KCS Series Coin Counting Scales Operating Manual
Contents
1. KCS SERIES COIN COUNTING SCALES KLOPP INTERNATIONAL INC KCS SERIES COIN COUNTING SCALE USER MANUAL CONTENTS Features Specifications Warranty FCC Rules Sesle Unpacking Instructions Best conditions for Weighing Calibeation How the Scale Cuts Keypad Functions Sening Token Unit Weight Mode Sening Denomination Unit Weight Modes Preset U S Coin Senings Establishing a Piece Weight Accumulation Function Recall Accumulation Clearing Accumulated Value RS232 Pin Connector Wiring Print Punetion F Key Function Description Error Messages Security Jumper F2 Baud Rate Sening F3 Weight Calibration F4 Security Access Code 5 ASC 1I Code Symbol Senings F6 Denomination Sening 7 Linearity Calibration F Specification Setting F9 Weight Calibration KCS SERIES COIN COUNTING SCALE Features gt Amo calibeanion Progranumable Unit Weight and Denomination tO preset keys for coins tickets or tokens denomination 3 brighi displays for Quanity Denomination Totul Value Tonal vale calculation Upto 25 accumulations Tare function 100 Tare 4 Serle ASC I Code symbol Curency value sening range 0 011 approximately 999 Security password Overload prnection LED backlight included RS 232inertice included Baud Rate Selection 300 600 1200 2400 48009600 Low banery and charging status indication MODELS Capacity Dinision kesi oi T oram 002 kes0 15 ky b 2 sr2. a Ean cl keys Prssng the To select te denomination vale ot wt Weight eet and press one ot he T teru T key wil display the folowing Mashing denomination Use key pad digits O thru Jio input the new weight NOTE The unit weight is restricted to three dial plas Pressing the CE key will clear te input or he input of the numeric values hang Upon setting the corrected unit weight press the Cola Cal Key to confirms and piace the new seting into mer ent Tal Use the above procedure to set all the denomination unit weights Upon completion all denominations setings ane saved by pressing the T key The scale will display zero in each window Power the seale g then on wo save the settings To print al denominations of unit weight press the PTNT key The seale will ben ern to normal counting mode automatically afier printing US Coin Settings STM eo gaa Rey eee Ta Fa Sras LESS SSE EEG TT game enn Steams Reya Teer Te ra TS per Corey OE ga Establishing a per plece weight for the unknown weight of a token or ticket NOTE Soe Page 17 for entering the standard weighing mode Follow the steps outlined below 1 Place 25 50 or 100 pieces coused hy hand onthe weighing plater 2 Write down the al weight
3. Press the Ma key to save and stone the selected au rate Phe seale will suomaiaTy Coun back to zero finishing the bad rute seing NOTE To change press the F key w escape before storing the indicated rate F3 Weight Calibration B wil change to opot Tete ge E cuir te ist waipa monty 16000 veo 15 UTE This amonat i determin by the capacity of the sesle TAL ae al eS WORE HRS Wi Hs SRT WS matical enero wight mode ndash he wight alain Pes he CE key to re enter the counting mode NOTE To exit weight calibrarion without changing press the CE key before placing he weight on the plater To Enter the Regular Weighing Mode 1 the counting mode press MC the weight mode Press the RIC key followed by the counting mde three keys ate sarne ise 1o eter key to etm to the Before entering the Cola Cal funtion key in 4 digits wo establish the security access ede umber The factory seting is OOOO Use the following procedure t reset O REceS Prema e E bey to showy the prior eting a Use the T Jihu 97 keys to input he new security access code number FY Press the RIE key wave the sening The vesle wll automatically count buck to zero completing Te process Press t
4. taal s Pressing the Cain Ca key again wil display the ast woken unit vale wel denominstion STET Weight last sening Valu Then preus the denominstion Use digas 0 tw OT input the new weight NOTE The unit weight esr to tee dein places Pressing the key Pressing the key will display the flashing key will clear the input or cunge the input ofthe numeri values Chess Co C4 Upon seing the corrected unit weigh press he new sting into mer ey to confirms ana place the Denonin a m SRUE Use te above procedure to set all the denomination and taken unit weights Upon completion all denominations senings ane saved by pressing the TF key The seale will display aero in each window Power the scale off then on to save setings To print all denominations of unit weight press the PRINT ey The sesle will hen return to normal counting mode automatically afier printing SETTING UNIT WEIGHTS MODES key will display the following Note Y mao other key ls pressed the cae wil return t ening mode in 10 seconds Press the O key four times The display wil show the folowing Note Y na other key la pressed the cae wil etura 1 contig mode in 10 seconds ques Pressing the Colm Cal key again will display the last token nit value weight ar the
