZJ 2 sets of 2 O rings O rings for old model ISC40 FD and FS Viton gasket K1500AM 5 O rings IM 12D8J2 E E 7 DIMENSIONS 25 L 5000 200 wrench opening 20 0 79 H wrench opening 32 1 42 58 2 28 23 5 0 92 927 1 06 40 1 57 Fig 7 1 Sensor PVC 060 2 5 42 1 65 050 2
6. flow chamber 2 When stainless steel flow chambers are used the analyser must be recalibrated as indicated in the instruction manual under INSTALLATION FACTOR 5 6 Installation of immersion fittings For installation of the immersion fittings follow the two steps below 5 6 1 Installation of the sensor The exploded view in figure 5 13 shows the mounting of the sensor in the Stainless Steel and PVC fittings 5 6 2 Installation on a railing or stanchion The immersion fitting comes with the optional rail mounting kit for mounting on vertical stanchion This kit consists of a piece of guide pipe and two pipe clamps The guide pipe is mounted horizontally to the stanchion using one pipe clamp The second pipe clamp connects the guide pipe to the immersion fitting The distance between the pipe clamps determines the distance between stanchion and immersion fitting The positioning of the pipe clamp on the immersion fitting determines the immersion depth of the sensor This is illustrated in figure 5 14 IM 12D8J2 E E 21 Alternative ways of mounting the immersion fitting are 1 Guide pipe The top of the immersion fitting has a larger diameter than the shaft to facilitate this type of mounting An user supplied 50 mm or 2 Nominal Diameter Schedule 40 guide pipe is fitted to the wall or to the mounting rail The immersion fitting slides into the guide pipe easily and therefore the sensor can be easily remo
7. listed model conforms in this respect to the following standards EN 50014 1997 Electrical apparatus for potentially explosive atmospheres General Requirements EN 50020 1994 Electrical apparatus for potentially explosive atmospheres Intrinsically Safety i EN 50284 1999 Electrical apparatus for potentially explosive atmospheres Special requirements for construction test and marking of electric apparatus of equipment group Il Category 1G The revised Harmonized Standards EN 60079 0 2006 EN 60079 11 2007 EN 60079 26 2006 have been compared to the standards used for certification purposes and no change in the state of the art applies to the equipment The provisions fulfilled are 111 G EEx ia IIC T6 Name of the notified body N V KEMA Identification number of the notified body 0344 Address of the notified body Utrechtseweg 310 6812 AR Arnhem The Netherlands Number of the EC type Examination Certificate KEMA 00ATEX1067 X Subject products are manufactured and tested in accordance with appropriate quality control procedures Amersfoort 12 July 2010 H A A Leijten General Manager Yokogawa Process Analysers Yokogawa Europe B V IM 12D8J2 E E 30 IM 12D8J2 E E 31 IM 12D8J2 E E YOKOGAWA ELECTRIC CORPORATION World Headquarters 9 32 Nakacho 2 chome Musashino shi Tokyo 180 8750 Japan www yokogawa com YOKOGAWA CORPORATION OF AMERICA 2 Dart Road Newnan GA 30265 USA www yokogawa com
8. or threaded to the process installation In figure 5 10 an illustration is given for a welding type subassembly versus a threaded model NOTE Installation of the subassembly must fulfill the same dimensional requirements as described in 8 5 1 Therefore specific attention is asked for the dimensional specifications of the subassemblies see Section 7 The assembly of the sensor in the subassembly is shown in the exploded view in fig 5 10 IM 12D8J2 E E ISC40FS SCSA supplied with O ring ISC40FS SCSA ISC40FS SCWN suppied with O ring SC40FS SCWN Fig 5 10 5 5 Installation of flow fittings Installation of the flow fittings involves three steps 5 5 1 Installation of the sensor Fig 5 11 shows how the sensor is mounted onto the sensor holding plate It is important that the position of the sensor in the fitting allows easy flow through the hole in the sensor Generally good flow is assured if the flats of the sensor are oriented perpendicular to the outlet piping 5 5 2 Installation on wall railing or stanchion For this purpose the flow fitting has an optional pipe wall mounting kit This kit consists of a clamp ring with bolts and nuts which clamps around the flow chamber Therefore the flow chamber can be turned in the mounting assembly allowing for more flexibility in installation Part of the fitting is a mounting plate which can be mounted on a wall or
