Bow Adjust
Contents
1. 5 3 HOWIT WORKS 6 3 1 BOW ADJUST 22 ttti ttti ttti 6 8o 6 88 OPERATIONAL te I 6 3 41 CONTROLLER IN OFF SLEEP 6 3 3 2 CONTROLLER IN ON NORMAL 6 3 3 3 MOTOR CONTROLLER IN HOLD 7 mud OPERATING 7 3 35 MAIN SWITCH AND MAIN FUSE 7 3 3 6 THRUSTER STALL 7 4 OPERATION RR 8 BA ESV KOIN CKONE ANDEO n eee reece 8 42 SWITCHING BETWEEN NORMAL AND HOLD FUNCTION 8 43 USE OF OPERATING PANEL ssscssssssessosssssosssessssssesssssesesssseecsssssesssseesstssssssiseessssessastsesessseseasieseensieceasieeeenseeees 8 USE OF THE JOYSTICK ERE 8 4 5 PARTE Em 8 E EA E E EEE 8 EM E 9 5 1 BOW ADJUST 9 5 2 ttti tte ttti tnter ttt 9 9 52. USER MANUAL Bow Adjust V3 06 PROPORTIONAL BOW THRUSTER CONTROLLER Bow adjust control Be bow thruster controller Output Bow Thruster 12V lt 4 lt 9 24V OkW Input Battery 12V 24V e 48V e Produced by IDTechnolksgy EV Tha Nothwaorlands wee ID IDTechnology BV Nobelweg 26 NL 3899BN Zeewolde The Netherlands Tel 31 36 5387270 Fax 31 36 5387279 www idtechnology nl Copyright 2012 IDTechnology V 3 16 April 2012 Bellmarine CONTENTS GENERAL INFORMATION 3 112 USE OF THIS MANUAL titt nE AA EAEE tette 3 VALIDITY OF GE 3 1 3 GUARANTEE SPECIFICATION 3 2 3 15 IDENTIFICATION LABEL tentent tnter ttti ttti ttti ttt 3 2 SAFETY GUIDELINES AND MEASURES cssssssssssssssssssssssssssssssscssssssssssssssssscesssssssssssssessceseessussssssssssseeessssasssssssseseeeessssnssees 4 214 WARNINGS AND 1 ttt tnter ttti 4 22 FOR INTENDED PURPOSE ttes 4 23 GENERAL SAFETY AND INSTALLATION PRECAUTIONG ccsssssssssssessssssecessssesssssseessieesssteseessieeessneeessseees 4 24 WARNING REGARDING LIFE SUPPORT tentent 4 25 WARNING REGARDING THE USE OF 2
3. Main Fuse 12V Bow thruster 24V Bow Thruster Figure 3 1 Hecommended Max value Main Fuse F1 3 3 6 Bow Thruster Stall protection The Bow Adjust controller will detect if something is blocking your propeller If the voltage is low speed and the Output is High Amps the controller will automatically stop 4 OPERATION 41 SWITCHING ON AND OFF The Bow Adjust controller is switched on by pressing the On Off switch The controller will switch off automatically after 10 minutes if no input signal is received from the joystick On z 1x pressing the On Off Switch Offz 2 x pressing the On Off Switch 4 2 SWITCHING BETWEEN NORMAL AND HOLD FUNCTION It is possible to Hold the adjusted speed of the Bow Thruster till max output of 3096 This speed is Limited to protect the Bow thruster of overheating Move the joystick in the requested direction and adjust the speed if the On Off switch pushed 1 x the controller will hold the requested direction and speed Return to the Normal mode move the joystick or push the On Off switch CAUTION Never leave your boat or your position behind the control panel with the controller in the Hold function 4 3 USE OF OPERATING PANEL After switching on the controller by pressing the green button the green LED will light up Bow adjust O Figure 4 1 Bow Adjust Operating Panel Bellmarine 44 USE OF THE JOYSTICK The
4. gt 57V 11 blinks battery voltage too low lt 9 Volt 8 TECHNICAL DATA 8 1 TECHNICAL SPECIFICATIONS Model Bow Adjust V3 06 Article number Battery Nominal battery voltage DC Battery voltage nominal DC Minimal battery capacity Controller Performance Maximum motor drive power Motor Motor type 8 2 SAFETY BA V3 06 12 48 V Auto adjust 12 24 48 V Auto select 200 Ah 400A 850A 3 min DC Series Bellmarine The controller is protected against overheating by decreasing the maximum current when the temperature of the controller rises above 70 Also the controller will stop if the battery voltage is under 9 Volt or above 58Volt The controller will not start if the joystick is not in Neutral position at rest The controller will also not start if control wires are loose or wrong connected It will then display error codes on the LED in the on off switch Ordering information 8 3 ORDERING LIST Part number Description 10060600 Operating Panel single 10060700 Operating panel Double 10060800 2 x Operating panel Switch box 10061110 Operating UTP cable 10 meters 10061115 Operating UTP cable 15 meters 10061120 Operating UTP cable 20 meters 14 Bellmarine 9 ECDECLARATION OF CONFORMITY We Manufacturer IDTechnology B V Address Nobelweg 26 3899BN Zeewolde The Netherlands Declare under our sole responsibility that the products Bow Adyjust controller V3
