Greenflame Slim Wood Pellet Boiler 13-18kW Installation
Contents
1. TRIANCO GREENFLAM BIOMASS BOILERS Greenflame Slim Wood Pellet Boiler 13 18kW Installation Operation and Servicing Instructions Please read these instructions carefully before installing and operating this appliance TO BE RETAINED BY HOUSEHOLDER Greenflame Wood Pellet Boiler 13 18kW Pi Contents Introduction Warnings and Guarantee Warranty Information 2 1 Safety Instructions 2 2 Operating Warnings 2 3 Guarantee Warranty Information 2 3 1 Limitations 2 3 2 Exclusions 2 4 The Clean Air Act 1993 Pre Installation Considerations 3 1 Pellets 3 2 Considerations for Installation 3 3 Operating Area 3 4 Connection to the Flue 3 5 Operating Problems Caused by Draught Defects in the Flue 3 6 Plumbing Connections Installation and Assembly 4 1 Unpacking 4 2 Preparing the Base 4 3 Electrical Connections 4 4 Control Panel Schematic 4 5 Water Connections Control System 5 1 Error Codes Boiler Operation and Maintenance Technical Data Service Log C EE BIOMASS BOILERS Oo oo 0 0 ON NN ODA UM UU HB HBP BWW W WwW Greenflame Wood Pellet Boiler 13 18kW 1 Introduction Dear Customer We wish to thank you for choosing this Greenflame pellet boiler product from T R Engineering Ltd In order to get the best performance from your appliance we recommend that you read this booklet carefully before lighting the appliance for the first time While thanking you again may2. INSTALLATION AND ASSEMBLY specifically paragraph 4 5 CONNECTION TO PLUMBING SYSTEM It is recommended that a suitable anti freeze solution is added to the heating system to prevent the freezing of water within the boiler in the case of a power outage The boiler has an anti freeze function which activates the pump in the event of the temperature in the boiler dropping below 5 C x GREENFLAME Greenflame Wood Pellet Boiler 13 18kW MENE 4 Installation and Assembly been filled with water Use the template below for constructing the plinth and for positioning the flow and return pipe work and electrical 4 1 Unpacking supply The Greenflame slim pellet boiler will come packaged on a Refer to service and access clearances around single pallet The flue will be packaged separately A the appliance on Page 10 The materials which make up the packaging are 100 recyclable Their storage or recycling is therefore the responsibility of the final user in compliance with local regulations Do not store the boiler without its packaging Remove the nylon strapping cardboard packaging and bubble wrap and recycle in the appropriate manner 300 When unpacking the boiler use the checklist below to ensure iii that all the required components to complete the kit have been supplied In the unlikely event of an omission you must notify the manufacturer within 48 hours of delivery The 4 3 Electrical Connections manu
3. addressed to the Dealer Retailer who will forward the claim to WES s technical assistance service T R Greenflame Wood Pellet Boiler 13 18kW ENGINEERING LTD DECLARES THAT THE APPLIANCE WHICH YOU HAVE PURCHASED COMPLIES WITH EEC DIRECTIVE 2004 108 EC AND 2006 95 EC AND SUCCESSIVE AMENDMENTS T R Engineering Ltd refuses to accept any responsibility in the event that the appliance or any other accessory has been improperly used or modified without authorisation For all replacement parts only T R Engineering Ltd spare parts must be used The Clean Air Act 1993 and Smoke Control Areas Under the Clean Air Act Local Authorities may declare the whole or part of the district of the authority to be a smoke control area It is an offence to emit smoke from a chimney of a building from a furnace or from any fixed boiler if located in a designed smoke control area It is also an offence to acquire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control area The secretary of State for Environment Food and Rural affairs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas in England In Scotland and Wales this power rests with Ministers in the Devolved Administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 appli