9. panel with 2 4 anchor bolts with a diameter of 10 mm 3 8 max For those installations where pipe mounting is requested a saddle and U bolt is supplied which allows mounting on a 2 nominal pipe size either horizontal or vertical For dimensions see section 7 5 5 3 Installation of the sanitary fitting Screw the tube completely in the stainless steel nut Thread the sensor cable through parts in the right sequence Screw the tube handtight into the flange note a mechanical stop will be felt Tighten the plastic nut onto the sensor Screw the plastic nut completely tight Tighten the lock nut The installation of this part is illustrated in figure 5 12 Fig 5 11 ring O ring 18 7 x 2 6 Tuchenhagen Flange Check the O ring 60 x 3 for correct mounting ISC40G S GS Fig 5 12 IM 12D8J2 E E 20 5 5 4 Installation in the process piping Basically the fittings have 1 2 threaded holes for process connection NPT 1 2 or R1 2 dependent on model The orientation of these holes is illustrated in the dimensional drawings see section 7 In these pictures is also indicated the face to face dimensions of the optional process flange adapters These flanges are either DN25 PN10 or ANSI 1 150 dependent on model NOTES 1 It is important that the sample piping is oriented in such a way that the direction of the flow is upward to assure complete filling of the
10. pene a t 20 6 SPARE PARTS htt eec eere er uie v V E EX ub de eres rese neo 22 6 1 Options for ISC40 sensor as spare part ca retenir en ahnen 22 6 2 Options for ISCAOFF and ISCAOFD as spare Dart 22 6 3 O ring spare parts for ISCAO eener 23 6 4 Spare parts carrier and O rings for the flow through sub assemblies and fitting 23 6 5 O rings for fittings ISCAOFS and ISC4OFS un een 24 T DIMENSIONS EE 25 IM 12D8J2 E E 1 INTRODUCTION 1 1 General The sensor and fitting program for inductive conductivity measurement model ISC40 is designed to meet the most common installation requirements in terms of material compatibility process connections and flow dynamics The various installation possibilities are described and illustrated in this manual The following categories of installation can be recognised 1 Direct mounting of sensors in tank wall or customer supplied flanges 2 Cost effective installation of sensors using process adapters 3 Maintenance friendly installation of sensors using in line subassemblies 4 Installation in flow chambers for measurements in sample streams or bypass loops 5 Installation in immersion fittings for measurement in open tanks or channels 1 3 Sensors 1 2 Features Within the wide range of process adapters subassemblies flow fittings and immersion fittings it is easy to find the appropriate installation that fits the application a wide choice of materi
