User Manual BR3410NI-A03-AC120
Contents
1. BR3410NI 120 Plug n Play Servo System with analog drive brushed motor and cables Continuous 10 Ib in 4200 rpm Serviced By amy SERVOP4GO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com ADVANCED Sold amp Serviced By Thank you for purchasing this QuickStart package QuickStart makes it easy to set up Advanced Motion Controls drives to get your system running quickly The drive and motor have been matched with each other the cables are custom made for this system and an interface board simplifies integration with your controller Remember if you need us we are here for you Our goal is to get you up and running as quickly as possible If at any point you have a question a team of applications engineers and our customer service staff are just a phone call away We are available weekdays from 8am to 5pm Pacific Time at 805 389 1935 We can also be contacted via email through our website www a m c com go to Contact Us 4 steps to success Getting Started 5 Minute I ntegrate Going into What s included with QuickStart QuickStart into Production QuickStart and what Lets spin the motor your System Transitioning from to expect Get your machine prototype to working production This manual has been laid out in four sections to guide you through the process of setting up and integrating your QuickStart system By following each step in suc2. Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Sold amp Serviced By 4 m Going into Production Prototype to Production Once you have completed your proof of concept you will be ready to design for production If you decide that the QuickStart drive and motor are perfect for you then you re in luck Both are popular off the shelf items that are readily available Drives can be ordered directly from us and we can put you in touch with the appropriate motor supplier If your servo system requires a drive that better fits your application such as e Additional features e Different power range e Smaller size e Different form factor such as plug in style drives e Network connectivity Then our applications engineers can help optimize your system by selecting the best drive for your needs You will also be in contact with a local representative to help you with the selection of motors and other system components such as cables gear boxes slides bearings and more Feedback Your feedback is important to us Your comments can make QuickStart better and help us improve our processes technical support customer support and product offering Please go to www a m c com feedback html SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Sold amp Serviced By Toll Free Phone 877 378 0240 Toll Free Fax
3. 877 378 0249 sales servo2go com www servo2go com 5 Appendix Appendix A System Specifications B Drive C Motor D Cables E System Interface Board Sold amp Serviced By amy SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Z Sold amp Serviced By Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com System Specifications System Specifications Torque peak 46 8 5 27 Nm Torque continuous 10 6 16 1 2 Nm Velocity Maximum 4200 rpm Supply Voltage 120VAC Encoder Resolution NA this package does not come with an encoder Speed Torque Curve BR3410NI A03 AC120 50 e Torque Ib in uU 1000 2000 3000 4000 Speed rpm Sold amp Serviced By Py SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Sold amp Serviced By Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com 30A AC Series SERIES 30A AC SERVO AMPLIFIERS Models 30A20AC 16A20AC 120VAC 50 60 Hz Single Supply Operation FEATURES Surface mount technology 420 CORSO e Small size low cost ease of use 7 ONMALO Ci e Built in optical isolation see block diagram oes e Shunt regulator 30A20AC only e DIP switch
4. Note Additional cooling may be necessary to dissipate the heat generated by the drive depending on ambient temperatures duty cycle and natural ventilation amy SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com ckSta 3a Wiring CUN I ntegrate QuickStart into your System Motor Mounting Mounting Dimensions can be found in the motor datasheet in the Appendix The mounting surface must be stiff enough so it does not deflect when radial loads are applied to the motor shaft The mounting surface should also have good thermal conductivity especially if peak performance is demanded of the motor Sold amp Serviced By SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Sold amp Serviced By ck W 3a Wiring I ntegrate QuickStart into your System SIB Mounting Mounting Dimensions can be found in the SIB datasheet in the Appendix The SIB can be mounted using the mounting holes or a DIN tray such as from Phoenix Contact If using the mounting holes standoffs must be used to keep the bottom of the SIB from shorting with the mounting surface Cable Routing Cable Datasheets can be found in the Appendix QuickStart cables come with excellent shielding and make proper grounding easy This makes proper cable routing less critical however proper routing practices should still be followed Rout
