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F3SX Safety Controller User`s Manual - Products

1. o Single beam safety sensor 1 z Model E3FS 10B4000 ae Emitter Receiver 2 LTA H N co xz 9 Wiring example without single beam safety aS Seg 5 sensor Model E3FS 10B40 010 connected 8 zs EE 3 F e Be o g z g S 3 8 T s oO 3 v N L4 Single beam safety sensor 2 Model E3FS 10B4001 Receiver o ex 5 AR T I 2 538 S 5 ze o s Es z si pri g g amp 9 oO e 1 Fuses A 6 C N 53 __ 3 Al 1 2 3 4 5 8 23 33 m o o E m o O d lt g 2 8 8g Control circuit 8 i 8 2 3 oe o e Ei s 7 go 24V DC 24V DC zi S 24V DC 8 8 4 3 4 8 K2 a ul gi gil 1 5 2 gt 2 ov 22 8 E 2 8 a A2 6S0 As As Esi _6s2 FB CHID 11 12 13 14 15 16 12 24 34 J N IN JS NA A T Xe N N7 Tr xz tapes oa D0 M 62 i e bi e 3g t e a 2e 3 T so amp E3 2 3 lt gs Sa lt cal ER o og xol 9 c 2 9 Zo Z2 9 z S g e gls 8 E1 Instructions s 8 v2 24N DC of operation S us 5 Ww Ss e Motor controller lt n Emitter Receiver KM1 Single beam safety sensor 4 l RY2 Model E3FS 10840 0 0 2 KM2 9 l Ej 3 amp 2 EE E col leo E aS 530 amp 8 e 58 2 e SZS S g 5 E SIN Emitter Receiver Single beam safety sensor 3 Model E3FS
2. Unit mm The number of slots indicates the width occupied by each module Main module N E 1 slot Input module L1 L2 B1 D1 1 slot Relay output module R R1 R2 2 slots F38SX NR F3SX ED1 F3SX ER2 etc belong to 2 slots F3SX User s Manual 1 15 Chapier 1 Outline MEMO I gt D kei s6ulmeig Jeuoisueuig F3SX 1 16 User s Manual Chapter 2 Specifications of Main Module z saydeyo e npoyy UIEN jo suoneouirooeds Main Module with External Indicator Output 2 2 Each name and functions 2 2 Internal schematic diagram 2 4 Main Module with DC solid state Safety Output 2 5 Each name and functions 2 5 DC solid state safety outputs SS1 and SS2 terminals 2 7 Internal schematic diagram 2 7 Functions of Main Module 2 8 Diagnosing and monitoring functions 2 8 External indicator outputs EL1 and EL2 terminals N module 2 9 DC solid state safety outputs SS1 and SS2 terminals E module 2 9 Reset mode 2 10 Feedback input FB terminal 2 12 Start command input SSC terminal 2 20 Auxiliary solid state outputs AS1 AS2 AS3 terminals 2 21 Communication functions COM terminal 2 26 Connection 2 28 Wiring for reset inputs 2 28 Wiring for emergency stop input 2 29 Example of wiring and operation chart 2 30 F3SX User s Manual 2 1 Iz 5 mo
3. Input type Emergency Safety light c nang Single baem Modalname Width Weight BR Door switch UE control safety main body only IF3SJ switch sensor 1set Z z 2 F3SX NR 45mm Approx 0 3kg 1set 2sets F3SX N D1R 90mm Approx 0 5kg 1set 4sets F3SX N D1D1R 112 5mm Approx 0 6kg tset 6sets F3SX N D1D1D1R 135mm Approx 0 7kg 1set 2sets F3SX N L2R 90mm Approx 0 5kg 1 set 4sets F3SX N L2L2R 112 5mm Approx 0 6kg 1 set 2sets 2sets F3SX N L2D1R 112 5mm Approx 0 6kg 1set 2sets 4sets F3SX N L2L2D1R 135mm Approx 0 7kg 1set 4sets 2sets z i F3SX N L2D1D1R 135mm Approx 0 7kg 1set 1set 1set F3SX N L1R 90mm Approx 0 5kg 1set 2sets 1set 1set F3SX N L1D1R 112 5mm Approx 0 6kg 1set 4sets 1set 1set F3SX N L1D1D1R 135mm Approx 0 7kg tset 4sets F3SX N B1R 90mm Approx 0 5kg 1set 2sets 4sets F3SX N B1D1R 112 5mm Approx 0 6kg 1set 4sets E 4sets F3SX N B1D1D1R 135mm Approx 0 7kg 1set x 2sets 4sets F3SX N L2B1R 112 5mm Approx 0 6kg F3SX User s Manual 139 dey9 dneur onpolg 1 7 Chapter 1 Outline Model FS3SX ELILILILI DC solid state safety output type Input type Emergency Safty ligth o pond Single baem Model name Width Weight e ile Door switch Curtain control safety main body only 5 pu c Switch sensor z IF3SJ 5 1set 2sets S F
4. Wiring example without Model F3SN F3SH F3SJ connected ojo J lt amp S c amp s ua 16 1ndui say mo A 1ndui 1eseu ew Indu uonoejes xoopieiul umo1d Od Ave JON pau 1ndui soyuow Aejas jeuje1x3 8 0N wojje 1ndino Aveyixny RS 485 B pink YA RS 485 A gray Model F39 JCOA L Emitter cable Ts Emitter ol SLC1 Model F3SN F3SH F3SJ 99282 2 2 e 9 328 elo 2 amp S S gg Wiring diagram for inspection of MEC Model F3SN F3SH F3SJ functions ez PARE 2j o 2 mao El 9829 E AR 35 E s 0 sels AHE Model F39 JCOA D ZISE Receiver cable F 2 EI Receiver Note 1 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN F3SH F3SuJ F3SX User s Manual Chapter 4 Specifications of Input Module Light Curtain Input Module This module L2 module is the input module for safety light curtain aur a The F3SX can supply electric power to a maximum of 4 sets of model F3SN F3SH F3SJ If more than the above S limitation is to be connected power should be supplied externally from outside the F3SX In such case make it so the CHECK 24V DC and OV lines of the external power supply for the F3SN F3SH F3SJ share the same line with the F3SX power supply For using Mo
5. Motor rotation A i i P gt P gt OFF delay time OFF delay time OFF delay time External indicator Note 1 Operates at the following input of reset switch only when the time difference of input is 0 5 seconds max F3SX User s Manual Q Iz o gei e N uonoouuo2 2 41 Iz g o bs uonoeuuo2 2 42 Chapter 2 Specifications of Main Module B Model F3SX E L1D1R2 Auto reset Example of wiring NO contact 83 aso s4 NC contact QC Control circuit El 24V DC 24V DC 2av De Figure below e L6 L 24V DC 7 2 El 7 24 S5 i NO contact N RYT 23 Instructions of operation RY2 OOOO es z alg S sele A S s 889 alils Example with neither safety 859 a 5 83 2 e 2 5 limit switch nor safety door 8e 5218 HE switch connected Bl als sl EE Sis 8 2 9 40 111 12 3 7 umm Ml EL UAI XU XE Y RS 485 A gray A Wiring for uses of the test function I Model F39 JCOA L amp Model F39 JCLIA D of Model F3SN F3SH F3SJ EA rh Receiver cable enn Emitter eal ica Receiver pepieius uee16 ndur 159 1 1 Emergency stop switch positive opening mechanism 24V DC 24V DC Model A165E Model A22E o Input circui Input circuit S2 Reset switch S31 S32 Two hand control switch S3 S5 Limit switch S4 S6 Safety limit switch positive opening mechanism
6. 2 2 3 a asl el Wiring for use of the test function g7 58 of Model F3SN F3SH F3SJ TODEN TE aR E R i RS 485 A gray I es Das Cu Model F39 JCEIA D zla remite cable F Receiver cable P 2 29 f I 5 28 Y l E Blgg IQ SISE l E 2 2 6 gjs S BESE a Emitter SCL1 Receiver Model F3SN A F3SH F3SJ a I 1 I I I I I i i Input circuit ie Input circuit 5 y S V TY a SE NA RS RED Example with neither safety limit switch nor safety door switch connected OOA 24V DC 24V DC 24V DC Input circuit F3SX 2 34 User s Manual Chapier 2 Specifications of Main Module S1 Emergency stop switch positive opening mechanism Model A165E Model A22E e S2 Reset switch 31 S32 Two hand control switch S4 S5 Safety limit switch positive opening mechanism Model D4N Model D4B e KM1 KM2 Magnetic contactor S M 3 phase motor E E1 24V DC power source Model S82K Ri External indicator Filament type indicator When any external indicator is not used connect a resistor 1 4W 4 7kQ JU Model F3SX N L2D1R Manual reset p 2 38 9 3 Note 1 Example of circuit in the previous page corresponds to the category 4 The category 2 is applicable when Model 2 F3SN B is connected 9 Note 2 Example when the auxiliary output is of standard setting ON when light inte
7. Model D4N Model D4B RY1 RY2 Relay KM1 KM2 Magnetic contactor M 3 phase motor E1 Refer to the internal wiring diagram in the 24V DC power source Model S82K SLC1 Model F3SN A F3SH F3SJ Internal schematic diagrams Input circuit Input circuit 24V DC ia 24V DC Note 1 The OFF delay contacts K1 K2 may instantly turns OFF due to a circuit error occurring in the controller Accordingly when the current supply to the motor is ceased before the motor stops and it may cause a hazardous situation to the system the example of wiring above should correspond to the Category 2 If however it may not cause a hazardous situation the example of wiring above should correspond to the Category 4 Note 2 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SJ Note 3 Example of circuit above corresponds to the Stop Category EN60204 1 1 Note 4 In the example of wiring above it is necessary to change the threshold value of feedback monitoring time in consideration for the delay time setting value by using the function set up software for model F3SX Model F3SX CDLILILI sold separately F3SX User s Manual Chapier 2 Specifications of Main Mod
8. Note Maximum number of test data byte is 20byte If a command with the test data in 21byte or more is sent error o z will be responded E Note ASCII characters to be used for test data are limited to space 0 to 9 and A to F If any ASCII o characters other than these are used the end code will become 14 Format error Q o 3 3 i Readout of parameter area 3 n mG 9 Fins mini command text 5 MRC SRC A 02 01 Parameter type Readout start address Number of elements g L I 3 2 2 4 4 4 8 Fins mini response text MRC SR 02 01 Response code Parameter type Readout start address Number of elements end l l a t 73 I mmn dd 2 2 4 4 4 4 Data name Description Parameter type The data of readout parameter type is attached Readout start The read start address is attached address Number of elements The read number of elements is attached Readout data The data of readout parameter is attached Access size of the data is byte F3SX 6 16 User s Manual Response code Chapier 6 Appendix Parameter type listing Response code Error name Description 1001 Excess command length The command is too long 1002 Short of command length The command is too short 1101 Area type error Wrong parameter type 1104 Error outside of end The specified end address Start address plus number of ele
9. Shock resistance 100m s each in X Y and Z direction 1 000 times with power on Case materials Glass fiber reinforced polyamide 66 PA 66 FR Degree of protection Terminal block IP20 Main body IP40 IEC60529 Note 1 When configuring with the B1 module the safety grade should be Performance Level PL c d category 2 When configuring with the R R1 R2 module the maximum NOP mean number of operations per year is 65 000 Note 2 This is the SIL value but not a value of the entire system Note 3 When this protection function operates recover by turning the main power ON again B Main module with external indicator output N module Items Rating Characteristic Emergency stop input Reset input ON 15to 24V DC 1096 Input Feedback input OFF Open or 0 to 5V DC Internal impedance Approx 5kQ Auxiliary input DC solid state Note 1 External indicator output Connectable indicator Filament type incandescent lamp 24V DC 3 to 7W output output Auxiliary solid state PNP transistor output Load current 25mA max Residual voltage 2V max Note 2 Note 1 In the case that the external indicator is not used connect a resistor 1 4W 4 70 between the EL1 terminal and the EL2 terminal The resistor with lead wire shown in the figure below is attached to this product non polarity m Note 2 Except for voltage dro
10. bs indino 10 291pu jeuJ91X3 YUM e npojy ule 2 2 Chapter 2 Specifications of Main Module Main Module with External Indicator Output This module N module is the main module with external indicator output Each name and functions PWO OER RSC OLK no Om Input output terminal LED Input output terminal Input output terminal B LED indicator F3SX User s Manual dd Sar Name Functions cation PW Green Power indicator Lights up while power is ON Lights up or flashes when an error occurs Lighting up No synchronization between emergency stop inputs 1 time flashing Short circuiting or mis wiring between emergency stop inputs 2 time flashing Trouble or mis wiring around emergency stop input circuit ER Red Error indicator 3 time flashing Mis wiring or break around Y1 Y2 or Y3 terminal 4 time flashing Trouble in external indicator or around the circuit for indicator output 5 time flashing Trouble or welding around safety relay output circuit 6 time flashing Error in feedback signals from an external devices Continuously flashing Affected by noises or trouble around the internal circuit of F3SX Lights up at the time of RS Green Reset input indicator Auto resetting Y3 terminal input is ON Ma
11. o OFF delay time setting type L gt F3SX ELILILI R2 Standard product V OFF delay time fixed type F3SX EONOOR2 TOOO J Standard product ON delay type Je H reos output External indicator 23 For warning before start rc eq ON delay time setting type gt F3SX NLILILIR1 Order made product ON delay time fixed type gt F3SX N OOOR1 TOOO n output DC solid state safety output Order made product ON delay time setting type gt F3SX EOOOR1 V Order made product c ON delay time fixed type gt FSSX ELILIBIR1 TEILIEI Note Standard product is the type introduced in the standard catalogs Order made product is the product manufactured on order For the details inquire to our sales representative J Standard product F3SX User s Manual 1 5 I D kei h dneur 2Npold 1 6 Chapter 1 Outline Product Lineup F3SX is categorized as follows Meanings of model type Model F3SX OO0 1 Num Symbol Meanings ber y g E Emergency stop controller DC solid state safety output NR Emergency stop controller safety relay output external indicator output ER Emergency stop controller safety relay output DC solid state safety output Controller for emergency stop light curtain input two hand control sw
12. Confirm wiring with external device such as contactor Trouble with DC solid state safety output circuit Replace F3SX Error around relay output terminal Trouble with relay output Replace F3SX Affected by noises of excess level Confirm noise environment surrounding F3SX Error around feedback input terminal Improper wiring with external device such as contactor Confirm wiring with external device such as contactor Trouble with external device such as contactor Replace the external device such as contactor N Continuously flashing Disturbance by noises or trouble with F3SX Affected by noises of excess level Confirm noise environment surrounding F3SX Trouble with F3SX internal circuit Replace F3SX Note 1 The product without assembled relay output module does not suffer from this kind of error F3SX User s Manual 9 1e1deu Punoouse qnoJ 6 29 Chapter 6 Appendix E 1 L2 D1 module ER1 indication represents error occurring in the Ch 1 while ER2 indication represents error occurring in the Ch 2 side ER1 ER2 indication Error Assumed causes Measures to be taken e Syrichronizatio i Defects in input device contacts error around T nen TC Y i Or improper wiring with input Confirm input device or its wiring um inputs of input
13. Rated load 23 24 terminal load 33 34 terminal 250V AC 50 60Hz 30V DC 3 15A 5A Note 1 id Main contact safety output contac ups LIT Unt Minimum applicable load Note 2 24V DC 5mA reference value Note 3 100 000 times or more open close frequency of 1 800 times h 100 000 000 times or more open close frequency of 36000 times h Electrical endurance Note 2 Mechanical endurance Note 2 Note 1 An external fuse must be inserted into the safety relay output The fuse rating depends on the safety category 1 For the use of the Safety Category 4 EN I8O13849 1 2008 An external fuse must be inserted to protect the safety relay output contacts from welding The fuse rating is 3 15A max The current that can be applied to the safety relay contacts is limited by the fuse rating and it is 3 15A max resistive load 2 Use under the Safety category 3 EN I8013849 1 2008 The external fuse rating is 5A max The current that can be applied to the safety relay contacts is limited by the fuse rating and it is 5A max resistive load For the details see the section 10 4 3 4 of prEN50156 1 Note 2 Performance of the built in relay itself The values for endurance are those at ambient temperatures between 15 and 35 C and ambient humidities between 25 and 7596 RH Note 3 Reference value Use with less values is not appropriate Note that if loaded once with a higher value the contacts may become u
14. The reset contents and conditions differ depending whether it is auto reset mode or manual reset mode Time duration of reset input while reset switch is pressed Reset mode State of F3SX 50ms lt input time lt 3s 3s lt input time Auto reset Safety output OFF state System reset l Safety output ON state At lock out System reset Manual reset Safety output OFF state Reset ef interlock System reset LT At the interlock state l p ad Safety output ON state At lock out System reset User s Manual Chapier 2 Specifications of Main Module At the time of auto reset Press for 3 seconds or longer before releasing the reset button Y3 output ON e OFF F pi oO Safety ON When all of the safety inputs are ON the safety output OFF output turns ON with the reset input ON At the time when the reset button is released d the safety output turns ON 3 Standby ON output OFF onka Standby output turns ON when diagnosis results in j ee OK at turning power ON o 9 seconds e 3 seconds 3 The process goes on at turning power ON 2 It turns OFF if F3SX is c o in the lock out state F3SX re starts State that power is ON At the time of manual reset Press for 3 seconds or longer before releasing the reset button Y2 output ON Interlock reset When all of the safety inputs are ON the safety output turns ON with th
15. or S X Al B Connector plug assembly Model XS2G D4S5 Connector plug assembly Model XS2G D4S5 Wiring for connector plug assembly o 3 a 2 c Q 3 9o 2 2 Wire color of Model E3FS D Pin number of Model E3ZS 9 XS2G D4S5 2 Terminal block connector o Emitter Receiver White 1 Brown Brown Note 2 Black 3 o 2 a Pink BI S Single side connector cable id O O O O 3 Blue Blue Model XS2F D42EI CI80 H Brown NF amp Pink Black 2 4 in ac Pin number o Note 2 Double side connector cable Model F39 JFLIS Wiring for terminal block connector for connection through junction connector Pin number 1 2 3 4 with Model E3FS is also available for use Wire color White Black Blue Brown For the details of each model refer to Chapter 6 Accessories A Accessories sold separately p 6 2 F3SX 4 16 User s Manual Chapter 4 Specifications of Input Module The single beam safety sensor input module B1 module of F3SX is for the exclusive use with the OMRON Model ESFS 10BALILILI type 2 and E3ZS T81A Type 2 Be sure to avoid connecting the module to the single beam safety sensor other than the specified for exclusive use If the mode selection input line of the single beam safety sensor receiver is connected to OV the output turns ON when light is interrupted Dark ON which no longer configur
16. Chapier 6 Appendix Control output state of Model E3FS E3ZS Terminal 3 Set 1 ON OFF Control output state of Model E3FS E3ZS Terminal 7 Set 2 ON OFF Control output state of Model E3FS E3ZS Terminal 10 Set 3 ON OFF Control output state of Model E3FS E3ZS Terminal 14 Set 4 ON OFF Error messages The bit alignment of error massage bit 7 bit 6 bit 5 bit 4 0000 Normal 0001 Mis wiring or short circuiting around Terminal 3 control output or error in Model E3FS E3ZS 0010 Error in the internal circuit of Terminal 3 control output 0011 Mis wiring or short circuiting around Terminal 4 test input or error in the internal circuit 0100 Mis wiring or short circuiting around Terminal 7 control output or error in Model E3FS E3ZS 0101 Error in the internal circuit of Terminal 7 control output 0110 Mis wiring or short circuiting around Terminal 8 test input or error in the internal circuit 1001 Mis wiring or short circuiting around Terminal 10 control output or error in Model E3FS E3ZS 1010 Error in the internal circuit of Terminal 10 control output 1011 Mis wiring or short circuiting around Terminal 9 test input or error in the internal circuit 1100 Mis wiring or short circuiting around Terminal 14 control output or error in Model E3FS ESZS 1101 Error in the internal circuit of Terminal 14 control output
17. El 24V DC eile Connection User s Manual F3SX 2 46 Chapier 2 Specifications of Main Module S1 Emergency stop switch positive opening mechanism Model A165E Model A22E e S2 Reset switch RY1 RY2 Relay KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power source Model S82K i I D gei N Note 1 Example of circuit in the previous page corresponds to the category 4 The category 2 is applicable when Model F3SN B is connected Note 2 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SJ Note 3 Example of circuit on the left corresponds to the Stop Category EN60204 1 0 uonoouuo2 Operation chart Emergency stop switch S1 Reset switch S2 Light reception Model F3SN A F3SH F3SJ SLC1 Interrupted Light reception Model F3SN A F3SH F3SJ SLC2 Interrupted DC solid state safety output SS1 SS2 KM1 KM2 NC contact KM1 KM2 NO contact F3SX User s Manual 2 47 Chapter 2 Specifications of Main Module B Model F3SX ED1 Manual reset Example of wiring Q NO contact E 3 e 5 24 Example with neither safety N C ae limit switch nor safety door o c e en Switch connected c m o 8 23 9 Y Ao Y AGINAGA 5 2 4 L 9 10 11 12 z 11 21 i
18. Example of wiring 9 Single beam safety sensor 1 E Model E3FS 10B4000 Emitter Receiver A am k RER TORE 9 Wiring example without single beam safety N g co 23z 8 sensor Model E3FS 10B40010 connected 3 83 asg S o o amp 2s e i C8 09 2 09 3 9 9 9 373 2 BR o 9 3 8 Zg g 5 3 E89 3 EJ s gj x e bd Single beam safety sensor 2 Model E3FS 10B4000 Emitter Receiver as E 83 S2 O 2 11 21 F e 3 9 ES en qeu 12 22 Ei l l 24V DC nios Fuses Ai HT fHT12HT21HT22H Y1 H Y2H Y3 TH2HBH4HSEHEH7KH8B N o O o N o Oo d Pegg Pee 7 TI iw Es gt iw a 3 Control circuit e 8 o 2 g g amp e amp E1 3 8 m 24V DC 24V DC 5 S 24V DC e g g Jiri ggi mV D N D e N 3 E 2 lt 22eg2 2 2 g ww SSC amp s3 ks fs SS1 ss2 FB 9 JH 10H 11H 12 13 14H 15 16 ry E o E Ld 9 3 3E Py g Eal mw oe Fo s Sg fEl lt zd 5 3 38 cg ad 5 offs 2 Z el SgS 3 E1 3 5 zg 24V DC S elw 3 ees L Emitter Receiver KM1 E A A Single beam safety sensor 4 Model E3FS 10B4000 km2 Jo XX a Q e e se E EE Oo To 8 28 M S ol28 a 2 385 z HS Emitter Receiver Single beam safety sensor
19. YAY2 Connect as shown Yi Y2 Y3 in the right figure Note In the auto reset mode the detection function is made unavailable for the cases of trouble such as reset switch contact welding and short circuiting between Y 1 Y3 F3SX 2 28 User s Manual Chapier 2 Specifications of Main Module Wiring for emergency stop input Cross channel short circuit monitoring functions are set by connecting the emergency stop switches Cross channel 9 short circuit Safety category Connection Schematic diagram monitoring N 24V DC e Oo o 3 3 o Emergency L 7 Q stop 9 switch p Connect the switches 2 between 24V DC and T12 T22 T12 T21 None 24V DC 24V DC Emergency stop switch Connect the switches 3 between 24V DC and T12 T22 Emergency stop 7 S4 Switch Connect the switches Available 4 between T11 and T12 and T21 and T22 respectively F3SX User s Manual 2 29 Chapter 2 Specifications of Main Module Example of wiring and operation chart B Model F3SX NR Manual reset Example of wiring i gt D kei N m 22 11 21 2 LY S1 C 7 pecu Fuses uonoeuuo2 JOR E1 Control circuit KI Ed N N 24V DC EE 24V DC 46
20. External indicator states ON OFF 1 None E None 2 AS1 output state ON OFF 3 AS2 output state ON OFF 9 4 AS3 output state ON OFF E E 5 000 Normal 001 Synchronization check error with emergency stop input 2 6 i9 x Error messages 010 Short circuiting between emergency stop inputs or error around internal Oo The bit alignment of error massage circuit 3 7 bit 7 bit 6 bit 5 100 Mis wiring or wire break around Y1 to Y3 terminals 3 101 Error in external indicator error around circuit E 111 Other error including error in other modules gt D ist byte S Bit Contents of data 1 0 p 0 T12 input states ON OFF e S 1 T22 input states ON OFF 8 2 Y2input states ON OFF 3 Y3 input states ON OFF 4 FB input states ON OFF 5 In interlock state In interlock state Normal state 6 Initiation command input states ON OFF 7 None s None F3SX 6 1 2 User s Manual Chapier 6 Appendix E main module data 2 byte 2nd byte Bit Contents of data 1 0 0 SS1 output state ON OFF 1 SS2 output state ON OFF 2 AS1 output state ON OFF 3 AS2 output state ON OFF 4 ASS3 output state ON OFF 5 000 Normal 6 001 Synchronization check error with emergency stop input Error messages 010 Short circuiting between emergency stop inputs or error around internal The bit alignment of error massage circuit 7 bit 7 bit 6 bit 5 011 Mis wiring at SS1 SS2 terminal
21. Wiring error around feedback input Short circuiting or wire break around relay contacts or feedback input terminal Confirm the wiring with relay contacts or feedback input terminal 3901 Error around external indicator output circuit EL2 Affected by noises excess level Confirm noise environment surrounding F3SX Trouble with internal circuit in of external indicator output terminal Replace F3SX 3902 Error around external indicator output circuit EL1 Affected by noises excess level Confirm noise environment surrounding F3SX Trouble with internal circuit in of external indicator output terminal Replace F3SX 3903 Wiring error around external indicator output or error in external indicator Wire break in connection with external indicator Confirm wiring with external indicator The external indicator is defective Replace external indicator SAXX Error in F3SX internal circuits Affected by excess level of noises Check noise circumstances Troubles in F3SX internal circuits Replace F3SX 3COX 3C2X 3C4X 3C6X B1 module Error in wiring or error occurring in input device terminals 1 to 8 Short circuits or breaks in single beam safety sensor wiring Check for correct wiring of single beam safety sensors Trouble occurring in single beam safety sensors Replace single beam safety sensors 3C1X 3C3X 3C5X 3
22. 11 21 AN 11 si eel f a i 22 Bo s4 6 12 l F guns NC contact I p ADH T14HT12HT21HT22H Y1 A O 7 8 11 23 33 23 834 i Input gt Input gt l i Control circuit I circuit circuit I Ki l K3 l E1 l 24V DC 24v DC 3 24V DC DC24V T l AC m I I i PORAN 24V DC 24V DC rs f T l Input Input o1 i circuit gt circuit l POOOOOCO O O O1O O OL OOO S6 e l l Mi kv2 NC contact EE DE LRH contac 11 l 0 e l External indicator 7 I l I S1 Emergency stop switch positive opening mechanism Model A165E Model A22E S2 Reset switch S3 S5 Limit switch S4 S6 Safety limit switch positive opening mechanism Model DAN Model D4B KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power source Model S82K External indicator Filament type indicator When any external indicator is not used connect a resistor 1 4W 4 7kQ In the case of using NC contacts of the external devices KM1 and KM2 in the above wiring example in connec tion with the R2 module for the feedback signal it is necessary to change threshold value of the feedback monitor ing time when safety output changes from ON to OFF after having changed the OFF delay time R2 module response time 40ms Refer to the respons
23. 9 1e3deu eousJajay uorneorunuulo2 6 9 i Iz 2 o for e2uaJ9Jou uoneoiunuluio2 6 10 Chapter 6 Appendix B Command text FINS mini command text FINS mini response text is the main text of command response FINS mini command text FINS mini response text is composed of the following data Command MRC Main request code and SRC Sub request code and the necessary data thereafter are added FINS nini STX Node No Sub address cip Command text ETX BCC 0x02 Quent X 0x03 Le d JF 3 RO SRC Data i ctos EM NEN 2 2 Byte B Example of end code When no command text is provided i e the mahcine number is 00 e Command STX Node No Sub address SID ETX BCC Gu ced we umi um Ies e Response STX Node No Sub address End code ETX BCC 0x02 Q i Q 0 0 l a 0x03 When node number is missing e Command STX ETX BCC 0x02 0x03 One character short for node number e Response No response is provided F3SX User s Manual Chapier 6 Appendix Response After MRC SRC MRES Main response code and SRES Sup response code and the necessary data thereaf ter are added FINS nini STX Node No Sub address Response text ETX BCC 0x02 00 Only MRC SRC MRES SRES are the response for the case that the specified FINS mini command coul
24. B Access rights You will be prompted to enter a valid password before being able to begin changing the function setup Note The password set at the factory is F3SX The Responsible Person must take the utmost care so that the password will not be known to those other than the Responsible Person The password shall be entered required when making any modification regardless of the safety functions to be modified Any change in the function settings is disabled with TLILILI types Recommendations It is strongly recommended that you change the password F3SX to a new one To change the password select File F in the menu bar and then Set Password P I D kei D uonoedsu pue SediAjag eoueuojure y F3SX 6 32 User s Manual B Function test Chapter 6 Appendix After setup change by using the function set up software for model F3SX a Responsible Person must confirm the proper function operations to approve the change The functions that require operation check after changing their settings are as follows Example of test procedure Functions Setting What to check Date name of personnel Approval ON delay time Module Time ms Does the output go on after the elapse of the specified time XXXX YY ZZ XXXX YY ZZ OFF delay time Module Time ms Does the output go off after the elapse of the time you specified XXXX YY ZZ XXXX YY ZZ C