11. should be discarded when the sensor is mounted in the following fittings Model specifications ISC40FS FCSA PCSA Suffix code Option code Description ISC40FS Flow fitting subassembly Material PVDF Polypropylene Stainless Steel Process Coupling screw in connection Coupling welded Thread type A NPT N No thread for weld in couplings Options Material certificate M 3 1 acc EN 10 204 IM 12D8J2 E E 12 4 5 Flow fitting Model ISC40FF Process temperature Model ISC40FF S Maximum 150 C 302 F Model ISC40FF P Maximum 100 C 212 F Model ISC40FF F Maximum 130 C 266 F Process pressure Model ISC40FF S Max 1 0 MPa 150 psi at 150 C 302 F Model ISC40FF P Max 0 6 MPa 90 psi at 20 C 68 F Max 0 1 MPa 15 psi at 100 C 212 F Model ISC40FF F Max 1 0 MPa 150 psi at 20 C 68 F Max 0 1 MPa 15 psi at 120 C 228 F Wetted materials Model ISC40FF S AISI 316 Stainless steel Model ISC40FF P Polypropylene Model ISC40FF F PVDF KYNAR Process sealing Viton O ring Non wetted materials AISI 304 stainless steel Process connection 1 2 NPT Optional adapters See Model specifications Note With the sensors ISC40G GG ISC40S GG a gasket is supplied This gasket maybe used for the older series of fittings It should be discarded when the sensor is mounted in the follo
12. us YOKOGAWA EUROPE BV Euroweg 2 3825 HD AMERSFOORT The Netherlands www yokogawa com eu IM 12D8J2 E E YOKOGAWA ELECTRIC ASIA Pte LTD 5 Bedok South Road Singapore 469270 Singapore www yokogawa com sg YOKOGAWA CHINA CO LTD 3F Tower D Cartelo Crocodile Building No 568 West Tianshan Road Changing District Shanghai China www yokogawa com cn YOKOGAWA MIDDLE EAST B S C c P O Box 10070 Manama Building 577 Road 2516 Busaiteen 225 Muharraq Bahrain www yokogawa com bh Subject to change without notice Copyright Yokogawa has an extensive sales and distribution network Please refer to the European website www yokogawa com eu to contact your nearest representative 2 YOKOGAWA 4 14 1210 A I Printed in The Netherlands
13. 4 x 5 33 K1500DD 1 O ring O ring for old model ISC40FF S ring NW25 ring NW50 K1541ZJ 2 sets of 2 O rings Viton gasket K1500AM 5 O rings O ring for model ISC40FF F and ISC40FF P 40 64 x 5 33 26 57 x 3 53 K1500DF K1500DE K1500DG 5 sets of 3 O rings 56 52 x 5 33 40 64 x 5 33 K1500CD 1 O ring 26 57 x 3 53 K1500CH 1 O ring 56 52 x 5 33 K1500DH 1 O ring O ring for old model ISC40FF F and ISC40FF P Viton gasket K1500AM 5 O rings 56 52 x 5 33 K1541ZM 5 O rings 6 4 Spare part sensor carriers and O rings for the flow through sub assemblies and fittings Part no Description Material O ring K1541KC 2 tri clamp carrier incl 2 O rings AISI 316 Stainless steel EPDM K1541KB 3 tri clamp carrier incl 2 O rings AISI 316 Stainless steel EPDM K1541KD 2 carrier incl 2 O rings PVDF Viton K1541KL 2 carrier incl 2 O rings Polypropylene Viton K1541KA 2 carrier incl 2 O rings AISI 316 Stainless steel Viton IM 12D8J2 E E 24 6 5 O rings spare parts for sensor ISC40FD and ISC40FS O ring material Dimensions EPDM Viton Silicon KALREZ Quantity O rings for model ISC40FD S 39 35 x 2 62 26 57 x 3 53 K1500CE K1500CF K15000G 5 sets of 2 O rings 39 35 x 2 62 K1500CV 1 O ring 26 57 x 3 53 K1500CH 1 O ring O rings for model ISC40FD V 39 35 x 2 62 26 57 x 3 53 K1500CX K1500CW K1500CY 5 sets of 3 O
14. ISC40G GG ISC40G GR For mounting in SFT STC 1 and STC 2 Fittings A 020 0 78 G 3 4 Stainless steel A Es S Ss a 8 8 M E Le Peek g 8 S E Minimum hole a E 5 to fit sensor 2 s through 50 1 97 2 J j 47 1 85 50 1 97 Minimum hole 4 Y to fit sensor f through 48 1 89 ISC40G GS ISC40G S TF IM 12D8J2 E E 4 4 Subassemblies Model ISC40FS Process temperature Model ISCAOFS SCWN SCSA Model ISC40FS PCSA Model ISCAOFS FCSA Process pressure Model ISC40FS SCWN SCSN Model ISC40FS PCSA Model ISC40FS FCSA Wetted materials Model ISC40FS SCSA Model ISC40FS PCSA Model ISC40FS FCSA All models Non wetted materials Nut Process connection Model ISC40FS SCSA PCSA FCSA Shipping details Dimensions Weight Note Max Max Max Max Max Max Max Max 150 C 302 F 100 C 212 F 130 C 266 F 1 0 MPa 150 psi at 150 C 302 F 0 6 MPa 90 psi at 20 C 68 F 0 1 MPa 15 psi at 100 C 212 F 1 0 MPa 150 psi at 20 C 68 F 0 1 MPa 15 psi at 120 C 248 F AISI 316 Stainless steel Polypropylene PVDF KYNAR Viton O ring AISI 304 Stainless steel 2 screw in coupling Refer to section Drawings and Dimensions 500 g 1 lbs With the sensors ISC40G GG ISC40S GG a gasket is supplied This gasket maybe used for the older series of fittings It
