Winter MX3518 Hydraulic Finger Joint Shaper
Contents
1. No Parameters Values Memo Available working area on 1 490mm X 600mm worktable 2 Max working width 400mm 3 Max working height 120mm 180mm 4 Finger joint height 12mm 18mm 5 Saw blade diameter 300mm 6 Cutter bit diameter 160mm 7 Cylinder pressure 0 6 0 8Mpa 50X 1100 8 Hydraulic cylinder stroke heavy duty 9 Max operating pressure 70bar 10 Motor power rating 17 2kw 11 Spindle speed 7000r min 1710 X 1450 x 12 Machine dimensions 1330 mm Equivalent to ISOVG 32 46 13 Hydraulic oil petroleum base wear resistant III Schematic Diagram IV Main Structure This machine is composed of the machine base slide carriage worktable spindle high power motor and cutting saw The automatic reciprocation of the worktable is achieved through the hydraulic system and electrical system 1 The machine base is a welded steel structure of 6 20mm steel plate and bears the static load of the machinery 2 The finger joint shaper spindle is the heart and main structure of the machine and is directly exposed to the cutting force Therefore superior quality raw materials are used for such parts The spindle is made of 45 steel forged quenched and wrought to achieve excellent strength rigidity toughness and resistance to deformation Imported high speed light duty bearings 6208 6011 and high quality high speed lubricant are used The front and rear glands adopt a2. machine is highly automatic and the main operations are accomplished through the electrical control system 1 2 Prior to the use of this machine the worker shall be familiar with the electrical control system and the hydraulic principle from the connection of the power supply to the use of the electric buttons The general operating steps are as follows make sure the mechanical hydraulic and pneumatic systems are OK and start in turn the cutter bit axle cutting saw pneumatic system and hydraulic control system The worktable brings the workpiece to reciprocate on the rail In case of emergency cut the mains turn off all stop buttons and close the mains switch after the trouble is removed The worker must read the circuit diagram and the control box instructions carefully VII Usage 1 Prior to starting the machine check whether the power is turned on the pneumatic and hydraulic systems are OK and all the machine parts are locked and then check whether the finger joint cutter bit and cutting saw blade are securely clamped and the clamp nut and lock bolt are firmly pressed Oil the machine prior to start Prior to start check the power supply and the electrical system and check whether the barometer and hydromanometer readings have attained the working pressures In case of under or over pressure adjust according to the required values Check the pneumatic and hydraulic junction connector air and oil p
3. of the electrical control system See the instructions on the operation of electric buttons Vill Safety Rules 1 Prior to using this machine read the User Manual carefully and learn the performance and usage This machine shall be properly grounded to avoid creepage To ensure normal operation of the machine check machine parts for any damages and replace the damaged parts immediately Prior to use take away tools and wrenches To replace cutters disconnect the power supply Keep the workplace clean and tidy Untidiness may lead to accidents Workers on duty shall be properly dressed in coveralls The workplace is liable to accidents Turn off the mains when the machine is not in use 9 Use suitable cutters only Do not use parts unsuitable to the designed functions of the machine 10 To leave the machine the worker shall wait till the machine completely stops 11 Do not stand on the machine Any touch of the cutter will result in serious injuries 12 The workpiece shall be fed opposite to the direction of the cutter revolution 13 Clean and service the machine prior to and after use IX Maintenance and Service 1 Clean the machine of rubbish and saw dust before checking off each day 2 Oil the spindle sleeve with high speed lubricant X Attentions 1 When the machine is delivered the worktable surface is covered with protective paper and the power supply is set with overload protection
4. the cutter according to the workpiece Generally speaking the end face the cutting saw produces shall allow a gap of 0 5mm after the finger joints are manually connected Lock the side handle after adjustment If the front end face of the cutting saw blade is too much higher above the teeth base of the cutter the length of the wrought finger joints will be insufficient leaving too much space in the middle after connection and harming the strength of the connected workpiece If the front end face of the cutting saw blade is too much lower below the teeth base of the cutter the wrought finger joints will be too long leaving too much space at the side after connection and harming the finger joint strength of the workpiece 3 Adjustment of Worktable Slide Carriage When the machine has been used for some time the slide carriage below the worktable may get loose affecting the finger joint quality Loosen the fastening bolt below the 4 slide carriage wrench tight the adjustment bolt on the side and lock the fastening bolt after adjustment Hydraulic Reciprocation of Worktable Prior to work the hydraulic pressure shall be adjusted according to the height and depth of the workpiece to process Start the hydraulic switch the worktable returns to reciprocation touching device the suitable device on both end sides of the guide rail base The whole process shall be synchronous to the air pressure VI Electrical Control System This
5. 2 Prior to using the machine check whether the cutter bit is clamped and the cutter blade clamp screw secured XI Additional Instructions As the Factory pursues the improvement of the product quality to meet the customer s requirements it reserves the right to change the technical specifications without notice Appendix 3518 Circuit Diagram sol sQ2 SQ3 SQ4 SQ5 YEl YE2 Worktable limit for moving forward Feeding limit Feeding return Worktable limit for moving backward Pressing cylinder releasing workpiece Worktable moving forward Worktable moving backward MX3518 Hydraulic Finger Joint Shaper Pressing rack Cutter body Fixing pole Baffle plate Pressing plate Worktable Worktable backing block Worktable slide rail Worktable hydraulic driving cylinder Rail base Elevation worm Worm wheel case Elevation worm wheel End cap Elevation screw bolt Spindle sleeve base Elevation screw nut Elevation carrier Spindle sleeve Spindle bearing Cutter bit protective cover Cutter bit clamp nut Cutter spindle clamp sleeve Cutter spindle motor Cutter spindle feeding flange Bushing Spindle motor fine adjustment base Spindle motor fixing plate Spindle motor belt pulley Spindle bearing gland Spindle bearing clamp nut Spindle flat belt pulley Spindle Machine body Packing List MX3518 Hydraulic Finger Joint Shaper Serial No Name Quantity Remark Main frame Operationa