25. Compliant with the laws and standards in relation to EMC and other electric device safety in the coun try or area where this unit is used Example EMC Directive and Low Voltage Directive in EU Jonpoud eui Huisn ul suonnesaig MAE When using a commercialized switching regulator be sure to ground FG frame ground terminal If not grounded it may cause erroneous operations due to the switching noises Use appropriate control devices to materialize the safety functions Failure to do so may cause deterioration in the safety performances Wiring must be done while the power is turned OFF either for F3SX or the devices connected with it Doing it with the power ON may cause an electric shock And external devices in connection with this product may behave in an unexpected way Ensure that the connections are made properly at the input and output terminals Failure to ensure this may cause an electric shock or damage the safety functions Ensure that sufficient attention is given so that shared causes of faults do not cause the redundant safety circuit to become ineffective Set up a protective structure around the applicable machines so that nobody can reach the hazardous area of the machines without passing through the detection zone If any works should be carried out in such hazardous area set the sensors that always detect whole or a part of human bodies Failure to do so causes the detection errors of
26. K2 ae Siege E G f E o se 3 3 PLC e E z El External 24V DC indi 4 indicator NER Mo 7 A X X M S1 Emergency stop switch positive opening mechanism Model A165E Model A22E S2 Reset switch KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power source Model S82K PLC Programmable controller PLC does not relate to safety related system External indicator Filament type indicator When any external indicator is not used connect a resistor 1 4W 4 7kQ UA Model F3SX N L2D1R Manual reset p 2 38 Note 1 Example of wiring above corresponds to the category 4 Note 2 Example of wiring above corresponds to the Stop Category EN60204 1 0 F3SX 2 30 User s Manual Chapier 2 Specifications of Main Module Operation chart Emergency stop switch S1 Chapter 2 Reset switch S2 Start command input from PLC Connection Standby output K1 K2 NC contact K1 K2 NO contact KM1 KM2 NC contact KM1 KM2 NO contact Lighting up External Lighting out indicator 2 31 F3SX User s Manual Chapter 2 Specifications of Main Module B Model F3SX N L1R Auto reset Example of wiring i vid so e Fuses qi er De Gar El 24V DC 6962662600 6 8CX0 09000 00 0 E1 Control circuit uonoeuuo2 r 24V DC 24V DC ov BO CCN Eee 15 9 11 1
27. Model F39 JCLIA L Emitter cable pe peuedo wojJeK 1ndui 16seu eu Indu uoroejes oopretul Emitter Receiver SLC2 Model F3SN FSSH F3SJ Note 1 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN F3SH F3SuJ F3SX User s Manual 4 7 Chapter 4 Specifications of Input Module In the case of using junction box Connection by connectors is enabled by using the double side connector cables and a terminal junction box Safety light curtain Emitter or Receiver multi beam safety sensor C1 Model F3SN F3SH L1 l 0 0 gt 0 0 0 0 0 0 0 0 D 0 0 0 0 gt 0 0 0 0 0 C I D ae A po ws 0 Wu Double side connector Double side connector cable cable ET Model F39 JCLIB D Model F39 JCLIB L of e 3 e Safety light curtain m terminal junction box It B E e Model F39 TB01 ejnpoy 1nduj ureun 14517 H a Double side connector cable for connection through Q ages o 9 9 safety light curtain terminal junction box d Model F39 JCLIT For the details of each model refer to Chapter 6 Accessories Ve jl A Accessories sold separately p 6 2 F3SX 4 8 User
28. ON delay or OFF delay can be set for the DC solid state safety outputs within the setting range from 0 to 600 seconds 10 minutes For the details confirm with HELP of Model F3SX CDLILILI CHECK F3SX User s Manual 2 9 i gt D kei N aINPOW urejy jo suonounJ 2 10 Chapter 2 Specifications of Main Module F3SX Reset mode Auto reset mode and manual reset mode The auto reset mode or manual reset mode is set by wiring around the Y1 Y2 and Y3 terminals Connect the NC type switch for the auto reset mode Connect the NO type switch for the manual reset mode UA Wiring for reset inputs p 2 28 Auto reset The safety output turns ON automatically when its conditions are satisfied for turning the safety output ON When ON delay is set the safety output turns ON after the ON delay time elapsed Manual reset Even the conditions are satisfied for turning the safety output ON the interlock state prevails and the safety output does not turn ON In order to turn the safety output ON it is necessary to execute the manual reset interlock reset When ON delay is set the safety output turns ON after the manual reset is executed and the ON delay time elapsed CN Interlock state is the state awaiting a reset input while the input device is ON safe state in the manual reset a mode lt ES As it gets in the interlock state the interlock indicator LK of the main module lights up
29. Pe gt Safety output when changing T3m Feedback time from OFF to ON T3s Monitoring time threshold value Pocking CUE when Tam e Tas Safety output when changing T4m Feedback time from ON to OFF T4s Monitoring time threshold value Locking eat when T4m gt T4s F3SX User s Manual 2 13 Chapter 2 Specifications of Main Module In the case that OFF delay time is set manual reset mode Example of uses Inputting NC contact signal of the external device in connection with the R2 module to the FB terminal for the feedback signal Ua Model F3SX N D1RR2 Manual reset p 2 40 ON Input device OFF I gt D kei N T ON l d Reset input 8 OFF o i 2 o ON j 7 o Safety output OFF delay time z OFF E 3 l ON a Feedback input S OFF n T5mi Tem m Ta gt I PEETS T6s s Safety output when changing T5m Feedback time from OFF to ON T5s Monitoring time threshold value Locking outwhen Tom TSS Safety output when changing T6m Feedback time from ON to OFF T6s Monitoring time threshold value Locking outwhen Tr S KS Input the signal which satisfies the feedback input operation time chart for the feedback signal A The threshold value of feedback monitoring time is set to 500ms at the factory shipment By using the function set z up software for model F3SX Model F3SX CD OOO sold separately the monitoring time c
30. and one channel of NC contact non conductive to ouput are provided per module The installed number differs depending on the model 3 Input Module L1 L2 B1 D1 To be connected to the safety input devices such as safety light curtain two hand control switch safety door switch single beam safety sensor etc The installed number differs depending on the model w The module alignment differs depending on the main body model x E The maximum number of modules differs depending on the combined modules External dimensions differ depending on the number of modules CHECK F3SX User s Manual AX Dimensional Drawings p 1 15 Selection of F3SX Choose the stopping type p Choose the output type NON delay Instant breaking For induction motor or for valve r OFF delay type He Relay output External indicator cut For the servo inverter or for electromagnetic lock P Relay output External indicator output H gt F3SX NOOOR Standard product 5 DC solid state safety output F3SX EO000 Standard product Chapter 1 Outline Choose the input type and number of modules gt 13 dey9 uoneansyuog sinpo eq OFF delay time setting type EL F3SX NOOORR2 Standard product OFF delay time fixed type L gt F3SX N OORR2 TOOO n output DC solid state safety output 7 Order made product
31. header elements 0x02 00000 o2 o1 4010 0000 8002 0x03 Read the latest cross channel synchronous monitor time at the emergency stop input F3SX User s Manual 6 23 I D kei D e2u8J9Jou uoneoiunuiulo2 6 24 Chapter 6 Appendix e Response srx COMPoWay F mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4010 0000 8002 0014 0x03 The read data is 0014 20 ms 2 Reading the data 3 times before the latest of cross channel synchronous monitor time at the emergency stop input e Command stx CompoWayiF MRC SRC Typecode Address Numberof Etx Bcc header elements 0x02 00000 02 01 4010 0000 8006 0x03 Read the past three cross channel synchronous time measurements at the emergency stop input e Response stx Pee Mre sro Response cu otii Address Number of Data ETX BCC header code elements 0014 0x02 000000 02 01 0000 4010 0000 8006 001A 0x03 0017 The read data is 0014001A0017 the latest is 20 ms two times before the latest is 26 ms and three times before the latest is 23 ms 3 Reading the data 7 times before the latest of cross channel synchronous monitor time at the emergency stop input e Command f stx CompoWeyiE MRC SRC Typecode Address Numberof ery Bcc header elements 0x02 00000 02 01
32. to 0009 the response should be Parameter error 1100 Note For the correspondence of error code with error contents see Troubleshooting Ua Troubleshooting p 6 27 Note This command is accepted only when safety output is OFF The response when safety output is ON should be Operating error 2203 Readout of cross channel synchronous monitor time Main Module e P3 o Items Error v oO Error Regarding the emergency stop input section of the main module the time length from when one side o turns ON till the other turns ON time difference between T12 and T22 turn ON is read out Oo Type code 4010 S Data volume 2byte x 16 for each 1 data Max 32byte Past 16 data can be read 3 3 Readout start address Contents of data 8 D 0000 The latest measurements of cross channel synchronous monitor time at the emergency stop input 9 K Measurements two times before the last of cross channel synchronous monitor time at the emergency D 0001 D stop input D R 0002 Measurements three times before the last of cross channel synchronous monitor time at the 2 emergency stop input g O00F Measurements 16 times before the last of cross channel synchronous monitor time at the emergency stop input Example of command 1 Reading the latest cross channel synchronous monitor time at the emergency stop input e Command f stx COMPOWaW F MRC SRC Typecode Address Numberof Etx Bce
33. 0x03 The read data is 001A 26 ms 2 Reading out the last 3 feedback monitor time measurements e Command f srx COMPoWayiF MRC SRC Typecode Address Numberof Etx Bce header elements 0x02 00000 02 01 4004 0000 8006 0x03 e Response f 9 stx COMPoWay F Mre sro Response axe ideo Address Number o Data ETX BCC E header code elements E 001A001 o 0x02 000000 02 01 0000 4004 0000 8006 0 is 30 0x03 9 The read data is 001A00150017 Latest measurements is 26 ms measurements 2 times before the lat 3 est is 21 ms and 3 measurements before the latest is 23 ms s S 8 Reading out the feedback monitor time measurement 7 times before the latest s D e Command E E stx COMPoWay F MRC SRC Typecode Address NUMPerof ET Bcc g header elements 8 0x02 00000 02 01 4004 0006 8002 0x03 e Response stx COMPoWaw F Mre sro Response in doo Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4004 0006 8002 0105 0x03 The read data is 0105 261 ms Note Logs are held during the time when the power is ON If the power is turned OFF or the system reset is activated the prior data storage should be cleared of Note If the address is in the range other than 0000 to OOOF the response should be Parameter error 1100 Note This command is accep
34. 10B4000 F3SX 2 52 User s Manual Chapier 2 Specifications of Main Module S1 Emergency stop switch positive opening mechanism Model A165E Model A22E e S2 Reset switch KM1 KM2 Magnetic contactor RY1 RY2 RelayM 3 phase motor E1 24V DC power source Model S82K z Aaydeyo Note 1 When a single side connector cable Model XS2F D42L1 L180 L1 is used in connection with the connector type Model E3FS 10B4 M1 M the wire color should be black Note 2 When a single side connector cable Model XS2F D42L1 L180 L1 is used in connection with the connector type Model E3FS 10B4 M1 M the wire color should be white Note 3 Example of wiring in the previous page corresponds to the Category 2 Note 4 Example of wiring in the previous page corresponds to the Stop Category EN60204 1 1 Note 5 In the example of wiring in the previous page it is necessary to change the threshold value of feedback monitoring time in consideration for the delay time setting value by using the function set up software for model F3SX Model F3SX CDLILILI sold separately uonoouuo2 Operation chart when R2 module is set to OFF delay i L Reset switch S2 I safety sensor 1 Interrupted safety sensor 2 Interrupted Single beam Receipt Single beam Receipt DC solid state safety output SS1 SS2 Operation command KM1 KM2 NC contact Motor rotation E i m OFF delay time OFF delay time OFF
35. 1110 Mis wiring or short circuiting around Terminal 13 test input or error in the internal circuit 1111 Other error including error in other modules D1 door switch input module data 2 bytes 2nd byte Bit Contents of data 1 0 Terminal 5 input states ON OFF 1 Terminal 7 input states ON OFF 2 None None 3 None None 4 Terminal 12 input states ON OFF 5 Terminal 10 input states ON OFF 6 None None 7 None None Bit Contents of data 1 0 None None 1 None None 2 None None 3 None None 4 None 3 None 5 000 Normal 001 Synchronization check error between terminals 5 7 6 Error messages MON 3 A ab 010 Short circuiting between terminals 5 7 or error around circuit The bit alignment of error massage 7 OO 4 bit 7 bit 6 bit 5 011 Synchronization check error between terminals10 12 7 100 Short circuiting between terminals10 12 or error around circuit 111 Other error including error in other modules F3SX User s Manual 9 1e1deu 92ueJ9Jeg uorneorunuulo2 6 15 Chapter 6 Appendix B Echo back test Fins mini command text MRC SRC 2 grax Test data Transmitted arbitrary test data will be sent back Response code Response code Error name Description 1001 E coos command The command is too long length 0000 Normal end
36. 3 Model E3FS 10B4000 F3SX 2 50 User s Manual Chapier 2 Specifications of Main Module S1 Emergency stop switch positive opening mechanism Model A165E Model A22E e S2 Reset switch KM1 KM2 Magnetic contactor RY1 RY2 Relay Q M 3 phase motor D E1 24V DC power source Model S82k E N Note 1 When a single side connector cable Model XS2F D42L1 L180 L1 is used in connection with the connector type Model E3FS 10B4 M1 M the wire color should be black Note 2 When a single side connector cable Model XS2F D42L1 L180 L1 is used in connection with the connector type Model E3FS 10B4 M1 M the wire color should be white Note 3 Example of wiring in the previous page corresponds to the Category 2 Note 4 Example of wiring in the previous page corresponds to the Stop Category EN60204 1 0 uonoouuo2 Operation chart Emergency stop switch S1 Reset switch S2 safety sensor 1 interrupted safety sensor 2 Interrupted T i safety sensor 3 Interrupted i r safety sensor 4 Interrupted DC solid state safety output SS1 SS2 Operation command KM1 KM2 NC contact KM1 KM2 NO contact F3SX User s Manual 2 51 Chapter 2 Specifications of Main Module B Model F3SX E B1R2 Manual reset Example of wiring
37. Chapter 2 Specifications of Main Module B Model F3SX N D1RR2 Manual reset Example of wiring o R module R2 module z NO contact instant breaking OFF delay at 3 2 24 N A ED 11 21 E 2 Fuses O gg LINN r Ls 2 g s Qu 4 2 12 22 ix E i F A Q El S4 12 24y DC NG contact 9 3 J m i1 12X121 y 2y n Y Y2 Y vs T 5JASAT D 2 Bh O10 i l 1 r I I I I I I I I I E Control circuit Refer to the 1 k 1 k3 peel s internal wiring A 7 aS 24V DC i i i diagram in the i i e Figure below m o 1 sl X X ov Eo M Ee i NGN Cur Wy 9 QU T COO s6 Li NC contact ane External Que DO indicator d Instructions of operation 8 o 24 E Motor controller 5 24 bc d ales tea f NO contact 23 ff m f Ne a d X 0 a VI NA NI NE 2 Example with neither safety Internal schematic diagrams limit switch nor safety door Switch connected 9 Oe Input circuit Input circuit P 24V DC 24V DC 24V DC 24V DC Input circuit Input circuit S1 Emergency st
38. F39 JC5T 5m Model F39 JC10T 10m Connecting device Model F39 TBO1 lt gt Model F3SX series F3SX User s Manual Single beam safety sensor connection cable B Double side connector cable for connection with Model E3FS The attached at the both sides of the cable is the connector for Model E3FS 10BALILILI The cable can be used either for emitter or receiver The cable can be extended for use not longer than 50m length Chapter 6 Appendix Type Type of pull out Cable length Model 1m Model XS2F D421 C81 A 2m Model XS2F D421 D81 A Straight straight 5m Model XS2F D421 G81 A 10m Model XS2F D421 J81 A 2m Model XS2F D422 D81 A Standard cable L shape L shape 5m Model XS2F D422 G81 A 2m Model XS2F D423 D81 A Straight L shape 5m Model XS2F D423 G81 A 2m Model XS2F D424 D81 A L shape straight 5m Model XS2F D424 G81 A 1m Model XS2F D421 C81 R TAN 2m Model XS2F D421 D81 R Robot cable vibration proof Straight straight 5m Model XS2F D421 G81 R 10m Model XS2F D421 J81 R B Single side connector cable for connection with Model E3FS The attached at one side of the cable is the connector for Model ESFS 10B4LILILI The cable can be used either for emitter or receiver The cable can be used for connection between Model F3SX series and the junction connector for Model E3FS The cable can also be used for connection between Model F3SX series and
39. Model Phoenix Contact CRIMPFOX UD6 F3SX 6 6 User s Manual Chapier 6 Appendix Communication Reference Outline of communication functions The communication function is to monitor the input output state etc of F3SX using the program created on the host computer such as a personal computer or a programmable controller Accordingly the descriptions are made here for the function from the viewpoint of the host computer CompoWay F is the unified communication procedures used in the OMRON versatile serial communication Using CompoWay F enables communication with the host computer to be simplified by the unified frame format and the set of commands conforming to the FINS of which validity has been proven in uses with the OMRON programmable controller or the similar products FINS Factory Interface Network Service protocol to help message exchange among controllers on the OMRON FA Network B Communication specifications Connection of transmission channel RS 232C Point to point Error detection BCC Block check character Flow control None Interface RS 232C Re try function None Communication buffer 149byte B Transmission procedure The host computer transmits a command frame and F3SX transmits a response frame back to the host computer There a command frame is responded by a response frame in correspondence The operation of the command frame and response frame can be il
40. NON delay Instant breaking at the factory shipment Note 3 The actual ON delay time time from interlock reset till the output occurs and OFF delay time time from when the input turns OFF till the output turns OFF are calculated by adding the applicable time values shown in the above table to the user set time Example If the OFF delay time for FSSX E D1D1D1R2 is set to 1 second 1000ms a relay output ON to OFF will occur after the elapse of 1000 45 1045ms Note 4 The auxiliary solid state output is provided at the AS1 AS2 and AS3 terminals UA Auxiliary solid state outputs AS1 AS2 AS3 terminals p 2 21 Note In this table O shows the number of modules It is not the number of slots Relay output Auxiliary solid state output Example ON OFF OFF gt ON ON OFF OFF5ON F3SX N L1D1R 40ms 156ms 30ms 126ms F3SX N B1B1R 48ms 218ms 38ms 188ms F3SX 1 14 User s Manual Chapier 1 Outline Dimensional Drawings B Model F3SX Width 9 E mo 22 5 z Number of slots Width mm B 1 slot 22 5 g 2 slots 45 7 Li l li lJ l a 3 slots 67 5 4 slots 90 S 5 slots 112 5 x 6 slots 135 Z 7 slots 157 5 o Y l l il m 113 D
41. between EL1 and EL2 terminals Ce Ua Model F3SX N L2D1R Manual reset p 2 38 CHECK By using the function set up software for model F3SX Model F3SX CDLILILI sold separately the lighting operations of external indicators can be changed NON delay instant breaking Lighting operation pattern can be chosen lighting up for ON lighting out for OFF or lighting out for ON lighting up for OFF Delay set cose pe t ety Des Lighting up or lighting out in synchronous timing with output states of the module which is set for delay Flashing for stand by lighting up for Ready Flashing When the main body is in the normal operation and safety input of the main module is ON Lighting up When all the safety inputs are ON For the details confirm with HELP of Model F3SX CDLILILI NWARNING The external indicator output is not a safety output Do not use it for the purpose other than indication S NCAUTION For the external indicator use a filament type lamp for the externally connected indicator With Q an LED type indicator the perfect detection of a trouble is not available DC solid state safety outputs SS1 and SS2 terminals E module They are the safety outputs provided by solid state element circuits The short circuiting in DC solid state safety output can be detected by the diagnosing functions aur By using the function set up software for F3SX Model F3SX CDLILILI sold separately
42. crimping two wires use the 2 wire bar terminal For such a case ensure that the diameters are the same The insulation cover does not properly cover the wire It may cause short circuit or an electrical shock User s Manual Chapier 5 Installation and Wiring Connecting bar terminal to terminal block connector I Wire with a bar terminal crimped at erminal block connector the end B Wiring procedures 1 Insert the wire with bar terminal into the wire insertion slot i Iz me O i2 Bui 2 Insert to the end firmly A Improper example of wire connection Improper example Description The wire is not inserted to the end The wire may come out and cause short circuit or an electric shock The wire isnotinserted straight It may not have been inserted to the depth of the connector il B Disconnection Release button 1 Push the lock release button with a screwdriver or other tools 2 Pull out the wire gt z F3SX User s Manual 5 9 S saydeyo Buin 5 10 Chapter 5 Installation and Wiring MEMO F3SX User s Manual Chapter 6 Appendix Accessories sold separately Safety light curtain connection cable Single beam safety sensor connection cable Accessories for function set up software for model F3SX Recomm
43. delay time is 600sec 10 minutes at maximum the feedback time monitoring thresh old value which can be set by using the function set up software for model F3SX Model F3SX CDOOO sold sep y arately ranges from 10ms to 59990ms approximately 1 minute 3 Therefore if the delay time exceeds the threshold time make the settings and wiring in the following procedures Ri 1 Nullify the feedback time monitoring function by using the function set up software for model F3SX S 2 Make wiring referring to the wiring example below T o Feedback loop S1 rma A i Relay output module D KM1 l R R1 R2 module 3 1 z o l l P Qa KM2 Jf i Et 3 24V DC Fuse nu d i x 44 NO Sy NO 82962 93 9 G Manual reset mode E1 i 7 s ini NN Main module K2 7 T N E module M NU UE RR toj F8 12 24 84 KM2 fn S1 Reset switch NO type KM1 KM2 Magnet contactor M Motor Wire the auto reset mode as follows Feedback loop v v3 S2 Reset switch NC type F3SX User s Manual 2 19 Chapter 2 Specifications of Main Module Start command input SSC terminal The start command input SSC terminal is a start permission input for those other than safety input The safety output does not turn ON unless the SSC input turns ON For an example it can be used for a start command input received from the programmabl
44. devi Lighting up device evice 1 Short circuiting or My wiring error Short circuiting around input Confirm wiring with input device among input device 1 time flashing device 1 2 Affected by noises of excess Confirm noise environment LEA Error around input level surrounding F3SX O terminal circuit of IN 71S input device Trouble with input circuit of input Replace F3SX 2 time flashing device B Bi module Relevant ER1 ER2 indication terminals Error Assumed causes Measures to be taken ER1 ER2 1 Short circuits or wiring error Trouble in input devices Check input devices and siv between inputs of input Incorrect wiring with input O its wiring fe N devices devices gt 1 time flashing Mis wiring with the device Wiring changes from that Check the wiring with 2 not in use with device not in use device not in use oa Check noise 1 2 4 GY gy 1 3 Affected by external noises as peen aliactoc by circumstances around F p up to to excess level of noises F3SX S 4 12 B i i Trouble in F3SX internal D 2 time flashing Trouble in F3SX Ne Replace F3SX gt circuits S 02 3 Short circuits or wiring error Incorrect wiring for test Check wiring around test 5 vy he around test input terminals input terminals input terminals a MY Y TEN TN TN i Trouble in F3SX internal 3 time flashing Trouble in F3SX circuits Replace F3SX io a Short circuits or wiring error Trouble in in
45. devices associated with guards Principles for design and selection Electrical equipment for furnaces and ancillary equipment Part 1 Requirements for application design and installation prEN50156 1 9 American standards sf UL508 Industrial Control Equipment a UL1998 Software in Programmable Components UL61496 1 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests B Glossary EC61508 2010 EN61508 2010 The standard that specifies the detailed procedures for designing evaluation methods etc to be taken in the safety life cycle including designing installation maintenance servicing disposition of the systems or devices in relation to the safety functions which are realized by the electrical electronic electronically programmable systems SIL Safety Integrity Level The Safety integrity level of a safety system as represented by a numeric figure likewise the performance level of the EN ISO 13849 1 The level is set forth by calculated probability of occurrence of hazardous troubles according to the frequency of usage The F3SX SIL is classified on the safety level same as the performance level of the EN ISO 13849 1 Performance Level PL This is an index that showed the performance of the safety control system that can share by the risk assessment and the mechanical design It is evaluated from a by five stages of e The demanded performance level is sp
46. diagnosis Input device Error i l l A i ON l l Input device l OFF l l l ON Emergency stop i switch OFF l l l l l ba LL ON i Ready output OFF l 5 seconds max l l 4 FE Ia a Condition 1 Condition 2 Condition 3 i Condition 4 Condition 1 The CPU of F3SX is initialized after the power is turned ON and if both of the feedback input signal and input diagnosis results are normal the Ready output turns ON Condition 2 When the input device turns OFF the Ready output turns OFF Condition 3 When the emergency stop switch is pressed OFF state the Ready output turns OFF Condition 4 When F3SX becomes in the lock out state the Ready output becomes OFF The above operation chart shows an example in which the lock out state has been caused by a feedback input signal error The lock out may occur likewise by an input diagnosis error F3SX User s Manual Chapier 2 Specifications of Main Module E Standby output AS3 terminal When F3SX CPU has been initialized and the input and output have turned into normally controllable state the Standby signal is output It is irrelevant to the ON OFF state of the input device connected to the input module It can be used for a part of the preparation signal to the entire system operation 9 When F3SX is in either of the following states St
47. e l l Refer to the iad E ntrol circui hp AN N em Control circuit internal wiring FE v 2ay oc diagraminthe Go i i Figure below Ie LAS l l l l l l l l l ps 16 14 13 12 10 l 9 10 11 12 Q0 Instant breaking s O 24V DG auxiliary output O a2 Elf in our ATO PLG Note 2 d si M x Y 5 NO contact 4 KM3 YVaYaYA Ei 24V DC opp Wiring for uses of the test function L of Model F3SN F3SH F3SJ Kn e 5 i 1 aaa GELT m 1 sarsa N s NaN 3 o my Le stl lade 8 8 392 ELM g o o 2 233 Se Taz 2 2 512 933 3 8 88 aes 2s 8 g amp 8 5 283 g g seg gale 8 z 82 8 E GOERE UE TE M EN OS l g5 2 328 RS 485 A gray amp Ej s Model F39 JCL1A L F 3 3 S 5 i amp use jndur s wojjo 1ndui yasay E E Input circuit u Input circuit 24V DC 24V DC L Emi CN LLL ERN 24V DC 24V DC INEST Receiver Input circuit Input circuit SLC2 E Model F3SN A F3SH F3SJ F3SX 2 38 User s Manual Chapier 2 Specifications of Main Module S1 Emergency stop switch positive opening mechanism Model A165E Model A22E e S2 Reset switch S3 S5 Limit switch S4 S5 Safety limit switch positive opening mechanism Model DAN Model D4B e KM1 KM2 Magnetic contactor D KM3 solid state contactor Model G3J p 1 M 3 phase motor Ri E1 24V DC power
48. for Terminal 7 input D3 Green Tenminal Te puI Lights up for Terminal 12 input indicator D4 Green Termine O input Lights up for Terminal 10 input indicator F3SX 4 2 User s Manual Chapter 4 Specifications of Input Module B Input output terminal Terminal No Connection Not used Two hand SW S32 NC contact Not used Two hand SW S31 NC contact Two hand control switch Two hand SW S32 NO contact Two hand SW Two hand SW S32 COMMON Two hand SW S31 NO contact Two hand SW S31 COMMON Test input Control output 2 Safety light curtain OMRON Model F3SN A series TYPE 4 Control output 1 Model F3SN B series TYPE 2 RS 485 B Model F3SJ series TYPE 4 or multi beam safety sensor RS 485 A A a OMRON Model F3SH series TYPE 4 oV 24V DC Reset input i Iz o o e A Note 1 Be sure to connect the Two hand control switch with the device Note 2 If safety light curtain is not connected connect the terminal 10 directly with terminal 12 and terminal 16 5 M When turning the power ON or at the time of system reset ensure that S31 NO contact and S32 NO contact of the two A hand control switch are in the OFF state Failure to do so i e turning the power ON or making a system reset while z pressing down the two hand control switch may cause an error In such a case remove your hands from the two hand HESSE control switch