4. and achieving cleaner combustion than is possible with fossil fuel pellets also have technical advantages While good quality timber has a calorific power of 4 4kW kg with 15 moisture therefore after about 18 months seasoning the equivalent figure for pellets is 4 9kW kg To ensure good combustion the pellets must be stored in an area that is free of humidity and protected from dirt The pellets are usually supplied in 10 kg bags so storing them is very convenient Good quality pellets ensure good combustion thus lowering the emission of harmful agents into the atmosphere The poorer the quality of fuel the more frequently intervention be necessary for cleaning the internal parts such as the grate and the combustion chamber The main certifications of quality for pellets in the European market are Enplus A1 these ensure respect of Calorific power 4 9kW kg Water content max 10 of weight Percentage of ashes max 0 5 of weight Diameter 6mm Length max 30mm Contents 100 untreated wood with no added bonding substances bark percentage 5 max Packaging in sacks made from ecologically compatible or biologically decomposing material pe OG a e S lt S Greenflame Wood Pellet Boiler 13 18kW A T R Engineering Ltd recommends using certified fuel in its appliances to Enplus A1 The use of fuel of inferior quality or not conforming to the specification given above compromises the running of your appliance a
5. and the design of the central heating system must be in accordance with BS EN 14336 2004 Heating systems in buildings Installation and commissioning of water based heating systems BS EN 12828 2003 Heating systems in buildings Design of water based heating systems BS EN 12831 2003 Heating systems in buildings Method for calculation of the design heat load Always ensure that all connections are making a watertight seal 5 Control System CONTROL PANEL O sad D L1 12 L3 4 L6 L7 LB L9 L10 L11 HOD FUNCTION DESCRIPTION BUTTON Function Ignition Extinguishing by ON OFF pushing the button for 3 seconds until the acoustic signal Function unblock When the system is in UNBLOCK Block by pushing the button for 3 ILE until the acoustic signal INTO MENU submenus values AND SUBMENU Function Exit managed by pushing the button if in a menu or a submenu Out of menu me JE oo MODIFY Enter in modify mode into a menu SET Savedatainamenu gt ENABLE CHRONO In Chrono menu gt enone Program PROGRAMMING enables the selected program To lock keyboard keys keep this button KEYBOARD LOCK pressed for 3 seconds To unlock repeat the same procedure 10 GREENFLAME Greenflame Wood Pellet Boiler 13 18kW ane Main frame Chrono enable System State Locked Buttons d ein Er04 Water over temperature Hold button B for 3 Power seconds If the problem persists contact your service agent a
6. e If the appliance is in storage it should be in a place that is free of damp and it should not be exposed to extremes of temperature e It is inadvisable to base the appliance directly on a floor if located indoors and if the floor is made of flammable material it must be suitably insulated e Do not light the appliance with flammable materials if the ignition system breaks down INFORMATION e In case of any problems get in touch with your dealer or a qualified engineer authorised by T R Engineering Ltd and if a repair is necessary insist on the use of original spare parts e Use only fuel recommended by T R Engineering Ltd Enplus A1 may be used with this appliance e Periodically check and clean the smoke outlet ducts connection to the flue pipe e Accumulated un burnt pellets in the burner after repeated failed ignitions must be removed before lighting e Always keep the cover of the fuel hopper closed e Keep this instruction manual safe as it must stay with the appliance throughout its working life If the appliance is sold or transferred to another user always make sure that the booklet goes with the product e If it gets lost ask T R Engineering Ltd or your authorised dealer for another copy 2 3 Guarantee Conditions T R Engineering Ltd offers the following warranties on this appliance e Leaks in the heat exchanger 5 years e Faulty electrical components motors fan controller 2 years e Pu
7. runy nu 72 Domestic Water Valve Pump Burner Cleaning Motor Boiler Probe Buffer Probe Ses eEe ERE PE PETTEE 43 oo Belimo Valve Pellet Loading Pellet Motor Pellet Light qian me Flow Switch ee OUTIZ OUT OUTIO Flussostat Or Buffer Prote input deperdtieg an parerneter P35 um Exhausting Probe Control Panel Only authorised T R Engineering Ltd personnel may open the control board Any tampering with the PCB will immediately invalidate the warranty Greenflame Wood Pellet Boiler 13 18kW 4 5 Water Connections GREENFLAME BIOMASS BOILERS to a drain to prevent injury to the user or service technicians if it is activated All unused connections should be sealed with blanking plugs A non return valve should be fitted to The diagram below indicates the plumbing connections at prevent back siphonage the rear of the boiler The return connection is factory fitted Once the plumbing has been completed the system should with a 25 6 standard pump HE E m ex Incorrectly sized expansion vessel will invalidate the warranty A minimum 18 litre vessel is AN recommended for the boiler plus additional expansion for heating and domestic hot water system Ensure that the pre charge in the vessel is equal to the initial system fill pressure of between 1 1 5 bar The boiler can be plumbed into either an open vented system the maximum static head of water permissible is 90f
