Hotronix® Fusion Press
Contents
1. p Presets Display Auto On Off A 3 19 10 1 40 PM setup Menu JISHI VIS EeECULC P The Hotronix Fusion functions and features can be configured using the Setup menu These features include Presets Display Auto On Off and Main Menu After your password is entered in the setup menu scroll down and select f Display Setup the Displa button 6 8 Units Date amp Time 1 l Temperature Month Day Pressure oan This option will allow you to configure the Temperature Units Pressure sour o Minute Units Display Language and to set the Date and Time 7 1 M T r _ BACK 3 19 10 1 40 PM Temperature Units The Temperature Units can be changed from F Fahrenheit to C Celsius This is a global setting and Temperature values will be displayed in the configured units Select the Temperature Units button to toggle between F and C Press the Save button to save any changes 7 2 Note You will lose any changes if you leave the Setup Menu without pressing the Save button You can also use the Back or Cancel buttons on Setup Screens to exit the screen and return to the previous screen ew Pressure Units The Pressure Units can be changed from PSI Pressure per Square Inch to kPa kilopascals Select the Pressure Units button to toggle between PSI and kPa These are your global pressure settings that will be displayed in the configured units Pr2. 2 Inaccurate displays and slow heat up 3 The circuit breaker to disengage To start up your Fusion Press 2 To shut down your Fusion Press 3 3 Flip the Power switch to the On position The power switch is located on the top of the control housing 2 1 During the startup a splash screen is shown for approximately 3 seconds This screen displays the Hotronix logo and current software version information 2 2 Select the Main Menu button in the operation screen 3 1 Then select the Shutdown function in the Main Menu or flip the power switch to the off position 3 2 When the heat platen is above 100 F 38 C the current platen temperature is displayed on a orange background as a warning of the current platen temperature 3 3 STAHLS Version 1 0 X7 Main Menu Operation A F Shutdown Setup Vv 3 19 10 1 28 PM 3 4 Note During this time the Shutdown operation can be exited by simply pressing the touch screen The Dream Board will exit the Shutdown screen and return to the Main Menu Once the platen has cooled below 100 F 38 C the touch screen will go blank 3 4 e The Operation Screen is the first screen displayed after the splash screen and start up has completed This screen provides all the printing functions Presets Saved Presets are displayed at the top of the Operation screen Presets can be s
3. oG TEMPERATURE Pressure Use the Temperature F or C button ED Se to toggle the Temperature units for 1 ff 2gpafa s5 6 7 display and or entry between EB F EF Fahrenheit and Celsius 9 9 Select the desired temperature and press Enter 9 10 3 19 10 2 05 PM This is the recommended Preset Platen Pressure setting This has a valid range of 0 9 A 0 Pressure readout would indicate no pressure at all and 9 would indicate very heavy pressure Pressure TEMPER rr il Select the Pressure field to display Bo a Keyboard Keypad for editing this 1 ff 2e3p4fs5 fe 7 value 9 11 a ae are Select the desired pressure and press Enter 9 12 3 19 10 2 07 PM a O Prepare to Print To begin Printing Pressing go to the Main Menu and select Operation to enter the Operation screen 10 1 Note Be sure you have the correct Preset selected for your application Main Menu gp About Operation Shutdown 10 1 You may also manually adjust your desired Time Temperature and Pressure settings refer to pg 8 Note Be sure the Actual press Temperature has reached the Target Temperature 10 2 When the desired settings are reached you may begin to Print Press 10 3 When using the Swing feature Swing the heat platen out and position the garment and application 10 3 When using the Draw feature Pull out the lower p