49. fy NJ co zai cop NEZ wo NEZ KM1 KM2 Magnetic contactor M Motor F3SX User s Manual Chapier 2 Specifications of Main Module E Operation chart of feedback input In the case that delay time is not set manual reset mode Example of uses Inputting NC contact signal of the external device in connection with the R module to the FB terminal for the feedback signal JU Model F3SX NR Manual reset p 2 30 ON Input device OFF I ON Reset input OFF I I z 19 deu2 e npo y ulen jo suonounJ ON Safety output OFF I l I ON l l Feedback input OFF l 1 T T Tim T2m Tis T2s a e Safety output when changing Tim Feedback time Locki hen T1 Ti from OFF to ON T1s Monitoring time threshold value ocKing out when TURIS Tis Safety output when changing T2m Feedback time Locki hen T2 T2 from ON to OFF T2s Monitoring time threshold value 2 9 out when Tamie Tas In the case that ON delay time is set manual reset mode Example of uses Inputting NC contact signal of the external device in connection with the R1 module to the FB terminal for the feedback signal ON Input device OFF I ON l Reset input OFF I ON Safety output ON delay time OFF l I I I I ON I Feedback input OFF T T T3m 14m ER T3s 1 14s hat gt
50. human body and will lead to a serious injury Measure the maximum stop time with the actual machine configurations and periodically confirm that the stop time remains unchanged Never fail to secure the safety distances to the hazardous areas around the machine The reset switch must be installed in a place where the entire dangerous zone can be viewed and in a way that the switch cannot be operated from the dangerous zone In order to maintain the safety functions put the product in the state of output OFF the emergency stop state once every 24 hours eooccoococcoo F3SX User s Manual Introduction Do not use F3SX for the machines that cannot be stopped immediately by the electric control at an emergency Such machines cannot stop before the human body reaches the hazardous area and will cause a serious injury With regard to the relay output install a fuse in serial with the output contacts N jl z Contacts protection for safety relay outputs p 14 Be sure to align the devices so as to prevent mutual interference when using multiple safety light curtains multi beam safety sensors or single beam safety sensors Failure to do so may cause non detectable conditions and a serious injury to humans Regarding setting to F3SX by using the function set up software for model F3SX Model F3SX CDLILILI sold separately keep the set contents in the history After changing a
51. inflammable or explosive gases Areas exposed to vibration or shock levels higher than specification provisions Areas where the product may come in direct contact with water oil chemicals Do not use radio equipment such as cellular phones walkie talkies or transceivers which generate radio waves near the F3SX Protect the output circuit with a surge absorber when an inductive load is connected to the output For ventilation and wiring allow for 5mm on both sides of the F3SX and 50mm or more above and beneath Wiring and mounting Do not operate the control system until 5 seconds or more after turning ON the power of the F3SX Do not have the input output lines such as that for sensor share the same conduit with the high voltage or power electric lines When replacing the metal connectors with other types such as resin connectors use ones in the structure with the protection grade IP54 or higher Wire correctly after confirming the signal names of all the terminals Perform wiring between the input and output with a wiring length of 100m or less When regulations specify that the wiring of a connected device must be 100m or less perform wiring according to those regulations Maintenance When cleaning avoid using thinner benzene or acetone Standards The safety category is determined by the entire safety control system Design and use it in accordance with all the related standards Consultation with an independent certification or
52. internal circuit 6 flashes Short circuit or mis wiring around terminal 8 or error in F3SX internal circuit ER2 Red Error indicator Flashes when an error occurs with Model E3FS E3ZS Set 3 1flash Short circuit or mis wiring in connecting device or improper wiring when not in use 2 flashes Error or mis wiring in F3SX internal circuit 3 flashes Short circuit or mis wiring around terminal 9 or error in F3SX internal circuit Flashes when an error occurs with Model ESFS E3ZS Set 4 4 flashes Short circuit or mis wiring in connecting device or improper wiring when not in use 5 flashes Error or mis wiring in F3SX internal circuit 6 flashes Short circuit or mis wiring around terminal 13 or error in F3SX internal circuit Model E3FS E3ZS Set 1 input m Green indicator Lights up when Model E3FS E3ZS Set 1 output turns ON Model E3FS E3ZS Set 2 input Dg Green indicator Lights up when Model E3FS E3ZS Set 2 output turns ON Model E3FS E3ZS Set 3 input D3 Green indicator Lights up when Model E3FS E3ZS Set 3 output turns ON Model E3FS E3ZS Set 4 input Da Green indicator E Input output terminal Terminal No Terminal name 24V DC oV Control output Test input 24V DC oV Control output 2 Test input Test input Control output 2 oV 24V DC Test input Control output oV 24V DC Set 1 Set 2 Set 3 Set 4 When t
53. is less than the time you specified XXXX YY ZZ XXXX YY ZZ Settings for external indicator output Does the external indicator light on flash or light off correctly according to the settings XXXX YY ZZ XXXX YY ZZ Settings for auxiliary solid state output AS1 __ AS2 AS3 After completing the setup and when connecting to the function setup supporting software for F3SX again are the settings shown for the output of the auxiliary solid state identical to those you actually set XXXX YY ZZ XXXX YY ZZ Cautions When you changed the delay time you need to re calculate the safety distance and verify the installation state Log and store the new settings and test results The function set up software for model F3SX can store the data of settings you made Also when transferring F3SX pass the successor the data and contents set in the product Print the setup data entry sheet in the next page for use F3SX User s Manual 9 saydeyo uonoedsu pue saeoiAJeg eoueuojure y 6 33 Chapter 6 Appendix i su NO 440 sindino Ajgjeg 1v su 440 NO sindino A jejeg 1v Bulowuow yoeqpes jo enjeA pjousa4u SUJ ejnpou sw jnpow SUJ ejnpou sw jnpow 6uuojuoul snouoJuou s gUUBEUu2 SSOJ2 JO en eA pjousaJu su eumnfKeieq zH su eunfej eq LWN su X eunfeileq zHd su eunfeje
54. manual before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR F3SX User s Manual Jonpoug eui Huisn ul suonnesaig TIS TDI Jonpoud
55. of the rail by vibration Q Use DIN rail 35mm wide for placing the main body into the control board Locate the wiring duct and main body on an appropriate position so that they cause no trouble to occur with placement displacement of the unit connection disconnection of the connectors or heat release of the unit Use of the wiring duct of 60mm high or less is recommended Allow for 5mm or more on both sides of the module and 50mm or more above and beneath Wiring duct Wiring duct Somia X Space in 5mm or more to the next module z 2 ERE End plate EIE Model PFP M Allow a space of 50mm or more d GE both above and beneath e e i 35mm DIN rail 5 End plate End plate i Eo Model PFP M Model PFP M 2g Wiring duct Wiring duct 60mm max Unit mm Use within the rated extent regarding the circumstances in the control panel Items Ambient temperature Rating Operating 10 to 50 C no freezing or condensation Ambient humidity 35 to 85 RH no freezing or condensation Vibration resistance 10 to 55Hz double amplitude of 0 7mm each in X Y and Z direction 20 sweeps with power on Shock resistance 100m s each in X Y and Z direction 1000 times with power on F3SX User s Manual Chapier 5 Installation and W
56. output at the AS1 AS2 and AS3 terminals can be changed For the details confirm with HELP of Model F3SX CDOOO Note 4 In the case that the start command input is not used connect SSC terminal with the 24V DC input terminal A1 terminal directly NWARNING The auxiliary solid state output at the AS1 AS2 and AS3 terminals is not a safety output Do not use it for the purpose of configuring a safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices 9S User s Manual Chapier 2 Specifications of Main Module DC solid state safety outputs SS1 and SS2 terminals B Waveform of DC solid state safety output In order for F3SX to confirm that the output holds its shutoff function it turns the outputs OFF cyclically for a short time period When the output signal turns OFF at this time the output circuits is judged to be normal However if it does not turn OFF the output circuit or the wiring is judged to be abnormal and the controller becomes in the lock out state Watch the input response time of the devices connected to the SS1 and SS2 terminal to be sure that an erroneous operation does not occur with the connecting devices due to OFF pulse signals Q gt o o e N Response time ON OFF DC solid state safety output OFF P Approx 200p seconds indino Ajayeg eieis pijos 2a YUM ejnpoy ure OFF signal
57. s Manual Chapter 4 Specifications of Input Module B Wiring diagram for the case the external power is supplied to the Model F3SN F3SH F3SJ When Model F3SN F3SH F3SJ is connected to the L1 module or L2 module an F3SX can supply power source to one set of Model F3SN F3SH F3SJ through one connection terminal or up to 4 sets of Model F3SN F3SH F3SJ through all of the connection terminals Therefore for supplying to sets of Model F3SN F3SH F3SJ in series or to 5 or more sets of Model F3SX through the multiple connection terminals an external power source is required as illustrated below Nonconformity to the stipulated wiring may cause a trouble How to change wiring 1 Connect 24V DC line brown of the Model F8SN F3SH F3SJ to 24V DC of the external power source 2 Connect OV line blue of the Model F3SN F3SH F3Su to OV of the external power source Notice Use the power source identical to that of F3SX for supplying to the Model F3SN F3SH F3SJ Be careful about the total current consumption power capacity It is not possible to use Model F3SN and Model F3SH in serial connection y saydeyo Model F3SN F3SH Emitter Receiver einpojy 1nduj uung 10611 XH or F39 JC A D Receiver cable F39 JC A L Emitter cable E E 2 gm 29 Q S S3 a E iB Bo 9 Em oO as v D i oO 3 B E module or N module L1 or L2 module Example of the wiring where Model F3SN F3SH is connect
58. source Model S82K PLC Programmable controller PLC does not relate to safety related system Note 1 Example of circuit in the previous page corresponds to the category 4 The category 2 is applicable when Model F3SN B is connected Note 2 Example without external indicator connected Note 3 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SuJ Note 4 Example of circuit on the left corresponds to the Stop Category EN60204 1 0 uonoouuo2 Operation chart Emergency stop switch S1 Reset switch S2 Limit switch S3 0 5 seconds or shorter Note 1 Limit switch S4 Limit switch S5 ene ce i 0 5 seconds or shorter Note 1 Limit switch S6 Light reception Model F3SN A F3SH F3SJ SLC1 Interrupted p Light reception Model F3SN A F3SH F3SJ SLC2 Interrupted K1 K2 NC contact g K1 K2 NO contact E LT KM1 KM2 NC contact I KM1 KM2 NO contact Instant breaking auxiliary output ial L L AS1 Terminal PLC output gi m KM3 Note 1 Operates at the following input of reset switch only when the time difference of input is 0 5 seconds max F3SX User s Manual 2 39
59. terminal monitoring of F3SX can be performed XS 4 JO senjgee Safety light curtain Safety door switch Two hand control switch Emergency stop switch Single beam safety sensor Contactor F3SX 1 2 User s Manual Chapier 1 Outline B Control Devices to Be Connected o gt 9 In order to maintain the correct operation of all safety functions use appropriate devices for 3 connection with the product Failure to do so may cause degradation of the safety functions Q EN m t gt S Control device Requirements 9 M vinit t a ian lei i M m o Emergency stop switch Use the switch of positive opening operation complying with IEC EN60947 5 m Door interlock switch 1 Also use the parts having been approved by the certification body Use the D x door interlock switch satisfying the required safety category Use the switch compatible with the load of small current 24V DC 5mA Two hand control switch Use switch of 1NC 1NO type complying with IEC EN60947 5 1 Place two hand control switch according to the requirements of EN574 Use the switch compatible with the load of small current 24V DC 5mA Safety light curtain Use OMRON Model F3SN F3SH F3SJ series manufactured Single beam safety sensor Use OMRON Model ESFS 10BALILILI Type 2 E3ZS T81A Type 2 Relay Use those with forc
60. the power OFF and ON again Recover those by doing so NWARNING Never fail to secure the safety distances to the hazardous areas around the machine Be sure to align the devices so as to prevent mutual interference when using multiple safety light curtains multi beam safety sensors or single beam safety sensors Failure to do so may cause non detectable conditions and a serious injury to humans F3SX 4 6 User s Manual Chapter 4 Specifications of Input Module Wiring diagram SLC1 Model F3SN F3SH F3SJ Emitter fry Receiver Model F39 JCLIA D Model F39 JCLIA L Receiver cable Emitter cable pepieius i Iz o o e A L a10N oj 1ndino Aveljixny u 16 1ndui 1s81 wotjoA 1ndui josey ew ndui uonoejes oopieiu peuedo e1oN pez ndu soyuow fejo1 euie x3 u9aJ6 1ndino ouo euuM z 1ndino jo3u05 Wiring example without Model F3SN F3SH F3SJ connected einpojy 1nduj uung 10611 pepieius pepieius Wiring diagram for inspection of Model F3SN F3SH F3SJ functions u9eJ6 1ndui s L wojje Indu josey u 16 3ndino joujuOD anym z 1ndino jou02 JON pau ndu Jopuow Aejau jeujeix3 RS 485 B pink 1 e10N wojje 1ndino uen D pepieius 2 RS 485 A gray uo96 ndu jsay ae V Model F39 JCOA D Receiver cable
61. then turn the power ON again or make a system reset If the time difference in turning OFF to ON is longer than 0 5 seconds between the S31 NO contact and the S32 NO contact operations it leads to an input synchronizing error In the case such occurs remove your hands from the two hand control switch and then press it again F3SX User s Manual 2 33 Chapter 2 Specifications of Main Module B Model F3SX N L1D1R Auto reset Example of wiring z E E SONT E Il El 31 32 2 uS 9 Fuses Co ras N P CA WC P Oo Q We AERA I f 1 f i E E1 2 m 24V DC o i 0101001010010 PORRO O oa d Control circuit Sree ASS l l l fis a l 24V DC 24V DC I l l Figure below Le ov l l J l internal wiring AC diagraminthe l l l l l l A2 DD ELT EL2 FB 15 9 M it 16 MN 1 Hai 12 10 J 9 90 n2 12 24 H 34 24V DC O 2 El O LR 8 E1 External 2 24V DC T 8 e indicator Internal schematic diagrams KM2 T CNN gz g P o pE S 3 2 ze 5 HESS gsi 8 3g SBESEI ER dsz gg 9 S z g Ses zE g S 3 32312 a l eos E S os gt N
62. time of DC solid state safety output lt R2 module OFF delay time ON Input device OFF I I Safety output ON SS1 SS2 ger OFF delay time TE Safety output ON i R2 module ger OFF delay time Feedback input OFF History gt l 4 Threshold value Y b Y When the DC solid state safety output is activated later than the R1 R2 module the feedback history will show the time from when the R1 R2 module was activated until the monitoring signal is input to the FB terminal Example OFF delay time of DC solid state safety output R2 module OFF delay time ON Input device OFF l Safety output ON SS1 SS2 OFF OFF delay time I I Safety output ON R2 module ger OFF delay time ON Feedback input OFF I i History HS l Threshold value r 5 F3SX User s Manual 2 15 i gt D kei N aINPOW urejy jo suonounJ 2 16 Chapter 2 Specifications of Main Module n the case of inputting monitoring signal received from external device in connection with the DC solid state safety output to the FB terminal A Model F3SX EL1 Auto reset p 2 44 Y The feedback history will show the time from when the DC solid state safety output is activated until the monitor ing signal is input to the FB terminal Example OFF delay time of DC solid state safety output R2 module OFF
63. 2 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SJ Note 3 Example of wiring above corresponds to the Stop Category EN60204 1 0 F3SX 2 32 User s Manual Chapier 2 Specifications of Main Module Operation chart Emergency stop switch S1 Two hand control switch S31 NC contact Two hand control switch S31 NO contact FAI e T 00 Two hand control switch 32 NC contact uonooeuuog Lighting out Two hand control switch 32 NO contact Light reception 4 l i Model F3SN A F3SH F3SJ i i i SLC1 Interrupted T 1 SSS d a K1 K2 NC contact 1 I I I 1 K1 K2 NO contact 1 I I T l KM1 KM2 NC contact 1 I I I KM1 KM2 NO contact 1 1 1 1 External indicator Lighting up Only when the input time difference is 0 5 seconds max it becomes active 0 5 seconds or shorter Nr When turning the power ON or at the time of system reset ensure that S31 NO contact and S32 NO contact of the A two hand control switch are in the OFF state Failure to do so i e turning the power ON or making a system reset while pressing down the two hand control switch may cause an error In such a case remove your hands from the CHECK two hand control switch and
64. 3B Error code 2301 Short circuiting or mis wiring around emergency stop input the energizing time is 1071675 minutes 2 Reading out the 2 last error log data e Command stx Veo E MRC SRC Typecode Address Numberof Eme Bcc header elements 0x02 00000 02 01 4009 0000 800C 0x03 e Response Spe COMPoWaw F Mre sro Response Typecode Address Number of Data ETX BCC header code elements 2301000105 0x02 000000 02 01 0000 4009 0000 800C 06390300009 0x03 2A3 the read data is 2301000105063903000092A3 The latest error code 2301 Short circuiting or mis wiring around emergency stop input the energizing time is 66822 minutes 2 error codes before the latest 3903 Wire break or error in external indicator the energizing time is 37539 minutes F3SX User s Manual Chapier 6 Appendix 3 Reading out the error log data 7 times before the latest e Command srx CompoWayF MRC SRC Typecode Address Numberof ery Bcc header elements 0x02 00000 02 01 4009 0006 8006 0x03 e Response stx COMPOWav F Mre sro Response LL eos Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4009 0006 8006 Tonus 0x03 61 The read data is 270100550361 Error code 2701 Error around the circuit in F3SX the energizing time is 5571425 minutes Note lf the address is in the range other than 0000
65. 3SX ED1 45mm Approx 0 3kg D 1set 4sets F3SX E D1D1 67 5mm Approx 0 4kg Q tset 6sets F3SX E D1D1D1 90mm Approx 0 5kg S set 8sets E F3SX E D1D1D1D1 112 5mm Approx 0 6kg 5 set 2sets F3SX EL2 45mm Approx 0 3kg 1set 2sets 2sets 2 F3SX E L2D1 67 5mm Approx 0 4kg 1set 4sets 2sets z F3SX E L2D1D1 90mm Approx 0 5kg 1set 6sets 2sets f F3SX E L2D1D1D1 112 5mm Approx 0 6kg 1set 4sets s F3SX E L2L2 67 5mm Approx 0 4kg 1set 2sets 4sets F3SX E L2L2D1 90mm Approx 0 5kg 1set 4sets 4sets F3SX E L2L2D1D1 112 5mm Approx 0 6kg 1set 7 1set 1set 5 F3SX EL1 45mm Approx 0 3kg 1set 2sets 1set 1set F3SX E L1D1 67 5mm Approx 0 4kg 1set 4sets 1set 1set F3SX E L1D1D1 90mm Approx 0 5kg 1set 6sets 1set 1set z F3SX E L1D1D1D1 112 5mm Approx 0 6kg tset 4sets F3SX EB1 45mm Approx 0 3kg 1set A 5 8sets F3SX E B1B1 67 5mm Approx 0 4kg 1set 2sets 4sets F3SX E B1D1 67 5mm Approx 0 4kg 1set 2sets 4sets F3SX E L2B1 67 5mm Approx 0 4kg Model F3SX ELILILIR Relay output DC solid state safety output type Input type d TU erc Me ae Model name Width tet F3SN F3SH IF3SJ switch sensor 1set z F3SX ER 45mm Approx 0 3kg tset 4sets F3SX E B1R 90mm Approx 0 5kg F3SX 1 8 User s Manual Chapier 1 Outline B OF F delay time setting type using the function set up software for model F3SX Model F3SX NOOOR2 Input ty
66. 4010 0006 8002 0x03 Read seven times before the last cross channel synchronous monitor time at the emergency stop input e Response stx ee Mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4010 0006 8002 00C8 0x03 The read data is 00C8 200 ms Note The history is stored only during the power is ON If the power is turned OFF or the system reset is acti vated the prior data storage should be cleared Note If the address is other than 0000 to 000F the response should be Parameter error 1100 Note This command is accepted only when the safety output is OFF The response when safety output is ON should be Operating error 2203 Note The maximum measurement time for the time difference is 59990ms F3SX User s Manual Chapier 6 Appendix Readout of cross channel synchronous monitor time Input Module lt Terminals 1 to 8 gt lt Terminals 9 to 16 gt Items Error Error Regarding the safety input section of the input module terminals 1 to 8 the time length from when one side turns ON till the other turns ON is read out Type code 4011 4014 Data volume 2byte x 16 for each 1 data Max 32byte Past 16 data can be read Items Error Error Regarding the safety input section of the input module terminals 9 to 16 the time length from when one side tu
67. 6 Appendix Maintenance Services and Inspection The following describes maintenance services and inspection NWARNING For the inspection and or maintenance of the F3SX a Responsible Person must confirm that the work has been properly performed Q As a safety measure enter and keep the inspection results in the records The person who is familiar with F3SX and the application system should perform an inspection When the system is used and operated by persons different from those who designed and installed it ensure that the users and operators are provided with thorough training regarding the maintenance services and inspection Confirm at the daily inspection that the emergency stop switch operates normally and effectively Confirm at the daily inspection that the input devices operate normally and effectively Give an inspection every six months to prevent short circuiting or wire break that might be caused by loosened connec tors or wiring In order to maintain the safety functions put the product in the state of output off the emergency stop state once every 24 hours Precautions concerning trial operation after changing function setup The following describes the precautions to be noted when using the function setup software for model F3SX Model F3SX CDLILILI sold separately to change the set up of the safety related functions of F3SX For the details confirm with HELP of Model F3SX CDLILILI
68. 6 14 13 12 10 12 24 34 24V DC O ad E1 Q lt El External indicator qu X PONES X e a m olol olov 2 1 89 sis lt v o a3 z a amp 2 2 288 Lgr g E g 5 22 lt j s e 2 2 e a 3 sig 8 gels sl S amp Zl 198 O g 3 amp 2 S S lzg v c gg S alzglz 2 2 2 35 ijE S E 3 S23 gt oic Wiring for use of the test function E S s g RS 485 B pink of Model F3SN F3SH F3SJ RS 485 A gray T Model F39 JCEIA D Model F39 JCLIA L 7 I I I z Emitter cable Receiver cable I m z I lol e swich E go igggl zsis 8 8 e 8 oO I a 5 9g I g 52s Emitter Receiver Be HGE SLC1 2 Model F3SN A F3SH F3SJ S1 Emergency stop switch positive opening mechanism Model A165E Model A22E ae ae es es A Re 1 2 Reset switch 31 S32 Two hand control switch KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power source Model S82K External indicator Filament type indicator When any external indicator is not used connect a resistor 1 4W 4 7k Q Ua Model F3SX N L2D1R Manual reset p 2 38 Note 1 Example of wiring above corresponds to the category 4 The category 2 is applicable when Model F3SN B is connected Note
69. B M1 M Model E3FS 10DB4 M1 M xum w fh oe Bu EX 9 Iz o E Junction connector Model F39 CN3 3 Double side connector cable for Model E3FS Double side connector cable 5 Model XS2W D42LI LI81 L1 Model XS2W D42LI LI81 L1 DOT lt EMIR E Note 1 E Double side connector cable Model F39 JFOS for connection through junction connector with Model E3FS In the case of using no single beam safety sensor apply the dummy plug to model E3FS Model F39 CN4 jnpow 1nduj 40suas Ajajes weeq ajbuls Note 1 Combination in single side connector cable Model XS2F D42L1 L180 L1 and terminal block connector is also available for use For the details of each model refer to Chapter 6 Accessories Accessories sold separately p 6 2 F3SX User s Manual 4 15 Chapter 4 Specifications of Input Module n the case of using junction connector Connection by connectors is enabled by using the connector plug assembly and junction connector Leading wire type Model name Enclosure Terminal Model E3FS 10B4 2M ABS 2m cable Model E3ZS T81A PBT 2m cable Emitter Heceiver Model E3FS 10LB E3ZS T81A L Model E3FS 10DB4 E3ZS T81A D H o I gt D kei p Junction connector Model F39 CN3 for Model E3FS
70. C7X B1 module Error in wiring or error occurring in input device terminals 9 to 16 Short circuits or breaks in single beam safety sensor wiring Check for correct wiring of single beam safety sensors Trouble occurring in single beam safety sensors Replace single beam safety sensors 3DOX 3D2X 3D4X 3D6X Bunooysajqnol WESC Bi module Error in wiring around test input terminals error occurring in input device or error in F3SX internal circuits terminals 4 8 9 13 Short circuits or wire breaks around test input terminals of single beam safety sensors Check for correct wiring of single beam safety sensors test input terminals Trouble occurring in single beam safety sensors Replace single beam safety sensors Trouble occurring in F3SX internal circuits Replace F3SX 3EOX 3E2X 3E4X 3E6X Bi module Error in wiring around control output terminals with input device not in use terminal 3 7 24V DC is not connected to control output terminals when single beam safety sensor is not in use Check for correct wiring of single beam safety sensors control output terminals 3E1X 3E3X 3E5X 3E7X Bi module Error in wiring around control output terminals with input device not in use terminal 10 14 24V DC is not connected to control output terminals when single beam safety sensor is not in use Check for correct wiring of single beam sa
71. Emitter Receiver m eO x A o6 3z lt 3 oo og Soa g 5o Emo O A ER pad o 20 ey e Zo Sg E Zo E e fee Fi S9 o N Single beam safety sensor 2 Model E3FS 10B8400 0O E3ZS T81A Receiver Emitter I D ae A uoiejes pov Z amp 1oN CGiuid indur Wiring example without single beam safety sensor Model E3FS 10840 0 0 E3ZS T81A connected ejnpojy 1nduj 10suegs Ajayes weeq a buis 4981q jndino jouju0D L amp 1oN Gruid indui ysoL Emitter Receiver Single beam safety sensor 4 Model E3FS 10B840 0 O E3ZS T81A 1 amp 1oN Gruid indui s31 jndino jou025 Note 1 When a single side connector cable Model XS2F D42LI L180 L1 is used in connection with the connector type Model E3FS 10B4 M1 M Emitter Receiver the wire color should be black Single beam safety sensor 3 Note 2 When a single side connector cable Model XS2F DA42LI1 L180 L1 is Model E3FS 10B4 LILILI E3ZS T81A used in connection with the connector type Model E3FS 10B4 M1 M the wire color should be white F3SX 4 14 User s Manual Chapter 4 Specifications of Input Module n the case of using junction connector Connection by connectors is enabled by using the double side connector cables and a junction connector Connector type Model name Enclosure Terminal Model E3FS 10B4 M1 M Nickel Brass Metal connector Emitter Receiver Model E3FS 10L
72. F In the manual reset mode The safety output turns OFF immediately after the input device turns OFF And with all the input devices in the ON state the safety output turns ON immediately after the interlock reset is input With ON delay set out in R1 module Note 1 ON Input device OFF l bg i ke 3 seconds or shorter ON l Reset input OFF l l l l ON l Safety output OFF m7 ON delay In the manual reset mode With all the input devices in the ON state the safety output turns ON when the ON delay time elapsed after the interlock reset is input andino Aejap 440 ajnpoy 1ndino Aejay jo suoneoyioeds WEEL With OFF delay set out in R2 module Note 2 ON Input device OFF l le 3 seconds or shorter ON l Reset input OFF I l I l ON Safety output OFF 1 l OFF delay In the manual reset mode The safety output turns OFF when the OFF delay time elapsed after the input device turns OFF F3SX User s Manual 3 5 Chapier 3 Specifications of Output Module Note 1 The ON delay time can be set to the R1 module 23 24 terminals 33 34 terminals The ON delay time can be set to the time in the range from 0 1 to 600 seconds with the function set up software for model F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI The ON delay time is set to 0 seconds at the factory shipment Note 2 The OFF delay time can be set to the R2