8. we remind you that the appliance MUST NOT be used by children and that they must always be kept at a safe distance from it Revisions to the publication In order to improve the product to keep this publication up to date the manufacturer reserves the right to make modifications without any advanced notice Any reproduction even in part of this manual without the consent of T R Engineering Ltd is prohibited Care of the manual and how to consult it e Take good care of this manual and keep it in a place which can easily and quickly be reached e If this manual should be lost or destroyed or if it is in poor condition ask for a copy from your retailer or directly from manufacturer providing product identification data e Information which is essential or that requires special attention is shown in bold text e Italic text is used to call your attention to other paragraphs in the manual or for any additional clarifications 2 Warnings amp Guarantee Conditions 2 1 SAFETY INSTRUCTIONS A e Installation of the boiler making electrical connections checking its operation and maintenance are all tasks which should be carried out by qualified and authorised personnel e Install the boiler in accordance with the regulations in force in your local area region and country e For the correct use of the appliance and to prevent accidents the instructions given in this booklet must always be followed e Use adjustment and pro
9. DIAMETER All 90 degree changes of direction in the flue pipe must be either removable or capable of inspection For locating the boiler against a wall ensure adequate flue support using approved wall brackets 3 5 How the Greenflame Overcomes Issues Caused by Draught Defects in the Flue Of all the weather and geographical conditions which affect the operation of a flue pipe rain fog snow exposure to sunlight direction of facing the wind is unquestionably the most decisive In fact along with thermal depression caused by the difference in temperature inside and outside of the chimney there is another type of depression or over pressure dynamic pressure caused by the wind An up draught always increases depression provided the cowl has been installed properly A down draught always decreases depression at times inverting it Least favourable points 7 Most favourable position WIN D V r p gt EN A D ho y kr i P y A mr itt T T High pressure Low pressure zone A GREENFLAME BIOMASS BOILERS Besides the direction and force of the wind the position of the flue and cowl with respect to the roof of the building and surrounding landscape is important The Greenflame air flow regulation system is equipped to deal with the conditions referenced above by regulating the air flow through the combustion chamber An air flow sensor is mounted on the air intake duct and me
10. V 50Hz ae Electrical consumption start Watts Electrical consumption in normal Watts running 13 GREENFLAME BIOMASS BOILERS Z Greenflame Wood Pellet Boiler 13 18kW Flue Height Determined on Site 1150mm 495mm 1100mm 14 x GREENFLAME Greenflame Wood Pellet Boiler 13 18kW MENE i Service Provided Service Engineer i Service Provided Service Engineer i Service Provided Service Engineer 7 Service Provided Service Engineer i Service Provided Service Engineer E Service Provided Service Engineer 7 Service Provided Service Engineer 15 TRIANCO T R Engineering Ltd Unit 7 Newton Chambers Way Thorncliffe Industrial Estate Chapeltown Sheffield S35 2PH United Kingdom Tel 0114 2572300 Fax 0114 2571419 E mail info trianco co uk Web www trianco co uk OTR Engineering Ltd Copyright in this brochure and the drawings and illustrations contained in it is vested in T R Engineering Ltd and neither the brochure or any part thereof may be reproduced without prior consent T R Engineering Limited s policy is one of continuous research and development This may necessitate alterations to this specification 40008 Issue 1 January 2014