5. BOW ADJUST CONTROLLER Note the following when installing the motor controller controller must be mounted at a dry well protected and accessible location in the boat near the Bow Thruster note of the length of the motor cables since you can not extend these cables Never install a controller near or in the same location as a so called wet open battery The controller must be able to take in enough cool air make sure there is adequate ventilation After the most suitable location in the boat has been determined the controller can be mounted in place Bellmarine Bow Adjust Bow Thruster 12V s45kW ce aV Battery e m E 45 t Figure 5 1 Bow Adjust controller mounting The motor controller must be mounted by using four bolts as shown in Figure 5 6 Refer to chapter 8 for the controller dimensions 5 2 OPERATING PANEL The Operating panel is usually mounted on the control console of the boat The location of the display is not critical it is important that rain water does not remain on the display and can run off Upright or slightly slanted installation is recommended This does not apply to an indoor arrangement The Operating panel requires a rectangular width by height 70 mm by 50 mm single version 70 x 100 mm double version panel cut out see Fig Refer to chapter 8 for the display dimensions Note the following jo
6. controller is completely familiar with the contents of this manual and that he she carefully follows the instructions and important safety instructions contained herein Installation and maintenance of a Bow Agjust controller system may only be performed by qualified and authorized personnel in accordance with regulations and in compliance with the mentioned safety measures Keep this manual in a safe place 1 2 VALIDITY OF THIS MANUAL All of the specifications provisions and instructions contained in this manual apply solely to standard versions of the Bow Adjust controller delivered by IDTechnology For other models see other manuals available on our website www idtechnology nl 1 3 GUARANTEE SPECIFICATION IDTechnology guarantees that this unit has been built according to the legally applicable standards and specifications Should work take place which is not in accordance with the guidelines instructions and specifications contained in this user manual then damage may occur and or the unit may no longer meet its specifications All of these matters may mean that the guarantee becomes void The guarantee is limited to the costs of repair and or replacement of the product Costs for installation labor or shipping of the defective parts are not covered by this guarantee During production and before delivery all equipment is tested and inspected The standard warranty period is two years after purchase See chapter 1
7. enough to come to your aid when you work near a lead acid AGM or gel or Li lon battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear complete eye protection and clothing protection Avoid touching eyes while working near a battery If battery acid contacts skin or clothing wash immediately with soap and water If acid enters the eye immediately flood the eye with cold running water for at least 10 minutes and get medical attention immediately NEVER smoke or allow a spark or flame in the vicinity of a battery or engine Do not short circuit batteries as this may result in an explosion and fire hazard Take extra care to reduce the risk of dropping a metal tool onto a battery It might spark or short circuit the battery or other electrical part and it may cause an explosion Remove personal metal items such as rings bracelets necklaces and watches when working with a battery A battery can produce a short circuit current that is high enough to weld a ring or anything like it to metal causing a severe burn NEVER charge a frozen battery Excessive battery discharge and or high charging voltages can cause serious damage to batteries Do not exceed the recommended limits of the discharge level of your batteries If itis necessary to remove a battery always remove the grounded terminal from the battery first Make sure all accessories are off so as not to cause an arc Be s
8. 0 for the EC Declaration of Conformity 1 4 LIABILITY IDTechnology can accept no liability for Consequential damage due to the use of a Bow Adjust controller system Possible errors in the manuals and their consequences 1 5 IDENTIFICATION LABEL Bellmarine Bow adjust control Input Battery oportonal bow thruster controller 4 Fig 1 1 Identification number Figure 1 1 Identification label on the Bow Adjust Bow Thruster controller The identification labels are found on the Bow Agjust controller see Figure 1 1 Important technical information required for services maintenance and secondary delivery of parts can be derived from the identification label Us ATTENTION Never remove the identification label Bellmarine 2 SAFETY GUIDELINES AND MEASURES 2 1 WARNINGS AND SYMBOLS The following warning caution and attention symbols are used in this manual WARNING A WARNING refers to possible injury to persons if the user does not carefully follow the procedures CAUTION A CAUTION sign refers to possible significant damage to the equipment if the user does not carefully follow the procedures restrictions and rules ATTENTION An ATTENTION sign refers to procedures circumstances etc which deserve extra attention 155 2 2 USE FOR INTENDED PURPOSE Bow Adjust controller may only be used for ship propulsion and according to the installation operation and maintenance inst