73. F3SX CDLILILI sold separately the threshold value can be ED changed within the range from 100ms to 1000ms For the details confirm with HELP of Model F3SX CDLILILI The cross channel synchronization monitoring threshold value of the two hand control switch cannot be changed Cross channel short circuiting detection function It will detect short circuiting which may occur between the input channels Ch 1 Ch 2 and find a disorder of the safety related system If short circuiting should occur it puts F3SX into the lock out to secure the OFF state No fuse replacing is required The following table shows the diagnosing or monitoring contents as well as the erroneous states Diagnosis When an abnormal state is detected Cross channel short circuiting Becomes in lock out state and outputs an error signal on error indicator After the power is m re turned ON or the system reset is made and then the state has returned to normal the Error in internal circuit error is released Feedback time monitoring Error in external devices Error in indicator short circuiting Becomes in lock out state and outputs an error signal on error indicator After system reset or wire break is made and the state has returned to normal the error is released If the difference of cross channel timing exceeds the regulated range safety output turns OFF and outputs an error signal on error indicator The error will be released
74. H5 Xu 2 i 11 o S1 G EE E 1 06 y 5 seen Or 2 Fuses e NC contact Q El Control circuit 24V DC RY1 Ac L 24V DC Go NC contact d e E1 o 24V DC 24 s5 porq f NO contact 23 LE Internal schematic diagrams daa Input circuit M S1 Emergency stop switch positive opening mechanism Model A165E Model A22E e S2 Reset switch S3 S5 Limit switch S4 S6 Safety limit switch positive opening mechanism Model D4N Model D4B RY1 RY2 Relay KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power source Model S82K Note 1 Example of circuit above corresponds to the category 4 Note 2 Example of circuit above corresponds to the Stop Category EN60204 1 0 F3SX 2 48 User s Manual Chapier 2 Specifications of Main Module Operation chart Reset switch S2 i H 0 5 seconds or shorter Note 1 i I I DC solid state safety output SS1 SS2 I KM1 KM2 NO contact Note 1 Operates at the following input of reset switch only when the time difference of input is 0 5 seconds max Q Iz o gei e N uonoouuo2 F3SX User s Manual 2 49 Chapter 2 Specifications of Main Module B Model F3SX EB1 Manual reset
75. K TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons Consult with your OMRON representative at any time to confirm actual specifications of purchased product F3SX User s Manual Introduction DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission Jonpoug eui Huisn ul suonnesaig TIS TDI This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety F3SX User s Manual 5 Jonpoud eui Buisn ul suonnesaig eee Introduction Precautions for Safe Use Re
76. LILILI sold separately it can be made S synchronous reverse to the following outputs For the details confirm with HELP of Model F3SX CDLILILI a 1 DC solid state safety output of E module 2 R module 3 R1 module ON delay 4 R2 module OFF delay Operation chart Safety output nl nnl Safety output monitor NWARNING safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Safety output monitor is not the safety output Do not use it for the purpose of configuring a F3SX 2 22 User s Manual Chapier 2 Specifications of Main Module B Information trigger AS2 terminal N module The output turns ON when the main body is in either of the following states This trigger signal can be used for the command request towards the host side such as the programmable control ler PLC the personal computer PC etc UA Communication Reference p 6 7 Q gt o o e N Information Description Information to be output when either of the following error occurs Error information Lock out Synchronization error such as that in two hand control switch It is the information to be output when the ON OFF switching frequency of the safety output exceeds the pre set switching frequency The frequency can be set to a value within the range from one to one million times Excess switching frequency of o
77. Model F3SX series Model F39 JF5S 5m Model F39 JF10S 10m B Connector plug assembly Used to connect junction connector with a leading wire type single beam safety sensor The cable can be used either for emitter or receiver Make wire connection referring to the wiring table Model XS2G D4S5 Model XS2G D425 Model E3FS 10BA4LILILI lt Model F39 CN3 AJo1e1edes pjos seuosse v ERECT Wiring for connector plug assembly Pin number of Model Wire color of Model E3FS XS2G D4LI5 Emitter Receiver 1 Brown Brown 2 Pink 3 Blue Blue 4 Pink Black B Dummy plug for Model E3FS Used to cover the connector when single beam safety sensor is not used Model name Module to be connected Model F39 CN4 B1 module F3SX 6 4 User s Manual Chapier 6 Appendix Accessories for function set up software for model F3SX B Function set up software for model F3SX Model name Compatible OS Model F3SX CDLILILI Windows 98 2000 XP B Communication cable Cable to connect F3SX with a personal computer Model name Shape Number of package Model F39 JC2X1 D SUB 9 pin socket 1 Cable to connect F3SX with the programmable controller Model name Shape Number of package Model F39 JC2X2 D SUB 9 pin plug 1 9 saydeyo Ajojeauedes pjos seuosseo oy F3SX User s Manual 6 5 Chapter 6 Appendix Recommended materials and tools B Bar terminal with pla
78. OMRON User s Manual e ENLI 00000000 Safety Controller SCHG 705H Original instructions Introduction Thank you for purchasing the F3SX Series Safety Controller hereinafter referred to as the F3SX This is the instruction Manual describing the use of F3SX Always heed the following points when using the F3SX Besure to have F3SX be handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this Instruction Manual means the person qualified authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine t is assumed that F3SX will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Precautions in using the Product Be sure to read it thoroughly Outline Specifications of Main Module Specifications of Output Module Specifications of Input Module Installation and Wiring Appendix giajdeyyg Ff guajdeyg BEIC B3 2 0 rA I2 re L41e deu9 fuononp
79. ON Note 2 Note1 ote Ts F3SX N RR1 Note 1 F3SX N RR2 Note 2 B1 module Unavailable 35ms 135ms 25ms 105ms F3SX N HRR1 Note 1 B1 module Unavailable 40ms 156ms 30ms 126ms F3SX N ORR2 Note 2 B1 module Available 48ms 218ms 38ms 188ms F3SX N HIEIRR1 Note 1 B1 module Unavailable 45ms 177ms 35ms 147ms FSSX N HHRR2 Note 2 B1 module Available 50ms 230ms 40ms 200ms For models with B1 module the response times of the sensor and total F3SX system are 7ms longer than the values shown in the table above Note 1 The ON delay time can be set to the R1 module 23 24 terminals 33 34 terminals The ON delay time can be set to the time in the range from 0 1 to 600 seconds with the function set up software for model F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI The ON delay time is set to 0 seconds at the factory shipment Note 2 The OFF delay time can be set to the R2 module 23 24 terminals 33 34 terminals The OFF delay time can be set to the time in the range from 0 1 to 600 seconds with the function set up software for model F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI The OFF delay time is set to 0 seconds NON delay Instant breaking at the factory shipment Note 3 The actual ON delay time time from interlock reset till the output occurs and OFF delay time time from when the inp
80. Terminal 12 input D4 Green Terminal 10 input indicator Lights up for Terminal 10 input B Input output terminal 24V DC OV Safety light curtain Set 1 RS 485 A OMRON Model F3SN A series Type 4 RS 485 B Model F3SN B series Type 2 Control output 1 Model F3SJ series Type 4 Reset input or multi beam safety sensor Control output 2 OMRON Model F3SH series Type 4 Test input Test input Control output 2 Safety light curtain Set 2 Reset input OMRON Model F3SN A series Type 4 Control output 1 Model F3SN B series Type 2 RS 485 B Model F3SJ series Type 4 RS 485 A or multi beam safety sensor OV OMRON Model F3SH series Type 4 24V DC I D ae A ejnpoy 1nduj ureun 1uBr1 Note 1 If the safety light curtain Set 1 is not connected connect terminal 5 and terminal 7 directly with terminal 1 Note 2 If the safety light curtain Set 42 is not connected connect terminal 10 and terminal 12 directly with terminal 16 AS ifthe terminal 1 is short circuited with the terminal 2 or otherwise the terminal 15 is short circuited with the terminal A 16 the protection circuits discontinue the power supply through the terminals 1 and 16 automatically Remove the e ur causes of short circuiting and recover by turning the main power ON again When the Model F3SN F3SH F3SJ is brought into the lockout state the release may be effective only by turning
81. act and the S32 NO contact operations it leads to an input synchronizing error In the case such occurs remove your hands from the two hand control switch and then press it again F3SX User s Manual 2 35 Receiver il Model F3SN A F3SH F3SJ SLC2 Model F3SN A F3SH F3SJ Specifications of Main Module Chapter 2 B Model F3SX N L2R Manual reset Example of wiring x D og Os f 2 dr s Sl o e o p 5 Ps 8 x amp Shielded LR re L Q a 24 E 8 OV blue 9 HH OV blue S 9 8 e Control output 2 white p s 4 TM ii E Control output 2 white 2a jam Control output 1 green z e Control output 1 green Auxiliary output Auxiliary output yellow Note 2 yellow Note 2 External relay monitor input External relay monitor input red Note 2 P gt 2 red Note 2 X 24V DC brown 24V DC brown z 2 2 z z 24V DC brown 3 in 24V DC brown 9 Opened Opened o Interlock selection input white 3 E Interlock selection input white i Reset input yellow lt Reset input yellow E Test input green mE P I Test input green N 5 Li Opene
82. al 2 27 Chapter 2 Specifications of Main Module Connection Wiring must be done while the power is turned OFF either for F3SX or the devices connected with it Doing it with the power ON may cause an electric shock and external devices in connection with this product may behave in an unexpected way I gt D kei N Ensure that the connections are made properly at the input and output terminals Failure to ensure this may cause an electric shock or damage the safety functions uonoeuuo2 and in a way that the switch cannot be operated from the dangerous zone NCAUTION The safety category is determined by the entire safety control system Design and use it in accordance with all the related standards Consultation with an independent certification organization is recommended The reset switch must be installed in a place where the entire dangerous zone can be viewed Q Wiring for reset inputs Interlock functions are set by the reset inputs wiring Reset mode Terminal Connection Schematic diagram System reset switch If an NC type switch is not Y2 Connect to 24V DC connected system reset F cannot be activated In such a case turn the 24V DC power ON again after turning it OFF to reset the Auto reset system O Yi Y2 Y3 YAN3 Connect as shown in the right figure Interlock lock out reset switch Y3 Connect to 24V DC X 24V DC Manual reset
83. al devices under the actual conditions If the DIN rail is too short for the width of F3SX the product may drop out of the rail by vibration Use end plate Model PFP M sold separately to fix F3SX on the DIN rail where necessary Jonpoud eui Buisn ul suonneseaig Meese Use F3SX in an enclosure rated at least IP54 IEC60529 For ventilation allow for 5mm or more on both sides of the F3SX and 50mm or more above and beneath Stranded wire should be processed with insulation covered bar terminal DIN46228 4 standard compatible type at its ends before using for connection Conforming wire when using recommended bar terminals 0 34 to 1 5mm AWG22 to 16 Be careful not to catch a finger in the connector when installing it Connect firmly at the time of main body mounting and connect the cable connectors Allow some leeway for the wires and do not tighten the wires when wiring connection cables to F3SX and confirm that any cable may not block the movements of workers or objects For the external indicator use a filament type lamp for the externally connected indicator With an LED type indicator the perfect detection of a trouble is not available eoocooccococe F3SX 10 User s Manual Introduction Precautions for Safe Use Please observe the following precautions for safe use of the products 1 2 NOO o a m ga tm Read this manual thoroughly to understand before usi
84. an be changed For CHECK ihe details confirm with HELP of Model F3SX CD OOD The threshold value of feedback monitoring time for the TLILILI type is set to 500ms at the factory shipment and cannot be changed by using the function set up software for model F3SX Model F3SX CD OOO sold Separately F3SX 2 14 User s Manual Chapier 2 Specifications of Main Module B Operation chart of feedback input when OFF delay time is set for DC solid state safety output ON delay time or OFF delay time setting is enabled for the DC solid state safety outputs SS1 and SS2 terminals of the E module by using the function set up software for F3SX Model F8SX CDOMOO sold separately y When delay time is set for the DC solid state safety outputs in the F3SX E OOOR1 or F3SX E OOOR2 configura 3 tion the history read out by the function set up software for F3SX will be as follows depending on the set time Ro length and feedback input route The product is set to non delay at the factory shipment m E n the case of inputting monitoring signal received from external device in connection 3 gt with FB terminal to R1 R2 module 2 a Model F3SX E L1D1R2 Auto reset p 2 42 When the DC solid state safety output is activated earlier than the R1 R2 module the feedback history will show the time from when the DC solid state safety output was activated until the monitoring signal is input to the amp FB terminal J Example OFF delay
85. and then turn the power ON again or make a system reset If the time difference in turning OFF to ON is longer than 0 5 seconds between the S31 NO contact and the S32 NO contact operations it leads to an input synchronizing error In the case such occurs remove your hands from the two hand control switch and then press it again If the terminal 15 is short circuited with the terminal 16 the protection circuits discontinue the power supply through the terminal 16 automatically Remove the causes of short circuiting and recover by turning the main power ON again e When the Model F3SN F3SH F3SJ is brought into the lockout state the release may be effective only by turning the power OFF and ON again Recover those by doing so e For using the Model FSSN F3SH F3SJ in serial connection external power supply is required For the details refer to the page 4 9 einpoy Indul Yo Ms 101 U09 puey om1 ueno 467 NWARNING Never fail to secure the safety distances to the hazardous areas around the machine Be sure to align the devices so as to prevent mutual interference when using multiple safety light curtains multi beam safety sensors or single beam safety sensors Failure to do so may cause non detectable conditions and a serious injury to humans F3SX User s Manual 4 3 I D ae A ejnpoy 1nduj uoyims 104u02 puey omy ueno 10Br3 4 4 Chapter 4 Specifications of Input Module Wiring diagram
86. andby output turns OFF El State Standby output In lock out state OFF Emergency stop switch connected to the main module is pressed OFF NWARNING The Standby output is not the safety output Do not use it for the purpose of configuring a safety m c Ej o o gt o o 9 z Ej 3 z o o c o related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Operation chart The following diagnosis timing is an example ON Power OFF l l Feedback Normal input signal Error l l Input diagnosis l Input device Error l l i ST L T ON l l Input device l l OFF l l l l l Emergency stop l l l switch OFF l l l l l l ON LLL Standby output OFF T 5 seconds max l i i i lt gt 1 I Condition 1 Condition 2 Condition 3 Condition 4 Condition 1 The CPU of F3SX is initialized after the power is turned ON and if both of the feedback input signal and input diagnosis results are normal the Standby output turns ON It is irrelevant to ON OFF of the input devices at this time Condition 2 The Standby output turns ON irrelevantly to ON OFF of the input devices Condition 3 When the emergency stop switch is pressed OFF state the Standby output turns OFF Condition 4 When F3SX be
87. ar Lights up for Terminal 5 input areen indicator d P D2 Green Tomina FUP Lights up for Terminal 7 input indicator D3 Green Terminal TeTBput Lights up for Terminal 12 input indicator D4 Green AETmInal 1o mpal Lights up for Terminal 10 input indicator F3SX 4 10 User s Manual Chapter 4 Specifications of Input Module B Input output terminal Terminal No Connection Not used Contacts such as safety limit switch or safety door switch Contacts such as safety limit switch or safety door switch Contacts such as safety limit switch or safety door switch Contacts such as safety limit switch or safety door switch Note 1 When any terminal is not connected with a safety limit switch or a door switch it should be directly connected in the following combination Terminals 5 and 6 terminals 7 and 8 terminals 9 and 10 and terminals 11 and 12 Wiring diagram 9so 2 9S0 2 NO contact S1 adie cm gt S1 S3 Limit switch S2 S4 Safety limit switch positive opening mechanism a Model D4N Model D4B e 23 Example with neither safety NC contact limit switch nor safety door switch connected 24V DC Input circuit S3 Input circuit ii E Y NO contact F3SX User s Manual i Iz o o e A jnpon 1nduj y2 ms 100q Ajajes 4 11 Chapter 4 Specifications of Input Mo
88. are satisfied The detection capabilities by using the opaque test objects specified by the Instruction Manual regarding the single beam safety sensors in use are satisfied No person can reach the hazardous area without passing through the detection zone The devices are positioned so that they can always detect whole or a part of a human body of a person who works around the hazardous areas The distance to the hazardous areas is more than the minimum safety distance calculated by the given formula Cautions If any malfunctioning occurs inspect all the functions of the F3SX and all of input devices Do not re start the control system until the inspection is completed Biannual inspection Confirm the followings every six months or when setting of the machine has been changed Items to be confirmed Confirmed The machine is in such a structure that may bother the safety functions such as enforced stop No modification or connection change has been made that affects the control system of the machine badly The output of the input device and the machine are connected by proper wiring Actual response time of the entire machine is normal and shorter than the designed value Accumulated number of switching frequency with each control relay and contact is significantly small compared with those of the life duration No loosened screw exists for fix the brackets No looseness in co
89. back when it is transmitted from the host side Cross channel synchronous monitoring time With regard to the emergency stop input section and the safety input section of the input module of F3SX the time differences from when one side turns ON until the other turns ON is logged Each measured value as many as 16 times before the latest can be read out Note While the power is OFF it is not stored in F3SX Save it in the host side where it is necessary Example of use 1 wu The system has been locked out before recognizing The time and reason should be known 5 A By reading out the error log lt at which device an error occurs or improperly wired and CHECK when had it occurred are determined wu Example of use 2 e It should be known how long the safety relay of F3SX might remain normally operable x The accumulated relay switching frequencies are known when the output switching frequencies are read out CHECK On the basis of this frequency the residual allowance in the life duration can be estimated ww When communication cable is always connected fix the cable with a clamp so as to make it unstressed and e prevent from dropout CHECK NWARNING Do not use the F3SX s communication functions with a host computer for the purpose of configuring a safety related system S Doing so may cause serious danger if any trouble occurs with the wiring or programming of the host computer F3SX User s Manu
90. ch e Command f stx COmPOWSYE MRC SRC Typecode Address Numberof Etx Bcc header elements 0x02 00000 02 01 4011 0000 8002 0x03 Read the latest cross channel synchronous monitor time at the emergency stop input e Response N f stx Oeo Mre sro Response occides Address Amer Data ETX BCC header code elements 0x02 000000 O2 01 0000 4011 0000 8002 001A 0x03 The read data is 007D 125 ms 2 Reading the last three data of cross channel synchronous monitor time at the D1 module terminals 9 to 16 side ex limit switch e Command stx CompoWayiF MRC SRC Typecode Address P9 Of ery Boc header elements 0x02 00000 02 01 4022 0000 8006 0x03 2 Read three times before the latst cross channel synchronous monitor time at the emergency stop input Fi g e Response m stx COUPON Mre sro Response crc ds Address Number of Data ETX BCC header code elements 3 0014 3 0x02 000000 02 01 0000 4022 0000 8006 001A 0x03 5 0017 o amp The read data is 0014001A0017 the latest is 20 ms two times before the latest is 26 ms and three times S before the latest is 23 ms m o S 3 Reading the data 7 times before the latest cross channel synchronous monitor time at the D1 module terminals 3 1 to 8 side ex Limit switch o e Command stx CompoWaylF MRC SRC Typecode Address Numberof ery pec heade
91. comes in the lock out state the Standby output becomes OFF The above operation chart shows an example in which the lock out state has been caused by a feedback input signal error The lock out may occur likewise by an input diagnosis error F3SX User s Manual 2 25 Q gt D Ss N e npo y urejy jo suonounJ 2 26 Chapter 2 Specifications of Main Module Example of use U e V e e o KM5 Jf a KM1 D efe KM2 System System The driver unit performs control Driver unit according to the F3SX safety PLC F3SX outputs i Safety relay In operation Standby amp output output output Mi KM2 E PLC In operation output F3SX Standby output KM5 Contact System F3SX Safety relay output KM1 KM2 NO contact Driver unit ul Communication functions COM terminal Program can be created on the host side such as on the programmable controller PLC personal computer PC etc and the input output information of the F3SX control signal can be read out The followings are the information to be read out UA Communication Reference p 6 7 F3SX User s Manual Chapier 2 Specifications of Main Module Status of F3SX All of the ON OFF states of the F3SX input and output terminals can be read When an error occurs the error massage can be read as t
92. curtain The attached at the both sides of the cable is the connector for Model F8SN F3SH F3Su series Two different models are available for emitter and receiver The cable length should be limited by number of devices in serial connection For the details refer to Model F3SN F3SH F3SJ Instruction Manual Maximum cable length to be used for serial connection is 3m For emitter Model F39 JCR2B L Model F39 JCR5B L Model F39 JC3B L Model F39 JC5B Note Model F39 JC5B L Model F39 JC7B Note Model F39 JC7B L Model F39 JC10B Note Model F39 JC10B L Model F39 JC15B Note Model F39 JC15B L Model F39 JC20B Note Model F39 JC20B L Set model name Model F39 JCR2B Model F39 JCR5B Model F39 JC3B Grey cable For receiver Model F39 JCR2B D Model F39 JCR5B D Model F39 JC3B D Model F39 JC5B D Model F39 JC7B D Model F39 JC10B D Model F39 JC15B D Model F39 JC20B D Length L unit mm 200 500 3000 Black cable 5000 7000 10000 15000 20000 Note Not for use in serial connection B Safety light curtain terminal junction box Model Connecting device Model F39 TB01 Model F3SN F3SH F3SJ lt Model F3SX series B Double side connector cable for connection through safety light curtain terminal junction box Model Cable length Model F39 JC1T im Model F39 JC3T 3m Model
93. d red i g Opened red a 9 o OV blue OV blue Li gt 2 L o Shielded Shielded 9 o Hn 9 zm BS 95 otc c we o C 85 S za oO Su 5 gS Sz E 3 dic E W o MEE ORE so ot A g i i o I I c I I O 3d S ton ij i ak i D d Interlock selection input white iS pl Reset input yellow o gt l I o l Test input green 1 90 I li Spr Ne z 5 Opened red uz 0 N 28 OV blue Shielded SiO pP eT Een Te TS eile Connection F3SX User s Manual 2 36 Chapier 2 Specifications of Main Module S1 Emergency stop switch positive opening mechanism Model A165E Model A22E e S2 Reset switch KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power source Model S82K External indicator Filament type indicator When any external indicator is not used connect a resistor 1 4W 4 7kQ Ua Model F3SX N L2D1R Manual reset p 2 38 i Iz o gei e N Note 1 Example of circuit in the previous page corresponds to the category 4 The category 2 is applicable when Model F3SN B is connected Note 2 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SJ Note 3 Example of circuit on the left corresponds to the Stop Category EN60204 1 0 uonoouuo2 Operation chart Reset switch S2 Light reception SLC1 I
94. d not be executed Command reference B Listing of FINS mini commands MRC SRC listing Type of command MRC SRC Error 5 Readout of F3SX status 06 01 Reads out F3SX operations states of input output errors E Echo back test 08 01 Executes echo back test for Reads out measurements in feedback monitoring time energizing time Readout of parameter area 02 01 number of output switching frequency error code error logs and cross Oo channel synchronous monitoring time 3 z E Readout of F3SX status i rae D Fins mini command text 3 J MRC SRC g B 3 2 3 2 2 Fins mini response text MRC SRC 06 01 Response code eee State of F3SX pe He 7 MES eee Coen reer 2 2 4 2 Response code Response code Error name Description 1001 Excess command The command is too long length 0000 Normal end Operating state Code Operating state 00 Normal operating 10 In lock out state F3SX User s Manual 6 11 Chapter 6 Appendix State of F3SX The data differs depending on the F3SX model The data are arranged in order from the left to the right as viewed towards the F3SX front panel N main module data L1 input module data D1 data R relay output module data N main module data 2byte 2nd byte Bit Contents of data 1 0 O
95. d state output Model E module RESO SEEN gt gt N2OFF FF gt ON Note 2 Note 1 Oho ESSO F3SX ER1 Note 1 F3SX ER2 Note 2 B1 module Unavailable 35ms 135ms 25ms 105ms F3SX E OR1 Note 1 B1 module Unavailable 35ms 135ms 25ms 105ms F3SX E OR2 Note 2 B1 module Available 45ms 205ms 35ms 175ms F3SX E OOR1 Note 1 B module Unavailable 40ms 156ms 30ms 126ms F3SX E OOR2 Note 2 B1 module Available 48ms 218ms 38ms 188ms F3SX E OOOA1 Note 1 B1 module Unavailable 45ms 177ms 35ms 147ms F3SX E OOOR2 Note 2 B1 module Available 50ms 230ms 40ms 200ms For models with B1 module the response times of the sensor and total F3SX system are 7ms longer than the values shown in the table above Note 1 The ON delay time can be set to the R1 module 23 24 terminals 33 34 terminals The ON delay time can be set to the time in the range from 0 1 to 600 seconds with the function set up software for model F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI The ON delay time is set to O seconds at the factory shipment Note 2 The OFF delay time can be set to the R2 module 23 24 terminals 33 34 terminals The OFF delay time can be set to the time in the range from 0 1 to 600 seconds with the function set up software for model F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI The OFF delay time is set to 0 seconds
96. del FSSN F3SH F3SJ in serial connection external power supply is required La Wiring diagram for the case the external power is supplied to the Model F3SN F3SH F3SJ p 4 9 Each name and functions Safety light curtain o P3 g9 Zz A E e Input output terminal Oo c 3 E 5 5 o c S EO Oene2 D0 O Ope LED 2 o3 O O4 o L2 Safety light curtain Input output terminal F3SX User s Manual 4 5 Chapter 4 Specifications of Input Module BED Indication Color Name Functions Lights up or flashes when Terminal 5 or Terminal 7 input error occurs Light up Not synchronized between two terminal inputs 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit ER1 Red Error indicator Lights up or flashes when Terminal 12 or Terminal 10 input error occurs Light up Not synchronized between two terminal inputs 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit ER2 Red Error indicator D1 Green Terminal 5 input indicator Lights up for Terminal 5 input D2 Green Terminal 7 input indicator Lights up for Terminal 7 input D3 Green Terminal 12 input indicator Lights up for
97. delay time ON Input device OFF Safety output ON SS1 SS2 OFF OFF delay time T px al Safety output ON i R2 module OFF OFF delay time aM ON Feedback input OFF 1 T I I I I I History I I Threshold value Example The type which is not equipped with a relay output module F3SX E OOOD OFF delay time should be set to the DC solid state safety output ON Input device OFF i Safety output ON l SS1 SS2 ace OFF delay time i ON i Feedback input l OFF i I l I I l I History 1 Threshold value t F3SX User s Manual Chapter 2 Specifications of Main Module B Example of changing feedback monitoring threshold value F3SX N D1RR2 In case the OFF delay time is set to 3 seconds Operation commands Motor controller at D1 module UNS ee Rr TCR ME E S3 NO contact I I 24 y r Main module E be Relay output module Relay output module URN dI ofi ees a ee HE SE e Hes clc Caine ders sin db DNI SWS nov b Et ARE o MORE Ig Rmodule R2 module S2 lo