11. asures the volume of air drawn pulled though the burner pot by the exhaust fan If down draught conditions are present and air flow increases the exhaust fan increases speed to maintain the required air flow The opposite reaction occurs in up draught conditions IMPORTANT In areas of extreme weather especially wind additional measures may need to be provided for in consultation with T R Engineering Ltd Flue draught stabilisers will be required where natural draught of gt 100Pa is present or anti downdraught cowls will be required where downdraught of gt 10Pa exists 3 6 Plumbing Connections IMPORTANT The connection of the boiler to the plumbing system must be carried out ONLY by specialised personnel who are capable of carrying out installation properly in compliance with current standards in the country of installation If the installation of the boiler will involve interaction with another pre existing system complete with heating equipment gas boiler methane boiler fuel oil boiler etc it is even more advisable to call in qualified personnel who subsequently will be responsible for conformity of the system with current applicable law T R Engineering Ltd will not be held responsible for damage to persons or things in the event of failed or incorrect operation if the aforementioned warnings are not complied with For connection of the plumbing system to the appliance the user should refer to chapter 4
12. er is being installed Please check with your Brown Switch Live installer Black Permanent Live Blue Neutral Green Yellow Earth 4 2 Preparing the Base Careful planning at an early stage will greatly help the installation process and make sure that all the required clearances are adhered to for servicing and that any potential issues with the routing of the flue can be resolved The Greenflame pellet boiler should be positioned on a concrete plinth at least 50mm high and should project a min 300mm beyond the sides and the front of the appliance The plinth must be capable of supporting the weight of the appliance when full with fuel and the plumbing system has GREENFLAME BIOMASS BOILERS Greenflame Wood Pellet Boiler 13 18kW Only authorised T R Engineering Ltd personnel may open the control panel on the boiler Any interference with the wiring in the control panel will invalidate the warranty The boiler and complete plumbing system must be adequately earthed an bonded in accordance with local building regulations and Bye Laws 4 4 Boiler Control Panel Schematic Electrical Connections Boiler Cleaning cN n Combustion Fan TI LINE BERSISSS nzx na z INAT3 OUTS OUT OUTS 5 1 Auger 01 TET as a os p 5 17 A Safety Pressure Switch fit S GOD EEE l uy gt eS e eeee n TAA Safety Thermostats i ou I 5 TUW ignition Resistance mu 75 T aw 74 iJ uw 73 i
13. es in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been authorised in Regulations and that appliances used to burn solid fuel in those areas other than authorised fuels have been exempted by an Order made and signed by the Secretary of State or Minister in the Devolved Administrations Further information on the requirements of the Clean Air Act can be found here http smokecontrol defra gov uk Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision 3 Pre Installation Considerations 3 1 Pellets Wood pellets are manufactured by _ hot extruding compressed sawdust which is produced during the working of natural dried wood The compactness of the material comes from the lignin which is contained in the wood itself and allows the production of pellets without the use of glues or binders The market offers different types of pellet with characteristics which vary depending on what mixture of woods is used The diameter varies between 6mm and 8mm a GREENFLAM BIOMASS BOILERS with a standard length in the range 5mm to 30mm Good quality pellets have a density which varies between 600kg m gt and 750kg m with a moisture content which varies from 5 to 8 by weight 4422152 23 m Zz gt r Es C Besides being an ecological fuel exploiting timber resides to the maximum
14. facturer reserves the right to charge for items deemed lost after 48hrs Electrical installations should only be carried out Unpacking Checklist by suitably qualified and certified electricians If in doubt on any issue relating to the electrical Location Received YES NO connections on the appliance contact T R chamber chamber chamber Engineering Ltd Technical Support or your local dealer for guidance before carrying out any connections The Greenflame boiler must be supplied with a 230V 50Hz electrical supply via a two pole isolation switch rated for Overvoltage Category Ill and protected with a 6A circuit support brackets breaker Also the unit shall have a 30mA RCD installed into x2 the mains supply It is recommended that a power isolation Single twin wall Hopper Outdoor Models switch is located adjacent to the boiler to isolate the power flue adaptor during servicing and maintenance but also out of the reach Hopper Outdoor Models of children and to prevent accidental turning off of the mains Flue straight lengths Supplied in Outdoor Models power Im x 2 separate packaging Room thermostats shall be supplied controlled by safety extra low voltage Stainless flue Hopper Outdoor Models The User Manual Pack includes a User Manual Quick Step User Instructions Commissioning Report keys for lockable doors and heat proof gloves Flue components listed above may vary depending on where the boil