9. 06 are in conformity with the provisions of the following EC directives Electromagnetic Compatibility EMC Directive 2004 108 EC Low Voltage Directive 2006 95 EC The following harmonized standards have been applied EMC Emission standard for industrial environments EN 61000 6 4 2007 EMC Immunity standard for industrial environments EN 61000 6 2 2005 General Safety Information Technology Equipment EN 60950 1 2006 Furthermore we hereby declare that the same products are intended to be incorporated into other machinery and must not be put into service until the relevant machinery into which it is to be incorporated has been declared in conformity with the essential requirements of the following EC directive Machinery Directive 2006 42 EC Zeewolde 01 05 2012 M H M Schoonen CEO IDTechnology B V
10. 3 1 MOTOR CONTROLLER 10 5 3 2 CONNECTION OF MOTOR DIRECTION CABLE 10 5 3 3 CONNECTION OF MOTOR 22 11 5 3 47 CONNECTION OF SIGNAL CABLES 11 MAINTENANGE 12 6 1 PREVENTIVE MAINTENANCE tnter tte ttes 12 PREMIT RM 12 7 TROUBLESHOOTING rereua E ne Gc D fU Hes DM neater IU 13 TECHNICAL DATA RR 14 8 1 TECHNICAL SPECIFICATIONS sssscssssssessssssssosssecesssscessssecesssssessssesessisssesisssessieseassvesessiecessisesessieceesseeseasee 14 2 14 Bo 21D A E S gna 14 9 OF CONFORMITY sssccssssssssssccsssssssssssssssssccsssssssssssssssecessssssssssssessesesssuusssssssessseeecessusssssssssssseeessssesstees 15 Bellmarine GENERAL INFORMATION 11 USE OF THIS MANUAL Copyright 2012 IDTechnology All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of IDTechnology is prohibited This manual contains important safety and operating instructions for the safe and effective operation of the Bow Adjust controller Also maintenance instructions and possible correction of minor malfunctions of the Bow Adjust controller are included It is therefore obligatory that every person who works on or with a Bow Adjust
11. desired power speed can be adjusted in Left Port or Right Starboard direction with the joystick by pressing it over the full stroke This happens without intermediate Steps If f releases the joystick it will go automatically to the middle and neutral position Bow adjust Be marine 4 5 DEPARTURE Before departure always check the system in Normal mode for correct functioning Follow these steps Disconnect the shore connection Turn the main switch on Check the battery condition Switch the system to On Check system Port Starboard a 4 6 ARRIVAL Follow these steps after arrival 1 Check the battery condition 2 Turn the main switch off 3 Connect the shore connection and make sure it works properly 4 Reload the batteries after arrival e Bellmarine 5 INSTALLATION During installation and commissioning of a Bow Adjust motor controller the safety instructions of Chapter 2 must be followed CAUTION The complete set is fully tested and provided with the correct base settings in the factory Notes For a proper installation of the Bow adjust controller take note of the following Check the Bow thruster and read the manual of this Check the Voltage of the existing Bow Thruster Check the Bow Thruster Output Voltage adjustment on the Bow Agjust controller This must be the same Value assure the Main switch is shut off or the batteries are disconnected 5 1
12. direction Relay switches These properties and many others have already been set by IDTechnology They can be adjusted to specific wishes e Bellmarine 3 3 3 Motor controller in Hold mode It is possible to Hold the adjusted speed of the Bow Thruster till a max output of 3096 Move the joystick in the requested direction and speed and push the On Off button The led in the center of the push button Blinks Return to the normal mode gt move the joystick or push the On Off Button e The led in the center of the push button On 3 3 4 Operating Panel The control cable will connect the Bow Adjust controller to the operating panel Standard Length of the cable is 10 meter Optional Double operating version Bow amp Stern Thruster Double operating position switch board Extra Operating Panel single Extra operating Panel Double ATTENTION 3 3 5 Main switch and Main fuse F1 The Main Fuse is mounted between the Battery and the Main Switch The Main Switch is mounted between the fuse and the Bow Adjust controller in order to disconnect the batteries during emergencies and maintenance The Main switch and main fuse is not included in the system and needs to be ordered separately Various versions are available in relation of the rated power of your Bow Thruster and the voltage of your battery package See figure 3 1 Mlain Fuse Fl Between Batterij Package and Bow Adjust controller Main Fuse F1