98. delay time OFF delay time F3SX User s Manual 2 53 Chapter 2 Specifications of Main Module MEMO 9 gt LU Bo 2 N O e 3 3 e 9 5 F3SX 2 54 User s Manual Chapter 3 Specifications of Output Module Specifications of Relay Output Module Each name and functions Internal schematic diagram Specifications of Relay Output Module ON delay output Each name and functions Internal schematic diagram Specifications of Relay Output Module OFF delay output Each name and functions Internal schematic diagram Operation chart 3 2 3 2 3 2 3 3 3 3 3 4 3 4 3 4 3 5 F3SX User s Manual einpojy 1ndino Jo suoneoyioeds IX 3 1 Chapier 3 Specifications of Output Module Specifications of Relay Output Module This module R module is the relay output module with NON delay output Instant breaking Each name and functions Output terminal Output terminal E LED Indication Color Name Functions jnpon 1ndino ej y jo suonesyoads REECH Safety relay output ON EN1 Green indicator Lights up when safety relay output is ON EN1 Red ere pul ORE Lights up when safety relay output is OFF B Output terminal 11 12 Auxiliary relay output NC Relay output 23 24 Safety relay output NO 33 34 Safety relay output NO Internal schematic diagram F3SX 3 2 U
99. dule Single beam Safety Sensor Input Module This module B1 module is the input module of single beam safety sensor Model E3FS 10B40100 E3ZS T81A Each name and functions Single beam safety sensor Single beam safety sensor Model E3FS E3ZS Set 2 Set 1 terminals Set 2 terminals Input output terminal y ERIC Orne 9 51 O Ope LED o3 O O Input output terminal Set 3 terminals Set 4 terminals Single beam safety sensor Single beam safety sensor Model ESFS E3ZS Set 3 Model ESFS E3ZS Set 4 o 2 2 o Li c o 5 3 wn o h o lt wn o 2 o o E o c P o o z o F3SX 4 12 User s Manual B LED indications Chapter 4 Specifications of Input Module Indication Color Name ER1 Red Error indicator Functions Flashes when an error occurs with Model E3FS E3ZS Set 1 1 flash Short circuit or mis wiring in connecting devices or improper wiring when not in use 2 flashes Error or mis wiring in F3SX internal circuit 3 flashes Short circuit or mis wiring around terminal 4 or error in F3SX internal circuit Flashes when an error occurs with Model E3FS E3ZS Set 2 4 flashes Short circuit or mis wiring in connecting device or improper wiring when not in use 5 flashes Error or mis wiring in F3SX
100. e Safety ON output reset input ON OFF At the time when the reset button is released the safety output turns Standby ON ON output OFF 4 Approx Standby output turns ON when diagnosis results in OK 5 seconds Pp at turning power ON I 3 seconds The process goes on at turning power ON It turns OFF if F3SX is in the lock out state F3SX re starts State that power is ON B System reset The system reset is executed by pressing down the reset switch for three seconds or longer The system reset makes the power turned OFF and ON again When the safety output is ON the system reset is not acceptable during the execution in which the power is being turned ON again wu While the system reset is executed all the indicators turn OFF except for the power indicator PW B e The reset state can be confirmed with the Standby output CHECK F3SX User s Manual 2 11 i Iz E o o N aINPOW urejy jo suonounJ 2 12 Chapter 2 Specifications of Main Module Feedback input FB terminal It is the function to monitor the external device states It inputs the monitoring signal received from the external devices such as NC contact of a relay to the feedback input terminal to check if the signal synchronizes in reverse with the F3SX safety output If the monitoring signal is not input by the feedback time monitoring functions within the monitoring time period F3SX is determined to be in the f
101. e cially called PLr from the standpoint where the risk assessment is executed The performance level PL of the safety control system from which the decrease of the risk is attempted should be a level more than the equal to PLr spiepuels pajono F3SX 6 36 User s Manual Revision History The revision symbols of the manual are attached to the catalog number in the lower part of the front cover and back cover Catalog number SCHG 705 A 4 Revision No Revision T ur Revision date Revisions symbol A May 2003 First edition Main Module with DC solid state safety output B 2 October 2003 Added Relay Output Module ON OFF delay etc April 2004 Added descriptions about single beam safety sensor input module etc D February 2005 Added descriptions about single beam safety sensor Model E3ZS E Abl D008 Added descriptions about safety light curtain Model F3SJ compliance dic with EMC Directive etc F December 2009 Correspondence from EN954 1 to EN IS013849 1 compliance with Machinery Directive etc 1 li ith Machi G February 2010 Correspondence to EN ISO13849 1 2008 compliance with Machinery Directive etc H June 2012 Updating correspondence of IEC61508 etc F3SX User s Manual Authorized Distributor
102. e ETX BCC E header o ments E 0x02 00000 02 01 4005 0000 8006 0x03 2 e Response stx COMPOWaw F ame sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4005 0000 8006 ear 0x03 The read data is 001A00150017 Latest measurements is 26 ms measurements 2 times before the lat est is 21 ms and 3 measurements before the latest is 23 ms 3 Reading out the feedback monitor time measurement 7 times before the latest e Command Way F N f srx CompoWaylF MRC SRC Typecode Address umberof ETX BCC header elements 0x02 00000 o2 01 4005 0006 8002 0x03 F3SX User s Manual 6 19 Chapter 6 Appendix e Response srx COMPoWay F mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4005 0006 8002 0105 0x03 The read data is 0105 261 ms Note The history can be stored only during the power is ON If the power is turned OFF the prior data storage should be cleared of Note lf the address is in the range other than 0000 to OOOF the response should be Parameter error 1100 Note This command is accepted only when the safety output is OFF The response when safety output is ON should be Operating error 2203 Readout of energizing time Items Error Error Read
103. e checking LED of the single beam safety sensor Thereafter confirm that LED of F3SX is ON Complete all of the final check and other inspections specified for the routine inspection B Final check Confirm that no object exists in the detection zone of single beam safety sensor Confirm that F3SX safety output turns OFF when an object exists in the detection zone of single beam safety sen sors The machine is in the stop state aur Each time after making any changes in a single beam safety sensor position complete the final check e CHECK F3SX User s Manual i Iz o pei e A eijnpojy 1nduj 40suas Ajajes weeq ajbuls 4 19 Chapter 4 Specifications of Input Module Connection of Input Devices Connector for Connector for Set 2 connection Set 3 connection a E a d E Connector for Set 4 connection Connector for Set 1 connection I D kei A Figure as viewed from the main module side soeoi eg 1ndu jo uojeuuo3 Connecting section L1 module L2 module D1 module B1 module Connector for Set 1 connection Model F3SN F3SH Model ESFS E3ZS Two hand hand control IF3SJ Set 1 switch Connector for Set 2 connection Set 1 TE po E3ZS Connector for Set 43 connection Modal ESSN FSSE Safety door switch Model E3FS E3ZS Model F3SN F3SH 949 siib S
104. e controller PLC I gt D kei N E Auto reset mode When the start command input is ON while all the input devices are in the ON states F3SX safety output turns ON As the SSC terminal is made OFF while the safety output is ON the safety output turns OFF ON Input device OFF ON SSC input OFF l H I ba ON Safety output OFF B Manual reset mode When the start command input is ON while all the input devices are in the ON states F3SX safety output turns ON after the interlock reset is input As the SSC terminal is made OFF while the safety output is ON the safety output turns OFF er Input device OFF ON SSC input OFF T I I l l I 3 seconds or shorter HC 3 seconds I ON or shorter Reset input OFF I aINPOW urejy jo suonounJ ON Safety output OFF ast External device conditions can be monitored by inputting the standby signal from the AS3 terminal to the SSC terminal E A through the PLC RUN contact etc Pa lf not used directly connect SSC terminal with 24V DC input terminal A1 terminal UA Model F3SX NR Manual reset p 2 30 Do not use the auxiliary input terminals start command input for connection with a safety input device for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Apply neither of a volta
105. e time table R2 module delay time 3000ms Delay time 3 seconds Response time of external device 10ms 10ms as assumed in this example a margin 450ms 450ms as assumed in this example Total set value 3500ms Note Threshold value of the feedback monitoring time is set to 500ms at the factory shipment Therefore if only the OFF delay time is changed without changing the threshold value of the feedback monitoring time a feedback error occurs with F3SX and will put it in the lock out state because the monitoring signal is not input from the external device within the monitoring time period Ua Response time p 1 13 F3SX User s Manual z Aaydeyo e npo y ulen jo suonounJ 2 17 i gt D kei N aINPOW urejy jo suonounJ 2 18 Chapter 2 Specifications of Main Module B Wiring example for not using the feedback monitoring function Wire as mentioned below when external device states are not monitored However contact welding cannot be detected for the contactor Model equipped with the relay output module For not using the feedback monitoring function of a model which is equipped with the relay output module make wiring according to the Figure below With the R1 R2 module it is necessary to change threshold value of the feedback monitoring time by using the function set up software for model F3SX Model F3SX CDLILILI sold separately in consideration for the delay time sett
106. eceives the stop signal from the F3SX Ua Response time p 1 13 NWARNING Measure the maximum stop time with the actual machine configurations and periodically confirm that the stop time remains unchanged Q F3SX User s Manual i Iz o o e A jnpo 1nduj 10suegs Ajajes weaq ajbuls 4 17 I gt D kei p ejnpojy 1nduj 10suegs Ajayes weeq a buis 4 18 Chapter 4 Specifications of Input Module Reference Calculation stipulated by the European Standard EN999 for safety distance For the case that an object intrudes in perpendicular into the detection zone K and C are provided as the following conditions for the case of using single beam safety sensors 1 The case of using a single beam safety sensor as the simplex unit When risk assessment is satisfied by the simplex unit K 1600mm s C 1200mm Beam height above ground or a standard surface 750mm recommended by EN999 2 The case of using plural number of single beam safety sensors installed in various heights K 1600mm s C 850mm EN999 recommends the following beam heights No of beams Height above standard surface e g floor 2 400 mm 900 mm 3 300 mm 700 mm 1100 mm 4 300 mm 600 mm 900 mm 1200 mm Note For the case of using safety light curtains or multi beam safety sensors refer to the Model F3SN F3SH F3SJ User s Manual F3SX User s Manual Chapter 4 Specifications
107. ection IP54 Has been fixed on the DIN rail with the fixture to prevent dropout of the main body Spaces of 50mm each are given above and beneath the module and 5mm or more each of the right and left Placing into control board p 5 4 WM 2 Confirm the followings before turning power ON Items to be confirmed for installation conditions Confirmed The power supply unit is used exclusively for F3SX and the safety devices of the light curtain etc to be connected with F3SX In case that a power supply unit is connected to multiple devices an allowance is given to the capacity for the total current value There is no reverse connection with regard to the power supply The power supply unit is for the 24V DC power complying with the EMC Directive Low Voltage Directive and the output conservation specifications In case that stranded wire is used the processing of the wire end has been made by using a proper bar terminal complying with DIN46228 4 standard and the matching crimping tool Double or reinforced insulation is provided between the 24V DC circuit of input output and the output and other parts on which the dangerous voltage should be applied 9 1e deu Wiring is separated between the safety channels and other channels Output line is not short circuited to 24V DC No load is short circuited to 24V DC Buri pue uonegj eisu 40 1Sr1 49949 F3SX User s Manual 6 31 Chapter
108. ed to either of the terminals 1 through 8 of the L2 module F3SX User s Manual 4 9 Chapter 4 Specifications of Input Module Safety Door Switch Input Module This module D1 module is the contact type input device input module for use with safety door switch etc Each name and functions Safety door switch etc Safety door switch etc Input output terminal m u ofo EQO OEr2 D1 O Qo LED D1 d3Q Om Iz g pel A as E Input output terminal Safety door switch etc Safety door switch etc 9 NPOW Indu yYOUMS 100g Ajayes aur Connect with safety door switch safety limit switch or the like of contact type CHECK E LED Indication Color Name Functions Lights up or flashes when Terminal 5 or Terminal 7 input error occurs ERI Bed leer indicator Light up Not synchronized between two terminal inputs l 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit Lights up or flashes when Terminal 12 or Terminal 10 input error occurs ER Rad Error indicator Light up Not synchronized between two terminal inputs l 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit Terminal 5 input D1 ne
109. eedback error state and put into the lock out state B Examples of uses Mal functioning such as welding can be detected by inputting contactor s NC contact signal as the feedback signal to F3SX Stop operation can be confirmed on the external device such as a motor which does not come into stop state instantly due to its inertia at the moment that the power turns OFF Only when the feedback signal input is given to detect the stop operation Monitoring output time of feedback signal can forecast worn brake etc of the external device The history of feedback signals can be used for trend control of time before stop verification on the reasonable safety distance M The monitoring process for output time of feedback signal begins automatically at the time when power is turned ON e Sixteen historical measurements in feedback monitoring time are retained but will be cleared at the time when power is turned OFF or the system is reset If you want to save the history read and save it on the host computer or other CHECK means UA Communication Reference p 6 7 B Wiring example of feedback input In the case of detecting contactor welding by inputting NC contact signal of the external device in connection with the relay output module to the FB terminal for the feedback signal Relay output module R R1 R2 module Fuse A Main module N E module M q 3 D K1 og W ec
110. efore these parameters cannot be changed using the function set up software for model F3SX Model F3SX CDLILILI sold separately The threshold value of the feedback monitor time with the TLILILI type is 500ms UA Feedback input FB terminal p 2 12 F3SX 1 10 User s Manual E General specifications Items Chapter 1 Outline Rating Characteristic Rating Characteristic Category Performance Level PL EN ISO13849 1 2008 Performance Level PL e category 4 Note 1 Safety integrity level IEC61508 SIL3 Note 2 Safety related characteristic EN61508 2010 See http www fa omron co jp safety 6 Rated supply voltage 24V DC 10 ripple p p 10 max Startup time 5 seconds max Protection for control circuit Output short circuiting protection and power supply reverse polarity protection Note 3 Over voltage category IEC60664 1 Insulation resistance Between all lead wires and outer case 100MQ or more by 500V DC megger Dielectric strength Between all lead wires and outer case 2200V AC 50 60Hz for 1 min Ambient temperature Operating 10 to 50 C no freezing or condensation Storage 30 to 70 C no freezing or condensation Ambient humidity Operating and storage 35 to 85 RH each no freezing or condensation Vibration resistance 10 to 55Hz double amplitude of 0 7mm each in X Y and Z direction 20 sweeps with power on
111. ency S Note 3 data of output switching and excessive energizing time data are available D o AS3 Standby output Standard Setup When F3SX CPU has been initialized and the input o and output have turned into normally controllable state the output is turning ON lt Auxiliary input Note 4 SSC Start command input z External indicator output EL1 Indicator output with diagnosis function source Note 5 EL2 Indicator output with diagnosis function sink RS 232C port COM Port for communication cable connection RS 232C Note 1 In the case that the emergency stop switch is not used directly connect T11 terminal with T12 terminal and the T21 terminal with the T22 terminal respectively Note 2 In the case that the feedback input is not used refer to Feedback input FB terminal UA Feedback input FB terminal p 2 12 Note 3 By using the function set up software for model F3SX Model F3SX CDLILILI sold separately the function settings of auxiliary solid state output at the AS1 AS2 and ASS terminals and external indicator output can be changed For the details confirm with HELP of Model F3SX CDLILILI Note 4 In the case that the start command input is not used connect SSC terminal with the 24V DC input terminal A1 terminal directly Note 5 In the case that the external indicator is not used connect a resistor 1 4W 4 7KQ between the EL1 terminal and the EL2 terminal NWARNING The auxil
112. ended materials and tools Communication Reference Outline of communication functions Communication procedure of CompoWay F Command reference Troubleshooting Error code and measures to be taken Error indications and measures to be taken Check List for Installation and Wiring Maintenance Services and Inspection 6 2 6 2 6 3 6 5 6 6 6 7 6 7 6 8 6 11 6 27 6 27 6 29 6 31 6 32 Precautions concerning trial operation after changing function setup Routine inspection Biannual inspection Quoted Standards 6 32 6 35 6 35 6 36 F3SX User s Manual 9 1e deu xipueddy 6 1 AJo1e1edes pjos seuosse v ERECT 6 2 Chapter 6 Appendix Accessories sold separately Safety light curtain connection cable B Single side connector cable for connection with safety light curtain The attached at one side of the cable is the connector for Model F3SN F3SH F3Su series Two different models are available for emitter and receiver Set model For emitter For receiver Length L unit mm Model F39 JC3A L Model F39 JC7A L Model F39 JC10A L Model F39 JC15A L Model F39 JC3A Model F39 JC7A Model F39 JC10A Model F39 JC15A Gray cable Model F39 JC3A D Model F39 JC7A D Model F39 JC10A D Model F39 JC15A D 3000 Black cable 7000 10000 15000 B Double side connector cable for connection with safety light
113. er input A2 GND OV input T11 TM Emergency stop switch input Emergency stop input T12 Note 1 T21 Emergency stop switch input T22 gency stop p Y1 Reset input Y2 Reset input selection between auto reset manual reset system reset Y3 Feedback input Note 2 FB Monitoring feedback time AS1 Safety output monitor Standard Setup Outputs signal that is synchronous and in the same logics as those of the safety output Auxiliary solid state output AS2 Ready output Standard Setup When F3SX CPU has been initialized and the input Note 3 and output have turned into normally controllable state the output is turning ON AS3 Standby output Standard Setup When F3SX CPU has been initialized and the input and output have turned into normally controllable state the output is turning ON Auxiliary input Note 4 SSC Start command input DC solid state safety SS1 DC solid state safety output 1 output SS2 DC solid state safety output 2 RS 232C port COM Port for communication cable connection RS 232C Note 1 In the case that the emergency stop switch is not used directly connect T11 terminal with T12 terminal and the T21 terminal with the T22 terminal respectively Note 2 In the case that the feedback input is not used refer to Feedback input FB terminal ILA Feedback input FB terminal p 2 12 Note 3 By using the function set up software for model F3SX Model F3SX CDLILILI sold separately the function settings of auxiliary solid state
114. error in the internal circuits 100 Mis wiring or wire break around Y1 to Y3 terminals 111 Other error including error in other modules 1st byte Bit Contents of data 1 0 0 7112 input states ON OFF 1 T22 input states ON OFF 2 Y2 input states ON OFF 3 Y3 input states ON OFF 4 FB input states ON OFF 5 In interlock state In interlock state Normal state o 6 Initiation command input states ON OFF E 7 None None o for R relay output module data 1byte 9 z Bit Contents of data 1 0 3 O 23 24 output states ON OFF S 1 33 34 output states ON OFF S 2 None None 3 None None g 4 None None 8 5 Error messages 000 Normal 6 The bit alignment of error massage 001 Error around relay or internal circuit 7 bit 7 bit 6 bit 5 111 Other error including error in other modules F3SX User s Manual 6 13 Chapter 6 Appendix L1 light curtain and two hand control switch input module data 2 byte 2nd byte Bit Contents of data 1 0 O Terminal 5 input states ON OFF 1 Terminal 7 input states ON OFF 2 Terminal 2 input states ON OFF 3 Terminal 4 input states ON OFF 4 Control output 1 input states ON OFF 5 Control output 2 input states ON OFF 6 None None 7 None None ist by
115. es the safety related system Ensure connection of the mode selection input line to 24V DC to make the sensor output ON when light is incident Light ON B Safety distance The safety distance is defined as the minimum distance that must be maintained between the sensor and the hazardous area in order for the safety related system to stop the machine before a human body or an object reaches the hazardous area In assumption of a human body approaching in perpendicular to the detection zone the safety distances can be calculated by the following formula Safety distances S Approaching speed to the detection zone K x Total response time of the machine and sensor T Additional distance calculated from diameter of minimum detectable object by sensor C The safety distance differs depending on the standards in each county and individual machine standards Also the formula should differ when a human body or an object approaches to the detection zone not at a perpendicular angle Ensure the relevant standards to be applicable under the operation circumstances T T1 T2 T3 where T1 Maximum time for machine to stop in seconds T2 Response time of sensor in seconds e g ON to OFF 2 0ms for the Model E3FS T3 Response time of F3SX in seconds e g ON to OFF Refer to Response time The maximum stop time of the machine means the time duration necessary for the hazardous part of the machine to stop after the machine r
116. et 2 Set 3 F3SJ Connector for Set 4 connection Set 2 s M ESZS aur In order to secure the safety functions use appropriate input devices to configure the system A Use the input device connectors in the order starting with Set 1 HEC For wiring in the case that a device or devices are not in use refer to the wiring diagram of each module However the two hand control switch of the L1 module must be used in any cases When wiring any devices disconnect the power supply to F3SX and the devices to be connected Wire around the input and output terminals properly with care F3SX 4 20 User s Manual Chapter 5 Installation and Wiring Installation Placing into control board Placing to DIN rail Wiring Connection between main body and terminal block Processing of wire end Connecting bar terminal to terminal block connector F3SX User s Manual S saydeyo Bun m pue uonejeisu 5 1 EST STR uornejeisu 5 2 Chapter 5 Installation and Wiring Installation Do not operate the F3SX controller in a hazardous environment such as an environment that contains flammable or explosive gas Doing so may cause fire or explosion by electric arc generated in the internal relays or externally connected electromagnetic switches A Responsible Person who is well aware of and familiar with the machine must implement the installation of the F3SX and confirmation thereafter And the users mus
117. eui Buisn ul suonneseig TRITT Introduction SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amuse ment machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RIS
118. everse connection for the polarity of power supply Doing either of these may cause breakdown of device and or danger such as an electric shock Do not use the F3SX s communication functions for the purpose of configuring a safety related system Doing so may cause serious danger if any trouble occurs with the wiring or programming of the host computer OO 00 F3SX User s Manual NWARNING Do not use the auxiliary input terminals start command input for connection with a safety input device for the purpose of configuring a safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Introduction Apply neither of a voltage exceeding the rated nor an AC power supply across the auxiliary input terminals start command inputs Doing either of these may cause breakdown of device and or danger such as an electric shock The auxiliary solid state output at the AS1 AS2 and AS3 terminals is not a safety output Do not use it for the purpose of configuring a safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices The external indicator output is not a safety output Do not use it for the purpose other than indication DC solid state safety output Do not short circuit the output lines to the 24V DC line Doing so will make the output always ON and dangerous Also ground the OV l
119. f the address is other than 0000 the response should be Parameter error 1100 Note For the correspondence of error code with error contents see Troubleshooting N jl A Troubleshooting p 6 27 F3SX User s Manual 9 saydeyo 9u 19 HY uorneorunuulo2 6 21 o 2 me o e2u8J9Jou uoneoiunuiulo2 6 22 Chapter 6 Appendix Readout of error log Items Error Error Reading the error code of F3SX The past 10 of data can be read including the latest Type code 4009 Contents of data Error code 2byte energizing time at error occurring 4byte 6byte in total 8006 elements Data volume 6byte per 1 data x 10 able to read out data for the last 10 logs Max 60 byte Readout start address Contents of data 0000 The latest error log 0001 The error logs 2 time before the latest 0002 The error logs 3 time before the latest e e e e 0009 The error logs 10 time before the latest Example of command 1 Reading out the latest error log e Command f srx COMPoWayiF MRC SRC Typecode Address Numberof Etx Bce header elements 0x02 00000 02 01 4009 0000 8006 0x03 e Response stx CONN Mre sro Response eG Address Number of Data ETX BCC header code elements 0x02 000000 02 O1 0000 4009 0000 8006 sic nid 0x03 The read data is 230100105A
120. fety sensors control output terminals 3FOX 3F2X 3F4X 3F6X B1 module Error in wiring around test input terminals with input device not in use terminal 4 8 9 13 24V DC is not connected to test input terminals when single beam safety sensor is not in use Check for correct wiring of single beam safety sensors test input terminals 4001 4002 4003 Errors in log data History data of energizing time and output switching frequency and error log have been initialized by noises etc It means that the history has been initialized The F3SX performance is not affected 5001 Error around F3SX internal circuit Affected by noises excess level Confirm noise environment surrounding F3SX Trouble with F3SX internal circuit Replace F3SX Note The least significant digit of the error code 240X 242X 270X denotes the module position The input F3SX User s Manual 6 28 module positions are denoted in the manner 1 2 in the order from the main module side Error indications and measures to be taken Chapier 6 Appendix When F3SxX detects an error indicator of ER lights up or flashes to notify the error contents Take appropriate measures according to the table below B Main module 1 time flashing emergency stop Switch inputs ER indication Error Assumed causes Measures to be taken Synchronization Defects in emergency stop switch
121. function when the feedback time monitoring function is nullified NWARNING The auxiliary solid state output at the AS1 AS2 and AS3 terminals is not a safety output Do not use it for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices F3SX User s Manual i Iz o o 1 N e npo y ulen jo suonounJ 2 21 Chapter 2 Specifications of Main Module B Instant breaking auxiliary output AS1 terminal N module It outputs the signal indicating whether the state is safe or not The output state can be chosen synchronous reverse Choice is available only for the N module 9 E Operation chart manual reset mode S ON N Input device OFF Tl T T c l I a 3 seconds 3 seconds ON or shorter or shorter g Reset input o OFF o l i I l l S Instant breaking ON auxiliary output OFF o a o NWARNING configuring a safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices The instant breaking auxiliary output is not a safety output Do not use it for the purpose of S B Safety output monitor AS1 terminal E module Monitors the DC solid state safety output or safety output of the relay output module al po By using the function set up software for model F3SX Model F3SX CD