4. Enter a Preset Name by pressing a R N the Preset Name field 9 4 A keyboard Keypad will be displayed Name the Preset and press Enter 9 5 Press the Save button to save the new Preset 9 6 Note The new Preset must be Saved before it can be displayed in the list Also any changes to a Preset must be Saved before selecting a new Preset in the list and before exiting the Preset Setup screen or any changes will be lost Press the Delete button if you wish to remove any selected Preset from the list 9 6 Note this function cannot be undone a KESAREA New Preset 1 ER T ER E2 F2 ER ER cancel Az ENTER Hotronii 3 19 10 1 56 PM New Preset 1 New Preset 2 1 aa DELETE 13 Setup Menu Timer Timers can be set using values 0 999 seconds Entering a value of 0 seconds disables a Timer and it will not be used or displayed in the Preset selection on the Operation screen TIMER 2 TIMER 3 TIMER 4 Temperature Select the Timer field Timer 1 2 3 or 4 to open a Keyboard Keypad to change the Timer setting 9 7 Select the desired time and press Enter 9 8 3 19 10 2 02 PM Temperatures can be set from 32 F 430 F 0 221 C Setting a Temperature value to 0 Fahrenheit disables the Temperature setting Select the Temperature field to open a Keyboard Keypad to change the Temperature settings 9 9 SVs vue 330 Ls TEMPERATURE 2
5. FUSION SIANLS INTERNATIONAL a GroupeSTAHL company safety Instructions 10 SAVE THESE INSTRUCT Read all instructions Use heat press only for its intended use To reduce the risk of electric shock do not immerse the hea Never pull cord to disconnect from outlet instead gr Do not allow cord to touch hot surfaces allow heat pre Do not operate heat press with a damaged cord or i damaged To reduce the risk of electric shock do no press take it to a qualified service person for exar repair could cause a risk of fire electric shock or inj Close supervision is necessary for any heat press be equipment unattended while connected Burns can occur when touching hot metal parts To reduce the likelihood of circuit overload do not of same circuit If an extension cord is necessary then a 20 ampera less amperage may overheat care should be taken or tripped over table of Contents Safety Instructions Machine View Touch Screen Guide Operating Instructions Connecting the System Start Up Shut Down Operation Screen Main Menu Passwords Setup Menu Display Setup Auto On Off Setup Presets Setup Printing Pressing Replacement Parts List and Location Guide Electrical Schematic Contact TAHL INTERNATIONAL 11 14 11 12 13 14 15 16 17 Machine View Over the Center Pressure Adjustment Knob Touch Screen Swing Handle IEC Inle
6. Preset or Override settings Exiting the Operation screen or changing the Preset will reset the Job Counter to 0 Changing an Override setting does not reset the Job Counter to 0 4 4 Main Menu Button g Main Menu Counter 1 Use the Main Menu button to exit the Operation screen and proceed to the Main Menu 4 4 Viani Vien 5 The Main Menu provides access functions of the Fusion product The available menus are Shutdown Setup About and Operation Main Menu About Operation 3 19 10 1 32 PM p Shutdown Main Menu m fa p About g Operation v 3 19 10 1 33 PM Main Menu ge Shutdown p Setup About Vv 3 19 10 1 34 PM ry 9 9 Select the Operation Menu to exit the Main Menu and return to the Operation screen 5 1 5 2 Select the About Menu to display the Splash Screen The Splash screen is displayed for approximately 3 seconds and returns to the Main Menu selection screen This menu is useful for displaying the current software version and production information 5 3 5 4 The Setup Menu selection screen provides additional system setup functions not accessible from the Main Menu Those functions are Presets Display Auto On Off and Main Menu 5 5 5 6 330 330 SPR 5s f Main Menu STAHLS 3 19 10 1 32 PM Counter 1 STAHLS ba EH Ve