15. Model specifications MODEL SUFFIX CODE ISC40FD Material OPTION CODE DESCRIPTION Immersion fitting Stainless Steel AISI 316 SS Polyvinylchloride PVC 0 5m 0 6m 0 7m 0 8m 0 9m 1 0m im 2m 3m Am 5m m m Dm 9 m 2 0m AISI316 SS NW50 AISI316 SS 2 No flange pipe mounting set Adjustable with DN50 PN10 and ANSI 2 150 Ibs hole pattern only pvc 3 1 acc EN 10 024 only SS For 5 m cable For 10 m cable Pipe length A A 1 n D JO OS GO A Flange Options Only for ISCAOFD V Only for ISCAOFD S Protection hose IM 12D8J2 E E 14 5 INSTALLATION 5 1 Direct installation of sensor The ISC40 was previously supplied with a flat viton gasket for simple mounting The fittings have been improved by the addition of O ring seals which replace the flat gasket We continue to supply the flat gasket with the ISC40G GG ISC40S GG sensors for compatibility with existing installations When using the sensor in combination with the new fittings the flat gasket should be discarded The mounting thread is a long straight G 3 4 thread BSPP which allows installation through a flange or bulkhead which may vary in thickness between 10 3 8 and 30 1 2 mm The mounting hole in the flange or bulkhead must have a diameter of 27 mm 1 1 to accommodate the mounting thread The cable and mounting thread are pulled thro
16. OO OO 000 2 Sodium sulfite sat 000 000 av 000 OO OO 000 Sodium carbonate sat ooo O0O 000 000 OO OO 000 Potassium chloride sat OOO XXX 000 000 OO OO 000 3 Sodium sulfate sat OOO 000 000 000 OO OO 000 5 Calcium chloride sat OOO XXX 000 000 OO OO 000 2 Sodium chloride sat OOO XXX 000 000 OO OO 000 Sodium nitrate 50 OOO XXX 000 000 OO OO 000 Aluminium chloride sat OOO 000 000 OO 00 000 Hydrogen peroxide Sodium hypochloride Potassium dichromate Chlorinated lime Ethanol 80 OOX 000 X 000 OO OX 000 9 Cyclohexane OOX OOO 000 000 OO 000 S 2 Toluene 000 000 000 XE 000 6 3 Trichloroethane XXX OOX XXX 000 Su m 000 Water OOO 000 000 000 OO OO OOO O can be used X shortens useful life cannot be used IM 12D8J2 E E Note Information in this list is based on our general experience and literature data and given in good faith However Yokogawa is unable to accept responsobility for claims related to this information YOKOGAWA 4 EC DECLARATION OF CONFORMITY We YOKOGAWA EUROPE B V Euroweg 2 3825 HD Amersfoort P O Box 163 3800 AD Amersfoort The Netherlands herewith declare under our sole responsibility that the ISC40S inductive conductivity sensor Are in compliance with requirements of Directive 94 9 EC Equipment and Protective Systems intended for use in potentially explosive atmospheres as amended by Regulation EC No 1882 2003 The
17. User s Model ISC40G S Sensors and Fittings for Inductive Manual Conductivity Measurement YOKOGAWA A IM 12D8J2 E E 14th edition IM 12D8J2 E E TABLE OF CONTENTS 1 1NTRODUCTION 4 4 iore EE Eee rro aan lee 4 TA ENT 4 1 2 Features ee 4 1 3 CE declaration ISC40S 4 2 UNPACKING AND CHECKRING nennen nen 5 3 WARRANTY AND SERVICE 5 4 GENERAL GPECIICATIONS essere nnns 6 4 1 Model ISC40 Inductive conductivity sensor cccooonococcccccnonanononcnonoonnan ano ncncnonnn nn nono 6 4 2 Model ANG SUAIXCOUSSS cora engine 4 3 Dimensions of sensors 4 4 Subassemblies model ISCAOFS 4 5 Flow fitting model ISCAOFF 4 6 Immersion fitting model ISC40FD 5 INSTALLATION crece fet err ine ee ehe 14 5 1 Direct installation Of SeftSOE un cores petere rore eros mann 14 5 2 Installation of sensors with process aCatters 15 9 9 Mounting 6 TEE 16 5 4 Installation of subassemblies sssse nennen 18 5 5 Installation OF HOW TINGS TE P 19 5 5 1 Installation Of the SENSOR kart 19 5 5 2 Installation on wall railing or stanchion eeeseeseeereeeeene 19 5 5 3 Installation of the sanitary fitting 5 5 4 Installation in the process piping 5 6 Installation of immersion fittings 5 6 1 Installation of the seet 5 6 2 Installation Ona railing or StANCHION auus tt