122. g 1set gt 2sets s F3SX E L2R2 90mm Approx 0 5kg 1set 2sets 2sets s F3SX E L2D1R2 112 5mm Approx 0 6kg 1set 4sets 2sets F3SX E L2D1D1R2 135mm Approx 0 7kg tset 4sets F3SX E L2L2R2 112 5mm Approx 0 6kg 1set 2sets 4sets F3SX E L2L2D1R2 135mm Approx 0 7kg 1set s 1set 1set E F3SX E L1R2 90mm Approx 0 5kg 1set 2sets 1set 1set F3SX E L1D1R2 112 5mm Approx 0 6kg 1set 4sets 1set 1set F3SX E L1D1D1R2 135mm Approx 0 7kg 1set s 4sets F3SX E B1R2 90mm Approx 0 5kg 1set 2sets 4sets F3SX E B1D1R2 112 5mm Approx 0 6kg 1set 2sets 4sets F3SX E L2B1R2 112 5mm Approx 0 6kg The OFF delay time is set to 0 seconds NON delay Instant breaking at the factory shipment By using the function set up software for model F3SX Model F3SX CDLILILI sold separately the time can be set a minimum interval in 0 1 second units For the details confirm with HELP of Model F3SX CDLILILI F3SX User s Manual 19 deu5 dneur 19npoJd 1 9 Chapier 1 Outline B ON delay time fixed type Model F3SX ER1 TOOO 1 to 5 seconds 9 1 0 second units 3 Model suffix TOOO Set time 5 TNO1 1 second v TNO2 2 seconds a ge TNO3 3 seconds S TN04 4 seconds 5 TNO5 5 seconds Itis not possible to change the factory settings for delay time or any other parameters B OF F delay time fixed type Model F3SX ER2 TOOO THO01 to 59 Cabana
123. g according to prEN50156 If fuses with current rating of more than 3 15A are used fault exclusion of contact welding becomes impossible If the application is intended for use under safety category 3 EN I8013849 1 2008 insert fuses at F4 and F5 of Fig 2 whose current rating is less than 5A and safety relay outputs are possible to be applied with 5A max resistive load But in this case output relay contacts are not protected from welding If the safety relay contacts are welded it may cause an opening failure of outputs For the details see chapter prEN50156 10f 10 4 3 4 If surge absorbers are used they must be installed across the load as illustrated at SA1 and SA2 of Fig 2 If it was installed directly across the output it may cause a failure to open output circuits 400V AC 230V AC F1 F8 Fuses L1 L2 L3 MA MB Electromagnetic switches TR1 Insulated transformer SA1 SA2 Surge absorbers F1 F3 e hd TR1 f 230V e i F2 Fe F7 F8 ecc MB Load E gt III Over voltage category II Fig 2 Example of over voltage category 2 F3SX User s Manual Introduction How to Read This Manual Meaning of marks C Indicates descriptions of essential points regarding the performance such as an advice for use NV z Indicates the page number for the relevant contents jenue
124. ganization is recommended The customer is requested to make compliant with the applicable standards for the entire system This is a class A product In residential areas it may cause radio interference in which case the Responsible Person may be required to take adequate measures to reduce interference User s Manual Introduction Conforming to Standards Regarding Over voltage Category Jonpoug eui Huisn ul suonnedsaig TIS TDI Over voltage category IV ll I l Nominal voltage of power supply 400V 400V 230V 230V 100V Impulse dielectric strength 6kV 4kV 2 5kV 500V 1 2 50us Isolating transformer Fig 1 Example of over voltage category 1 Over voltage category is the classification which categorizes the power distribution system by the required impulse withstand level caused by such as a lightning Categories are defined from IV to in order of impulse voltage level as shown in Fig 1 F3SX is designed for over voltage category II based on EN50178 Therefore do not connect F3SX directly to the power distribution system whose over voltage category is Ill or over In general over voltage category II is the power distribution system that is insulated and stepped down voltage level with more than two isolating transformers from the public power distribution system See IEC60664 1 EN50178 for details of the over voltage category F3SX User s Manual 13 14 In
125. garding the alert symbols and meanings used for the safe uses In order for our customers to use F3SX in safety precautions are indicated in this manual with the alert symbols and statements such as the followings Those safety precautions relate to the important descriptions that must be obeyed for the safe uses and operations Be sure to obey the precautions The following indications and symbols are used for the descriptions Indicates a potentially hazardous situation which if not avoided will result in minor or moderate NWARNING injury or may result in serious injury or death Additionally there may be significant property damage Indicates a potentially hazardous situation which if not avoided may result in minor or moderate NCAUTION injury or in property damage Meanings of Alert Symbols S Indicates prohibited actions Q Indicates mandatory actions Alert Statements in this Manual Do not disassemble modify or attempt to repair the F3SX controller Doing so may damage the original safety functions Do not operate the F3SX controller in a hazardous environment such as an environment that contains flammable or explosive gas Doing so may cause fire or explosion by electric arc generated in the internal relays or externally connected electromagnetic switches Do not connect the F3SX power input with a DC power supply or AC power supply exceeding the rated voltage Also do not make r
126. ge exceeding the rated nor an AC power supply across the auxiliary input terminals start command inputs S Doing either of these may cause breakdown of device and or danger such as an electric shock F3SX 2 20 User s Manual Chapier 2 Specifications of Main Module Auxiliary solid state outputs AS1 AS2 AS3 terminals By using the auxiliary solid state outputs monitoring from the external controller is enabled Each of the auxiliary solid state outputs is allocated to the functions shown in the following table at the time of fac tory shipment Type AS1 terminal AS2 terminal AS3 terminal N module Instant breaking auxiliary output synchronous Information trigger Standby output E module Safety output monitor synchronous Ready output Standby output The functions of auxiliary solid state output terminals can be changed by using the function set up software for F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI Type Functions Instant breaking auxiliary output Outputs the signals indicating whether the state is safe or not The output state can be chosen synchronous reverse Choice is available only for N module VAA Instant breaking auxiliary output AS1 terminal N module p 2 22 Safety output monitor Monitors the main module except N module and safety output of output module Choice between monitored module and output sta
127. he Model E3FS F3ZS When the Model E3FS F3ZS When the Model E3FS F3ZS When the Model E3FS F3ZS is not is not is not is not Note 1 Note 2 Note 3 Note 4 m Leu PEE TENE o ol 4M e CHECK Lights up when Model E3FS E3ZS Set 4 output turns ON Connection Single beam safety sensor Set 1 OMRON Model ESFS 10B4LILILI Type 2 E3ZS T81A Type2 Single beam safety sensor Set 2 OMRON Model ESFS 10BALILILI Type 2 E3ZS T81A Type2 Single beam safety sensor Set 3 OMRON Model ES3FS 10BALILILI Type 2 E3ZS T81A Type2 Single beam safety sensor Set 4 OMRON Model ESFS 10B4LILILI Type 2 E3ZS T81A Type2 connected connect the terminals 1 and 3 with 4 directly connected connect the terminals 5 and 7 with 8 directly connected connect the terminals 9 and 10 with 12 directly connected connect the terminals 13 and 14 with 16 directly e If the terminal 1 is short circuited with the terminal 2 or otherwise the terminal 15 is short circuited with the terminal 16 the protection circuits discontinue the power supply through the terminals 1 and 16 automatically Remove the causes of short circuiting and recover by turning the main power ON again F3SX User s Manual i I D kei A einpojy 1nduj 40suas Ajajes weeq ajbuls 4 13 Chapter 4 Specifications of Input Module Wiring diagram Single beam safety sensor 1 Model E3FS 10840 0 0 E3ZS T81A
128. iary solid state output at the AS1 AS2 and AS3 terminals is not a safety output Do not use it for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices F3SX User s Manual 2 3 Chapter 2 Specifications of Main Module Internal schematic diagram CUO CC OOS Control circuit i Iz 5 o o N 24V DC 24V DC EM ov 1ndino 10 291pu euse Xy YUM e npojy ULN F3SX 2 4 User s Manual Chapier 2 Specifications of Main Module Main Module with DC solid state Safety Output This module E module is the main module with DC solid state safety output Each name and functions z Aaydeyo D 3 o Input output Q terminal o E gt g O o 9 o PWO OBER 5 RRO OLK LED T no Om g o eO O lt T Input output Oo terminal 5 Input output terminal B LED indicator Indl color Name Functions cation PW Green Power indicator Lights up while power is ON Lights up or flashes when an error occurs Lighting up No synchronization between emergency stop inputs 1 time flashing Short circuiting or mis wiring between emergency stop inputs 2 time flashing Trouble or mis wiring around emergency stop input c
129. ibly guided linked contacts or those conforming to Electromagnetic breaker EN50205 If connecting the NC contact of an electromagnetic breaker without the forcibly guided linked contacts to the feedback reset input line inability in declinator contact of such electromagnetic breaker cannot be found out Use those having been approved by the certification body The feedback contacts should be compatible with the load of small current 24V DC 5mA Other control devices Use upon confirming that each of those satisfies the required safety category F3SX User s Manual 1 3 i Iz 5 c o E uoneanBiyuo e npory 1 4 Chapter 1 Outline Module Configuration F3SX main body consists of multiple module The module is categorized in three types below 1 Main Module 3 Input Module 2 Relay Output Module Example Model F3SX N L1D1R Number Module name 1 Main Module E N Description One module is installed in a product for entire controlling on the controller Can be connected to an emergency stop switch for the input device Can be connected to an external indicator N module Main module with external indicator output Two channels of DC solid state safety output are provided E module Main module with DC Solid state safety output 2 Relay Output Module R R1 R2 The safety output functions are provided Two channels of NO contact conductive to output
130. ice to 16 side y inp connected to input module connected to input module Confirm noise environment 2 Error around F3SX internal Affected by noises excess level surrounding F3SX circuit Trouble with F3SX internal circuit Replace F3SX 20 eara hanna SST ores Check the wiring between S81 an 2B01 Trouble with DC solid state safety terminal SS2 terminals 2B02 output E module only T CAT ESTO BS mm 2D01 Trouble with SS1 or termina Replace F3SX internal circuit 2AXX Affected Bv Holsdevexeasstavel Confirm noise environment 2CXX Error around F3SX internal y i surrounding F3SX 2EXX circuit f Rm to 36XX Trouble with F3SX internal circuit Replace F3SX 370X Initial wiring error around Improper wiring with two hand control Confirm wiring with two hand control two hand control switch Switch Switch Confirm wiring with external device 3801 Initial wiring error around Improper wiring with external device SHED as contactor i N feedback input such as contactor l 2 Wiring for reset inputs p 2 28 F3SX User s Manual 6 27 Chapter 6 Appendix Code 3802 Error Time out in feedback input monitoring Assumed causes Trouble occurs with any of the external devices such as contactor Example of measures Replace the external device Short circuiting or wire break around relay contacts or feedback input terminal Confirm the wiring with relay contacts or feedback input terminal 3803
131. in the connector when installing it F3SX 5 6 User s Manual Chapier 5 Installation and Wiring ay The terminal block connector is provided with the protection key against erroneous wrong connectiion between the A AC and the DC lines by mistake The key herein is the red board part attached to the entry of the terminal block connector Two of the keys are attached to each terminal block connector However the insertion could be made if CHECK attempted forcefully or in a particular angle The anti erroneous insertion key is only a visual prevention mean but not of a structure to prevent an erroneous insertion Ensure the wiring before inserting the connector Also do not the terminal block connectors attached to the relay output module with any of other modules Processing of wire end B Wiring materials Select to use wiring materials conforming to the required standards UA Recommended materials and tools p 6 6 NCAUTION Stranded wire should be processed with insulation covered bar terminal DIN46228 4 standard compatible type at its ends before using for connection Conforming wire when using recommended bar terminals 0 34 to 1 5mm AWG22 to 16 Oo Iz g me O oa B Processing of wire end 1 Uncover the insulation of the wire O Length to uncover should meet the bar terminal to be used Bui 2 Insert the wire edge to the bar terminal Sn e Use bar term
132. inals compatible with the terminal block 3 The wire end is to be inserted in the bar terminal Confirm that the wire insulation is contained in the insulation cover of the bar terminal 4 Crimp the metal part with the specialized tool A Specialized tool Use the crimping tool compatible with the bar terminal P Metal part to be crimped Bw Processing is completed g I 2d F3SX User s Manual 5 7 S saydeyo Bui 5 8 Chapter 5 Installation and Wiring F3SX Proper example of processing wire end Proper example Insulation cover Improper example of processing wire end Improper example The removed part is too short Description It may cause the wire to come out of the bar terminal The wire is uncovered at the insulation cover It may cause short circuit or an electrical shock The wire end protrudes from the metal part of the bar terminal It may cause improper connection with the terminal block The protruding length must be less than 0 5mm The crimped part is too short It may cause the wire to come out of the bar terminal The insulation cover does not properly cover wire insulation It may cause short circuit or an electrical shock Two wire ends are crimped in a bar terminal Avoid crimping two or more wire ends in a bar terminal Doing so may cause a break of the wire displacement of the cable or improper connection For
133. ine of the power source so that the output does not become ON when the output line is grounded The single beam safety sensor input module B1 module of F3SX is for the exclusive use with the OMRON Model E3FS 10B4000 Type 2 and E3ZS T81A Type 2 Be sure to avoid connecting the module to the single beam safety sensor other than the specified for the exclusive use If the mode selection input line of the single beam safety sensor receiver is connected to OV the output turns ON when light is interrupted Dark ON which no longer configures the safety related system Ensure connection of the mode selection input line to 24V DC to make the sensor output ON when light is incident Light ON Never use with a load in excess of the trip capacity contact voltage contact current Doing so may damage the output circuit and cutoff may not be possible When transferring a F3SX product to another user be sure to attach this User s Manual When this product is used in a safety related system a Responsible Person must strictly conform to the standards legislations and regulations of the country and the local government under which the system is operated A Responsible Person who is well aware of and familiar with the machine must implement the installation of the F3SX and confirmation thereafter And the users must have thorough understanding about the relevant installation requirements safe distances control devices and
134. ing the accumulated time length that F3SX power has been ON Type code 4006 Data volume 4byte Readout start address Contents of data 0000 fixed Accumulated time length that F3SX power has been ON Example of command Reading out the accumulated time length that the F3SX power has been ON o s E E 9 e Command o srx CompoWaylF MRC SRC Typecode Address Numberof ery Bcc Oo header elements o 3 0x02 00000 02 01 4006 0000 8004 0x03 g 3 o D e Response 5 stx eee Mre sro Response cued Address Number of Data ETX BCC m header code elements o S 0x02 000000 02 01 0000 4006 0000 8004 001055FB 0x03 o 8 The read data is 001055FB 1070587 minnutes Note The data is stored in the F3SX s EEPROM every 15 minutes Accordingly readout value after the power is re turned ON may be less than that obtained before the re turning Note If the address is other than 0000 the response should be Parameter error 1100 Readout of number of output switching frequency Items Error Error Reading the accumulated number of safety output switching frequency Type code 4007 Data volume 4byte Readout start address Contents of data 0000 fixed Accumulated number of F3SX output switching frequency F3SX 6 20 User s Manual Chapier 6 Appendix Example of command Reading out the accumulated number of F3SX out
135. ing value m Relay output E1 Main module aie A 24V DC E N module R R1 R2 FB 42 2 TT Model not equipped with the relay output module For not using the feedback monitoring function of a model Model F3SX E LILILILI which is not equipped with the relay output module make wiring according to the Figure below In case of having set a delay time to the DC solid state safety output by using the function set up software for model F3SX Model F3SX CDLILILI sold separately it is necessary to change threshold value of the feedback monitoring time in consideration for the delay time setting value ai E1 Main module PAV DC T E module E1 A2 ssi _ 6s2 FB C NO 29 24V DC qe 69 e e ERN RY2 RY1 RY2 Safety relay For the case of nullifying the feedback time monitoring function The feedback time monitoring function can be nullified by using the function set up software for model F3SX Model F3SX CDLILILI sold separately When the feedback time monitoring function is nullified the function does not work at the time when the safety output switches either from OFF to ON or from ON to OFF In this case the feedback input monitor of the auxiliary output does not function F3SX User s Manual Chapier 2 Specifications of Main Module B Wiring example for the case that the feedback time monitoring function cannot be used Although the R1 R2 module
136. ircuit 3 time flashing Mis wiring or break around Y1 Y2 or Y3 terminal 4 time flashing Short circuiting or mis wiring around the DC solid state safety out puts Trouble in the DC solid state safety output circuits 5 time flashing Trouble or welding around safety relay output circuit 6 time flashing Error in feedback signals from an external devices Continuously flashing Affected by noises or trouble around the internal circuit of F3SX ER Red Error indicator Lights up at the time of RS Green Reset input indicator Auto resetting Y3 terminal input is ON Manual resetting Y2 terminal input is ON LK Yellow Interlock indicator Lights up in interlock states T1 Green T12 input indicator Lights up when input is ON at T12 terminal T2 Green T22 input indicator Lights up when input is ON at T22 terminal F3SX User s Manual 2 5 I Iz 5 o o N indino 94eS ejejs pijos 2d YUM einpoyy UN 2 6 Chapter 2 Specifications of Main Module Indi j Color cation Name Functions Green indicator EN DC solid state safety output ON Lights up when DC solid state safety output is ON Red indicator DC solid state safety output OFF B nput output terminal F3SX Lights up when DC solid state safety output is OFF SE na Functions No A1 24V DC input Pow
137. iring Placing to DIN rail B Placement 1 Hang the upper hook on the rail 2 Push the main body until the lower hook is locked B Displacement i2 Iz me e i52 1 Insert the edge of a flat blade screw driver in the slot of the hook uonejeisu 2 Draw the hook downward Pull the main body forward to remove it from the rail 4 Hold the main body upward F3SX User s Manual 5 5 Chapter 5 Installation and Wiring Wiring NWARNING Wiring must be done while the power is turned OFF either for F3SX or the devices connected with it Doing it with the power ON may cause an electric shock And external devices in connection with this Q product may behave in an unexpected way Connection between main body and terminal block E Each part name and functions of terminal block Q z E o E 5 N ane Name Functions a ber 1 Wire insertion slot Fix the wire within 2 Wire release button Push this button to take out the wire 3 Tester probe point Contact the tester probe at this position B Placement displacement of terminal block connector The terminal block connector is mounted at the factory shipment Displace the terminal block connector when making wiring Displacement Placement Terminal block Ley connector ME Terminal block connector NCAUTION Be careful not to catch a finger
138. itch EL1 input DC solid state safety output 1 EL2 Controller for emergency stop light curtain input DC solid state safety output EBI Controller for emergency stop single beam safety sensor input DC solid state safety output ED1 Controller for emergency stop door switch input DC solid state safety output Model F3SX LI LILI Num ber Meanings Main module with external indicator output E Main module with DC solid state safety output L1 Module for light curtain Two hand control switch input L2 Module for light curtain input B1 Single beam safety sensor input module 2 D1 Module for door switch input R Relay output module DPST NO SPST NC NON delay output Instant breaking delay time unable to be set R1 Relay output module DPST NO SPST NC ON delay output R2 Relay output module DPST NO SPST NC OFF delay output Model F3SX ELI TLILILI 3 pn Symbol Meanings 1 R1 Relay output module DPST NO SPST NC ON delay output R2 Relay output module DPST NO SPST NC OFF delay output 3 x 0 5 seconds indicates the delay time 2 N 3 x 1 0 second indicates the delay time 3 x 10 seconds indicates the delay time F3SX User s Manual Model lineup iB NON delay Instant breaking Model F3SX NLILILIR Relay output external indicator output type Chapter 1 Outline
139. jy siuj pey o MoH SD RTI DTI F3SX User s Manual 15 Introduction User s Manual F3SX 16 Contents Precautions in using the Product How to Read This Manual Contents Chapter 1 Outline Features of F3SX Module Configuration Selection of F3SX Product Lineup Meanings of model type Model lineup Rating Characteristic Dimensional Drawings Chapter 2 Specifications of Main Module Main Module with External Indicator Output Each name and functions Internal schematic diagram Main Module with DC solid state Safety Output Each name and functions DC solid state safety outputs SS1 and SS2 terminals Internal schematic diagram Functions of Main Module Diagnosing and monitoring functions External indicator outputs EL1 and EL2 terminals N module DC solid state safety outputs SS1 and SS2 terminals E module Reset mode Feedback input FB terminal Start command input SSC terminal Auxiliary solid state outputs AS1 AS2 AS3 terminals Communication functions COM terminal Connection Wiring for reset inputs Wiring for emergency stop input Introduction 1 2 1 15 1 17 2 1 2 2 2 2 2 4 2 5 2 5 2 7 2 7 2 8 2 8 2 9 2 9 2 10 2 12 2 20 2 21 2 26 2 28 2 28 2 29 F3SX User s Manual 17 Introduction Example of wiring and operation chart Chapter 3 Specifications of Output Module Specifications of Relay Output Module Each name and functions Internal schematic diagram S
140. lustrated as follows Host computer Command frame Command frame Response frame F3SX User s Manual Communication method RS 232C Synchronous fashion Asynchronous method Communication rate 9600bps Transmission code ASCII m Length of data bit 8 bit E Length of stop bit 1 bit g eousJajay uorneorunuulo2 6 7 i D kei D 9u 19 y uoneoiunuluio2 6 8 Chapter 6 Appendix B Wiring Example of wiring Model F39 JC2X1 PC AT compatible y IL Programmable controller Model F39 JC2X2 Communication procedure of CompoWay F Hereinafter with 0x attached before numeric figures like 0x02 represents hexadecimal figures With represent ASCII characters Numeric figures under a segment of a frame represent a number in byte B Command frame STX Node No Sub address SID FINS mini command text ETX BCC BCC Computation range Code to indicate the top of communication frame Be sure to set this code for the top byte of STX 0x02 At the time of receiving STX again during reception the reception will be re tried from the received STX on The machine number to specify the destination By using the function set up software for model Node No F3SX Model F3SX CDLILILI sold separately the machine number can be specified The machine number is set to 00 at the factory shipment Sub addres
141. ments exceeds address range processing range 1100 Parameter error Wrong parameter setting Type address number of elements 2203 Operation error Designated operation is not executed 0000 Normal end Parameter type code Command name Readout of feedback monitor Error Reading the time length from when safety output turns OFF until 4004 time measurements s Safety output ON OFF feedback input turns ON n Readout of feedbacr monitor Reading the time length from when safety output turns ON until 4005 time measurements feedback input turns OFF Safety output OFF gt ON p i 4006 Readout of energizing Reading the accumulated time length that F3SX power has been time ON a Readout of number of output Reading accumulated number of frequency that safety output of 4007 NN switching frequency F3SX has switched 4008 Readout of error code Reading error code in lock out state 4009 Readout of error log Reading past error logs Error code and the relevant energizing time at the time of occurrence Regarding the emergency stop input section of the main module 4010 Readout o output synchronized the time length from when one part turns ON till the other turns ON monitor time main module is read out Y T i Readout el input synchronized Regarding the safety input section of input module the time length 4011 4014 monitor time Input module f from when one side turns ON
142. module 23 24 terminals 33 34 terminals The OFF delay time can be set to the time in the range from 0 1 to 600 seconds with the function set up software for model F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI The OFF delay time is set to 0 seconds NON delay Instant breaking at the factory shipment NWARNING Never use with a load in excess of the trip capacity contact voltage contact current Doing so may damage the output circuit and cutoff may not be possible S With regard to the relay output install a fuse in series with the output contacts I Contacts protection for safety relay outputs p 14 NCAUTION The life duration of the relays varies depending on the switching conditions or loads etc Use the relays within the specified switching frequency limits for the actual devices under actual conditions andino Aejap 440 einpojy 1ndino Aejay jo suoneouioeds WEE F3SX 3 6 User s Manual Chapter 4 Specifications of Input Module Light Curtain Two hand Control Switch Input Module 4 2 Each name and functions 4 2 Wiring diagram 4 4 5 Light Curtain Input Module 4 5 E Each name and functions 4 5 E Wiring diagram 4 7 i Safety Door Switch Input Module 4 10 o Each name and functions 4 10 E Wiring diagram 4 11 S Single beam Safety Sensor Input Module 4 12 S o Each name and functions 4 12 9 Wiring diagram 4 14 E Connection of Inp
143. module R2 module is the relay output module with OFF delay output Each name and functions Output terminal LED Use this area to write the data for the delay time set A by the function set up software for model F3SX cHecx Model F3SX CDLILILI sold separately Output terminal ndino Aejap 440 eijnpojy 1ndino ejeu jo suoneouioeds WEEE E LED Indication Color Name Functions Lights up when safety relay output is ON During the OFF delay operation it flashes in the cycles shown below EN3 Green Safety relay output ON Residual OFF delay time is 20 seconds or more 1Hz cycle indicator Residual OFF delay time is 10 seconds or more 2Hz cycle Residual OFF delay time is 5 seconds or more 3Hz cycle Residual OFF delay time is less than 5 seconds 4Hz cycle EN3 Red rae BBIDUEOTF Lights up when safety relay output is OFF B Output terminal Terminal No Functions 11 12 Auxiliary relay output NC OFF delay output Relay output 23 24 Safety relay output NO OFF delay output 33 34 Safety relay output NO OFF delay output Internal schematic diagram 11 KB up STUART NIS ATEM MS Gaa F3SX 3 4 User s Manual Chapter 3 Specifications of Output Module Operation chart With R module ON Input device OFF Il le 3 seconds or shorter ON Reset input OFF ON Safety output OF