5. avoid the motor from jumping unexpectedly and causing damage the motor should be secured either with clamps or bolted down using its mounting holes Sold amp Serviced By Ey SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com 2 5 Minute QuickStart User Power BR3410NI A03 AC120 120VAC Cables and Connections 30A20AC USER SUPPLIED CONTROLLER Hh 0 i PC Based Controller PLC Stand Alone Controller USER INTERFACE Do not ground both this wire and the motor case Grounding both will cause a ground loop Choose one or the other vi ES 4 A S System Interface Board SIB i Ground Bring all ground Caution i connections to a central point The motor will move on initial or common plane that has solid power up See the manual to contact with Earth ground remove offset Note Actual cables are longer than they appear in these images MBR3410NI Sold amp Serviced By amy SERVOP4GO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com ADVANCED YA MOTION CONTROLS vickStan 2 5 Minute QuickStart I nhibit Line Test optional Follow this step only if you installed the inhibit switch described in the wiring section on page 6 This is to verify that the optional inhibit switch is functioning and the dri
6. current amplifier stage Since the output current is proportional to P1 9 the adjusted current limit can easily be observed at this pin Note that a command signal must be applied to the reference inputs to obtain a reading on P1 9 The maximum peak current value equals 7 25V at this pin and the maximum continuous current value equals 3 63 V at this pin If SW5 ON peak rated amplifier current 7 25 V if SW5 OFF 1 2 peak rated amplifier current 27 25 V Example using the 30A20AC with SW5 ON 30A 7 25 V and with SW5 OFF 15A 7 25 V The actual current can be monitored at pin P1 8 SW6 DIP switch will reduce the continuous current limit to 50 of the maximum value when switched ON SW5 DIP Switch will reduce the current feedback monitor scaling by 5096 thereby reducing both the peak and the continuous current limit by 5096 when switched OFF Sold amp Serviced By WIRING See section G Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com 30A AC Series ORDERING INFORMATION Models 16A20ACX 30A20ACX X indicates the current revision letter MOUNTING DIMENSIONS See page F 11 Sold amp Serviced By amy SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Mounting Dimensions 41925 Nors3d Said3s 2 908 08 2x sed
7. selectable current voltage velocity IR compensation analog position loop AMPLIFIER Four quadrant regenerative operation Agency Approvals BLOCK DIAGRAM BROKEN LINE REPRESENTS 750V OPTICAL ISOLATION 50 E 0 SERIES FUNCTIONAL BLOCK DIAGRAM CURRENT REFERENCE RESERVED 25 120 VAC INPUT POWER a 01 MMBT 2222 REF IN REF IN GAIN REGULATOR TACH GAIN 300208C ONLY CONTROL MOSFET R774 LOGIC DRIVE MOTOR TACH MOTOR ISOLATED SIGNAL GROUND CURRENT FEEDBACK SIGNAL GND 100 OUTPUT 500K 3 10V 8 OUTPUT POWER GROUND ue 5 800 GROUNDS ARE OPTICALLY ISOLATED CURRENT MONITOR MODE SELECTION TABLE P1 8 LED GREEN NORMAL OPERATION LED RED FAULT E SUS Sut RECOMMENDED SETTING FOR CURRENT MODE FULLY CCW POT3 FULLY sold Servidea CURRENT NODE m OFF ON OFF OFF ON AMPLIFIERS ARE SHIPPED IN CURRENT MODE WITH MAXIMUM CURRENT SETTINGS OFF OFF OFF OFF FOR OTHER SWITCH FUNCTIONS SEE SHITCH DESCRIPTIONS Reng o_o for torrt orl or RE X OPTIONAL USER INSTALLED THROUGH HOLE COMPONENT Free Phone 877 378 0240 Ty kf FOR MOST APPLICATIONS sales servo2go com www servo2go com 4 ADVANCED MOTION CONTROLS 30A AC Series DESCRIPTION The 30A AC Series PWM servo amplifiers are designed to drive brush
8. 03 10 O Drive Power Cable O Drive Cable 1 5 foot CBL DO1 Quick Connect Sheet O Documentation User Manual Brochure with CD ROM Additional Requirements A Item Notes Power Supply e Requirements 120VAC 60 Hz Single Phase Acceptable Operating Range 30 125 VAC Since this package does not come with feedback an Feedback additional encoder or tachometer must be installed for precise position or velocity control Controller 10V command signal Sold amp Serviced By SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Sold amp Serviced By ckSta 2 5 Minute QuickStart Let s spin the motor This quick setup procedure will get the motor moving in a short amount of time without the need for a controller The drive has been pre configured in voltage mode with a slight offset This will turn the motor at a slow steady speed on power up to demonstrate operation Once the system is shown to be operational the next section I ntegrating QuickStart into your System will guide you through the process of integrating the system into your application Wiring On page 7 you will find the cables and connections sheet Use this as a reference when following the steps in this section Drive Connect cable CBL DO01 to the P1 connector on the drive Connect the other end to the C2 connector on the system interf