7. creen wy ipa hiellieee Fig A Timer 2 HMI Ss Temperature 2 i F Timer 3 iz Ss Timer 4 0 s Pressure Temperature rr eee NEW DELETE Keyboard l Keypad Display 7a 3 19 10 1 25 PM without saving any changes and will return the user to the previous screen Timer 1 s Temperature 1 330 F New Preset 2 The Keyboard Keypad display is used for data entry purposes The Fig 4 Keypad can be used to enter text or numeric data when required It also provides function keys for Cancel Enter and Backspace Clear lt keys Also a mode key may be present between the Cancel and Enter key The mode key can switch between upper and lower case letters and numeric and other characters that maybe entered using the Keyboard Keypad PHT t fs Tk Pet uM In Typically the current value is displayed in the Keypad value display at the a lt oet top of the screen Use the Keypad to change the current value Use the ep Enter key to accept the change or the Cancel key to exit without accepting ca LLD E S the change to the current value The Keyboard Keypad display is also used for password entry Password characters will be displayed with in place Hoben 3 19 10 1 26 PM of the password value Fig 5 Fig 5 Operating Instructions HOTRONIX FUSION The Hotronix Fusion Operating Instructions are designed with the user in mind Carefully read and follow the step by step instructions for be
8. elected using the Left and or Right arrow keys at the top left and right corners of the screen Only the left arrow key is displayed when only one Preset is present The Preset displays the Time1 s Time 2 s Temperature F and Pressure PR 4 1 The example shown depicts a Preset with the name of New Preset 1 a first timer of 8 seconds a second timer of 10 seconds and a temperature of 330 F using a platen pressure of 5 4 1 Actual Readings The Actual Temperature and Pressure readings are displayed on the left side of the Operation screen These are the current Heat Press readings 4 2 Ss Target Settings 330 330 SPR Target Temperature and Timer settings are displayed on the right side of Main Menu the screen These settings may be overridden 4 2 To change these settings select the Target Temperature and or Timer display and adjustment Up Down arrows will be displayed Use the Up Down adjustment arrows to change the Target Temperature and or Timer 4 3 The Preset display name at the top of the screen will change to Override to indicate the Preset has been manually changed 4 3 Note During the print process the Target Timer setting will change to display a count down timer showing the remaining time on the printing process Job Counter A Job Counter is displayed in the bottom middle of the screen The Job Counter counts the total number of complete print cycles performed using the current
9. esan SWEN SW2 Q O CB Q o Heater Wire IEC Inlet Black L White Heater Wire 0 oGround to Frame i ew Se Va 25 Pin Receptical Connector 14 GA Triac i O Red 240V Version 1800W Heater 240V 50 60Hz 18 Contact us STAHLS International 20600 Stephens Street St Clair Shores MI 48080 U S A phone 001 586 772 5551 fax 001 586 772 6237 email info stahlsinternational com web StahlsInternational com s STAHLS INTERNATIONAL icluc des multiple Emarks and describes equipment covered by many patents OY ae and or its subsidiaries GroupeSTAHL enforces its rights O protect these intellectual properties 2011 Proudly made in the U S A 20600 Stephens Street St Clair Shores MI 48080 U S A B Eroe 586 772 5551 f O01 o a7 fee 6237 e info stahlsinternational com w StahlsiInternational com
10. ess the Save button to save any changes 7 3 Language To change the display Language select the Language button The Language selection screen will be displayed Use the Up Down arrows to scroll through the available languages Once the desired language is i selected press the Save button 7 4 y Note Changing and Saving the Language setting requires a restart of the Espanol Fusion The machine will automatically restart and return to the Operation Alen screen using the new Language display settings a 07V o i Please refer to page 12 to configure the Date and Time T3190 1 44 PM Setup Menu Bl V JajR tle e Date and Time To set the Date and Time select the individual numeric display for the Month Day and Year Anumeric Keyboard Keypad will be displayed 7 5 Change the numeric value using the Keypad then press Enter to save any changes Repeat the same process to set the Hour and Minute 3 19 10 1 29 PM To change the AM PM designator select the AM PM button to toggle between the AM PM settings 7 6 Press the Save button to save the new Date and Time settings Note It may take a few seconds for the Date and Time display to update on the Control Bar at the bottom of the screen f SAVE 3 19 10 1 45 PM Select the back button to return to the Setup menu 7 6 The system can turn On or Off automatically when configured The Auto On Off featu