6. Bedienungsanleitung Winter MX3518 Hydraulic Finger Joint Shaper Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 171 2820443 Em il info winter holztechnik de Internet www winter holztechnik de I Purposes and Features 1 Main purposes This machine is designed for use with a finger joint clamp For better utilization of lumber particularly lumber of inferior quality the machine can finger joint and splice wood battens and reduce waste of resource Spliced planking by finger joint features less deformation in consequential processing and higher performance than ordinary planking 2 Features High level of automation and high spindle speed The worktable adopts a reliable hydraulic reciprocation The processed finger joint ends are more precise and smoother than those processed with manual or pneumatic systems The better finger joint quality helps improve productive efficiency and save labors The rails adopted are the most precise stable and reliable straight slide rails supplied by professional manufacturers They are made of high hardness wear proof steel and feature small deformation and wear resistance This machine is compact rational in structure and handsome in appearance It produces products of better quality than other equipment and is an ideal choice for wood furniture manufacturers II Technical Parameters
7. The hydraulic stroke and pressure are adjustable The electrical control is synchronous to the hydraulic operation Refer to the electrical control and the circuit diagram Bought in Parts List No Parts Model Quantity Memo QUA63 X 200 1 Cylinder QGA80 X 150 1 for each model 10Y 2SD40N150S 2 Bearing 6208 1 for each model 3 Bearing 6011 2 for each model 4 Flat belt 1 V Installation and Debugging The machine can be firmly placed on a concrete floor with all legs on the ground and the machine surface in level Rubber blocks can be placed on the parts touching the ground to absorb vibration 1 Adjustment of finger joint cutter bit Clean the inner hole of the cutter and the cutter shaft The cutter shall be installed in such a manner that it rotates opposite to the feeding direction of the workpiece Press on the spacer and the copper sheathing to prevent the locknut from being removed release the lock handle on the side turn the elevation handwheel till the lower edge of the cutter bit is a couple of millimeters below the workpiece surface lock again the side handle and turn the cutter shaft with hand to restore the belt to its normal position 2 Adjustment of baffle plate and cutting saw Adjust the distance between the baffle plate and the cutting saw blade around 5mm cut finger joint end of the workpiece and adjust the distance between the cutting saw blade and
8. ipes for leakage and check whether the valves are normal Adjust the height of the finger joint cutter bit and the spindle to the worktable according to the working height of the workpiece There is an elevation adjustment bolt on the spindle case base For adjustment loosen the outer case fastening bolt first wrench the elevation adjustment bolt to the desired position and lock the same and the case base bolt Calibration of cutting saw blade Generally speaking the front extremity of the cutting saw blade is 0 5mm behind the teeth base of the cutter reducing the force the cutter is exposed to Calibration of baffle plate The surface of the baffle plate shall be 10mm behind the front extremity of the cutting saw Place the planking the finger joint side against the baffle plate of the worktable turn on the pneumatic valve so that the top board of the cylinder presses tight the workpiece a bed piece can be used if the workpiece is too thin The workpiece shall be properly arranged The side cylinder presses vertically and the cylinder presses later For the first operation of the machine pull the planking with hands to check whether the planking is firmly pressed Hydraulic and pneumatic adjustment Prior to starting the machine adjust the synchronization of the hydraulic and pneumatic systems and coordinate the working steps 9 Process the workpiece now The whole process is subject to the control
9. l manual institut Qualified certificate Packing list Packing check by Certificate of Quality Product Name Hydraulic Finger Joint Shaper Product Model MX3518 Ex factory No Ex factory Date This is to certify that this product by quality inspection is in conformity with the requirements of technical conditions and technical standards Thus it is allowed to leave the factory Inspector No 3 inspector seal
10. labyrinth type sealing device The spindle rotates at a speed above 7000r min stable high in machining precision and generating no heat or vibration The elevation range is around 60mm Cutting saw The motor is mounted level on the carriage of the dovetail groove guide rail The saw blade is directly installed on the flange of the motor axle The saw blade is 300mm in diameter Worktable and guide rail base The worktable is made of cast iron and the guide rail base is of ordinary 8 30mm steel plates welded and quenched High precision straight slide rails supplied by professional manufacturers are adopted for worktable guide rails Such products feature stable and reliable performance smooth easy and accurate operation and resistance to twist wear and pressure and are the most advanced guide rails available on the market High in cost and excellent in quality the worktable adopts a hydraulic reciprocation and the whole process is subject to the control of a full automatic synchronous circuit for coordinated and synchronous operation The crushing pressing and delivery of workpieces are accomplished through a pneumatic device synchronous to the hydraulic reciprocation Principles on hydraulic operation and electrical control In the hydraulic device a 2 2kw 4 motor drives a bi directional hydraulic pump to reciprocate clockwise For more information about the operation refer to the usage and operation of this machine
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