9. 5V See current limit adjustment information below Referenced to P1 16 ofrena SCS This TTL level input signal turns off all four power devices 1 of the H bridge drive when pulled to ground This INHIBIT inhibit will cause a FAULT condition and a red LED For inverted inhibit inputs see section G 12 Disables the amplifier for the direction only This INHIBIT inhibit will not cause a FAULT condition or a red LED 13 Disables the amplifier for the direction only This INHIBIT inhibit will not cause a FAULT condition or a red LED TTL compatible output It becomes high during output 1 FAULT OUT short circuit over voltage over heating inhibit and CURRENT MONITOR OUT P1 0 1 4 during power on reset Fault condition indicated by a fed TEP red LED Connected to power ground and be used as ground NEN ISO GND with P1 8 and P1 9 Sold amp Serviced By com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com 30A AC Series SWITCH FUNCTIONS SETTING SWITCH FUNCTION DESCRIPTION wd Internal voltage feedback E E Internal current feedback for IR compensation Current loop gain Decrease Increase Current loop integration Increase Decrease Current scaling When OFF increases sensitivity of current sense 5 Full current Half current thus reducing both peak and continuous current limit by 5096 Can be used to reduce factory p
10. T RESISTANCE INDUCTNACE INERTIA WEIGHT 9 195 THRU 4 HOLES EQ SPACED AS SHOWN ON A 92 625 B C FRONT FLANGE Sold amp Serviced By SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com kg cm Ib in s Kg Ib 4 40 UNC 2B x 20 DEEP MIN 2 EQ SPACED AS SHOWN ON A 21 812 B C 1 2 10 6 6 53 1 4200 7 0 1757 1 56 3 39 0 003 56 003 MOTOR BRUSH TABS 2 187 x 020 wi 18 LEADWIRES Sold amp Serviced By Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Quick Start Cable CBL D01 DRIVE CABLE WIRING SPECIFICATIONS CABLE CBL D01 Side Wiring Scheme Function Wire Color Single Wire SGND black Single Wire TACH IN black white Single Wire TACH red Single Wire Current Monitor red black Single Wire Variable blue Variable blue white Single Wire Variable purple Single Wire Variable urple white qm Wire s ne P N 22 01 3167 Housing Terminals Single Wire Variable orange white P N 748677 2 P N 08 50 0114 Single Wire Variable brown Terminals Single Wire Variable brown white P N 748333 4 REF OUT yellow REF OUT yellow black REF IN green REF IN green white Shield Shield NOTE For cables with only twisted pairs single wires can be paired with other single or unused wires Creating a twisted pair fr
11. ace board SIB Motor Connect the white connector on the motor to the corresponding connector on cable CBL 10 Connect the red and black wires to the P2 connector on the drive Black Motor 1 P2 1 Red Motor 2 P2 2 CBL AC IEC supplies AC to the drive Do not apply power at this time An AC power strip or other switch can be used to make cycling power more convenient during testing Grounding Bring all ground wires to a central point ground such as a ground bus ground plane or a single ground bolt Also don t forget to ground the drive chassis Use the silver screw marked PE on the case Motor Ground The green wire coming from motor power cable is the motor chassis ground If the motor case is already grounded through direct contact with the machine housing then leave the green wire disconnected Grounding the motor at both the green wire and at the motor case causes a ground loop that has been shown to disrupt the feedback signals Choose one or the other SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com 2 m 5 Minute QuickStart Inhibit Switch optional for this section An inhibit switch not included can be connected between pins 9 and 11 on the Interface Board This switch disables power to the motor until you are ready Opening the switch Enables the drive closing the switch Disables the drive Cautions Unexpected motion To