11. laten and position the garment and application 10 4 a 10 2 Swing the heat platen or push the lower platen back into position Then lower the heat platen into the press position The Timer display will automatically initiate a count down and visually and audibly signal you when to lift the platen off the garment Immediately lift the platen to the UP position 10 5 Swing the heat platen or pull the lower platen away and proceed according to your application s instructions Your equipment has automatically reset and you may continue to Print Press 10 5 15 Replacement Parts Gist Item Part Name Part Qty 1 Base Assembly 4 1175 1 2 Rubber Foot 1 2199 4 3 Right Upper Link Kit 3 6929 1 4 Low Profile SHCS 3 1011 245 2 5 Stop Collar 1 2203 1 6 Hex Nut 2 1006 93 1 T Hand Retractable Plunger 1 2206 2 8 Steel Pin 1 2204 1 9 Upper Casting 2 1664 1 10 Washer 2 1006 21 1 11 Castle Nut 2 1006 1 1 12 Adjustment Casting 1 2162 1 13 E Clip 1 1019 1 1 14 Steel Shim 1 2217 1 15 Adjustment Spindle 1 1010 2 1 16 Adjustment Knob 1 1012 1 17 Spherical Washer 2 1006 92 1 18 Ball Plunger 1 2201 1 19 Roll Pin 1 1018 1 2 20 Swing Knob 1 1054 1 21 Lift Rod Bushing 1 1013 1 22 Left Upper Link Kit 3 6929 1 23 Guide Tube 1 2194 1 24 Undercarriage Kit 3 6911 1 25 Handle Spacer 0175 12 1 26 Foam Grip 1 2116 1 27 Lift Link 1 1024 2 28 Clevis Pin 1 1017 1 2 29 Nylon Lock Nut 2 1006 20 2 30 Screw Cap But Hd 3 8 16
12. re is configured for each day of the week In the Setup Menu Select the Auto On Off Button To configure an Auto On Off setting use the Up Down selection arrows to select the day of the week to be configured Use the Enable Disable button to enable that day KE of the week setting 8 1 Wein Note Each day that you want the system to automatically turn On Off must be Enabled When enabled set the time of day for Auto On and Off events by selecting the Hour and Minute fields 8 2 Using the displayed Keyboard Keypad enter the numeric time values and press enter Use the AM PM designator button to toggle between the AM or PM settings Select the Save button to save the settings 8 2 Note Selecting another day of the week or exiting the Auto On Off Setup screen without saving will result in loss of changes 12 setup Menu g Presets are configured using the Preset Setup screen A Preset can have 1 4 Timer values 2 Temperature values 1 Platen Pressure setting and a descriptive Name S AL eE In the Setup Menu Select the ree eee Presets button 9 1 Use the Up Down arrows to scroll through the list of Presets and f Display select a Preset for editing 9 2 Presets 3 19 10 1 50 PM Preset Name A descriptive name for identifying a Preset limited to 20 characters in length A Preset Name can be added to the Preset list by selecting the New button 9 3 oer ee
13. rsion 1 0 X7 Setup Menu T errr F Auto On Off ry KJ 3 19 10 1 34 PM Main Menu ee Presets 5 6 Note A Password is required to access the Setup menu refer to pgs 10 11 for Login information Main Menu ry Operation Shutdown 3 19 10 1 34 PM Press the Shutdown menu to exit The Fusion 5 7 5 8 See page 7 for further details Main Menu Shutdown Setup About 3 19 10 1 35 PM arm aa are ae ar aee a E LLE A CSERE 3 19 10 1 36 PM YT entep CANCEL stans mmm 3 19 10 1 38 PM Setup Menu Auto On Off Main Menu Presets 3 19 10 1 38 PM 10 In the Main Menu press the Setup Menu 6 1 Then press the blank password field 6 2 A Keyboard Keypad will be displayed 6 3 Enter the letter U for a User Level password and press Enter when complete 6 4 Note You can Select the Cancel button to exit the Password Entry screen and return to the previous screen at any time 6 5 If an invalid password is entered select the blank password field and repeat the previous step 6 6 Now you will be automatically entered into the Setup Menu where you will have full access to all Setup functions 6 7 ENTER PASSWORD CANCEL 3 19 10 1 36 PM A Z ENTER STAHLS a 3 19 10 1 37 PM INVALID PASSWORD ENTER PASSWORD f CANCEL 3 19 10 1 38 PM Setup Menu p
