Parker Factory Display
Contents
1. parkermotion com Parker recognizes that every customer and every application has different support needs as a result Parker offers a variety of support services designed to meet these needs Parker offers two types of customer support services e Product Technical Support e Technical Training Parker Factory Display Hardware Installation Guide 1 5 Chapter 1 Introduction Customer Support Services Product Technical Support The Product Technical Support department welcomes any questions that might arise as you develop or run your applications We offer complimentary support for all customers including end users original equipment manufacturers OEM system integrators or distributors If you have a question about the PFD be sure to complete the following steps e Check any release notes that shipped with the unit These notes provide important information about the PFD e Consult the documentation and other printed materials included with the PFD e Consult the online help documentation installed with the Parker Factory Display Manager e Contact your local distributor Distributors in your area can be found at http www parker com e Visit the Parker Automation Web site and register for the support forum You can find the support forum from the Web site s home page http www parkermotion com If you cannot find a solution using one of the above sources contact our Product Technical Support depart2. 950 e CSA C22 2 No 950 s CSA C22 2 No 950 s TUV GS s TUV GS s TUV GS s EN60950 s EN60950 s EN60950 s EN55022 B s EN55022 B s EN55022 B s EN55024 s EN55024 s EN55024 e EN61000 3 2 e EN61000 3 3 e FCC B e CE e EN61000 3 2 e EN61000 3 3 e FCC B e CE e EN61000 3 2 e EN61000 3 3 e FCC B e CE Parker Factory Display Hardware Installation Guide Flat Panel Monitor Specifications A 7
3. Once you have unpacked the PFD and verified that you have received all of the components you ordered you are ready to install the PFD ina permanent location This chapter covers the following topics e Verifying Components e Selecting a Location e Installing the PFD Controller e Installing the PFD System Verifying Components Upon receipt of the PFD system verify all components against the packing slip In general there are two boxes that make up the PFD system a monitor container and a container that holds the PFD Controller assembly Open the monitor package as per the directions on the shipping container Remove all packing materials and documentation If there are any missing components from the monitor container please contact Parker Automation Customer Service at 707 584 2403 Keep all documentation that comes within the monitor container for future reference You will need to refer to the monitor user guide when installing the PFD system in it s final location within the plant Typical components within the monitor container include a remote AC power cord and the monitor documentation set The PFD Controller assembly container comes with the following components s PFD Controller s DIN rail AC to 24VDC Power Supply with associated connector e AC power cord The PFD Controller and AC to 24VDC power supply are pre assembled at the factory The PFD Controller assembly is shown on the next page Parker Fac
4. 1280 x 768 1360 x 768 1360 x 768 1360 x 768 Input Voltage Rating e 100 to 120VAC s 220 to 240VAC O 50 60Hz e 100 to 120VAC e 220 to 240VAC O 50 60Hz e 100 to 120VAC e 220 to 240VAC O 50 60Hz Power Consumption On typ Power Savings typ 140W lt 5W 240W lt 5W 240W lt 5W Overall Dimensions W x Hx D 31 1 x 18 9 x 5 5 789mm x 479mm x 140mm 36 2 x 21 0 x 5 5 919 5mm x 533 4mm x 140mm 41 6 x 24 x 5 5 1056 6mm x 609 6mm x 140mm Parker Factory Display Hardware Installation Guide A 6 Appendix A Parker Factory Display Specifications Property 32 Monitor 40 Monitor 46 Monitor Net Weight 35 3 Ibs 16 kg 64 8 Ibs 29 4 kg 79 6 lbs 36 1 kg VESA Hole Pattern 200mm x 200mm 8 hole 200mm x 100mm 6 hole 200mm x 200mm 8 hole 200mm x 100mm 6 hole 200mm x 200mm 8 hole 200mm x 100mm 6 hole Environmental Operating Temp e 41 to 104 F 5 to e 41 to 104 F 5 to e 41 to 104 F 5 to 40 C 40 C 40 C Operating Altitude 4200m 4200m 4200m Storage Temp e 4to 140 F 20 to e 4to 140 F 20 to e 4 to 140 F 20 to 60 C 60 C 60 C Storage Humidity s 10 to 90 s 10 to 90 s 10 to 90 Storage Altitude e 39 370 ft e 39 370 ft e 39 370 ft 12 000m 12 000m 12 000m Regulatory Approvals s UL 1950 s UL 1950 s UL 1950 e CSA C22 2 No
5. Controller in a separately sealed enclosure The PFD Controller will dissipate approximately 8 watts since power requirements are 300mA at 24VDC The PFD Controller has been tested for use in 50 C ambient still air locations This means that when installed the ambient air surrounding the PFD Controller is not expected to exceed 50 C Although not necessary if the PFD Controller mounted is in a small sealed industrial enclosure to protect it from other elements in the environment the temperature inside the sealed enclosure can rise above operational safe limits The most commonly overlooked aspect of this type of installation is that heat generated by the device becomes trapped inside the enclosure and increases the ambient temperature surrounding the PFD Controller This increase in temperature can sometimes exceed 15 C or more Although the thermal dynamics are not always linear a temperature Parker Factory Display Hardware Installation Guide 2 3 Chapter 2 Installing the Parker Factory Display Selecting a Location rise of 15 C would imply that the environment outside the sealed enclosure could not exceed 35 C 95 F or the PFD Controller would surpass its maximum operating temperature Since elevated operating temperatures can have negative affect on the life of electronics do not mount a PFD Controller into a sealed enclosure without considering the affects of the internal heat build up Passive venting for thermal convec