18. al d D1 D2 material SFD O 18 0 71 125 5 165 6 5 SS SSG R2 64 2 5 391 5 SS SFA 190 75 121 4 75 152 6 0 SS PSG R2 75 3 42 1 7 PVC Fig 5 4 Flange adapter Fig 5 5 Thread adapter IM 12D8J2 E E 16 5 3 Mounting the TF sensor The PFA sensor top is marked with an arrow which indicates the flat upstream face of the sensor This should be aligned with the flow direction of the pipe Fig 5 6 The PFA sensor is provided with a lap joint flange of 100 mm diameter This fits in standard flanged entry ports in the size range 2 3 or 50 80 mm with the use of a suitable backing flange The customer will normally supply this flange to match his local piping specifications The preferred mounting flange will be made from a blind flange to match the installed pipework with a clearance hole of 62 mm 2 45 This flange serves to support the sensor as well as to locate it centrally in the pipe stub Caution When considering the use of the sensor with 2 or 50 mm lined pipe stub take care to check the internal diameter of the lined pipe The width of the sensor torroid at its widest point is 48 mm This should pass through the smallest section and into the larger pipe for effective measurement IM 12D8J2 E E 2 ANSI JIS 50 mm DIN
19. als the plant installation practice a wide choice of process con nections and the maintenance procedures 1 3 CE declaration ISC40S The model ISC40S the S indicates safety is intended for use in potentially explosive atmospheres A number of restrictions apply on the use of this sensor Special conditions for safe use The sensor must be installed and used so that dangers of ignition due to hazardous electrostatic charges cannot occur especially in the case the process medium is non conductive Connection The sensor may only be connected to the transmitter models IC200S and ISC202S Operation The sensor may only be used within it s specified window of operation chapter 4 ISC40G S GG ISC40G S GR ISC40G S GS ISC40G S TF Fig 1 1 IM 12D8J2 E E 2 UNPACKING AND CHECKING Upon receipt of the goods carefully inspect the shipping package for any evidence of damage If the carton is damaged notify the shipping agent and the sales organisation immediately If the shipping package is not damaged remove the products and parts Confirm that all items shown on the packing list are available and that the package does not contain any parts or accessories hidden between the shock absorbing fillers Notify the sales organisation if items are missing 3 WARRANTY AND SERVICE Products and parts are warranted to be free from defects in workmanship and material under normal use and service
20. dapter AISI 316 SS DN25 PN10 K1521AN FS3 Flange adapter AISI 316 SS ANSI 1 2 150lbs K1521AD FS4 Flange adapter AISI 316 SS ANSI 1 150lbs K1521AG ISC40FD Option Description Material Process connection Part number MS1 Pipe mounting set Carbon steel K1541ZY FA Adjustable flange DIN DN50 PN10 K1520EV ANSI 2 150 lbs hole pattern only for PVC PH5 Protection hose K1500CJ for 5 m cable PH10 Protection hose K1500CK for 10 m cable IM 12D8J2 E E 6 3 O rings spare parts for ISC40 sensor 23 O ring material Dimensions EPDM Viton Silicon KALREZ Quantity O rings for option FFJ5 FSJ PFJ PSG SFA SFD SFJ SSG 40 64 x 5 33 26 57 x 3 53 K1500CA K1500CB K1500CC 5 sets of 2 O rings 40 64 x 5 33 K1500CD 1 O ring 26 57 x 3 53 K1500CH 1 O ring O rings for option SFT 8 72 x 2 62 60x 3 K1500CM K1500CL K1500CN 5 sets of 2 O rings O ring for option STC1 18 72 x 2 62 K1500CQ K1500CP K1500CR 5 O rings O rings for option STC2 18 72 x 2 72 2 clamp seal K1500CT K1500CS K1500CU 5 sets of 2 O rings O rings for protection hose 25 9 x 3 53 23 52 x 1 78 K1500DT 5 sets of 2 O rings O rings for old models Viton gasket K1500AM 5 O rings O rings for model ISC40FF S 40 64 x 5 33 26 57 x 3 53 K1500DB K1500DA K1500DC 5 sets of 3 O rings Ring NW50 40 64 x 5 33 K1500CD 1 O ring 26 57 x 3 53 K1500CH 1 O ring 53 3