12. age 15 o Voltage o Compensation Sold amp Serviced By amy SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Sold amp Serviced By ck W 3b Configuration Torque Mode I ntegrate QuickStart into your System Torque Mode Configuration The terms Torque Mode and Current Mode are synonymous They can be interchanged and you may see either of these terms throughout this document and other motion control documents The Switches and Potentiometers set the mode on the drive Use the Mode Selection Table for the correct configuration Mode Selection Table Torque Mode SW1 Off SW2 Off SW3 On SW4 Off SW5 On Switches SW6 SW7 Off SW8 On SW9 Off SW10 Off Potl Loop Gain Full CCW Pot2 Current Limit Full CW Pots z Pot3 Reference Gain Full CW Pot4 Offset Mid 7 turns Current Limit with these settings 7 5A continuous 30A peak Potentiometer Instructions CW is the clockwise direction CCW is the counterclockwise direction Full CW or Full CCW means the pot has been turned to the end of its travel where it begins to click on every turn These potentiometers have a 14 turn range before they start to click The number of potentiometer turns on the Mode Selection Table is referenced from the full counterclockwise position To maintain consistency in the number of turns the init
13. arings or similar Then the load can be coupled to the idler shaft without risking damage to the motor bearings am SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com ck Ba Configuration Integrate QuickStart into your System Configuration 30A20AC Capabilities Mode Category Mode Name Torque Current Voltage IR Compensation Voltage Mode and IR Compensation Mode do not use direct feedback to close the velocity loop therefore they can t be considered true velocity modes These modes produce velocity that is roughly proportional to the input command but are not as precise as using a Tachometer or Encoder Velocity Estimation The correct mode is determined by the requirements of the controller Some controllers require that the drive be in torque mode Other controllers require that the drive be in velocity mode Check the documentation on your controller or contact the manufacturer of your controller to determine the correct mode for your drive Advanced Motion Controls Analog Servo Drives are configured using Switches and Potentiometers There is no software to download or configure The basic setup of these servo drives is straight forward and user friendly These instructions will walk you through the steps necessary to configure your drive to your system Configure the drive mode Torque Mode page 14 e Velocity Mode p
14. cession you will first be introduced to QuickStart then hook up the system for a simple bench test and then integrate QuickStart into your machine and finally transition into the production stage amy SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Sold amp Serviced By vickStan 1 N Getting Started BR3410NI A03 AC120 What to Expect What is QuickStart QuickStart is a system offering including a drive a motor all necessary cables and an interface board with screw terminal connections all in one box ready for fast delivery What purpose does QuickStart serve QuickStart is intended to introduce OEMs to Advanced Motion Controls servo drives and provide a positive first experience Why is Advanced Motion Controls offering QuickStart package We realize that many OEMs today are faced with trying to get their machinery to market using the fastest possible methods Our solution is to provide a means by which motion control can be quickly proven How does QuickStart benefit potential customers QuickStart is designed to make system prototyping easier to include Advanced Motion Controls servo drives The attraction to OEM s is a savings of time money and the personnel needed to move from conception to production Upon receipt everything will plug in and operate within 5 minutes All systems are initially configured in velocity or voltage mode t
15. ck the documentation on your controller or contact the manufacturer of your controller to determine the correct mode for your drive Once the command signal and mode have been selected connect the controller to the signals as indicated in the above tables The proper gains and command settings must also be configured This will be explained later in the configuration section Drive Inhibit recommended The inhibit line is used to turn off power to the motor while the drive is still powered on Sometimes this is necessary if power to the motor needs to be removed quickly or if the user needs to manually move the load in a freewheeling condition If your controller has an inhibit function then we highly recommend that you use it Inhibit Connection Controller SIB Inhibit C3 11 Inhibit Note The inhibit input is configured to disable the drive when pulled low active low Drive Mounting Mounting Dimensions can be found in the drive datasheet in the Appendix The drive can be mounted flat against the base plate or along the spine Mounting the drive flat on the base plate against a large thermally conductive surface for cooling will provide the most natural heat dissipation for the drive A metal back plane in a cabinet on the machine often makes a good surface Drives mounted on the spine can be mounted next to each other Maintain a minimum separation of 1 inch between drives to provide adequate convection cooling