6. Parker Factory DiSplay lt lt lt lt lt lt lt lt lt eee eee eee 2 1 Verifying Components 2 1 Selecting a Location sasaaa 2 2 Environmental Guidelines saaa aaa 2 2 Electrical Guidelines anaua ee 2 3 Field Terminal Wiring Requirements aaa eee 2 3 Temperature Guidelines auauai aaa oo 2 3 Radiated Emissions Guidelines aaa ee 2 4 Installing the PFD Controller 1 2 2 0 0 0 ee 2 5 Mounting the PFD Controller to the Monitor 00000 eee 2 5 Installing the PFD System a R R 6 R K R RR RRR RR RRR ee 2 8 3 Starting Your Parker Factory Display lt lt lt oooooooomommmmmm o 3 1 PED CONMECtOMS tesi ci bo a eh ed bb ee dk Pode a pe ee cda Town do deus dks 3 2 Serial Ports lt ce ce eues eee ey oY Ce eee EE iA ey oe ee ewe od ee ee eae 3 2 Settings and Pinouts for COM1 200002 ee ee 3 3 Settings and Pinouts for COM2 aaa 3 3 RS 485 Directional Control 0 0 0 0 a 3 5 Transferring Files from aPC to the PED eee 3 5 Keyboard and Mouse PortS 2 0 00 0c 3 5 Ethermmet POM oi ented bea hide ee hd a eb bee ee ll eas 3 5 Rudio POR s is cari paan Reda tad of oie Yk Re SA om oie ek A we dw b s 3 6 Compacthlashi i e cade eb bed Avec ine Pi Bhd So ed aa a ee ee 3 6 Starting the PFDs as au ts hair bare ea wae aad ea i a Falak oe le bares 3 7 LCD Monitor Special Features aaaea 3 8 Power ON OFF Scheduling 0 000 3 8 I
7. is 3 5 to 4 7 ft lbs 470 to 635 N cm If is recommended to use mounting interfaces that comply with UL1678 e Refer to instructions provided with the mounting apparatus used to support the LCD monitor s DO NOT install in locations where a door or gate can hit the LCD monitor s DO NOT install in areas where the unit will be subjected to strong vibrations or dust s DO NOT install near a location where the main power lines enter the building s DO NOT install where personnel can easily grab or hang on to the unit or mounting apparatus Parker Factory Display Hardware Installation Guide 2 8 Chapter 2 Installing the Parker Factory Display Installing the PFD System When mounting in a recessed area as in a wall leave at least 4 inches 10cm of space between the LCD monitor and the wall for proper ventilation s Allow adequate ventilation around the LCD monitor so that heat can dissipate away from the unit and mounting apparatus e Ensure that the ceiling is sturdy enough to support the weight of the unit and mounting apparatus over time against earthquakes unexpected vibrations and other external forces Ensure that the unit is mounted to a solid structure within the ceiling such as a support beam Secure the LCD monitor using bolts spring lock washers washer and nut s DO NOT mount to areas that have no supporting internal structure DO NOT use wood screws or anchor screws for mounting DO NOT mount the unit to
8. trim or to hanging fixtures e Periodically check for loose screws gaps distortions or other problems that may occur with the mounting apparatus If a problem is detected please refer to qualified personnel for service e Regularly check the mounting location for signs of damage or weakness that may occur over time Parker Factory Display Hardware Installation Guide 2 9 STARTING YOUR PARKER FACTORY DISPLAY This chapter discusses the following topics e PFD Connectors Starting the PFD e LCD Monitor Special Features The PFD is shipped with the PFD Documentation and Utilities CD This CD contains all of the dimensional drawings user documentation and links to software needed If any of the software on your system becomes lost or corrupted you can link to recovery Flash Back utilities from this distribution disk Parker Factory Display Hardware Installation Guide 3 1 Chapter 3 Starting Your Parker Factory Display PFD Connectors PFD Connectors Serial Ports The PFD Controller has the following connectors e 2 serial ports e 2 USB ports for the keyboard and mouse s 1 Ethernet port e 1 CompactFlash connector e Power switch power button s 1 ground stud See the PFD CD for dimensional drawings and a diagram to locate the components The PFD Controller has two serial ports that you can use to communicate with external devices at baud rates of up to 115 Kbaud The COM1 port supports RS 232 while COM2 su
9. PFD system to the final installation location within the plant Observe all 2 person lift requirements when moving equipment Refer to the LCD monitor user guide along with your VESA mounting instructions WARNING Read the following safety precautions For proper installation it is strongly recommended to use a trained qualified technician knowledgeable in mounting large LCD monitors particularly if overhead of equipment or personnel Failure to follow standard mounting procedures could result in damage to the equipment or injury to the user or installer Please inspect the location where the unit is to be mounted Not all walls or ceilings are capable of supporting the weight of the LCD monitor Product warranty does not cover damage caused by improper installation remodeling or natural disasters Failure to follow these recommendations could result in voiding the warranty Parker Hannifin is not responsible for damage to equipment or personnel as a result of improper installations Also adhere to the following safety considerations s DO NOT block ventilated openings with mounting accessories or other accessories such as the PFD Controller e Use mounting apparatus that comply with VESA compatible FDM v mounting methods e Use size M6 screws to secure the mounting bracket 10mm thickness of bracket in screw length If using screws longer than 10mm check depth of mounting hole on the display Recommended fastening force