21. e been in contact with process fluids must be detoxified and disinfected prior to shipment for the health and safety of our employees Material Safety Data sheets must be included for all components of the processes in which the sensors fittings have been used The shipping address where to the goods have to be returned is specified on the original sales order or on the back page of this manual IM 12D8J2 E E 4 GENERAL SPECIFICATIONS 4 1 Model ISC40 Inductive conductivity sensor A Compatibility B Hazardous area ATEX intrinsic safety ATEX certificate no FM intrinsic safety FM Approval report CSA intrinsic safety CSA Approval file C Measuring range D Installation factor ISC40G is suitable for use with both ISC402G and ISC202G inductive conductivity transmitter 15C40S is suitable for use with the I S C202S conform to ATEX FM and CSA intrinsic safety standards bo Il 1 G EEx ia IIC T6 for ambient temp 10 to 40 C Exo Il 1 G EEx ia IIC T4 for ambient temp 10 to 55 C KEMA 00 ATEX 1067 X IS CL1 DIV1 GP ABCD T3B for ambient temp ta 10 C to 55 C and T4 for ambient temp ta 10 C to 40 C Jl 1YTAT AX Ex ia Class I Division 1 Groups C and D T4a LR 102851 1 0 2000 mS cm at actual process temperatures The Sensor has an error of 0 5 uS cm PEEK sensors or 1 uS cm PFA sensor that must be considered when application range is chosen Cell c
22. escribed in section 5 1 The mounting of the process adapters in end users installation requires compatibility of materials and process connections see section 4 It is important that the flanges and weld on Sockets that have been provided by the enduser permit installation that meets the conditions as indicated in fig 5 3 The dimensions that are important for the installation of the sensor adapters are noted in fig 5 4 for flange adapters and in fig 5 5 for threaded adapters NOTE During installation and de installation of the threaded sensor adapters the mounting nut of the sensor must be loosened Only in that case it is prevented that the sensor turns with the adapter with possible damage to the cable connection by torquing forces 11 L 5000 200 12 thermistor C d gt secondary 13 lt al 15 gt primary 16 14 ground 5 wrench opening S KT 20 0 79 Do wrench opening 634 32 142 3 40 1 57 S Qs dep Es e eo e 5 Tight the nut securely on 47 1 s to the flange Fig 5 3 Sensor dimensions and cable numbering FLANGE ADAPTER O ring 2657x858 4054x533 O ring 26 57 x 3 53 40 64 x 5 33 i NS ES IET eem TT IER E i O DIMENSIONS DIMENSIONS d D1 D2 materi
23. for a period of typically twelve months from the date of shipment by manufacturer The sales organisation has the possibility to deviate from this typical warranty period and the actual terms and conditions as specified in the sales order must be consulted Damage caused by wear and tear inadequate maintenance corrosion and attack by chemical processes are excluded from this warranty coverage All defective goods need to be sent to the service of the sales organisation for repair or replacement and the returned material should be accompanied by a letter of transmittal which should include the following information January February March April May June July August September Oktober November December Ozoovoo oonromza P R S T U V W x A B C D 1 Part number model code and serial number 2 Date and number of sales order 3 Length of time of service and type of Service 4 Description of the faulty operation of the device and the circumstances of the failure 5 Pressure temperature process composition and all other process conditions or environmental circumstances which are related to the installation and possibly failure of the device 6 Statement as to whether warranty or non warranty service is requested 7 Complete shipping and billing instructions for return of material and name phone number of contact person that can be approached for further information The returned goods that hav