16. e Signal Ground Locations on the SIB Controller SIB C3 2 SGND C3 7 Tach GND Signal Ground Command Signal Command signal and mode selection are dictated by the capabilities of your controller and the desired operation of your system Analog 10V command signals are suited for torque and velocity modes 10V Command Signal Single Ended Available Drive Modes SGND C3 2 SGND Torque Mode C3 4 Ref Velocity Mode 10V Command Signal Differential Available Drive Modes C3 4 Ref Torque Mode C3 5 Ref Velocity Mode Sold amp Serviced By E SERVOEIEO com Toll Free e MoOE e 1 nformation on Mode Selection tudes can be separated into three basic categories Torque Velocity and Position of the mode describes what servo loops are being closed in the drive They don t nNacrriha tha and_raciilt anf tha nnaratinn Enr evamnie a Ariva in Tarniia manda ran ha Sold amp Serviced By ck W 3a Wiring I ntegrate QuickStart into your System in a positioning application if the external controller closes the position loop In fact most high performance positioning systems use a drive in torque mode with the controller closing the velocity and position loops The correct mode is determined by the requirements of the controller Some controllers require that the drive be in torque mode Other controllers require that the drive be in velocity mode Che
17. e cables to minimize length and minimize exposure to noise sources The motor power wires are a major source of noise and the motor feedback wires are susceptible to receiving noise This is why it is never a good practice to route the motor power wires close to the motor feedback wires even if they are shielded Although both of these cables originate at the amplifier and terminate at the motor try to find separate paths that maintain distance between the two A rule of thumb for the minimum distance between these wires is 1cm for every 1m of cable length Grounding Bring all ground wires to a central point ground such as a ground bus ground plane or a single ground bolt Also don t forget to ground the drive chasis Use the silver screw marked PE on the case Motor Ground The green wire coming from CBL P03 10 is for the motor case ground If the motor case is already grounded through direct contact with the machine housing then leave the green wire disconnected Grounding the motor at both the green wire and at the motor case causes a ground loop that has been shown to disrupt the encoder signals Choose one or the other Load Coupling A non rigid coupling must be used between the motor shaft and the load to minimize mechanical stress due to radial loads axial loads or misalignment If you feel that the radial load on the motor is excessive you may want to consider connecting the motor to an idler shaft that is supported by pillow block be
18. e current feedback into the voltage loop IR compensation improves on Voltage Mode performance by enabling the amplifier to react to disturbances on the motor shaft When the shaft is stalled the back emf naturally drops which increases the current into the motor The increased current in the form of a voltage signal is injected back into the voltage loop which effectively tells the motor to further increase the output and maintain velocity The disadvantage of this mode is the use of positive feedback that tends to make this mode more unstable and difficult to tune The Switches and Potentiometers set the mode on the drive Use the Mode Selection Table for the correct configuration Mode Selection Table Voltage IR Comp SWI On On SW2 Off On SW3 On On SWA Off Off 5 5 Switches SW6 Off Off SW7 Off Off SW8 Off Off SW9 Off Off SW10 Off Off Pot1 Loop Gain 10 5 turns 10 5 turns Pots Pot2 Current Limit Full CW Full CW Pot3 Reference Gain Full CW Full CW Pot4 Offset Mid 7 turns Mid 7 turns Current Limit with these settings 7 5A continuous 30A peak Sold amp Serviced By SERVOPA entiometer Instructions CW is the clockwise direction CCW is the counterclockwise roll ree sditection Full CW or Full CCW means the pot has been turned to the end of its travel where ae Negis to click on every turn These potentiometers have a 14 turn range before they