10. Parker Factory Display Hardware Installation Guide On Time Delivery Curent Order Sas January 2009 Parker Hannifin Electromechanical Automation Division 50 W TechneCenter Drive Milford Ohio 45150 Part 88 026419 01 Copyright and Trademark Notice Copyright 2009 by Parker Electromechanical All rights reserved No part of this publication may be reproduced transmitted transcribed stored ina retrieval system in any form or by any means mechanical photocopying recording or otherwise without the prior written consent of Parker Electromechanical While every precaution has been taken in the preparation of this manual Parker Electromechanical and the author assume no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein All product and company names are trademarks of their respective companies and licenses The following products are copyright their respective owners Microsoft Windows Intel AMD Insyde Littelfuse NEC Lambda and IBM Product Warranty Information Parker Electromechanical provides top quality products through rigid testing and the highest quality control standards However should a problem occur with your hardware or with the software protection key Parker s standard product warranty covers these items for 24 months from the date of shipment from Parker Exceptions appear below e For all displays
11. ample Ctri Alt Delete Note Alternative approaches or issues you should be aware of while using a particular function Important Information that will save time and minimize problems Warning Information that will prevent equipment damage or personal injury Parker Factory Display Hardware Installation Guide 1 4 Chapter 1 Introduction ISO Symbols Customer Support Services Symbol A Meaning This symbol is the International Standards Organization ISO symbol for Caution ISO 3864 No B 3 1 This symbol denotes information that could affect operation of the monitor if the information is not properly followed A This symbol is the ISO symbol for Caution risk of electrical shock ISO 3864 No B 3 6 This symbol denotes information that could cause personal injury from electrical shock or damage to equipment if the information is not properly followed Customer Support Services Parker welcomes your thoughts and suggestions on our products and services You can contact Parker Electromechanical by telephone email or fax You can also visit us on the World Wide Web to learn about the latest hardware software and customer support services Customer Support Main Telephone 513 831 2340 Technical Support 513 248 1714 Fax 513 831 5042 E mail Sales emn_sales_ctcO parker com Support emn_support_ctc parker com Training emn_training_ctc parker com World Wide Web http
12. customer s choosing e Parker Factory Display Software The embedded PFD software inside each PFD Controller employs a unique embedded client server architecture and HMI inspired development environment that contains easy intuitive tools for screen development and also allows easy customization All plant floor information can be published to any network connected web browser where a user can view or change information remotely Sophisticated security is built in to provide six different access levels including View Only for the most secure applications e Large Format 16x9 High Definition LCD Monitor The visualization component of the PFD system is a striking high definition LCD 32 40 or 46 diagonal graphic display rendering 1360x768 graphic resolution Features include automatic power on off according to the customer s unique weekly schedules internal cooling fans with thermal sensors VESA mounting and CE UL and FCC approvals Please take time to review this manual and the other documentation included with the PFD before operating the unit Using this Manual This manual is designed to help you set up and use your Parker Factory Display PFD The manual lists the PFD s specifications and explains how to install the unit and to maintain it in good condition This manual is divided into the following chapters Chapter 1 Introduction Presents an overview of the PFD the other documentation and software
13. eave room for mounting the monitor to your VESA mounting bracket Consider the location of the Compact Flash card in the PFD Controller Mount the DIN rail in a fashion where easy access to this card is obtainable Secure the DIN rail to the back of the monitor using the 2 screws provided Torque them down to between 470 to 550 N cm Refer to the figure on the next page Parker Factory Display Hardware Installation Guide 2 5 Chapter 2 Installing the Parker Factory Display Installing the PFD Controller Screw used to mount rail to display Once the PFD Controller assembly has been mounted to the monitor proceed to install the video cable Plug the cable between the side of the PFD Controller and the 15 pin D Sub PC IN connector located under the monitor Refer to the figure below s oo e 000000 900000000000 TOO AIM 15 Pin D Sub PC IN Parker Factory Display Hardware Installation Guide Chapter 2 Installing the Parker Factory Display Installing the PFD Controller 8 Connect a network Ethernet cable if remote access from the PFD is required You are now ready to install the PFD system in it s final location in your plant After installing the PFD system connect the system to the PLC you wish to monitor or control Parker Factory Display Hardware Installation Guide 2 7 Chapter 2 Installing the Parker Factory Display Installing the PFD System Installing the PFD System A Carefully move the