144. nable to open close for a small load F3SX 1 12 User s Manual Chapier 1 Outline B Rated current The rated current is determined according to the type and number of modules It can be obtained from the following table Type of module Rated current y Main module E N 150mA E Input module L1 L2 B1 D1 150mA x Relay output module R R1 R2 100mA d Example F3SX N L1D1R 150 150 100 550mA Fi B Response time Q 5 The response time is determined according to the number of modules E It can be obtained from the following table o Note In the configuration with the B1 module the response time should differ o o NON delay Instant breaking Relay output Auxiliary solid state output Model N module ON OFF OFF ON ON OFF OFF ON F3SX NR B1 module Unavailable 35ms 135ms 25ms 105ms B1 module Unavailable 35ms 135ms 25ms 105ms F3SX N LIR B1 module Available 45ms 205ms 35ms 175ms B1 module Unavailable 40ms 156ms 30ms 126ms F3SX N OOR B1 module Available 48ms 218ms 38ms 188ms B1 module Unavailable 45ms 177ms 35ms 147ms F3SX N OOOR B1 module Available 50ms 230ms 40ms 200ms For models with B1 module the response times of the sensor and total F3SX system are 7ms longer than the values shown in the table above ON OFF delay time setting type Relay output Auxiliary solid state output Model N module ON OFF OFF ON N gt OFF FF gt
145. ndard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SJ Note 3 Example of circuit on the left corresponds to the Stop Category EN60204 1 0 uonoouuo2 Operation chart Emergency stop switch S1 Two hand control switch S31 NC contact Two hand control switch S31 NO contact s Two hand control switch S32 NC contact p a 0000 LLL m Two hand control switch 32 NO contact I I l Light reception Model F3SN A F3SH F3SJ l SLC1 Interrupted l l I I l DC solid state safety output SS1 SS2 l KM1 KM2 NC contact KM1 KM2 NO contact EE a I i i Only when the input time difference is 0 5 seconds max i it becomes active 0 5 seconds or shorter er When turning the power ON or at the time of system reset ensure that S31 NO contact and S32 NO contact of the A two hand control switch are in the OFF state Failure to do so i e turning the power ON or making a system reset lt while pressing down the two hand control switch may cause an error In such a case remove your hands from the CHECK two hand control switch and then turn the power ON again or make a system reset If the time difference in turning OFF to ON is longer than 0 5 seconds between the S31 NO contact and the S32 NO contact operations it leads to an input synchronizing error In the case
146. nfirm noise environment ome Error around F3SX internal Affected by noises excess level surrounding F3SX circuit Trouble with F3SX internal circuit Replace F3SX Initial wiring error around reset i Confirm that wiring is suitable for auto 2001 Improper wiring with reset input terminal input terminal reset or manual reset 2002 Wiring error around reset input Wire break or short circuit around reset Confirm that wiring is suitable for auto terminal input terminal reset or manual reset Affected by noises excess level on gee 2003 Error around reset input circuit m Trouble with internal circuit related to P s Replace F3SX reset input terminal o F3 i Es Error around F3SX internal Affected by noises excess level SO noise environment E 21xx ircuit surrounding F3SX 8 circuit Trouble with F3SX internal circuit Replace F3SX Confirm noise environment d TM Error around F3SX internal Affected by noises excess level surrounding F3SX e circuit cA Trouble with F3SX internal circuit Replace F3SX D 2301 Short circuit among inputs of Short circuiting around emergency stop Confirm wiring of emergency stop 3 emergency stop switch switch wiring switches o 3 P Tx a 240X Ru Pu Scr 1 Short circuiting in wiring of input device Confirm wiring of input device to 8 side POP connected to input module connected to input module 242X Aude DER ick 9 Short circuiting in wiring of input device Confirm wiring of input dev
147. ng the product Loads must satisfy all the conditions below Are not short circuited Are not provided with the voltage higher than the rating Are not used with current higher than the rating Provide the control circuit 24V DC circuit of F3SX with double or reinforced insulation for protection from an electric shock UA Conforming to Standards p 13 F3SX belongs to the over voltage category Il Connect F3SX to the power distribution system of the over voltage category Il UA Conforming to Standards p 13 Ground the minus terminal of 24V DC for the D class earthing through the earthing resistance of 100 max Put the product in the state of output OFF the emergency stop state once every 24 hours Do not disassemble repair or modify F3SX Be sure to dispose of the F3SX as industrial waste F3SX User s Manual Jonpoug eui Buisn ul suonnesaig TIS TDI 11 JonpoJd eui Buisn ul suonneseaig TRITT 12 Introduction Precautions for Correct Use Please observe the following precautions to prevent operation failure malfunctions or undesirable effects on product performance 1 F3SX Installation environment Do not use F3SX at altitudes over 1 000 meters Do not install the F3SX in the following environments Areas with high humidity where condensation is likely to occur In the atmosphere with smoke or microparticles which may cause quality deterioration In the atmosphere of corrosive
148. nnector or wiring exists F3SX User s Manual 9 saydeyo uonoedsu pue SediIAies eoueuojure y 6 35 Chapter 6 Appendix Quoted Standards International standards re dod 7 Functional safety of electrical electronic programmable electronic safety related systems Part 1 to 7 IEC61496 1 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC60664 1 Insulation coordination for equipment within low voltage systems Part 1 Principles requirements and tests IEC60742 Isolating transformers and safety isolating transformers Requirements European standards EN 954 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 1SO013849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 50178 Electronic equipment for use in power installations EN60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements EN61496 1 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests EN574 Safety of machinery Two hand control devices Functional aspects Principles for design EN1760 1 Safety of machinery Pressure sensitive protective devices General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN1088 Safety of machinery Interloking
149. nterrupted Light reception SLC2 Interrupted h Y s Hl hl K1 K2 NO contact KM1 KM2 NO contact External indicator Lighting up Lighting out F3SX User s Manual 2 37 Chapter 2 Specifications of Main Module B Model F3SX N L2D1R Manual reset Example of wiring SLC1 Model F3SN A F3SH F3SJ 9 Emitter Receiver Ss E N o Model F39 JCLIA L Model F39 JCLIA D E Emitter cable Receiver cable H of 3 ak 2 p RS 485 A gray 5 6 7 8 E FP NU A e e Of af aE 2 sagaz gg Example with neither safety Sel 385g gesz8 3 3 limit switch nor safety door 2 25 El slg le gesel 2 2 switch connected 3 9 z8 cz 2 JE ih dd L4 NO contact Internal schematic diagrams Emitter cable 7 H HON Model F39 JCOA D Receiver cable pei peuedo l l E 24V DC
150. nual resetting Y2 terminal input is ON LK Yellow Interlock indicator Lights up in interlock states T1 Green 112 input indicator Lights up when input is ON at T12 terminal T2 Green T22 input indicator Lights up when input is ON at T22 terminal Lights up when external indicator output is ON If you use the function set up software for model F3SX Model F3SX CDLILILI sold External indicator on Sod EL Green E Separately to set the parameter to enable the blinking function of the external indicator output ON indicator EM Dui lamp the indicator lamp will either stay illuminated or blink according to its output operation FB Green FOSUURER input Lights up when feedback input terminal is ON indicator Chapier 2 Specifications of Main Module B Input output terminal Terminal Functions No e A1 24V DC input gt Power input D A2 GND 0V input T T11 DE D Emergency stop switch input Emergency stop input T12 Note 1 T21 5 Emergency stop switch input z T22 o 2 Y1 c o Reset input Y2 Reset input selection between auto reset manual reset system reset gt Y3 m Feedback input Note 2 FB Monitoring feedback time T B AS1 Instant breaking auxiliary output Standard Setup Outputs the signals indicating 8 whether the state is safe or not 5 Auxiliary solid state output AS2 Information trigger Standard Setup Turns ON when error data excessive frequ
151. ny settings to F3SX by using the function set up software for model F3SX Model F3SX CDLILILI sold separately be sure to carry out the Function test and keep the test results in the history N jl z Function test p 6 33 DC solid state safety output Be sure to configure the safety related system by using two channels Only with one channel to be used the safety functions of the system will be degraded It may cause serious injury to humans when a trouble occurs DC solid state safety output Connect a load across the output terminal and the OV line PNP output If it is connected between the output terminal and the 24V DC line by mistake the output may turn ON when an emergency stop occurs and cause a dangerous situation Correct Wrong S M Al SS1 SS2 Load F3SX F3SX S1 SS2 E module Load E module A2 D A2 o 0V eo 000o F3SX User s Manual Jonpoug eui Huisn ul suonnesaig MAE Introduction The safety category is determined by the entire safety control system Design and use it in accordance with all the related standards Consultation with an independent certification organization is recommended The life duration of the relays varies depending on the switching conditions or loads etc Use the relays within an appropriate switching times after confirming the limit of switching times with the actu
152. o uonoouuo2 2 43 Specifications of Main Module Chapter 2 3 2 m o Shielded Ss 2 m i MA ie ic m i Control output 2 white 3 D 9 i o Control output 1 green 2a 8 E n Auxiliary output yellow Note 2 r rqT TH uu gt External relay monitor input red Note 2 8 L 24V DC brown T e LL e 3 z e eo LL 58 S38 oz N oD B E LL S Opened red lt E LL H 5 amp 5 2 5 ga ON 2 8 E 24V DC brown Shielded re 5 oO xU Opened a oO vo SE E t Dd Interlock selection input white 5 2s 56 ou Testinput green gt d 2 Z z8 n i E 5 Opened red 8 su eR 23s oO Shielded BS ye eee et f f f KM2 B Model F3SX EL1 Auto reset Example of wiring e 6 gt wus e eile Connection F3SX User s Manual 2 44 Chapier 2 Specifications of Main Module S1 Emergency stop switch positive opening mechanism Model A165E Model A22E e S2 Reset switch S31 S32 Two hand control switch RY1 RY2 Relay 9 KM1 KM2 Magnetic contactor 2 M 3 phase motor o E1 24V DC power source Model S82K N Note 1 Example of circuit in the previous page corresponds to the category 4 The category 2 is applicable when Model F3SN B is connected Note 2 Example when the auxiliary output is of standard setting ON when light interrupted For other than sta
153. o error of contacts Confirm emergency stop switch Lighting u emergency stop Or improper wiring with or its wiring gating up switch inputs emergency stop switch 1 Short circuiting or MY irate bd Short circuiting around Confirm wiring with emergency L 9 emergency stop switch wiring stop switch Error around Trouble with emergency stop 3 time flashing Error around reset input terminal terminal aad as Replace F3SX 2 p circuit of switch input circuit P AN ES emergency stop Affected by noises of excess Confirm noise environment time flashing switch terminal level surrounding F3SX Improper wiring with reset input Confirm wiring with reset input terminal Short circuiting or wire break around reset input terminal Confirm wiring with reset input terminal Trouble with reset input terminal circuit Replace F3SX DN P NS Na UN by Ny X6 TUN TAN TN ATS 4 time flashing Error around the external indicator output terminals N module Trouble with external indicator Replace external indicator Improper wiring with external indicator Confirm wiring with external indicator Error around output circuit of external indicator Replace F3SX Error around the DC solid state safety output terminals E module Trouble with the load external devices Replace the external device Improper wiring with external device such as contactor
154. o which module is erroneous Measured value of feedback monitoring time 9 The time duration from when the safety output turns OFF till the feedback input turns ON 3 The time duration from when the safety output turns ON till the feedback input turns OFF ro Each of these can be read out for the measured value of feedback monitoring time Also the each measured value as many as 16 times before the latest can be read likewise 5 Note While the power is OFF it is not stored in F3SX Save it in the host side where it is necessary 2 Accumulated energizing time S The accumulated time length in which F3SX power is ON can be read out Q The value is monitored and stored every 15 minutes 5 Switching frequency of output The accumulated switching times can be read out regarding the safety output of F3SX zi The value is monitored and stored every 15 minutes o Error code When F3SX is locked out the error code can be read out for the error details See the Troubleshooting of the manual for the error codes and the correspondences We jl Z Troubleshooting p 6 27 Error log An error code and the error log can be read out for the accumulated energizing time at the time of occurring the error The error logs as many as 10 times before the latest can be read The error logs are stored in F3SX even when the power is OFF Echo back Echo back is read for testing purposes on the communication functions The arbitrary data is sent
155. oanui User s Manual Safety Controller Model F3SX Series Introduction Legislation and Standards In Japan Type Test requirements are provided in Article 44 of the Industrial Safety and Health Law These require ments apply to complete systems and can not be applied to a controller by itself Accordingly in order to use the F3SX controller in Japan as a Safety device for press machine or shearing tool pursuant to Article 42 of the above men tioned law it is necessary to apply for testing of the entire system In Europe the F3SX controller is subject to the European Union EU Machinery Directive Annex V Item 2 and 4 e We have obtained the following certificate of TUV SUD for F3SX 1 EC Declaration of Conformity OMRON declares that F3SX is in conformity with the requirements of the following EC Directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC 2 European standards EN61508 SIL1 3 EN 18013849 1 2008 Cat4 PL e EN61496 1 Type4 ESPE EN50178 EN55011 EN61000 6 2 EN61000 6 4 EN1760 EN574 Type IIIC EN1088 JonpoJd eui Buisn ul suonneseig MAE We have obtained the following certificate of UL for F3SX Listing certificate for the safety standards of USA and Canada UL508 UL1998 UL61496 1 type4 ESPE CSA C22 2 No 14 CSA C22 2 No 0 8 F3SX User s Manual Introduction READ AND UNDERSTAND THIS MANUAL Please read and understand this
156. odainumben a ORS ae SUG an 0 5 second units uiis uu Set time pies ao Set time Pesce Set time ise a Set time THO1 0 5 seconds TNO1 1 second TN10 10 seconds TW10 100 seconds THO3 1 5 seconds TN02 2 seconds TN20 20 seconds TW20 200 seconds TH05 2 5 seconds TNOS 3 seconds TN30 30 seconds TW30 300 seconds THO7 3 5 seconds TN04 4 seconds TN40 40 seconds TW40 400 seconds TH09 4 5 seconds TN05 5 seconds TN50 50 seconds TW50 500 seconds TH11 5 5 seconds TNO6 6 seconds TN60 60 seconds TW60 600 seconds TH13 6 5 seconds TNO7 7 seconds z 5 B TH15 7 5 seconds TNO8 8 seconds z TH17 8 5 seconds TNO9 9 seconds Itis not possible to change the factory settings for delay time or any other parameters he time setting can be coustomized st the factory to a use preferred time provided that it is the model standards Contact your OMRON representative for details B Model standard common to the ON OFF delay time fixed type AIEGI Lay Num l Delay ti bar Symbo elay time H 0 5 second units only the odd number between THO1 05 1 N 1 0 second units only the integer number between TNO1 60 W 10 second units only the integer number between TWO7 60 2 X 0 5 seconds 2 X 1 0 second 2 X 10 seconds For the TLILILI type products all the parameters including delay time and auxiliary solid state output are set at the factory Ther
157. of Input Module B Prevention of mutual interference In order to prevent mutual interference among single beam safety sensors and between a single beam safety sensor and a safety light curtain etc consider the followings for the installation Install those sensors at enough intervals For the details refer to the Instruction Manual for the Model ESFS and E3ZS and Model F3SN F3SH F3SJ Use partitions between sensors Align emitters and receivers alternatively See the illustration below Emitter Receiver Receiver Emitter Emitter Receiver Receiver Emitter Before determining alignment of the sensors or putting the safety related system into the normal operation con firm that there is no mutual interference among single beam safety sensors and safety light curtains etc con nected to the same or different control units NWARNING curtains multi beam safety sensors or single beam safety sensors Failure to do so may cause non Be sure to align the devices so as to prevent mutual interference when using multiple safety light o detectable conditions and a serious injury to humans B Procedures of installation After assembling and wiring the devices according to the above descriptions in this manual install the single beam safety sensors in the following procedures Turn the power of F3SX ON Determine the position whil
158. op switch positive opening mechanism Model A165E Model A22E e S2 Reset switch S3 S5 Limit switch S4 S6 Safety limit switch positive opening mechanism Model D4N Model D4B KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power source Model S82K External indicator Filament type indicator When any external indicator is not used connect a resistor 1 4W 4 7kQ Note 1 The OFF delay contacts K3 K4 may instantly turns OFF due to a circuit error occurring in the controller Accordingly when the power supply to the motor is ceased before the motor stops and it may cause a hazardous situation to the system the example of wiring above should correspond to the Category 2 If however it may not cause a hazardous situation the above example of wiring should correspond to the Category 4 The category 2 is applicable when Model F3SN B is connected Note 2 Example of circuit above corresponds to the Stop Category EN60204 1 1 Note 3 In the example of wiring above it is necessary to change the threshold value of feedback monitoring time in consideration for the delay time setting value by using the function set up software for model F3SX Model F3SX CDLILILI sold separately F3SX 2 40 User s Manual Chapier 2 Specifications of Main Module Operation chart when R2 module is set to OFF delay Reset switch S2 E E Ff Limit switch S5 Limit switch S6 K1 K2 NO contact Operation command
159. oting 6 27 Error code and measures to be taken 6 27 Error indications and measures to be taken 6 29 Check List for Installation and Wiring 6 31 Maintenance Services and Inspection 6 32 Precautions concerning trial operation after changing function setup 6 32 Routine inspection 6 35 Biannual inspection 6 35 Quoted Standards 6 36 F3SX User s Manual 19 Introduction F3SX 20 User s Manual Chapter 1 Outline Features of F3SX Module Configuration Selection of F3SX Product Lineup Meanings of model type Model lineup Rating Characteristic Dimensional Drawings 1 2 1 4 1 5 1 6 1 6 1 7 1 11 1 15 F3SX User s Manual 139 dey9 aullino 1 1 Chapier 1 Outline Features of F3SX e F3SXisan electronic safety controller Applicable to the performance level PL a b c d or e and stop category 0 1 A e tis composed by modules g Main Module controls the entire part of controller Two kinds Input Module to be connected with the input devices such as Four kinds safety light curtains two hand control switch etc Relay Output Module functions as the safety outputs Three kinds e Multiple input devices can be connected to a single unit of controller The products can be chosen in compatibility with the applications e By using the function set up software for model F3SX Model F3SX CDLILILI sold separately changes in various kinds of parameters and input output
160. p due to cable extgension F3SX User s Manual 13 dey9 onsuojoeJeu2 Buney Chapier 1 Outline B Main module with DC solid state safety output E module Items Rating Characteristic Emergency stop input Reset input ON 15to 24V DC x 1096 Input OFF Open or 0 to 5V DC Feedback input Internal impedance Approx 5kQ I gt D kei Auxiliary input PNP transistor output D Load current 300mA max resistive load inductive load Note 1 Residual voltage for ON 2V max Note 2 3 f a l cp vis state safety Residual voltage for OFF 0 1V max o DC solid state P Leakage current for OFF 0 1mA max z output Permissible capacity load 1 uF max D Allowable wiring resistance between output terminal and load 4 Q max o S Auxiliary solid state PNP transistor output o output Load current 25mA max Residual voltage 2V max Note 2 Note 1 Insert a surge absorber such as diode in parallel to the inductive load Note 2 Except for voltage drop due to cable extgension B Module for relay output R module NON delay type Delay setting unavailable R1 module ON delay setting available R2 module OFF delay setting available Items Rating Characteristic Number of main contacts safety outputs DPST NO Number of auxiliary contacts SPST NC 11 12 terminal 250V AC 50 60Hz 30V DC 5A e Auxiliary contact Resistive
161. pe FU ne Safty ligt xe hard Single baem Modealiname Width Weight Stop Door switch _ Curtain control safety main body only FoS es switch sensor F3SJ 1set s F3SX N RR2 112 5mm Approx 0 5kg 1set 2sets z F3SX N D1RR2 135mm Approx 0 6kg 1set 4sets F3SX N D1D1RR2 157 5mm Approx 0 7kg 1set 2sets gt F3SX N L2RR2 135mm Approx 0 6kg 1set 2sets 2sets E F3SX N L2D1RR2 157 5mm Approx 0 7kg 1set 4sets F3SX N L2L2RR2 157 5mm Approx 0 7kg 1set 1set 1set F3SX N L1RR2 135mm Approx 0 6kg 1set 2sets 1set 1set z F3SX N L1D1RR2 157 5mm Approx 0 7kg 1set 2sets 4sets F3SX N B1D1RR2 157 5mm Approx 0 7kg 1set 2sets 4sets F3SX N L2B1RR2 157 5mm Approx 0 7kg The OFF delay time is set to 0 seconds NON delay Instant breaking at the factory shipment By using the function set up software for model F3SX Model F3SX CDLILILI sold separately the time can be set a minimum interval in 0 1 second units For the details confirm with HELP of Model F3SX CDOOO e Model F3SX ELILILIR2 Input type EUISt onore Safty ligth o pond Single baem Modellname Width Weight stop D a curtain main body onl oor switch F3SN F3SH control safety y only IF3SJ switch sensor 1set Z F3SX ER2 45mm Approx 0 3kg 1set 2sets Z F3SX E D1R2 90mm Approx 0 5kg tset 4sets F3SX E D1D1R2 112 5mm Approx 0 6kg 1set 6sets F3SX E D1D1D1R2 135mm Approx 0 7k
162. pecifications of Relay Output Module ON delay output Each name and functions Internal schematic diagram Specifications of Relay Output Module OFF delay output Each name and functions Internal schematic diagram Operation chart Chapter 4 Specifications of Input Module Light Curtain Two hand Control Switch Input Module Each name and functions Wiring diagram Light Curtain Input Module Each name and functions Wiring diagram Safety Door Switch Input Module Each name and functions Wiring diagram Single beam Safety Sensor Input Module Each name and functions Wiring diagram Connection of Input Devices Chapter 5 Installation and Wiring Installation Placing into control board Placing to DIN rail Wiring F3SX 18 User s Manual 2 30 3 1 3 2 3 2 3 2 3 3 3 3 3 3 3 4 3 4 3 4 3 5 4 1 4 2 4 2 4 4 4 5 4 5 4 7 4 10 4 10 4 11 4 12 4 12 4 14 4 20 5 2 5 4 5 5 5 6 Introduction Connection between main body and terminal block 5 6 Processing of wire end 5 7 Connecting bar terminal to terminal block connector 5 9 Chapter6 Appendix 6 1 Accessories sold separately 6 2 Safety light curtain connection cable 6 2 Single beam safety sensor connection cable 6 3 Accessories for function set up software for model F3SX 6 5 Recommended materials and tools 6 6 Communication Reference 6 7 Outline of communication functions 6 7 Communication procedure of CompoWay F 6 8 Command reference 6 11 Troublesho
163. ple EMC Directive and Low Voltage Directive in EU When using a commercialized switching regulator be sure to ground FG frame ground terminal If not grounded it may cause erroneous operations due to the switching noises o Remark The power supply must conform to the following requirement 1 or 2 regarding a secondary circuit in accordance with UL 508 to avoid a fire 1 With regard to the limited current and voltage circuit with power supplied by the isolated source such as the secondary winding of an isolating transformer the current is limited to 8A max including when short circuited Or a circuit protector to regulate the current such as a fuse is used and its rating should be 4 2A max at 24V DC power source Recommended power supply Model S82K 50W 90W type manufactured by OMRON Corporation This model is UL listing certified UL508 Class 2 and is compliant with CE marking EMC Low Voltage Directive 2 Circuits with a Class 2 power supply pursuant to UL1310 or with the power source supplied by a Class 2 transformer pursuant to UL 1585 F3SX User s Manual o Iz me e oa uonejeisu 5 3 S saydeyo uoneje su 5 4 Chapter 5 Installation and Wiring Placing into control board NCAUTION Use end plate Model PFP M sold separately to fix F3SX on the DIN rail where necessary If the DIN rail is too short for the width of F3SX the product may drop out
164. put devices Check input devices and she vy shy sd between inputs of input Incorrect wiring with input its wirin AX A 0 devices devices 9 4 time flashing Mis wiring with the device Wiring changes from that Check the wiring with not in use with device not in use device not in use Check noise 1 2 3 4 5 D a X Mv Sia Affected by external noises ina isl circumstances around EN ZEN ZEN ZINN to to f F3SX 8 16 F A 5 time flashing Trouble in F3SX Trouble in F3SX internal Replace F3SX circuits 1 2 3 4 5 6 Short circuits or wiring error Incorrect wiring for test Check wiring around test Ne se S se V SV around test input terminals input terminals input terminals ye aw LDDs Trouble in F3SX Trouble in F3SX internal Repl F3SX 6 time flashing RU ereus epace F3SX 6 30 User s Manual Chapier 6 Appendix Check List for Installation and Wiring 1 Confirm the followings after installation and wiring are finished Items to be confirmed for installation conditions Confirmed The machine is not in such a structure that bothers the safety functions such as enforced stop The interlock reset switch is installed at the location where the entire danger area is viewed and an access cannot be made for an operation from the danger area The response time of this F3SX matches that of the safety related system of the application system Has been installed in the enclosure with degree of prot
165. put switching frequency e Command srx SompoWayF MRC SRC Typecode Address Numberof ery pog header elements 0x02 00000 02 01 4007 0000 8004 0x03 e Response strx COMPoWay F mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4007 0000 8004 00012345 0x03 The read data is 00012345 74565 times Note The data is stored in the F3SX s EEPROM every 15 minutes Accordingly readout value after the power is re turned ON may be less than that obtained before the re turning Note If the address is other than 0000 the response should be Parameter error 1100 Readout of error code Items Error Error Reading the error code of F3SX Type code 4008 Data volume 2byte Readout start address Contents of data 0000 fixed Error code of F3SX Example of command Reading out the error code of F3SX e Command Way F N f srx CompoWayiF MRC SRC Typecode Address umberof ETX BCC header elements 0x02 00000 02 01 4008 0000 8002 0x03 e Response srx COMPoWay F mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4008 0000 8002 2001 0x03 The read data is 2001 Wiring error in the reset input Note lf the F3SX transmits this command during normal operation the response data should be 0000 Note I
166. q LWN SW euin Aejaq apow Aejaq ZSS LSS 15 145 CSV ZSY LSV XS q I PON c P1981 YE je oaddy 9jeq j exeq A9 A403SlU UOISIADY Ch ede L 9 qe uo 3unes e Jo s1ue3u09 eui p40984 eseo d 19A0940 N qV uo AJo1siu pesi aJ4 e pJoo94J esee d en e asueyo y dee pue p40994 eseo d opeuJ ove oSueuo Suroes euios ueuM x Se 4 epoui 104 e4e jos dn 3es uonounj BY u3M CAFR USE SE Rd 36287 2 MSM LSB 2387 LE 12 SETTE US S gli se OI pii AED TIN CO Ea XS CAA NOILNVD Y Setup data entry sheet lE E Maintenance Services and Inspection User s Manual F3SX 6 34 Chapier 6 Appendix Routine inspection Confirm the followings once every 24 hours at the beginning of daily work Items to be confirmed Power of the control system is OFF Confirmed No person exists in the protection area when operator turns the power ON No external flaws or dents exist on each input device and wires Output is OFF when making each input device into the stop state OFF state of output one after another Output neither turns ON when pressing down either one of the two hand control switch nor when pressing down the two hand control switch at 0 5 seconds or longer of intervals The routine inspection items specified in the Instruction Manual regarding the safety light curtains and multi beam safety sensor in use