19. ial starting point is defined as follows 1 Turn the pot CCW until the pot begins to click on every turn 2 Continue to slowly turn the pot CCW until the next click is heard then stop 3 Now turn the pot in the CW direction the number of turns indicated in the Mode Selection Table Gain Setting The gain of the drive amps out volts in can be adjusted using the Reference Gain Potentiometer Pot 3 Turning the pot to the full clockwise position results in a gain of roughly Turning the pot counter clockwise reduces the gain down to a minimum of SER D com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com m Configuration Velocity Mode Integrate QuickStart into your System Velocity Mode Configuration Velocity mode controls the motor such that the motor velocity is proportional to the input command The gain can be expressed as output velocity input command Common units are rpm V and counts per second V Since the two velocity modes in this system don t use direct feedback their performance isn t as accurate as a true velocity mode Voltage Mode This mode does not use any feedback to determine velocity Velocity is estimated by measuring the voltage across the motor terminals Since motor voltage is proportional to the speed the velocity can be controlled IR Compensation Mode This is the same as Voltage Mode with the addition of positiv
20. n Functions Pin Function 10V 3mA SGND C1 Shell NI 10V 3mA Ref In C4 Shell NI Ref In Tach In Tach GND Curr Mon Out Curr Ref Out NC Inhibit Inhibit Inhibit Fault Out NC Non Iso GND 15 Pin Dsub C 1 HD Female 12 3 4 5 06 7 9 10 11 12 13 14 15 m gt Hd Hd m N Hd w O N pa AB m ul Hd So a cr a ar Hd M Hd e E 5 E z 2 o 7 c 3 o n S User Access pi N N H N N N 0 24 Sold amp Serviced By 25 m Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com
21. o turn the motor shaft at 30 20 rpm This is an indication that when put together it works out of the box No pots to tweak or software to configure Are the motors in the QuickStart program available for individual resale Quite simply not from Advanced Motion Controls The motors in these packages are meant to represent what is commonly available from many different manufacturers Your local Advanced Motion Controls representative can handle requests for motor model information for additional purchases How is QuickStart pricing important to me Careful selection of systems incorporate popular Advanced Motion Control s drives in order to maximize exposure and minimize costs What other considerations should you know about QuickStart Although it will be hard to find easy to configure systems like these at lower prices anywhere QuickStart isn t intended for multiple pre packaged system selling Initial exposure to Advanced Motion Controls drives is the key Each project will be followed up by our Sales department to determine overall progress and assist in determining the next step SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com 1 Getting Started Package Contents m L Brushed Servo Drive 30A20AC L Brushed NEMA 34 Motor MBR3410NI L Screw Terminal Board SIB System Interface Board O Motor Power Cable 10 foot CBL P
22. om these two wires is recommended for brushless applications B 26 Pin AMP D SUB Plug A 16 Pin Molex Connector Twisted Pair Twisted Pair DIAGRAM Connector A Connector B RUM Single Wires Single Wires Twisted Pairs Grounding Shell LI II I IIl Sold amp Servicdd By SERVOP4GO com mul Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Sold amp Serviced By Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Quick Start Cable CBL P03 10 POWER CABLE WIRING SPECIFICATIONS CABLE CBL P03 10 __ ERSO Wiring Scheme Function WireColor A 4 Pin AMP Single Wire Connector Terminals Unused P N 1 480703 0 Single Wire P N 350873 1 Shield DIAGRAM Connector A Single Wires Flying Leads Unused Sold amp Serviced By amy SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Sold amp Serviced By Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com System nterface Board SI B 1 2 3 4 5 6 7 9 10111213 14 15 16 17 18 19 20 21 22 23 24 25 26 Dimensions 72mm x 72mm C1 Connector 15 pin to motor C2 Connector 26 pin to drive C3 Connector 26 pin user interface C3 Pi
23. ontain a rectifier bridge and filter capacitors to generate the DC bus internally from the AC input power The DC BUS Vbltageis 1 4 times AC voltage RMS e g 170 VDC from 120 VAC During braking much of the stored mechanical energy is fed supply and charges the output capacitor to a higher voltage If the charge reaches the amplifier s over voltage sbutdownopoint output current and braking will cease To ensure smooth braking of large inertial loads a built in shunt 15 BroVid d in model 30A20AC The shunt regulator will switch on the internal power resistor when the bus voltage reaches f85f9C This resistor then dissipates the extra energy of the DC bus 30A AC Series PIN FUNCTIONS CONNECTOR Name O DESCRIPTION NOTES 1 10V OUT EA Outputs regulated voltages of 10 V 3 mA for SIGNAL GND customer use Short circuit protected Pin P1 2 is signal ground OUT REF IN Differential analog input maximum 15 V 40K input IN resistance Maximum 60 VDC 60K input resistance TACH SGND This signal is proportional to the actual current in the motor leads Scaling is 4A V 2A V when SW5 OFF for 16A20AC and 8A V 4A V when SW5 OFF for 30A20AC See current limit adjustment information below Referenced to P1 16 Command signal to the internal current loop The CURRENT maximum peak current rating of the amplifier always REFERENCE OUT equals 7 2