14. erference select a location away from machinery that produces intense electrical noise If you cannot do this isolate input power to the unit and separate all data communication cables used with the unit from AC power lines All serial communication cables should be 100 shielded with the shield tied to chassis ground at one end of the cable only See PFD Controller Specifications on page A 5 for a list of the PFD s electrical specifications Make sure that your power source is compatible with the PFD before starting the unit Field Terminal Wiring Requirements In order to comply with UL 508 and 1604 requirements use copper wire with 60C or 60 75C insulation and a tightening torque of 7 0 Ib in 0 79 N m when connecting field terminal wiring to the PFD Temperature Guidelines The various hardware components that comprise the PFD system each have different environmental ratings If the PFD Controller and DC power supply are mounted to the rear of the LCD monitor then the overall system has a maximum environment operating temperature range of 41 F to 104 F 5 C to 40 C due to the thermal limitations of the LCD monitor Although the system will operate outside these limits elevated operating temperatures can have a negative affect on the life of electronics It is wise to assess the thermal considerations of the intended location of the PFD system before mounting and installation A special note regarding mounting the PFD
15. g with COM2 Table 3 2 shows the pinouts and signal information for this port Table 3 2 COM2 Pinouts RS 422 RS 485 Pin RS 232 Signal Signal Signal 1 N C TXD transmitted TXD transmitted data data 2 RXD received data TXD transmitted TXD transmitted data data 3 TXD transmitted RXD received data RXD received data data 4 N C RXD received data RXD received data 5 Signal ground Signal ground Signal ground 6 N C N C N C 7 RTS request to send RTS request to send RTS request to send 8 CTS clear to send CTS clear to send CTS clear to send 9 N C N C N C If you need to make a cable for communicating with COM2 you may need to set the DIP switch settings Parker Factory Display Hardware Installation Guide 3 3 Chapter 3 Starting Your Parker Factory Display PFD Connectors COM2 is set to the RS 485 protocol by default To change COM2 to the RS 232 or RS 422 protocol you must change the COM2 DIP switch settings The DIP switch for COM2 is located on the side of the PFD Controller as shown in the COM2 DIP switch figure below e The white boxes represent the tip of the switch e The upper half of the switch is the ON position and the lower half of the switch is the OFF position To change the DIP switch settings complete the following steps 1 Choose the appropriate DIP switch settings from the diagram displayed on the side of the PFD Co
16. hile the PFD is switched on The PFD supports Type 1 or Type 2 CF cards You should purchase at least one additional CF card to serve as a backup for your primary CF card It is also useful to own several cards to store different projects You can purchase additional CF cards through Parker Note Do not remove or insert the CF card when the unit is powered on or data on the card could be corrupted Parker Factory Display Hardware Installation Guide 3 6 Chapter 3 Starting Your Parker Factory Display Starting the PFD Starting the PFD Once the PFD has been mounted you are ready to start up the unit This procedure is described below Before connecting a power cord to the unit make sure that you have read and understood the applicable power requirement specifications If connecting the PFD directly to your DC power source review the PFD Controller Specifications on page A 2 and the PFD Controller Regulatory Approvals on page A 4 of this manual If connecting the PFD to the supplied AC to 24VDC supply review the AC to 24VDC Power Supply Specifications on page A 5 and the PFD Controller Regulatory Approvals on page A 4 of this manual For permanently connected equipment incorporate a readily accessible disconnect device in the fixed wiring Note Input voltage to the unit must be DC only 1 Ensure the power on off switch on the PFD Controller is in the OFF position 2 Ensure the power on off switch on the monitor is in
17. ications See the documentation that came with your development software such as Parker Factory Display Manager for information about how to develop your applications or projects and download them to the PFD Parker Factory Display Hardware Installation Guide 1 3 Chapter 1 Introduction Documentation Library Documentation Library Documentation Standards The documentation set for this unit contains Release Notes Release notes are provided whenever there is important information about the PFD that does not appear in this manual Be sure to read any available release notes before installing or operating the unit Parker Factory Display Hardware Installation Guide This document contains all the information you need to configure install and use the PFD You can download Parker Automation product documentation from our web site at www parkermotion com Click on the product link on the left side of the page which takes you to the PFD product page Text Conventions As you read this manual notice that it uses the following documentation standards Style Type of Text Bold Names of buttons tabs menus menu items commands files keyboard keys dialog boxes and other important terms Italic Titles of User Guides chapters or sections and cross references Courier Text to be entered from a keyboard font Indicates two or more keyboard keys that must be pressed simultaneously For ex