24. le Certificates Material certificate only for GG GR Quality certificate IM 12D8J2 E E Model ISC40G Option Description General purpose inductive conductivity sensor Sensor type Glass filled P Glass filled P Glass filled P EEK general model EEK retractable model EEK shaft model PFA flange model Temperature sensor Pt1000 80k thermistor for IC200 select only T3 Cable length 03 meter 05 meter 10 meter 15 meter 20 meter Q Quality certificate Option for Sensor Material Process Connection Flange adapters GG SFA AISI316 SS 2 ANSI 150 lbs SFD AISI316 SS NW50 PN16 STW AISI316 SS 3 tri clamp S2W AISI316 SS 2 tri clamp Flange adapters GS SFT AISI316 SS Sanitary Tuchenhagen STC1 AISI316 SS Sanitary 2 tri clamp STC2 AISI316 SS Tri clamp complete Protection Hose for TF PH 03m 05m 10m 15m 20m the same length as the cable Certificates M Material certificate only for GG GR IM 12D8J2 E E 10 4 3 Dimensions of sensors Unit mm inches nut G3 4 k For mounting in viton gasket ISC40PR retractable fitting 940 1 57 A a E S s y a 45 1 77 947 1 85 Y 947 1 85 Y Minimum hole 4 Mo Minimum hole 4 to fit sensor i to fit sensor 1 through 948 1 89 through O48 1 89
25. on AISI 316 SS PVC or PVDF only for PEEK Process connection are made in combination with a variety of adapters and fittings See relevant sections in this document In combination with all our process connections the ISC40 sensor meets IP67 When installed otherwise the sensor meets IP65 Integral connection cable in a variety of lengths up to 20 meter Extension cable WF10 junction box BA10 can be used to a total of 50 metres fixed cable and extension cable WxHxD 350x270x50 mm WxHxD 320x240x110 mm 03m 1 0 kg 05m 1 8 kg 10m 1 6 kg 15m 2 1 kg 20m 2 5 kg protection hose 0 8 kg approx IM 12D8J2 E E 4 2 Model and suffix codes Model ISC40S Description Intrinsically safe inductive conductivity sensor Sensor type Glass filled PEEK general model Glass filled PEEK retractable model Glass filled PEEK shaft model PFA flange model Temperature Sensor Pt1000 30k thermistor for IC200 select only T3 Cable length 03 meter 05 meter 10 meter 15 meter 20 meter Option for sensor Material Process Connection Flange adapters GG SFA AISI316 SS 2 ANSI 150 lbs AISI316 SS NW50 PN16 AISI316 SS 3 tri clamp AISI316 SS 2 tri clamp Flange adapters GS AISI316 SS Sanitary Tuchenhagen AISI316 SS Sanitary 2 tri clamp AISI316 SS Tri clamp complete Protection Hose 03m 05m 10m 15m 20m for TF the same length as the cab
26. onstant The nominal cell constant of the sensor is 1 88 cmr for the PEEK sensor types and 3 00 cm1 for the PFA sensor The calibrated values are indicated on the cable markers and the actual installation can change this factor If there is less than 25 mm spacing between sensor and holder in situ calibration is necessary to meet the specified accuracies Only for PEEK 1 30 1 25 1 20 1 15 non conductive piping o 1 05 1 00 0 95 conductive mm piping D in millimeters I I I I FIG 2 Actual installed cell constant as function of spacing around the sensor Correction factor x nominal C C o to o E Process temperature range Peek PFA IM 12D8J2 E E 20 to 130 C 4 to 266 F for Response time 5 min 9096 20 to 100 C 4 to 212 F Response time 10 min 9096 Process pressure Peek PFA Materials Sensor wetted parts Sealing gasket Process adapters Process connection Cables Connection cable Extension cable Shipping details Package 9 5 meters 10 20 meters Packed weight approx Maximum 20 bar 300 psi dependant on installation cp hoo 212 BAR PSI 5 71 20 36 10 142 ISC40G S Ge Victrex PEEK Poly Ether Ether Ketone 3096 Glass filled PEEK NOTE This material is FDA approved PFA high purity Perfluora Alkoxy Allcane Vit