5. use 3 pieres af kg weights following the same sequence For a 30kg scale use 3 pieces of 20kg weighs or a combination of Sg and 10kg weights taling 20kgs following he sa sequence F8 p Specification Setting E tey ant me ZE sy ia the Denomination wind Tis TAAN LIAM he eral fre yp an ANETA nd Pros min graduation of the counting sal FE lt LSre Pres neo Jey Entering to keyboard test mode x HES rhe net tent Pica ma wey Prost ey andthe seale will cout back to zaro The scale specification sening i completed F9 p Weight Calibration Set at Factory Press the TE key to move w the PF display in he Denomination window NOTE Mabe sure there is no weight on the plater Pros the Ma key when the scale is in stable The weight display wil show full e o TAL Dovo Piace a weight 6kg 15k or 30kg AUI capacity oa the weight pater Press the key When the seale isin stable take the weight off the planer before the seale counts back us 2era The weight calibration i mow complete NOTE Use a ig weight far calibration of ke Cain Seale Use a 15kg weight for Calibration ofa 1Skg Seule and a 30kg weight for a 30kg Seale
6. displayed Example 1244 for S0 pieces 3 Divide 1244 by 00240 or 0024 4 0024 ithe per piece unit weight that can be entered in the piece weight ar denomination key for this iem ACCUMULATION FUNCTION Accumulation Is counting mode Toseket a denoniaton vale oe the teys 7 tru 9 Place xa of te tame value on he later on eoin scoop Te flowing wil be displayad Quan Tequmiyontepn onl anont edn When the seale Becomes table see arrow at bonom of Tota window press the key This will store the quantity and dll value in memory Once the following it displayed remove coins from pan or coin scoop panny Si i osi Tolgay Acsinlaedymbot Accumlned ammes ny ol amum a menory To input the next accumulation select the specifie denomination key CI Jinri 6 ete Place cains af same Valu on the platter arin a coin scoop The following willbe displayed Gay wf gAs sce pall on pat antiy opm When the scales stable press the LM key This wil stove the information in memory The following will be displayed Total ml fein Ta of ootas out da uaan ia cousin actary ona any Metony TT are as BEET TE OFT TT AT w RECALL ACCUMULATION here is am accumulation of data in memory it wil be indicated in the Tea display window Press the at key wil display Accumulated dats and To
7. ere is no decimal painas used the valar will key in as 200 Denomination gt If thene s 1 docinal point usad the value will key in as 20 0 Denomination 2 gt If thene ae decimal points used the value will key in as 2 00 F7 Linearity Calibration The linearity sting i selected by using four points along a weighing sequence es the T tay and move w 7 Display in tne denomination wind LEF CAL Rennon the plater rth sae ad ser sie Press the oy Te es Replace the platter on the seale a m gc Co a Press the F ey tic he it vale When the scale s sale Denomination display shows 1 L place the first weight 10k on the pan L Press the TF key to cr the fis linearity valas When the seale is al nomination display shows 2 L place the second weight 10kg on the pan emmy oo Pre the FF key to recond he second linearity point When the el is tab Denomination display 3 L place the third weight 10kg on the pan C per weight on the pan before the seale counts back to 0 The linearity calibration i complete Press e E key w recond te ily paiet Wen he sesle is sable uake otf he peee amme se cat dont Use the 9 key to escape Linearity calibration and return to the counting mode NOTE The above procedure is far the 30ky seule base For a 15kg seale
8. of Part 15 of FCC rules amp These rales ae designed to provide resonable protection against inference when equipment is operated in a commercial environment If this uit s operated in 2 residential area it tight cause some interference and under these circumstances the mer would be required to le at his own expense whatever measures are necessary 10 eliminate the efron SCALE UNPACKING INSTRUCTIONS Unpack the scale carefully and keep the packing material if you ae likely to transport the seale again in tbe future 1 the carton you should find this manual plas The Counting Seale and Planer ABACIDC adapter hock that the AC input ating is correct Plastic Plug sert 1 Remove de protective packing materials fom around the scale Then remove the shipping overload stop 6 kg and sky scales only on the bottom of the seale and lace in shipping container fo Tate se 2 Place counting scale pan ano scale base being careful to line up pan pins with receptive holes Push down carefully wo secure pan 3 Place the sesle on 4 suitible weighing surface see BEST CONDITIONS FOR WEIGHING next page and mar the adjustable feet until the spirit level shows that Mhe scale is level 4 Pg in the AC DC adaptor The AC input eeguements could be 100 120 Vols StW6OH2 depending on the area in the world so please check tbat th adaptor is corect The adaptor s DC output sould be about 6 Volts please none that an alemative 6V DC power su