15. ge the fumes at the highest point of the building The fumes are however derived from the combustion of wood products and if they come into contact with or close to walls they can cause smoke staining Also take care because the fumes are very hot and almost invisible and can cause burns on contact 3 3 Operating Area For proper functioning the appliance should be positioned in A A GREENFLAME BIOMASS BOILERS a location where it is able to take in the air necessary for combustion of the pellets about 40m h must be available as laid down in the standard governing the installation and in accordance with local national standards All lovers on the external casing of the boiler must be un obstructed at all times as these allow air for combustion and for cooling to enter the appliance enclosure Heavy snowfall can also obstruct the air in take louvers and cause the appliance to not burn clean Smoke emanating from the flue is a symptom of this Snow must be cleared from around the appliance at the earliest opportunity Where the appliance is to be installed indoors it is not permissible to install the appliance where another heating appliance is installed fireplace stove etc which does not have its own independent air intake Locating the appliance in a room with an explosive atmosphere e g workshop or tool shed is prohibited The floor of the room where the appliance is to be installed must be strong eno
16. gramming must be carried out by adults Errors or incorrect settings may cause hazardous conditions and or poor operation e Before beginning any operation the user or whoever is GREENFLAME BIOMASS BOILERS preparing to operate on the appliance must have read and understood the entire contents of this instruction booklet All responsibility for improper use is taken entirely by the user and such use relieves T R Engineering Ltd of any civil or criminal responsibility Most of the surfaces of the appliance are extremely hot the boiler door the handle smoke discharge pipes etc Avoid coming into contact with these parts without adequate protective clothing or suitable implements such as gloves with thermal protection or implements which keep the hands cool Carefully explain this hazard to elderly people disabled people and particularly to all children keeping them away from the appliance while it is running Under no circumstances should the appliance be run with the door open Do not touch the appliance with wet hands in view of the fact that it is an electrical appliance Before carrying out any cleaning or maintenance operation make sure in advance that the appliance is isolated from the mains electricity supply by removing the mains isolator fuse The appliance must be connected to an electrical system which is equipped with an earth conductor as laid down in directives 73 23 EEC and 93 98 EEC The fuse mu
17. ise children when the hopper lid is open in case foreign material is placed into the hopper or children climb into the hopper If the burner pot contains ash remove the pot for the holder and scrape the contents into a container Also 7 Technical Data make sure that the air holes are clear Carefully replace l mp Technical Data Greenflame Slim the pot ensuring that it is properly seated Nominal Output kW 4 6 18 Failure to replace the pot correctly can cause Nominal Heat Input seine 5 0 19 8 A damage and invalidate the warranty Your installer Efficiency Nominal Output EN 303 5 90 7 will show you how to do this correctly Smoke temperature at nominal C 120 140 power Filling with Fuel Smoke temperature at reduced C 70 90 power e The boiler will indicate when the level of pellets reaches Min required draft a low level The system will shut down and will wait for Exhaust gas mass flow 3 3 10 6 the hopper to be refilled CO at reduced and nominal power 10 8 12 7 e Open the pellet lid and carefully pour approved pellets into the hopper e Never fill the hopper above the guard mesh across the opening of the hopper K e o ma w O Bf pm O Water operating temperature range 50 85 Maximum operating pressure bar kPA 3 269 Recommended operating pressure Water flow connection Inch Water return connection Inch Boiler drain ne Boiler safety thermostat setting Boiler class aa Boiler electrical power requirement 230