27. ugh this hole and the sensor is sealed from the process by tightening the mounting nut Turning of the sensor by the torque forces can be avoided by using a wrench on the flats on top of the sensor The flats are aligned with the flat sides of the donut see fig 5 2 It is important that the process flow is directed through the hole in the donut It is important that the access port has a diameter of at least 2 or 50 mm to allow insertion of the donut shaped end of the sensor see fig 5 3 The inductive conductivity measurement technique requires a process fluid surrounding the donut shaped sensor The installation factor that is mentioned on the sensor will assure accurate conductivity measurement under the condition that the donut is surrounded by 25 mm 1 process fluid If this condition cannot be met in the actual installation the analyser can be calibrated easily to assure a high accuracy in this application as well Consult the paragraphs describing INSTALLATION FACTOR and CALIBRATION in the appropriate instruction manuals IM 12D8J2 E E Fig 5 1 Illustrates the mounting procedure SURFACES E 8 E SAME LINE Fig 5 2 5 2 Installation of sensors with process adapters The process adapters are standard blind flanges or male threaded blind plugs in which a hole of 27 mm is machined to accommodate the sensor The mounting of the sensor in the process adapter is d
28. ved from the channel for inspection 2 Flange mounting The immersion fittings can be ordered with mounting flanges according to Guide pipe 48 6 x 600 DN50 PN10 ANSI 2 150 dimensions 01 9 x 24 You must be assured that the mating 5 flange has the same hole pattern as the supplied flange The pressure specifications of the mounting flange are not necessarily the same specifications as the immersion fitting The specifications of the fitting are described in the specification section An example of flange mounting is illustrated in figure 5 15 where the Polypropylene compression type adjustable flange is shown which is optionally available for the PVC C version immersion fittings The flange can be compressed on any position of the fitting to allow exact insertion depth of the sensor 3 Platform mounting Sometimes there is a walking platform that can be used to mount the immersion fitting The top of the immersion fitting has a larger diameter than the shaft to facilitate this type of mounting If it is possible to drill an precise hole of 51 mm 2 in the platform sliding the fitting through the hole is all is needed Normally this is not possible in the expanded metal type Then it is possible to use a blind flange to support the fitting Fig 5 15 ISC40FD in which a 51 mm 2 hole is drilled Min 110 4 35 Max 515 20 2 inch Stanchion Vertical
29. wing fittings ISCAOFF PA FA Model specifications MODEL SUFFIX CODE OPTION CODE ISC40FF DESCRIPTION Flow fitting Material S AISI 316 stainless steel P Polypropylene PP F PVDF KYNAR Process connection A NPT Options 1 2 NPT Flang adapters FF1 PVDF DN15 PN10 FF PVDF DN25 PN10 FF PVDF ANSI 1 2 150lbs FF4 PVDF ANSI 1 150lbs FP1 PP DN15 PN10 FP2 PP DN25 PN10 FP3 PP ANSI 1 2 150lbs FP4 PP ANSI 1 150lbs FS1 AISI 316 stainless steel DN15 PN10 FS2 AISI 316 stainless steel DN25 PN10 FS3 AISI 316 stainless steel ANSI 1 2 150lbs FS4 AISI 316 stainless steel ANSI 1 150lbs Mounting set MS Wall pipe for stainless steel flow fitting MP Wall pipe for PP or PVDF flow fitting Material certificate only for S M 3 1 acc EN 10 024 DIN 50 049 3 1B IM 12D8J2 E E 4 6 Immersion fitting Model ISC40FD Process temperature Maximum 80 C 176 F Process pressure Maximum 0 2 MPa 30 psi at 20 C 68 F Wetted materials Probe tube C PVC Process sealing Viton O ring Flange PVC optional Non wetted materials Tube cable Thermo plastic rubber Process connection See Model specifications Note With the sensors ISC40G GG ISC40S GG a gasket is supplied This gasket maybe used for the older series of fittings It should be discarded when the sensor is mounted in the following fittings ISCAOFD S V

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