13. e 70mm Red Length 1 0 meter 1xMotor cable 70mm Red Length 1 0 meter 1x Battery cable 70mm Red Length 1 0 meter 1 Relay direction switch cable Length 1 5 meter pre assembled to controller 1x Single Operating panel with proportional Joystick and On Off switch Led 1 Connection cable Length 10 meters controller to display Bellmarine 12 24 Volt Please check the contents of the box before you start with the installation If any of the items is missing please contact your supplier 3 3 OPERATIONAL MODES Three different operational modes are possible with the Bow adjust controller Off Sleep mode On Normal mode proportional propulsion Bow thruster Hold mode Fix the adjusted holding speed 3 3 1 Controller in Off Sleep mode The Controller is switched off the controller will switch automatically to this mode every time after 10 minutes if no input signals are given or push 2 x the On Off Button The led in the center of the push button Off 3 3 2 Motor controller in On normal mode The Bow Adjust motor controller serves to control the speed of the Bow thruster motor The led in the center of the push button On The microprocessor control allows the motor to be completely and accurately controlled and monitored Some of these properties are Maximum speed Maximum modus Hold modus Maximum power Stall detect Acceleration Deceleration Drive
14. elays terminal A amp B Operating panel Connect the Red labeled on the position of each 2 Relays Power cable Relays If the Rotation direction is not right please change both connections and from position A B to B A TTL IpE RkH I I ELO Figure 6 2 Bow Adjust controller Figure 6 2 gives an overview of the connections on the motor controller The connections include 1 Pole for Motor Bow Thruster 2 Pole Battery Pole For Motor Bow Thruster 4 Pole Battery 5 Connection for Operating Panel See Fig 6 3 6 Direction Power cable to Bow Thruster Direction relays 2x amp gt 12 or 24 Volt 10 Bellmarine 5 3 3 Connection of motor cables Figure 6 4 Connecting points for motor cables see your Bow Thruster manual CAUTION Motor cables must not be shortened or extended Connections must be preserved with acid free Vaseline 5 3 4 Connection of Signal cables UTP Straight PC lt gt HUB e eeeeeee amp o o o o o o eee amp amp uu eeeeeeeeoe eee eee eee e ieeeeeeeteteeeeeeeeeeeeeeeeeeeeeeee Figure 6 5 Signal cable UTP Straight Twisted pairs Length 10 meter Follow these steps to connect the display joystick and motor switch to the motor controller 1 Determine the p
15. or slightly damp cloth Never use water or a solvent to clean the motor or motor controller Check the condition of connections of Power and operating cables on a regular base Have your whole system checked by a qualified installer every two years This will help keeping your system in optimal condition Bellmarine 12 Bellmarine 7 TROUBLE SHOOTING In case of a failure the Bow adjust Led on the operating panel shows an error code to help you find the cause you cannot solve a problem with the aid of the fault finding table below contact your Dealer or See www idtechnology nl 1553 e The controller is protected against overheating by decreasing the maximum current when the temperature of the controller rises above 70 e Also the controller will stop if the battery voltage is under 9 Volt or above 58Volt e The controller will not start if the joystick is not in Neutral position at rest The controller will also not start if control wires are loose or wrong connected It will then display error codes on the LED in the on off switch 2 blinks joystick not in neutral position 3 blinks wire from joystick not connected 4 blinks wire from joystick not connected 5 blinks heat sensor 1 not connected 6 blinks heat sensor 2 not connected 7 blinks temperature coolblock gt 70 C 8 blinks temperature softstart module gt 70 C 9 blinks battery voltage too high gt 58Volt 10 blinks battery voltage
16. osition of the operating panel 2 Bring the supplied signal cable to this position 3 Connect the panel an Bow Adjust controller with the preassembled plugs CAUTION Operating control signals are transferred through this cable Therefore never run this cable along power cables or 230 Volt wiring Secure cables properly loose cables can eventually cause malfunctions Follow these steps after installation and before switching on the power 1 Check all connections again 2 Check the voltage of the battery 3 Check the Output voltage adjustment of the Bow Adjust controller 4 When you are convinced that everything has been connected properly turn the main switch on 6 MAINTENANCE 6 1 PREVENTIVE MAINTENANCE Check your whole system regularly on the following points Check the system for irregularities such as abnormal noise vibration and wear Keep the system always connected even in winter storage to the shore connection This will keep the batteries in 100 condition and prevents self discharging of batteries If the system is not going to be used for a long time anda permanent shore connection is not available charge the batteries for 100 and switch off the Main Switch 6 2 MAINTENANCE The Bow Adjust basically does not need any maintenance However you should be alert for moisture and salt which can permanently damage your system The body of the motor controller can be cleaned with a dry