18. mp Ignition element 1 year From the date of first ignition of the appliance as proved by a valid commissioning report which gives the name of the Installer Commissioning Engineer and the date on which the commissioning took place The guarantee is conditional on the commissioning report being filled in and returned to the manufacturer within 10 days and requires that the product be installed and commissioned by an approved T R Engineering Ltd installer according to the detailed instructions given in the instruction booklet supplied with GREENFLAME BIOMASS BOILERS the product The term guarantee is to be understood to denote the free of charge replacement or repair of parts recognised to have been defective at the start by reason of manufacturing defects 2 3 1 Limitations The above guarantee does not cover parts subject to normal wear such as gaskets fibre board on doors Damage to the burner pot baffles and ash pan is not covered if inserted incorrectly The replacement parts will be guaranteed for the remainder of the guarantee period starting from the date of commissioning of the product 2 3 2 Exclusions The warranty excludes all ancillary products associated with the system e g flue pipes external circulation pumps bulk hoppers and augers plumbing and electrical systems The warranty does not cover third party damage to the product or damage caused by the plumbing an example would be an inapprop
19. nd can therefore lead to the termination of the guarantee and of the manufacturer s responsibility for the product T R Engineering Ltd domestic pellet appliances run exclusively on pellets with a diameter of 6mm It is recommended that the brand of pellets used during commissioning are used during normal operation If you change your pellet supplier or brand re calibration may be necessary and a call out charge will apply The Greenflame slim has been recommended as suitable for use in smoke control areas when burning Enplus A1 wood pellets 3 2 Considerations for Installation IMPORTANT Installation and assembly of the appliance must be carried out by qualified personnel The appliance must be installed in a suitable position to allow the normal operations of opening and ordinary maintenance The site must be e Capable of providing the environmental conditions for operation e Equipped with power supply 230V 50Hz EN73 23 e Capable of taking an adequate system for smoke discharge e Provided with external ventilation if located indoors e Provided with an earth connection complying with CEI 64 8 The appliance must be connected to a flue pipe or an internal or external vertical duct conforming to current standards UNI7129 7131 9615 The boiler must be positioned in such a way that the power isolation fuse is accessible IMPORTANT The boiler must be connected to a flue pipe or A vertical duct which can dischar
20. o Er05 Exhaust over temperature Check that the baffles are me gt in position and clean inside the combustion chamber Flame Status Boiler Er09 Low water pressure Contact your installer ere Er10 High water pressure Contact your installer aaa Er12 Failed ignition Empty any un burnt pellets from the Leds Boiler burner pot and hold button B for 3 seconds to clear the error i as Er13 Accidental extinguishing for low exhaust temperature ERRORS Empty any un burnt pellets from the burner pot and hold DESCRIPTION DISPLAY button B for three seconds Error activation safety thermostat high voltage ErO1 Er 15 Loss of voltage Usually occurs after a power cut Water over temperature Er04 Empty any un burnt pellet from the burner pot and hold Exhaust over temperature ErO5 button B for 3 seconds Turn off the time clock for 10 seconds Water pressure low Er09 Water pressure high Er10 EE T Er18 Lack of pellet When the pellets reach the pellet Ignition failed Er12 sensor in the hopper the system extinguishes to prevent Accidental extinguishing for low exhaust temperature Er13 having to re prime the auger Refill the hopper and hold the Error activation pressure switch only with Exhaust fan ON Er14 button B for 3 seconds Turn off the time clock for 10 seconds Lack of voltage ES before switching on again RS485 communication error Not applicable on this product Er16 Er34 Low vacuum pressu