14. st results To avoid burns do not touch the heated platen during use Keep hands clear of the upper platen of the press during platen lock down as the pressure may Cause injury Press should be placed on a sturdy suitable stand at least 36 L x 24 W x 29 H Work area must be kept clean tidy and free of obstructions Power supply cord must be disconnected before cleaning or servicing press Connecting the Sy i Connect the power cord into the IEC inlet located in the back of the Press 1 1 Connect the opposite end of the cord into a properly grounded electrical outlet with a sufficient amperage rating Voltage 120 Volt The Hotronix Fusion requires a full 20 amp grounded circuit for 120 volt operation 240 Volt The Hotronix Fusion requires a full 10 amp grounded circuit for 240 volt operation Extension Cords If used extension cords should be as short as possible and not less than 12 gauge Heavy duty cords are recommended Circuits Circuits that have less than 15 amps or that have other high demand equipment or appliances especially more than one heat seal machine plugged in should not be used Note If the supply cord is damaged it must be replaced by the manufacturer its service agent or a similarly qualified person in order to avoid hazard Use HSJ type rated 250 V 10 AMP for replacement CAUTION Failure to follow these instructions will cause 1 Erratic controller functions
15. t F Heat Platen Hap Circuit Breaker 5 Power ON OFF Switch Lift Handle Lower Platen Swing Lock Pull Handle Touch Screen Guide Menu Selection Screen Main Menu A scrollable Menu Selection screen provides a quick and easy navigation to ES ry 4 system operations Use the Up Down arrow buttons on the Menu Selection Screen to scroll through the available menus The large menu Shion button in the middle displays the selected menu Press this Menu Button to choose the menu selection The smaller top and bottom menu button dis EE plays the previous and next menu selections Fig 1 3 19 10 1 22 Fig 1 Control Bar Each screen has a control bar display at the bottom This bar displays the current Date Time and the Stahls Hotronix logo ENTER PASSWORD Editing Editable fields are displayed as text boxes with a white background Selecting an editable field will display a Keypad that can be used to edit the field value Fig 2 Hotronii 3 19 10 1 23 PM Fig 2 Increasing Decreasing Values In addition to editable fields an Up Down arrow button may be provided to 32 Q v 330F OPR s increase or decrease values or scroll through a list of values The Up Down arrow button in most cases can be held down to automatically 5 increase or decrease the value Fig 3 ap aoe 3 19 10 1 24 PM Fig 3 Navigation Preset Setup Most screens have a Cancel or Back button to close the current s
16. x 3 1011 244 3 31 Inner Lift Arm Thick 1 2207 2 32 Bearing 1 1300 2 33 Outer Lift Arm Thin 1 2208 2 34 C Frame 3 1335 1 35 Slide Rail 1 1749 2 36 Draw Tray 1 2164 1 37 Compression Spring 1 2195 6 38 Nylon Washer 2 1006 65 6 39 Shoulder Bolt 3 1011 121 6 40 Draw Handle 1 2182 1 41 Quick Change Pin 1 2215 1 42 Adaptor Plate 3 1336 1 43 Lower Platen 2 1029 1 44 Silicone Pad 16 x20 Blue 1 2136 1 45 Heat Platen 16 x20 2 1002 1 46 Heater Cover 1 2189 1 47 Finish Washer 1 1063 4 48 Cover Screw 3 1011 217 4 49 Touch Screen Controller 1 2167 1 50 Control Housing Overlay 1 2198 1 51 Control Housing 1 2197 1 52 Power Switch 1 2087 1 53 Breaker 1 1331 1 54 IEC Inlet 1 1759 1 1 55 Power Coard 2 1013 1 Parts Location Guide 17 Electrical Schematic J4 Mate N Lock 9 Pin Power Connector Proximity Switch Strain Gage Power ON OFF Switch SW2 Heater Wire IEC Inlet Black a A Lk White Heater Wire Green 4 Fm o Ground to Frame d a Va 25 Pin Receptical Connector Triac i 14 GA O W 120V Version 1800W Heater 120V 60Hz Power ON OFF Switch Out to J4 Mate N Lock 9 Pin Power Connector Out to J4 Mate N Lock 9 Pin Power Connector Out to 25 Pin Receptical Connector Out to J4 Mate N Lock 9 Pin Power Connector U S 240V Version o Ground to Frame 1800W Heater 240V 50 60Hz 14 GA Power J4 Mate N Lock a Strain G ON OFF Switch 9 Pin Power Connector P
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