24. reset maximum Cont Peak Cont Peak current limit Ratio 2596 Ratio 5096 PS Shorts out the current 7 It is recommended to leave SW7 in the OFF Current loop loop integrator peso capacitor integrator operating This capacitor normally ensures error free Shorts out the outer Velocity operation by reducing the error signal output of velocity voltage loop Voltage integrator summing amplifier to zero integrator capacitor operating Adjusts the value of the integrator capacitor It is recommended to leave SW9 in the OFF position Increase Decrease for most applications Offset test Controls sensitivity of the offset pot Used as an on board reference signal in test Test Offset mode POTENTIOMETER FUNCTIONS POTENTIOMETER DESCRIPTION TURNING CW Loop gain adjustment in voltage amp velocity modes Turn this Pot 1 Increases loop gain pot fully ccw in current mode Pot 2 Current limit It adjusts both continuous and peak current Increases current limit by maintaining their ratio 50 limit Pot 3 Reference gain It adjusts the ratio between input signal Increases reference and output variables voltage current and velocity input gain Offset test Used to adjust any imbalance in the input signal or in the amplifier When SW10 DIP switch is ON Pot 4 the sensitivity of this pot is greatly increased thus it can be N A used as an on board signal source for testing purposes See section G Sold amp Serviced B
25. to click Z 3b Configuration Velocity Mode I ntegrate QuickStart into your System The number of potentiometer turns on the Mode Selection Table is referenced from the full counterclockwise position To maintain consistency in the number of turns the initial starting point is defined as follows 1 Turn the pot CCW until the pot begins to click on every turn 2 Continue to slowly turn the pot CCW until the next click is heard then stop 3 Now turn the pot in the CW direction the number of turns indicated in the Mode Selection Table Loop Gain Pot 1 In Velocity Mode the loop gain increases the responsiveness of the system The loop gain settings in the mode selection table are a good starting point However once the drive is in the system the loop gain will need to be adjusted to match the system dynamics To adjust the Loop Gain e Turn the Loop Gain pot to the full counterclockwise position Enable the drive e Turn the Loop Gain pot clockwise e When the system begins to make a loud buzzing noise turn the pot in the counterclockwise direction until the buzzing stops Turn the pot one more turn in the counter clockwise position Reference Gain Pot 3 The gain of the drive velocity out volts in can be adjusted using the Reference Gain Potentiometer Pot 3 Turning the pot clockwise increases the gain while turning the pot counter clockwise decreases the gain Sold amp Serviced By amy SERVOETEO com
26. type DC motors at a high switching frequency A single red green LED indicates operating status All models are fully protected against over voltage over current over heating and short circuits across motor ground and power leads These models interface with digital controllers or can be used as a stand alone system They require only a single AC power supply Loop gain current limit input gain and offset can be adjusted using 14 turn potentiometers The offset adjusting potentiometer can also be used as an on board input signal for testing purposes when SW10 DIP switch is ON POWER STAGE SPECIFICATIONS 16A20AC SINGLE PHASE AC SUPPLY VOLTAGE PEAK CURRENT 2 sec Max internally limited t16A MAXIMUM CONTINUOUS CURRENT internally limited 8A MINIMUM LOAD INDUCTANCE 250 uH SWITCHING FREQUENCY 22 kHz 15 HEATSINK BASE TEMPERATURE RANGE 0 to 65 disables if gt 65 C POWER DISSIPATION AT CONTINUOUS CURRENT 150 W 80 W OVER VOLTAGE SHUT DOWN self reset 195 VDC BANDWIDTH load dependent 2 5 kHz SHUNT RESISTOR 30A20AC N A SHUNT REGULATOR TRIP VOLTAGE 30A20AC N A SHUNT FUSE d 25 inches L 1 25 inches N A BUS FUSE 5 X 20 mm 15 A slow blow rated 250 VAC MECHANICAL SPECIFICATIONS SIZE 7 35 X 4 23 x 2 45 inches 186 7 x 107 4 x 62 2 mm 2 5 b WEIGHT Do not exceed 125 VAC input Low inductance motors pancake and basket wound require external inductors These amplifiers c