18. image retention burn in is not covered by warranty e Software revisions that occur within 60 days after purchase are available under warranty upon request Please review the License Agreement for additional software warranty information Should you have any questions about your application or need technical assistance please call Parker Electromechanical s Product Technical Support department at 513 248 1714 8 00 a m to 5 00 p m Monday through Friday Eastern Time You may call this same number after hours for emergency assistance See Customer Support Services on page 1 5 for more information about support products and services Refer to the Installing the PFD System warnings on page 2 8 before AN installing the LCD monitor Table of Contents Is ah BS OES a TR EEO L er ee ee eR 1 1 Using this Manuals sorsia sa Saag a Se Pad be whe E fae ba eee haute ed 1 2 Software Components 1 3 Downloading Applications and Projects ona PFD oo oo eee nae 1 3 Documentation Library ss seora sansad a R R kodon RR RR TRR RE N RR RR 1 4 Documentation StandardS naaa aaa a 1 4 Text Conventions ede dina ka daaa dad a oiei a E i a ai a f oa 1 4 SO SYMDOIS zies 0 he 2d a ed alee A BM REY BAY OS i ai i 1 5 Customer Support Services sasaaa aa ee 1 5 Product Technical Support oe see ens N RRR ba ee eee 1 6 Technical Training 2 000 1 6 Getting Started 2 cain Bae oad eae ee R N eee Ee ee ee TR 1 7 2 Installing The
19. inuity should be verified with an ohmmeter for proper grounding In addition all communication cables should be shielded and grounded on only one end It is also recommended that the customer uses the provided analog video cable with internal ferrites to connect the PFD Controller to the LCD monitor In addition ensure that the two jack screws on each end of the cable are securely tightened to provide proper signal shielding Parker Factory Display Hardware Installation Guide 2 4 Chapter 2 Installing the Parker Factory Display Installing the PFD Controller Installing the PFD Controller Once you have verified all components received are in good condition and a location has been selected you are ready to install the PFD Controller onto the monitor For your convenience all necessary mounting hardware is included with the PFD Controller The PFD Controller assembly is shown on page 2 2 The assembly includes the PFD Controller and AC power supply mounted on a DIN rail Mounting the PFD Controller to the Monitor 1 Move the monitor to a location where you can gain easy access to the back If you are going to connect the PFD Controller directly to an existing 24VDC power source remove the AC to 24VDC power supply from the DIN rail at this time as it is not needed Press on the locking tabs of the power supply and pull the supply off the DIN rail Position the PFD Controller assembly on the back of the monitor Ensure you l
20. isplay Specifications Flat Panel Monitor Specifications Flat Panel Monitor Specifications The flat panel monitor specifications in the following table include the size resolution and other common display properties Refer to the manufacturer s manual supplied with the monitor for more detailed technical specifications Table A 5 Flat Panel Monitor Specifications Property 32 Monitor 40 Monitor 46 Monitor Viewable Image Size 31 5 40 46 Diagonal Brightness 500 cd m 500 cd m 500 cd m Contrast Ratio 600 1 1200 1 1200 1 Viewing Angle typ 176 Vert 176 Hor 178 Vert 178 Hor 178 Vert 178 Hor Response Time typ 18ms 16ms 16ms Display Colors 256 RGB gt 16 256 RGB gt 16 256 RGB gt 16 million million million Active Screen Size W 29 9 x 17 7 34 9 x 19 6 40 1 x 22 6 x H 760mm x 450mm 886 5mm x 1018 5mm x 497 8mm 574mm Aspect Ratio 16 9 16 9 16 9 Video Inputs s DVI D e DVI D s DVI D E A s Analog D Sub s Analog D Sub s Analog D Sub RGB 3 e Analog BNC e Analog BNC e Analog BNC Native Resolution 1366 x 768 1366 x 768 1366 x 768 Resolutions Supported 720 x 400 720 x 400 720 x 400 640 x 480 640 x 480 640 x 480 800 x 600 800 x 600 800 x 600 832 x 624 832 x 624 832 x 624 1024 x 768 1024 x 768 1024 x 768 1280 x 1024 1280 x 1024 1280 x 1024 1600 x 1200 1600 x 1200 1600 x 1200 1280 x 768 1280 x 768
21. ment at 513 248 1714 8 00am to 5 00pm Monday through Friday Eastern Standard time Technical Training Parker Automation offers training on our products either at Parker in our state of the art training facility or at your site Some product training is only conducted based on specific customer requests You can contact the Training Coordinator by telephone or e mail e Telephone 1 800 233 3329 e E mail Parker Training emn_training_ctc parker com You can view a current training schedule on our web site at www parkermotion com Parker Factory Display Hardware Installation Guide 1 6 Chapter 1 Introduction Getting Started Getting Started Now that you have opened the PFD you are ready to unpack the unit install it in a permanent location and develop an application for it Follow the steps below to get started 1 Unpack the PFD and verify that you have received all of the components you ordered Mount the PFD Controller to the back of the PFD monitor See Chapter 2 Installing the Parker Factory Display for complete installation instructions Install the PFD system in a permanent location See Chapter 2 Installing the Parker Factory Display for complete installation instructions Start up your PFD See Starting the PFD on page 3 7 for more information Develop your application and download it to the PFD Parker Factory Display Hardware Installation Guide 1 7 INSTALLING THE PARKER FACTORY DISPLAY
22. nce noise immunity If possible locate the PFD system away from machinery that produces intense electrical noise arc welders etc Otherwise isolate the input power to the PFD from the equipment generating electrical noise Caution If not using the supplied AC to 24VDC power supply do not apply AC power directly to the unit or damage may occur Parker Factory Display Hardware Installation Guide A 3 Appendix A Parker Factory Display Specifications PFD Controller Regulatory Approvals PFD Controller Regulatory Approvals The PFD Controller conforms to the testing specifications listed below Table A 2 shows the European community immunity and emission standards for electronic equipment EN61000 6 2 2001 and EN55011 A2 2002 Table A 2 European Community Specifications Test Specification ESD immunity EN61000 4 2 RF immunity EN61000 4 3 Electrical fast transient burst EN61000 4 4 Surge immunity EN61000 4 5 RF common mode immunity EN61000 4 6 Power frequency magnetic field immunity EN61000 4 8 Voltage dip and interrupt immunity EN61000 4 11 Conducted amp radiated emissions EN55011 CE marked for EMC 89 336 EEC Table A 3 Mechanical Testing Specifications Test Operating vibration Specification 0 5 grms MIL STD 810F 514 3 Mechanical shock EC 68 2 27 MIL STD 810 516 3 Non operational vibration 1 0 grms MIL STD 810F 514 3 Parke