9. amno Kes 30 ky Ib 5 ramon Operating Temperature 32 F 104 Ship Weight 11 bs Power Source AC 110V SOO Hz Limited Warranty 12 montis IDC 6V 4SAH Rechargeable Banery Platte ize 1110x 90 20 mun x 230 man Overallsie 11 0 Wx IE DALAN H WARRANTY KLOPP International Ine offers customers a one year warranty on this product from the day it is purchased In the USA the produet if defective should be returned freight prepaid by the customer to KLOPP Intemational Ioc in Florida In any event please contact the KLOPP International Ine office before shipping to confiem that the produet is covered by this wary This warranty only applies wo product failures due wo defective materials andlor workmanship This waranty wil Be rendered invalid if upon inspection it found that the product was abused used for a purpose for which it was not designed mishandled placed in a hostile environment repaired by unauthorized personnel improperly installed Senor adjusted in accordance with istration given n this man 1 mapait under warranty is confirmed by KLOPP Intemational Inc then the product will be repaired or replaced at the discretion of KLOPP International I and returned the COMPLIANCE WITH FCC RULES Please note that this equipment generates uses and can radiate radio frequency energy Tais equipment has been tested and has ben found 10 comply with the limis of a Class A computing device pursuant to Subpart J
10. le near beaters or air conditioners Don t install the seale n direct sunshine Tey to ensue a stable AC power supply when using an adaptor Keep equipment containing magnets away from the seale Warmup the scale before use or leave it on standby overnight Earth ground the scale chassis for electorate discharge if the weighing conditions CALIBRATION KLOPP Intemational Inc has already done the calibration setup for your KCS Seale Pleas see Page 17 for calibration information HOW THE SCALE COUNTS The KCS Scale counts by knowing the weight of one piece cll the unit weigh then applying iw the total Weight of what you ae uying 10 cou For example if you are Weighing nickels that have a unit weight of 4987 and the buch weighs 498 7 the scale WiN tell you that you have 100 pieces Sounds simple but Things rarely weigh exactly 12 And picce variations can add errors plas you often have containers to old the pieces and that weight mast be discarded The KCS Scale takes all the touble out of counting Su as many features that will make repeated counting easy and precise The two main methods to enter a unit weight and start counting See the table on Pages 6 thru 9 1 Unit Weight by the Keyboard 2 Unit Weight by an ID Number KEYPAD FUNCTIONS Keys used for entering unit weighs of coins and tokens in Coin Cal mode Selects pre programmed denomination to be counted keys Select token c
11. n connection Serial RS 232 Interface ettings Baud Rate 9600 ps Dua Bas bie Hand Shake DTRIDSR Paty No Parity PRINT FUNCTION 1 tn the counting mode when the sale is instable pressing the Ms key will wananit data to be printed The print format is as follows Record 1 Denomination 001 Quanity si Amot S OSI 2 To see totals of all accumulated data in memory of all items stored press th Tota key The print format is as follows Record 2 Quanity 66 Anon 126 These represent total records total quantities and total monies 3 When there is accumulated dain memory pressing the PRINT key will print out the following data format Record 1 Denomination 001 Quanity si Amot S OSI Record 2 Denomination 0 05 Quanity 15 Amot 075 Toul Quanity 66 Toul Amot 126 ZE KEY FUNCTION DESCRIPTION Press the NTF key aol Unti PI is displayed in the Denominations window Power the counting seale a The seale will count back to zero and enter Function Sening Mae Presi ey in spent The Denomination pay il tw Fa Fina ep wna prom sonvare iron number Bad Rate Sorting eight cotibrtion Securty Access Code ASC Code Symbol ering Linearity Calibration Cavoeny semma ear EIS ia NOTE Fl theu F4 are froe setting in the window witout puting the security jumper to ADJUST position You will ind the security Jumpe
12. ounting mode key Note The total accumulation window does Token jo function in this mode Also use this key w enabieldisable display Sereen backlight by holding it down until the sesle bees TE Clear emy key Zero key The zero range is ful seule capacity 4 2 Key used to TARE out coin counting scoop The TARE annunciator will be lit T in the Denomination display window indicating that a TARE weight as been added 1 ME tve container is removed fom the sesle the display wil show in the Quanity and Total display windows Pressing T again will clear the TARE funetion mode and the anmaniator 4 symbol will disappear M Accumulation key and print data MR Recall accumulation key MC Clear accumulated vale key Total Print key and print out accumulated data key PRINT Print key and print out all accumulated data in memory key Seting mode key to set denomination and token unit weights Access Coin Cal suing mode for changing or adding unit weighs of coins or tokens 5 SETTING INDIVIDUAL UNIT WEIGHTS FOR NUMERIC KEYS TOKEN UNIT WEIGHT MODES Pressing the key il spay he following te If noi ys peste the ele wil ten entin mde 10 ec wee gl Press the 0 key four times The display wil show the fallow Ne tf na ether key la preted tbe stale wilt return meting me