167. r elements 0x02 00000 02 01 4012 0006 8002 0x03 Read seven times before the last cross channel synchronous monitor time at the emergency stop input e Response stx NEE Mre sro Response acide Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4012 0006 8002 00C8 0x03 The read data is 00C8 200 ms Note The history is stored only during the power is ON If the power is turned OFF or the system reset is acti vated the prior data storage should be cleared Note If the address is other than 0000 to 000F the response should be Parameter error 1100 Note This command is accepted only when the safety output is OFF The response when safety output is ON should be Operating error 2203 Note When read out for the output module the response should be Parameter error 1100 F3SX 6 26 User s Manual Troubleshooting Error code and measures to be taken Chapier 6 Appendix Every time when F3SX enters into lock out state the error code is recorded The error codes can be read out through communication Take appropriate measures according to the table below For the details of communication commands see Communication Reference UA Communication Reference p 6 7 Code Error Assumed causes Example of measures 0000 In operation with no error Co
168. rns ON till the other turns ON is read out Type code 4021 4024 Data volume 2byte x 16 for each 1 data Max 32byte Past 16 data can be read Readout start address Contents of data 0000 The latest measurements of cross channel synchronous monitor time at the safety input The data of measurements two times before the latest cross channel synchronous monitor time at the Regarding type code AUS safety input 0002 The data of measurements three times before the latest cross channel synchronous monitor time at the safety input e e e e 000F The data of measurements 16 times before the latest cross channel synchronous monitor time at the safety input Specify the safety switch safety input section to read out cross channel synchronous monitor time by the type code The least significant digit Module position The second to the least significant digit F3SX N L1D1R 4010 1 to the right of the main module 2 two to the right of the main module 4 four to the right of the main module 1 terminals 1 to 8 side 2 terminals 9 to 16 side F3SX User s Manual 9 saydeyo aousJajay uorneorunuulo2 6 25 Chapter 6 Appendix Example of command for the case of abovementioned F3SX N L1D1R 1 Reading out cross channel synchronous monitor time at the L1 module terminals 1 to 8 Two hand control swit
169. ross channel synchronous monitoring time Module Time ms 1 Does F3SX determine that the input is on if the cross channel input is turned on within the time you specified ex The ER indicator lights off and the D1 D2 indicator lights on 2 Does F3SX determine that the input is off if the time that elapses from when the input of one side of the cross channel goes on until when the input of the other side of the cross channel goes on is more than the time you specified ex Both the ER indicator and the D1 D2 indicator light on XXXX YY ZZ XXXX YY ZZ Feedback time monitoring at safety output ON OFF ms 1 Does F3SX operates normally if the time that elapses from when the safety output is turned ON OFF until when the feedback input is turned OFF ON is less than the time you specified 2 Does F3SX enters the lockout state if the time that elapses from when the safety output is turned ON OFF until when the feedback input is turned OFF ON is less than the time you specified XXXX YY ZZ XXXX YY ZZ Feedback time monitoring at safety output OFF ON ms 1 Does F3SX operates normally if the time that elapses from when the safety output is turned OFF ON until the feedback input is turned ON OFF is less than the time you specified 2 Does F3SX enters the lockout state if the time that elapses from when the safety output is turned OFF ON until when the feedback input is turned ON OFF
170. rrupted For other than standard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SJ Note 3 Example of circuit on the left corresponds to the Stop Category EN60204 1 0 Operation chart Emergency stop switch S1 T Two hand control switch S31 NC contact Two hand control switch T i 31 NO contact Two hand control switch 32 NC contact Two hand control switch D S32 NO contact i Limit switch S4 Limit switch S5 i Light reception Model F3SN A F3SH F3SJ i i i SLC1 Interrupted 5 j i a nd K1 K2 NC contact no X i t KM1 KM2 NC contact EEEEN KM1 KM2 NO contact External indicator i Lighting up I ji l Lighting out 1 Only when the input time difference is 0 5 seconds max it becomes active mat 0 5 seconds or shorter T When turning the power ON or at the time of system reset ensure that S31 NO contact and S32 NO contact of the gt two hand control switch are in the OFF state Failure to do so i e turning the power ON or making a system reset lt while pressing down the two hand control switch may cause an error In such a case remove your hands from the CHECK two hand control switch and then turn the power ON again or make a system reset If the time difference in turning OFF to ON is longer than 0 5 seconds between the S31 NO cont
171. s Be sure to specify 00 SID service ID Be sure to specify 0 FINS mini command text Main body of command ETX Code to indicate the end of text 0x03 BCC Block check character Stores BCC computation results raging from Node No to ETX BCC computation BCC Block check character calculates exclusive OR of the values for each 1byte from the node No to ETX and set the results at BCC Node No Sub address S FINS mini command text ETX STX ID BCC ro 9 00 9 0601 0x02 0x30 0x30 0x3030 0x30 0x30363031 0x03 0x34 BCC 0x30 z 0x30 0x30 0x30 0x30 0x30 0x36 z 0x30 0x31 0x03 0x34 z indicates XOR Exclusive OR computation F3SX User s Manual E bd frame Node No Chapter 6 Appendix Sub address End code FINS mini response text 1byte ibyte Data name Description STX Code to indicate the top of communication frame This code is set for the top byte of 0x02 00 is attached Node No If you specified the machine number by using the function set up software for model F3SX Model F3SX CDLILILI sold separately the specified number will be attached Sub address 00 is attached End code Returns executed results against a command frame FINS mini response text Main body of response ETX Code to indicate the end of text 0x03 BCC Block check character Stores BCC computa
172. ser s Manual Chapter 3 Specifications of Output Module Specifications of Relay Output Module ON delay output This module R1 module is the relay output module with ON delay output Each name and functions Output terminal SV Use this area to write the data for the delay time set S by the function set up software for model F3SX cHecx Model F3SX CDOOD sold separately Output terminal E LED Indication Color Name Functions EN2 Green maly Aay output ON Lights up when safety relay output is ON indicator Lights up when safety relay output is OFF During the ON delay operation it flashes in the cycles shown below EN2 Red id output OFF Residual ON delay time is 20 seconds or more 1Hz cycle Residual ON delay time is 10 seconds or more 2Hz cycle Residual ON delay time is 5 seconds or more 3Hz cycle Residual ON delay time is less than 5 seconds 4Hz cycle B Output terminal Terminal No Functions 11 12 Auxiliary relay output NC ON delay output Relay output 23 24 Safety relay output NO ON delay output 33 34 Safety relay output NO ON delay output Internal schematic diagram F3SX User s Manual ndino Aejap NO eijnpojy 1ndino Aejay jo suoneoyioeds FeCl 3 3 Chapier 3 Specifications of Output Module Specifications of Relay Output Module OFF delay output This
173. stic insulation collar Use the ferrule with insulation cover bar terminal conforming to DIN46228 4 standard The ferrule with similar appearance but not conforming to the standard may not match the terminal block of this product The dimensions regarding the wire are the rough standard Confirm those beforehand Note Use wire of the same diameter for the two wire bar terminals if any are used Specifications for reference Product specifications of Phoenix Contact Japan Wire EN i Bar terminal specifications dimensions T e le e e 3 o E E E E E E S E Ted este e es A 3 9 e a Es 5 amp 5 E 3 o a 9 9 i o a Ss o o a S o w E o o 6 2 2 S Model of bar terminal 5 s la lelg n o LLI o Ee EM o AWG Q z G 9 5 o o c o g 5i E o 9 o amp o e z E p s E a o B P e 9 E g 2 Al 0 34 8TQ 0 34 22 10 12 5 8 0 8 2 0 a o Al 0 5 8WH 0 5 20 10 14 8 1 1 2 5 2 z Al 0 75 8GY 0 75 18 10 14 8 1 3 2 8 1 o 9 Al 1 0 8RD 1 0 18 10 14 8 1 5 3 0 o Q Al 1 5 8BK 1 5 16 10 14 8 1 8 3 4 H AI TWIN 2 x 0 5 8WH 2x0 5 10 15 8 1 5 2 5 4 7 8 AI TWIN 2 x 0 75 8GY 2 x 0 75 10 15 8 1 8 2 8 5 0 a z v o o e AI TWIN 2 x 1 8RD 2x1 10 15 8 2 05 3 4 5 4 2 1 For 1 wire 2 For 2 wires ube Insulation que Insulation cover cover Nf N 7 a ex D my oD1 B Crimp tool specialized for bar terminal Manufacturer
174. such occurs remove your hands from the two hand control switch and then press it again F3SX User s Manual 2 45 B Model F3SX EL2 Manual reset Example of wiring Specifications of Main Module Chapter 2 Shielded Y Model F39 JCLIA D Receiver cable Model F39 JCLIA D Receiver cable r ke E j C 2 white S Control output 2 white b ontrol output 2 white Ko 8 rc E Control output 1 9 N x ontrol output 1 green i c tr Auxiliary output E 2 Auxili tput yellow Not ri SS uxiliary output yellow Note JD ip yellow Note 2 a a 9 External relay monitor input External relay monitor input red Note 2 e it red Note 2 I 24V DC brown J 9 Ei zE E amp s amp lt ale qT l io z 6 3 19 ip hd 2 2 2 u NO 0 Os o 9 24V DC brown as oz Opened e a Opened Interlock selection input white N Interlock selection input white BED m Reset input yellow Test input green Opened red Emitter Emitter Shielded Shielded Model F39 JCLIA Emitter cable Model F39 JCLIA L Emitter cable z ig Opened red 24V DC brown ES E Opened 8 j Interlock selection input white e E 1 1 Reset input yellow i L Test input green I D D 1 i i Shielded Wiring for use of the test function of Model F3SN F3SH F3SJ
175. t have thorough understanding about the relevant installation requirements safe distances control devices and the functions before starting operation For the inspection and or maintenance of the F3SX a Responsible Person must confirm that the work has been properly performed UA Maintenance Services and Inspection p 6 32 Use F3SX in an enclosure rated at least IP54 IEC60529 For ventilation allow for 5mm or more on both sides of the F3SX and 50mm or more above and beneath F3SX User s Manual Chapier 5 Installation and Wiring In order for F3SX to satisfy EN60204 1 IEC61496 1 and UL508 have the DC power unit comply with all of the following requirements Voltage within the rated 24V DC 10 Do not share the power source with other devices or machines When the power source is shared by mulitiple devices consider margins for the total rated current Compliant with the EMC Directive for Industrial environments Double or reinforced insulation between the primary and secondary circuits Automatic recovery of over current protection characteristics voltage drop 20ms or over of the output hold time Satisfies the output characteristics requirements of a class 2 circuit or equivalent limited energy circuit as stipulated in UL508 Compliant with the laws and standards in relation to EMC and other electric device safety in the coun try or area where this unit is used Exam
176. te Bit Contents of data 1 0 2 3 4 5 000 Normal 6 001 Synchronization check error between switches Error messages 010 Short circuiting between switches error around internal circuit error in ini The bit alignment of error massage tial state of two hand control switch 9 7 bit 7 bit 6 bit 5 011 Synchronization check error among control outputs s 100 Error around control output input circuit Ef 111 Other error including error in other modules oa Q x 3 L2 light curtain input module data 1byte 3 c e Bit Contents of data 1 0 5 S 0 Input states of control output 1 ON OFF 5 terminals 1 to 8 side J o Input states of control output 2 T 1 terminals 1 to 8 side ON OFF o 2 Input states of control output 1 o 2 terminals 9 to 16 side on OFF Input states of control output 2 3 terminals 9 to 16 side ON OFF 4 None None 000 Normal 6 001 Synchronization check error between control outputs terminals 1 to 8 side ret mossages 010 Error around input circuit of control output terminals 1 to 8 side The bit alignment of error massage i un 011 Synchronization check error between control outputs terminals 9 to 16 7 bit 7 bit 6 bit 5 side 100 Error around input circuit of control output terminals 9 to 16 side 111 Other error including error in other modules F3SX 6 1 4 User s Manual B1 Single beam safety sensor input module data 1byte Contents of data
177. ted only when the safety output is OFF The response when safety output is ON should be Operating error 2203 F3SX 6 18 User s Manual Chapier 6 Appendix Readout of feedback monitor time measurements Safety output OFF gt ON Items Error Error Reading the time length from when safety output turns ON until feedback input turns OFF Type code 4005 Number of data 2byte x 16 for each 1 data Max 32byte Past 16 data can be read Readout start address Contents of data 0000 Latest feedback monitor time measurements 0001 The feedback monitor time measurements 2 times before the latest 0002 The feedback monitor time measurements 3 times before the latest e e 000F The feedback monitor time measurements 16 times before the latest Example of command 1 Reading out the latest feedback monitor time measurements e Command stx CompoWayiF mre sre Tyres Address Numberof Etx Bec header Code elements 0x02 00000 02 01 4005 0000 8002 0x03 e Response 9 o Spo PONE Mre sro Response typecode Address Number of Data ETX BCC header code elements n4 0x02 000000 02 01 0000 4005 0000 8002 001A 0x03 O The read data is 001A 26 ms S 3 c 2 Reading out the last 3 feedback monitor time measurements a 5 e Command 5 Number a Way F srx COMPoWayF MRC SRC Typecode Address of el
178. tes is available synchronous reverse UA Safety output monitor AS1 terminal E module p 2 22 Information trigger Output turns ON when the main body is in either of the following states 1 Lock out state 2 Time out in either cross input channel synchronization monitoring time 3 Switching frequency of safety output exceeds the alarm value 4 Accumulated power on time exceeds predetermined value approx 3 years VAX Information trigger AS2 terminal N module p 2 23 Output is ON when the main body is in the Ready state all the safety inputs of main mod ule and input module are ON Ready output ue jl z Ready output AS2 terminal E module p 2 24 Output is ON when safety input of the main module is ON while the main body is in the Standby output normally operating state I Standby output AS3 terminal p 2 25 Lock out output Output is ON when the main body is in the lock out state Output switching frequency alarm Output is ON when switching frequency of safety output as counted by the times of turn ing from ON to OFF exceeds the alarm value The alarm value can be set within the range from 1 to 1 million Accumulated power on time alarm Output is ON when accumulated power on time exceeds the predetermined value approx 3 years The alarm value cannot be changed Feedback input monitor Output is ON when the feedback input terminal turns ON It does not
179. the connector type single beam safety sensor Type Type of pull out Cable length Model im Model XS2F D421 C80 A 2m Model XS2F D421 D80 A Straight 5m Model XS2F D421 G80 A 10m Model XS2F D421 J80 A Standard cable im Model XS2F D422 C80 A 2m Model XS2F D422 D80 A L shape 5m Model XS2F D422 G80 A 10m Model XS2F D422 J80 A im Model XS2F D421 C80 R 2m Model XS2F D421 D80 R Straight 5m Model XS2F D421 G80 R 10m Model XS2F D421 J80 R Robot cable vibration proof im Model XS2F D422 C80 R 2m Model XS2F D422 D80 R L shape 5m Model XS2F D422 G80 R 10m Model XS2F D422 J80 R F3SX User s Manual 9 1e deu Ajojeauedes pjos seuosseo oy 6 3 Chapter 6 Appendix B Junction connector for Model E3FS The emitter side connector should be connected to the A side and the receiver side connector to the B side respectively Use Model F39 JFLIS or Model XS2F D42LI L180 L1 for connection between the C side and F3SX Model name Devices to be connected Model F39 CN3 Model E3FS 10B4LILILI Model F3SX series Connector Shape Resin color Device to be connected A side Socket Grey Emitter B side Socket Black Receiver C side Plug Grey Model F3SX series B Double side connector cable through junction connector for Model E3FS Model name Cable length Devices to be connected Model F39 JF1S 1m Model F39 JF2S 2m Model F39 CN3
180. the functions before starting operation For the inspection and or maintenance of the F3SX a Responsible Person must confirm that the work has been properly performed Ua Maintenance Services and Inspection p 6 32 In order to prevent hazardous situation a Responsible Person must implement the inspections according to this User s Manual at least once for every six months Failure to do so may leads to an accident including a serious injury to humans Whenever the F3SX does not operate properly the user shall stop the machine immediately and report it to the Responsible Person A I OG60 0 00 OO OOO F3SX User s Manual Jonpoug eui Huisn ul suonnesaig MAEA Introduction In order for F3SX to satisfy EN60204 1 IEC61496 1 and UL508 have the DC power unit comply with all of the following requirements Voltage within the rated 24V DC 10 Do not share the power source with other devices or machines When the power source is shared by multiple devices consider margins for the total rated current Compliant with the EMC Directive for Industrial environments Double or reinforced insulation between the primary and secondary circuits Automatic recovery of over current protection characteristics voltage drop 20ms or over of the output hold time Satisfies the output characteristics requirements of a class 2 circuit or equivalent limited energy circuit as stipulated in UL508
181. till the other turns ON is read out Terminals 1 to 8 Readout of input synchronized 4021 4024 monitor time Input module Regarding the safety input section of input module the time length Terminals 9 to 16 from when one side turns ON till the other turns ON is read out Readout of feedback monitor time measurements Safety output ONOFF Items Error Error Reading the time length from when safety output turns OFF until feedback input turns ON Type code 4004 Number of data Readout start 2byte x 16 for each 1 data Max 32byte Past 16 data can be read Contents of data address 0000 Latest feedback monitor time measurements 0001 The feedback monitor time measurements 2 times before the latest 0002 The feedback monitor time measurements 3 times before the latest e e 000F The feedback monitor time measurements 16 times before the latest F3SX User s Manual 9 1e deu eousJajay uorneorunuulo2 6 17 Chapter 6 Appendix Example of command 1 Reading out the latest feedback monitor time measurements e Command f stx COUP T MRC SRC Typecode Address Numberof oe Bcc header elements 0x02 00000 02 01 4004 0000 8002 0x03 e Response stx re Mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4004 0000 8002 001A
182. tion results raging from Node No to ETX End code of a response is as follows Priority of End code Name Error kou M dod detection 00 Normal end The case that command processing ends normally None OF bus command The case that specified FINS command cannot be executed 6 11 Framing error The case that stop bit of command frame character is 0 1 T The case that new data transmission is attempted when already 12 Over run error i 2 filled with received data 13 BCC error The case that received BCC is not identical to the computed BCC 4 The case that the character in FINS mini command text is other than 0 to 9 A to F space 14 Format error The case that SID and FINS mini command text do not exist or else 5 FINS mini command text does not exist The case that MRC SRC of FINS mini command text is missing 18 Frame length error The case that received frame exceeds given number of bytes 3 End code is returned in response to one command frame receipt addressed to own Node No response returns when frame is not completed up to ETX BCC characters No response returns when sub address is other than 00 Priority of error detection indicates the order of errors when multiple errors have occurred Note It is affected by noises etc whether error response returns or no response returns Ensure that re try is made on the host computer side F3SX User s Manual
183. troduction Isolating transformers The isolating transformer that is used to isolate between over voltage category Ill and Il such as TR1 of Fig 2 should conform to IEC60742 and the insulation between first input and secondary output should satisfy at least basic insulation of over voltage category Ill One side of a secondary output of the isolating transformer should be grounded for the protection in a case a short circuit failure occurs between input and output of the isolating transformer Insert fuses to protect the isolating transformer and to prevent personnel from an electrical shock according to the specification of the transformer i e at the points of F1 F2 F3 of Fig 2 Contacts protection for electro magnetic contactors For the use of safety category 4 EN ISO13849 1 2008 insert fuses at F6 F7 and F8 of Fig 2 whose current rating is less than 60 of the current rating of electromagnetic contactors to protect contacts from welding according to prEN50156 But if the prospective short circuit current is less than the current rating of electromagnetic contactors this may not be required If contacts are welded it may cause an opening failure of outputs For the details see chapter prEN50156 10f 10 4 3 4 Contacts protection for safety relay outputs For the use of safety category 4 EN I8O13849 1 2008 insert fuses at F4 and F5 of Fig 2 whose current rating is less than 3 15A to protect safety relay output contacts from weldin
184. ule Operation chart when R2 module is set to OFF delay Emergency stop switch S1 Two hand control switch S31 NC contact Two hand control switch S31 NO contact Two hand control switch S32 NC contact Wi 0 5 seconds or shorter Note 1 Two hand control switch Light reception SLC1 Interrupted 0 5 seconds or shorter Note 1 Limit switch S4 Limit switch S5 Limit switch S6 DC solid state safety output m SS1 SS2 Operation command KM1 KM2 NC contact KM1 KM2 NO contact Motor rotation OFF delay time OFF delay time OFF delay time OFF delay time Note 1 Operates only when the time difference of input is within 0 5 seconds When turning the power ON or at the time of system reset ensure that S31 NO contact and S32 NO contact of the two hand control switch are in the OFF state Failure to do so i e turning the power ON or making a system reset while pressing down the two hand control switch may cause an error In such a case remove your hands from the CHECK two hand control switch and then turn the power ON again or make a system reset If the time difference in turning OFF to ON is longer than 0 5 seconds between the S31 NO contact and the S32 NO contact operations it leads to an input synchronizing error In the case such occurs remove your hands from the two hand control switch and then press it again F3SX User s Manual z Aaydey
185. ut turns OFF till the output turns OFF are calculated by adding the applicable time values shown in the above table to the user set time Example If the OFF delay time for F3SX N RR2 is set to 0 5 seconds 1000ms a relay output ON to OFF will occur after the elapse of 500 35 535ms Note 4 The auxiliary solid state output is provided at the AS1 AS2 and AS3 terminals UA Auxiliary solid state outputs AS1 AS2 AS3 terminals p 2 21 F3SX User s Manual 1 13 Chapier 1 Outline NON delay Instant breaking DC solid state safety output Relay output i gt Model E module Auxiliary solid state output o ON OFF OFF gt ON ON OFF OFF gt ON F3SX E B1 module Unavailable 25ms 105ms 3 B1 module Unavailable 35ms 135ms 25ms 105ms F3SX ELI B1 module Available 33ms 163ms J D B1 module Unavailable 35ms 135ms 25ms 105ms Ej F3SX E 00 e B1 module Available 45ms 205ms 35ms 175ms Oo B1 module Unavailable 40ms 156ms 30ms 126ms Ej F3SX E 000 3 B1 module Available 48ms 218ms 38ms 188ms s B1 module Unavailable 45ms 177ms 35ms 147ms F3SX E O000 o B1 module Available 50ms 230ms 40ms 200ms For models with B1 module the response times of the sensor and total F3SX system are 7ms longer than the values shown in the table above ON OFF delay time setting type DC solid state safety output Relay output a Auxiliary soli
186. ut Devices 4 20 E o o c o F3SX User s Manual 4 1 Chapter 4 Specifications of Input Module Light Curtain Two hand Control Switch Input Module This module L1 module is the input module for safety light curtain and Two hand control switch Each name and functions Two hand control switch Input output terminal p O Opr LED i gt D kei A L1 Safety light curtain Input output terminal B LED indicator Indication Color Name Functions Lights up or flashes when Terminal 5 or Terminal 7 input error occurs Light up Not synchronized between two terminal inputs ejnpoy 1nduj yoyMs jo04u02 puey omy ueno 10Br3 ER1 R indi enous iss i Sd Error indicator 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit Lights up or flashes when Terminal 12 or Terminal 10 input error occurs am inal i ER Bad Error indicator Light up Not synchronized between two terminal inputs 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit Terminal 5 input D1 Green indicator Lights up for Terminal 5 input Terminal 7 input D2 Green indicator Lights up
187. utput It is the information to be output when the accumulated power ON time of F3SX exceeds more or Excess energizing time less 30 000 hours The hour value for alarming the accumulated power ON time cannot be changed e npo y ulen jo suonounJ NWARNING The information trigger is not the safety output Do not use it for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices F3SX User s Manual 2 23 i gt D o N aINPOW urejy jo suonounJ 2 24 Chapter 2 Specifications of Main Module E Ready output AS2 terminal E module The output turns ON when F3SX CPU has been initialized and the input and output have turned into the normally controllable state When FS3SX is in either of the following states the Ready output turns OFF State Ready output In lock out state OFF Emergency stop switch connected to the main module is pressed OFF When either of the input devices are OFF OFF NWARNING The Ready output is not the safety output Do not use it for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Operation chart The following diagnosis timing is an example ON Power OFF l l Feedback Normal input signal Error l l Input
188. when the inputs are returned to OFF for the both channels Cross channel synchronous monitoring KS When F3SX detects an error the error indicator ER lights up or flashes to indicate details of the error Ve j 5 A jl A Error indications and measures to be taken p 6 29 CHECK F3SX User s Manual Chapter 2 Specifications of Main Module External indicator outputs EL1 and EL2 terminals N module An external indicator can be connected Note 1 The interlock state is that the input devices are ON safety states and in the standby state in the manual reset mode Wire break detection The diagnosis begins at the time when the external indicator turns in the lighting up state When detecting a wire break F3SX becomes in a lock out state The external indicator has been set at the factory shipment so that it may light up when the safety output is ON With the diagnosis functions built in short circuiting or wire break of the connected external indicator can be y detected When abnormality of the external indicator is detected the lock out will be activated E The indicator operates as follows depending on the F3SX states Rd State of F3SX Indicator T At safety output ON Lighting up a8 At safety output OFF Lighting out 9 o Interlock state Note 1 Lighting out 9 In lock out state Lighting out 2 o a o DS t When not used insert a resistor 1 4W 4 7kQ
189. ww The response time differs depending on the type Ca I Response time p 1 13 CHECK NWARNING DC solid state safety output Connect a load across the output terminal and the OV line PNP output If it is connected ng between the output terminal and the 24V DC line by mistake the output may turn reversed when an emergency stop occurs and cause a dangerous situation Correct Wrong S A1 Al o 24V DC e o 24V DC SS1 SS2 Eoad F3SX F3SX SS1 SS2 E module Load E module AE e o OV Ne o OV Internal schematic diagram Control circuit F3SX User s Manual 2 7 I gt D kei N aINPOW urejy jo suonounJ 2 8 Chapter 2 Specifications of Main Module Functions of Main Module Diagnosing and monitoring functions F3SX diagnoses or monitors the input devices and the external indicator etc as to whether an error occurs or not with any of those devices Cross channel synchronization monitoring function It monitors the input channels Ch 1 Ch 2 to find any differences in rising time between the input signals through those channels to the effect that any nullification of the safety related system function is prevented wu The threshold value of the cross channel synchronization monitoring is set to 500ms at the factory shipment A By using the function set up software for F3SX Model

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