27. urning within a few minutes please call and ask for technical support 805 389 1935 We want to get you up and running quickly Sold amp Serviced By SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com vickStan 3a Wiring N I ntegrate QuickStart into your System The following instructions are a continuation of the 5 Minute QuickStart This section explains controller wiring drive configuration drive mounting motor mounting SIB mounting and load coupling Signal Ground Almost all signals between the drive and the controller are referenced to signal ground Without this reference the drive and the controller would not be able to transmit signals to each other To ensure that the signals between the drive and the controller are referenced to the same potential the signal grounds on the controller and the drive must be connected together This is especially important for e Single ended command signals e Inhibit line e Other inputs and outputs You will need to identify the signal ground on your controller and connect it to the signal ground on the drive For your convenience the Signal Ground is accessible at two locations on the SIB However to avoid ground loops there should only be one connection between the drive signal ground and the controller signal ground Don t add a connection if there is already continuity between the two grounds Availabl
28. ve is initially powered up in a disabled state 1 Disconnect the motor power by unplugging the white connector on CBL P03 10 Unplugging this connection allows you to power up the system without the possibility of spinning the motor 2 Apply power to the drive Toggle the inhibit switch and verify that you can cause the LED color to change from Red to Green Set the switch so the LED is Red 3 Remove power from the drive and reconnect the white connector on CBL P03 10 mm Power Up Apply power to the drive If an inhibit switch has been installed enable the drive by toggling the inhibit switch so the LED turns Green 2 The motor should turn at a controlled speed 3 If the motor turns then the system has been hooked up correctly Remove power and continue to the next section If not then go to Troubleshooting 4 To stop the motor from turning turn the Test Offset switch 5 10 to the OFF position Then use the offset pot Pot 4 to set the speed to zero Troubleshooting LED not lit Verify that power has been applied to the drive Motor doesn t have holding torque Verify that the LED is Green Verify all cables are connected LED doesn t turn Green If an Inhibit Switch has been installed toggle the Inhibit switch Motor doesn t turn but has holding Turn Pot 4 Test Offset in either direction This will torque change the amount of offset in the drive Contact Factory f you can t get the motor t
29. xis E SNDISN3WIG ONLLNDOUM l saval amp 6 YI Onnouo arv2a a 0 08 010 XX 3 JI lH V Ba aav Tal4IO3dS 3SIMB3HID SS3 INO o ag awa 11 9149531 EEN ga 96 22 80 191901214 LYWAO4 3LYCAN e0 Se t0 Nwni1 2 NO OL dav 30159998 GE 9 X 988 5 0 679 LOWS Xv vL 8LT1v0 Z SE9 8TC Y 1 620 ZT o LOW Xv NJIA dol 157 141154 9 MGR 88ZTIv0 Z 69 981192 7 B6 IB EcC E 3LUN WW NI JAY J NI SNBISN3WIG 08r 118G 0 eres BE 29 710 0 9 0 X9 Sold amp Serviced By Toll free Phone 877 378 0240 Tol Free Fax 877 378 0249 Bales servo2go com WWW Servo2go com Sold amp Serviced By Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com Quick Start Motor MBR3410NI BRUSHLESS SERVO MOTOR FEATURES 3 25 Inch HD NEMA 34 Motor Continuous Torques up to 10 6 Ib in Speeds up to 4200 rpm Voltage Rating up to 90 Vdc 30 Lb Radial Load 1 2 from Front Face Smooth low cogging Magnetics SPECIFICATIONS SPECIFICATIONS CONTINUOUS TORQUE PEAK TORQUE SPEED RATED VOLTAGE RATED VOLTAGE CONTINUOUS CURRENT PEAK CURRENT TORQUE CONSTANT VOLTAGE CONSTAN
30. y amy SERVOETEO com Toll Free Phone 877 378 0240 Toll Free Fax 877 378 0249 sales servo2go com www servo2go com 30A AC Series TEST POINTS FOR POTENTIOMETERS See section G SET UP See section for engineering and installation notes STANDARD INPUT SIGNAL ISOLATION These amplifiers feature an internally installed analog isolation amplifier which optically isolates the inputs from the rest of the amplifier circuitry See functional block diagram above OPERATING MODE SELECTION These modes can be selected by the DIP switches according to the chart in the functional block diagram e Current Mode e Voltage Mode e Compensation Mode e Tachometer Mode See section G for more information APPLICATION NOTE See section G for more information on analog position loop mode CURRENT LIMIT ADJUSTMENTS These amplifiers feature separate peak and continuous current limit adjustments The current limit adjusting Pot 2 adjusts both peak and continuous current limit at the same time It has 12 active turns plus 1 inactive turn at each end and is approximately linear Thus to adjust the current limit turn the potentiometer fully counter clockwise then turn clockwise to the appropriate value If the desired limit is for example 15 amperes and the servo amplifier peak current is 30 amperes turn the potentiometer 7 turns clockwise from the fully counter clockwise position Pin P1 9 is the input to the internal
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