23. nternal Thermal Cooling Fans 00 00 cc ee 3 8 Parker Factory Display Hardware Installation Guide 1 A Parker Factory Display Specifications css x x c x x x x e x x K eee eee eee A 1 PFD Controller Specifications A a gana mars ee are Geen aa A 2 PFD Controller Regulatory Approvals 2 2 aaa A 4 AC to 24VDC Power Supply Specifications 0 00000 ee A 5 Flat Panel Monitor Specifications sasaaa aaa A 6 Parker Factory Display Hardware Installation Guide 2 INTRODUCTION Thank you for purchasing the Parker Factory Display This product integrates Parker Hannifin s experience in visualization software hardened industrial PC design and manufacturing with large format LCD displays to create a plant floor digital Electronic Signage solution The Parker Factory Display PFD is a next generation solution that brings Andon or Lean Information to the production environment by providing instant visible and or audible warning to the operations or support team when there is an abnormality within the area It promotes immediate reaction to the causes of waste with consequent downtime reduction and quality improvement As a total solution the PFD can e Display Lean metrics production status OEE Data and Safety information e Identify abnormalities losses in the workplace Ask for help from production or maintenance support areas e Communicate the work condition with visual signals such as graphic color indicator
24. ntroller 2 Using a pointed instrument such as a pen or pencil flip the switches to the appropriate settings through the viewing window The Pinouts and Cable settings figure below displays the settings required for communicating with COM1 or COM2 using the RS 232 RS 422 or the RS 485 protocol RS 232 RS 422 RS 485 COM VCOM2 Parker Factory Display Hardware Installation Guide 3 4 Chapter 3 Starting Your Parker Factory Display PFD Connectors Note Be careful not to connect any wires to unused connector pins RS 485 Directional Control The RS 485 transceiver circuit has an automatic directional control feature Normally the transceiver is waiting to receive data but it will switch to transmit mode as soon as it senses data on the SOUT pin of the UART It switches back to receive mode when data transmission is complete This feature is optimized for baud rates of 9600 and greater Transferring Files from a PC to the PFD You can transfer files from a PC to the PFD in one of two ways through an Ethernet connection or to the CompactFlash card If using the Ethernet port connecting point to point with the PFD requires a cross over cable Connecting through a hub or switch will require an Ethernet patch cable Keyboard and Mouse Ports Ethernet Port The PFD Controller allows you to use a keyboard and mouse to navigate through the Shell menus or your PFD application The PFD accepts a
25. ny IBM AT compatible keyboard including 84 key standard keyboards and 101 key enhanced keyboards Only keyboards and mice with USB connectors are supported The PFD Controller has an Ethernet RJ 45 port with an Intel 82551ER 10 100 Mbps base T controller that allows you to connect the PFD to a Local Area Network Refer to the Parker Factory Display online user guide for information on configuring the Network Settings on the PFD Controller Table 3 3 Ethernet Pinouts Pin Signal 1 TX TX RX N C N C N C Orns ay yu BR wl n N C Parker Factory Display Hardware Installation Guide 3 5 Chapter 3 Starting Your Parker Factory Display PFD Connectors Audio Port CompactFlash The PFD Controller has an audio output port located near the CompactFlash socket on the side of the unit It supports 2 channel AC 97 stereo audio as a Line out non amplified output Using a single 3 55mm male audio plug the PFD Controller can be connected to any PA or amplified audio system to play sound alerts announcements or movie files from within the PFD environment The PFD comes with a CompactFlash CF card The CF is used as a removable hard drive that is recognized as drive C and provides non volatile memory storage The CF is well suited for rugged environments where the PFD may vibrate or shake Although the CF is removable it is used as an IDE drive which means you cannot remove it w
26. pports configurable RS 232 RS 422 and RS 485 communication standards The communication standard you select for COM2 depends upon the distance between the PFD Controller and the external device as well as the communication standards that the device supports Use a standard DB9 connector for communicating with this port Note If you are using RS 232 communications the length of the serial cable should not exceed 50 feet 15 meters RS 422 and RS 485 communications offer greater noise immunity than RS 232 These standards increase the maximum cable length to 4 000 feet 1 200 meters RS 422 communications are full duplex Send and receive simultaneously while RS 485 communications are half duplex send or receive For either configuration be careful not to connect any wires to unused connector pins Parker Factory Display Hardware Installation Guide 3 2 Chapter 3 Starting Your Parker Factory Display Settings and Pinouts for COM1 PFD Connectors If you need to make a cable for communicating with COM1 Table 3 1 shows the pinouts and signal information for this port Table 3 1 COM1 Pinouts Pin Signal DCD data carrier detect RXD received data TXD transmitted data DTR data terminal ready Signal ground DSR RTS request to send CTS clear to send WO JIo NIAJ E lM e RI Settings and Pinouts for COM2 If you need to make a cable for communicatin