21. pen the main combustion chamber door that the boiler has been switched off and has been allowed to cool down sufficiently so as to not cause injury Always empty ash into a metal container as ash which may appear cool could be hot in the centre Never use plastic brushes or dust pans to clean ash from the boiler Always use heat resistant gloves when handling the ash pan or cleaning the boiler When the combustion chamber door is opened even with the boiler in the OFF position the combustion fan will run at full power Always allow boiler to cool down before opening the combustion chamber door gt GREENFLAME BIOMASS BOILERS Unscrew the two fixing knobs on the ash pan Carefully remove the ash pan and dispose of the ash into a metal container If the burner pot contains ash remove the pot for the holder and scrape the contents into a container Also make sure that the air holes are clear Carefully replace the pot ensuring that it is properly seated 12 oo GREENFLAME Greenflame Wood Pellet Boiler 13 18kW na Never allow any foreign material to enter the hopper This will lead to the malfunction of the auger system and could cause damage to the appliance and invalidate your warranty Always close the lid to the hopper once it has been A filled with pellets Never leave the hopper lid open for prolonged periods as rain or moisture can affect the pellet Always superv
22. re Clear the error by holing Ene seo lae Ko Hale ks button B for 3 seconds Turn off the time clock for 10 seconds Lambda regulator error not applicable on this product Er22 before switching on again Vacuum error below the minimum threshold Er34 Vacuum error above the upper threshold Fr35 Er35 High vacuum pressure Clear the error by holding button B for 3 seconds Turn off the time clock for 10 seconds 5 1 Error Codes before switching on again before switching on again In the unlikely event that the appliance fails to start or shuts 6 Boiler Operation amp Maintenance down unexpectedly then the Error code shown on the display will give an indication as to the potential cause of the The Greenflame slim has been developed to ensure that the problem Some of the errors can be cleared by the house user is able to carry out the most basic functions in a safe and holder and they are convenient manner Once the installation has been successfully carried out the user interaction is quite simple Er01 Water safety thermostat Press the reset button A from a regular inspection on the combustion chamber to and then hold button B for 3 seconds to clear the error from remove ash to filling the hopper with pellets the controller A B Turning ON and OFF the boiler e It is recommended that your boiler is controlled by an external time clock The time programs should be set to times that heat is required at differen
23. riately sized expansion vessel or electrical system Warranty does not cover issues arising from pellets that do not conform to Enplus A1 Recommendations advised to the customer to be carried out during commissioning must be completed and advised to your local dealer in order to validate the warranty The requirement for the flue installation particularly in relation to draught is the responsibility of the system owner Compliance with local Building Regulations must be adhered to The warranty does not cover misuse of the product or sabotage Any consequential loss or damage caused by the failure of a component on this product is not covered T R Engineering Ltd refuses to accept any responsibility for any damage which may be caused directly or indirectly by persons animals or things in consequence of the failure to observe all the prescriptions laid down in the instruction booklet especially those concerning warnings on the subject of installation use and maintenance of the appliance Damage caused by transport and or handling is excluded from the guarantee The guarantee will be invalidated in the event of damage caused by tampering with the appliance atmospheric agents natural disasters electrical discharges fire defects in the electrical system and caused by lack of or incorrect maintenance in terms of the manufacturer s instructions CLAIMS UNDER THE GUARANTEE The request for action under the guarantee must be
24. st be of adequate rated capacity for the stated electrical power of the appliance Incorrect installation or faulty maintenance not conforming to the requirements set out in this booklet can cause harm to people animals or property In such cases T R Engineering Ltd is absolved from any civil or criminal responsibility Adhesive sealants and paints used in the manufacture of the product are cured and present no known hazards when used in the manner for which they were intended The appliance contains no asbestos 2 2 OPERATING WARNINGS e Shut the appliance down in the event of a breakdown or bad running e Pellets must not be fed manually into the burner e Accumulated un burnt pellets in the burner after repeated failed ignitions must be removed before re lighting water and cause electric shocks hopper Do not wash the inside of the heat exchanger with Do not wash the appliance with water The water could get inside the unit and damage the electrical insulation Do not put any fuel other than wood pellets in the Greenflame Wood Pellet Boiler 13 18kW e Install the appliance in a location which is suitable for fire fighting and equipped with all services such as air and electricity supply and provision for discharging combustion gases e If there is a fire in the flue pipe extinguish the appliance disconnect it from the power supply and never open the door Then contact the competent authorities