13. pply might not be suble for this seale Ground the chassis to an earth ground if you think siatie electricity may be a problem 5 Locate the on switch on the left under side of tbe seale and tum switch to on Please Note Your scale is batery operared However it is advisable 1o use the AC adapier when posible assuring you tat your coin counting seale batery i fly charged at all umes 6 Note The backlighting on the three LCD displays will shut down within seconds after startup conserving banery life Applying weight to the plater or use of function keys wil instantly tur backlighting on 7 See Page 9 for preset US Coin stings AC Adapter Power Supply AC LOV S060 Hz DC 6V 4 SAH Rechargeable Battery is ound on the left and Side next to the onl switch RS232 communications port is to be used for connecting to a printer or computer for coin or woken data accumulation dowloading Tois port is located on the right hand underside the scale A standard 25 pin DIN connector male type is used 1o connect othe seale For wiring of the RS232 25 pin DIN connector see page 12 3 BEST CONDITIONS FOR WEIGHING The Scale must be level check the spirit level on the Scale Best temperature is about 20 CJ68 F at about SO Relative Humidity The weighing room should be kept clean and dry The weighing table must be of a solid construction Corners of roms are best as they ae less prone to vibrations Don t install the sea
14. r located on back of display panel inside the scale To locate remove the four case screws found an the bottom cover of the Scale Separate the bottom case from the top case The display board wil be exposed Error Mesage Chart AwD Vale o 240000 320000 susr Power oa zero Comal Before adjusting linearity and completing weight calibration the internal valve counts should be within 240 000 820 000 Otherwise please adjust resistor RI R2 or change Our he fad cel E 1 Over power on ZERO 10 wal SPAN value E 2 gt Under power on ZERO 10 tatal SPAN value E 6 gt The intemal value is over 320 000 E 7 gt The internal value is under 240 000 OL gt The max capacity is over fill capacity 91 divisions NOTE Before entering the function key senings please locate the SWA mini jumper Joe on the top side of the main board left ofthe aluminum RS232 shield Be careful When separating the top and bron covers as 10 not damage or loosen the ribbon cable om the key pd to the main board Move the jumper ftom Lock Position to the Adjust Position Normal Lack Position Function Key Adjust Position Upon completion af all function key settings relocate the jumper to the normal Lock pti F2 Baud Rate Setting es the T key to display the prior setting value no Ed Press the F ey u selest the eid baud rat af 30060 1200 2400 4800 ar 9600 ine circle
15. tal Accumulated Dats TF Sequence Press the HR key one time wil show the first accumulated data Noe I other et pes the sae wil rete coming mein 10 sees uty Tul 5 081 Si Os edisi Quntiy rami Fist coin ct Sone ir Tata dia at ttf Mahi digits indicate sccunnlated dn sequence munber Sach 0 2 03 lt 6 ress CAR hey again wl show the secon accumulated da Note If other ey is pressed the ale wit retum to cvumting mde in 10 secede Demmin s Ga Beas 5 E T L cress Guala etela Bamsan someone Ton Sern The fist vwo Msi digits iele accursed aa seqaee te Sneha 2 03 ee Pree the RO hey again el stow etl accumuled Ut Note ter ey is preset eae will er tenting mode 10 acon Tai p ica Ege 55 C Tota nimterat coin Total ofevins otal dollar anbent count in memory counted in memory Memory n CLEARING ACCUMULATED VALU 1 dere is accumulation dain memory wil be indicated in the Tota window Press ME to clear accumulated dats The accumulation indicator wil disappear at the Toul display window Pinous PAT TaT Tar Ree a Fin TZ Pin Trans de Fiat Pia Regus to send Pia Pins Claro send Pints Pics Date set ead Pino Pin Common ground Pin 7 Pin Pint Pi Pin Fin Fin gt Tndicates required pi
16. te ey uo save the mew security access code number the Keyedin val is incomoet prese the CE key to eset bore saving the new number Ta delene the changed security access code sening mumber press the F Jio escape FS ASCI Code Symbol Settings Te coin nym is set by ASC I code nubs as follows S ASC Iode 24 ney a ep wing ae pem F ELN TA Use tne keypad dipit code numbers 10 ASCII code chart synthol as desired Press the appropriate key following the ASCII code tible list for reference ES 7 TAL Presthe Mi key to save the sening The sale will automatically count back to zero saving the Sting Mf input was incorrect press te CE tey to reser i before saving Toescape the change press the F key before saving ASCH Code Table List PE GE F6 Denomination Setting ies owe er 10 tuy pa cons a eet wih 10 tet pes or amounts denomination values Example 0 50 100 ete Uitte PE key to move om FI 10 Fe Pre tee p Press the mia ley Pros Me key w SAVE E Pros Me Jro save Alter competing the sein wot the F key and the scale wil coust tack zero saving the sening Examples Denomination 0
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