27. provided with the Parker Factory Display and the steps necessary to get your PFD up and running This chapter also describes Parker s customer support services Chapter 2 Installing the Parker Factory Display Explains how to select an installation location prepare for installation and finally install the PFD Chapter 3 Starting the Parker Factory Display Describes the ports available to connect the PFD to other devices and to a power source And then explains how to start up the PFD Appendix A Parker Factory Display Specifications Describes the PFD s specifications Parker Factory Display Hardware Installation Guide 1 2 Chapter 1 Introduction Software Components Software Components The PFD comes with a Windows CE 5 0 operating system and is bundled with Parker s Factory Display software Each PFD is shipped with a Documentation Utilities and Drawings CD containing documentation links to recovery utilities and all dimensional drawings Downloading Applications and Projects on a PFD The PFD is both a development and a runtime system For most of your application work you will develop your applications and projects ona development PC and download the application to the PFD Although you do have the capability to develop directly on the PFD if desired Note Throughout this manual all references to development PC or development system refer to the laptop or computer you use to develop appl
28. r Factory Display Hardware Installation Guide A 4 AC to 24VDC Po Appendix A Parker Factory Display Specifications AC to 24VDC Power Supply Specifications wer Supply Specifications An AC to 24VDC Class 2 power supply is included with each PFD system which allows operation of the PFD Controller from an AC power source Specifications for this power supply are shown in Table A 4 below Table A 4 AC to 24VDC Power Supply Specifications Category Input Voltage Rating Power Supply e 115VAC 230VAC typical O 50 60Hz 85 to 264VAC autoranging 50 60Hz 90 to 375VDC autoranging Power Consumption 400mA max with AC input 250mA max with DC input Typ lt 35A AC inrush Output Rating 24VDC 600mA nominal Physical Dimensions 2 95 H x 0 9 W x 3 81 D 75mm H x 22 8mm W x 96 7mm D Unit Weight Environmental Operating Temp Operating Humidity Storage Temp Storage Humidity 0 3 Ibs 130 g 14 to 140 F 10 to 60 C 20 to 90 non condensing 13 to 185 F 25 to 85 C 0 to 95 non condensing Regulatory Approvals EN61000 6 3 EN55011 EN55022 Class B EN61000 6 2 EN61000 4 2 3 4 5 6 8 amp 11 EN60950 1 UL508 Listed UL60950 1 NEC Class 2 CE marked for EMC 89 336 EEC Note If you wish to use an alternate 24VDC power supply be sure to select one that has a Class 2 Rating Parker Factory Display Hardware Installation Guide A 5 Appendix A Parker Factory D
29. rds I O Ports e Two 9 pin serial ports 16550 compatible e 1 RS232 e 1 RS232 422 485 configurable e One RJ 45 Ethernet connector Intel 82551ER 10 100 Base T controller e Two USB 2 0 ports Keyboard e USB keyboard only Mouse e USB mouse only Audible Output Piezoelectric Beeper AC97 stereo output 125 mini plug Input Voltage Rating 24 VDC typical Auto range min 10 VDC 28 VDC max Power Consumption 300mA max 1 5A max inrush Replacement Fuse Internal Littelfuse Nano SMF Slow Blow Type fuse Part number R454 002 Physical Dimensions 5 33 H x 6 05 W x 2 51 D 135 8mm H x 153 7mm W x 63 8mm D Unit Weight 1 70 lbs 77 kg Environmental Operating Temp Operating Humidity Storage Temp Storage Humidity 32 to 122 F 0 to 50 C 0 to 95 non condensing 22 to 176 F 30 to 80 C 0 to 95 non condensing Parker Factory Display Hardware Installation Guide A 2 Appendix A Parker Factory Display Specifications PFD Controller Specifications Category Shock operating PFD Controller s 10g peak 11ms operating e 30g peak 11ms non operating Vibration operating s 5 500Hz 0 5 grms random The PFD Controller automatically detects the input DC voltage level within the specified range and adjusts accordingly However always use clean reliable sources of DC power and isolate all communication cables from any AC power lines to enha
30. s and data Can be used in both manufacturing and business processes e Provide non production related messages and announcements e Is fully user configurable The PFD as a system provides unique capabilities to the Lean Visualization marketplace e Impressive and intuitive wide format high definition graphics capability e Provides direct connectivity to Parker and over 40 device drivers to 3rd party controllers included with each system e Remote access Web Publishing capability via most desktop laptop or handheld PC browsers Continuous Improvement Database Log that is distributable across the Internet e Includes a selection of common Lean templates that can be used with little to no modifications or customized to suit the customer s unique needs As shipped the PFD product consists of three major components s PFD Controller and External AC to 24VDC Power Supply The PFD Controller is a compact industrial computer that includes two serial ports for communication to machine or process controls an Parker Factory Display Hardware Installation Guide 1 1 Chapter 1 Introduction Using this Manual Ethernet port for local or Internet LAN connectivity audio output jack for audible alerts and two USB ports for attachment of a keyboard and mouse Both the PFD Controller and 24VDC power supply are conveniently provided on a DIN rail for attachment to either the rear of the LCD display or to a nearby location of the