17. ructions of this manual 2 3 GENERAL SAFETY AND INSTALLATION PRECAUTIONS Read this manual thoroughly before installing and or using the electric components Follow the assembly instructions carefully Only work with the controller when the drive is switched off It is important to switch off the power supply of the Bow Adjust controller with the main switch Remove the key and keep it with you so that nobody else can turn it back on aware of swimming people next your boat Be alert to your surroundings Your bow thruster propeller can hearth people or animals 2 4 WARNING REGARDING LIFE SUPPORT APPLICATIONS The Bow agjust is not intended for use in any medical equipment that is intended for use as a component of any life support system unless a specific written agreement pertaining to such intended use is executed between the manufacturer and IDTechnology Such agreement will require the equipment manufacturer either to contract additional reliability testing of the Bow Adjust controller and or to commit to undertake such testing as a part of the manufacturing process In addition the manufacturer must agree to indemnify and not hold IDTechnology responsible for any claims arising from the use of the Bow Adjust in life support equipment e Bellmarine 2 5 WARNING REGARDING THE USE OF BATTERIES Pay attention to the following when working with batteries Someone should be within hearing range or close
18. ure that the area around the battery is well ventilated while the battery is being charged Refer to the recommendations of the battery manufacturer Batteries are heavy It may become a projectile if it is involved in an accident Ensure adequate and secure mounting and always use suitable handling equipment for transportation 3 HOW IT WORKS Accu 12 48 Volt Bow Adjust Figure 2 1 System overview 3 1 BOW ADJUST CONTROLLER The Bow Agjust controller is a proportional motor controller to combine with every standard Bow thruster 12 or 24 Volt The diagram of Fout Verwijzingsbron niet gevonden 2 1 shows a simplified view of this system The main parts of the system are the battery and controller supplying the motor with energy The system is operated by the joystick The joystick sends speed and direction information to the controller which transmits the right amount of power to the motor The on off switch is used to turn the system on and off and select its Hold mode Information about the system and battery voltage and possible malfunctions is shown on the panel by Led indications Furthermore there is a need for a fuse for protection and a main switch for powering on and off The motor controller is the key element in the system It manages operation protection and information 3 2 COMPONENTS A Bow Adjust controller comes with the following components Bow Adjust motor controller 1xMotor cabl
19. ystick and Switch button is IP67 protected Position the joystick carefully The lever has to be able to rotate freely both directions Choose the location so that the risk of turning the lever in the unwanted direction is minimal 5 3 WIRING Each system has the following wiring Main battery power connections Control cable including preassembled connectors Preassembled motor cables including clamp connection 4 and Ux The power cables for connecting the batteries to the motor controller are not included in the delivery The connection of the cables is explained in the following sections Connect the cables in the following order 1 Connect the motor cables 2 Connect the signal cables 3 Connect the battery power cables See the block diagram in chapter 3 and the wiring diagram in Figure 6 1 Bellmarine BOW Thruster Relays Power cable Mot Direction Relays Main Switch Main Fuse F1 Operating panel Figure 6 1 Wiring diagram The battery Main Fuse F1 Main Switch the Fuse F2 are not included in the system See 3 3 5 and your Bow Thruster manual to define F2 or Calculate Motor power kW Voltage Fuse Amp 5 3 1 Motor controller connections 5 3 2 Connection of motor direction cable Figure 6 3 Connecting points for motor direction cables e Remove original direction cabling and connect new Bow 5 i adjust direction cable direct on r
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