25. t 27 44m or a sealed system If plumbed into a sealed system an appropriately sized expansion vessel should be used and installed as per manufacturer s instructions The expansion vessel should be sized based on the water Capacity in the boiler and the water in the entire heating system The pump is on the return pipe work just before the boiler It is recommended that a by pass pipe between the flow and return is used with a valve to regulate the temperature of the water returning to the boiler Also the system designer should ensure that there is adequate provision in the system for heat dissipation from the boiler during the shut down extinguishing phase An automatic air vent and pressure relief valve must be fitted to the flow pipe work immediately outside the boiler The pressure relief valve should be piped be fully flushed to clear any debris which may have become lodged in the pipe work The system should generally be filled from the lowest point on the system to force any air to the highest point where it can be vented The flow pipe on the boiler is fitted with a manual air vent for venting air from the boiler The system must then be filled and the pump can be run continuously for a few hours to completely de aerate the system Hold the ESC button on the controller for 3 seconds to activate the pump Repeat the procedure to turn it off Only when the system has been fully vented can the boiler be commissioned The Installation
26. t periods throughout the day You should also make allowance for the ignition time of the appliance i e the time it takes from when the time clock signals the boiler to start until the flame has fully developed in the appliance usually approx 10 20 minutes e When choosing your programs on your time clock it is recommended that you program the clock for long runs instead of short runs This gives the boiler time to settle and match the heat demand of the property It is also when the boiler is most efficient e lf the boiler is not being controlled by a time clock then it can be turned on and off locally at the display on the Bahar pg a boiler control panel Hold the ON OFF button for 3 seconds to start the boiler Hold the ON OFF button for 3 ved EG seconds to turn off the boiler Error codes must be notified to the service personnel in order to diagnose the problem 11 Greenflame Wood Pellet Boiler 13 18kW Emptying the Ash Pan e The boiler contains two areas where ash needs to be removed at regular intervals e The primary ash pan is located in the main combustion chamber The frequency of emptying the ash pan is determined by the length of time the boiler has been running and under what load conditions Once the ash in the ash pan has reached the top then it be emptied A daily check during the first few days of operation will give an indication as to when it needs to be emptied Always make sure that before you o
27. ugh to take its weight If the walls are not flammable position the appliance with a clearance to rear of at least 45cm For flammable walls keep a minimum distance of 45cm at the rear 30cm on the sides and 150cm at the front If the flooring is made of wood provide a floor protection surface in compliance with current national standards 300 300 600 SERVICE CLEARANCES The minimum service clearances around the appliance are as follows Rear 50mm Nominal Ends 300mm Front 600mm Concrete plinth should extend 300mm past front and ends Greenflame Wood Pellet Boiler 13 18kW 3 4 Connection of the Flue The proper draught conditions in the flue are critical for the efficient working of wood pellet boilers The flue can exit the boiler house garage through the roof or through the wall by using a bend on the flue The combustion chamber works in negative pressure The smoke duct for the discharge of fumes will also be under negative when connected to an efficient flue pipe as directed All sections of the flue must be capable of inspection and removable to enable periodic internal cleaning Position the appliance bearing in mind all the instructions and considerations above IMPORTANT A THE FLUE PIPE RUN MUST NOT INCLUDE MORE THAN 2 3 METRES OF HORIZONTAL PIPE AND MUST MORE THAN THREE 90 ELBOWS INCLUDING T S IT IS ALSO ADVISABLE NOT TO EXCEED 8 METRES IN LENGTH WITH THE PIPE OF 100mm
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