31. the ON position Refer to the monitor documentation for location of the power switch 3 Connect the power cord to your voltage source Voltage input to the unit should be within the range specified in the PFD Controller Specifications 4 Turn on the PFD Controller You are now ready to download a project Refer to the Parker Factory Display User Guide or Quick Start Guide for information on downloading projects to the controller Parker Factory Display Hardware Installation Guide 3 7 Chapter 3 Starting Your Parker Factory Display LCD Monitor Special Features LCD Monitor Special Features There are a few special features incorporated into the LCD monitor that when configured properly can enhance the PFD system performance For further information regarding the feature details and an explanation of how to configure them using the monitor On Screen Display ODS controls please refer to the manufacturers User Manual provided with the LCD monitor or included on the Documentation Utilities and Drawings CD Power ON OFF Scheduling The LCD monitor contains a schedule function that allows the display to be set to power on and off at different times Up to seven different schedules can be programmed For example the monitor can be programmed to automatically turn on every Monday through Friday at 8 00AM and switch off at 5 00PM Don t forget to set the correct date and time in the OSD as well so that this feature can function on
32. time properly Internal Thermal Cooling Fans Each monitor contains internal cooling fans and in some units thermal control settings to indicate at what temperature the fans will turn on The default mode is set to have the fans turn ON automatically at a certain thermal setpoint Parker Factory Display Hardware Installation Guide 3 8 PARKER FACTORY DISPLAY SPECIFICATIONS This appendix outlines important specifications for the Parker Factory Display It is a good idea to familiarize yourself with the specifications before operating your unit PFD Controller Specifications PFD Controller Regulatory Approvals AC to 24VDC Power Supply Specifications Flat Panel Monitor Specifications Parker Factory Display Hardware Installation Guide A 1 Appendix A Parker Factory Display Specifications PFD Controller Specifications PFD Controller Specifications Controller specifications include the CPU memory specifications storage capacity and other physical characteristics These specifications are shown in Table A 1 below Table A 1 PFD Controller Specifications Category Operating System PFD Controller e Microsoft Windows CE 5 0 CPU AMD LX800 CPU 500 MHz 256KB L1 amp L2 Cache Memory Up to 1GB DDR SDRAM 400 MHz PC 3200 200 pin SODIMM Socket Video Output 1360 x 768 Resolution BIOS e Insyde XpressROM Storage e 128MB 8GB CompactFlash card s Also supports Type 2 CompactFlash ca
33. tion internal air circulation fans filtered exhaust fans with filtered inlets air conditioners and other products are available in the market to assist in reducing the heat build up in the industrial enclosure Points to consider when performing a site review are 1 What is the expected maximum outside ambient temperature that the industrial enclosure will experience 2 Are there additional heat generating components inside the enclosure 3 What is the size of the enclosure Larger enclosures dissipate more thermal energy than smaller ones 4 In what kind of environment will the enclosure be installed clean water tight dust tight Can the enclosure be convection cooled or is active cooling required In summary it is a wise investment to thermally plan the installation by anticipating and eliminating the heat build up inside a sealed enclosure Not only will this extend the life of the electronics but it will also reduce costly equipment downtime Radiated Emissions Guidelines This PFD system has been tested to comply with international electromagnetic and emission standards To reduce radiated emissions ensure that there is a good earth connection to the PFD Controller which can be accomplished by utilizing the grounding stud located on the top chassis of the controller near the DC power connector This connection must be made with the shortest possible heavy gage wire or braided cable Low resistance lt 0 5 ohms cont
34. tory Display Hardware Installation Guide 2 1 Chapter 2 Installing the Parker Factory Display Selecting a Location Contact Parker for any missing components within the PFD Controller assembly container Selecting a Location The first step when installing the PFD is to select an appropriate location for the unit This is the most important aspect of the installation process because the location you select can affect the PFD s performance ease of use and life expectancy This section provides some guidelines that you should follow when selecting a location for the PFD Environmental Guidelines The environment is the area where the PFD will be located In general you should select a place that limits the unit s exposure to adverse conditions such as dust oil moisture and corrosive vapors Please review all manufacturer safety and maintenance precautions listed in the monitor user guide These precautions contain important information regarding the safe handling installation and use of the monitor The monitor user guide is shipped with the monitor It is also available from the Parker Automation web site at www parkermotion com Select the product link on the left of the page then select the documentation from the PFD product page Parker Factory Display Hardware Installation Guide 2 2 Chapter 2 Installing the Parker Factory Display Selecting a Location Electrical Guidelines To minimize unwanted electrical int
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